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G500/G600 Txi: Part 23 Aml STC Maintenance Manual
G500/G600 Txi: Part 23 Aml STC Maintenance Manual
Disclaimer
The AES file encryption software is provided “as is” with no explicit or implied warranties in respect of its
properties, including, but not limited to, correctness and/or fitness for purpose.
1. Definitions. The following capitalized terms shall have the meanings set forth below:
a. “Device” means any Garmin device that is delivered by or on behalf of Garmin to Licensee
onto which the Licensed Software is installed.
b. “Documentation” means Gamin's then-current instructional, technical or functional
documentation relating to the Devices or Licensed Software which is delivered or made
available by Garmin in connection with this Agreement.
c. “Licensed Software” means the software in binary executable form that is embedded in the
Devices and/or made available for use on the Devices via a software loader card.
d. “Permitted Purpose” means operating and using the Device on which the Licensed Software
is installed for the Device's intended use.
2. License.
a. License Grant. Subject to the terms and conditions of this Agreement and Licensee's
compliance with the terms and conditions of this Agreement, Garmin hereby grants to
Licensee a limited, royalty-free, non-exclusive, non-sublicenseable, non-transferable and
revocable right and license to use and perform the Licensed Software as installed on the
Devices and the Documentation solely for the Permitted Purpose and only during the term of
this Agreement, provided that the Licensed Software may only be used by Licensee on
Devices on which the Licensed Software has been installed or otherwise made available by
Garmin.
b. Reservation of Rights. Garmin retains exclusive ownership of all right, title and interest in
and to the Licensed Software and Documentation. All of Gamin's rights in and to the
Licensed Software and Documentation not expressly licensed to Licensee under Section 2.1
are expressly reserved for Garmin. Nothing contained in this Agreement shall be construed
as conferring by implication, acquiescence, or estoppel any license or other right upon
Licensee. Without limiting the foregoing, the Parties acknowledge and agree that this
Agreement grants Licensee a license of the Licensed Software under the terms of Section
2.1, and shall not in any manner be construed as a sale of the Licensed Software or any
rights in the Licensed Software.
WARNING
Warnings indicate that injury or death is possible if the instructions are
disregarded.
CAUTION
Cautions indicate that damage to the equipment is possible.
NOTE
Notes provide additional information.
WARNING
This product, its packaging, and its components contain chemicals known to the State of
California to cause cancer, birth defects, or reproductive harm. This notice is being
provided in accordance with California's Proposition 65. For questions or additional
information, refer to www.garmin.com/prop65.
WARNING
Perchlorate Material – special handling may apply.
Refer to www.dtsc.ca.gov/hazardouswaste/perchlorate.
WARNING
Failure to properly configure the EIS gauges per the POH/AFM and other approved data
could result in serious injury, damage to equipment, or death.
CAUTION
To avoid damage to the GDU 700/1060, take precautions to prevent electrostatic
discharge (ESD) when handling the unit, connectors, and associated wiring. ESD damage
can be prevented by touching an object of the same electrical potential as the unit before
handling the unit itself.
CAUTION
The GDU 700/1060 has a special anti-reflective coated display that is sensitive to skin
oils, waxes, and abrasive cleaners. CLEANERS CONTAINING AMMONIA WILL HARM
THE ANTI-REFLECTIVE COATING. Clean the display with a clean, lint-free cloth, and a
cleaner that is safe for anti-reflective coatings.
CAUTION
Do not store any G500/G600 TXi components in or near water.
1.1 Purpose..............................................................................................................................................1-2
1.2 Scope.................................................................................................................................................1-2
1.3 Organization......................................................................................................................................1-2
1.4 Applicability .....................................................................................................................................1-2
1.5 Publications.......................................................................................................................................1-3
1.6 Revision and Distribution .................................................................................................................1-3
1.7 Terminology and Acronyms .............................................................................................................1-3
1.7.1 Terminology ...............................................................................................................................1-3
1.7.2 Acronyms ...................................................................................................................................1-4
1.2 Scope
This document provides maintenance instructions and identifies the Instructions for Continued
Airworthiness for the modification of the aircraft for installation of the Garmin G500/G600 TXi PFD/
MFD/EIS system installed under the AML STC.
1.3 Organization
The following outline briefly describes the organization of this manual:
Section 4: Troubleshooting
Provides troubleshooting information, including connector information, pinouts, and flowcharts to aid in
diagnosing and resolving problems with G500/G600 TXi system equipment.
1.4 Applicability
This document applies to all aircraft with the G500/G600 TXi system installed in accordance with AML
STC SA02571SE. Modification of an aircraft by this STC obligates the aircraft operator to include the
maintenance information provided by this document in the operator’s Aircraft Maintenance Manual and
the operator’s Aircraft Scheduled Maintenance Program.
NOTE
An Installer Unlock Card is required to load configuration settings to an SD card.
NOTE
Loading the system configuration from an SD card will overwrite the current system
configuration and is not reversible. It is recommended to always save your current
configuration to the SD card first before loading a new configuration.
1. Insert an SD card into the top/left slot of any GDU 700/1060 in the system.
2. Power on all GDUs in the G500/G600 TXi system in Configuration mode.
3. Ensure you have set the GDU IDs, SYS ID Sources, and feature enablements before continuing.
4. From the Home screen, select SD load.
5. Select the Aircraft Configuration File you want to load.
6. Select the To GDU to which you want to load configuration settings.
NOTE
Information not contained in the selected Aircraft Configuration File will be grayed out
and cannot be selected.
