Vec Trix Dealer Training and More

VECTIRIX"
Vectrix:
Bike overviewN
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Low center of gravity

Maintenance freeand corrosion resistant
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VX-VS-080 Rv 1
*Rake 26°
4.21" (107mm)
Weight distribution 47%front and 53% rear

Rider weight distribution 38%front and 62% rear

2fJSPIENSIONSYSTEM
Rear Shocks Absorbers :

Rear wheel excursion: 4.33" (110mm)
Variable pitch spring
5Step pre-load spring adjustment
Diameter: 1.38" (35 mm)

Max extension: 4.33" (110mm)

Brembo Brakes:
U-
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23 x4.5 mmdisc
— 12 mmhead master cylinder
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—20 x4.5 mm disc
— 12 mmhead master cylinder
VX-VS-080 Rv 1
ight aluminum rims with Vectrix
Rear rims designed to house t

he gearbox
Rear: GTS24 140/60-13

Switch on procedure
Battery charge retention
Estimated riding range TD
Diagnostic bike check

Monitoring charging state
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VX-VS-080Rv 1 Dealer training 12Sep08

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C TR I
This Information will be Included in the service manual.

This is an advance copy for reference and training purposes.
HOW TO DIAGNOSE THE MOST COMMON ISSUES
Symptom Problem Verification Possible Problem/Issue Solution

1 The "ready" signal Switch off the red button, pull If the value is 83 km/h (52 mph). First try calibrating the throttle. If
doesn't appear the rear brake and see what the this doens't solve the problem
value on the speedometer is. you will need to verify the throttle
connections. If it still doesn't help
you need to change the throttle
assembly
2 The 'ready" signal Switch off the red button, pull If the value is different to 43 km/h You have to calibrate the
doesn't appear the rear brake and see what the (27 mph). throttle's magnet
value Is on the speedometer
3 Smell of burnt Stop the vehicle immediately.The wrong tightening of the bolts if the MC is actually burnt -
plastic or metal Open the passenger's seat andholding the phases of MC could should be replaced
under the seat, try to smell if it comes from the
have created small voltaic arcs
while riding MC that in the long run led to the
burning of cables. Check the
status of the MC cables under
the plenum:
4 The charge doesn't Try to put the scooter on If nothing happens for a few Replacement of the Charger
start charge when the battery is not minutes and then the scooter
full. Also try another outlet turns on normaly, the problem is
the Charger.
5 The acceleration is The movement of the scooter is Incorrect value of the encoder's You need to check the value of
not smooth - there's irregular offset could cause these hassles the encoder offset, and
a noise in the rear while driving eventually recalibrate it. You
wheel may have to clean the surface of
the encoder or remove it.
6 The acceleration Is From standing position, quickly Too high power consumption by 1. Update the software with
not smooth - there's turn the throttle to the maximum the fan on Motorcontroller MC1014B.hex.
a noise in the rear- and listen if the noise is audible 2. If doesn't help you need to
only at the replace the Motorcontroller
beginning of
acceleration - MC
power cut-off
7 The acceleration is The movement of the scooter is MC fan is not working. IGBT Is 1. Check if fan on MC is working
not smooth - there's irregular overheated and cut off the MC 2. Replacement of the
a noise in the rear Motorcontroller
8 If the scooter turns Measure the voltage on the first if the volts are very low - the Battery voltage below 80V:
off suddenly plug of the charger in the problem is the battery; If the volts replace battery pack.
scooter's front right side are normal - the problem is with Battery voltage above 80V:
the MC; the fuse on 200VA of the replace MC / fuse.
MC has blown up
9 During the charge it's better to charge the bike in The temps are too high. Unplug the bike and stop the
appears the a large, or in well ventilated charge until the temps become
message "bathor places normal.
JO Riding appears the Ride the bike with a speed no The battery's voltage is too low Look for the closest charge
message "busVIt" more than 15 km/h (9 mph) station.
06b Most Common Issues 225ep08 1 of 2

NVECT1711.X.'"
This information will be included in the service manual.

HOW TO DIAGNOSE THE MOST COMMON ISSUES
Symptom Problem Verification Possible Problem/Issue Solution

11 The board Try to disconnect and re- Check the ICM value -
instruments (lights, connect the ICM reprogram the ICM software -
hom etc.) have Replace the ICM
abnormal behaviour
12 The handlebar If the bike has the cargo box. Check the tire pressure Check the tire pressure -
vibrates and moves remove it and check again Remove the cargo box
rougiy (shimmy
effect)
13 The scooter stays Disconnect the charger 1. Try disconnect and

ON, even after connectors reconnecting the BC connectors.
turning off the If the problems still exists — you
ignition key should replace the BC
2. If doesn't help disconnect
VEC 4000 and 5000 harness. 3
Check ignition switch.
14 The scooter is not Check for proper SW installed 1. The charger doesn't work 1. The charger has to be
charging right after in the battery charger 2. The battery packs charge level substituted;
connecting to the is too low so the BC fails to start 2 . Check the voltage of the
outlet the charge. batteries through the voltmeter,
measuring the voltage directly
from the BC plug to the batteries
- if the voltage is too low contact
VecTech.
RECHARGE THE BATTERIES
AT LEAST EVERY 3 MONTHS
TO AVOID THIS ISSUE!
3. Inspect the plug if the pins are
assembled correctly
0613 Most Common Issues 22Sep08 2 of 2

OP)
VECTRIXT"
HOW TO INSTALL THE USB/CANBUS ADAPTOR

WARNING:
Do not connect the adaptor to the USB port of your personal computer before installing the drivers.
Insert the CD-rom given with the adaptor and follow the prompted instructions to install the PCAN-USB drivers.
• You must be logged on to the system as an administrator

• Install the software choosing the Components PCAN-USB driver and PCAN-View CAN Bus Monitor as shown in
the picture:
gt PEAK OEM Drivers installation

Select Contents
Choose which components to Install by checking the boxes below.
;" pPCAN4J5B diva,
OPCAN-Darcle cklver
2 ❑ Polms; + PCAN-PC1101*War
CIPCAN•fa driver
p ❑POW•PC Card Elver
< Back Next
• Continue clicking "Next" until the installation's procedure is finished.

