Professional Documents
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JONSERED2005 EUenAPen 115013426
JONSERED2005 EUenAPen 115013426
IMPORTANT INFORMATION
Read carefully through the Operator’s manual so that you know how to use and maintain the
Rider before you use it.
For service measures other than those described in this manual, please contact an authorised
dealer that provides parts and service.
English – 1
INTRODUCTION
Congratulations
Thank you for purchasing a Front Rider. Front Riders have been designed according to a unique concept
with a front mounted Cutting deck and patented rear wheel steering. The machine is built to give maximum
efficiency even in small and confined areas. Collected controls and a hydrostatic transmission controlled by
pedals(some models) also contribute to the machine’s performance.
This operator’s manual is a valuable document. Following the instructions (use, service, maintenance, etc.)
can considerably increase the life span of your machine and even increase its resale value.
When you sell your machine, make sure to give the operator’s manual to the new owner.
Towing
Your machine is equipped with a hydrostatic transmission and, if necessary, you should only tow the machine
over short distances and at a low speed, otherwise there is a risk of damaging the transmission.
Use
This machine has been designed solely to mow grass on lawns and other open and level ground surfaces
without obstacles such as stones, stumps and the like. The machine can also be used for other tasks when
equipped with special accessories supplied by the manufacturer and for which the operator’s manual has
been supplied in connection with delivery. All other types of use are incorrect. The manufacturer’s
instructions with regard to driving, maintenance and repair must be followed precisely.
The machine may only be operated, maintained and repaired by persons that are fully conversant with the
machine’s special characteristics and safety instructions.
Accident prevention regulations, other general safety regulations, occupational safety rules and traffic
regulations must be observed.
Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for any
resulting personal injury or damage to property.
2– English
INTRODUCTION
Good service
Jonsered’s products are sold all over the world and only in specialised retail trade with complete service.
This ensures that you as a customer receive only the best support and service. Before the machine is
delivered it undergoes inspection and is adjusted by your dealer.
When you need spare parts or support in questions about service, warranty issues, etc., please consult the
following professional:
Serial number
The serial number can be found on the printed plate attached to the front, left-hand side under the seat.
Stated on the plate, from the top are:
• The machine’s type designation.
Please state the type designation and serial number when ordering spare parts.
The engine number is punched on a plate that is riveted to the fan cover. The plate states:
• Model.
• Type.
• Code.
The transmission’s serial number on hydrostat machines is stated on the barcode decal located on the front
of the housing on the left-hand drive shaft:
• Type designation is stated above the barcode and starts with the letter K.
• The serial number is stated above the barcode and has the prefix s/n.
• The manufacturer’s type number is stated under the barcode and has the prefix p/n.
Please state the type designation and serial number when ordering spare parts.
English – 3
EXPLANATION OF SYMBOLS
These symbols can be found on the Rider and in the operator’s manual.
Study them carefully so you understand their significance.
R N
Reverse Neutral Fast Slow Engine off Battery Choke Fuel
Oil level Cutting height Reversing Forward Ignition Hydrostatic free wheeling
Use hearing protection Clutch in Clutch out Parking brake Brake Clutch Warning
Never use the Rider if persons, especially Never carry passengers on the Rider Do not insert your hands or Drive very slowly
children or pets, are in the immediate vicinity or on its tools feet under the cover when without the Cutting
the engine is running deck
Neutral position
Starting instruction
Accelerator pedal reversing
Read the operator’s manual
Check the engine oil level
Check the oil level in the hydrostat
Lift up the Cutting deck
Switch off the engine and remove
Put the gear shift lever/hydrostat the ignition cable before carrying
pedals in the neutral position out repairs or maintenance
Brake
Use the choke if the engine is cold
Starting the engine
Disengage the parking brake
before driving
4– English
SAFETY INSTRUCTIONS
Safety instructions
These instructions are for your safety. Read them carefully.
WARNING!
The inserted symbol means that important safety instructions need to be observed. It
applies to your safety.
General use
• Read all the instructions in this operator’s
manual and on the machine before you start it.
Ensure you understand them and then observe
them.
• Learn how to use the machine and its controls
safely and learn to how to stop quickly. Also
learn to recognize the safety decals.
• Only allow the machine to be used by adults
who are familiar with its use.
• Make sure nobody else is in the vicinity of the
machine when you start the engine, engage the
8010-047
drive or drive off. Read the operator’s manual before starting the machine.
• Make sure animals and people maintain a safe
distance from the machine.
• Stop the machine if any one enters the working
area.
• Clear the area of objects such as stones, toys,
wires, etc. that may become caught in the
blades and be thrown out.
• Look out for the ejector and do not direct it
towards anyone.
• Stop the engine and prevent the engine from
being started until you have cleaned the cuttin
deck or outlet channel. 6003-002
Clear the area of objects before Cutting.
• Remember the operator is responsible for
danger or accidents.
• Never carry passengers. The machine is only
intended to be used by one person.
• Always look downwards and backwards before
and while reversing. Keep watch for both large
and small obstacles.
• Slow before cornering.
• Switch off the blades when you are not Cutting.
8010-052
Never carry passengers.
WARNING!
This machine can sever hands and feet as well as throw objects.
Failure to observe the safety instructions can result in serious injuries.
English – 5
SAFETY INSTRUCTIONS
• Take care when rounding a fixed object, so that
the blades do not hit it. Never run the machine WARNING!
