Induction shop

TC PLANT (tungsten carbide palnt)

TC PLANT UNITS
-THERMAL SPRAY COATING
- ZINC ARC COATING
-KUKA ROBOT CONTROL
-WET DUST COLLECTOR
-EXHOUST FAN
-CHILLER (freeze tech)
-POWDER FEEDER
-ACOUSTIC CHAMBER
* THERMAL SPRAY COATING
~ Thermal spraying techniques are coating processes in which melted (or
heated) materials are sprayed onto a surface. The "feedstock" (coating
precursor) is heated by electrical (plasma or arc) or chemical means
(combustion flame).
~ Thermal spraying can provide thick coatings (approx. thickness range is 20
microns to several mm
~ Thermal spray hardness level- 980 to 1440 HV(vicker)
~ Define load is 0.3 kg
~ temperature is approximately is 1500degree celcius
~ Exhoust are run at a speed of 8000rpm
~ Exhoust can create pressure of 160 CFM
Operation – Tungsten Carbide thermal spray
FEED POWDER- Tungsten carbide
PRICE - 8000 Rupees per kg
DEPOSIT RATE – 70%
BY -KUKA ROBOT ( kuka robot has 6 axis and turn table has 2 axis of rotation
overall 8 axis of rotation )
COMPONENT NAME – Drum Block
DIAMETER- 530mm
SETTING TIME – 25 minute
LOADING TIME – 1minute
OPERATION TIME -17 minute (15-20 times coated by machine in a interval of
15 minute for 0.3 mm of coating is complete)
APPLICATION –
This technique is mostly used to produce coatings on structural materials. Such
coatings provide protection against high temperatures (for example thermal
barrier coatings for exhaust heat management), corrosion, erosion, wear

* ZINC COATING SPRAY

Zinc spray, which is also referred to as metallizing, is done by melting zinc
powder or zinc wire in a flame or electric arc and projecting the molten zinc
droplets by air or gas onto the surface to be coated. The zinc used is nominally
99.5% pure or better and the corrosion resistance of the coating produced by
this technique is approximately equal to the hot-dip galvanized coating.
APPLICATION
- Rust and Corrosion resistance
- Increase hardness
- Smooth roughness
OPERATION -ZINC COATING
COMPONENT NAME- Drawing Block
DIAMETER – 530mm
LOADING TIME - 5 minute
SETTING TIME - 22 minute
PROCESS TIME - 7 minute