• Restart the computer.
Once you restarted, insert the adaptor in a USB port and wait until it searches for the drivers in the system; Let the
system install drivers automatically. If you have any problems during this operation restart your computer and redo
the installation process.
When the installation of the drivers is completed, you can see a red LED light on the interface USB/CAN. In case it
doesn't happen, remove the hardware and reconnect it. If the problem still occurs, try using another USB port.
If the red LED is blinking, with a very low frequency, it's better to restart the computer again.
WE SUGGEST using the USB/CAN device on the same USB port, each time, this way it's always configured correctly; if
you change USB port, the operative system will search again for the drivers to install; anyhow don't worry, the file you
need is already in your computer and Windows will automatically look for it.
05 How to install the CAN BUS Adaptor 22Sept08 1 of 1

ar)
VECTRIX
1.2 Software Installation
Copy to the root's directory (CA) of your hard disk the 2 folders: SCOOTER SOFTWARE and SCOOTERDIAG
(ask your referral technician to get them)
For easier use of the SCOOTERDIAG software, you may want to create a link on the desktop: go to the folder
C:1ScooterDiag, then go in the folder Ver0.5, right click on the file scooterdiag.exe and send it to desktop (create
a link). Now right click the icon on the desktop and choose "properties". Here you can change the icon, clicking
on "change icon". Look for the file icon.ico in the folder CAScooterdiaglver0.51 and click 'open", then "ok" .
1.3 Use and functioning of the Software
Before launching the software, check that your USB/CANbus adaptor is in the right USB port and that the drivers
are correctly installed (see CanBus Driver Installation).
06 Scooter Diagnosis Software 11Sept08 (2) 3 of 16

VeCT'RIX
Turn on the bike and let it do the initial dashboard check; launch the program with a double click on the icon just
created on the desktop. The following page will open:
0) Scooter Diagnostics x
Summar)/ 1Charger 1 Firmware Upgrade ] Memory 1 Data Plot 1 Throttle Test j ICM Test Transfer I About 1
General Information Faults Motor Control Status
Total Vehicle Distance 11256.2 km BL Regen Reverse
1arse 1111.1
Ave Distance/Charge 1 c km liTe;171
Total Hours 11792
Motor Controller Temp 17c
Total Bus Voltage 112a v
Capacitor Temperature 1 117C
Battery Temperatures
Capacitor Temperature 2 17C
Description Temp C Temp F ✓ Low Bus Voltage Capacitor Temperature 3
Ambient Temp 4D 15,6C 60,1 F 16C
Calibration Temp 4D 1.7 C 35.1 F IGBT Fault Bus Voltage 126 v
Mod Temp 14D 16.7 C 62.1F
✓ Throttle Fault Bus Current
Mod Temp 240 16.7 C 62.1 F la -
Mod Temp 340 16.7 C 62.1 F ✓ Heatsink Temp
Mod Temp 440 16.7 C 62,1 F Service
Mod Temp 5 40 16.3 C 61.3F ✓ CANbus
Mod Temp 6 40 16.5 C 61.7 F Hours ance Last Service 10
Ambient Temp 4E 15.6 C 60.1 F ✓ Phase Current
Calibration Temp 4E 1.7 C 35.1 F
Date of Last Service ro non
Mod Temp 1 4E 16,3 C 61.3F ✓ Bus Current
Motor Controller ID Code 1
Mod Temp 2 4E 16.3 C 61.3 F ✓ moor Temperature
Mod Temp 3 4E 16.7C 62.1F Motor ID Code
Mod Temp 4 4E 17.0 C 62.6 F ✓ Capacitor Temperature
Mod Temp 5 4E 16.7 C 62.1 F Manufacturing Code
'Mod Temp 6 4E 16.3 C 61.3 F Show Instrument
1 SUMMARY
It's the main page, showing the main parameters.
> GENERAL INFORMATION:

• Total Vehicle Distance: it's the mileage of the bike.
• Ave Distance/Charge: it's the average speed in km per one charge (still under development).
• Total Hours: it's the total time the bike was in use (in hours).
• Total Bus Voltage: it's the voltage of the battery pack read by the charger.
> BATTERY TEMPERATURES: In this panel you can read the temperature of each module in the battery
pack. There are 6 modules in the front pack and another 6 in the rear. You can also check the ambient
temperature in the front and in the rear part of the scooter, measured by 2 different sensors. Calibration
Temperatures are two reference values, used by the software to properly read all others values.

VCCTRIX r"
D FAULTS: this section shows some of possible messages about the errors found by the scooter. When
there is a malfunctioning, on the top of the page you can see the same icon that appears on the
dashboard, and below the icon is shown which kind of problem was found. They are:
• Low Bus Voltage: the battery pack's voltage is too low.

• IGBT Fault: defect with MC's power amplifier.
• Throttle Fault: the values of the throttle are not properly detected .
• Heatsink Temp: high temperature on the motor controller heatsink.
• CANBus: there is a problem on the system's Bus.
• Phase Current: an issue with a motor's phase.
• Bus Current: an issue with current supply.
• Motor Temperature: high temperature on the motor,
• Capacitor Temperature: high temperature on a capacitor on the MC.
• CAN ACTIVE: the light is green when your laptop is communicating with the bike through the CANBus;
the light is red when the bike is turned off. If the light is red and the bike is on, you have a communication
problem between the bike and the laptop. Please check the CANBus adaptor connections.
• MOTOR CONTROL STATUS:

• Motor Controller Temp: it's the temperature of the Motor Controller.
• Capacitor Temperature 1: it's a capacitor's temperature on the MC.
• Bus Voltage: it's the battery pack voltage detected by the MC.
• Bus Current: it's the actual current supplied by the motor controller.
D SERVICE: not used at the moment; it will include information about:

• Hours Since Last Service.
• Date Of Last Service.
• Motor Controller ID Code.
• Motor ID Code.
• Manufacturing Code: ID code of the bike.