Engine exhaust, some of its
over foreign objects.
constituents and certain vehicle
• Only use the machine in daylight or in other components contain or emit
well-lit conditions. Keep the machine at a safe chemicals considered to cause
distance from holes or other irregularities in the cancer, birth defects or other
ground. Pay attention to other possible risks. reproductive impairment. The
engine emits carbon monoxide,
• Never use the machine if you are tired, if you which is a colourless, poisonous
have consumed alcohol, or if you are taking gas. Do not use the machine in
other drugs or medication that can affect your enclosed spaces.
vision, judgment or co-ordination.
• Keep an eye on the traffic when working close to
a road or when crossing it.
• Never leave the machine unsupervised with the
engine running. Always stop the blades, apply
the parking brake, stop the engine and remove
the keys before leaving the machine.
• Never allow children or other persons not
trained in the use of the machine to use or
service it. Local laws may regulate the age of
the user.
6003-006
Keep children away from the area to be mowed.
WARNING!
You must use approved personal protective equipment whenever you use the
machine. Personal protective equipment cannot eliminate the risk of injury but it will
reduce the degree of injury if an accident does happen. Ask your dealer for help in
choosing the right equipment.
8011-292
Personal protective equipment.
6– English
SAFETY INSTRUCTIONS
Driving on slopes
Driving on slopes is one of the operations where
the risk of the driver losing control of the machine or
of it overturning is the greatest; this can result in
serious injury or death. All slopes demand extra
care. If you cannot reverse up a slope or if you feel
unsure, do not mow it.
Proceed as follows:
• Remove obstacles such as stones, branches,
etc.
• Mow upwards and downwards, not sideways. 6003-004
Mow upwards and downwards on slopes, not sideways.
• Do not use the machine on ground that slopes
more than 15°.
• Avoid starting or stopping on a slope. If the tyres
start to slip, stop the blades and drive slowly
down the slope.
• Always drive smoothly and slowly on slopes.
• Do not make any sudden changes in speed or
direction.
• Avoid unnecessary turns on slopes, if
necessary, turn slowly and gradually downwards
if possible.
• Watch out for and avoid driving over furrows,
holes and bumps. It is easier for the machine to
overturn on uneven ground. Tall grass can hide
obstacles.
• Drive slowly. Use small movements of the
steering wheel. Select a low gear, so you do not
need to stop to change gear. Engine braking on
the machine is also better in a low gear.
8010-054
• Take extra care if any attachments are fitted that Be especially careful when driving on slopes.
can change the stability of the machine.
• Do not mow too close to edges, ditches or
banks. The machine can suddenly overturn if
one wheel comes over the edge of a steep slope
or a ditch, or if an edge gives way.
• Do not mow wet grass. It is slippery, and tyres
can lose their grip so that the machine skids.
• Do not try to stabilize the machine by putting
your foot on the ground.
• When cleaning the chassis the machine must
never be driven close to an edge or ditch.
• Follow the manufacturer’s recommendations
regarding wheel weights or counterbalance
weights to increase stability.
English – 7
SAFETY INSTRUCTIONS
Children
• Serious accidents may occur if you fail to be on
your guard for children in the vicinity of the
machine. Children are often attracted to the
machine and Cutting. Never assume that
children will remain where you last saw them.
• Keep children away from the area to be mowed
and under close supervision by another adult.
• Keep an eye out and shut off the machine if
children enter the work area.
• Before and during reversing procedures, look
behind you and down for small children.
• Never allow children to ride along. They can fall 8010-057
off and seriously injure themselves or be in the Never allow children to operate the machine.
way for safe manoeuvring of the machine.
• Never allow children to operate the machine.
• Be particularly careful near corners, bushes,
trees or other objects that block your view.
Maintenance
• Stop the engine. Prevent starting by removing
the ignition cable from the spark plug or remove
the ignition key before making any adjustments
or carrying out maintenance.
• Never fill the fuel tank indoors.
• Petrol and petrol fumes are poisonous and
extremely flammable. Be especially careful
when handling petrol, as carelessness can
result in personal injury or fire.
• Only store fuel in containers approved for the
purpose.
• Never remove the fuel cap and fill the petrol tank
8010-058
while the engine is running. Never fill the fuel tank indoors.
• Allow the engine to cool before refuelling. Do not
smoke. Do not fill petrol in the vicinity of sparks
or naked flames.
• Observe the risk of environmental damage
when handling oil, fuel and the battery.
Remember to follow local regulations
concerning waste handling.
• Electric shocks can result in injury. Do not touch
the ignition lead when the engine is running. Do
not test the ignition system with your fingers.
8– English
SAFETY INSTRUCTIONS
• If leaks arise in the fuel system, the engine must
not be started until the problem has been
resolved.
• Store the machine and fuel in such a way that
there is no risk that leaking fuel or fumes can
cause any damage.
• Check the fuel level before each use and leave
space for the fuel to expand, because the heat WARNING!
from the engine and the sun may otherwise The engine, and components of
cause the fuel to expand and overflow. the exhaust and hydraulic
systems become extremely hot
• Avoid overfilling. If you spill petrol on the during operation. Risk for burns
machine, wipe up the spill and wait until it has with contact.
evaporated before starting the engine. If you spill
petrol on your clothing, change your clothing.
• Allow the machine to cool before performing any
actions in the engine compartment.
• Be especially careful when handling battery
acid. Acid on the skin can cause serious
corrosive injuries. In the event of spillage on the WARNING!
skin wash immediately with water. The battery contains lead and
• Acid in the eyes can cause blindness, contact a lead pollutants, chemicals that
doctor immediately. are considered to cause cancer,
birth defects or other
• Take care with battery maintenance. Explosive reproductive impairment. Wash
gases form in the battery. Never perform your hands after touching the
maintenance on the battery while smoking or in battery.
the vicinity of open flames or sparks. This can
cause the battery to explode and cause serious
injuries.
