Scrapper Manual

LONGITUDINAL SCRAPER
OPERATION AND MAINTENANCE MANUAL
DOMINANT WATER TECHNOLOGIES
OPERATION AND MAINTENANCE

MANUAL
LONGITUDINAL SCRAPER BRIDGE
CONTENT
1. NOTICE TO THE CUSTOMER
2. TRANSPORT, RECEPTION, HANDLING AND

STORAGE
3. DESCRIPTION OF LONGITUDINAL SCRAPER BRIDGE
4. SAFETY INSTRUCTIONS
5. INSTALLATION
6. STARTING UP
7. MAINTENANCE AND CONTROL
8. LUBRICATION
9. TROUBLE SHOOTING
1. NOTICE TO THE CUSTOMER

This “operation and maintenance” manual prepared by us with care, in order to help you
to start up and to run the unit with minimum time spend and maximum efficiency.
In this manual sufficient description of the longitudinal scraper bridge, its operation and
trouble shooting instructions are given.
Before starting to installation and commissioning of the longitudinal scraper bridge, this
manual and attached technical documents must be read carefully.
If you are faced with a problem that is not described here, please contact us.
Our technical staff will be ready to solve your problems immediately.
A- Full name of your plant, location, type of machine and its serial number, your fax and
phone numbers, name of contact person
B-The exact description of the trouble
From the praxis we know that most of the troubles can be solved by phone. But if not
please be sure that, upon being ordered by you, our technicians will be at your service
immediately.
2. TRANSPORT, RECEPTION, HANDLING AND STORAGE

2.1. TRANSPORT AND PACKING
Dimensions
The dimensions of the equipment parts are shown at the attached drawings.
The equipment must be handled respecting the following guidelines.
Loading / unloading
 The load must be immobilized to avoid any movement during transportation.
 Take all necessary precautions to avoid damage due to imprudent or too rapid
handling.
 Loading /unloading can be done by forklift or crane mechanism, depending on the

size or packing form of the equipment. Use lifting straps to provide the correct
hoisting position. Mount lifting straps to lifting lugs and equilibrate the load. In the
case of using forklift, wooden pallets will be helpful for the operation.
Declaration of damage during transport
If any part of the equipment is found missing or damaged, freight company must be
immediately informed verbally. In addition a written report should be submitted. Photos
of damage are also required.
This declaration must be made within 48 hours of delivery to:
Ø The freight company

2.2. STORAGE
Any damage caused to the machine by storage that does not comply with the following
recommendations is not covered by the guarantee.
2.2.1. General
Duration Of Storage Part Of The Equipment Measures To Be Taken
All storage  All parts of the equipment  Store the unit in a dry place, inside a
building.
 The equipment must never be directly

exposed to the weather.
 The storage location should be free

from vibrations, dust, and aggressive
and/or chemical substances.
 Transport to place of installation in sturdy
packing
 Do not attach ropes or hooks to the

package where the lifting point is not
indicated.
 Material that need
ultraviolet and infrared  Store in well-ventilated, dry room
protection (rubber,
plastic, drive unit etc.)  Protect against floor dampness by
storage on a shelf or an a wooden
 Drive unit palette
 Cover to protect against dust and dirt
 Apply suitable corrosion protection

agent to bright surfaces
 The equipment must not be directly

exposed to sunlight
 Minimum ambient temperature should

be -5 °C.
6 months  Protect bright surfaces especially of

output drive parts and mounting
surface, with long term corrosion
protection agent.
 Check for corrosion approximately

every 6 months. If first signs of
corrosion show apply new corrosion
protection.
6 months to 2 years  All parts of the equipment  Take measures mentioned above to
protect the equipment.
 Gearbox of the drive  Special care must be taken against

system corrosion.
See attached drive unit documents
 Motor  Check for possible damages on the