•
\fa-CI-R.1X
SHOW INSTRUMENT: clicking this button, a new window (called Instrument Cluster) that shows the
dashboard will appear.
InstrumentCluster F:j
Control Mode I
r
622
r- r r
AUTORUN Mode r
450
ENCODER
, Mode
In the center of the window you can see a bar (named Throttle) that shows the actual value of the
throttle calibration. A proper value is in the range between 618 and 628, when the bar is green refer to
service manual for lastest information.
You can see here 3 buttons:
• CONTROL MODE: If you click on it, you will control the bike through the software. The window
changes a little:

NrCCTRIX'
institimen,
900
lir Mn Enable Motor I
Set Cod( I hiceitor Made I rHorn
r Left Brake 625 Right Brake F7 Kick Stand
Km I Tr I r Lett 51171d rRisk *MI 17 Seat %Itch
AUTORUN Mods I rNEleem Switch

450
ENCODER Mode j Low Seam Switch
throttle
As shown on the picture, all the manual control of the bike may be activated by software:
• Hr, Min, Set Clock: you may set the clock Hr (hours) Min (minutes).
• Km: you can pass from km to miles and vice versa.
• Tr: you can pass from Trip 1 to Trip 2 to the Odometer.
• Left Brake: it simulates the pulling of the left brake lever.
• Left signal: it simulates the switching of left directional light (only on the dashboard, not the lamp).
• Right Brake: it simulates the pulling of the right brake lever.
• Right signal: it simulates the switching of right directional light (only on the dashboard, not the
lamp).
• Kill: it simulates the power switch, the red switch on the throttle; it activates and deactivates the
main circuit.
• Horn: not available at the moment.
• Kick Stand: it's the kickstand's switch; you can simulate to have the kickstand down.
• Seat Switch: not available at the moment.
• Hi Beam Switch: it turns on and off the high beam on the bike.
• Low Beam Switch: it turns on and off the low beam on the bike.
• Enable Motor: it turns on the bike.
• Throttle: this is the throttle's pilot.

VECTRIX"'
If you want to controlthebike through thesoftware,youmustput the bike on alift to raise the rearwheel
and remove thekickstand. The ready light must be steady (not blinking). If the ready sign doesn't appear,
click on "kill switch". Then switch the control Enable Motor. Now with the mouse it is possible to
accelerate and decelerate, using the "Throttle pilot" on the software.
• MONITOR MODE: you can leave the remote control and come back to the simple visualization
mode of the value.
• AUTORUN MODE: you may also verify the right wiring of the 3 phases of the motor on the MC.
To use this function, remove the kickstand, lift up the rear wheel, then click Control Mode. If
ready is fixed, click Autorun Mode. In this configuration the bike is turned on (GO), and the
wheel moves slowly.
If it turns backward, or it doesn't move at all, it means that 2 phases have been inverted and you
have to swap them (check the labels on the phase wires). Switch MONITOR MODE to return in
normal visualization mode.
• ENCODER MODE: Use this section to calibrate the ENCODER.

Before doing it you have to see the actual value of the calibration, to verify if this calibration will
change.
Go in the MEMORY window and read the value in the box Encoder Offset (an angular degrees
value, between 0 and 359. If you read a value out of the range 0/359°, pick any value in this
range and click WRITE). To use this function, remove the kickstand, lift up the rear wheel, then
click Control Mode, if ready is steady, click Encoder Mode. The speedometer will move slowly till
a certain value and it will come back to the 0. The value that the speedometer will reach is the
calibration angular value. Click on MONITOR MODE to come back to the normal visualization
mode. Then go to the MEMORY page to read the Encoder Offset value to see if the calibration
has changed. A modified value will tell you that the Encoder was out of calibration. On the
contrary, if the value didn't change, it means that the encoder was already calibrated.
WARNING:For both operations, you need to lift up the rear wheel and to remove the kickstand!
WARNING:The parameters read by charger and motor controller don't agree exactly (for example
BUSVOLTAGE); it's more reliable to check the values read by the motor controller!

Ord
VeCTRIX-11
2 CHARGER
This window allows you to send commands directly to the charger by software.
Scooter Diagnostics
I I I
Summary charger Firmware Upgrade I Memory I Data Mot I Throttle Test ICM rest Transfer I About 1
Chimer amend Charger Memory Dump
C.ominand Data Address Size
1 160 ir601— Semi Charger Command I Fr— y o Dump 1
D CHARGER COMMAND: you can use this section to activate some special procedures or to align the
memory of the charger with the real amount of charge in the battery pack. To enable the
EQUALIZATION MODE, just write in the box Command the value 0x90 and 0x55 in the box Data. To
disable the EQUALIZATION MODE, just write in Command 0x90 and 0x77 in Data.
CHARGER MEMORY DUMP: Here you can reset some specific areas of the charger's memory (not
available at the moment).
3 FIRMWARE UPGRADE
Here you may update and reprogram the firmware of:

M.
4
VeCTRIX''
ScOotric Diagnostics
Stringy I Charger FiTrWare made Pftelary I Data Plot I Tirotte Test 104 Test I Transfer About
Hoak Software Rovislon Fie to Proven
IREV 1004 I C$,DesIgnsUrstrumert -Cluster Hex Nres1,13000-1: growse.,, program
1.1.11111=1 I Rev ° I C', Scooter SoftwareUnstrumentCtustarka0004 !ram.. C Program
SINIMMIMI I REV 2009 ClScoctor Software'pattery rhargorW2009kCh Ilarrraf .. I Pratfall
ril-EV 1010 C: Scooter Software \ Motorcontrol!erViersicn Mc Efrafff , I Program
I REV 1003
REV 1003
looms— I Program
aser
• ICM: Interface Control Module.Control of messages and commands to and from the MC.
• INSTRUMENT CLUSTER:Instrument panel.
• BATTERY CHARGER.Charges the battery
• MOTOR CONTROLLER:Main board controller.
• FUELL CELL:(for future implementation).
• BATTERY MONITOR 1: Front board temps sensors.
▪ BATTERY MONITOR 2:Rear board temps sensors.
• TILT CONTROLLER:Tilting board sensor. (3 wheeler)
Example.We want to upgrade the charger's software.