Power Button
Photocell
Pow er Key Photocell Left Card Slot Right Card Slot Dual Concentric Knob
Power Key
Photocell
Figure 2-23 Fuel Flow Sensor FT-60 (Left) and FT-90 (Right)
WARNING
Ensure the GBB 54 vent tube is not pointed towards personnel or equipment before blowing
shop air through the tube. Any obstructions in the tube will be ejected at high speed and can
cause serious injury or property damage.
1. Inspect all units for security of attachment, including visual inspection of brackets and other
supporting structure attaching all units to the airframe.
2. Inspect all switches, annunciators, knobs, and buttons for legibility.
3. Visually inspect each unit’s wiring (including electrical bonding straps), overbraid, and connectors
for chafing, deterioration, damage, or wear.
4. Visually check for any signs of corrosion.
5. Visually inspect the GBB 54 vent tube and connectors for damage/corrosion and ensure there are
no obstructions in the vent tube. The vent tube can be checked for obstructions by disconnecting
the vent tube from the GBB 54 and blowing shop air through the tube from the battery connector
side to the exterior of the aircraft.
GTP 59 OAT
Inspect the GTP 59 OAT for signs of lightning damage. Check the self-sealing washer (P/N 212-00026-00)
used on the probe tip outside of the aircraft for any evidence of melting or lack of seal. Replace the washer
if damaged. If there is evidence of lightning strike to the OAT or any lightning damage, replace the GTP 59
OAT.
Tube-and-fabric aircraft must replace the OAT bond strap (if installed) in accordance with Section 4.6.2 of
G500/G600 TXi Part 23 AML STC Installation Manual.
GMU 44(B)
Aircraft with a GMU mounted in the wingtip of metallic aircraft with non-metallic wingtip covers must
inspect the magnetometer installation for the following conditions:
1. Check the GMU 44(B) Magnetometer body and mount for scorching, soot, melting, pitting,
denting, or discoloration.
2. Check P441/P442 and J441/J442 for melting or pin damage.
3. Check the cable overbraid for pinching, melting, or evidence of arcing.
4. Check the lug for evidence of arcing and verify that the lug is still secured to the overbraid.
5. Check electrical bonding between the GMU 44(B) overbraid and adjacent aircraft structure.
Resistance should be less than 5 mΩ.
6. If any of these checks shows evidence of a lightning strike, replace the overbraid assembly in
accordance with Figure 4-54 of G500/G600 TXi Part 23 AML STC Installation Manual.
Perform the Magnetic Interference Check in accordance with Section 6.6.4 of G500/G600 TXi Part 23
AML STC Installation Manual. The purpose of this check is to ensure the structure around the GMU 44(B)
did not get magnetized by the lightning event to the point of affecting GMU 44(B) performance.
This section provides information to assist troubleshooting if fault codes are displayed on the GDU or
problems occur after completing system maintenance. Refer to Appendix A of this document retained in
the aircraft permanent records for a list of the interfaced equipment and system configuration data. When
troubleshooting the G500/G600 TXi system, refer to wire routing drawings and interconnect diagrams
retained in Appendix A of this document or with the aircraft’s permanent records.
CAUTION
Exceedances are advisory only and are not to be used to determine the need for
maintenance, accept maintenance, or return the aircraft to service.
Figure 4-1 62 Pin D-sub Connectors Numbering Scheme for Female/Male Contacts
NOTE
GDU 700 and GDU 1060 displays have identical connectors and pin functions.
The GDU 700/1060 has seven connectors. The mating designators, part numbers, and associated connector
kits are listed in Table 4-2.
*36
+'9,'(2
+'9,'(2
60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78
40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78
40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78
40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18
50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34
-
*$'H
26 25 24 23 22 21 20 19
5 4 3 2 1
10 9 8 7 6
15 14 13 12 11
78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60
- -
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21
59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40
78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60
8 7 6 5 4 3 2 1
15 14 13 12 11 10 9
4.2.13 GTP 59
The GTP 59 Temperature Probe does not have a connector. Rather, a 3-conductor shielded cable extends
from the sensor for interface with a GDU or GDC unit.
G D U A le r t M e s s a g e s
D is p la y h o t, B a c k lig h t D em o m ode,
C o o lin g fa n S e r v ic e
d is p la y c a lib r a tio n d o n o t u s e in
fa ile d R e q u ir e d
d im m e d lo s t flig h t
M a in te n a n c e M a in t e n a n c e
Lo g M essag e L og M essag e
T he G D U has
G D U S o ftw a r e
e x c e e d e d its
M is m a tc h
o v e r te m p th r e s h o ld
C au se C au se C au se
G D U c o o lin g fa n O n e o r m o re
fa ilu re J 2 P in 3 9 o n th e G D U s in th e
OR G D U is g r o u n d e d s y s te m h a v e a
G D U c o o lin g fa n d iffe r e n t s o f tw a r e
o b s tr u c tio n v e rs io n
C o r r e c t iv e C o r r e c t iv e C o r r e c t iv e C o r r e c tiv e C o r r e c tiv e
A c t io n A c t io n A c t io n A c tio n A c tio n
If f a u lt s t ill e x is ts ,
c o n t a c t G a rm in .
