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SMALL-SIGNAL ANALYSIS AND CONTROL DESIGN OF ISOLATED POWER SUPPLIES WITH

OPTOCOUPLER FEEDBACK

Yuri Panov and Milan Jovanović

Power Electronics Laboratory


Delta Products Corporation
P.O. Box 12173, 5101 Davis Drive
Research Triangle Park, NC 27709, USA

Abstract - Optocouplers are widely used in isolated power supplies


to transfer the feedback signal from the secondary to the primary N:1
side. In many power supplies, the feedback amplifier is supplied LF +VO
from the output voltage that creates additional feedback path Rc
which should be accounted in the control design. The paper VIN CF
+
compares two possible loop gains corresponding to breaking the -
feedback loop at different locations. These loop gains are analyzed S
A
and are shown to have an unequal value for the design. Dynamic POWER STAGE
limitations of the TL431 shunt regulator and the optocoupler are
discussed. Practical guidelines for the error amplifier design and a d
design example are presented. R1 iF B
PWM IC
Idc
VR1
C OC1
I. INTRODUCTION B RD1
Z2
R2 Z3 E KD
Generally, offline and telecom power supplies require the PWM VC Z1
Comp. VK
galvanic isolation between a relatively high input voltage and low
output voltages. The most widely used devices to transfer signals
TL431 RD2 VX
across the isolation boundary are pulse transformers and
optocouplers. The typical isolated power supply with the primary-
side PWM control is shown in Fig. 1. The feedback signal is Fig. 1. Simplified circuit diagram of isolated power supply with optocoupler
feedback.
transferred from the secondary to the primary side through the
optocoupler OC1. The feedback circuit shown in Fig.1 is very
popular in low-power / low-cost power supplies which usually do IV and V present the design example and experimental results,
not have the standby converter to supply the TL431 shunt regulator respectively, whereas Section VI summarizes the paper.
but use output voltage VO for this purpose. It is well known [1-7]
that by supplying the TL431 from the output voltage an additional II. LOOP GAIN ANALYSIS AND INTERPRETATION
feedback path is introduced. Therefore, in the control circuit in
Fig. 1 two loop gains which correspond to breaking the loop at A. Loop Gain TA
locations A and B can be considered. The existence of two loops The small-signal block diagram corresponding to breaking the loop
immediately raises the question which loop gain should be at point A is shown in Fig. 2. Figure 2 contains following blocks:
analyzed and measured in order to meet the power supply stability KD – output voltage divider gain,
and dynamic response specifications. From the general control G EA = − V̂ K V̂ X - error amplifier transfer function,
theory, each loop gain of the entire control system yields the same
characteristic polynomial and, therefore, reveals the system AOC = V̂C V̂R 1 - optocoupler circuit gain,
stability. However, depending on the chosen loop gain, error GVC = V̂O V̂C - control-to-output transfer function,
amplifier (EA) design is different which leads to different stability
margins and different dynamic performance. So far, these issues GVV ( OL ) = V̂O V̂ IN - open-loop audio susceptibility,
have not been addressed in the literature.
Z O ( OL ) = V̂O î O - open-loop output impedance.
The purpose of the paper is to present comparative analysis of
the loop gains corresponding to points A and B and to provide At point A in Fig. 2, the feedback signal is confined to a single
design guidelines to power supply engineers. Section II of the path. Loop gain TA, corresponding to breaking the loop at point A
paper provides general loop gain analysis and interpretation. is derived as:
Section III presents the comparative analysis of loop gains TA and T A = AOC ⋅ GVC ⋅ (1 + K D ⋅ G EA ) (1)
TB for the power supplies with the voltage-mode and the current- The plant transfer function that provides the basis for the EA
mode controls. Section III also discusses EA design limitations of design is defined as
the TL431 shunt regulator and of the optocoupler circuit. Sections

0-7803-8270-6/04/$17.00 (C) 2004 IEEE


^ ^ ^ ^
VIN iO VIN iO
GVV(OL) ZO(OL) GVV(OL) ZO(OL)

^ ^
VO VO
GVC GVC
A B
Plant A
KD
TINNER
KD

^ ^ ^ R1
V
VC ^ R1
V VC
-AOC GEA -AOC GEA
Plant B

Fig. 2. Small-signal block diagram corresponding to breaking the loop at


Fig. 3. Small-signal block diagram corresponding to breaking the loop at
point A.
point B.