• Make sure all nuts and bolts are tightened
correctly and that the equipment is in good
condition.
• Do not modify safety equipment. Check regularly
to be sure it works properly. The machine must
not be driven if protective plates, protective
covers, safety switches or other protective
devices are not fitted or are defective.
• Do not change the setting of governors and
avoid running the engine at excessively high
revs. If you run too fast, you risk damaging the
machine components.
• Observe the risk of injury caused by moving or
hot parts if the engine is started with the engine
cover opened or the protective covers removed.
8009-242
English – 9
SAFETY INSTRUCTIONS
• Never use the machine indoors or in spaces
lacking proper ventilation. Exhaust fumes
contain carbon monoxide, an odourless,
poisonous and highly dangerous gas.
• Stop and inspect the equipment if you run over
or into anything. If necessary, make repairs
before starting.
• Never make adjustments with the engine
running.
• The machine is tested and approved only with
the equipment originally provided or
recommended by the manufacturer.
• The blades are sharp and can cause cuts. Wrap
8009-467
the blades or wear protective gloves when Never run the machine in an enclosed area.
handling them.
• Check regularly that the parking brake works.
Adjust and maintain as required.
• The mulching unit should only be used where
better quality Cutting is required and in known
areas.
• Reduce the risk of fire by removing grass, leaves
and other debris that may have fastened on the
machine. Allow the machine to cool before
putting it in storage.
Transport
• The machine is heavy and can cause serious
crush injuries. Be especially careful when it is
loaded in or out of a car or on and off of a trailer.
• Use an approved trailer to transport the 8010-061
machine. Activate the parking brake and secure Regularly clean grass, leaves and other debris from the
the machine using approved fasteners, such as machine.
tension belts, chains or ropes when transporting.
• Check and observe local road traffic regulations
before transporting or driving the machine on
roads.
IMPORTANT INFORMATION
The parking brake is not sufficient to lock
the machine during transport. Ensure you
secure the machine firmly to the
transporting vehicle. Reverse the machine
on to the transporting vehicle to prevent it
from overturning.
10– English
PRESENTATION
Presentation
Congratulations on your choice of an exceptionally On FR 2113 MA, FR 2115 MA, FR 2116 MA and
high quality product. FR 2116 MA2 transmission is by means of a
variable speed hydrostatic gearbox.
Six models equipped with engines from Briggs &
Stratton are described in this operator’s manual. FR 2111 M, FR 2113 MA, FR 2115 MA, FR 2116 MA,
FR 2116 MA2 has combi unit.
FR 2111, FR 2111 M has an inline type gearbox
with 5 forward gears and reverse.
8009-243 6021-020
6021-011
8009-246
Clutch pedal
The clutch pedal disengages the engine and stops
propulsion.
The blade drive is not affected by the clutch pedal.
6004-005
6004-006
12– English
PRESENTATION FR 2113 MA, FR 2115 MA, FR 2116 MA, FR 2116 MA2
8009-247
English – 13
PRESENTATION FR 2113 MA, FR 2115 MA, FR 2116 MA, FR 2116 MA2
Accelerator
The speed of the machine is variably controlled
using two pedals. Pedal (1) is used to travel
forwards and pedal (2) to reverse.
WARNING!
Make sure that no branches can
interfere with the pedals when
Cutting under bushes.
Risk for unintentional
manoeuvring. 6021-007
Parking brake
The parking brake is activated as follows:
1. Press down the parking brake pedal (1).
14– English
PRESENTATION
Cutting deck
FR 2111 have a triple blade cutting deck with rear
ejection, i.e. the clippings are thrown out behind the
cutting deck.
8009-260
6021-008
8009-250
Lowering the cutting deck (cutting position)
English – 15
PRESENTATION
Lever to adjust the cutting height
Using the lever the cutting height can be adjusted in
9 different positions.
Deck with rear ejection, 40-90 mm
Combi unit, (1 3/4" - 3 3/4")
8009-251
Seat
The seat has a hinged mounting on the front edge
and can be folded forwards.
6004-014
Refuelling
The engine should be run on a minimum of
85-octane grade unleaded petrol (not mixed with
oil). It can be beneficial to use environmentally
adapted alkylate petrol.
Do not use petrol that contains methanol.
Do not fill the tank completely, leave an expansion
area of at least 2.5 cm (1").
WARNING!
Petrol is highly flammable.
Observe caution and fill the tank
outdoors
(see the safety instructions). 8009-252
16– English
DRIVING
IMPORTANT INFORMATION
The air intake grille in the engine cover
behind the driver’s seat must not be
blocked by, for example, clothing, leaves,
grass or dirt.
Impaired cooling of the engine. Risk of
major engine damage.
6007-002H
3. On FR 2111, FR 2111 M
Put the gear shift lever in the N position
N
(neutral).
IMPORTANT INFORMATION
Do not press down the reversing lock
button on the lever when engaging the
neutral position. Otherwise this will
activate the start lock function.
8009-253
English – 17
DRIVING
With a cold engine:
4. Move the throttle to position 3 (choke position).
In this position the engine is fed with a richer 1 2
mixture, which means the engine is easier to
start. 3
The throttle must be moved to the side (towards
the ignition key) to reach the choke position.
8009-254
8009-255
18– English
DRIVING
6. Turn the ignition key to the start position.
STOP START
IMPORTANT INFORMATION
Do not run the starter motor for more than
15 seconds at a time. If the engine does
not start wait about 1 minute before trying
again.
8009-256
FR 2116 MA2
Push the choke lever gradually forward when
the engine has started.
STOP START
WARNING!
Never run the engine indoors, in
enclosed or badly ventilated
areas. Engine exhaust fumes
contain poisonous
carbon monoxide.
