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 GT10 Maintenance Program

MAINTENANCE
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PREVENTIVE
CORRECTIVE MAINTENANCE
MAINTENANCE

ON CONDITION OPERATION
MAINTENANCE MAINTENANCE MAINTENANCE
PROGRAM
*INSPECTIONS and OVERHAULS
*MAINTENANCE LEVELS

Date Power Generation 3

 GT10 Maintenance Program

Equipment
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Gas compressor

Date Power Generation 4

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GT10 Maintenance Program

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 GT10 Maintenance Program

EOH- Equivalent Operating Hours

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H0 = Equivalent Operating Hours

Cx = Stress factor
Cf = Fuel factor
0.5 For operation up to base load

1.0 For operation on base load 1.0 for gas fuel

1.2 for liquid fuel

10 For operation on peak load

N0 = Equivalent operating cycles

H = Operating Hours
See 1CS17559

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 GT10 Maintenance Program

Expected down time

Level A B C D E
Days 2-3 8 16 12 16
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Work time 12 hours/day - 6 days/week

Main activities:
- Inspection or overhaul of Gas generator and PTurbine
- Check of the auxiliary systems
- Check of the control system
- Inspection or overhaul the gas compressor
- Check of alarms and shutdowns
- Test run

Date Power Generation 12

 GT10 Maintenance Program

Damage mechanisms
These elements Can cause
Combustion Pollution
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Forces Wear
Pressure, rotation, air flow
Cracks (Fatigue, creep)
Temperature
Stationary, alternating
Corrosion
Contaminents
Air borne, fuel Fouling, erosion

Foreign objects Blade damages

Date Power Generation 13
 GT10 Maintenance Program

Evaluation & Methods

Behaviour analyse Engine condition Running profile

Component
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Design criteria lifetime assessment Historical records

Diagnosis &
Type of fuel Calculation
recommendation

Environment Field execution Lab analysis

NDT tests Verification & final Inspection

recommendation

Date Power Generation 14

 GT10 Maintenance Program

Our main capabilities Your benefits

Technology Limited pollution
Maintenance methods
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Tools & spare parts Latest design

Reconditioning
Facilities
Shorter downtime
Specialisation
Expert personnel Lower maintenance cost
Field experience

Customer training Optimum performance

Operation
Maintenance Availability/Reliability

Date Power Generation 15

 GT10 Maintenance Program

Replacement sequence of the CC

New CC
Installed
at 20’
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CC removed
for reconditioning
every 20’

Reconditioned CC
F\gt10\mainpro2\aux\ccrep Installed
at 40’,60’,80’,100’

Date Power Generation 16

 GT10 Maintenance Program

Level A (10’, 30’, 50’, 70’, 90’, 110’ h)

Down time:
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Approximately 2-3 working days

Main activities:
- Boroscope inspection of GG and PT
- Check of the auxiliary systems
- Check of the control system
- Test run

Date Power Generation 17

 GT10 Maintenance Program

Level B (20’, 100’ h)

Down time:
Approximately 8 working days
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Main activities:
- Replacement / reconditioning of CC
- Visual inspection of compressor and hot section
- Check of the auxiliary systems
- Check of the control system
- Visual inspection of gas compressor
- Test run

Date Power Generation 18

 GT10 Maintenance Program

Level C (40’ h)
Down time:
Approximately 16 working days, 12 h/day
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Main activities:
- Reconditioning of CC
- Overhaul of gas generator
- Inspection of gear box and couplings
- Check of the auxiliary systems
- Check of the control system
- Inspection of gas compressor
- Check of all alarms and shutdowns
- Test run

Date Power Generation 19

 GT10 Maintenance Program

Level D (60’ h)
Down time:
Approximately 12 working days, 12 h/day
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Main activities:
- Reconditioning of CC
- Visual inspection of GG and PT
- Check of the auxiliary systems
- Replacement of GG turbine blades
- Check of the control system
- Visual inspection of gas compressor
- Check of selected alarms and shutdowns
- Test run

Date Power Generation 20

 GT10 Maintenance Program

Level E (80’ h)
Down time:
Approximately 16 working days, 12 h/day
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Main activities:
- Overhaul of GG and PT
- Check of the auxiliary systems
- Check of the control system
- Overhaul of the gas compressor
- Check of all alarms and shutdowns
- Test run

Date Power Generation 21