cable and also check the tightness of
the cable glands.
See attached drive unit documents
Note: See referred documents for the drive unit (motor &gearbox) transportation and
storage conditions!
2.2.2. Industrial Solid Tyres
 Store the tyres in a dry, cool and moderately ventilated room. If tyres are stored outdoors,
they should be covered. An opaque, waterproof tarpaulin is a good cover.
 There should be protection from sunlight and artificial light with a high ultra-violet content.
 The storage temperature should be below 35°C and preferably below 25°C.
Note: Solid tyres can be operated at ambient temperatures are from –30°C and +50°C.
 As ozone is particularly harmful, storage rooms should not contain any equipment generating
ozone such as fluorescent lighting, mercury vapour lamps, electrical machines or other
equipment which may produce sparks or other electrical discharges. Combustion gases and
vapours, which may produce ozone via photochemical processes, should also be excluded.
 Solvents, fuels, lubricants, chemicals, acids, disinfectants and the like should not be kept in
the store rooms.
 Tyres should be stored in a relaxed condition free from tension, compression or other
deformation since these may cause cracking or permanent distortion.
Tasks to be performed before start of service after a period in storage:
Task Part of the equipment

Check and exchange the oil Gearbox (see attached drive unit documents)
(If necessary)
Lubrication All bearings (if applicable)
Replace parts Replace the bearing seals if they appear to
have hardened (if applicable)
Corrosion protection lubrication Grease the shaft ends with protection grease
of 6 months
Detailed cleaning All parts that can be reached
Important: Warranty starts with the date of delivery! Remember that your guarantee
rights expire after the contractual guarantee period!
3. DESCRIPTION OF LONGITUDINAL SCRAPER

3.1. PRESENTATION
Most of the treatment plants are furnished with tanks of rectangular or special shape.
The aim of these tanks, which are used for primary or final sedimentation, is to provide
the settlement of solid content of wastewater. Settlement will be achieved in a certain
period of time by using or without using any chemicals.
Longitudinal scraper bridges are used to lead the settled particles into the collection
chamber.
 Longitudinal scraper equipment built in concrete basin. Bridge fabricated from steel
construction spanning full basin length. Sludge discharge
Main functions of the longitudinal suction bridge are:

 to scrap off the sludge from the bottom of the basin and to lead the sludge into the
discharge channel
3.2. DETAILS OF THE LONGITUDINAL SCRAPER BRIDGE
Main parts of the longitudinal scraper bridges are as follows:
3.2.1. Driving group

3.2.2. Bottom scraper
3.2.3. Driving Path (if equipped)
3.2.4. Feeding of the electrical power
3.2.1. Driving group

drive group is built up of motor, gearbox, drive shaft, drive shaft bearing, wheel and
wheel bearing.
Industrial solid tyres are the outer section of the wheels.
3.2.2. Bottom scraper

The suction equipment consists of scraper blades. The settled sludge is scraped by
blades to the Sludge pit
3.2.3. Driving Path (if equipped)

That’s the way, which the driving group move on it. Supports are chosen as
steel sections or rails.
3.2.4. Feeding of electrical power

Depending on the size of the plant and projecting electrical power will be fed on different
ways. The most popular application is that power feeding is done by means of cable car
or cable drum. There are several other systems using weights, motors or spring type
cable drums.
Horizontal and vertical motions are done by means of motor and gearbox. The
roughness that could occur at tank geometry at horizontal direction can be
compensated by means of the spring on the brush group and elevation differences .
4. SAFETY INSTRUCTIONS
4.1. SAFETY RECOMMENDATIONS
 In order to use the machine without risk of injury and to avoid unnecessary
breakdowns, the basic safety instructions and recommendations must be
understood.
 The safety instructions and recommendations must be respected by all persons who
work on the machine.
 In addition, the general safety and accident prevention rules must also be respected.
 Installation and maintenance of the longitudinal scraper bridge should be carried out
by qualified personnel in accordance with recommended and designed regulations
and guidelines.
4.2. OBLIGATIONS OF THE OWNER OF THE EQUIPMENT
The owner of the machine must make sure that all persons who operate the machine;
 are fully aware of the basic safety and accident prevention instructions and that they
have been trained to use the machine,
 have read the “Safety Instructions” section and the warnings given in this manual
and signed the manual to confirm that they red it carefully.
in addition, they must also check at regular intervals that the safety rules are being
properly respected.
4.3. OBLIGATIONS OF THE PERSONNEL
Before working on the machine, all persons must commit themselves to;
 respecting the basic safety and accident prevention instructions.
 read the “safety” section and the warnings given in this manual and sign the manual
to confirm that they have done so.
 Observing :
- the corresponding detailed operating instructions and wiring diagrams,
- the warning and safety signs on the equipment,
- the specific regulations for the system,
national / regional regulations covering safety and the prevention of accidents.
4.4. RISKS DURING WORK ON THE EQUIPMENT
The equipment is designed to respect normal safety rules. Nevertheless, the machine
presents a risk of death or injury for the operator. In addition, improper operation can
lead to damage of the equipment or connected systems. The equipment must be used:
 only for the purpose for which it was designed,

