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Batteries for Stationary Standby and for

Stationary Cycling Applications


Part 6: Alternative Electricity Storage
Technologies
G. P. Corey, Member, ZEEE

becoming an important component in increasing power sys-


Abstract - As the need for stored electrical energy has tems reliability. While uninterruptible power supplies (UPS)
grown, the lead-acid battery has been the primary storage on the order of hundreds of watts to several hundred kilo-
component until very recently. Although improvements in watts were adequate only a few years ago, modern industrial
lead-acid technology have been made over the years, short life production demands require mega-watts of power to keep
expectancy and poor component reliability have driven energy entire plants in operation while emergency generation is
storage customers in search of longer life and higher reliabil- brought on-line. In addition, power companies are ever more
ity storage technologies. New technology batteries have been dependent on stored energy to back up critical switching ap-
developed as well as other non-battery storage devices that are plications and nuclear power plant emergency back-up sys-
meeting the needs for higher energy densities and more reli- tems.
ability. This paper discusses these emerging energy storage
technologies and how they are being used in modem energy 11. STORAGE FOR THE FUTURE
storage requirements. New applications for energy storage are in constant devel-
opment as new demands are placed on the availability of reli-
Index Terms -Batteries, Battery storage plants, Energy stor- able electric power. Applications ranging from electric vehi-
age, Emergency power supplies, Standards cles to electric watches, backup power systems to energy
management systems, automobile starting to photovoltaic
I. INTRODUCTION lighting systems, are only a few of the systems that depend on
Lead-acid batteries have been in use for over 100 years. energy storage to meet their electricity needs. This section
Many improvements have been made and the technology is discusses these emerging applications, the need for power and
fully mature for all practical purposes. However, modern energy storage devices, and where battery sizes are heading in
demands for higher energy density, lower O&M costs, and order to support emerging requirements.
better reliability have not been met with lead-acid technology.
A. Emerging Applications
Consequently, different battery technologies, such as Nickel
Cadmium, Nickel Metal Hydride, Lithium Ion, Lithium Metal The most prevalent emerging application is in the use of
Polymer, and Sodium Sulfur, are being developed to over- energy storage on the power grid for power quality applica-
come the inadequacies of the lead-acid technology. Flow bat- tions. Currently, lead-acid batteries are the primary storage
tery technologies that differ significantly from the typical bat- component used in these applications. Systems as large as 16
tery structures that have been common to energy storage users MVA are currently in use to provide emergency ride through
are also nearing commercialism. In addition, new, non- power while backup generators are brought on-line. Another
battery storage devices such as flywheels, super capacitors, application is back-up power for remote telecommunications
and superconducting magnetic energy storage (SMES) de- sites that are becoming more dependent on high quality power
vices are nearing full commercialism. to operate reliably. However, the reliability and maintenance
The demands for high power and high energy density stor- issues associated with lead-acid batteries are unacceptable to
age systems are also increasing as power reliability is more customers that require power quality support, and these cus-
and more important to'electric power users. Energy storage is tomers are looking to emerging energy storage technologies to
help solve these power quality problems.
Sandia is a multiprogram laboratory operated by Sandia Corporation, a Lock- Following closely behind in grid applications is the need
heed Martin Company, for the United States D e p m n t of Energy under Con- for energy management such as peak shaving or load follow-
tract DE-ACW-94AL8.500.
Garth P. Corey is a Principal Member of the Technical Staff at Sandia Na- ing. Associated with this need is the emerging application
tional Laboratories, PO Box 5800 MS-0710, Albuquerque, NM 87185 USA (e- currently referred to as distributed energy resources (DER).
mail: gpcorey@sandia.gov).

