PT.

LINTAS KAJIMA
CENTER FOR MATERIALS EVALUATION

Research Training & Services Consultancy

Material Testing Report

Test Number : 001/PT-LK/PM/15-01-2024

PT. LINTAS KAJIMA

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Material Testing Report

Test Number : 001/PT-LK/PM/15-01-2024

Sample Owner : PT. Autoplastik Indonesia
Date Received : December 22, 2023
Date Finished : January 16, 2024
Sample Identity : GRILLE AIR EXT LH
Number Of Sample : 3 Pieces
Sample Code : No 1 ~ 3
Type of Test : INSERTION FORCEREMOVAL FORCE TEST
Reference Standard : ES975100-00 clause 7.2
Specimen : XXX (ISI NAMA SPECIMEN)
Machine used : Apparatus
Prepared by : Ir.Ari Haryono M.Si
Report Created by : Ir.Ari Haryono M.Si
Checked by : Dr.Azwar Manaf

Center For Materials Evaluation

(Ir.Ari Haryono M.Si)

Remarks :
This test is prepared for above user only. Any used beside this purpose is beyond our
responsibility. No part of this report may be reproduced and reused in any form
without acknowledge from PT.Lintas Kajima

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I. Introduction
The standard used in determining the results of the sample refers to Hyundai
Engineering Standard (SPEC NO) ES975100-00 clause 7.2. The standard arrange the
procedure for the stages of testing to determine the function of the sample. The
sample mentioned above is one of the products from PT. Autoplastik Indonesia. The
sample is determined some tests mentioned above to determine the durability.

II. Material Preparation and Testing

In general, the test sample should be 3 pieces , at this testing the amount samples
base on standard information. the test sample test consists of products consists that
are assumed to have been taken at random.
Prior to preparation of the test sample testing conducted following the procedure as
follows:

a. The standard conditions of laboratory atmospheric should refer to the standard KS

A 0006
b. Specimens should be free of deformation, failure and abnormal deformation of the
function that will be visible to the naked eye follow standard.

In the implementation of the overall test is basically a test object follow the the
reference standard that has been mention above. Likewise, the pattern of treatment to
be received by the test object in this case follow instruction. PT. Lintas kajima not
explain one by one the procedure of each test in this report as has been explained in
meeting with PT. Autoplastik Indonesia at December 13, 2023.

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I.3. Testing Results and Comments

Testing insertion and removal is based on Engineering Standard ES975100-00,

specifically in clause 7.2. The test involves applying and releasing a load to evaluate
the test sample's durability, following standard operational procedures shown in
Figure 1. The Insertion Removal test subjects the test sample to a load change speed
of 10 mm/minute (during insertion) and 50 mm/minute (during removal). The
samples experience testing in actual vehicle installation conditions, with a 30 x 80
mm jig applying the load in the vertical direction. The test sample experiences a
maximum load of 78.5 N (8kgf) during the insertion force and minimum 196.2 N
(20kgf) during the removal force. The load is applied to determine the release force
by utilizing the vertical direction towards the center.

Figure 1 : Air Extractor Grille Schematic

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Before insertion force test When insertion force test

When insertion force test After insertion force test

Figure 2 : Grille Air Ext LH #1 (Before, on progress, and after Insertion Removal
Force Test)

Before insertion force test When insertion force test

When insertion force test After insertion force test

Figure 3 : Grille Air Ext LH #2 (Before, on progress and after Insertion Removal
Force Test)

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Before insertion force test

When insertion force test

When removal force test After insertion force test

Figure 4 : Grille Air Ext LH #3 (Before, on progress and after Insertion Removal
Force Test)

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Table 1 : Result of Insertion Removal Force
Part -
Std ES975100-00 clause 7.2
Drawing Instruction
Name XXXXX (ISI NAMA SPECIMEN)
Maker -
Usage Grade Judgement Remark
Grade -
Part Name Insertion Removal
Test Items
(SPEC NO) Force (kgf) Force (kgf)
Grille Air Ext LH
1 Insertion Removal Force 6,5 23,4 OK
(97510-17000)

Grille Air Ext LH

2 Insertion Removal Force 6,7 24,1 OK
(97510-17000)

Grille Air Ext LH

3 Insertion Removal Force 6,3 23,9 OK
(97510-17000)

Everage 23,8

Notes : During the insertion force Maximum 78.5 N (8kgf) and during the removal force minimum196.2 N (20kgf) as
ES975100-00 clause 7.2

For sample test results are summarized on above Table 1 , result test evaluated as
mention in standard ES975100-00 clause 7.2. So if the specimen is not only
concerned with comparation test pieces with fracture change scale due to the
perfomance insertion removal force, the evaluation results as listed in Table 3,
should ensure that all products still reliable compare with Insertion Removal Force.

Bekasi, January 16 , 2024

Lintas Kajima,

Ir.Ari Haryono M.Si

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Material Testing Report Form