Download as xls, pdf, or txt
Download as xls, pdf, or txt
You are on page 1of 13

ROYAL COMMISSION

Senior Management HSE Evaluation


Serial#:
Project No.: PIC P-7719 Date: Feb 07, 2023 Workers # 66 Location # Yanbu Community 2 Area;

Company Name: SSEM

RC Manager: Dakheel Allah Al-Mohammdi


Contractor PM:
Mr. Muklus
SAPL Manager: Bader A. Al-Ghamdi
Inspection Team
SAPL Contractor Representative(s)
Dakheel Allah Al-Mohammdi- ICS Section Manager
Wajahat (Safety Mngr.), Jawad (Safety Engr.), Muklus (PM), Majed (CM), Ibraheem (CM - EE), Ma
Bader A. Al-Ghamdi (RCAR)

General Notes / Comments

The Audit was conducted on (Feb 01, 2023) at 13MSS with comments, photos, and instruction given to EPC Contractor (SSEM) for
compliance. The site is generally in a good condition with some exceptions as listed below:
1. A ten tons boom truck with plate no. (7605 UHA) was observed attempting to lift heavy concrete pipes out of the ditch (refer to attached
pictures). Considering the following deficiencies: A. no permit to work. B. No PTB. C. No supervision by SSEM site engineer/ Forman. D.
no hard barricades around the circumference of lifting. E. no daily checklist of the equipment. F. many leaks were observed coming out of
the hydraulic lifting arm. G. using damaged, un-coded, and un-inspected lifting rob. Based on violations above, lifting was suspended. A
verbal warning was given to the site engineer, a swap between two civil engineers (Mahmood & Sayed) was agreed at site, and intensive
training on lifting was requested to be provided to the team.
2. Two cars were observed driving recklessly by violating the limit of speed in the access road (refer to attached picture, corrective action
is required).
3. During the audit, three different groups (12 workers) were observed working inside a manhole excavation along with a wheel loader.
The first group consists of 8 workers who were working in a mandrel test for MV duct bank. The second group, is the surveyor and his
helper who were working in surveying the level of the excavation verses backfilling by the wheel loader. Third group, is the compaction &
backfilling team. A wheel loader and Civil Forman. All associated activities were stopped due to interference between activities. No
construction activities shall be taken place around any moving equipment and especially in trenches. A verbal warning was given to the
PM and CM. Safety Manager was instructed to analyze all hazards involved in this situation and release flyers to all workers at site in order
to spread the awareness on “interference in construction works” & “working near to moving equipment”.

HSE-FRM-00-01 1/13 Date:20 Feb 2020


1. Safety - Critical
1.1 Excavations / Trenches
Comments / Notes: During the audit, three different groups (12 workers) were observed working inside a Score: 2.5 out of 10
manhole excavation along with a wheel loader. The first group consists of 8 workers who were working in
a mandrel test for MV duct bank. The second group, is the surveyor and his helper who were working in
surveying the level of the excavation verses backfilling by the wheel loader. Third group, is the
compaction & backfilling team. A wheel loader and Civil Forman. All associated activities were stopped
due to interference between activities. No construction activities shall be taken place around any moving
equipment and especially in trenches. A verbal warning was given to the PM and CM. Safety Manager
was instructed to analyze all hazards involved in this situation and release flyers to all workers at site in
order to spread the awareness on “interference in construction works” & “working near to moving
equipment”.

1.2 Crane and Lifting Operations


Comments / Notes; A ten tons boom truck with plate no. (7605 UHA) was observed attempting to lift Score: 2.5 out of 10
heavy concrete pipes out of the ditch (refer to attached pictures). Considering the following deficiencies:
A. no permit to work. B. No PTB. C. No supervision by SSEM site engineer/ Forman. D. no hard
barricades around the circumference of lifting. E. no daily checklist of the equipment. F. many leaks were
observed coming out of the hydraulic lifting arm. G. using damaged, un-coded, and un-inspected lifting
rob.
Based on violations above, lifting was suspended. A verbal warning was given to the site engineer, a
swap between two civil engineers (Mahmood & Sayed) was agreed at site, and intensive training on lifting
was requested to be provided to the team.

