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대아 ATM-LINE-000-QB-4-0017 - INSPECTION AND TEST PLAN FOR ATM TANK - Rev.0
대아 ATM-LINE-000-QB-4-0017 - INSPECTION AND TEST PLAN FOR ATM TANK - Rev.0
Project Name :
LINE Project
Site Location :
Cilegon, Indonesia
Document Title :
Document No. :
LINE-000-QB-4-0017
Rev.
Page Paragraph Description Remarks
No.
A Issue for Approval
B 3 1.2, 2.2, 2.4, 3 Correction as per Owner comment
12.1, 12.2,
10 Change content
12.3, 13.1, 13.2
14.2, 16.1,
11 Change content
16.2, 16.3, 16.4
1 Material
Project Specification
1.1 Material Approval Applicable Code & Drawing MAR X R R
Approved Drawing
LINE-000-AC-4-0015 PARA. 4
Level II
2.4 NDE Personnel Qualification LINE-000-AC-4-0016 PARA. 4 ASNT Certification X R R
Level III
LINE-000-AC-4-0017 PARA. 4
3 Lay-out/Cutting & Sharping/Rolling (Bottom plate, Shell Plate, Top angle, Sump box, Nozzle, Manhole, Roof structure Etc.) / SHOP
LEGEND - X : Execution of Inspection & Test R : Review S : Surveillance SW : Spot Witness W : Witness H : Hold Point
Doc. No. : LINE-000-QB-0017
INSPECTION AND TEST PLAN FOR ATM TANK Rev. No. : 0
Page : 4 of 40
Lay-out / Marking Dimension APPLICABLE DRAWING ATM TANK INSPECTION TEST ITR-TNK-001
3.1 ATM TANK INSPECTION TEST PROCEDURE PARA 7, 9 ITR-TNK-002
X SW S
(Bottom, Shell, Roof plate, Top angle, Etc) PROCEDURE PARA 7, 9
APPLICABLE DRAWING
API650 PARA 8.5 ATM TANK INSPECTION TEST
3.3 Visual Inspection ITR-TNK-019 X SW S
ATM TANK INSPECTION TEST PROCEDURE PARA 13
PROCEDURE PARA 13
4 Painting / SHOP
Painter and Blaster must complete training by the Paint PAINT PROCEDURE
CERTIFICATE
4.1 LINE-000-AC-4-0012 PARA 8.1.1
- X R R
manufacture and obtain a certificate.
The air supply for blast cleaning,
pneumatic tools and spray
PAINT PROCEDURE
4.2 Oil and water contamination equipment shall be tested for oil and - X S S
LINE-000-AC-4-0012 PARA 6.1.5
water contamination in accordance
with ASTM D4285.
4.5 Adhesion Test (If required) ASTM D4541 or ASTM D3359 ASTM D4541 or ASTM D3359 ITR-TNK-021 X S S
LEGEND - X : Execution of Inspection & Test R : Review S : Surveillance SW : Spot Witness W : Witness H : Hold Point
Doc. No. : LINE-000-QB-0017
INSPECTION AND TEST PLAN FOR ATM TANK Rev. No. : 0
Page : 5 of 40
APPLICABLE DRAWING
API 650 PARA 7.5.5.2 ATM TANK INSPECTION TEST
5.1 Foundation Level Check ITR-TNK-003 X W SW
ATM TANK INSPECTION TEST PROCEDURE PARA 10.2
PROCEDURE PARA 10.2
Location of Anchor bolts on the foundation APPLICABLE DRAWING ATM TANK INSPECTION TEST ITR-TNK-016
5.3 ATM TANK INSPECTION TEST X W SW
check PROCEDURE PARA 10.4 ITR-TNK-017
PROCEDURE PARA 10.4
APPLICABLE DRAWING
Lay-out check and Fit-up for Arrangement and API 650 PARA 5.1.5.6 / 5.5 / 7.2 ATM TANK INSPECTION TEST
6.1 ITR-TNK-013 X W SW
welding ATM TANK INSPECTION TEST PROCEDURE PARA 9.2, 9.13 / 11.2
PROCEDURE PARA 9.2, 9.13 / 11.2