8009-257
English – 19
DRIVING
To start an engine with a weak battery
WARNING!
Lead-acid batteries generate
explosive gases. Keep sparks,
flame and smoking materials
away from batteries. Always wear
eye protection when around
batteries.
IMPORTANT INFORMATION
Your mower is equipped with a 12-volt
negative grounded system. The other
vehicle must also be a 12-volt negative
grounded system. Do not use your
mower battery to start other vehicles.
20– English
DRIVING
Driving the Rider
1. Release the parking brake by pressing down the
brake pedal.
6007-010H
On FR 2111, FR 2111 M
Disengage the engine and select the required
gear.
The lock button must be held in to engage 6021-007
reverse gear.
• Gears 1-4 are used for Cutting
N
• Gears 4-5 are used for transporting
Starting can take place independent of which
gear is selected.
IMPORTANT INFORMATION
Gear changes between forward gears
must not be made while the machine is
moving.
The engine must be disengaged during
each gear change. 8009-253
English – 21
DRIVING
3. Select the required cutting height (1-9) using the
cutting height lever.
In order to obtain an equal cutting height, it is
important that the air pressure is the same in
both front wheels (60 kPa/8.5 PSI).
8009-251
IMPORTANT INFORMATION
The life span of the drive belts is
increased significantly if the engine runs
at a low speed when the blades are
engaged. Therefore only accelerate once
the Cutting deck has been lowered into the
Cutting position.
8009-250
Cutting tips
• Find and mark out any stones and other fixed • The finest lawns are obtained if they are mown
objects to avoid colliding with them. frequently. Cutting will be more even and the
clippings will be more evenly distributed across
• Start with a high cutting height and reduce it
the area. The overall Cutting time will not be
until the desired Cutting result is obtained.
longer as higher driving speeds can be selected
• The best Cutting result is achieved with high without impairing the Cutting result.
engine revs (the blades rotate quickly) and low
• Avoid Cutting wet lawns. The Cutting result will
speed (the Rider moves slowly). If the grass is
be poorer as the wheels will sink into the soft
not too long and thick the driving speed can be
lawn.
increased without significantly impairing the
Cutting result. • Rinse off the underside of the Cutting deck after
use with water, do not use a high pressure
washer. Now put the Cutting deck in the service
position.
• It is extremely important when the Mulching unit
is used that the intervals between Cutting are
not too long.
WARNING!
Clean all stones and other objects
that can be thrown
by the blades from the lawn.
Cutting pattern
22– English
DRIVING
WARNING!
Do not use the Rider on ground
that slopes more than 15°. Mow
upwards and downwards on
slopes, never sideways. Avoid
sudden changes in direction.
8009-249
8009-258
8009-259
English – 23
MAINTENANCE
Maintenance schedule
The following is a list of maintenance procedures that must be performed on the Rider. For those points not
described in this manual, visit an authorised service workshop.
Daily Maintenance
maintenance interval hours
Maintenance Page before
starting 25 50 100
Cleaning 25 ●
Check the engine oil level 45 ●
Check the engine’s cooling air intake 37 ●
Check the fuel pump’s air filter 33 ●
Check the steering wires 28 ●
Check the brakes 29 ●
Check the battery 34 ●
Check the safety system 35 ●
Check nuts and bolts – ❍
Check for any fuel or oil leakage – ❍
Clean around the silencer – ❍
Check the silencer 27 ●
Change the engine oil 5) 45 ●1) ●1)
Replace the air filter’s prefilter 32 ●
Check the mowing deck 38 ●
Check the air pressure in the tyres (60 kPa / 8.5 PSI) 37 ●
Lubricate the belt adjuster3) 47 ●
Lubricate joints and shafts3) 47 ●
Adjust the brakes on FR 2111, FR 2111 M 29 ●
Check the V-belts – ❍
Check the transmission’s cooling fins on FR 2113 MA,
FR 2115 MA, FR 2116 MA, FR 2116 MA2 – ❍
Check the transmission’s oil level on FR 2113 MA,
FR 2115 MA, FR 2116 MA, FR 2116 MA2 46 ●
Adjust the parking brakes on FR 2113MA,
FR2115MA, FR 2116 MA, FR 2116 MA2 29 ●
Inspecting and adjusting the throttle cable 30 ●
Clean the engine’s and transmission’s cooling fins 2,4) – ❍
Replace the air filter’s prefilter and paper filter 2) 32 ●
Replace the fuel filter 31 ●
Replace the spark plug 34 ●
1)
First change after 5 hours. Replace after every 25 hours with heavy loads or high temperatures.
2)
Under dusty conditions cleaning and replacement should take place more frequently.
3)
With daily use, the Rider should be lubricated twice weekly.
4)
Performed by an authorised service workshop.
5)
Replace the paper element yearly or every 100 hours.
WARNING!
No service operations may be performed on the engine or Cutting deck unless:
24– English
MAINTENANCE
Cleaning
Clean the machine directly after use.
It is much easier to wash off grass cuttings before
they dry.
Oily dirt can be removed using a cold degreasing
agent. Spray on a thin layer.
Rinse at normal water pressure.
Do not direct the jet towards electrical components
or bearings.
Do not rinse hot surfaces, for example, the engine
and exhaust system.
8009-741
IMPORTANT INFORMATION
Avoid using a high pressure washer or a
steam cleaner
English – 25
MAINTENANCE
Dismantling the Rider covers
Engine cover
The engine becomes accessible for service when
the engine cover is folded up.
Fold the seat forward, loosen the rubber strap
under seat and fold the cover backwards.
8009-262
8009-263
6021-006
26– English
MAINTENANCE
Right-hand wing cover
Remove the bolts holding the wing cover (2 and 3).