0-7803-7989-6/03/$17.0002003 IEEE 164


With the continuously increasing demand on utility electric 111. NEWSTORAGE TECHNOLOGIES
supplies, more generation in the right places appears to be a A wide variety of storage technologies are at various stages
good solution to this problem. Along with the emerging DER of commercialization. Some are chemistry based, some are
applications will be an increase in the demand for energy stor- based on super-cooled physics, while others are based on
age that will store electricity during low demand periods, and strictly mechanical devices. This section will discuss mono-
dispatch this stored energy during high demand periods to bloc batteries, flow technology batteries, and non-battery elec-
relieve pressure from generation, transmission, and distribu- tricity storage systems.
tion systems that are becoming more frequently overloaded on
congested systems. A. Mono-Bloc Batteries
The following is a list of potential utility applications for Batteries are typically constructed in a fixed voltage mon-
electric energy storage: obloc ranging from a single cell to multiple cells in a series-
Transmission and distribution (T&D) construction or parallel configuration to provide the desired voltage and stor-
replacement deferral age capacity for specific applications. Batteries are also de-
Relieve transmission constraints and bottlenecks signed as power monoblocs that are made up of many thin
Peak shaving to avoid or reduce end-customer time-of- cells that provide the surface area necessary to extract high
use energy charges currents. In contrast, an energy battery is made up of fewer
Peak shaving to avoid or reduce end-customer demand thicker cells that provide lower currents for longer periods of
charges time.
Supporting of power park or micro-grid systems 1 ) Nickel Cadmium
Electric energy price arbitrage (Buy Low - Sell High) The nickel cadmium monobloc is based on a mature bat-
tery technology that is widely used for energy and power ap-
Power vs. Energy Applications plications, depending on battery design. Applications that
Each of the aforementioned applications depends on a bat- must function in environmentally hostile sites typically use
tery that supports either energy or power requirements. Typi- the nickel cadmium technology because of its superior per-
cally, energy storage devices can support only one of these formance in both cold and hot environments. The transporta-
applications. A power application requires short, high current tion industry, mainly air transportation and the railroads, use
events, such as short discharges during power outages or start- the nickel cadmium technology batteries for both engine start-
ing an automobile. An energy application requires long peri- ing and energy applications on their trains and aircraft.
ods of low current such as telecommunications site backup or Battery size ranges from tiny rechargeable AAA cells to
peak shaving. Energy storage devices are specifically de- large cells used in multi-megawatt stationary batteries. Figure
signed to provide support to either power or energy applica- 1 shows a nickel cadmium mono-bloc and a stationary battery
tions, but not both. There are exceptions, such as the Sodium installation from the Saft web site. A project is currently un-
Sulfur technology that does a reasonably adequate job sup- der construction in Alaska that uses a 26 MW, 14.5 MWh,
porting both requirements. Some of the flow battery tech- Saft nickel cadmium battery. This site will become the largest
nologies can also support short power bursts but are primarily nickel cadmium battery installation in the world.
designed for energy applications. Discussion of the power vs.
energy potentials of each of the storage technologies will be
discussed in their respective sections.
C. Anticipated Battery Sizes
Energy storage applications require power sources that
range from several watts for small lighting applications to
multi-mega-watts for utility scale applications. As more util-
ity scale applications are identified, battery sizes will continue
to grow. Utilities that are considering energy storage applica-
tions for their transmission and distribution systems have
stated that the typical building block size for their energy stor-
age applications should be in the 10 MW, 10 MWh scale. On Figure 1 Saft Stationary Nickel Cadmium Bat-
the other hand, applications in the 10 kW to 50 kW, 20 kWh tery (Source: Saft Web Site)
to 100 kWh are not uncommon. One battery currently under
construction is a 120 MWh, 15 MVA flow battery intended to A myth that seems to continue to plague the nickel cad-
provide peak shaving and power quality services at the end of mium technology is the notion that the battery has a memory
a long, heavily congested, transmission line. Another applica- effect that requires special handling in order to maintain the
tion currently under construction is a 26 MW, 15 minute ap- capacity of a battery. Most of these ideas are related to user
plication for spinning reserve. A third application that was experience with sealed cylindrical nickel cadmium cells typi-
recently in service for several years for an island utility was a cally used in portable household appliances. Memory can be
20 MW, 14 MWh battery used for spinning reserve and fre- an issue with these types of cells; however, the memory prob-
quency regulation.