 only when its operational safety is assured.
Any breakdown that might affect the machine’s safety must be repaired immediately.
Injuries and damages of machine may result from:

 neglects
 wrong installation or operation
 removal of the required protective covers or housing when this is not permitted
4.5. UTILISATION FOR THE INTENDED PURPOSE
The equipment is designed only for the purpose indicated in the contract. It must not be
used for any other application. Sismat declines all responsibility for damage resulting
from inappropriate use of the machine.
Correct utilisation of the machine also implies:

 respect of all the recommendations in this manual,
 regular execution of inspection and maintenance tasks.
The choice of materials used in the construction of the machine was guided by our
knowledge and experience and information provided by the customer.
4.6. SAFETY INSTRUCTIONS
Warning 1: Bridge must be isolated as safety zone only trained and

authorized person will use the system.
Warning 2: Do not work on the equipment without safety guards and covers
Warning 3: Do not extract and affect safety guards and covers before shut
off machine.
Warning 4: Rotating machinery can lead to injury. There is danger of being

trapped or pulled in. Keep a sufficient distance to rotating machinery.
Warning 5: Before any affect, be sure that the equipment is off (switch off the
circuit breaker).
Warning 6: Do not excess of the max live load (150 kg / m) .
Warning 7: Fall in the tank is a DANGER for life. The bridge is secured with
side panels and handrails to protect from falling danger.
Warning 8: During maintenance, the personnel should be secured with

lifejacket. If the pool is empty maintenance should be done with safety belts.
Warning 9: The maintenance should be done by min two persons in risk of

falling.
Warning 10: Only authorized person shall do the maintenance of the electric
system.
Warning 11: The control panels should be locked, and the key must be kept
with authorized maintenance personnel.
Warning 12: Shut off power before any electrical repair.
KK24/01/27.02.2014/S28/12
Warning 13: Do not start equipment without earthing precaution.
Warning 14: Touching hot surfaces can lead to burns.
Warning 15: Do not touch the gear reducers if their operating temperatures
are too high, or use suitable safety equipment.
Warning 16: Direct contact with the wastewater may cause serious diseases
for people. Use suitable personal protective devices to protect from direct
contact.
Warning 17: During maintenance, authorized personnel el should use

personal protective devices such as gloves and masks.
Warning 18: Use emergency stop buttons in any risk.
Warning 19: Before start up the equipment, check that there is no foreign
bodies or tools near the equipment.
Warning 20: During maintenance work an unintentional start of the equipment

