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BPCL - Procedure - UT
BPCL - Procedure - UT
Page 01 of 09.
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CLIBNT
NDT AGENCY
Signature
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Date za,.lg;ffi-- 24.09.2018
R.B.SHETTY- D.S.KAPADIA
Name General Manager Sr. Manager - Safety &
Services.
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R. B. SHETTY
GEN MGR/R.S.O
BE. MECH
ASNT LEVEL II
' I RT,UT,MPI,LPI
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Client N4ls.BPCL, MUMBAI.
PROCEDURE FOR Document No. NrRtPwT/65s/-17.
ULTRASONIC Rev. No. 00
EXAMINATION Date 24.09.18.
[,TETMECH
Page 02 of 09.
CONTENTS
SL. NO TOPIC
PAGE NO.
1. SCOPE
3
2. REFERENCE DOCUMENT
3
3. PERSONNEL QUALIFICATION
3
4. APPLICATION a
J
5. EQUIPMENT
J
6. SEARCH UNIT
4
7, COUPLANT
4
8. BASIC CALIBRATION BLOCK
4
9, TEST SURFACE PREPARATION
5
10. EQUTPMENT SET_UP
5
17, CALIBRATIONCONFIRMATION
6
72, EXAMINATION
6
13. TECHNTQUE
7
.].4, EVALUATION
I
15. ACCEPTANCE / REJECTION STANDARD
8
76, EXAMINATION OF REPAIRS
I
77. PROCEDURERE_QUALiFrcATroN
9
18. REPORT OF THE EXAMINATION
9
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Client M/s.BPCL, MUMBAI.
PROCEDURE FOR Document No. MRIpIT/U.ry6SS/^t7.
ULTRASONIC No.
Rev. 00
EXAMINATION Date 24,09:18.
METMECH
Page 03 of 09.
1.0 SCOPE:
2,0 REFERENCE:
a ASME B 31.I.
a ASME Section I
a ASME Section V Article_4
a SNT-TC.1A
a Proj ect Specifi cations.
a ASME Sec VIII Div I & 2 App 12.
4.0 APPLICATION:
4'1 The principle objective of this procedure
ancl tecr'rniquc. ciescribe.ri l.rerei, is
the detection, location and evaluation
of cliscontir-rrities witl-rin welcl, hcat
affected zone and also in the adjacent
base material.
4'2 The weld shall be examined by angle beam
method wherever practical. AIi
welds shall be examined frotn toth"the
,iJ", of welcl from a single surface or
a combination of surfaces so that
full volume of the welcl is coverec-l.
4'3 where geomeky of the assembly does not
allow examination frorn b.tlr
sides, then any of the fo,owing
aliernatives may be used:
lrumbot
400 07C
Client M/s.BpCL, MUMBAT.
PROCEDURE FOR Document No. N4RlPwT/655/77.
ULTRASONIC No.
Rev.
EXAMINATION Date 24.09.78.
METMECH
09.
page 04 of
5,2IfinstrumenthasadampingcontroI,itmayo",ffi-.i,."
sensitivity of the examinatiJn.
The reject.J"toirnail
be in tt,u lori, positio.
be demonstraied that it
i:::llff:nffif#,lL1T;'t'an does not arrect trre
5'3 The requirements of screen height
linearity & amplitude control
shall be checked at intervar, ,,ot to uxceeding three rinearity
months; if equiprnent is
months then it sha]r be .n".[ua'uefore
;:Hffiij[: use and record sha,
5.4 The ultrasonic instrument,s screen
height linearity shall be evaluatecl
accordance with mandatory in
Edition.
app""al*"i ;;^;;#
sec v Article l, 2001
5.5 The ultrasonic instrument's
ampritude conkor rinearitv shalr
accordance with mandatory be evaluatecl ir-r
Appendix II, of ASME Sec V Article
edition. 4, 2001
6.0 SEARCH UNIT:
7.0 COUPLANT:
7.1 Couplant Grease, oil or any other
similar material which permits satisfactorv
transmission of Ultrasonic Waves
shall be used. llowevcr, sarn(l c.,uprla,rt
f1calibration as weI as testing.
7'2 *ll?:-::edused on nicker br;;;li;yr"rilr,
ff;r,j*"
sulfur. "?,
contain rrore tha. 250 ppM .f
7'3 Couplants used on austenitic stainless
steel or tita.ium shall r-rot co'tair.r
more than 250 ppM of haricles (Crrroricles
fi* nuoricres).
8.0 BASIC CALIBRATION BLOCK:
8.1
3;i':1J1;T#i:3,".1:1,.:l:.b?ck materiar sharr be compretery examinecr
ffi itrXlHl'ff:mr::,Tx^i:*:,.y!;Fri,,;ff',il:"n.lllT1,,1l:
l:T"";..Tff ;
:ff tri:11"'r'ff"::1"::1"":*:it,ib".;ffi ffi ;fr
required to reach the various calibration
reflectors.
8.2
ff,ff::,:::,,T:Ti.-.:j:::,T !:i.:,ilJ;ffi
shalt be used to estabrish
hores, nat bottom horcs,
prima.y ."0"*".":".;".ffi Ji[:
il:::tr":,,".)
equipment.
Client M/s.BPCr,, MUMBAI.
PROCEDURE FOR Docurnc.rrt No.
NrRrPrN.T/65s/77.
ULTRASONIC Rev. No.
00
EXAMINATION Date 24.09.78.
METMECH
Page 06 of 09.
sensitivity
or 2dB of its amplitude, correct thesetting has changecl by ,,rore trra. 20%
sensitivity calibration anc.l not. t6.
correction in the examination record.
If the sensitivity setting has clecreasccl,
all data sheets since the last valicl
calibration check shall be niarkec.l
the area covered by the voided rzoirl ancr
data shall t" ."-"*uroi.ec-1, If
setting has increased, all recorded the se,siti'itl,
inclications since the last valicl
calibraii.n
J onc] tr re ir
:l :i:liT,::1"'ff* *:[h::;:,u*i,,. v ar u es sha r r be crr a, gccl
12.0 EXAMINATION:
-
Client NIls.BpCr., MUMBAI.
W
PROCEDURE FOR Document No.
MRrPt /uT/65s/17.
ULTRASONIC Rev. No. 00
EXAMINATION Date 24.09.18.
METMECH
Page 07 of 09.
13.0 TECHNTQUE:
ffi
CIient I\d/s.BpCL, MUMBAI.
PROCEDURE FOR Documer.rt No.
NlRrPI/iUT/6ss/1,7,
ULTRASONIC Rev. No.
00
EXAMINATION Date
24.09,18.
Page 08 of 09.
14.0 EVALUATION:
15.0 ACCEPTANCE/REIECTION
STANDARD:
MRrPr^J"r/6ssn7.
00
24.09."18.
Page 09 of 09.
16.0 EXAMINATION
OF REPAIRS:
o0o