G PL( A ) = AOC ⋅ GVC . (2) AOC ⋅ GVC T INNER


T B = K D ⋅ G EA ⋅ = K D ⋅ G EA ⋅ . (6)
It should be noted that the EA is not connected in series with 1 + AOC ⋅ GVC 1 + T INNER
the plant and zeroes of GEA generally do not translate into the same Generally, since loop B contains the inner feedback loop, the
zeroes of the loop gain TA. However, in many cases, KD·GEA >> 1 design of loop gain TB is a two-step procedure. Namely, prior to
within the loop bandwidth and loop gain TA can be written as loop gain TB analysis, TINNER gain must be examined for stability.
TA ≈ GPL( A ) ⋅ K D ⋅ G EA . (3) The inner loop gain is relatively low because it does not contain
For loop gain TA given in (3), the EA design procedure does the high-gain EA and its stability rarely becomes a practical
not differ from that for the implementation where the optocoupler problem. It should be noted that TINNER can be compensated by
is supplied from the fixed voltage. If condition KD·GEA >> 1 is not connecting network Z3 on the primary side, as shown in Fig. 1, so
satisfied within the loop bandwidth, the relationship between the that the design of loop gain TB can be further optimized. The
zeroes of terms KD·GEA and [1 + KD·GEA] can be very complex, analysis and implementation of the inner loop compensation was
particularly, when the EA transfer function has more than two presented in [8] in the context of the magamp control. In fact, the
poles. To simplify the EA design in this case, it is recommended to control of the isolated power supply with optocoupler supplied
keep the order of the EA transfer function not higher than two, but from the output voltage is similar to the magamp control where the
to add necessary poles and zeroes by connecting compensation magamp reset circuit is supplied from the output voltage [8, 9].
network Z3 on the primary side, as shown in Fig. 1. There is one Equations (1), (5) and (6) are used to derive the relationship
more reason to connect compensation network Z3 on the primary between TA and TB:
side. Term [1 + KD·GEA ] in (1) has the slope of 0 dB/dec at high T A = T INNER + (1 + T INNER ) ⋅ TB . (7)
frequencies. To attenuate the switching noise at high frequencies, The last equation indicates that there is no unique relationship
it is desirable to add the primary-side pole at the crossover between TA and TB, unless TINNER is known.
frequency of term [1 + KD·GEA.]. The plant transfer function that provides the basis for the EA
It is important to find the relationship between loop gain TA design is defined as
and the converter frequency-domain response to line and load TINNER AOC ⋅ GVC G PL( A )
variations. To simplify the analysis, it is assumed that the converter G PL( B ) = = = . (8)
1 + TINNER 1 + AOC ⋅ GVC 1 + G PL( A )
operates with the voltage-mode control. The closed loop audio
susceptibility GVV(CL) and output impedance ZO(CL) are derived from Comparison of (2) and (8) reveals that the poles of plant
the block diagram in Fig. 2 as transfer function GPL(B) are different from those of plant transfer
GVV ( OL ) Z O ( OL ) function GPL(A). Namely, at low frequencies, where TINNER >> 1,
GVV ( CL ) = and Z O ( CL ) = . (4) transfer function GPL(B) ≈ 1. At high frequencies, where
1 + TA 1 + TA
TINNER << 1, transfer function GPL(B) ≈ GPL(A). The poles of GPL(B)
Relationships (4) are straightforward imply that it is desirable are actually shifted to higher frequencies with respect to those of
to maximize loop gain TA in order to achieve the best rejection of GPL(A) [8, 9]. Hence, the compensator poles and zeroes are selected
the line and load disturbances. differently depending on which loop gain, TA or TB, is used for the
design.
B. Loop Gain TB Loop gain TB can be written as
The small-signal block diagram corresponding to breaking the loop TB = G PL( B ) ⋅ K D ⋅ G EA . (9)
at point B is shown in Fig. 3. After opening the loop at point B, the
feedback signal propagates through resistor R1 and affects LED From the block diagram in Fig. 3, the relationship between loop
current iF in Fig. 1. Observation of the block diagram in Fig. 3 gain TB and closed-loop audio susceptibility GVV(CL) and output
shows that after breaking the loop at location B the inner control impedance ZO(CL) of the converter with the voltage-mode control is
loop still exists with the gain of GVV ( OL ) (1 + T INNER ) GVV ( B )
GVV ( CL ) = = , and
T INNER = AOC ⋅ GVC . (5) 1 + TB 1 + TB
Loop gain TB, corresponding to breaking at point B in Fig. 3, is
derived as