On FR 2113 MA, FR 2115 MA, FR 2116 MA and
FR 2116 MA2 the knob (1) should also be removed.
8009-265
8009-266
WARNING!
The muffler gets very hot in use
and remains so for a short time
afterwards. Contact can result in
burns. Remember the risk of fire.
8009-683
English – 27
MAINTENANCE
Checking and adjusting the steering
wires
The steering is governed by means of wires.
After a period of use these can become stretched,
which means the steering setting may have
changed.
The steering is checked and adjusted as follows:
1. Dismantle the frame plate by removing the bolts
(two on each side).
8009-267
6008-009
28– English
MAINTENANCE
6008-011
2
1 1
6008-012
WARNING!
A poorly adjusted parking brake
can result in reduced braking
ability.
English – 29
MAINTENANCE
Adjusting the throttle cable, FR 2111,
FR 2111 M, FR 2113 MA, FR 2115 MA,
FR 2116 MA
The throttle cable may need to be adjusted, if the
engine does not respond as it should when
accelerating, if it produces black smoke or
maximum revs are not reached.
1. Loosen the clamping screw (by the arrow), and
slide the throttle to the choke position.
8009-402
8009-403
8009-404
30– English
MAINTENANCE
Checking and adjusting the choke wire,
FR 2116 MA2
If the engine is producing black smoke or is difficult
to start then the choke wire (upper wire) may be
incorrectly adjusted.
If in doubt contact your service workshop.
If it is necessary to adjust the choke, proceed as
follows:
1. Release the clamping screw that secures the
wire casing and set the choke control to 6021-017
maximum choke.
2. Check that the throttle wire is attached to the
upper lever, see diagram.
3. Pull the choke wire casing to the far right and
tighten the clamping screw.
English – 31
MAINTENANCE
Replacing the air filter
If the engine seems to lack power or goes
irregularly the reason may be that the air filter is
clogged.
It is therefore important to replace the air filter at
regular intervals (see ”Maintenance schedule” for
correct service interval).
FR 2111, FR 2111 M, FR 2113 MA, FR 2115 MA,
FR 2116 MA
8009-406
Replacing the air filter is carried out as follows:
8009-407
8009-410
32– English
MAINTENANCE
FR 2116 MA2
Replacing the air filter is carried out as follows:
IMPORTANT INFORMATION
Do not use compressed air or solvent
with petroleum to clean the cartridge.
Filters should not be oiled. They should
be assembled dry.
6. Carefully clean the fan housing so that dirt
does not fall down into the carburettor.
English – 33
MAINTENANCE
Checking the acid level in the battery
Check that the acid level in the battery lies between
the markings. When refilling only distilled water may
be used to fill the cells.
WARNING!
Actions with acid contact
External: Rinse thoroughly with water.
Internal: Drink large quantities of water or
milk. Contact a doctor as soon as
possible.
Eyes: Rinse thoroughly with water. 6008-013
Contact a doctor as soon as
possible.
The battery emits explosive gases. Sparks,
flames and cigarettes must not be present in
the vicinity of the battery.
Ignition system
The engine is equipped with an electronic ignition
system. Only the spark plug requires maintenance.
For the recommended spark plug, see Technical
data.
IMPORTANT INFORMATION
Fitting the wrong spark plug type can
damage the engine.
34– English
MAINTENANCE FR 2111, FR 2111 M
Checking the safety system
The Rider is equipped with a safety system that
prevents starting or driving under the following
conditions.
The engine should only be possible to start when
the Cutting deck is in its raised position and the
gear shift lever or hydrostat pedals are in the Starter Works
neutral position.
The driver does not need to be seated in the
driver’s seat.
Make daily inspections to ensure that the safety Ignition system Does not work
system works by attempting to start the engine
when one of the conditions is not met. Change the
conditions and try again.
Check that the engine stops if you temporarily move
out of the driver’s seat while the Cutting deck is
lowered or the gear shift lever/hydrostat pedals are
not in the neutral position.
FR 2111, FR 2111 M
English – 35
MAINTENANCE FR 2113 MA, FR 2115 MA, FR 2116 MA, FR 2116 MA2
36– English
MAINTENANCE
Main fuse
The fuse is located in a loose holder under the
battery case cover, in front of the battery.
Type: Flat-blade mounting, 15 A.
Do not use any other type of fuse when replacing.
A blown fuse indicates that the mounting has burnt
off.
Pull the fuse out of the holder when replacing. The
fuse is used to pro ect the electrical system. If it
blows again shortly after replacing this is due to a
short circuit, which must be rectified before the
machine is used again. RIDE
R 85 8009-370
0
IMPORTANT INFORMATION
Different air pressure in the front tyres will
result in the blades Cutting the grass at 8009-268
different heights.
WARNING!
The cooling air intake rotates
when the engine is running. Mind
your fingers.
8009-412
Cooling air intake
English – 37
MAINTENANCE
Checking and adjusting the Cutting
deck’s ground pressure on FR 2113 MA,
FR 2115 MA, FR 2116MA, FR 2116 MA2
In order to achieve the best Cutting result the
Cutting deck should follow the ground without
touching it too heavily.
The pressure is adjusted using a screw on each
side of the Rider.
1. Check that the tyres’ air pressure is 60 kPa
(0.6 kp/cm2/8.5 PSI).
2. Place a pair of bathroom scales under the
Cutting deck’s frame (on the front edge) so that
the Cutting deck rests on the scales. If
necessary a block can be placed between the
frame and the scales so that the support wheels
do not support any weight.