Verify G BB 54 and Verify GBB 54 and Verify that the Inspect config
Return G BB 54 to Verify G DU Verify GDU
G DU wiring and GDU wiring and GBB 54 battery module wiring and Ensure only one
Garmin for service configuration configuration
connections connections cell is fully charged connector for bent, GDU is configured
matches printed matches printed
damaged, missing as Master ﺴunder
configuration log configuration log
pins/wires the GDU Typeﺴ
configuration
Verify GDU Verify that G BB 54 window
configuration battery cell is
Run the battery
charged If configuration If configuration
capacity test in Replace external
does not match does not match
accordance with configuration module
printed log, load printed log, load
Section 5.14.5 in accordance with
G DU configuration GDU configuration
from saved SD from saved SD Section 5.1.4 or
card card Section 5.1.5
GDU( ) GPU
AHRS 1/2
GPS 1/2 Service NAV 1/2 monitor
HDG Fail not receiving
inoperative Soon inoperative restarted the
GPS Aiding
unit
Improper installation of A GPS source has The AHRS has A NAV source has
The PFD has not
GMU 44 and/or AHRS lost communication reported that no lost communication An internal data
received a pulse in
OR OR GPS data is being OR check has failed and
3 seconds or more
Excessive magnetic A GPS source is received A NAV source is restarted the GDU
interference reporting failed reporting failed
Perform Magnetic Verify the GPS Verify the GPS Verify the GPS Verify the NAV
Interference check source is on and source is on and source is on and source is on and
in Section 6.6.4 of has a clear view of has a clear view of has a clear view of not reporting failed
installation manual the sky the sky the sky Contact Garmin
Technical Support
Verify GMU 44
and AHRS Inspect GPS Inspect GPS Inspect GPS If reporting failed,
mounting locations antenna, wiring, antenna, wiring, antenna, wiring, troubleshoot in
are within ±3° of and connections and connections and connections accordance with
level and no more NAV unit
than 6° of each maintenance
other (see LRU Verify GDU and Verify GDU and Verify GDU and manual.
installation GPS configuration GPS configuration GPS configuration
instructions in settings settings settings
G500/G600 Txi Inspect NAV
Part 23 AML wiring,
Installation Manual connections, and
(P/N 190-01717- configuration
B3) for more settings
information)
If fault still exists,
contact Garmin.
AHRS 1/2 reports AHRS 1/2 reports AHRS 1/2 AHRS 1/2 not ADC 1/2 error
Service
an in-tarmac a local earth magnetic model receiving valid correction
required
magnetic magnetic database needs magnetometer inoperative
anomaly anomaly update data
Maintenance Maintenance
Log Message Log Message
ADC 1/2 airspeed ADC 1/2 reports AHRS 1/2 is not ADC 1/2 reports
error correction is SSEC unavailable or receiving true configuration
unavailable failed airspeed error
Perform AHRS Inspect GMU 44 If other ADC or Verify ADC power If RVSM is
If this error shows If this error shows Verify ADC 1/2
magnetic model wiring and AHRS faults are expected, ensure
up repeatedly, up repeatedly, configuration and
maintenance in connections present, correct RVSM feature is
conduct the conduct the wiring
accordance with those faults first. enabled in Feature
magnetic magnetic Inspect ADC/
Table 3-1 Enablement page.
interference check interference check Ensure GMU 44 AHRS wiring and
in Section 6.6.4 of in Section 6.6.4 of installation is connections
the G500/G600 the G500/G600 within ±3° of level
Verify ADC 1/2 Replace ADC
Txi Part 23 AML TXi Part 23 AML and less than 6°
configuration and config module
STC Installation STC Installation difference from the
wiring. Inspect GTP 59,
Manual (P/N 190- Manual (P/N 190- AHRS unit in connections, and
01717-B3) 01717-B3) accordance with
wiring.
G500/G600 TXi
AML STC
Installation Manual
If fault still exists,
contact Garmin.
S e rvice
E xt. T A W S E xt. T A W S TAW S .
T A W S F A IL T A W S N /A T E R F A IL T E R N /A
F a il N /A In va lid
C o n fig .
M a inte na nc e
Log M e ss a ge
C orre c tiv e C orre c tive C orre c tiv e C orre c tiv e C orre c tiv e Co rrec tiv e C orre c tiv e
Ac tion A c tion A c tion Ac tion Ac tion Ac tion A c tion
S e e e xte rn al S e e e xtern a l
V e rify te rra in
Insp e ct G P S TA W S u n it m a n ua l T A W S un it m an u a l Re lo a d te rra in Insp e ct G P S
a le rtin g
a n te n n a a n d w irin g fo r tro u b le sh o o tin g fo r tro u ble sh o otin g d a ta b a se a n te n n a a n d w irin g V e rify E xte rna l
co n fig ura tio n
in structio n s in stru ctio n s TA W S a n d G D U
h a ve th e sa m e
Re lo a d Te rrain a ircra ft typ e
d a ta b a se con fig ure d
V erify T erra in
d a ta b a se co ve rag e
If fa u lt s till e x is ts ,
c o n ta c t G a rm in .