0-7803-8270-6/04/$17.00 (C) 2004 IEEE


Z O ( OL ) (1 + T INNER ) Z CL( B ) compensation design based on loop gain TA. Compensation
Z O ( CL ) = = , (10) zero fZ1 is placed at plant A resonant frequency f0A and zero fZ2
1 + TB 1 + TB
is placed between f0A and expected loop crossover frequency fC.
GVV ( OL ) Z O ( OL )
where GVV ( B ) = and Z CL( B ) = . (11) Compensation pole fP1 is placed at the ESR zero frequency, and
1 + T INNER 1 + T INNER pole fP2 is placed between fP1 and the switching frequency. Both
It should be noted that transfer functions GVV(B) and ZCL(B) loop gains TA and TB have same crossover frequency fC and
given in (11) represent the audio susceptibility and output expected to have similar stability margins. Since the loop gains
impedance of the converter with only the inner loop closed. cross 0 dB axis with the –1 slope, the phase margin up to 90º is
Equations (10) and (11) indicate that for optimal rejection of anticipated.
line and load disturbances loop gain TB as well as loop gain When the EA design is based on loop gain TB, the
TINNER should me maximized. Loop gain TINNER can be corresponding asymptotic Bode plots are shown in Fig. 5. Plant
maximized by compensating optocoupler circuit gain AOC, B has the resonant frequency f 0 B ≈ f 0 A ⋅ 1 + G PL( A ) ( 0 ) [9].
whereas loop gain TB can be optimized by compensating EA
gain GEA. However, placement of AOC poles and zeroes at Compensator zero fZ1 is placed between f0A and f0B, whereas
desired locations is not straightforward because their compensator zero fZ2 is placed around f0B. Observation of loop
frequencies are dependent on the optocoupler circuit small- gain TA in Fig. 5 indicates the conditional stability since the
signal parameters, as it will be shown in Section III. Moreover, phase can go down to –270º within the loop bandwidth. The
loop gain TINNER affects plant transfer function GPL(B) which is conditionally stable loop becomes unstable when the loop gain
the basis for the EA design. Therefore, the design procedure for is reduced. It is particularly unacceptable in the case of the
optimization of the audiosusceptibility and output impedance optocoupler feedback since the optocoupler CTR varies
based on breaking the loop gain at point B is more complex significantly with temperature variations and with aging. It
than in the case of the design based on loop gain TA. The should be noted that loop gain TB shows no sign of the
purpose of the next Section is to compare EA designs based on conditional stability since it does not reveal the low-frequency
loop gains TA and TB. dynamics of the power supply. The conditional stability can be
avoided if compensator zero fZ1 is placed below resonant
III. ERROR AMPLIFIER DESIGN CONSIDERATIONS frequency f0A of plant A. Then, loop gain TA has –2 slope in the
frequency range between f0A and f0B, and TA phase
A. Power Supplies with Voltage-Mode Control characteristic does not go below –180º.
Control-to-output transfer function GVC of the forward
converter in Fig. 1 in the case of the voltage-mode control
becomes |GPL(A)(0)|
GVC = FM ⋅ GVD , (12) -2 |GPL(A)|
where FM is the gain of the pulse-width modulator (PWM) that f0A f0B fzc
0 f
is shown inside the control IC in Fig. 1.
Then, plant transfer functions GPL(A) and GPL(B) of the converter |GPL(B)|
operating in CCM can be written as
G PL( A ) = AOC ⋅ FM ⋅ GVD , (13) -1
G PL( A )
G PL( B ) = , (14)
1 + G PL( A )
V IN 1 + s ω ZC |KDGEA(A)|
where GVD = ⋅ , (15) 0
N 1 + s ( ω0 ⋅ Q ) + s 2 ω0 2 -1 +1 -1
0
1 LF ⋅ C F 1
ω0 = , Q= , ω ZC = and RL 0 f
LF ⋅ C F LF RL + RC ⋅ C F RC ⋅ C F fZ1 f Z2 f P1 fP2
is the load resistance. Equations (13) and (15) indicate that
transfer function GPL(A) has a pair of complex-conjugate poles -1
near resonant frequency f 0 A = ω 0 ( 2 ⋅ π ) .
To achieve stability and high dynamic performance, the EA |TA| -2
transfer function for the voltage-mode control has two zeroes -1
and three poles: 0 +1 -1
0 f
ω ⋅ [1 + s ω Z 1 ]⋅ [1 + s ω Z 2 ]
G EA = i . (16) |TB| fC
s ⋅ [1 + s ω P 1 ]⋅ [1 + s ω P 2 ]
-2
Asymptotic Bode plots of the plant and EA transfer
functions, as well as of loop gain TA, are shown in Fig. 4 for the

Fig. 4. EA design based on loop gain TA for voltage-mode control.