1.3 Edge / Fall protection


Comments / Notes: complaint at visited locations. Score: 7.5 out of 10

1.4 Scaffolding
Comments / Notes: complaint at visited locations Score: 7.5 out of 10

1.5 Ladders
Comments / Notes: compliant at visited locations Score: 8.5 out of 10

1.6 Vehicle & Plant Operations / Pedestrian Segregation


Comments / Notes: refer to item no. 1.1 Score: 2.5 out of 10

HSE-FRM-00-01 2/13 Date:20 Feb 2020


Comments / Notes: refer to item no. 1.1

Score % 52
2. Safety - General
2.1 Education & Training
Comments / Notes: in general, more training sessions are required for all workers Especially on Score: 4.5 out of 10
“interference in construction works” & “working near to moving equipment”.

2.2 Storage
Comments / Notes: it was not part of this week's inspection. Score: N/A out of 10

2.3 Documentation
Comments / Notes; it was not part of this week's inspection. Score: N/A out of 10

2.4 Fire
Comments / Notes: Accumulation of combustible materials (wooden pallets) at laydown area Score: 4.5 out of 10

2.5 Confined Spaces


Comments / Notes: no work at confined spaces was noted during inspection Score: N/A out of 10

2.6 Electricity
Comments / Notes: complaint at visited loactions. Score: 7.5 out of 10

2.7 General Safe Work Practices


Comments / Notes: Two cars were observed driving recklessly by violating the limit of speed in the access Score: 5 out of 10
road (refer to attached picture, corrective action is required).

2.8 PPE
Comments / Notes: partially complied. Score: 5 out of 10

2.9 Welding Operations


Comments / Notes: no welding Operation was observed during the site visit. Score: N/A out of 10
HSE-FRM-00-01 3/13 Date:20 Feb 2020
Comments / Notes: no welding Operation was observed during the site visit.

2.10 Man-lifts
Comments / Notes: No Man-lift operations was observed during the site visit. Score: N/A out of 10

Score % 53
3. Health
3.1 Welfare
Comments / Notes: All work locations must be provided with rest shelters and potable water points. Score: 6.5 out of 10

3.2 Medical
Comments / Notes: compliant; there is a registered nurse at site Score: 8.5 out of 10

3.3 Manual Handling


Comments / Notes: complaint at visited locations. Score: 7.5 out of 10

3.4 Hazardous Materials


Comments / Notes: complaint at visited locations. Score: 7.5 out of 10

Score % 75
4. Environment
4.1 Spill Prevention
Comments / Notes: complaint at visited locations. Score: 7.5 out of 10

4.2 Waste Management


Comments / Notes:. Accumulation of combustible materials (wooden pallets) at laydown area of Score: 4.5 out of 10
cables. Must be cleared immediately. (repeated comment)

4.3 Noise
Comments / Notes: Noise is limited at the visited loactions; compliant. Score: 10 out of 10

HSE-FRM-00-01 4/13 Date:20 Feb 2020


Score % 73

RC/SAPL Manager BG Bader Ali S. Al-Ghamdi.

(Signature) (Name)

LIFE CRITICAL 52
GENERAL 53
HEALTH 75
ENVIRONMENT 73
OVERALL 61
0 - 25% Extremely Poor COMPLETED COPIES TO:
20 - 40% Poor SAPL Program Manager
41 - 60% Fair SAPL Operations Manager
61 - 75% Good SAPL Construction Manager
76 - 85% Very Good SAPL HSE Manager
86 - 100% Excellent

SAFETY EVALUATION FOLLOW-UP SHEET

PROJECT:
PIC P-7719

PM & CM: DATE: Feb 07, 2023


Mr. Mokhles and Mr. Majed
Item Section Number Estimated
Description (from safety eval. SRCM Sign-off
No. Completion Date
sheets)

HSE-FRM-00-01 5/13 Date:20 Feb 2020


1. A ten tons boom truck with plate no. (7605 UHA)
was observed attempting to lift heavy concrete pipes
out of the ditch (refer to attached pictures).
Considering the following deficiencies: A. no permit to
work. B. No PTB. C. No supervision by SSEM site
engineer/ Forman. D. no hard barricades around the Boom truck operator and Rigger
circumference of lifting. E. no daily checklist of the given violation letter, safe lifting
1 equipment. F. many leaks were observed coming out 1.2 7/2/2023 training. Two civil engineers
of the hydraulic lifting arm. G. using damaged, un- (Mahmood & sayeed) swapped
coded, and un-inspected lifting rob. Based on between there sites.
violations above, lifting was suspended. A verbal
warning was given to the site engineer, a swap
between two civil engineers (Mahmood & Sayed) was
agreed at site, and intensive training on lifting was
requested to be provided to the team.

