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INSPECTION AND TEST PLAN

FOR ATM TANK

Project Name :

LINE Project

Site Location :

Cilegon, Indonesia

Document Title :

INSPECTION AND TEST PLAN


FOR ATM TANK

Document No. :

LINE-000-QB-4-0017

Clients Contract No. :


LECs Job No. : 15005

0 20-Dec-2022 Issue for Construction J.R.Ko J.S.Park T.H.Lim


B 01-Dec-2022 Issue for Approval J.R.Ko J.S.Park T.H.Lim
A 01-Nov-2022 Issue for Approval J.R.Ko J.S.Park T.H.Lim
Rev Date Description Prepared Reviewed Approved
ATM TANK INSPECTION AND Doc. No. : LINE-000-QB-4-0017
Rev. No. : 0
TEST PLAN Page : 2 of 40

LIST OF REVISION DESCRIPTION

Rev.
Page Paragraph Description Remarks
No.
A Issue for Approval
B 3 1.2, 2.2, 2.4, 3 Correction as per Owner comment

3.1, 3.2, 3.3,


4 4.1, 4.2, 4.3, Correction as per Owner comment
4.4, 4.5

5.1, 5.2, 6.2,


5 Correction as per Owner comment
6.3, 6.4

6 6.5 Add RT for annular plate completed weld joint

6.6, 7, 7.2, 7.3,


6 Change content
7.4

7 8.3, 8.4, 8.8, 9 Change content

9.2, 9.3, 10.1,


8 Change content
10.2, 10.3, 10.4

9 11.1, 11.2, 11.5 Change content

12.1, 12.2,
10 Change content
12.3, 13.1, 13.2

14.2, 16.1,
11 Change content
16.2, 16.3, 16.4

16.5 16.6, 16.7,


12 17.1, 17.2, Change content
17.3, 17.4

13 17.5 Change content

38 ITR-TNK-019 Add Welding Visual Inspection Report

39 ITR-TNK-020 Add Orientation and Center Mark Report

40 ITR-TNK-021 Add Adhesion Test Report

0 Issue for Construction


8.5, 8.6, 8.7,
7 Correction as per Owner comment
8.8
Doc. No. : LINE-000-QB-0017
INSPECTION AND TEST PLAN FOR ATM TANK Rev. No. : 0
Page : 3 of 40

ITP No: LINE-000-QB-0017

Project: LINE PROJECT Revision: 0

Revision Date: 20-Dec-2022

Reference Document Acceptance Report INSPECTION POINTS


No Description of Inspection or Test Remark
(Code, Std, Spec, Proc) Criteria Form No. Subcon Cont Owner

1 Material

Project Specification
1.1 Material Approval Applicable Code & Drawing MAR X R R
Approved Drawing

Packing List / Mill Certificates


1.2 Material Receiving Inspection LINE-000-QA-4-0003 ITR-PI-001 X W R
Material Condition

2 Weld Qualification / SHOP AND FIELD

WPS with PQR ASME Sec. IX & API650 PARA9.2


Witnessed by TPI,
2.1 - To be completed with the local regulation, if required LINE-000-ZA-4-1003 ASME Sec.IX X R R
if required.
- Welding Procedure Summary and Weld Map General Welding Procedure

ASME Sec. IX & API650 PARA9.2 ITR-PI-002


Welder / Welding Operator Qualification Test Witnessed by TPI,
2.2 LINE-000-ZA-4-1003 ASME Sec.IX WQTR X W W
- To be completed with the local regulation, if required General Welding Procedure if required.
ID Card

Check Controlling of Welding Consumables API RP 582 Cl.6.0


ITR-PI-003
2.3 - WPS Selection LINE-000-QA-4-0012 API RP 582 Cl.6.0 X S S
ITR-PI-004
- Welder and Welding Operator Confirm LINE-000-ZA-4-1003 PARA 4.5

LINE-000-AC-4-0015 PARA. 4
Level II
2.4 NDE Personnel Qualification LINE-000-AC-4-0016 PARA. 4 ASNT Certification X R R
Level III
LINE-000-AC-4-0017 PARA. 4

3 Lay-out/Cutting & Sharping/Rolling (Bottom plate, Shell Plate, Top angle, Sump box, Nozzle, Manhole, Roof structure Etc.) / SHOP

LEGEND - X : Execution of Inspection & Test R : Review S : Surveillance SW : Spot Witness W : Witness H : Hold Point
Doc. No. : LINE-000-QB-0017
INSPECTION AND TEST PLAN FOR ATM TANK Rev. No. : 0
Page : 4 of 40