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|GPL(A)|
|GPL(A)| |GPL(A)(0)|
|GPL(B)|
-2 fzc f
f0A fzc fPA fPB -1
0 f
|GPL(B)|
-1 |KDGEA(A)|
-1

fz1 fP1
|KDGEA(B)|
-1
0
+1 -1
0 f |TA|
fZ2 fP1 fP2
fZ1 -1 -1
-2
|TB|
-3
|TA| fc
|TB|
-1 -2

0 f
fC -1
Fig. 6. EA design based on loop gain TA for current-mode control.
TA -2
[deg]
f PB ≈ f PA ⋅ G PL( A ) ( 0 ) . (18)
-90
As can be seen in Fig. 6, GPL(B) magnitude stays close to
unity in the frequency range below fPB. Therefore, the transfer
-180 function of plant B does not reveal the low-frequency dynamic
characteristics of the power stage. Fig. 6 also shows the
asymptotic Bode plot of the compensation network for plant A
-270 with one zero and two poles
ω ⋅ [1 + s ω Z 1 ]
1 + K D ⋅ G EA ≈ K D ⋅ G EA = i , (19)
Fig.5. EA design based on loop gain TB for voltage-mode control. s ⋅ [1 + s ω P 1 ]
which is typically used in converters with the current-mode
control. The compensation zero fZ1 = ωZ1 /(2·π) is placed at pole
B. Power Supplies with Current-Mode Control fPA frequency, and compensation pole fP1 = ωP1 /(2·π) is placed
In the case of the current-mode control, the ramp signal for the at zero fZC frequency. The resulting asymptotic Bode plots of
PWM in Fig. 1 is derived by measuring the inductor LF current. loop gains TA and TB in Fig. 6 have same crossover frequency
It should be noted that in real power supplies the measurement fC and expected to have similar ample stability phase margins.
of the inductor current is replaced with the measurement of the When the error amplifier design is based on loop gain TB,
primary switch current. Simplified control-to-output transfer the corresponding asymptotic Bode plots are shown in Fig. 7.
function of the forward converter with the current-mode control Compensation zero fZ1 and pole fP1 are placed to coincide with
is given by [10] pole fPB and zero fZC, respectively. As Fig. 7 demonstrates,
R 1 + s ω ZC crossover frequencies and the predicted phase margins are
G PL( A ) = AOC ⋅ GVC = AOC ⋅ L ⋅ , (17)
R S 1 + s ω PA essentially the same for loop gains TA and TB. Since the loop
gains cross the 0 dB axis with the –1 slope, the phase margin is
where frequencies of poles and zeroes are ω ZC = 1 (RC ⋅ C F )
expected to be close to 90º.
and ω PA = \ 1 [( RL + RC ) ⋅ C F ] , and RS is the current-sensing
gain. C. TL431 Frequency Response Limitations
To explain the EA design, asymptotic Bode plots of the Subsections A and B were presented assuming that EA transfer
converter transfer functions are employed. The asymptotic Bode function GEA is completely determined by compensation
plots of the plant transfer functions GPL(A) and GPL(B) are shown networks Z1 and Z2, namely,
in Fig. 6. Plant B has higher pole frequency f0B than that of G EA = Z 2 Z 1 . (20)
plant A which is governed by equation: This assumption is valid only when the EA has the infinite gain