2. Two cars were observed driving recklessly by Safe driving training provided to all
2 violating the limit of speed in the access road (refer to 2.7 7/2/2023 the drivers. Speed limit signage
attached picture, corrective action is required) increased.

HSE-FRM-00-01 6/13 Date:20 Feb 2020


During the audit, three different groups (12 workers)
were observed working inside a manhole excavation
along with a wheel loader. The first group consists of
8 workers who were working in a mandrel test for MV
duct bank. The second group, is the surveyor and his
helper who were working in surveying the level of the
Unsafe work stopped immediately,
excavation verses backfilling by the wheel loader.
All the 12 workers were given
Third group, is the compaction & backfilling team. A
safety training. Safety flyer
wheel loader and Civil Forman. All associated
3 1.1 7/2/2023 instructing safe way to use moving
activities were stopped due to interference between
equipment and other construction
activities. No construction activities shall be taken
works distributed amongst
place around any moving equipment and especially in
workers.
trenches. A verbal warning was given to the PM and
CM. Safety Manager was instructed to analyze all
hazards involved in this situation and release flyers to
all workers at site in order to spread the awareness on
“interference in construction works” & “working near to
moving equipment”.

Note: Contractors Project Manger is to provide date of completion of each item, have project SAPL SRCM sign-off to close the items, sign and return this sheet to
the SAPL HSE Manager.

SIGNATURE: DATE:

DD MM YYYY

HSE-FRM-00-01 7/13 Date:20 Feb 2020


Senior Management HSE Evaluation Guide
SAFETY - Critical
1.1 Excavations / Trenches 1.2 Crane and Lifting Operations
Signs of - slippage / collapse Approved lifts plan for over 10t, or 88% capacity
Benching/stepping/shoring /sheet-piling / sloping etc,
Lift calculations for all lifts
suitable ?
Barricaded, signage, physical wheel stops. 3rd party cert - Crane, Crane Operator , Rigger, lifting
Access / egress provided - safe? ancillaries. Operator have 3rd Party license.

Competent person details displayed Lift area cordoned off


Control measures - working near live services, pipelines,
Firm even surface - sufficient ground compaction
structures
Dewatering safe Competent Person details displayed

Spoil is kept a distance of at least the depth away The Lift: Outriggers deployed/sand pad being used?
Method Statement approved for - Piling, Tunnel Boring,
Man-basket - 3rd party certified, workers wearing harness
etc
Permit to Dig issued, confined space permit issued (if
Lifting gear condition, color coded, tag lines
applicable)
O/H power lines nearby, Utility Company permit required,
Exposed underground services supported
goalposts erected?
Daily/Weekly checks carried out ? Operators manual
available.
Lifting equipment – slings / shackles – 3rd party inspection
cert.

Wind speed conditions

1.3 Edge / Fall protection 1.4 Scaffolding


Edge protection in place (hand rail, mid-rail, toe-boards) Design Scaffold? +8m high and/or +10m long

Suitable rails on stairs? Scaffolder: trained / certified

Risers, Floor & Wall Openings covered, barricaded, Scaftags - correct color, filled in, weekly inspection details on
signage? rear
Lifeline - approved, wire rope, anchor points, 3 clamps on
Base: sole boards and sole plates on firm even surface
each end.

ALL components in place (hand & midrails, toe boards, etc.)


Body harness- condition, worn correctly, clipped-off,
correct type of lanyard
Mobile working platforms/Trestles: stable, handrails, mid-rails,
toe-boards, ladder access, working platform min 600mm, no
All barriers/edge protection able to withstand 200lbs gaps.
(90.7kg) force
Competent person details displayed
Loading/unloading bay area's to have barricades at ground
level
Stability - tied to structures? Rakers? Cross bracing?