We have to pick up the file to upload: click on Browse and a window like this one will appear:
Choose File to Down lea.d • 11

Cerca V2009
A CHARCER_V2009_101107.11ax
17eixonend
recersi
1 Program
rise... Program
Declibm
Program
rise... I _.. i
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computer
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VECTRIX''
Now you have to select the last file you received by our technical department. The path usually is
alscooter softwarethattery charger1v2012\chargerv2012.hex or something like this.
Once you choose the file, just click on PROGRAM, on the charger line.
The selected path will stay in the program; next time you need to upgrade the same chargers software,
you'll need only to click PROGRAM, without doing all the procedure again.
The same steps are for the other components (MC, ICM...)
4 MEMORY
Here you can check all offset values for the various parameters on the MC.
' Eba Scooter Diagnostic s fi

Si:emery I Charger 1 Fireman DIAPode Memory I
Data Plot I. *rotas test I ICM Test Transfer I About
Address Date Memory Dump
Address:
Wrte Reed I
Stre:
vnu
RCAASFtW5WA40 I 221 Write Read! start
Bus Current OffSet ; 16352 Write l Read
Enceckr Offset 1353 Wrte Read
riows Since Last Service htil

Y Rani
113
Data cl Last Seryge

Ia Write I Read
Mace Centrals 0) Write

/ 13 I Reall
Manufachrhg Code !O Write Read I
Mater Controller Software Revision 11010 te

Wri Read j
Motor ID ni- Wrte I Read I
• ADDRESS - DATA: Two boxes where it is possible to read/write a specific instruction in a certain
address of the Motor Controller's memory.
• VIN: Vehicle Identification Number.
• BUS CURRENT OFFSET: It's the compensation value for the current.
• ENCODER OFFSET: It's the referral angular value which allows the MC to know instant by
instant where, in the space, the magnetic fields of the rotor are.
• HOURS SINCE LAST SERVICE.
• DATE OF LAST SERVICE.
• MOTOR CONTROLLER ID: MC's serial number.

veci-nocr-
• MANUFACTORING CODE: ID code linked to the bike.
• MOTOR CONTROLLER SOFTWARE REVISION: its the firmware version on MC.
• MOTOR ID: motor's serial number.
All these values can be written in MC's memory, putting the value and then clicking on Write. Please, DO NOT
write a value for encoder offset and bus current offset: the bike would stop working.
• MEMORY DUMP: its to reset specific addresses of MC's memory (we don't need it at the moment).

or)
NfECTRIX'
5 DATA PLOT
Here you can plot some value logged while the bike is working; it allows you to check the bike's behavior,
Scooter Diagnostics
Summary I Charger I Firmware LP?iale IMernary Data Mot 1 Throttle Test I ICM Test II Transfer 1 :Apatit I
Parameters To Plot
Cap Temperature 1 inj
Cap Temperature 2
Cep Tergeratire 3
Vehicle Speed
Semple Peneth 1073 ms
Battery Level
Pi rg Icon
Start Start Charge Mt
T. Plug Charge Icon
Increnertal Odometer
Calculated Odometer
___, Estimated 044104 Mot
Telt* Status
MC Eke Voltage
MC Bus Current
Tirade
Ricit Brake Switch
.. • Left Brake Switch
Switch
Ade Stand Swtch
' Seat Switch
Left Turn Telltale
Poston Lamp Telltale
Ad
ele Center Stand Telltale
Belied Beam Tata,
Men Beam Telltale
Click on the value you want to plot (on the box at the left), set a value for SAMPLE PERIOD (it's in milliseconds),
then click Start.
When you are done sampling, click Stop, then PLOT to see on a graph.
It's possible to plot more than one parameter at a time; every one of them will be shown with a different colors on
the graph.
— • - - .• •
gnupiot graph
r\
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•
,1
750
I
1 11
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500
10 30 30 40 50 60 71
452939. 64k5ra

VOCTR X- i"
Above there is a plot example for the throttle, with SAMPLE PERIOD 100 ms.
The higher values of the graph are the acceleration peaks, the lower values are the peaks using the Regen.
6 THROTTLE TEST
It allows you to do a test on the right calibration of the throttle, just clicking on Start. In the next window the
software will ask you to connect the magnetic circuit (only for factory use). Push OK.
mar, Wow.. r ,I nary ...kb. !nr1.4111.4.00.1 I a... ••••I -.1 11••• ,-.1 f
Grnett.Magnelk Encoder, Cade Or %Own Rea*
Click OK in the window Scan/Type Serial Number. Now the software asks you to calibrate the throttle. Turn
(screw and unscrew) the plastic screw in the throttle, until the value is about 625 and the bar becomes green.
Then click ok. Software will find the neutral position. Now accelerate to the top, and hold, until the software asks
you to stop.
co.o., "• • Lka..a,
Prolulankry
get Throllks to 1.6KIrrani
When you release the throttle, the software will look again for the neutral position. Then use the Regen and hold
on the speed.
At the end of calibration you can plot the graph for all movements done with the throttle.
VECTIRIX'
If something goes wrong during this procedure, the software will tell you with a red write the defect.
Go back and restart, modifying the calibration value, moving forward or backward to find the right position. You
may need to screw (or unscrew) the magnet holder by one whole turn and do the test again to find the right
calibration.
7 ICM TEST
Here you can test ICM, the device that receives all the commands that we send to drive the bike and 'translates"
them to the MC. It also allows you to see all the messages sent by the MC on the dashboard. This window is now
still under construction.
Eid Scooter Dtagnosties
%riflery " Charger Fr armors Upgrade I Memory I Data Plat I Thratbe it KM Tett 'Transfer abed
Cannot Find Language File
8 TRANSFER
In this section it's possible to transmit with an IP address (on line) info and data of the bike.
06 Scooter Diagnosis Software 115ept08 (2) 15 of 16