6021-009
8009-270
38– English
MAINTENANCE
Adjusting the parallelism of the Cutting
deck on FR 2111
1. Check that the tyres’ air pressure is 60 kPa
(0.6 kp/cm2/8.5 PSI).
2. Dismantle the front cover and the right-hand
wing cover as described on pages 22-23.
3. Vertical adjustment of the Cutting deck is
carried out using the adjuster nuts at the rear 2
of the lifting stay.
4. Raise the Cutting deck at the front edge by
shortening the lifting stay.
Lower the Cutting deck at the front edge by
lengthening the lifting stay. 6008-026H
English – 39
MAINTENANCE
Removing the mulching plug, Combi
103, 112
You need to remove the mulching plug, which is
fitted under the cuttin deck with three screws, to
change a combi unit from a mulching function to a
cuttin deck with rear ejection.
1. Put the cuttin deck in the service position, see
”Placing in the service position”.
2. Remove the three screws holding the mulching
plug, and remove the plug.
3. Tip: Fit three, full-threaded screws M8x15 mm
in the screw holes to protect the threads.
4. Return the unit to the normal position. Combi 103, 112
8009-289
40– English
MAINTENANCE FR 2111 M, FR 2113 MA, FR 2115 MA, FR 2116 MA, FR 2116 MA2
6017-218
6021-006
6017-220
English – 41
MAINTENANCE FR 2111 M, FR 2113 MA, FR 2115 MA, FR 2116 MA, FR 2116 MA2
WARNING!
Wear protective glasses when
dismantling the Cutting deck. The
spring that tension the belt can
fly off and cause personal injury.
6017-221
8009-272
8009-122
6017-223
42– English
MAINTENANCE FR 2111 M, FR 2113 MA, FR 2115 MA, FR 2116 MA, FR 2116 MA2
WARNING!
Exercise care so that your hands
are not crushed.
1
8. Lift off the drive belt (1).
Now pull out the split pin (2).
6017-225
6017-226
6017-227
8009-438
English – 43
MAINTENANCE
Inspecting the blades
It is important that the blades are undamaged and
well-ground to give the best Cutting result.
Check that the blades’ mounting bolts are tightened.
IMPORTANT INFORMATION
Replacement or sharpening of the blades
should be carried out by an authorised
service workshop.
6008-024
The blades should be balanced after sharpening. Cutting deck (rear ejection)
8009-288
Combi unit
44– English
LUBRICATION
Check the engine’s oil level
Check the oil level in the engine when the Rider
stands horizontal with the engine switched off.
Fold open the engine cover.
Release the dip stick and pull out. Wipe off the oil
and insert again.
The dip stick must be fully screwed down.
Now release the dip stick again and pull out. Check
the oil level.
The oil level should lie between the markings on dip 8009-413
WARNING!
Engine oil can be very hot if it is
drained off directly after the engine
is stopped. Therefore allow the
engine to cool down first.
English – 45
LUBRICATION
Changing the oil filter, FR 2116 MA2
Replace the oil filter every 100 operating hours.
Remove the old filter by turning it counterclockwise,
using an oil filter tool. Lightly coat the rubber gasket
with new oil and then install the filter by turning it
clockwise until the rubber gasket will touch its seat.
Tighten the filter an additional 1/2 turn. Supply new
engine oil as specified in “Checking the engine's oil
level”.
Start the engine for about 3 minutes and then stop
and check for leakage.
Add oil to compensate for oil level drop due to oil
filter capacity.
6021-018
8009-273
6008-240H
46– English
LUBRICATION
Lubricating the belt adjuster
The belt adjuster should be lubricated regularly
using good quality molybdenum disulphide grease*.
1 nipple from the right-hand side under the engine’s
lower belt pulley, until grease is forced out.
With daily use, lubrication should be carried out
twice weekly.
6008-232
General lubrication
All joints and bearings are lubricated using
molybdenum disulphide grease during
manufacture. Continue to lubricate using the same
type of grease *. Lubricate the steering and control
wires using engine oil.
Carry out this lubrication regularly; with daily use,
the machine should be lubricated twice weekly.
8009-274
IMPORTANT INFORMATION
Check that the circlip enters the groove
correctly.
English – 47
TROUBLE SHOOTING CHART
Problem Cause
48– English
STORAGE
Winter storage To ready the Rider for storage, follow these steps:
At the end of the Cutting season the Rider should 1. Clean the Rider carefully, especially under the
be readied for storage, likewise if it will not be in Cutting deck. Touch up damage to the paint to
use for longer than 30 days. Fuel allowed to stand prevent rust.
for long periods of time (30 days or more) can leave 2. Inspect the Rider for worn or damaged parts and
sticky residues that can clog the carburettor and tighten any nuts or bolts that may have become
disrupt engine function. loose.
Fuel stabilisers are an acceptable option as regards
3. Change the engine oil; dispose of properly.
avoiding sticky residues during storage. If alkylate
petrol is used, stabilisers are unnecessary because 4. Empty the fuel tank. Start the engine and let it
this fuel is stable. However, you should avoid run so that even the petrol in the carburettor is
switching between regular and alkylate petrol as emptied.
sensitive rubber components can harden. Add
5. Remove the spark plug and pour about a
stabiliser to the fuel in the tank or in the storage
tablespoon of engine oil in the cylinder. Turn over
container. Always use the mixing ratios specified by
the engine so that the oil is evenly distributed
the manufacturer of the stabiliser. Run the engine
and then refit the spark plug.
for at least 10 minutes after adding the stabiliser so
that it reaches the carburettor. Do not empty the 6. Lubricate all grease nipples, joints and shafts.
fuel tank and the carburettor if you have added 7. Remove the battery. Clean, charge and store in
stabiliser. a cool place.