can lead serious accidents. Make sure no one can start the equipment while
you are working on it.
Warning 21: The gear reducer oil and lubrication system have a fire risk.
Warning 22: Prevent the penetration of the lubricant into drains, sewers, and
water resources.
Warning 23: All time use personal protective devices. ( glove, glasses, mask ..
etc )
4.7. GUARANTEE AND RESPONSIBILITY
The manufacturer’s “General conditions of sale” are applicable. These are made
available to the customer before the signing of the contract.
Any claim under the terms of the guarantee concerning the responsibility for human
injury or material damage will not be accepted if such injury or damage is due to one or
more of the following:
 use of the equipment for a purpose other than that for which it was designed,
 incorrect installation, commissioning, operation or maintenance of the machine,
 operation of the machine when individual protection equipment is defective, or when
any safety or protection equipment is not correctly installed or operated,
 non-respect of the safety recommendations made in this manual concerning
transport, storage, installation, commissioning, operation, maintenance or
adjustment of the machine
 modification of the machine without the prior written consent of the manufacturer.
 modification of the drive unit specifications (power, speed etc.) without the
knowledge and confirmation of the manufacturer,
 failure to monitor wearing parts of the machine.
 repairs not carried out with main maintenance rules,
 severe incidents due to foreign bodies entering any part of the machine,
 severe incidents occurred by force major.
4.8. ORGANISATIONAL MEASURES
 The necessary individual protection equipment shall be provided by the customer.

 All protection equipment must be inspected regularly.
4.9. SAFETY EQUIPMENT
 All safety equipment must be correctly installed and fully operational before the
machine is started.
 Safety equipment may be removed from the machine only after is has been stopped
and locked out to prevent accidental starting.
 After fitting individual parts, all safety equipment must be correctly re-installed before
the machine is started.
4.10. INFORMAL SAFETY MEASURES
 This manual must remain permanently available near the location of the machine.
 In addition to the recommendations given in this manual, all local accident
prevention and environmental protection rules must be respected.
 All posted information relating to the machine, hazards and safety must be perfectly
legible.
4.11. STAFF TRAINING
 Only qualified, fully trained persons must be allowed to operate the machine.
 Clearly define the responsibilities of the personal responsible for installation,
commissioning, operation and maintenance of the machine.
 Personnel being trained in the use of the machine must work under the supervision
of a fully trained operator.
4.12. OPERATION OF THE EQUIPMENT
 Never modify the software or the operation sequences imposed by the configuration
of the electrical cabinet.
 Only persons who have been adequately trained may change the controls.
 If the control cabinet was not supplied by SİSMAT, the process software must be
written following the SİSMAT logic drawing.
4.13. SAFETY MEASURES DURING NORMAL OPERATION
 The machine must not be started to work unless all safety equipment is fully
operational.
 Before operation, check that no person is beside the equipment to avoid any risk of
injury.
4.14. DANGERS OF ELECTRICAL ENERGY
 All work on electrical equipment must be carried out by qualified electrician.

 Check all the electrical equipment regularly, in particular the connections.
 Check the cable isolation at regular intervals against defects and hardening to
prevent electrical leakage.
 The control cabinet must be kept shut. It may be opened only by an authorised
person having the necessary key or tool.
4.15. PARTICULARLY HAZARDOUS SECTIONS OF THE MACHINE
 When working on the machine the motor power supply must be switched off and
locked out to prevent accidental starting.
 Remember that the risks are greater when safety equipment has been removed.
4.16. MAINTENANCE AND TROUBLE-SHOOTING
 Before carrying out any inspection, maintenance or repair works, make sure that all
energy sources (electricity, pressurised air, water etc.) are cut down:
- switch off and lock out the main electrical switch,
- cut off the water and compressed air supplies,
- attach safety labels at all cut-off points to prevent accidental starting,
 Carry out the adjustment, maintenance and inspection tasks at regular intervals.
 Inform the operators before starting any maintenance work.
 Never stand or work beneath suspended objects and moving parts.
 Systematically check the adjustment of any bolted parts that become loosening.
 After maintenance and/or repair, check the operation of safety systems.
 Any worn out part must be replaced immediately.
 Use only manufacturer’s original spare parts. The manufacturer cannot guarantee
sufficient strong and adequate safety level of equipment, if the spare parts are
supplied from other sources.
 Remember that the risks are greater when safety equipment has been removed.
4.17. MODIFICATIONS OF THE EQUIPMENT
 The equipment must not be modified without the written knowledge and confirmation
of the manufacturer.
 Before performing necessary modification, contact with manufacturer.
4.18. CLEANING THE MACHINE
 Do not apply stream jets directly at electrical switches, motors, bearings or control
cabinets.
 Remove all traces of products and substances used, notably:
- after work on lubrication systems and equipment
- after cleaning operations by use of detergents
- after maintenance work
This manual is intended for use by the personnel in charge of
 installation,
 maintenance,
 surveillance and operation.
5. INSTALLATION
Please refer to attached installation Drawings.
6. START UP
Before starting up the longitudinal scraper all channels and chambers must be
cleaned of dirt and wood.
For starting up obey following cautions and instructions stated below.
6.1. CONTROLS BEFORE START UP
Ø Check whether unit is supplied with proper electric power.