VECTROC"
rtrne•T'7. 7.r,r5raWieliVe717,1e1Prolsrletgt
EZI Scooter Diagnostics -
Surnmary ICharger I Frnwrara Upgrade I Memory reeta Pbt 1 Throttio Test I KM Test Transfer I ebLeA I
curviection
IP: I
Port: 1--
ID: Actual Prodution: I +11 Cements:
Version: Reworked:
Production Plan: NOK:
liniciedrnall View r Decimal View Pr Normal View

Data Preview:
Send
9 ABOUT
You can check here the version of Scooter Diagnostic Utility and the date of its release.
ISO Scooter Diagnostic s
f I
artmery I Charger Feragere Upgrade I Memory I Data Plot J Thalia To 1 101 Test Transfer About
VECTRIK
elp
C.047, PFOF I. t: L t I.rE I 1,1 , ES:
Scooter Diagnostic May

Re,ision 2,0
Compiled on: Feb 12 2000 at 11:35:31

NIECTRIX"
HOW TO USE THE VECTRIX DIAGNOSTIC SOFTWARE
The 'SCOOTERDIAG VECTRIX" diagnosis software, allows to check the behavior of your Vectrix Maxi Scooter,
using a data port located in the glove box. The software is compatible with WINDOWS 98, XP, Vista.
1.1 Needed device
To check the scooter you need a personal computer (better to use a high performing laptop) and a USB-CANbus
adaptor (it's available in stores, but it can also be supplied by Vectrix).

MI
EJ
6
WARNING:We suggest to always use a laptop instead of a stationary computer! During the upgrade of the
firmware you should avoid turning off the computer. In this case you would need to reprogram the bike at low a
level, going directly onto the motor controller with another device programmer! The diagnostic software could
also crash if there's a voltage shortage in the USB port: possibly also requiring a reinstall of the firmware at a low
level. To perform the low level programming, the MC must be sent to Vectrix.
If you experience a crash of the diagnostic software, do not turn off the bike. Try to restart the computer.
Please contact your Vectrix technician before turning off the bike.

Name of docurnent/Nazwa dokumentu: Document ID/Nr Dokumentu:
Service and Training manual for VX PS 081 Rv 3
- -
Always check the latest revision

Vectrix Dealers before use — uncontrolled in
VECTRIX printed format
Date of issue/Data wydania:
12Sep08
Page/strona: 3 of/z 17
Prepared/Wydawca Approved/Sprawif i Zatwierdzil
A. Servino C. Sistopaoli
2 RECHARGING OF THE BIKE
2.1 Phases of charging the bike
3 DASHBOARD FAULT MESSAGES — reference service manual (separate document)
4 VECTRIX "SCOOTER DIAGNOSTIC" SOFTWARE refer to service manual (separate document)
1 DISASSEMBLY OF THE SCOOTER

To work on scooters, in addition to traditional workshop tools, VECTRIX proposes to use a series of
"SPECIAL TOOLS", which can simplify the maintenance system.
2.1 Front
2.1.1 Windshield
There are 4 hexagonal screws (5mm) that hold the windscreen; below there is a black plastic part remove
by hand. Avoid scratching or damaging windshield during removal and temporary storage.
VX-PS-081 Rv 3 Dealer Training Manual 12Sep08 (3)

Name of documentlNazwa dokumentu: Document IDINr Dokumentu:
Service and Training manual for VX-PS-081 Rv 3
V Always check the latest revision
Vectrix Dealers before use — uncontrolled In
VECTRIK printed format
Date of Issue/Data wydania:
12Sep08
Page/strona: 4 oflz 17
Prepared/Wydawca Approved/Sprawil i Zatwierdzif

Name of document/Nazwa dokumentu: Document ID/Nr Dokumentu:
- -

12Sep08
Prepared/Wydawca Approved/Sprawil i Zatwierdzit

Name of documentlNazwa dokumentu: Document I D/Nr Dokumentu:
- -

12Sep08
PreparedlWydawca Approved/Sprawit i Zatwierdzit
2.1.2 Body panels right and left;
The following is valid for both front sides; the operations to be done are:
• Dismount the louvers;
• Unscrew the four (4)10mm bolts that are blocking the light

.... Name of documentlNazwa dokumentu: Document ID/Nr Dokumentu:
VECTRDC printed format
12Sep08
Prepared/Wydawca Approved/Scram/if i Zatwierdzi#
• Remove the 2 bolts (13mm
Remove the two 13mm bolts
• Remove all the screws that support the fairings: two above, one below the light and two in front of driver
footrest panels (5 total).

Name of document/Nazwa dokumentu: Document iD/Nr Dokumentu:
, -
- -

Date of lssue/Data wydania:
12Sep08
PreparediWydawca Approved/Sprawit i Zatwierdzil
Remove the two (2) top screws and the one below the
Remove the headlight and disconnect cables, pressing the edges of the upper connector and using a
screwdriver for the lower connector

cv Name of document/Nazwa dokumentu:
Service and Training manual for
Document ID/Nr Dokumentu:
VX PS 081 Rv 3
- -

12Sep08
Pagefstrona: 9 oflz 17
PreparedNVyclawca Approved/Sprawil i Zatwierdzit
Press the edges of the upper connector
• Remove using long screwdriver, the screw that blocks the right body panel, deep inside the panel,
Remove the screw deep inside the panel

Name of documentiNazwa dokumentu: Document ID/Nr Dokumentu:
v
VECTRIX" printed format
12Sep08
Pageistrona: 10 oflz 17
PreparedNVydawca Approved/Sprawl{ i Zatwierdzil
• and cut the zip tie at the bottom
2.1.4 Battery Charger
It is located on the front left side; disconnect the purple connector and the 2 plugs, unscrew the four 10mm hex
bolts

.., ---
Service and Training manual for V)(-13S-081 Rv 3
VECTR IX' printed format
12Sep08
Prepared/Wydawca Approved/Sprawil i Zatwierdzil
Disconnect the plugs
2.1.5 Handlebar
There are four (4) screws and two (2) hex screws that support the upper handlebar plastic cover. They
should be just loosened up.