8. Store the Rider in a clean, dry place and cover it
for extra protection.
WARNING!
Never store an engine with fuel in
the tank indoors or in poorly
Cover
ventilated spaces where fuel There is a cover to protect your machine during
vapour can come in contact with storage or transport. Contact your dealer for a
open flames, sparks or a pilot demonstration.
light such as in a boiler, hot
water tank, clothing drier, etc.
Handle the fuel with caution. It is Service
very flammable and careless use
can cause serious damage to When ordering spare parts, please specify the
person and property. Drain the purchase year, model, type, and serial number of
fuel into an approved container the Rider.
outdoors and far away from open
flames. Never use petrol for Always use genuine spare parts.
cleaning. Use a degreasing agent An annual check-up or trimming at an authorised
and warm water instead. service workshop is a good way to ensure that your
Rider performs at its best the following season.
8009-243
6021-020
English – 49
TECHNICAL DATA
Dimensions FR 2111 FR 2111 M
Length without Cutting deck - 2010 mm / 6.58 ft
Length with Cutting deck 2040 mm / 6.6 ft 2200 mm / 7.22 ft
Width without Cutting deck - 900 mm / 2.89 ft
Width with Cutting deck 955 mm / 2.89 ft 1114 mm / 3.65 ft
Height 1070 mm / 3.52 ft 1090 mm / 3.58 ft
Weight with Cutting deck 216 kg / 475 lbs 246 kg / 542 lbs
Distance between axles 860 mm / 2.81 ft 860 mm / 2.81 ft
Wheel track front: 720 mm / 2.36 ft 712 mm / 2.34 ft
rear: 620 mm / 2.04 ft 627 mm / 2.06 ft
Tyre dimensions 16 x 7.5 x 8 16 x 7.5 x 8
Air pressure, front and rear 60 kPa (0,6 kp/cm2/ 8.5 PSI) 60 kPa (0,6 kp/cm2/ 8.5 PSI)
Max permitted slope 15° 15°
Engine
Manufacturer Briggs & Stratton Briggs & Stratton
model 215907 model 215907
Power 7,7/10,5 kW/hp 7,7/10,5 kW/hp
Displacement 344 cm3 344 cm3
Fuel at least 85 octane unleaded at least 85 octane unleaded
Tank volume 7,2 litres / 7.6 USqt 7,2 litres / 7.6 USqt
Oil synthetic SAE 5W/30 or SAE 10W/30 SAE 5W/30 or SAE 10W/30
class SJ–CF class SJ–CF
Oil volume 1,4 litres / 1.5 USqt 1,4 litres / 1.5 USqt
Start Electric start Electric start
Electrical system
Type 12 V, negative grounded 12 V, negative grounded
Battery 12 V, 24 Ah 12 V, 24 Ah
Main fuse Flat-pin mounting 15 A Flat-pin mounting 15 A
Spark plug Champion QC12YC Champion QC12YC
Electrode gap 0,75 mm / 0.030" 0,75 mm / 0.030"
Transmission
Manufacturer Peerless MST 205 Peerless MST 205
Oil - SAE 10W/30, class SF–CC
Number of forward gears 5 -
Number of reverse gears 1 -
Forward speed 0-9 km/h 0-9 km/h
Reverse speed 0-3 km/h 0-3 km/h
50– English
TECHNICAL DATA
Dimensions FR 2113 MA FR 2115 MA
Length without Cutting deck 2010 mm / 6.58 ft 2010 mm / 6.58 ft
Length with Cutting deck 2200 mm / 7.22 ft 2200 mm / 7.22 ft
Width without Cutting deck 880 mm / 2.89 ft 880 mm / 2.89 ft
Width with Cutting deck 1140 mm / 3.74 ft 1140 mm / 3.74 ft
Height 1090 mm / 3.58 ft 1090 mm / 3.58 ft
Weight with Cutting deck 248 kg / 546 lbs 257 kg / 567 lbs
Distance between axles 850 mm / 2.79 ft 855 mm/ 2,79 ft
Wheel track front: 715 mm / 2,35 ft 715 mm / 2,35 ft
rear: 630 mm / 2.06 ft 630 mm / 2.06 ft
Tyre dimensions 16 x 7.5 x 8 16 x 7.5 x 8
Air pressure, front and rear 60 kPa (0,6 kp/cm2/ 8.5 PSI) 60 kPa (0,6 kp/cm2/ 8.5 PSI)
Max permitted slope 15° 15°
Engine
Manufacturer Briggs & Stratton Briggs & Stratton
model 282H070110E2 model 282H070110E1
Power 9,2/12,5 kW/hp 11,4/15,5 kW/hp
Displacement 344 cm3 465 cm3
Fuel at least 85 octane unleaded at least 85 octane unleaded
Tank volume 7,2 litres / 7.6 USqt 7,2 litres / 7.6 USqt
Oil synthetic SAE 5W/30 or SAE 10W/30 SAE 5W/30 or SAE 10W/30
class SJ-CF class SJ–CF
Oil volume 1,4 litres / 1.5 USqt 1,4 litres / 1.5 USqt
Start Electric start Electric start
Electrical system
Type 12 V, negative grounded 12 V, negative grounded
Battery 12 V, 24 Ah 12 V, 24 Ah
Main fuse Flat-pin mounting15 A
Spark plug Champion QC12YC
Electrode gap 0,75 mm / 0.030" 0,75 mm / 0.030"
Transmission
Manufacturer Tuff Torq K46 Tuff Torq K46
Oil SAE 10W/30, class SF–CC SAE 10W/30, class SF–CC
Number of forward gears - -
Number of reverse gears - -
Forward speed 0-9 km/h 0-9 km/h
Reverse speed 0-6 km/h 0-6 km/h
English – 51
TECHNICAL DATA
Dimensions FR 2116 MA FR 2116 MA2
Length without Cutting deck 2010 mm / 6.58 ft 2060 mm / 6.75 ft
Length with Cutting deck 2220 mm / 7.29 ft 2260 mm / 7.41 ft