A D S tr a ffic
T A S /T C A S A D S tr a ffic T r a ffic /F IS - B U A T tr a ffic / 1090ES
a le r tin g
fu n c tio n fu n c tio n fu n c tio n s d a ta r e c e iv e r tr a ffic
fu n c tio n
in o p e r a tiv e in o p e r a tiv e in o p e r a tiv e fa u lt r e c e iv e r fa u lt
in o p e r a tiv e
T ro u b le s h o o t T ro u b le s h o o t T ro u b le s h o o t T ro u b le s h o o t T ro u b le s h o o t
d e v ic e fa ilu re in d e v ic e fa ilu re in d e v ic e f a ilu re in T ro u b le s h o o t d e v ic e d e v ic e fa ilu re in d e v ic e fa ilu re in
a c c o rd a n c e w ith a c c o rd a n c e w ith a c c o rd a n c e w it h fa ilu re in a c c o rd a n c e a c c o rd a n c e w it h a c c o rd a n c e w ith
T A S/T C A S LR U A D S -B L R U A D S -B L R U w ith U A T L R U A D S -B L R U A D S -B L R U
m a in te n a n c e m a in te n a n c e m a in t e n a n c e m a in t e n a n c e m a n u a l m a in t e n a n c e m a in te n a n c e
m anual m anual m anual m anual m anual
If f a u lt s t ill e x is t s ,
c o n t a c t G a r m in .
Weather
TAWS audio Weather
Audio radar needs
data missing radar
Inoperative service
or corrupt inoperative
Maintenance
Log Message
Audio Failed See maintenance See A708 weather Display failure Connection to WX
Audio device failed
OR log message for radar maintenance OR radar lost
OR
Database Failed specific failure manual for specific Attitude in failure OR
Audio clip failed to
OR condition failure OR Improper
play
Internal failure Control fault configuration
Verify audio
system is online Inspect WX radar Check power and
and terrain Verify audio device wiring to WX radar
Remove GWX and Remove A708 wiring and
database is loaded is online
contact Garmin to weather radar and connections
return unit for contact
service appropriate
Verify terrain Inspect audio Verify WX radar
company for repair Verify correct WX
alerting device and GDU radar configuration
configuration connections and configuration
wiring
Troubleshoot in
accordance with Troubleshoot in
audio device accordance with
maintenance audio device
manual maintenance
manual
M a in te n a n c e M a in te n a n c e M a in te n a n c e M a in te n a n c e
L o g M essag e L og M essag e L o g M essag e L o g M essag e
S to rm s c o p e is n o t C o m m u n ic a tio n
C o m u n ic a t io n lo s t G S R 5 6 w e a th e r G C U 485
c o n fig u re d o r lo s t w ith
w ith G S R 5 6 n o t re g is te re d c o m m u n ic a tio n lo s t
o p e ra tin g p r o p e rly s to rm s c o p e
C au se Cause C au se C au se C ause C au se
G D L 6 9 / 6 9 a h a s e it h e r T h e G D U h a s lo s t
T he G S R 56
lo s t c o m m u n ic a tio n w it h S t o r m s c o p e is c o m m u n ic a t io n T h e G D U h a s lo s t
C o m u n ic a tio n lo s t w e a t h e r f u n c t io n
G D U o r is r e p o r tin g a r e p o r t in g fa ile d w it h t h e c o m m u n ic a t io n w ith
w it h G S R 5 6 has not been
f a ile d c o n d itio n s to rm s c o p e th e G C U 4 8 5
r e g is t e r e d
In s p e c t V e r if y p o w e r t o V e r ify p o w e r t o
In s p e c t G S R 5 6 R e g is te r t h e In s p e c t G D L 6 9 / s t o r m s c o p e is o n G C U 4 8 5 is o n
s t o r m s c o p e w ir in g
w ir in g a n d G S R 5 6 w e a th e r 6 9 a w ir in g a n d
a n d c o n n e c t io n s
c o n n e c to rs . f u n c t io n a s c o n n e c to rs .
d e s c r ib e d in
G 5 0 0 /G 6 0 0 T X i
AM L S TC
In s t a lla t io n M a n u a l E n s u r e a ll L R U s in V e r if y s t o r m s c o p e In s p e c t In s p e c t G C U 4 8 5
th e s y s te m a re c o n f ig u r a tio n s to r m s c o p e w ir in g w ir in g a n d
o n lin e . s e t tin g s a n d c o n n e c t io n s c o n n e c t io n s
If f a u lt s till e x is t s ,
c o n ta c t G a r m in .
S e rvice S ervice
S oo n R equired
M a inte na nc e M a inte na nc e
Log M e s s a ge Lo g M e s s a ge
S to rm sco p e is E xterna l L R U rep orts C heck G AD 43/ E xtern al LR U R e ce iving data A D C 1/2 or A H R S 1/2 G E A did no t
re p o rtin g in va lid config m odule ne eds 43e configuration rep orts se rvice from the w rong config does not m atch accept
h e a d in g service settings re quired side LR U . the G D U config con fig uration
C o rre c tiv e C or re c tiv e C orre c tiv e C orre c tiv e C orre c tiv e C or re c tiv e C or re c tiv e
A c tion A c tio n A c tion Ac tion A c tion A c tio n A c tio n
M a in te n a n c e
L o g M e s s a ge
G A D re p o rts
G A D re p o rts G A D re po rts G A D rep o rts G A D re p o rts G A D re p orts
G A D re p o rts A HR S
p itc h ya w ra te A H R S A 42 9 AHRS A429 A H R S p itch
ro ll d e via tio n a ttitu d e
d ev ia tion d e via tio n att tim e o u t a tt in va lid o u t o f ran g e
in va lid
If fa u lt s till e x is ts ,
c o n ta c t G a rm in .