API 650 PARA 8.2 / 8.4 API 650 PARA 8.2 / 8.4 NDE
6.2 PT or MT on First weld NDE PROCEDURE (To be submitted) NDE PROCEDURE (To be submitted)
X R R
REPORT
API 650 PARA 8.2 / 8.4 API 650 PARA 8.2 / 8.4 NDE
6.3 PT or MT on completed weld NDE PROCEDURE (To be submitted) NDE PROCEDURE (To be submitted)
X R R
REPORT
LEGEND - X : Execution of Inspection & Test R : Review S : Surveillance SW : Spot Witness W : Witness H : Hold Point
Doc. No. : LINE-000-QB-0017
INSPECTION AND TEST PLAN FOR ATM TANK Rev. No. : 0
Page : 6 of 40
Vaccum box test API 650 PARA 7.3.3 & 8.6 No leakage / API 650 PARA 8.6
7.3 A soap solution or commercial leak detection solution, ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST ITR-TNK-004 X SW S
applicable to the conditions. PROCEDURE PARA 14 PROCEDURE PARA 14
API 650 PARA 8.2 / 8.4 API 650 PARA 8.2 / 8.4
NDE PROCEDURE (To be submitted) NDE PROCEDURE (To be submitted) NDE
7.4 MT or PT on completed weld ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST
X R R
REPORT
PROCEDURE PARA 14 PROCEDURE PARA 14
LEGEND - X : Execution of Inspection & Test R : Review S : Surveillance SW : Spot Witness W : Witness H : Hold Point
Doc. No. : LINE-000-QB-0017
INSPECTION AND TEST PLAN FOR ATM TANK Rev. No. : 0
Page : 7 of 40
LEGEND - X : Execution of Inspection & Test R : Review S : Surveillance SW : Spot Witness W : Witness H : Hold Point
Doc. No. : LINE-000-QB-0017
INSPECTION AND TEST PLAN FOR ATM TANK Rev. No. : 0
Page : 8 of 40
API 650 PARA 8.2 / 8.4 API 650 PARA 8.2 / 8.4
NDE PROCEDURE (To be submitted) NDE PROCEDURE (To be submitted) NDE
9.3 PT or MT on completed welds (inside) X R R
ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST REPORT
PROCEDURE PARA 14 PROCEDURE PARA 14
LEGEND - X : Execution of Inspection & Test R : Review S : Surveillance SW : Spot Witness W : Witness H : Hold Point
Doc. No. : LINE-000-QB-0017
INSPECTION AND TEST PLAN FOR ATM TANK Rev. No. : 0
Page : 9 of 40
API 650 PARA 8.2 / 8.4 API 650 PARA 8.2 / 8.4 NDE
10.4 PT or MT on completed welds X R R
NDE PROCEDURE (To be submitted) NDE PROCEDURE (To be submitted) REPORT
API 650 PARA 8.2 / 8.4 API 650 PARA 8.2 / 8.4
NDE PROCEDURE (To be submitted) NDE PROCEDURE (To be submitted) NDE
11.2 MT or PT for Nozzle & Manhole X R R
ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST REPORT
PROCEDURE PARA 14 PROCEDURE PARA 14
API 650 PARA 8.2 / 8.4 API 650 PARA 8.2 / 8.4
NDE PROCEDURE (To be submitted) NDE PROCEDURE (To be submitted) NDE
11.5 MT or PT on the compeleted welds X R R
ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST REPORT
PROCEDURE PARA 14 PROCEDURE PARA 14
12 Roof Plates
LEGEND - X : Execution of Inspection & Test R : Review S : Surveillance SW : Spot Witness W : Witness H : Hold Point
Doc. No. : LINE-000-QB-0017
INSPECTION AND TEST PLAN FOR ATM TANK Rev. No. : 0
Page : 10 of 40
API 650 PARA 8.2 / 8.4 API 650 PARA 8.2 / 8.4