Width without Cutting deck 880 mm / 2.89 ft 880 mm / 2.89 ft
Width with Cutting deck 1114 mm / 3.65 ft 1230 mm / 4.04 ft
Height 1090 mm / 3.58 ft 1090 mm / 3.58 ft
Weight with Cutting deck 263 kg / 580 lbs 296 kg / 652 lbs
Distance between axles 855 mm / 2.8 ft 855 mm / 2.8 ft
Wheel track front: 715 mm / 2.34 ft 715 mm / 2.34 ft
rear: 625 mm / 2.05 ft 625 mm / 2.05 ft
Tyre dimensions 16 x 7.5 x 8 16 x 7.5 x 8
Air pressure, front and rear 60 kPa (0,6 kp/cm2/ 8.5 PSI) 60 kPa (0,6 kp/cm2/ 8.5 PSI)
Max permitted slope 15° 15°
Engine
Manufacturer Briggs & Stratton Briggs & Stratton
model 282H070110E1 model 305777 0115 E1
Power 11,4/15,5 kW/hp 11,7/16 kW/hp
Displacement 465 cm3 480 cm3
Fuel at least 85 octane unleaded at least 85 octane unleaded
Tank volume 7,2 litres / 7.6 USqt 7,2 litres / 7.6 USqt
Oil synthetic SAE 5W/30 or SAE 10W/30 SAE 5W/30 or SAE 10W/30
class SJ-CF class SJ–CF
Oil volume 1,4 litres / 1.5 USqt 1,4 litres / 1.5 USqt
Start Electric start Electric start
Electrical system
Type 12 V, negative grounded 12 V, negative grounded
Battery 12 V, 24 Ah 12 V, 24 Ah
Main fuse Flat-pin mounting 15 A
Spark plug Champion QC12YC
Electrode gap 0,75 mm / 0.030" 0,75 mm / 0.030"
Transmission
Manufacturer Tuff Torq K46 Tuff Torq K46
Oil SAE 10W/30, class SF–CC SAE 10W/30, class SF–CC
Number of forward gears - -
Number of reverse gears - -
Forward speed 0-9 km/h 0-9 km/h
Reverse speed 0-6 km/h 0-6 km/h
52– English
TECHNICAL DATA
Cutting deck
Type Triple blade cover Triple blade cover
with rear ejection Combi 940 mm
Cutting width 850 mm / 33.5" 940 mm / 35.5"
Cutting heights 9 positions 40-90 mm / 1 9/16" - 3 9/16" 30-90 mm / 1 3/16" - 3 1/2"
Blade diameter 304 mm / 12" 360 mm / 14"
Cutting deck
Type Triple blade cover Triple blade cover
Combi 1030 mm Combi 1120
Cutting width 1030 mm / 40.5" 1120 mm/ 44"
Cutting heights 9 positions 45-95 mm / 1 3/4" - 3 3/4" 45-95 mm / 1 3/4" - 3 3/4"
Blade diameter 390 mm / 15 3/8" 420 mm/ 16 1/2"
In order to introduce improvements the specification and design are subject to alteration without prior
notice.
Note that no legal demands whatsoever can be made with the support of the information in this operator’s
manual.
Only use original spare parts with repairs. The use of other parts invalidates the warranty.
English – 53
EU-DECLARATION OF CONFORMITY
The registered body 0404, SMP Svensk Maskinprovning AB, Fyristorgsgatan 3, SE-754 50 Uppsala, Sweden has
issued the report with number 01/901/001, 01/901/002, 01/901/003, 01/901/004 regarding the assessment of
conformity according to annex VI to the COUNCIL’S DIRECTIVE of May 8, 2000 ”relating to the emission of noise to
surroundings” 2000/14/EC.
54– English
SERVICE SCHEDULE
Action Date, stamp, signature
Delivery service
1. Fill the battery with battery acid and charge for four hours.
2. Fit the steering wheel, towing eye and where applicable other
components.
3. Adjust the Cutting deck:
Adjust the lifting springs (the weight of the Cutting deck should
be 12-15 kg/26.5-33 lbs). Only applies to the Mulching unit.
Adjust the Cutting deck so its rear edge is about 2-4 mm (1/8")
higher than its front edge.
Adjust the Cutting deck’s cutting height setting so that the
cutting height limit is 5 mm (3/16") above the deck frame at the
lowest cutting height.
4. Check that the right amount of oil is in the engine.
5. Check that the right amount of oil is in the transmission
(not FR 2111).
6. Check and adjust the air pressure in the tyres (60 kPa/0.6 bar/8.5 PSI).
7. Connect the battery.
8. Fill the fuel tank and start the engine.
9. Check that the machine does not move in neutral (not FR 2111,
FR 2111 M).
10. Check:
Driving forwards.
Reversing.
Actuating the blades.
Safety switch for the seat.
Safety switch for the lifting lever.
Safety switch for the hydrostat pedals/neutral position.
11. Check that engine revs max. 2950 rpm.
12.Check the screws on the silencer (10Nm)
13. Inform the customer about:
The need and benefit of following the service schedule. Delivery service has been
carried out.
The need and benefit of leaving the machine for
regular service. No remaining notes.
The effects of maintenance on the machine’s second hand Certified:
value.
Application areas for Mulching.
14. Fill in the sales certificate, etc.
English – 55
SERVICE JOURNAL
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