ITP No: LINE-000-QB-0017

Project: LINE PROJECT Revision: 0

Revision Date: 20-Dec-2022

Reference Document Acceptance Report INSPECTION POINTS


No Description of Inspection or Test Remark
(Code, Std, Spec, Proc) Criteria Form No. Subcon Cont Owner

Lay-out / Marking Dimension APPLICABLE DRAWING ATM TANK INSPECTION TEST ITR-TNK-001
3.1 ATM TANK INSPECTION TEST PROCEDURE PARA 7, 9 ITR-TNK-002
X SW S
(Bottom, Shell, Roof plate, Top angle, Etc) PROCEDURE PARA 7, 9

APPLICABLE DRAW ING


Dimension and Bevel preparation check after Cutting ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST ITR-TNK-001
3.2 PROCEDURE PARA 8 PROCEDURE PARA 8 ITR-TNK-002
X SW S
(Bottom, Shell, Roof Plates, Etc)
WPS

APPLICABLE DRAWING
API650 PARA 8.5 ATM TANK INSPECTION TEST
3.3 Visual Inspection ITR-TNK-019 X SW S
ATM TANK INSPECTION TEST PROCEDURE PARA 13
PROCEDURE PARA 13

4 Painting / SHOP

Painter and Blaster must complete training by the Paint PAINT PROCEDURE
CERTIFICATE
4.1 LINE-000-AC-4-0012 PARA 8.1.1
- X R R
manufacture and obtain a certificate.
The air supply for blast cleaning,
pneumatic tools and spray
PAINT PROCEDURE
4.2 Oil and water contamination equipment shall be tested for oil and - X S S
LINE-000-AC-4-0012 PARA 6.1.5
water contamination in accordance
with ASTM D4285.

PAINT PROCEDURE PAINT PROCEDURE


4.3 Surface preparation inspection ITR-PT-002 X S S
LINE-000-AC-4-0012 PARA 6 LINE-000-AC-4-0012 PARA 6

PAINT PROCEDURE PAINT PROCEDURE ITR-PT-002


4.4 DFT Check and visual inspection LINE-000-AC-4-0012 PARA 8.4, TABLE I LINE-000-AC-4-0012 PARA 8.4, TABLE I
X S S

4.5 Adhesion Test (If required) ASTM D4541 or ASTM D3359 ASTM D4541 or ASTM D3359 ITR-TNK-021 X S S

5 Handover and Acceptance of the Tank FDN / FIELD

LEGEND - X : Execution of Inspection & Test R : Review S : Surveillance SW : Spot Witness W : Witness H : Hold Point
Doc. No. : LINE-000-QB-0017
INSPECTION AND TEST PLAN FOR ATM TANK Rev. No. : 0
Page : 5 of 40

ITP No: LINE-000-QB-0017

Project: LINE PROJECT Revision: 0

Revision Date: 20-Dec-2022

Reference Document Acceptance Report INSPECTION POINTS


No Description of Inspection or Test Remark
(Code, Std, Spec, Proc) Criteria Form No. Subcon Cont Owner

APPLICABLE DRAWING
API 650 PARA 7.5.5.2 ATM TANK INSPECTION TEST
5.1 Foundation Level Check ITR-TNK-003 X W SW
ATM TANK INSPECTION TEST PROCEDURE PARA 10.2
PROCEDURE PARA 10.2

APPLICABLE DRAWING ATM TANK INSPECTION TEST


5.2 Orientaion Mark Check ATM TANK INSPECTION TEST ITR-TNK-020 X W SW
PROCEDURE PARA 10.3
PROCEDURE PARA 10.3

Location of Anchor bolts on the foundation APPLICABLE DRAWING ATM TANK INSPECTION TEST ITR-TNK-016
5.3 ATM TANK INSPECTION TEST X W SW
check PROCEDURE PARA 10.4 ITR-TNK-017
PROCEDURE PARA 10.4

6 Annular plates / FIELD

APPLICABLE DRAWING
Lay-out check and Fit-up for Arrangement and API 650 PARA 5.1.5.6 / 5.5 / 7.2 ATM TANK INSPECTION TEST
6.1 ITR-TNK-013 X W SW
welding ATM TANK INSPECTION TEST PROCEDURE PARA 9.2, 9.13 / 11.2
PROCEDURE PARA 9.2, 9.13 / 11.2

API 650 PARA 8.2 / 8.4 API 650 PARA 8.2 / 8.4 NDE
6.2 PT or MT on First weld NDE PROCEDURE (To be submitted) NDE PROCEDURE (To be submitted)
X R R
REPORT

API 650 PARA 8.2 / 8.4 API 650 PARA 8.2 / 8.4 NDE
6.3 PT or MT on completed weld NDE PROCEDURE (To be submitted) NDE PROCEDURE (To be submitted)
X R R
REPORT