M a in te n a n c e
Log M e ss a ge
G A D r e p o rts G A D re p o r ts C h e ck
G A D re p o rts G A D r e p o rts G A D re p o rts
AC a p p lic a tio n G A D re p o r ts R S -2 3 2
power c o n fig u r a tio n ca lib r a tio n
re fe re n c e S C I in te g rity u n it fa u lt w irin g to
su p p ly fa u lt in te g rity fa u lt in te g rity fa u lt
lo st fa u lt G A D 4 3 /4 3 e
O n e o r m o re T h e in te rn a l G A D 4 3 / G A D 4 3 /4 3 e in te rn a l A n in te r n a l C o m m u n ic a tio n w ith
A C re fe re n c e v o lta g e In te rn a l s o ftw a re
in te rn a l p o w e r 4 3 e c o n fig u r a tio n d a ta c a lib ra tio n h a s b e c o m e co m po n en t h as G A D 4 3 /4 3 e h a s b e e n
is n o t b e in g p ro v id e d h a s fa ile d a C R C
s u p p ly h a s d oe s n o t pa ss C RC c o rru p te d fa u lte d lo st
to th e G A D 4 3 /4 3 e c he ck
re p o rte d a fa u lt check
If th e e rro r In s p e c t A C U p d a te G A D 4 3 / In s p e c t G A D 4 3 /
R e lo a d G A D 4 3 /
p e rs is ts , r e tu rn th e re fe re n c e to G A D 4 3 e c o n fig u ra tio n R e tu rn th e G A D R e tu rn th e G A D 4 3 e to G D U
4 3 e s o ftw a re
A H R S to G a rm in 4 3 /4 3 e w irin g a n d fro m th e in te rfa c e 4 3 /4 3 e to G a rm in 4 3 /4 3 e to G a rm in R S -2 3 2 w ir in g a n d
fo r s e rv ic e e ns ure A C s e ttin g s s c r e e n fo r s e rv ic e fo r s e rv ic e G A D 4 3 /4 3 e
r e fe re n c e s o u r c e p o w e r w irin g .
is p o w e re d o n
If th e e rr o r
p e rs is ts , re tu rn th e If th e e rro r
G A D 4 3 /4 3 e to p e rs is ts , re tu rn th e
G a rm in fo r s e rv ic e G A D 4 3 /4 3 e to If th e e rro r
G a rm in fo r s e rv ic e p e rs is ts , r e tu rn th e
G A D 4 3 /4 3 e to
G a rm in fo r s e rv ic e
If fa u lt s t ill e x is ts ,
c o n ta c t G a rm in .
Loss of RPM RPM is erratic Fuel quantity Fuel flow Manifold Manifold
Unstable Loss of fuel Fuel totalizer
during mag. during engine gauge indication pressure pressure
RPM quantity inaccurate
check start/cranking inaccurate unstable unstable inaccurate
Resistor failure Resistor failure Starting vibrator is Poor connection of Loss of fuel probe Fuel flow requires Poor connection Pressure line drain Pressure line
OR OR installed. Normal wire or cable signal calibration OR plugged/line blocked
Poor connection Poor connection operation with shield continuity OR Air/contamination in the blocked OR
OR P-Lead RPM input. OR Loss of fuel sensor OR Sensor out of cal.
Interference Fuel probe temperature Corrective OR Sensor failure OR
malfunction Action Incorrect sensor config. Sensor failure
Corrective
Corrective OR OR
Action
Corrective Action Probe out of Corrective Interference Corrective
Action calibration Action OR Action
Calibrate fuel flow. Corrective
Incorrect sensor
Disconnect P-Lead Limited to 15% in Action
orientation
signal wire at both None GDU Normal
Disconnect P-Lead ends of suspect Corrective Fix fuel mode. More Verify manifold
signal wires at mag. Verify wire is Action temperature input adjustment will pressure line vent Verify manifold
Corrective
both ends. Verify more than 400 require a different Action (if installed) is pressure line is
wire is more than KOhms. Replace K-Factor clear. clear
400 KOhms. wire and parallel Verify wiring and Verify fuel is not
Replace wire and resistors if less connections Verify wiring and trapped in the
parallel resistors if than 400 KOhms. Replace fuel flow connections manifold pressure Recalibrate
less than transducer line manifold pressure
400 KOhms Replace fuel probe sensor (brass
Verify wiring and Purge fuel lines of air, sensor only)
connections verify sensor orientation, Replace manifold
Verify wiring and Recalibrate fuel clean the sensor pressure sensor
connections tank probes Replace manifold
pressure sensor
Configure sensor with Hi
filtering option
Route signal wires
away from spark
plug leads and Route wires away from
power wires spark plug leads and
power wires, install EMI
shield
CAUTION
If the aircraft is equipped with a GDL 60, pull the CNXT BATT circuit breaker when
performing maintenance tasks. Failure to do so may result in damage to equipment.
NOTE
A GDU 700/1060 without an integrated ADAHRS may be removed, replaced with a new
GDU, or have the old GDU re-installed without an Installer Unlock Card as long as the
configuration module is not replaced.
NOTE
Any AHRS unit (including a GDU with an integral ADAHRS) may be removed or replaced
without using an Installer Unlock Card as long as the unit mounting brackets or support
structure (e.g., instrument panel, mounting bracket, avionics shelf) is not loosened or
removed. If the mounting is loosened, additional calibrations and configurations that
require the use of an Installer Unlock Card will be necessary.