0-7803-8270-6/04/$17.00 (C) 2004 IEEE


|GPL(A)| should be implemented with the minimum capacitance amount.
Namely, the value of the capacitor between the TL431 cathode
fzc and reference pins should not exceed several hundred pF.
0
|GPL(B)| f
fPA fPB -1
D. Optocoupler Circuit Small-Signal Model
The dynamic model of the isolated power supply is incomplete
-1 without considering the small-signal characteristics of the
optocoupler. The optocoupler small-signal model [11],
|KDGEA(B)| 0 corresponding to the circuit in Fig. 1, is shown in Fig. 8. The
circuit in Fig. 8 contains the bipolar transistor hybrid model in
0
fZ1 fP1 the common-emitter configuration with following parameters:
-1 hie – input resistance with shorted output, hoe – output
conductance with open input, hfe – forward amplification gain.
The phototransistor model in Fig. 8 also includes collector-base
junction capacitance CCB and two dependent current sources
-1 î P = î F ⋅ CTR h fe and h fe ⋅ î B . Since the collector-base junction
|TA| in phototransistors is used as a light detector, its area is
-2 relatively large. As a result, phototransistors have high
capacitance CCB that limits their bandwidth. The typical values
|TB| of the optocoupler parameters used in the power supplies are
CCB = 15 pF and hFE = 350. Using the diagram in Fig. 8 and
0 assuming V̂ BE << V̂CE , 1 hOE >> R 2 || Z 3 , the optocoupler circuit
fc -1
0 transfer function is derived:
CTR 1
AOC = ⋅ . (23)
R1 1 ( R 2 || Z 3 ) + s ⋅ C CB ⋅ hFE
When network Z3 consists of single capacitor C2, equation (23)
Fig. 7. EA design based on loop gain TB for current-mode control.
is simplified to:
in the frequency range of interest. If the TL431 finite gain- R2 1
AOC = CTR ⋅ ⋅ , (24)
bandwidth product is accounted, the EA transfer function can be R1 1 + s ω OC
derived as: where ω OC = 1 [R 2 ⋅ (C 2 + hFE ⋅ C CB )] . It should be noted that the
Z2 maximum value of pole frequency ωOC is limited by the
G EA = , (21)
Z 1 + (Z 1 + Z 2 ) BTL431 phototransistor parameters CCB and hFE. For example, for
where BTL431(s) is the TL431 open-loop gain. If the BTL431 R2 = 1 kΩ the frequency of this pole is below 30 kHz.
characteristic were well defined, the last equation would
provide for an accurate EA design. Unfortunately, the
information about the TL431 open-loop frequency response,
available from the manufacturer data sheets, is very sketchy and CCB
insufficient for the accurate EA design. In addition, the TL431 C
B
frequency response strongly depends on the regulator bias ^
ip
cathode current and values of the components connected to its
output, namely, R1 and Z2. Nevertheless, based on the authors’ hie h fe^i b ^
VC
practical experience, several practical observations can be ^i h oe R2 Z3
b E
made.
First, for EA transfer function GEA to be completely Phototransistor Model
determined by (20), relationship
G EA << BTL431 − 1 (22) Fig. 8. Small-signal model of the optocoupler circuit.
must be observed. Inequality (22) is practically observed if its
left side is by 34-40 dB less than its right side. If (22) is IV. DESIGN EXAMPLE
violated, but still G EA < BTL 431 − 1 , then (21) can be used with
the typical values of 50-60 dB dc gain and 1 MHz bandwidth. This section considers the 380-V/5-V, 20-A, 100-kHz
The TL431 certainly cannot implement the EA transfer function forward power supply, whose simplified schematic is shown in
whose gain is above the shunt regulator open loop gain. Fig. 1. Transformer with turns ratio N of 20:1 is assumed. The
Second, as in the case of an operational amplifier, the large output filter inductor value is LF = 10 µH, whereas output
capacitance connected to the TL431 output severely limits the capacitance consists of two 3300-µF aluminum capacitors with
regulator bandwidth. Therefore, compensation network Z2 18-mΩ ESR each. The design example also assumes FM = 1 V-1

0-7803-8270-6/04/$17.00 (C) 2004 IEEE


and the optocoupler circuit values of CTR = 100% and G ID = î L d̂ - duty-ratio-to-inductor-current transfer function,
R1 = R2 = 1 kΩ.
HE – sampling transfer function [12],
A. Power Supply with Voltage Mode Control RS – current sensing gain,
The Bode plots of plant transfer functions GPL(A) and GPL(B) of
the power supply with the voltage-mode control are shown in Magnitude [dB]
Fig. 9. The plant transfer functions in Fig. 9 are different at low 40

frequencies where AOC·GVC >> 1. Actually, due to the inner 30

loop influence, the loop gain TB does not reveal the control loop 20

dynamics at low frequencies where its value is close to unity. 10 GPL(A)


Also between resonant frequencies f0A = 0.6 kHz and 0

f0B = 2.8 kHz, the phase lag of loop gain TA is considerably 10


GPL(B)
higher than that of loop gain TB. The plots in Fig. 9 indicate that 20
f0A f0B
it is much easier to design the EA for plant B than for plant A. 30

The next step is to compare EA designs based on loop gains 40


3 4 5
10 100 1 .10 1 .10 1 .10
GPL(A) and GPL(B). frequency [Hz]

Error Amplifier Design Based On Loop Gain TA . The Bode


plots of the plant and EA transfer functions, as well as the Bode 30
Phase [deg]

plots of loop gain TA, are shown in Fig. 10. The EA


compensation with ωi = 1.2·103 rad/sec, fZ1 = fZ2 = 550 Hz, 0
GPL(B)
fP1 = fP2 = 10 kHz was chosen to provide 7.1-kHz TA bandwidth 30
with the corresponding phase margin of 63º. As can be seen 60
from Fig. 10, for this EA compensation, loop gain TB has only
90-Hz bandwidth and corresponding 105º phase margin. This 90

implies that a wide bandwidth of TA does not translate into a 120 GPL(A)
wide bandwidth of TB.
150
Error Amplifier Design Based On Loop Gain TB. The Bode
plots of the plant and EA transfer functions, as well as of the 180
3 4 5
10 100 1 .10 1 .10 1 .10
loop gain TB, are shown in Fig. 11. The EA compensation with frequency [Hz]