Name of documentlNazwa dokumentu: Document ID/Nr Dokumentu:
- -

12Sep08
PreparedlWydawca Approved/Sprawit i Zatwierdzit
2.2 CENTRAL PART
In the central part of the bike there are 2 packs of the batteries Ni-H Metals, each about 100 pounds.
2.2.1 The driver seat
Besides the driver seat, also the 6 bolts (10mm) of the plate that hold the lock of the passenger's seat
should be removed.
2.2.2 Body panels right and left, footrest and kick stand;
• Lift the driver and the passenger mats;

• Dismount the body panels (2 pieces connected with one screw);
• Kick stand: 4 Allen screws and the connector
2.2.3 Plenum;
First the cover must be removed (12 phillips head screws, 2 silver — each with 2 washers);

- -

12Sep08
Fage/strona: 13 of/z 17
Remove the 12 phillips -

head screws
The plenum contains 2 fans, which are cooling the battery. It is fixed with twelve (12) 10mm bolts

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12Sep08
Page/strong: 14 oflz 17
2.2.2 Batteries.
The batteries are connected to the motor controllers with two cables: 1 positive and 1 negative (the positive is
the one that comes from the 200VA fuse on the board)
To remove the batteries from their place it is necessary first to:
• Disconnect the blue power connector;

• Disconnect the temperature sensors wires, front and back pack;
• Disconnect the two poles of the battery;
Using a workshop crane and tie rods (SPECIAL TOOLS), raise the batteries
ATTENTION: while handling the batteries be extremely careful to not damage the motor controller!
2.3 BACK/REAR SIDE
2.3.1. PASSENGER GRAB HANDLE
To disassemble the rear handle, unscrew the two (2) screws that hold the tale cover, then remove the six (6)
hexagonal bolts (6 mm).
2.3.2 Passenger seat
It's fixed to the trunk with two (2) phillips screws and to the rear frame with a hinge, attached with two (2) hex
screws (4mm).
2.3.3 Body panels
Remove first the chromed parts and then the colored part. Then the rear panel that holds the tail light and the
directional lights, disconnecting the connector. Once the 2.3.1 and 2.3.2 are done, just unscrew the two (2)
phillips screws and pull back the panel
2.3.4 Rear sub frame
It's connected to the aluminium frame of the scooter with four (4) "17mm" bolts. Attn: to completely dismantle the
bracket it is necessary to disconnect all connectors.
2.3.5 Shock absorbers
The two rear shock absorbers are fixed to the frame with two (2)bolts, each 19mm. The pre-load of the
suspensions can be easily adjusted.

- -

12Sep08
2.3.6 Motor Controller
It's one of the most delicate and expensive parts of the scooter, placed on the top of the wheel is tightened to the
frame with hexagonal 10mm screws; a gasket ensures the maintenance and isolation in the assembly.
Disconnect all connectors and unscrew the three phases of MC, each marked by letters A, B, C
ATTENTION:While tightening the three phases during the assembly, make sure that the nuts are tightened with
the proper torque: the 10rnm nuts on the board at 4,5 Nm; the 8mm nuts that lock the phases at 3,5Nm. This is
to avoid any gap between the nut and the phases' wires that could irreparably compromise the functionality of
the MC!
ATTENTION:To raise the "cage" that protects the MC board, unscrew three (3) phillips screws, be careful of the
presence of cylinder spacers used in tightening
2.4 Regen Throttle
The throttle equipt with the energy regeneration DAaRT device, has a magnet and a small board inside; the
angular position of the magnet, commanded by rotating the handlebar, influences the behavior of the generator
(braking) and motor (acceleration) of this electric machinery.
2.4.2 Dismounting of the throttle;
Remove the handlebar weight (SPECIAL TOOLS); to open the housing you need to unscrew the two (2) nuts
with the 8mm wrench (SPECIAL TOOLS). There are also three (3) phillips screws holding the cover of the
housing together.
In re-assembly, the housing unit and the handlebars must match perfectly, respectively with a hole on the
handlebar, and with an elliptic hollow on the handle
ATTENTION:Always make sure the spring that brings the handle in the null position is always properly
lubricated. This is to avoid the from being noisy throttle and getting stuck.
2.4.3 Calibration of the throttle
If, after switching on the scooter, the READY signal does not appear on the right side of the dashboard, you may
have a problem with the throttle alignment. The regen throttle can be calibrated with the SW diagnostic and
acting on the magnet holder. This will calibrate the distance of the magnet from the sensor board. Pushing the
left lever brake (with the POWER SWITCH in the OFF position) you can read on the speedometer the value of