NDE PROCEDURE (To be submitted) NDE PROCEDURE (To be submitted) NDE
12.3 PT or MT on the compeleted welds X R R
ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST REPORT
PROCEDURE PARA 14 PROCEDURE PARA 14
13 Platform, Stairway, Handrail, Tank Internal and Accessories Erection and Welding / FIELD
14 Temporary Attachment (API650 Table 4.4b – Material Group I, II, III & IIIA) / FIELD
LEGEND - X : Execution of Inspection & Test R : Review S : Surveillance SW : Spot Witness W : Witness H : Hold Point
Doc. No. : LINE-000-QB-0017
INSPECTION AND TEST PLAN FOR ATM TANK Rev. No. : 0
Page : 11 of 40
16 Completed Tank
PWHT
16.3 PWHT (If required) PWHT PROCEDURE (To be submitted) PWHT PROCEDURE (To be submitted) X R R
REPORT
UT or PAUT after PWHT API 650 PARA 8.3 API 650 PARA 8.3
NDE PROCEDURE (To be submitted) NDE PROCEDURE (To be submitted) NDE
16.4 -Shell Nozzle joint X R R
ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST REPORT
- Nozzle to shell PROCEDURE PARA 14 PROCEDURE PARA 14
LEGEND - X : Execution of Inspection & Test R : Review S : Surveillance SW : Spot Witness W : Witness H : Hold Point
Doc. No. : LINE-000-QB-0017
INSPECTION AND TEST PLAN FOR ATM TANK Rev. No. : 0
Page : 12 of 40
MT or PT after PWHT
-Nozzle to Flange API 650 PARA 8.2 / 8.4 API 650 PARA 8.2 / 8.4
NDE PROCEDURE (To be submitted) NDE PROCEDURE (To be submitted) NDE
16.5 - Nozzle to Shell X R R
ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST REPORT
- Attachemnt PROCEDURE PARA 14 PROCEDURE PARA 14
- Temporary attachment Removed area
17 Painting
Painter and Blaster must complete training by the Paint PAINT PROCEDURE
17.1 - CERTIFICATE X R R
manufacture and obtain a certificate. LINE-000-AC-4-0012 PARA 8.1.1
LEGEND - X : Execution of Inspection & Test R : Review S : Surveillance SW : Spot Witness W : Witness H : Hold Point
Doc. No. : LINE-000-QB-0017
INSPECTION AND TEST PLAN FOR ATM TANK Rev. No. : 0
Page : 13 of 40
17.5 Adhesion Test (If required) ASTM D4541 or ASTM D3359 ASTM D4541 or ASTM D3359 ITR-TNK-021 X S S
LEGEND - X : Execution of Inspection & Test R : Review S : Surveillance SW : Spot Witness W : Witness H : Hold Point
Material Receiving
Inspection Report
ITR-PI-001
14 of 40
Welder Qualification Test
[ LEGEND - VE : Visual Examination BT : Bend Test FT : Fracture Test MT : Macro Test RT : Radiographic Test ] ITR-PI-002
15 of 40
Daily Drying and Holding Control Sheet
ITR-PI-003
16 of 40
Welding Material Issue and Return Status
17 of 40 ITR-PI-004
Punch List
18 of 40 ITR-PI-012
PAINT INSPECTION
RECORD
ITR-PT-002
19 of 40
Plate Dimension
Inspection Report
Tolerance
h
A AB :±3
B
CD :±3
H
H :±3
C h :±3
D
|AD-BC| :Max.3
Plate No.
AB
LOCATION
CD
H
h
Deviation
Plate No. Result Remarks
AB CD H h |AD-BC|
ITR-TNK-001
20 of 40
Plate Dimension
Inspection Report
A
Tolerance
C A :±2
B B
B :±1
D
C :±3
A D :±3
Plate No.
