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Itp and Checklist For Hdpe Pipe Installation
Itp and Checklist For Hdpe Pipe Installation
Project:
Central Logistics-Hub
Document Title: R12-S00C03 – ITP FOR BACKFILLING ROAD WORKS
1
R12-S00C03-TIE-ITP-CI-0001 TP AND CHECKLIST FOR HDPE PIPE INSTALLATION
Transmitted via
Remarks
Acknowledgement
Shang Jianzhu
18-Dec-23
Name Signature Date
RSG-DC-FRM-0001
Rev. 00, 16 Nov 2022 Page 1 of 1
INSPECTION AND TEST PLAN
Project Title: CENTRAL LOGISTICS HUB (CLH) SITEWIDE EXTERNAL WORKS & INFRASTRUCTURE
ITP Title: ITP AND CHECKLIST FOR HDPE PIPE INSTALLATION ITP NO. R12-S00C03-TIE-ITP-CL-0001
Approved
0,2 Erection Drawings Erection H R R R Drawings
Drawings
1 Material Receiving
Check that Identification and Material condition Packing list
1,1 (Check pipe diameter / thickness / spool number at Manufacture H S S S MRIR
2 places in each length) standard
Manufacture
1,2 Calibration certification of tools H H S R Calibration certificates
standard
2 Setting out Location
Check the excavation location in According to
2,1 Approved Coordinates IFC Drawing H W S S Survey report
3 Trench Excavation
Marking of underground Utilities Excavation
3,1 Layout MOS H S S S Approved Drawing
Report of Compaction
3,5 Compaction of Subgrade/ Compaction 90% IFC Drawing H W W W
Test by 3rd party
4 Installation
Check the laying of the pipe bedding location and
4.1 elevation including piping alignment Cleaning of IFC Drawing H W W S Check List
subgrade
Installation inspection of piping system including
4.2 Location, Elevation and Routing with necessary valves, IFC Drawing H W W S Check List
vents, drains, and blinds / caps.
4.3 Insulating Spool / Flange Installation IFC Drawing H W W S Check List
4.4 Valve Installation IFC Drawing H W W S Check List
4.5 Flange Joint Gasket verification and bolt tightening IFC Drawing H W W S Check List
Joint Connections inspection
1-Trail welding inspection.
4.6 2-Compilation of recorded reports of welding IFC Drawing H W W S Check List
parameters
3- final joint quality (Visual inspection)
5 Fill Material
5,1 Fill material Approval MOS / ASTM Lab Test Report by
/Red See H W R R 3rd party
Specification
6 Backfilling
6,1 Spread Back Fill Layer and compacted /FDT test MOS / ASTM FDT Report by 3rd
Minimum 95% D3839/ 250 +/- party
H W W S/R
50 mm back fill
layer thickness
6,2 Final location, Level and Alignment check MOS / ASTM Backfilling check list
D3839 H W W S/R
7 Final Inspection
7.3 Reinstatement
Documents H W W S Test Package
7.4 Flushing
IFC Drawing W W S R WIR
LEGEND
H: Hold Point W: Witness Point R: Documents S: Surveillance
Review
CHECKLIST FOR DOCUMENT INSPECTION
Department WIR No.
Location
Note:
Signature
Name
Title
Date
CHECKLIST FOR MATERIAL INSPECTION
Department WIR No.
Location
Note:
Signature
Name
Title
Date
Excavation Check
list
Department WIR No.
Location
Note:
Signature
Name
Title
Date
Check List No:CHK-QC-0002-0004
Date:
Inspection Check List for Installation Ref. WIR No:
Date:
Drawing No/Rev.: ITP / Rev: R13-013B01-ABG-ITP-QC-0002
Location: Building/Structure:
ITP StepNo
Details of check Requirement Pass Fail N/A Remarks
-Check the laying of the pipe bedding location andelevation
5.1 Elevation and location including piping alignment
-Ensure all latest revision of drawings areapproved /
5.2 Installation of Piping issued for construction
-Fixing and positioning in location& elevationfor Pipe Line
and supports
-Checking of alignment, in line withconstruction
drawings
-Ensure all latest revision of drawings areapproved /
5.3 Insulating Spool/FlangeInstallation issued for construction
-Fixing and positioning in location& elevation
-Checking of alignment, in line withconstruction
drawings
-Ensure all latest revision of drawings areapproved /
5.4 Valve Installation issued for construction
-Fixing and positioning in location& elevation
-Checking of alignment, in line withconstruction
drawings
5.5 Flange Joint Gasket verificationand bolt -Ensure all latest revision of drawings areapproved /
tightening issued for construction
-Fixing and positioning in location& elevation
-Checking of alignment, in line withconstruction
drawings
5.6 Joint Connections (threaded &socket) -Check connection welding for joints
Remarks:
Drawing
KKS No. No.
Location
Note:
Signature
Name
Title
Date
Compaction Test Checklist
Department WIR No.
Drawing No.
KKS No.
Location
Type/Model Serial No
Note:
Signature
Name
Title
Date
CHECKLIST FOR LINE CHECK BEFORE TEST
Department WIR No.
Check list code:
Description ABG Reference CHK-QC-0002-07
Location
Note:
Signature
Name
Title
Date
Hydrostatic Test Record
Contractor WIR Check list Code:
CHK-QC-0002-08
No: (ABG Reference)
Client: Reference P&ID:
Gauge Pressure
No. Time Amb. Temp.: °C
1 2 3
1
5
Comments:
Issued
Sub-Contractor Abengoa EPC Client
by
Signature
Name
Title
Date
CHECKLIST FOR FLUSHING OR CLEANING
Drawing No.
KKS No.
Location
10
Note:
Signature
Name
Title
Date