Ø Check whether the travelling way of the wheel is clean.
Ø Check the cleanness of the tank bottom.
Ø Check the oil content of the reducer and secure that the air plug is on.
Ø All bearing lubrications are to be done according to the lubrication instructions.
Ø Check whether travelling direction is correct.
Ø Check the bolts and nuts that all are tightened.
Ø The scrapers are to be adjusted and set at distance that they glide across the
channels.
6.2. OPERATION
Upon having finished the controls stated above plant can be put in operation. A short
trail run with dry chamber is useful to check the adjustments and settings.
During operation check followings:

Ø Observe the sludge discharge mechanism. If necessary, adjust them.
Ø Observe the plant during the first 5 tours and finish all necessary adjustments during
these tours.
Ø Observe the guide wheels working. If necessary adjust the guide wheels up to
provide parallel run with the bogies
Ø After all tests are completed properly, longitudinal scraper can be operated.
7.2. MAINTENANCE DESCRIPTION
7.2.1. Drive Unit

For the effective cooling of the drive unit the motor must be free of dust and dirt.
Lubrication and maintenance has to be carried out acc. to drive unit instruction manual.
See attached lubrication list and maintenance schedule table.
Note: Synthetic gear lubricants of different types or any synthetic and mineral based
gear lubricants must not be mixed to each other.
7.2.2. Guide Wheels

To change the worn out guide wheels, dismount fasteners at the end of the supporting
shaft. After maintenance operation fix fasteners again.
7.2.3. Bottom Scraper rubber

For the operation of bottom scrapper rubber change, dismount fasteners holding fixing
plates, rubber elements and steel shield. Mark the holes of the new rubber plate by
using the fixing plate or shield plate as a guide. After maintenance operation replace the
fasteners back and fix them.
7.2.4. Bearings
All bearings are delivered after filling with standard grease Greson LiT EP-2(*).
They have to be lubricated every month. Press grease to the bearings from the
lubrication nipple with grease gun. In periodic re-lubrication application, press small
amount of grease (30 g is enough). During entire renewing operation of the lubrication
(after three re-lubrication) the old grease need to be cleaned until you see fresh
grease. Old or excess quantities of grease are come out from oil seals.
(*)This is a product code of local vendor. Any trademark of EP addicted NLGI 2 grade
lithium soap base grease can meet the requirement.
Note: See attached lubrication list and maintenance schedule table.

7.2.5. Paint (General Application If Painted)
7.2.5.1. Dry surfaces

All defective points must be treated carefully after first cleaning (with emery or scrape).
Paint the equipment in tree steps. Firstly, apply 50-micron primary coat and than apply
150-micron secondary coat with two components, polyamide-adduct cured undercoat.
Finally, apply 150-micron two components, semi-gloss acrylic polyurethane topcoat and
finish the operation.
7.2.5.2. Wet surfaces