ωi = 40·103 rad/sec, fZ1 = fZ2 = 2 kHz, fP1 = 2.6 kHz, and


fP2 = 40 kHz was selected to provide 6.9-kHz TB bandwidth Fig. 9. Transfer functions of plants A and B for voltage-mode control.
with the corresponding phase margin of 58º. Figure 11 also
shows loop gain TA for the EA design mentioned above. 50
Magnitude [dB]

Observation of Fig. 11 reveals 7.2-kHz TA bandwidth with the 40


phase margin of 55º. 30
GEA(A)
Figure 11 also shows that loop gain TA is conditionally 20
10 TA
stable since its phase drops below -180º around 1-kHz
0
frequency which is within the bandwidth of TA. The conditional 10
stability is more pronounced at high Q values of the power stage TB
20
transfer function. Generally, the conditional stability is not 30

acceptable since the power supply can become unstable during 40


50
large-signal line transients or as a result of component 10 100
3
1 .10 1 .10
4
1 .10
5

degradation. Loop gain TB in Fig. 11 does not show the frequency [Hz]

conditional stability problem because the power stage Phase [deg]


characteristics are hidden within TINNER bandwidth and GPL(B) is 60

not proportional to such critical gains of the inner loop, as the 30 GEA(A)
input voltage and the optocoupler CTR. Therefore, the EA 0 TA
design based on loop gain TA is preferable to the one based on
30
loop gain TB.
60

B. Power Supply with Current-Mode Control 90


The parameter values assumed for the current-mode control are 120 TB
FM = 2.86 V-1 and RS = 25 mΩ. Figure 12 shows the detailed
150
small-signal block diagram of the converter with the current-
180
mode control. The diagram contains the internal current control 10 100
3
1 .10 1 .10
4
1 .10
5

loop with following blocks: frequency [Hz]

Fig. 10. Loop gain design based on plant A for voltage-mode control.

0-7803-8270-6/04/$17.00 (C) 2004 IEEE


A

Magnitude [dB] GVC ^


80 VO
70
GVD
60
50 GID RS
40 TA
30 GEA(B) KD
20
10 He
0 TB ^
10 d
20
30
FM -AOC GEA
40
3 4 5 ^
V
10 100 1 .10 1 .10 1 .10 C
frequency [Hz]

Phase [deg]
30 Fig. 12. Small-signal block diagram of isolated power supply with current-
mode control.
0 GEA(B)
30 Magnitude [dB]
50
60
TB 40

90 30 GPL(A)
20
120
10
150 0
TA 10
180
20 GPL(B)
210 30
3 4 5
10 100 1 .10 1 .10 1 .10
frequency [Hz] 40
3 4 5
10 100 1 .10 1 .10 1 .10
frequency [Hz]
Fig. 11. Loop gain design based on plant B for voltage-mode control.
Phase [deg]
FM – PWM gain. 30

Based on the diagram in Fig. 12, the control-to-output transfer 0


function is described by equation GPL(B)
30
F M ⋅ GVD
GVC = . (25)
1 + F M ⋅ G ID ⋅ R S ⋅ H E 60

Transfer function GID in (25) is derived based on the PWM 90


GPL(A)
switch model [13] 120
V IN 1 + s ω ZC 2
G ID = ⋅ , (26) 150
N ⋅ RL 1 + s ( ω 0 ⋅ Q ) + s 2 ω 0 2
where ω ZC 2 = 1 (RC ⋅ C F ) . 180
10 100
3
1 .10 1 .10
4
1 .10
5
frequency [Hz]

The Bode plots of plant transfer functions GPL(A) and GPL(B)


are shown in Fig. 13. As Fig. 13 demonstrates, the plant transfer Fig. 13. Transfer functions of plants A and B for current-mode control.
functions are different at low frequencies where AOC·GVC >> 1.
Actually, due to the inner loop influence, the plant B phase Error Amplifier Design Based On Loop Gain TB. The
characteristic exhibits less phase lag at low frequencies and, corresponding EA transfer function and loop gain TB are plotted
therefore, loop gain TB is easier to compensate than loop gain in Fig. 15. The compensator has following poles and zeroes:
TA. The next step is to compare EA designs based on loop gains ωi = 105·103 rad/s, fz1 = 2 kHz, and fp1 = 50 kHz. This design
TA and TB. provides 10-kHz loop bandwidth for loop gain TB, the same as
Error Amplifier Design Based On Loop Gain TA. the bandwidth for loop gain TA in the case when the design was
Figure 14 shows the loop gain design for plant A which done for plant A. The phase margin of loop gain TB is 95º.
produces following locations of compensator poles and zeroes Figure 15 also shows loop gain TA corresponding to the
ωi = 3.45·103 rad/s, fz1 = 100 Hz, and fp1 = 50 kHz. This design compensator design for plant B. The loop gain TA has 15-kHz
provides 10-kHz loop bandwidth with the corresponding phase loop bandwidth with the phase margin of 68º.
margin of 97º. Figure 14 also shows loop gain TB corresponding Observation of Figs. 9-11 and 13-15 implies that the
to the compensator design for plant A. The loop gain TB has magnitude of loop gain TA is higher than that of loop gain TB.
2.7-kHz loop bandwidth with the corresponding phase margin |TA| is higher than |TB| at low frequencies since |GPL(A)| is higher
of 133º. than |GPL(B)| at low frequencies. |TA| is higher than |TB| at high