Whenever an LRU is replaced, it is important to verify that the software versions are compatible. To verify
replacement LRU software compatibility:
1. Find the GDU Main Software Version in Appendix A or use the MFD page in Normal mode
(System → System Status → Main Software Version).
2. Using the Dealer Resource Center website, select Support → Service & Installation Bulletins →
Search by Keyword. Search for the Main Software Version number (e.g., 3.50). Open the TXi TSO
Software Service Bulletin for the Main Software Version that is installed. The acceptable LRU
software versions are listed in the Loader Card Table.
3. If the software version of the LRU being installed does not match the version in the TSO Software
Service Bulletin, download and create a loader card. Backload the matching LRU software version
per Section 5.15.
3
4
2
8
1
4
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QTY ITEM PART NUMBER DESCRIPTION
NOTES
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QTY ITEM PART NUMBER DESCRIPTION
NOTES
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NOTE
The GDU 700L uses the same fastener and torque specifications as the GDU 700P in
Figure 5-2 above.
NOTE
The GDU cooling fan replacement kit (P/N K00-01080-00) must be obtained from an
authorized Garmin dealer. In order for the GDU warranty to remain valid, this procedure
must be accomplished by an authorized Garmin dealer.
NOTE
Resetting the fan operation hours requires the use of an Installer Unlock Card.
The GDU 700/1060 cooling fan has a recommended replacement interval of 3,000 hours. After
3,000 hours of operation, the cooling fan should be replaced using the following procedure:
1. Remove the GDU from the instrument panel in accordance with Section 5.1.1.
2. Remove the four screws securing the fan module to the rear of the GDU and discard the
O-rings.
3. Grasp the fan module and gently pull the module out of the GDU.
4. Visually inspect the inside of the fan module receptacle on the back of the GDU for the following:
◦ Verify that the four rubber gaskets around the fan screw mounting holes and are not torn,
damaged, or missing. If any of these conditions are found, replace all four gaskets (not
included in fan replacement kit)
◦ Inspect the 4-pin electrical connector for the fan module for damage or corrosion. If any
damage is found, return the GDU to Garmin for service
5. Place the new O-rings included in the fan replacement kit on the four fan mounting screws.
6. Place the new cooling fan module in the fan well of the GDU with the electrical connector oriented
on the upper-side near the J7 connector.
7. Slide the fan module evenly into the fan well on the GDU and gently press the module into the
back of the GDU.
8. Insert the four fan mounting screws with O-rings into the mounting holes on the fan module and
tighten evenly to 8 ±1 in-lbf.
9. Install the GDU in accordance with Section 5.1.6.
10. Once the GDU installation and checkout has been accomplished, reset the GDU cooling fan hour
counter using the following procedure:
a. Power on the GDU 700/1060 in Configuration mode per the instructions in Section 2.1.4.
b. Navigate to Diagnostics → Temp & Power Stats.
c. Press Reset Fan Hours.
3. Remove pitot and static line from 1/8-27 fittings, shown in Figure 5-3 above.
4. Install pitot and static lines in the new ADC module 1/8-27 fittings.
5. Install the GDU 700/1060 in accordance with Section 5.1.6.
NOTE
Ensure the current configuration is saved to an SD card in accordance with the
instructions contained in Section 2.1.6.
NOTE
All item numbers in this procedure reference Figure 5-4.
NOTE
The GDU will automatically copy the system configuration to the new configuration
module upon the first power-up.
NOTE
Replacement of the G500/G600 TXi system master configuration module requires the use
of an Installer Unlock Card and must be performed by an authorized Garmin dealer.
Physical replacement of the master configuration module is identical to the configuration module
replacement procedure provided in Section 5.1.4. Following the master configuration module replacement,
the system ID will have changed. Any feature unlocks and databases will need to be re-issued for the new
system ID by a Garmin dealer. To return the system to service from this condition, perform the following
steps:
NOTE
Ensure the current configuration is saved to an SD card in accordance with the
instructions contained in Section 2.1.6.
1. If multiple GDU 700/1060 displays are installed in the system, choose one GDU to act as the new
master GDU.
2. Power on all LRUs in the G500/G600 TXi system with all GDUs in Configuration mode.
3. From the Home screen on each GDU, navigate to System Setup → GDU Type.
4. Configure all GDU IDs, locations, and unit configurations to match the recorded configuration
settings in the configuration log printout.
5. Ensure that Master is selected on the GDU that has been chosen to act as the master configuration
module.
6. At this point, the G500/G600 TXi system will have a new system ID. System features will need to
be unlocked and the system databases will need to be re-installed. The system ID must be updated
at flyGarmin.com and then new databases can be downloaded.
7. Insert the feature unlock card in the bottom or right slot of any GDU in the system.
8. Navigate to Home → System Setup → Feature Enablement and enable system features.
9. Insert the SD card with the saved aircraft configuration file in the top or left slot of any GDU in the
system.
10. Navigate to Home → SD Load.
11. Select the aircraft configuration file you wish to load.
12. Select the GDU to configure and the desired configuration settings to load.
13. Select SD Load.
14. Follow on-screen commands.
15. Perform the Configuration Ground check in Section 5.16.1.
NOTE
Electrical bond between the airframe and the GCU 485 is accomplished through direct
metal-to-metal contact between pawl latches and the back side of the panel. Areas
indicated in Figure 5-6 must be free of any surface coatings.