Name of docurn ent/Nazwa dokumentu: Document 1D/Nr Oakum entu:
- -

12Sep08
the calibration. The optimal value can be read by pressing both brake levers. This value is 42/43. You can
calibrate the throttle by pulling the left lever (with the Power Switch in the OFF position) and adjusting the
magnet holder until the value indicated by the needle is 42. Always check the result of the calibration with the
diagnostic SW.
ATTENTION:If the value on the speedometer is about 84, the defect could no longer depend on the regen, but
in this case check the handlebar box to verify the proper functioning of connectors and/or for possible wearing
out of the cables.
2.5 Encoder
To work on the encoder you need to disassemble the chrome casing, so the box and sealer covering the
encoder must be removed.
ATTENTION: From this point it's mandatory to not "contaminate" the components with powder or any other
material that could affect the perfect operation; it is strongly suggested to use latex gloves.
In the circuit tightening, the screws have to be close to 0.4 Nm. while the conical encoder disc screw is locked at
4Nm
The re-assembly, which must be very accurate, must be done through a special tool: a spacer that allows you to
properly place the disc and the board.
ATTENTION: The incorrect or approximate assembly of the encoder can cause the wrong functions in the
engine (noisy and hesitating)
2.6 Gear Box
To open the gear box it is necessary to disassemble the rear swingarm, loosing up the right shock, and then
remove the disc and brake caliper. At this point unscrew the 10mm hexagonal nuts to open the gear box
ATTENTION: The scooter must be laid down on a mattress or foam, so the oil contained inside the gear box will
not leak out. The oil can be aspirated with a common 68c1 syringe
2 RECHARGING OF THE SCOOTER

The scooter can be recharged by connecting the 16 Amps cable, directly connected to the charger on board, to
a normal outlet; the charger will supply 1.5 kW. So, to get the 3.7 kWh of energy (if the battery is completely
discharged) it needs to recharge at least 2 hours and 30 minutes. The recharge could be longer as there are
normal losses due to batteries heating, charger efficiency, fans, etc. A recharge that last up to 3h30m is perfectly
normal.

- -

VECTRIX' printed format
12Sep08
PreparedNVydawca Approved/SprawR i Zatwierdzit
ATTENTION: The scooter once connected to the outlet, may take a few seconds to start with the charge; once it
begins you should hear the rotation of the fans and the dashboard should light up with data related to the
charging
ATTENTION: If you recharge the scooter by connecting it to an extension cord, rather than directly to the outlet,
make sure that the cable of the extension is fully stretched, to avoid overheating of the cable, with the
consequent interruption of charging
3.1 Phases ofthe charging
For a full recharge you need to go through a couple different phases:
• CPPhase: The charge takes place with constant power; the intensity of the current falls from about 12
Amps (indicated on the speedometer) to lower values as the voltage of the batteries pick up, till the
point when it reaches the target value indicated in the center of the dashboard (i.e: CP 151). The
dashboard also displays the total duration of the charge.
ATTENTION:While the scooter is charging with the ignition key in the "ON' position, the central dashboard
displays "CP000". It's not a malfunction. The charging should be carried out when the scooter is off
ATTENTION:It may happen that the needle of the speedometer fluctuates around the value of 11/12Ampere; it's
caused only by the low-voltage of the batteries
• TRphase: It is a transitional phase in which only the plenum fans are operating to cool the batteries. A
countdown indicates the duration of the TR
• CC phase: Itworks at constant current; the intensity is 3 Amps, clearly visible on the speedometer
ATTENTION:The intensity MUST always be at 3 Amps, absolutely no more than this value, and any
other value indicated on the speedometer should be reported to the Vectrix Service Team immediately.
• EC phase: This is the last phase; the one that ends the charging; the intensity is at 1,5 Amps and in this
case is only used to activate the cooling fans. The EC phase lasts for 1 hour.
3 DASHBOARD FAULT MESSAGES Reference Service Manual document number TBO — —see interim
training reference material 08 Dashboard Fault Messages 29Aug08 doc
VX-PS-081 Rv 3 Dealer Training Manual 125ep08 (3)

ilocurre,i; ■Drkfr Dokume_ntu:
VX WA 159
Work Instructions I Instrukcja pracy: Daie 01 T351.49.Vik10 wyd2 ma .
kJ
Wartoad momentOw dokrgcanla czgaci skutera VECTRIX. 06112/2007
VECTRIX-
EaltloriMlydanie 4
Stacja: Hospital Pespistron: 9
Utworzyl: Krzysztof Kaczmarski Sprawdzil: 2stv.ierdzil
1
—.
Torque
›. c
tnomentu
value Nm
VVarto§6
Loctite
Number
4 ,
czegcl/
Numer
2 is Q. taczone czetcl I Fixed
Nm /
L.p. .11) Im = Example
pieces
0c?,
a w m
o -0
plytka encoders do komory

niebieskl /
1 M2,5x4 000864 0.4 silnika I encoder board to _
encoder chamber
blue 248
' 7 iliZti.'
-4?---, -
.§ruba klinowa walka silnika od

2 M6 000791 4 strony encodera / wedge
screw encoder ring
.........• .._,. A
I 4
pokrywa komory encoders - 4
3 M6x20 000846 4
szt / encoder chamber cover
,._ 4
nth
„mi.
pokrywa wahacza od strony

sllnika (chromowana)/ - --. t
4 M6x20 000867 3
motorslde swingarm
chrome cover
5 M5x10 000045 0.5 odpowietrznIk / breather
6 M8x45 000032 18
carrier do silnika - 5szt I
gearbox lower cover to
nlebieski / •--.----,
- ii -...,,„,„.
- ,
motor 5pcs
blue 248 .'41
.-,_ , •ftwor
IR
. .
szpilkl do wahacza - 4szl1 czerwony I -

7 M8x30 000635 6
studs to swingarm red 262
:1
. / •-,.. Nr,. . if ._
*
w.
M8X40 001487 18
p asta na kola zebate • 3 szt /
hub to gears - 3 pcs
niebieski /
blue 248
Ii7 -- '''-' 7--...... 1 ,
! '
4i IL -ci
pasta
poknma przekladni - 65zt / casirol 4. . '
"•-lk
9 M6x30 000715 12 a..;...Y. ',-.
gearbox cover - 6 pcs optimol . ,
_
white T ter
........_ P
-..
-iiim -. iii.tib ..,...,