No mixed scaffold types

8/13
Senior Management HSE Evaluation Guide
Only recognized, factory supplied, scaffold components used.

1.6 Vehicle & Plant & Pedestrian


1.5 Ladders
Segregation
Condition Traffic Management Plan in place & displayed

Color coded Segregation of plant/people - one-way system, minimal


reversing, designated crossing points, signage(directions,
Used correctly & evidence of training speed limits etc)

Each ladder uniquely numbered, ladder register Flashing beacons , back up alarms

Drivers visibility (mirrors, curtains, windows obscured with


Tied or footed
signs etc)

Rest areas & welfare areas, free from construction traffic


Approx 1m (5 rungs) above step-off point

Non-slip stoppers attached - top & bottom Spotter / Flagman physically protected

Suitably
No site-fabricated ladders, no domestic grade ladders
stored, Daily/weekly inspections (copy in vehicle cab)
also
defective Operators - licensed / 3rd party cert

Hard barricades (i.e. concrete) used around excavations etc

Condition of plant?

Emergency Breakdown procedures in place


Unsafe Behaviors
Using mobile phones, speeding, seatbelts, following traffic
routes, smoking, carrying non-permitted passengers, etc

SAFETY - General
2.1 Education & Training 2.2 Storage
Bulletin boards: prominent area(s) & well presented,
No mixing of Fuels/Chemicals/Gases
effective
Materials stored/ stacked neatly / safely / protected from
Toolbox talks carried out & appropriate to risks on site.
elements.

Safe Working incentive reward scheme Stores not overloaded, stacked too high, step ladders available

Posters - Good & Bad practice displayed Material Safety Data Sheets available

Compressed Gases / oxygen cylinders stored upright &


Emergency Procedure training & Site Rules
secured with chains. Shaded. Segregated.
Chemical store - A/C and extractor fan, original labeled
containers?

Fire extinguisher available?

Warehouse - Emergency Exits (two separate access/egress


points)

9/13
Senior Management HSE Evaluation Guide
Lighting covered

2.3 Documentation 2.4 Fire


Permits- hot works, confined space, digging, lock-out tag-
Emergency procedures in-place, assembly points identified
out records etc
Fire extinguishers - 'charged', inspection tags, accessible,
Licenses & 3rd party certification
signed, located at generators & key areas.

Material Safety Data Sheets available Smoke detectors working

Inspection records - Plant, heavy


Signage - in appropriate areas.
equipment,scaffolds,excavations,

Lift calculations Dedicated smoking area

New workers / visitors orientation records

Toolbox Talk records

Risk Assessments & Method Statements

Incident Records

2.5 Confined Spaces 2.6 Electricity


Documentation complete - copy displayed at work area ELECTRICAL BOARDS -

Signed and barricaded, Entry Log present (and updated)


- indoor boards - wood or metal, outdoor -metal only (all
metal boards must be grounded)
Air testing completed

Entry supervisor/WRP in place - locked at all times, warning signage

Emergency procedure/equipment in place - board labeled & diagram showing circuits

Trained workers - Blank covers over live terminals

Ventilation & lighting where needed - RCD for 230v systems, GFCI's for 110v systems
All metal housings that may come into contact with electricity
Hazards from actual work activities considered &
must be grounded - electrical boards, metal clad offices, stores
controlled (working at height, welding, painting etc)
containers etc
Lock-out tag-out system where needed

All electrical systems protected against dust & rain? waterproof


type plugs & extension cables used outdoors.
All live terminals cover (switch's etc), equipment fitted with
plugs, outer sheath of cables go inside plug, wall

Good condition & color coded

Generator grounded with copper rod

Cable joints - not just taped, must be industry standard


connections.