APPLICABLE DRAW ING


No crack and Arc strike
API 650 PARA 8.5
6.4 Visual Inspection ATM TANK INSPECTION TEST ITR-TNK-019 X W S
ATM TANK INSPECTION TEST
PROCEDURE PARA 13
PROCEDURE PARA 13

LEGEND - X : Execution of Inspection & Test R : Review S : Surveillance SW : Spot Witness W : Witness H : Hold Point
Doc. No. : LINE-000-QB-0017
INSPECTION AND TEST PLAN FOR ATM TANK Rev. No. : 0
Page : 6 of 40

ITP No: LINE-000-QB-0017

Project: LINE PROJECT Revision: 0

Revision Date: 20-Dec-2022

Reference Document Acceptance Report INSPECTION POINTS


No Description of Inspection or Test Remark
(Code, Std, Spec, Proc) Criteria Form No. Subcon Cont Owner

API 650 PARA 8.1.2.9 API 650 PARA 8.1.2.9 NDE


6.5 RT on completed weld (if required) NDE PROCEDURE (To be submitted) NDE PROCEDURE(To be submitted)
X R R
REPORT

Vaccum box test


- A soap solution or commercial leak API 650 PARA 7.3.3 & 8.6 No leakage / API 650 PARA 8.6
6.6 ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST ITR-TNK-004 X W S
detection solution, applicable to the PROCEDURE PARA 14 PROCEDURE PARA 14
conditions.

7 Bottom Plate / FIELD


APPLICABLE DRAWING
API 650 PARA 7.2.4, 7.5.2, 7.5.3 ATM TANK INSPECTION TEST ITR-TNK-007
Fit-up / Orientation of weld joint Shell to Bottom weld,
7.1 ATM TANK INSPECTION TEST PROCEDURE PARA 9.14, 9.15, 9.16 ITR-TNK-008 X W SW
Roundness and Plumbness check prior welding PROCEDURE PARA 9.14. 9.15, 9.16 / 11 ITR-TNK-013
/ 11
APPLICABLE DRAW ING
No crack and Arc strike
API 650 PARA 8.5
7.2 Visual Inspection ATM TANK INSPECTION TEST ITR-TNK-019 X W SW
ATM TANK INSPECTION TEST
PROCEDURE PARA 13
PROCEDURE PARA 13

Vaccum box test API 650 PARA 7.3.3 & 8.6 No leakage / API 650 PARA 8.6
7.3 A soap solution or commercial leak detection solution, ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST ITR-TNK-004 X SW S
applicable to the conditions. PROCEDURE PARA 14 PROCEDURE PARA 14

API 650 PARA 8.2 / 8.4 API 650 PARA 8.2 / 8.4
NDE PROCEDURE (To be submitted) NDE PROCEDURE (To be submitted) NDE
7.4 MT or PT on completed weld ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST
X R R
REPORT
PROCEDURE PARA 14 PROCEDURE PARA 14

8 Shell Plates / FIELD

LEGEND - X : Execution of Inspection & Test R : Review S : Surveillance SW : Spot Witness W : Witness H : Hold Point
Doc. No. : LINE-000-QB-0017
INSPECTION AND TEST PLAN FOR ATM TANK Rev. No. : 0
Page : 7 of 40

ITP No: LINE-000-QB-0017

Project: LINE PROJECT Revision: 0

Revision Date: 20-Dec-2022

Reference Document Acceptance Report INSPECTION POINTS


No Description of Inspection or Test Remark
(Code, Std, Spec, Proc) Criteria Form No. Subcon Cont Owner

ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST


8.1 Material Identification PROCEDURE PARA 7.0 PROCEDURE PARA 7.0
- X S S

APPLICABLE DRAW ING APPLICABLE DRAWING


API650 PARA 7.2.3 API650 PARA 7.2.3
8.2 Lay-out check and Fit-up for Arrangement and welding ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST ITR-TNK-013 X W SW
PROCEDURE PARA 9.14, 9.15, 9.16 PROCEDURE PARA 9.14, 9.15, 9.16
9.17 / 11.2 9.17 / 11.2

APPLICABLE DRAW ING


No crack and Arc strike
API 650 PARA 8.5
8.3 Visual Inspection ATM TANK INSPECTION TEST ITR-TNK-019 X W S
ATM TANK INSPECTION TEST
PROCEDURE PARA 13
PROCEDURE PARA 13