NOTE
The cap will rotate 90° on two hinged slide retainer pins to allow access to the module
mounting screws.
3. Loosen the two small flat head module mounting screws located behind the pushbutton cap until
the module can be removed from the housing.
4. Insert an Aerospace Optics connector extraction tool (P/N 18-234) into the slots at the top and
bottom of the electrical connector.
5. Push to release the snap tabs in the switch housing and gently pull the connector out of the module.
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exception of the pitot-static ports, which are not present on the GRS 79. Removal and
installation procedures are similar for both units.
NOTE
Loosening of the unit mounting plate and/or the shelf to which the mounting plate is
attached requires re-calibration of the AHRS, which requires an Installer Unlock Card.
NOTE
The GAD 43/43e may be removed and re-installed without a GDU Installer Unlock Card.
If the unit is replaced with a new GAD 43/43e, or if the software is updated, a GDU
Installer Unlock Card is necessary to configure the new unit.
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NOTE
All item numbers in this section refer to Figure 5-16.
NOTE
The GBB 54 Battery Cell Replacement Kit (P/N 010-01331-02) must be obtained from an
authorized Garmin dealer.
If access is available to remove four bolts (1) on connector side, unit removal is not required. Refer to
Figure 5-17.
Removal Steps
1. Remove the four bolts (1) and four nuts (7).
2. Pull battery cover (2) from the housing (5).
3. Discard the gasket (3).
4. Remove the four bolts (8) that secure the battery to the battery cover.
5. Pull the battery pack (4) from the cover receptacle (2).
Replacement Steps
1. Apply Dow Corning 4 dielectric grease, or equivalent, to the pins in the battery pack connector (6).
2. Push the battery pack connector (6) into the cover receptacle (2).
3. Apply Loctite 242 (blue) thread-locking compound, or equivalent, to the bolts (8).
4. Secure the battery (4) to the cover (2) with bolts (8).
5. In a cross-tightening sequence, torque bolts (8) to 20-25 in-lbf.
6. Place the gasket (3) over the battery pack (4) until flush with the battery cover (2).
7. Insert the battery cover (2) with the gasket (3) and the battery pack (4) into the housing (5).
8. Insert the four bolts (1) and nuts (7).
9. In cross-tightening sequence, torque bolts (1) to 40 to 60 in-lbf.
3 4
2
4 2
7 x4
CROSS-TIGHTENING SEQUENCE CROSS-TIGHTENING SEQUENCE
FOR BOLTS (STEP 5) FOR BOLTS (STEP 9)
3
8 x4
1 x4
NOTE
Removal, re-installation, or replacement of the GMU 44(B) will require a recalibration of
the AHRS, which requires the use of a GDU Installer Unlock Card. Additionally, any
removal or addition of electrical components or ferrous materials within 10 feet of the
GMU 44(B) will require recalibration of the AHRS.
NOTE
If reusing the original mounting screws, the anti-rotation properties of the mounting
screws must be restored. This may be done by replacing the screws with new Garmin
P/N 211-60037-08. If original screws are reused, coat screw threads with Loctite 242
(blue) thread-locking compound (Garmin PN 291-00023-02) or equivalent.
CAUTION
Check hose routing for sharp bends. Check sensors and fittings for leaks during engine
run-up and correct prior to flight.
CAUTION
If the aircraft is equipped with a GDL 60, pull the CNXT BATT circuit breaker. Reset after
all other maintenance is complete.
CAUTION
Fuel and air passages must remain free of contaminants during work near and around the
carburetor.
NOTE
The GPT series pressure sensors (P/N 011-05783-XX) can replace the brass sensors
(P/N 011-04202-XX) of the same range. The Sensor Configuration setting in Config mode
must be updated to their respective GPT part number (EIS → Sensors → Manifold
PRESS/Oil PRESS/Fuel PRESS).
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WARNING
Ensure the fuel flow transducer installation does not introduce thread sealant or debris into
the fuel system.
CAUTION
Do not blow pressurized air through the flow transducer.
If the fuel flow transducer bracket must be replaced, the replacement bracket must be fabricated from
300 series austenitic stainless steel (annealed per AMS 5901 or ½ hard per AMS 5517), sheet thickness
19 gauge minimum (0.044 inches) and installed as provisioned by the aircraft structural repair manual or
standard practices manual. Methods, techniques, and practices defined in Chapter 4, Metal Structure,
Welding and Brazing, of advisory circular AC 43.13-1B, Aircraft Inspection and Repair, are acceptable.
5.13.5 RPM
The TXi system can use the electrical signal generated by the primary magneto coils or “P-Lead” to
display RPM. When used, the left and right magneto P-Lead signals must both be connected to the
GEA 110. The connection can be made at the magneto or the ignition switch.
To replace the P-Lead wire, remove the old section of wire and replace the entire wire and parallel resistors
in accordance with the P-Lead installation instructions contained in G500/G600 TXi Part 23 AML STC
Installation Manual (P/N 190-01717-B3).
5.14.1 Attitude/Heading
Attitude and heading calibration requires the use of an Installer Unlock Card. If it becomes necessary to
re-calibrate any installed AHRS, refer to the calibration procedure contained in Section 5 and Section 6 of
G500/G600 TXi Part 23 AML STC Installation Manual (P/N 190-01717-B3).
