SAP S/4 HANA PRODUCTION PLANNING

SAP S/4 PROJECTS

 GREEN FIELD IMPLEMENTATION  FRESH (E2E)

 BROWN FIELD IMPLEMENTATION  RESTART
 ROLL OUT  EXTENTION (PLANT)
 SUPPORT  ONSITE / OFF ( TICKET)
 MIGRATION  VERSION TO VERSION

IMPLEMENTATION METHODOLOGIES

OLD  ASAP MEHTODOLOGY (ACCELERATED SAP)

1. PROJECT PREPARATION – OPC – AS IS TO BE

2. BLUE PRINT  FAIR DOC  PRESENT  SIGNOFF
3. CONFIGURATION  CONFIG + TESTING
4. UAT  USER ACCEPTANCE TEST (TRAINING+TEST CASE)
5. GO-LIVE
NEW  ACTIVATE METHODOLOGY

PREPARE

REALIZE

EXPLORE

DEPLOY

IMPLEMENTATION PARTNER - SERVICE  CUSTOMER

TEAMS

FUNCTIONAL CONSULTANTS  PP/MM/SD/FICO…

TECHNICAL CONSULTANTS  ABAP/BASIS/FIORI

SAP ARCHITECTURE

SOFTWARE SAP  FREE OF COST

S/4 HANA  FREE

IMD  MANDATORY  HANA DATABASE

128/256/512/1TB…..

ECC – SAP OLD PRODUCT  DATABASE (SYBASE)  FREE

3RD PARTY DB PROVIDERS  ORACLE/AMAZON…

S/4 HANA  HANA DATABASE (FIX)

HANA  HIGH PERFORMANCE ANALYTIC APPLIANCE (IMD)

NOMINAL CHARGES  RAM SIZE…

SAP NAVIGATION

90/S  PC  LOAD COMPLETE SAP INTO IT  700GB

SINGLE ACCESS  ONE COMPANY

GUI GRAPHICAL USER INTERFACE (1GB)

MULTIPLE ACCESS  MULTIPLE PROJECTS

PC/LAPTOP

FIORI APPS  URL

PC/LAP/TABLET/SMARTPHONES.
RISK FACTOR  INVESTMENT 3 CR

CONFIGURATION

3 TYPE OF SERVERS

900 SANDBOX  20%

850 DEVELOPMENT  ROUGH TESTING  40% RESULT

600 QUALITY  FILTERING & TESTING  70%

400 PRODUCTION  95% (USERS VIEW)

FRONT END  END USERS (UAT – TRAINING)

BACK END  HOW TO CONFIGURE THIS !!!

SAP PP MASTER DATA’S

 BOM ( BILL OF MATERIALS)  LIST OF COMPONENTS

CS01(CREATE)/CS02(CHANGE)/CS03(DISPLAY)

CAR  FINISHED GOODS (PRODUCE)

SEMIFINISHED GOODS  BODY OF THE CAR (PRODUCE)

RAW MATERIAL  ENGINE/TYRES.. (PURCHASE)

 ROUTING

CA01/CA02/CA03

LIST OF OPERATIONS

1) ASSEMBLE A BODY OF CAR

2) FIT THE ENGINE
3) ATTACH THE TYRES
4) PAINT THE CAR

 WORKCENTER

CAN BE A MACHINE/PLACE/LABOUR..

CARRY MY COST OF WORK

CAR  4 LABOURS

EACH LABOUR  100RS/HR

CAR  10 HRS  1000 RS

 PRODUCTION VERSION – C223

CAR – I20

BOM 1  WHITE – V1/ V3

BOM 2  BLUE

BOM 3  GREEN

ROUTING 1  2 STEP – V1

ROUTING 2  3 STEP – V3

WC
ALTERNATE BOM

CAR I20 3XXXXX  300001

BOM1  SUNROOF

300002 BOM2  W/0 SUNROOF

WORK CENTER  CR01/CR02/CR03

 CONNECTED WITH COST CENTER  FI

WC  CAPACITY

WC  MACHINE/LABOUR/PROD LINE/ GROUP LAB

CAR I20  2 LABOURS  WC (WC001)