API 650 PARA 8.1 API 650 PARA 8.1 NDE


8.4 RT or PAUT on completed weld NDE PROCEDURE (To be submitted) NDE PROCEDURE(To be submitted)
X R R
REPORT

APPLICABLE DRAW ING APPLICABLE DRAWING


API 650 PARA 7.2.3 API 650 PARA 7.2.3
8.5 Levelness check for the shell course ITR-TNK-006 X W SW
ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST
PROCEDURE PARA 9.16 PROCEDURE PARA 9.16

APPLICABLE DRAW ING APPLICABLE DRAWING


API 650 PARA 7.5.2 API 650 PARA 7.5.2
8.6 Plumbness check for the shell course ITR-TNK-008 X W SW
ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST
PROCEDURE PARA 9.17 PROCEDURE PARA 9.17

APPLICABLE DRAW ING APPLICABLE DRAWING


API 650 PARA 7.5.3 API 650 PARA 7.5.3
8.7 Roundness check for the shell course ITR-TNK-007 X W SW
ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST
PROCEDURE PARA 9.18 PROCEDURE PARA 9.18

APPLICABLE DRAW ING APPLICABLE DRAWING


API 650 PARA 7.5.4 a, b API 650 PARA 7.5.4 a, b
8.8 Banding and Peaking check for weld joints ITR-TNK-009 X W SW
ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST
PROCEDURE PARA 9.19 PROCEDURE PARA 9.19

LEGEND - X : Execution of Inspection & Test R : Review S : Surveillance SW : Spot Witness W : Witness H : Hold Point
Doc. No. : LINE-000-QB-0017
INSPECTION AND TEST PLAN FOR ATM TANK Rev. No. : 0
Page : 8 of 40

ITP No: LINE-000-QB-0017

Project: LINE PROJECT Revision: 0

Revision Date: 20-Dec-2022

Reference Document Acceptance Report INSPECTION POINTS


No Description of Inspection or Test Remark
(Code, Std, Spec, Proc) Criteria Form No. Subcon Cont Owner

9 Annular or Bottom to shell / FIELD

APPLICABLE DRAW ING


NO LEAK
API 650 Annex. T
9.1 Oil Test on 1st Layer ATM TANK INSPECTION TEST ITR-TNK-005 X SW S
ATM TANK INSPECTION TEST
PROCEDURE PARA 14
PROCEDURE PARA 14

APPLICABLE DRAW ING APPLICABLE DRAWING


API 650 PARA 8.5 API 650 PARA 8.5
9.2 Visual inspection on completed welds ITR-TNK-019 X W S
ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST
PROCEDURE PARA 13 PROCEDURE PARA 13

API 650 PARA 8.2 / 8.4 API 650 PARA 8.2 / 8.4
NDE PROCEDURE (To be submitted) NDE PROCEDURE (To be submitted) NDE
9.3 PT or MT on completed welds (inside) X R R
ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST REPORT
PROCEDURE PARA 14 PROCEDURE PARA 14

10 Draw off Sump to BOTTOM / FIELD

APPLICABLE DRAW ING


ATM TANK INSPECTION TEST
10.1 Orientation check ATM TANK INSPECTION TEST ITR-TNK-014 X W SW
PROCEDURE PARA 9.12, 9.19
PROCEDURE PARA 9.12, 9.19

APPLICABLE DRAW ING


ATM TANK INSPECTION TEST
10.2 Distance check ATM TANK INSPECTION TEST ITR-TNK-014 X W SW
PROCEDURE PARA 9.19
PROCEDURE PARA 9.19

APPLICABLE DRAW ING APPLICABLE DRAWING


API 650 PARA 8.5 API 650 PARA 8.5
10.3 Visual Inspection ITR-TNK-019 X W S
ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST
PROCEDURE PARA 13 PROCEDURE PARA 13

LEGEND - X : Execution of Inspection & Test R : Review S : Surveillance SW : Spot Witness W : Witness H : Hold Point
Doc. No. : LINE-000-QB-0017
INSPECTION AND TEST PLAN FOR ATM TANK Rev. No. : 0
Page : 9 of 40

ITP No: LINE-000-QB-0017

Project: LINE PROJECT Revision: 0

Revision Date: 20-Dec-2022

Reference Document Acceptance Report INSPECTION POINTS


No Description of Inspection or Test Remark
(Code, Std, Spec, Proc) Criteria Form No. Subcon Cont Owner

API 650 PARA 8.2 / 8.4 API 650 PARA 8.2 / 8.4 NDE
10.4 PT or MT on completed welds X R R
NDE PROCEDURE (To be submitted) NDE PROCEDURE (To be submitted) REPORT