165
lem does not exist in large stationary nickel cadmium batter- Lithium ion polymer secondary batteries are widely used
ies. in small applications such as laptop computers and cell
2 ) Nickel Metal Hydride phones.
The nickel metal hydride technology cells are typically as- One of the barriers to the development of large scale lith-
sembled in series to construct a monobloc and the monoblocs ium ion batteries is that, in order to operate the battery safely,
are assembled in a seriedparallel combination to meet proper controls are necessary at the cell level to maintain proper
voltage and capacity requirements for the target application. charging voltages and protect the battery from overcharge or
Typically, this technology is used in small applications such over discharge, conditions which can cause significant dam-
as cell phones, portable laptop computers, and portable two- age to a lithium ion cell. Figure 3, shown above, is a photo-
way radios. The larger applications are primarily motive graph of several Valence Technologies lithium ion polymer
power for electric vehicles. The robustness and cycle life
expectancy for this technology is the primary driver for its
use. However, this technology becomes extremely expensive Figure 2 Valence Technologies Lithium Ion
when batteries are assembled to operate in a mega-watt, Polymer Cells (photo from a presentation at San-
mega-watt hour environment and, consequently see very little dia National Laboratories)
potential use in large, utility scale applications at the present
time.
3) Lithium lon
Lithium ion technology has been hugely successful in the
portable battery market. Efforts to scale
these products up to larger capacities are
not straightforward, since the portable
technologies mostly use cobalt oxides in
the cathode material and this material cells which are the smallest component in a monobloc.
would be too expensive for the larger cells. In order to produce a functional monobloc, many cells will
Development is proceeding on a wide have to be placed in series to reach typical operating voltages
range of cathode materials and one of the in the 48 VDC range for telecommunications applications and
early successes is with doped nickel ox- up to 120 to 480 VDC for utility scale applications. As a re-
ides. Using this technology, As shown in sult, the cell management electronics must be capable of han-
Figure 2, Saft has developed a range of dling high powers typical of these applications. Development
cells up to 44 Ah and in high-power, of these high voltage monoblocs which are needed for utility
high-energy and mid range designs. The
high-power types can comfortably be
discharged at a rate of 10 times the
battery capacity.
4 ) Lithium lon Polymer
3 Figure
SAFTLith-
ium Ion
T'PllC

The lithium ion polymer technology has been under devel-


opment for over 20 years. Because of safety concerns associ-
ated with the instability of lithium metal, many potential users
scale applications is currently in progress.
5 ) Lithium Metal-Polymer
The primary difference between the lithium ion polymer
cell and the lithium metal-polymer cell is that there is no free
lithium metal in the lithium ion technology cell. There are
many safety benefits realized using the lithium ion polymer
technology, however, the use of pure lithium metal yields sev-
eral extra benefits that are not available in the lithium ion
avoid this technology. Much of the initial development activ- technology. One benefit is
ity was devoted to making the technology safe for routine use. that the lithium metal cell
A major benefit of this technology is in the energy density of contains a solid electrolyte so
the monobloc, which is more than three times the energy den- leakage of liquids is not an
sity of lead-acid technologies. Consequently, more energy issue with this cell. Another
can be made available in a much smaller space that that re- benefit is the ability of the
quired by lead-acid. lithium metal technology to
One major drawback to the use of this technology, is that it operate at higher rates in an
is aimed at energy applications and cannot be used in power energy application.
applications without special management. For example, other Figure 4 is a lithium metal-
technologies, such as the sodium sulfur battery can supply polymer monobloc manufactured
high currents for short periods of time or low currents for long by Avestor, a Canadian battery
periods of time with no detrimental effect to the battery. manufacturer located in
However, the lithium ion polymer technology, much like the Boucherville, Quebec, Canada.
energy based lead-acid technology, can sustain heavy damage The battery is a 48 VDC, 70 Ah
if exposed to high discharge rates for more than a few sec- monobloc that is currently in test
onds. in the telecommunications industry. Avestor is planning to
develop a larger monobloc in the 120 to 240 VDC range that