FG  7 HOURS  ORDER

ASSIGNMENT 02/02/2023

CREATE A BOM

CREATE 2 ROUTINGS

CREATE WC

MAP WITH VERSION

STREAMS OF PP

1) MTS (MAKE TO STOCK)

 PIR (PLANNED INDEPENDENT REQ)

 MRP
 PLANNED ORDER
 CONVERT TO PRODUCTION ORDER
 AVAILABILITY -- > auto material/capacity
 RELEASE
 GET THE COMPONENT FROM STORE
 DO THE PRODUCTION OPERATION
 CONFIRMATION
 RECEIPT
 COST ANALYSIS
 SETTLEMENT

2) MTO(MAKE TO ORDER)
..

CAR -- FG (IN HOUSE) -- PLANNED ORDER --> PROD ORDER

TYRE -- RM (EX) -- PURCHASE REQ / PLD --> PR --> PO

ENGINE - RM(EX) -- PURCHASE REQ / PLD

MTO (MAKE TO ORDER)

 SALE ORDER
 MRP
 PLANNED ORDER
 CONVERT TO PRODUCTION ORDER
 AVAILABILITY -- > auto material/capacity
 RELEASE
 GET THE COMPONENT FROM STORE
 DO THE PRODUCTION OPERATION
 CONFIRMATION
 RECEIPT  SPECIAL STOCK
 COST ANALYSIS
 SETTLEMENT
ASSIGNMENT FOR 1ST HALF

 FG MATERIAL
 BOM
 ROUTING
 PRODUCTION VERSION
 MTS FLOW DIAGRAM WITH TCODES
 MTO FLOW DIAGRAM WITH TCODES
 DEPTH CONFIGURATIONS

 INTEGRATIONS WITH SD
 INTEGRATIONS WITH MM
 INTEGRATIONS WITH FI
 CAPACITY PLANNING
 SERIAL NO MANAGEMENT
 TICKET SYSTEM & ERROR SOLVING TECHNIQUES
MTS  FORWARD

NO TARGET

PRODUCTION DAYS  3 DAYS

01/04/2023--------3/04/2023

MTO  BACKWARD

DELIVERY DATE  05/04/2023

PRODUCTION DAYS  5 DAYS

05/04/2023 --- 04/04/2023 --- 03/04/2023----02/04/2023---01/04/2023

FORWARD  03/04/2023 – 08/04/2023

CAPACITY PLANNING

WORK CENTER - COST CENTER  FICO

PURCHASE ---------PPC--------------PRODUCTION

PPC------------------CAPACITY PLANNER-------------PROD SUPER

CM01

CM25

CAPACITY LEVELLING
INTEGRATIONS WITH OTHER MODULES

PP-FI

MATERIAL MASTER – SFG/FG – ACCOUNTING – VALUATION CLASS

ACTIVITY TYPE

PRODUCT COSTING

PRICE DETERMINATION

PP-MM

RESERVATION

MOVEMENT TYPES

MRP- MATERIAL MASTER

PP-SD

AVAILABILITY CHECK

TOR- REQUIREMENT TYPES

BOM

PP-QM

INSPECTION TYPE – 03/04

SERIAL NO MANAGEMENT

MM – INWARD ITEMS (FIFO)

PP – FINISHED GOODS – STORE – SALES – CUSTOMER – RETURN –

STOCK

SERIAL NO – FG – CUSTOMER

SERIAL NO  BILLING DOC  DELIVERY NO  STOCK  PROD

ORDER  OPERATIONS  COMPONENTS  MOTOR

PRODUCTION ORDER CREATION – SNO

PROD ORDER RELEASE – SNO

PROD ORDER RECEIPT – SNO

MANUAL / AUTOMATIC