11 Nozzle & Manhole or Permanent Attachment to shell and Roof / FIELD

APPLICABLE DRAW ING APPLICABLE DRAWING


API 650 PARA 7.5.6 API 650 PARA 7.5.6 ITR-TNK-012
11.1 Orientation and Fit-up Inspection and welding X W SW
ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST ITR-TNK-013
PROCEDURE PARA 9.19 / 11.2 PROCEDURE PARA 9.19 / 11.2

API 650 PARA 8.2 / 8.4 API 650 PARA 8.2 / 8.4
NDE PROCEDURE (To be submitted) NDE PROCEDURE (To be submitted) NDE
11.2 MT or PT for Nozzle & Manhole X R R
ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST REPORT
PROCEDURE PARA 14 PROCEDURE PARA 14

APPLICABLE DRAW ING


API 650 PARA 7.5.6 / 8.5 ATM TANK INSPECTION TEST ITR-TNK-012
11.3 Dimensional and visual check after welding X W SW
ATM TANK INSPECTION TEST PROCEDURE PARA 11.2 / 13 ITR-TNK-014
PROCEDURE PARA 11.2 / 13

APPLICABLE DRAW ING


11.4 Air leak test for reinforcing pads API 650 PARA 7.3.5 ITR-TNK-010 X W SW
API 650 PARA 7.3.5

API 650 PARA 8.2 / 8.4 API 650 PARA 8.2 / 8.4
NDE PROCEDURE (To be submitted) NDE PROCEDURE (To be submitted) NDE
11.5 MT or PT on the compeleted welds X R R
ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST REPORT
PROCEDURE PARA 14 PROCEDURE PARA 14

12 Roof Plates

LEGEND - X : Execution of Inspection & Test R : Review S : Surveillance SW : Spot Witness W : Witness H : Hold Point
Doc. No. : LINE-000-QB-0017
INSPECTION AND TEST PLAN FOR ATM TANK Rev. No. : 0
Page : 10 of 40

ITP No: LINE-000-QB-0017

Project: LINE PROJECT Revision: 0

Revision Date: 20-Dec-2022

Reference Document Acceptance Report INSPECTION POINTS


No Description of Inspection or Test Remark
(Code, Std, Spec, Proc) Criteria Form No. Subcon Cont Owner

APPLICABLE DRAW ING APPLICABLE DRAWING


API 650 PARA 7.2.5 API 650 PARA 7.2.5
12.1 Lay-out check and Fit-up for Arrangement and welding ITR-TNK-013 X W SW
ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST
PROCEDURE PARA 9.9, 9.10 / 11 PROCEDURE PARA 9.9, 9.10 / 11

APPLICABLE DRAW ING APPLICABLE DRAWING


API 650 PARA 8.5 API 650 PARA 8.5
12.2 Visual Inspection after final welding ITR-TNK-019 X W S
ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST
PROCEDURE PARA 13 PROCEDURE PARA 13

API 650 PARA 8.2 / 8.4 API 650 PARA 8.2 / 8.4
NDE PROCEDURE (To be submitted) NDE PROCEDURE (To be submitted) NDE
12.3 PT or MT on the compeleted welds X R R
ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST REPORT
PROCEDURE PARA 14 PROCEDURE PARA 14

13 Platform, Stairway, Handrail, Tank Internal and Accessories Erection and Welding / FIELD

APPLICABLE DRAW ING APPLICABLE DRAWING


13.1 Orientation and Fit-up Inspection and welding ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST ITR-TNK-013 X SW S
PROCEDURE PARA 9.19 PROCEDURE PARA 9.19

APPLICABLE DRAW ING APPLICABLE DRAWING


API 650 PARA 8.5 API 650 PARA 8.5
13.2 Visual Inspection ITR-TNK-019 X W S
ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST
PROCEDURE PARA 13 PROCEDURE PARA 13

14 Temporary Attachment (API650 Table 4.4b – Material Group I, II, III & IIIA) / FIELD

LEGEND - X : Execution of Inspection & Test R : Review S : Surveillance SW : Spot Witness W : Witness H : Hold Point
Doc. No. : LINE-000-QB-0017
INSPECTION AND TEST PLAN FOR ATM TANK Rev. No. : 0
Page : 11 of 40

ITP No: LINE-000-QB-0017

Project: LINE PROJECT Revision: 0

Revision Date: 20-Dec-2022

Reference Document Acceptance Report INSPECTION POINTS


No Description of Inspection or Test Remark
(Code, Std, Spec, Proc) Criteria Form No. Subcon Cont Owner

APPLICABLE DRAW ING ATM TANK INSPECTION TEST


14.1 Welding and Removing - X S S
Approved WPS PROCEDURE PARA 13

APPLICABLE DRAW ING


API 650 PARA 8.5 ATM TANK INSPECTION TEST
14.2 Visual inspection after Removing ITR-TNK-019 X W S
ATM TANK INSPECTION TEST PROCEDURE PARA 13
PROCEDURE PARA 13