166
will be available support utility scale applications in the power 1 ) Regenesys
utility industry. The Regenesys technology was developed in the United
6 ) Sodium Sulfur Kingdom during the past ten years. It is truly a utility scale
The sodium sulfur battery, better know as the NaS Battery, battery with 120 MWh of energy and a 15 MVA power out-
is in wide use in Japan where NGK and TEPCO have over put. It is used for peak shaving and frequency regulation ap-
100 MWh installed at several sites in Japan. Figure 5 on the plications. The first unit of its kind is nearing commissioning
following page shows a 6 MW, 48 MWh battery used for peak in the UK. The first US installation of a Regenesys battery is
shaving at a TEPCO/NGK site in Japan. One major feature going to be used to defer the upgrade of a highly congested
for the use of the NaS technology in stationary applications is transmission system in the southeast. It is expected to enter
that the energy density of the battery is three times that of service in mid 2004.
lead-acid. Another major feature is that the NaS battery can 2 ) Zinc Bromine
sustain a factor of five times rated current for up to 10 min- Zinc Bromine technology batteries have been developed
utes without inflicting any damage to the cells. The short- by two companies in the US, ZBB and Powercell (Powercell
term overload feature allows the battery to be used in both is no longer in business). The ZBB battery, as shown in Fig-
power and energy applications. The NaS battery is expected ure 6, is a 200 KW, 400 KWh battery that is used for stabiliz-
to deliver over 1500, 100% discharges during its lifetime. It ing a long distribution feeder that has a verv Deakv load which

I Figure 6 Zinc Bromine Battery in Field Test


I
Figure 5 NaS Battery in Japan (photo from Dr. caused severe frequency and voltage swings as the load was
P h i h Svmons) switched on and off. The battery was charged and discharged
as required to maintain a constant voltage and frequency on
is also immune to problems typically associated with operat- the feeder.
ing batteries for long periods of time at some intermediate Over the past several years, significant improvements on
state of charge. NaS technology is relatively insensitive to this technology have been made under sponsorship of the
chronic overcharge and over discharge that is detrimental to DOE Energy Storage Systems Program. The promise of this
most energy storage batteries. technology is very evident but there is significant resistance to
The first US installation of a NaS battery is located in wide spread use of the technology as utilities are not con-
Gahanna, Ohio providing peak shaving and power quality vinced of its long term life expectancy and system reliability.
services to an American Electric Power administration build- 3) Vanadium Redox
ing. The Vanadium Redox technology was initially developed
B. Flow Technologies in Australia and further refined in Japan. Output power and
capacity are determined by the number of the cell stacks and
There are several flow technology batteries that are nearing
the volume of the stored electrolyte. The cell stacks and the
commercialism for use in utility stationary battery applica-
electrolyte tanks can be placed in separate locations. Conse-
tions. A major advantage of a flow technology that delivers
quently, the storage media can be placed in non-rigid rubber
AC power is that the power and energy functions are decoup-
bladders in locations such as under floors or in parking struc-
led. Energy is stored external to the battery in the form of a
tures where the storage containers do not impact productive
charged electrolyte, the larger the storage tank, the more en-
space in an office or plant environment.
ergy that is available. Power output is determined by the
There are several sites in Japan where this technology is in
power electronics that is attached to the battery. Typically the
current operation. The primary distributor for this technology
battery is used in an energy application for long duration, me-
is Sumitomo Electric USA, Inc. located in Los Angeles, Cali-
dium to high power discharges. Flow batteries are typically
fornia.
less expensive to produce as the components are made up of
plastics, plumbing, and associated pumps.

167
C. Non Batteries liquid helium is used to cool the conducting material to ap-
Because lead-acid batteries have a bad reputation for poor proximately 6" Kelvin. At that temperature, the ohmic resis-
performance in utility scale applications, the development of tance of the conducting material is virtually zero. The super
alternative energy storage devices was undertaken in the US. conducting material is formed onto a magnetic frame which
Two major developments in non-battery energy storage is the holds the superconducting material. Then the magnetic com-
Superconducting Magnetic Energy Storage (SMES) system ponent is placed in a container of helium that is surrounded by
and the flywheel. Another storage component that is attempt- a vacuum which is then surrounded by a high temperature
ing to enter the utility scale energy storage market is the su- container filled with liquid nitrogen. Once a current is intro-
percapacitor also known as the ultra capacitor. A major ad- duced into the superconducting coil, it continues to circulate
vantage of non-battery energy storage is that the number of indefinitely with extremely low losses until the energy is ex-
cycles expected from these technologies is substantially tracted for use in power quality applications. Figure 7 is a
higher than that expected in chemistry based storage tech- trailer containing the SMES device and all associated power
nologies. There are also no liquid electrolytes to be con- electronics. The trailer is located at a utility test site. The
cerned with and no hazardous materials that need to be dis- current version of SMES is known as the Micro SMES that
posed of at end of life. has a power delivery level of up to 6 mega joules. A typical
1 ) Supercapacitors application for this type of SMES system is for 3 MW, 3 sec-
Supercapacitors are something of a hybrid device where ond operation for use in a transmission system to stabilize
energy storage is based on the storage of power in electric transients on the power lines. A system such as this is cur-
fields and the storage of energy in an electrolyte that separates rently installed and operating in Wisconsin.
the positive and negative plates. Supercapacitors are able to 3 ) Flywheels
deliver high power for short periods of time but are currently Flywheels are just beginning to be commercialized. There
energy limited. An immediate application that may be ideal are several versions available that
for the supercapacitor is an electric vehicle where a high range in the tens of kilowatts to
amount of current is required for acceleration while velocity is several hundreds of kilowatts.
maintained by currents delivered by low rate, or energy, bat- Although the flywheel is primarily w