0-7803-8270-6/04/$17.00 (C) 2004 IEEE


design is based on loop gain TA, loop gain TB is expected to
60
Magnitude [dB] have lower bandwidth and higher stability margins than loop
50 gain TA.
40 TA The presented design example implies that, in the case of the
30 GEA(A) current-mode control, both loop gains TA and TB can be used
20
10
for the EA design.
0
10 TB V. EXPERIMENTAL RESULTS
20
30 The 380-V/12-V, 45-A two-switch forward power supply
40
10 100
3
1 .10
4
1 .10
5
1 .10
operating at 100-kHz switching frequency was used as an
frequency [Hz] experimental prototype. The power transformer has N = 10:1
Phase [deg]
turns ratio. The output filter inductor value was LF = 11.5 uH,
0 whereas output capacitance CF consisted of three 3300-uF
GEA(A) TB aluminum capacitors with 35-mΩ ESR each. The converter
30
operated with the current-mode control that was implemented
60 by measuring the primary switch current with the 0.15-Ω
resistor. Compensation network Z2 was a series connection of
90
TA 27-kΩ resistor and 5.6-nF capacitor, whereas network Z1 was
120 not used. Therefore, EA transfer function had the single pole at
the origin and one zero at 1-kHz frequency. The second
150 compensation pole was introduced by the optocoupler network
180
on the primary side. The prototype employs SHF617-3
10 100
3
1 .10
4
1 .10
5
1 .10 optocoupler with the CTR range of 100-200 % for IF = 10 mA.
frequency [Hz]
The component values of the optocoupler circuit are
Fig. 14. Loop gain design based on plant A for current-mode control. R1 = R2 = 1 kΩ, C2 = 4.7 nF, where C2 is the sole component of
compensation network Z3 in Fig. 1.
Magnitude [dB] Bode plots of the transfer functions corresponding to
80
breaking the loop at point A are shown in Fig. 16. As expected
60 TA
MAGNITUDE [DB]
40 GEA(B) 70
60
20 TB
50

0 40
30 calculated TA
20
20

40 10 KD GEA
3 4 5
10 100 1 .10
frequency [Hz]
1 .10 1 .10 0 GPL(A)
10

Phase [deg] 20
0
30
TA
40
30 3 4 5
10 100 1 .10 1 .10 1 .10
GEA(B) TB Frequency [Hz]
60

90
PHASE [DEG]
0
120
20
TA 40
150
60 KD GEA
180
80

100
210
10 100
3
1 .10 1 .10
4
1 .10
5
120
GPL(A)
frequency [Hz]
140

Fig. 15. Loop gain design based on plant B for current-mode control. 160 calculated TA
180 TA
200
3 4 5
frequencies since |1+KD·GEA| is higher than |KD·GEA| at high 10 100 1 .10
frequency [Hz]
1 .10 1 .10

frequencies. At the same time, the phase lag of loop gain TA is Fig. 16. Measured and calculated transfer functions corresponding to
generally higher than that of loop gain TB. Therefore, if the EA breaking the loop at point A.

0-7803-8270-6/04/$17.00 (C) 2004 IEEE


70
MAGNITUDE [DB]
VI. SUMMARY
60
50 In the isolated power supplies with the optocoupler
40 feedback, two loops can be identified with corresponding loop
30
TB KD GEA gains TA and TB. The comparative analysis shows that loop gain
20 TA provides more straightforward design approach and more
10
meaningful relationship between the loop gain and converter
0
10
response to the line and load disturbances. It was found that in
20
GPL(B) calculated TB power supplies with the current-mode control both loop gains
30 can be used for the compensation design. However, in the
40
3 4 5
power supplies with the voltage-mode control the bandwidth
10 100 1 .10 1 .10 1 .10
Frequency [Hz] can be very different depending on which loop gain was used
for the compensator design. Also, in the power supplies with the
voltage-mode control it is preferable to use the loop gain TA for
PHASE [DEG]
20 the EA design in order to avoid the conditional stability.
0
Dynamic limitations of the TL431 shunt regulator and of the
20
40 GPL(B) optocoupler were discussed. Practical guidelines for the
60 KD GEA compensation design in converters with current-mode and
80 voltage-mode controls, as well as experimental results were
100 presented.
120