15 Final Inspection before PWHT and Hydrostatic testing / FIELD

APPLICABLE DRAW ING APPLICABLE DRAWING


15.1 Inspection for Punch issue and Punch clear ITR-PI-012 X W SW
API650 PARA 7, 8 API650 PARA 7, 8

16 Completed Tank

APPLICABLE DRAW ING APPLICABLE DRAWING


API 650 PARA 8.5 API 650 PARA 8.5
16.1 Final visual inspection overall tank ITR-TNK-019 X W SW
ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST
PROCEDUREPARA 13 PROCEDUREPARA 13

API 650 PARA 8 API 650 PARA 8 NDE


16.2 Comfirm all NDE were completed X R R
NDE PROCEDURE (To be submitted) NDE PROCEDURE (To be submitted) REPORT

PWHT
16.3 PWHT (If required) PWHT PROCEDURE (To be submitted) PWHT PROCEDURE (To be submitted) X R R
REPORT

UT or PAUT after PWHT API 650 PARA 8.3 API 650 PARA 8.3
NDE PROCEDURE (To be submitted) NDE PROCEDURE (To be submitted) NDE
16.4 -Shell Nozzle joint X R R
ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST REPORT
- Nozzle to shell PROCEDURE PARA 14 PROCEDURE PARA 14

LEGEND - X : Execution of Inspection & Test R : Review S : Surveillance SW : Spot Witness W : Witness H : Hold Point
Doc. No. : LINE-000-QB-0017
INSPECTION AND TEST PLAN FOR ATM TANK Rev. No. : 0
Page : 12 of 40

ITP No: LINE-000-QB-0017

Project: LINE PROJECT Revision: 0

Revision Date: 20-Dec-2022

Reference Document Acceptance Report INSPECTION POINTS


No Description of Inspection or Test Remark
(Code, Std, Spec, Proc) Criteria Form No. Subcon Cont Owner

MT or PT after PWHT
-Nozzle to Flange API 650 PARA 8.2 / 8.4 API 650 PARA 8.2 / 8.4
NDE PROCEDURE (To be submitted) NDE PROCEDURE (To be submitted) NDE
16.5 - Nozzle to Shell X R R
ATM TANK INSPECTION TEST ATM TANK INSPECTION TEST REPORT
- Attachemnt PROCEDURE PARA 14 PROCEDURE PARA 14
- Temporary attachment Removed area

HYDROSTATIC TEST HYDROSTATIC TEST


16.6 Hydrostatic test ITR-TNK-011 X H W
PROCEDURE (To be submitted) PROCEDURE (To be submitted)

HYDROSTATIC TEST HYDROSTATIC TEST


16.7 Settlement measurement ITR-TNK-011 X W SW
PROCEDURE (To be submitted) PROCEDURE (To be submitted)

16.8 Review Name Plate APPLICABLE DRAW ING - ITR-TNK-018 X R R

17 Painting

Painter and Blaster must complete training by the Paint PAINT PROCEDURE
17.1 - CERTIFICATE X R R
manufacture and obtain a certificate. LINE-000-AC-4-0012 PARA 8.1.1

The air supply for blast cleaning,


pneumatic tools and spray equipment
PAINT PROCEDURE shall be tested for oil and water
17.2 Oil and water contamination - X S S
LINE-000-AC-4-0012 PARA 6.1.5 contamination in accordance with
ASTM D4285.

PAINT PROCEDURE PAINT PROCEDURE


17.3 Surface preparation inspection ITR-PT-002 X S S
LINE-000-AC-4-0012 PARA 6 LINE-000-AC-4-0012 PARA 6

17.4 PAINT PROCEDURE PAINT PROCEDURE ITR-PT-002


DFT Check and visual inspection LINE-000-AC-4-0012 PARA 8.4, TABLE I LINE-000-AC-4-0012 PARA 8.4, TABLE I
X S S

LEGEND - X : Execution of Inspection & Test R : Review S : Surveillance SW : Spot Witness W : Witness H : Hold Point
Doc. No. : LINE-000-QB-0017
INSPECTION AND TEST PLAN FOR ATM TANK Rev. No. : 0
Page : 13 of 40

ITP No: LINE-000-QB-0017

Project: LINE PROJECT Revision: 0

Revision Date: 20-Dec-2022

Reference Document Acceptance Report INSPECTION POINTS


No Description of Inspection or Test Remark
(Code, Std, Spec, Proc) Criteria Form No. Subcon Cont Owner