teries. Work is currently underway to assemble high energy thought of as a power device, there
supercapacitors in an attempt to get supercapacitors into the are some that can deliver multiple Series Flywheel
utility power arena. KWh. Two major versions of
Supercapacitors are in wide use in small applications such flywheel rotors are in current
as power backup in VCR's and small electronic devices. Be- development, steel and composites
cause of their relative light weight and small size, superca- material. The steel rotor material
pacitors are also used extensively for low energy ride-through flywheels are typically found in
for switching between power sources, such as on commercial power devices what can supply tens
aircraft, where power busses are switched in a break-before- to hundreds of KW for up to 30
make operational mode that interferes with laptop computer seconds. Active Power and Piller are ,

operations and public announcement systems on the aircraft. two flywheel manufactures that use 1
2 ) Superconducting Magnetic Energy Storage the steel flywheel for their
Superconducting Magnetic Energy Storage (SMES) is based commercialized models. Composites
on the physics of materials in a cryogenic environment where flywheels are typically energy de-

E
vices because they are able to
achieve very high rotor speed on the Figure 8 Beacon
order of 40,000 to 80,000 RPM. Power, 6 K W h
Figure 8 is a currently available Flywheel (photo
Beacon Power device that operates from the Beacon
at 48 VDC and delivers up to 6 Website)
KWh of energy.
Early flywheel testing yielded many horror stories about
managing the energy in a high-speed flywheel that goes out of
control. Most of these tests were done to determine the de-
structive nature of flywheels and some dramatic results
caused great concern among potential flywheel users. Since
the completion of the initial test programs, improvements in
materials and system design have resulted in many different
manufacturers entering the flywheel market and many fly-
wheels are currently in use in the Southeastern United States
Figure 7 American Superconductor, Inc.
SMES Trailer at a Utility Test Site I for power quality applications.

168
IV. CONCLUSIONS
Lead-acid batteries have been the most widely used energy
devices for more than 100 years. With the introduction of
new chemistry batteries and other energy storage devices cur-
rently in progress, the lead-acid battery is now facing compe-
tition in utility scale energy storage applications. Lithium
technology batteries are fast becoming cost effective with
safety issues being resolved. New flow batteries will deliver
the super high energy levels needed to support utility applica-
tions. New energy storage components such as SMES, fly-
wheels, and supercapacitors are fast becoming cost effective,
reliable power sources. But until the day the new technolo-
gies are broadly accepted, lead-acid battery use will continue
to flourish and the requirements for good, sound maintenance
practices will continue to be provided by IEEE Standards and
Recommended Practices.

V. ACKNOWLEDGMENTS
The author gratefully acknowledges the use of the various
web sites for the photos and graphics depicted in this paper.

VI. BIOGRAPHY

Garth P. Corey is a Principal Member of the


Technical Staff at Sandia National Laboratories
assigned project management responsibilities with
the Energy Storage Systems Department. Since
completing a BSEE with the University of
Wyoming in 1969 and a MSEE with the Air Force
Institute of Technology in 1971, he has been
heavily involved in high technology research and
development projects. He is a member of the
IEEE Power Engineering Society and is currently
active with the IEEE PES Stationary Battery
Committee and IEEE SCC21, Energy Storage
Subsystem Working Group. In addition to his activities in power quality and
battery energy storage, he i s actively working with advanced technology battery
and energy storage systems manufacturers to assist in commercializing emerging
energy storage technologies.

169

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