140 calculated TB REFERENCES


160
TB
180 [1] B. Mammono, "Isolating The Control Loop,", Unitrode Seminar Proc.,
200
3 4 5
1997, pp. C2-1 - C2-15.
10 100 1 .10 1 .10 1 .10
frequency [Hz] [2] K. Billings, "Handbook Of Switchmode Power Supplies", McGraw-Hill
Publishing Company, 1989.
Fig. 17. Measured and calculated transfer functions corresponding to [3] D. Venable, "Stability Testing of Multiloop Converters", Venable
breaking the loop at point B. Technical Paper # 11, www.venable.biz/tr-papers2.html.
[4] T. H Chen, "Dynamic Modeling And Control Design Of Flyback
Converter," IEEE Transactions on Aerospace and Electronic Systems,
Vol. 35, No. 4, pp. 1230-1239, Oct. 1999.
for the current-mode control, GPL(A) is the first-order transfer [5] R. Kollman, J. Betten, "Closing the Loop with a Popular Shunt Regulator,"
function with the dominant pole located around 40 Hz. Since Power Electronics Technology Magazine, pp. 30-36, Sept. 2003.
K D ⋅ G EA >> 1 in the frequency range up to half of the switching [6] R. Kollman, J. Betten, "Compensating the (Often Missed) Inner and Outer
Control Loops Using the TL431," Power Electronics Technology
frequency, the loop gain is Conference Proc., Rosemont, Illinois, pp. 366-377, Oct. 2002.
T A ≈ G PL _ A ⋅ AOC ⋅ K D ⋅ G EA , [7] I. Ozkaynak, "Use of Optocoupler or Current Mirror to Eliminate LC
Output Filter Effects in Buck-Boost Topology," Power Electronics
and EA design procedure is conventional. Loop gain TA has the Technology Conference Proc., Rosemont, Illinois, pp. 378-388, Oct. 2002.
crossover frequency of 6.7 kHz, the phase margin of 68º and the [8] C.H. Yang, D.Y. Chen, C. Jamerson, Y.P. Wu, "Stabilizing Magamp
gain margin of 18 dB. Control Loop by Using an Inner-Loop Compensation," Applied Power
Electronics Conference Proc., pp. 365-372, March 1991.
Figure 17 shows Bode plots of the transfer functions
[9] I.J. Lee, D.Y. Chen, C. Jamerson, Y.P. Wu, "Modeling of Control Loop
corresponding to breaking the loop at point B. At low Behavior of Magamp Post Regulators," Applied Power Electronics
frequencies, plant transfer function GPL(B) is close to 0 dB and Conference Proc., pp. 365-372, March 1991.
its phase is also close to zero. The EA phase is supposed to [10] R. W. Erickson, D. Maksimovic, "Fundamentals of Power Electronics,"
reach 0º at high frequencies and stay at this value. However, at Norwell, MA: Kluwer Academic Publishers.
frequencies above 10 kHz the EA phase starts to drop because [11] J. Bliss, "Theory and Characteristics of Phototransistors," Motorola
of the insufficient TL431 open-loop gain in the high-frequency
Application Note AN-440, Motorola Databook ”Optoelectronics Device
range. Resulting gain TB has the bandwidth of 5.6 kHz, the
Data”, pp. 9.3 - 9-13.
phase margin of 90º and the gain margin of 19 dB.
[12] R. B. Ridley, "A New, Continuous-Time Model for Current-Mode
Observation of Figs. 16 and 17 implies that loop gains TA
and TB have similar crossover frequencies and stability margins Control," Power Conversion and Intelligence Motion Conference Proc.,
for the optimized compensation and can be both used for the Long Beach, CA, pp. 455-464, Oct. 1989.
EA design. [13] V. Vorperian, "Simplified Analysis of PWM Converters Using the Model
of the PWM Switch Part I: Continuous Conduction Mode", VPEC Seminar
For analysis verification, Figs. 16 and 17 also show Proc., Blacksburg, VA, September 1989, pp. 1-9.
calculated loop gains TA and TB. Measured and calculated loop
gains demonstrate reasonable agreement with each other.

0-7803-8270-6/04/$17.00 (C) 2004 IEEE

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