17.5 Adhesion Test (If required) ASTM D4541 or ASTM D3359 ASTM D4541 or ASTM D3359 ITR-TNK-021 X S S

18 Inspection Release Certificate Final Data Book

ATM TANK INSPECTION TEST


18.1 Inspection Release Certificate Final Data Book - - X R R
PROCEDURE PARA 20

LEGEND - X : Execution of Inspection & Test R : Review S : Surveillance SW : Spot Witness W : Witness H : Hold Point
Material Receiving
Inspection Report

ITR-PI-001
14 of 40
Welder Qualification Test

[ LEGEND - VE : Visual Examination BT : Bend Test FT : Fracture Test MT : Macro Test RT : Radiographic Test ] ITR-PI-002
15 of 40
Daily Drying and Holding Control Sheet

Welding Material Controller

ITR-PI-003
16 of 40
Welding Material Issue and Return Status

17 of 40 ITR-PI-004
Punch List

18 of 40 ITR-PI-012
PAINT INSPECTION
RECORD

PROJECT NAME : LINE Project Report No. : Page No. : Date :

Surface Preparation Spec


SSPC Codes Method Surface Roughness (㎛) Type of Blast abrasive Remarks

External Paint Spec


Type of
CLASSIFICATION Brand Lot No. Color or Munsell No. DFT (㎛) Remarks
Paint
1ST COAT
2ND COAT
3RD COAT
TOUCH UP COAT
Weather Condition
Wet-bulb
Dry-bulb
CLASSIFICATION temperature( Relative humidity(%) Dew point(℃) Steel temperature(℃) Date Time Remark
temperature(℃)
℃)
Surface Preparation
External 1ST COAT
External 2ND COAT
External 3ND COAT
Repair / Touch Up
Inspection Check Point
Description Acc Rej N/A Remarks Description Acc Rej N/A Remarks
1) Instrument / Gauge 2)Cleaning(dust,abrasive,
Calibration oil, grease, Air Supply,
3) Mixing and Ratio of Abrasive Material and
thinner substrate cleanliness)
5) Surface Porosity and
4) Personnel Qualification
Visual
6) Surface Roughness 7) 1ST Coating DFT

9) 2ND Coating DFT 9) 3RD Coating DFT

10) Repair / Touch Up DFT 11) Adhesion Test


Attachments :
Actual Measurement
Surface Roughness 1ST COAT DFT 2ND COAT DFT 3ND COAT DFT TOUCH UP DFT
Item or DWG QTY Remarks
No (EA)
(㎛) (㎛) (㎛) (㎛) (㎛)
No.
1 2 3 Avg 1 2 3 Avg 1 2 3 Avg 1 2 3 Avg 1 2 3 Avg
1
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15
16
17
18
19

ITR-PT-002
19 of 40
Plate Dimension
Inspection Report

Tolerance

h
A AB :±3

B
CD :±3

H
H :±3
C h :±3
D
|AD-BC| :Max.3

Plate No.

AB
LOCATION

CD
H
h

Deviation
Plate No. Result Remarks
AB CD H h |AD-BC|

ITR-TNK-001

20 of 40
Plate Dimension
Inspection Report

A
Tolerance
C A :±2
B B
B :±1
D
C :±3

A D :±3

Plate No.

A
LOCATION

A
B
B
C
D

Deviation
Plate No. Result Remarks
AB CD H h |AD-BC|

ITR-TNK-002

21 of 40
Inspection Report for
Tank Foundation


330˚ 30˚
A B C
60˚
300˚

270˚ 90˚

240˚ 120˚

210˚ 150˚
180˚

LEVEL DIAMETER
Location
Orientation Result Center to Result Remarks
B


30˚

60˚

90˚

120˚

150˚

180˚

210˚

240˚

270˚

300˚

330˚

ITR-TNK-003

22 of 40
Vacuum Test Report for
Plate (Bottom/Roof)

Pressure Gauge - Gauge Range : - Test Pressure :

- Gauge ID No. :

Location Examination :

ITR-TNK-004

23 of 40
Oil Leak Test Report

ITR-TNK-005
24 of 40
Shell Level Inspection
Report

S-3-1 S-3-2 S-3

S-2-1 S-2-2 S-2-3

S-1-1 S-1-2 S-1-3

Elevation Elevation
Shell Plate No. Result Shell Plate No. Result
Drawing Actual Drawing Actual

ITR-TNK-006
25 of 40
Shell Roundness
Inspection Report


330˚ 30˚

60˚
300˚

270˚ 90˚

240˚ 120˚

210˚ 150˚
180˚

Dimension ⓐ+ⓑ
Check Position Result Remarks
ⓐ Center to ⓑ Center to Design Actual
0˚-180˚