All defective points must be treated carefully after first cleaning (with emery or scrape).
Paint the equipment in tree steps. Firstly, apply 50-micron primary coat polyamide-
adduct cured undercoat. Then, apply 100-micron secondary coat with two components,
polyamide cured coal tar coating. Finally, apply 100-micron two components, polyamide
cured coal tar topcoat and finish the operation.
Note: Instructions described above are applicable for wastewater treatment facilities.
Instructions differ for drinking water treatment facilities.
Caution: Use adhesive sealants during maintenance and repair works. Adhesive
sealants are designed for the locking and sealing of threaded fasteners which
require normal disassembly with standard hand tools. The product cures when
confined in the absence of air between close fitting metal surfaces and prevents
loosening and leakage from shock and vibration.
See “LOCTITE-243” documents at enclosures.
Caution: All bolts are to be tightened

7.3. MAINTENANCE INSTRUCTIONS
Ø Check all screws and nuts after 150 working hours and tighten them if necessary
Ø Check the accurate operation of the equipment periodically
Ø Observe whether there is any leakage on the unit daily
Ø Check whether there is any blockage daily
Ø Check ]scrapers in terms of rubber fracture and misalignment
Ø Check the drive and guide wheels for sign of wear monthly
Ø Check the motor and gearbox according to the drive unit operation and maintenance
manual
Ø Check bearings for sign of wear every month
Ø Lubricate bearings every month with EP addicted NLGI 2 grade lithium- soap base
grease
Ø Check all shaft ends without any protection for corrosion, lubricate with grease every
6 months
Ø Automatic greaser for external environment conditions are used in products that
need to change 1 time per year. (If equipped)
Ø Check all cabling for their conditions and possible damage every month
Ø Check the oil content of the gearbox by means of the level indicator plug at least
every 6 months
Ø Check the scrapper rubber stripes for sign of wear every 6 months
Ø Check the paint of all points annually (if painted)
Ø Replace worn out parts with new ones annually
Ø Annually check control panel, terminal box, switch etc. (if equipped)
Ø Protect bright surfaces especially of output drive parts and mounting surface, with
long-term corrosion protection agent.
Ø Check for corrosion approximately every 6 mounths. If first signs of corrosion show,
apply new corrosion protection.
Caution! During the lubrication or renewing of the grease, insure that, oil and/or grease
will not drop into the water and cause the water pollution.
7.4. MAINTENANCE SCHEDULE
at least every 10
at least every 2
operating hour
operating hour
every 10000
semi-annual
at 3 months
every 150
monthly
weekly
annual
years
years
daily
Maintenance Check
1 Motor &Reducer
1.1 Visual inspection x
1.2 Check for running noises x
1.3 General overhaul (see drive unit x
manual for details)
1.4 Motor heating and insulation see drive x
unit manuals for details)
2 Bogie wheels x
3 Guide wheels x
4 Cable trolley (or drum) x
5 Surface scrapper x
6 Bearings (sign of wear) x
7 Cleaning brush (if equipped) x
8 Paint x
9 Normal operating function x
10 All cabling in terms of their conditions x
and possible damages
11 Terminal boxes & switches x
12 General cleaning & replacement of x
worn out parts
13 Check for loosening fasteners x
14 Bottom scrapper x
15 Leakage or blockage x
Lubrication
1 Motor &Reducer
1.1 Check oil level x
1.2 Change oil (see drive unit manual for x xx
details) *
2 Bearings (general)
2.1 Re lubrication x
2.2 Renewing of Lubricant x
(*) Oil must be changed after 10.000 hours in operation. Even if operation hour is not
reached to 10.000 hours, it should be changed at least after 2 years.
Note: See referred operation and maintenance documents for details.