NOTE
The battery rundown test may take up to 60 minutes to complete.
NOTE
The battery rundown test date is reported in UTC.
To complete the backup battery test, complete the following steps:
1. Power the GDU 700P in Configuration mode and navigate to Calibration/Test → Backup Battery
Test.
2. Verify that the Backup Battery status icon is green.
3. Verify that the battery state is not “Discharging” annunciated under Battery State.
NOTE
All software updates must be contained in a region file named “file.rgn” on the root
directory of the Software Update SD card.
2. Insert a Software Update SD card into the appropriate slot of the GDU 700/1060, as specified in
Section 2.1.5.
3. Power on the display in Configuration mode.
4. Navigate to Updates / System Info → Software Upload.
5. Select the LRUs to upload software to from the list of available LRUs.
NOTE
Only LRUs that are configured in the system and currently online will be selectable for
software updates.
NOTE
Throughout the configuration ground check section, references are made to particular
functions and screens. If a function or screen is not available, ensure that the system has
been configured correctly.
The configuration ground checks must be performed on every GDU 700/1060. Before starting the
configuration mode checkout, the following conditions must be met:
1. All GDU 700/1060 displays in the system must be powered on in Configuration mode.
2. All system LRUs must be powered on.
3. All installed LRUs must be configured per the printed configuration log contained in Appendix A.
NOTE
The ADC may require a warm-up period of 15 minutes to reach full accuracy; however,
30 minutes may be required if the environmental temperature is below 0º C.
The GDU 700P/1060 airspeed tape display and settings must be verified using the procedures in
Section 5.16.2.1 or Section 5.16.2.2 depending on the airspeed tape configuration (Basic or Advanced,
respectively). The airspeeds referenced in the following steps must match those shown in the printed
configuration log.
NOTE
If the ADC and standby airspeed indicator are on separate pitot-static systems, it is
recommended to set up the test set so that both systems can be tested at the same time, or
separate tests must be completed for each system.
NOTE
If the ADC and standby airspeed indicator are on separate pitot-static systems, it is
recommended to set up the test set so that both systems can be tested at the same time, or
separate tests must be completed for each system.
3. Using a pitot-static test set, increase the airspeed until the PFD airspeed tape pointer is at the
bottom of the white band (Vs0).
4. Verify that the bottom of the white arc/band on the standby ASI and PFD airspeed tape are at the
same airspeed value.
5. Increase the IAS throughout the range of the ASI – stop at the limits of all Arc Ranges, and at all
Marking values configured per the instructions in Table 5-4 and Table 5-5 and listed in the printed
configuration log.
6. Verify that the ranges and markings on the standby ASI and PFD are located at the same airspeed
values. The last value verified should be the beginning of the barber pole (Vne/Vmo/Mmo).
7. The following applies to Variable Vne/Vmo/Mmo aircraft only:
a. Decrease the IAS to 25 kt below the barber pole on the PFD. Increase the indicated altitude to
the maximum operating altitude or service ceiling. Verify that the barber pole on the PFD and
standby ASI are at the same airspeed (±5 kt). Decrease the airspeed as needed to ensure the
IAS does not exceed the barber pole during the simulated climb.
b. Decrease the indicated altitude (do not exceed vertical speed limitations) back to ambient
static pressure.
8. Starting at the current airspeed, decrease the airspeed to zero, stopping at all of the relevant
airspeeds listed in Table 5-3 (airspeeds above Vne should not be checked). Verify that the PFD
and standby ASI values are within the tolerances indicated.
NOTE
For aircraft being configured for RVSM operations, refer to Section 5.16.3 for altimeter
check procedures.
NOTE
The standby altimeter is connected to the co-pilot side static system and it is not SSEC
corrected.
1. Connect the pitot-static tester to the aircraft left and right pitot and static ports in accordance with
Socata Maintenance Manual Section 34-11-00.
2. Perform a pitot-static system leak check of each system as described in Socata Maintenance
Manual Section 34-11-00.
3. File the results with the aircraft maintenance records.
4. Verify that the altimeter baro-setting is 29.92 in Hg (1013.25 millibar) on both sides.
5. Verify the Altitude Alerter annunciation and alert tones at test level of 29,000 feet during the Air
Data Test.
a. To set the altitude alerter to the current altitude, navigate to the ALT menu and press the inner
PFD knob.
6. Simulate the altitudes and airspeeds for each condition shown in Table 5-6.
7. Record the altitude displayed on the GDU 700P/1060 and AM-250 for each condition on
Table 5-6.
8. Verify that the indicated altitudes are within allowable tolerances.
9. File the results with the aircraft maintenance records.
If either the pilot or co-pilot air data system does not meet the tolerances specified, maintenance checks
should be performed on the air data system or the pitot-static system.
* Test points and tolerances correspond with Socata Maintenance Manual 34-11-00,
Table 503.
AIRCRAFT
Installed System
G500TXi G600TXi
NOTE
It is recommended that the configuration log be attached to the back of this document for
continuity and ease of use. It is required that the MM/ICA, SD card, and configuration log
be included in the permanent aircraft maintenance records.
The configuration log printout contains configuration info for configured EIS gages, including configured
markings and gauge layout for each GDU displaying EIS gauges. The configuration log will list the
location number for each gauge, which can then be referenced to the GDU templates provided in the
following sections.
(EGT/CHT)
(EGT/CHT)
(EGT/CHT)
(EGT/CHT)