30˚-210˚

60˚-240˚

90˚-270˚

120˚-300˚

150˚-330˚
Comments :

ITR-TNK-007
26 of 40
Shell Plumbness
Inspection Report

200

100 P1 P1 P1
P1A P1B

P2 P2
P2A P2B

Dimension Dimension
Shell Plate No. Result Shell Plate No. Result
P1A - P2A P1B - P2B P1A - P2A P1B - P2B

ITR-TNK-008
27 of 40
Peaking and Banding
Inspection Report

Note. 1 : Peaking at vertical weld joints shall not exceed 12mm


using a horizontal seep board 900mm long having the
nominal radius of the tank

check points (inside view)

Note. 2 : Banding at horizontal weld joints shall not exceed


12mm using a straight edge vertical sweep board
900mm long

28 of 40 ITR-TNK-009
Air Leak Test Report for
Reinforcing Pad

Part(Nozzle) Test Pressure


Part (Nozzle) Name Holding Time Gauge No. Result Remarks
Size (kg/cm2)

ITR-TNK-010
29 of 40
Hydro Test & Settlement
Inspection Report

TEST REQUIREMENTS

SETTLEMENT CHECK

Comments

ITR-TNK-011
30 of 40
Shell to Nozzle Inspection

B
C

A B C
No. Result
Drawing Actual Drawing Actual Drawing Actual

Comments

31 of 40 ITR-TNK-012
Fit-Up Inspection Report

ITR-TNK-013
32 of 40
Nozzle & Manhole & Sump
Dimension Inspection Report

A/F B C D
Nozzle : ± 6 Nozzle : ± 14 Nozzle : ± 5 Nozzle : ± 3

Code mark Size Manhole : ± 13 Manhole : ± 13 Manhole : ± 13 Manhole : ± 13 REMARK


Sump : ± 13 Sump : ± 13

Dwg. Dev. Dwg. Dev. Dwg. Dev. Dwg. Dev.

*Note: All flange bolt holes shall be straddled the principal line of tank (0˚ to 180˚ & 90˚ to 270˚).
*Tank Shell Height :

33 of 40 ITR-TNK-014
Roof to Nozzle Marking

C Center

A B C
No. Result
Drawing Actual Drawing Actual Drawing Actual

Comments

ITR-TNK-015
34 of 40
Anchor Bolt Location
Check

Radius ( r ) Radius ( r )

degree(°) DWG(mm) Actual(mm) Difference degree(°) DWG(mm) Actual(mm) Difference

1 25

2 26

3 27

4 28

5 29

6 30

7 31

8 32

9 33

10 34

11 35

12 36

13 37

14 38

15 39

16 40

17 41

18 42

19 43

20 44

21 45

22 46

23 47

24 48

ITR-TNK-016

35 of 40
Anchor Bolt Location
Check

DWG Actual DWG Actual


No. Degree Difference No. Degree Difference
(mm) (mm) (mm) (mm)

36 of 40 ITR-TNK-017
-
NAME PLATE
RUBBING SHEET
-

ITR-TNK-018
37 of 40
Welding Visual Inspection
Report

Welding Condition Check 최종결과 비고


(Project / Joint No.)
Welding Type Reinforcement Visual (Acc/Rej) (Remarks)

1-1V

1-2V

1-3V

1-4V

1-5V

1-6V

1-7V

1-1H

1-2H

1-3H

1-4H

1-5H

1-6H

1-7H

■ Reinforcement Thickness(Max.) :

Plate Thick.(mm) Vertical Horizontal

Up to 13, Incl 2,5 3

Over 13 to 25, Incl 3 5

Over 25 5 6

38 of 40 ITR-TNK-019
Orientation and Center
Mark Report

ℓ1 Check Points
ℓ4

r1

r4 r2 r1, r2, r3, r4,


270° 90°
ℓ1, ℓ2, ℓ3, and ℓ4
to be measured.
r3

ℓ3 ℓ2

180°

Check Dimension
Result Remarks
Position r ℓ Design Actual
0˚-90˚ r1 ℓ1

90˚-180˚ r2 ℓ2

180˚-270˚ r3 ℓ3

270˚-360˚ r4 ℓ4

Comments :

39 of 40 ITR-TNK-020
Adhesion Test Report

POINT Completed coating System Quantity SET


Apparatus Pull off test
Spec ASTM D4541 Min. 5MPa or Higher
Inspection tool Elcometer 506 (Pull-Off Adhesion Tester)
No. Description Method Result Date ACTUAL / Code
1 Pull off test Mpa /
2 Pull off test Mpa /
3 Pull off test Mpa /

Photo
< Picture> < Picture>

Pull-off test Pull-off test

40 of 40 ITR-TNK-021

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