8. LUBRICATION INSTRUCTIONS
Equipment / Part Name Type Of Total Qty. To Be Periodical Renewing of
Lubricant Qty. Filled Lubrication Lubricant
(lt)
Bottom scraper drive unit ISO 1,40 as decreased semi-annual after 10000
(SK12063AZH-IEC63) VG680* operating hour or at
least every 2 years
Bearings (General) Greson up to 30 g monthly after three re-

LiT EP-2** lubrication
(*) See drive unit operation and maintenance manual for details
(**) This is a product code of local vendor. Any trademark of EP addicted NLGI 2 grade
lithium soap base grease can meet the requirement.
Caution! During the lubrication or renewing of the grease, insure that, oil and/or grease
will not drop into the water and cause the water pollution.
9. TROUBLE SHOOTING
Problems Possible Cause Tasks

Vibration bouncy  Incorrect montage  Check the markings
travelling  Loosen bolts  Fix the bolts
 Foreign materials in the  Clean the tank
basin
 Changes on the process  Check the character of the
 Foreign bodies in the liquid
High Amperage basin  Clean the basin
 Loosen electrical  Tighten the electrical
connections connections
 Liquid is frozen
 Wait until it melts
Hot Gearbox  A little or no oil  Fill or if necessary change the
oil
Noisy Motor  Roller bearings not  Change the roller bearings
lubricated
 Defected roller bearings  Change the roller bearings
Sounds From Reducer  No oil  Fill or if necessary change the
oil
 Oil leakage
 Change the seals
Oil Leakage  Defected seals  Change the seals
 Vent plug might be  Check whether the vent plug
missing exists
Wheels are worn out  Incorrect adjustment  Adjust that wheel travels on
appropriate axis
Floating sludge can  Incorrect adjustment  Adjust the shields for correct
not be hold sweeping

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LONGITUDINAL SCRAPER

OPERATION AND MAINTENANCE MANUAL

DOMINANT WATER TECHNOLOGIES

OPERATION AND MAINTENANCE

LONGITUDINAL SCRAPER BRIDGE

1. NOTICE TO THE CUSTOMER

2. TRANSPORT, RECEPTION, HANDLING AND

3. DESCRIPTION OF LONGITUDINAL SCRAPER BRIDGE

7. MAINTENANCE AND CONTROL

1. NOTICE TO THE CUSTOMER

Our technical staff will be ready to solve your problems immediately.

B-The exact description of the trouble

2. TRANSPORT, RECEPTION, HANDLING AND STORAGE

The equipment must be handled respecting the following guidelines.

 The load must be immobilized to avoid any movement during transportation.

 Loading /unloading can be done by forklift or crane mechanism, depending on the

Declaration of damage during transport

This declaration must be made within 48 hours of delivery to:

Ø The freight company

 The equipment must never be directly

 The storage location should be free

 Do not attach ropes or hooks to the

 Cover to protect against dust and dirt

 Apply suitable corrosion protection

 The equipment must not be directly

 Minimum ambient temperature should

6 months  Protect bright surfaces especially of

 Check for corrosion approximately

 Gearbox of the drive  Special care must be taken against

See attached drive unit documents

 Motor  Check for possible damages on the

See attached drive unit documents

2.2.2. Industrial Solid Tyres

Tasks to be performed before start of service after a period in storage:

Task Part of the equipment

3. DESCRIPTION OF LONGITUDINAL SCRAPER

Main functions of the longitudinal suction bridge are:

3.2. DETAILS OF THE LONGITUDINAL SCRAPER BRIDGE

Main parts of the longitudinal scraper bridges are as follows:

3.2.1. Driving group

3.2.1. Driving group

Industrial solid tyres are the outer section of the wheels.

3.2.2. Bottom scraper

3.2.3. Driving Path (if equipped)

3.2.4. Feeding of electrical power

4.2. OBLIGATIONS OF THE OWNER OF THE EQUIPMENT

4.3. OBLIGATIONS OF THE PERSONNEL

4.4. RISKS DURING WORK ON THE EQUIPMENT

 only for the purpose for which it was designed,

Injuries and damages of machine may result from:

4.5. UTILISATION FOR THE INTENDED PURPOSE

Correct utilisation of the machine also implies:

4.6. SAFETY INSTRUCTIONS

Warning 1: Bridge must be isolated as safety zone only trained and

Warning 4: Rotating machinery can lead to injury. There is danger of being

Warning 6: Do not excess of the max live load (150 kg / m) .

Warning 8: During maintenance, the personnel should be secured with