10/13
Senior Management HSE Evaluation Guide
Trailing cables (buried in pipes, or raised)

No home made extension cords -

Overhead power lines - permit, goalpost, signage, method


statement

Competent Person details displayed

2.7 General Safe Work Practices 2.8 PPE


PPE - Minimal - Glasses, Boots, Hard hat, (site specific -
Compressed air - whip-checks, hose condition
gloves, FRC, Hi viz vest
Housekeeping - site, stores, offices, laydown. Bins full? Welding/burning - welders mask, double eye protection, leather
Skips? gloves and overalls
HI-VIS vest - all plant/truck operators and those near/adjacent.
Hand tools - condition, no site-fabricated
Also Riggers
Powder Actuated tools (Hilti Gun) - control of munitions
Gloves - rubber type for concrete and chemical use
cartridges
Hearing - minimal ear-plug when needed, Double protection
Good use of signage on site
(plug & muff) depending on noise levels/exposure assessment
Dust masks for general low level exposures. Respirators
Disciplinary procedures in-place
depending on upon PPHA

Plant - Guarding, no moving parts exposed Stored properly

Competent persons details displayed throughout site H2 Monitors, mini scape,

Eating on site? Specialist - Sandblasting, spray painting, SCBA

Workers transportation (License, tyres, lights, fire


Double Eye protection - grinding/cutting/welding
extinguisher, emergency exit)
2.9 Welding Operations 2.10 Man-lifts
3rd party certification for operator & machine
1) Gas: cylinders in trolley, used /stored upright & chained. Work area cordoned off / exclusion zone
Caps fitted. Stored in shade. Flashback Arrestors, hoses
in good condition, jubilee clips used, gauges working
Daily/Weekly checks carried out ? Operators manual available
2) ARC: generators: Ear protection in close vicinity, Firm even surface - sufficient ground compaction
grounded, extinguisher nearby. Anti-flash screens set-up. Workers wearing body harness & clipped off
Condition of: transformer, cables & connections.
Grounding clips used? Sides of basket kept clear of curtains, boards etc

3) General: Welders trained/competent /certified. Fire Fire extinguisher


extinguishers, Hot Works permit? Warning Signage PPE: Tie off point identification sticker
long-sleeved overalls. Welders Visor/Goggles. Is Artificial
ventilation required. Wind speed conditions

HEALTH
3.1 Welfare 3.2 Medical
Toilets - clean, soap, towels, running water H/C. Roster.
Signed as 'First Aid Room' & 'Red Crescent' sign
Septic tank.

Chilled drinking water available. Disposable cups? Biohazard bin, medical bed with disposable paper cover

11/13
Senior Management HSE Evaluation Guide
Water coolers sealed/dated.(designated cleaning area,
Ramp access & stretcher
Disinfectant)

Sun Shades / rest areas. Sufficient size/number Hot & cold running water, soap, paper towels. Cleaning roster

Smoking Area. Drinking water and disposable cups

Welfare area's free from construction traffic


Log book up to date. Sufficient information contained.

Food Hygiene
Sufficient medical supplies - For size of population

Trained First Aiders (+ kits) for remote sites, or sites over 300m
Medicines - over counter only, sufficient supplies. Inventory
displayed.

Copies of MSDS for ALL chemicals on site


3.3 Manual Handling 3.4 Hazardous Materials
Evidence of training been conducted. MSDS for all chemicals on site. Stored and used as per MSDS

Manual Handling devices available (mechanical &/or


Workers trained in safe storage / handling / use
powered)

Suitable PPE provided for task Original containers, lids fitted, labeled as to contents

Heavier materials stacked at waist height MSDS copies - Safety Dept, Stores, First Aid Room

Task rotation, regular breaks - workers capable of doing


Correct type of fire fighting equipment at hand (see MSDS)
task
Work station arrangements (i.e. work benches where
needed) Non-compatible substances segregated (see MSDS)

PPE Correct type / rating (see MSDS)

ENVIRONMENT
4.1 Spill Prevention 4.2 Waste Management
Concrete Wash-out Pit Septic Tanks Effective water management Timely waste removal

Unused equipment switched-


Spill Trays Evidence of spills Good housekeeping
off?

Concrete Fuel Storage Bund Spill Kits Dumpsters / Skips No machine idling

Emergency Spill
Evidence of spill training Excessive damaged materials? Office energy management
Procedure
4.3 Noise
Wispa-lite Generators Warning / Cautionary
Signs

Noise Sensitive Locations Maintenance Program

Noise assessment conducted

12/13
Senior Management HSE Evaluation Guide
Audiometry records for noise intensive activities

Noise reduction / deflection systems implemented?

13/13

You might also like