A
LOCATION
A
B
B
C
D
Deviation
Plate No. Result Remarks
AB CD H h |AD-BC|
ITR-TNK-002
21 of 40
Inspection Report for
Tank Foundation
0˚
330˚ 30˚
A B C
60˚
300˚
270˚ 90˚
240˚ 120˚
210˚ 150˚
180˚
LEVEL DIAMETER
Location
Orientation Result Center to Result Remarks
B
0˚
30˚
60˚
90˚
120˚
150˚
180˚
210˚
240˚
270˚
300˚
330˚
ITR-TNK-003
22 of 40
Vacuum Test Report for
Plate (Bottom/Roof)
- Gauge ID No. :
Location Examination :
ITR-TNK-004
23 of 40
Oil Leak Test Report
ITR-TNK-005
24 of 40
Shell Level Inspection
Report
Elevation Elevation
Shell Plate No. Result Shell Plate No. Result
Drawing Actual Drawing Actual
ITR-TNK-006
25 of 40
Shell Roundness
Inspection Report
0˚
330˚ 30˚
60˚
300˚
270˚ 90˚
240˚ 120˚
210˚ 150˚
180˚
Dimension ⓐ+ⓑ
Check Position Result Remarks
ⓐ Center to ⓑ Center to Design Actual
0˚-180˚
30˚-210˚
60˚-240˚
90˚-270˚
120˚-300˚
150˚-330˚
Comments :
ITR-TNK-007
26 of 40
Shell Plumbness
Inspection Report
200
100 P1 P1 P1
P1A P1B
P2 P2
P2A P2B
Dimension Dimension
Shell Plate No. Result Shell Plate No. Result
P1A - P2A P1B - P2B P1A - P2A P1B - P2B
ITR-TNK-008
27 of 40
Peaking and Banding
Inspection Report
28 of 40 ITR-TNK-009
Air Leak Test Report for
Reinforcing Pad
ITR-TNK-010
29 of 40
Hydro Test & Settlement
Inspection Report
TEST REQUIREMENTS
SETTLEMENT CHECK
Comments
ITR-TNK-011
30 of 40
Shell to Nozzle Inspection
0˚
B
C
A B C
No. Result
Drawing Actual Drawing Actual Drawing Actual
Comments
31 of 40 ITR-TNK-012
Fit-Up Inspection Report
ITR-TNK-013
32 of 40
Nozzle & Manhole & Sump
Dimension Inspection Report
A/F B C D
Nozzle : ± 6 Nozzle : ± 14 Nozzle : ± 5 Nozzle : ± 3
*Note: All flange bolt holes shall be straddled the principal line of tank (0˚ to 180˚ & 90˚ to 270˚).
*Tank Shell Height :
33 of 40 ITR-TNK-014
Roof to Nozzle Marking
0˚
C Center
A B C
No. Result
Drawing Actual Drawing Actual Drawing Actual
Comments
ITR-TNK-015
34 of 40
Anchor Bolt Location
Check
Radius ( r ) Radius ( r )
1 25
2 26
3 27
4 28
5 29
6 30
7 31
8 32
9 33
10 34
11 35
12 36
13 37
14 38
15 39
16 40
17 41
18 42
19 43
20 44
21 45
22 46
23 47
24 48
ITR-TNK-016
35 of 40
Anchor Bolt Location
Check
36 of 40 ITR-TNK-017
-
NAME PLATE
RUBBING SHEET
-
ITR-TNK-018
37 of 40
Welding Visual Inspection
Report
1-1V
1-2V
1-3V
1-4V
1-5V
1-6V
1-7V
1-1H
1-2H
1-3H
1-4H
1-5H
1-6H
1-7H
■ Reinforcement Thickness(Max.) :
Over 25 5 6
38 of 40 ITR-TNK-019
Orientation and Center
Mark Report
0°
ℓ1 Check Points
ℓ4
r1
ℓ3 ℓ2
180°
Check Dimension
Result Remarks
Position r ℓ Design Actual
0˚-90˚ r1 ℓ1
90˚-180˚ r2 ℓ2
180˚-270˚ r3 ℓ3
270˚-360˚ r4 ℓ4
Comments :
39 of 40 ITR-TNK-020
Adhesion Test Report
Photo
< Picture> < Picture>
40 of 40 ITR-TNK-021