--...„..„..,,...... . .
tarcza hamulcowa tyl - 4 szt / czerwony / ia

10 M10x16 000010 20
breake rotor rear red 262
•
ruby maskujace oiwory pod ._ .. .
11 M8x16 000637 7 stopke centralna/ central 1:-.,,.....4::::......
stand screw
-; - •
1. i‘i . •: '
nakretki na szplIkl. Pokrywa -.. - , \
'''-,-. „
wahacza od strony przekladni
12 M8 000636 23 , .
I nuts-swingarm gearbox 4•
side-cover to studs
...:,
,.
VUNA_159 rev. 04 1/9

.. ... ,...
nakretka na wal silnika -...
mocujaca pokrywe wahacza Pasta, 11; ' 4ZI-' -..-... -
.: ...
- .
13 M18 000640 145 od strony przeldadni/nut c"3„,51113;
swingarm brake side , on °P"mth
while T
r
the motor shaft - e '
_, ....
. .
k .
14 M8 000629 23
tylne kolo do przekladni - 6szt
/ rear wheel to gearbox -
..411 1.
•_ _,
-r
._
6pcs
.,. . .
stopka boczna do ramy

glemmej - wicksza Aruba
15 M8x25 000652 10
imbusowa/side kick stand to •
frame - bigger alien tool —
,- ...
..ir
stopka boczna do ramy _,
40S-11
►
16 M6x25 000651 8
glownej - mniejsza §ruba
imbusowa/sIde kick stand to
A ti
frame - smaller alien tool w
podni2ek do ramy glOwnej /

17 M6x20 000610 5
body panel bracket
• 11
i.,.1.. . .-, - 77-97.-1:01
2..
Radiator do glownej plyty
18 M5x12 000518 2.5 monlatowej / radiator to MC
assembly board r -
Jr
. .
plyta elektroniczna MC do '-
Ilt.,„ -
..
glOwne) plyty monlaiowej / ;:':.1"......._
; •
.
19 M3x25 000804 0.8 MC main board (electronic) .•/••:...-• -• "

U •
to MC assembly board -
4pcs ( .. -- . er.- : .1.:
.
.•
.,
.
plyta glowna (elektronika) do

plyty montatowej (z
rii.., _sg.IL
•......,.._.
-.. -nil .
;:r
ilZ:....' .r 9:_.: ;Sol
-
20 M5x12 000805 4 radiatorem)/ MC main board
to MC assembly board - +MN • :.
F,.,
7pcs i '.L . :Mi

ti
.
: 111 .. '
1 .-. 11, -
Ilk 9 f. 1i
komponent z rill-"lip
Szpili MC - 3 od przawodow • "
kompletnym :-.iir .k, Ts .!
.
,. 11. .1
fazowych. jedna odprzewodu , • •
.-
MC odd 1 -' =:
- '" .
21 4.5 plusowega `+' baterii / MC Studs .

- dostawcy/
3 phase and plus "+" baterry
I
ci., :. r=
. :
11P- --
..1-.ffl..-4,- i. ij
'
Delivery with cable *.. -
• ••
MC .9.J"... -. 1
4"*".1 ' ” •
'1
-1 I
41 • ..
...-.
. • -..
nakretka do podfaczenia kabli

. .14
mrl.
s.-
;_ .. ___
(MC-balerie) do MC / nut to
22 M5 100012 3.5
fix battery cables to MC (on r.4
EliNt1._11, •,-..-.
'
i' ;
—0 .
studs) . l' (..:.•

.1 L- .. •
...p :, "*.:•._ .
M6x20 / 0005171 wiatrak MC do obudowy - 3szt

23 Z5 .9.7.-...
;
M6x30 001368 1MC fan to fan cover - 3pcs • ..?'
wialrak do glownej plyty

montatowej - 4 szt / Complelly
24 M5x35 000519 2.5
fan to MC assembly board -
4pcs
• . 7 ,_..- ......-- .. • • ...,.. -r— --m2

obudowy metalowa MC / MC -.• ••
25 M5x25 000802 2.5
metal cover ti., •+
VX WA_159 rev. 04 2/9

m
.---
. ---- i--. _
metalowa obudowa MC / MC .., c.•
..
26 M5x50 000602 2,5
metal cover r> Ai
MC do ramy gh5wnej-nakretka
27 MS 100011 5 2szt I Motor Controller to
Frame - Nuts - 2pcs f
a ‘•
,
71.. 4
MC do ramy glownej - 8szt / lig '
28 M6x20 000670 5 Motor Controller to Frame .,. =- 51$ ■

Botts - 8pcs ..t - 1
I:4k m
-. 1
kable fazowe slInIka do MC I

29 M5 100012 3.5 CA. A ,zo
motor cables to MC board h•-,... — --1
amortyzatory tyl do ramy;

wahacz do ramy gtOwnej od -1 rt
slrony przekladni/shock • 7
30 M12x45 000187 57 '
absorber to frame; . -
swingarm to main frame

gearbox side
mocowanle wahacza do ramy pasta

17 Nm and
glownej od strony silnika 1 castrol
31 M28x29 000043 unscrew 90
screw swingarm to main optimol
(+ -10) deg. 4f1
rame - motor side white T .
f
. _...01
-11k
Nakretka na §rubg 000043- pasta
mocowanie wahacza/Nul to castrol
32 M26 000643 130
bolt 000043 - fix the optimol
swingarm white T
rP~ ...i... •.■

••••• ,
przewbd uziemrajacy do
33 M5x12 100019 1.5 wahacza / grounding cable
to swingarm
przewody uziemlajce do ramy

34 M5x10 000612 5 glawnej / grounding cable to . ..A;
frame
I.
tyiny amortyzator do wahacza k..,

Amomma■
.. A•..10 t; .
35 M12x50 100152 57 / rear shock absorber to "'
swingarm "
_..
dome nakrelka ne widelcu (gloveka

60Nm and
ramy)/ lower nut on the front
36 M36 000185 unscrew rr
Cork (upper on the main frame .
120cleg '
headtube) -- —
4
goma nakretka na widelcu - - -

-, --,
Voi ,...2.7
37 M36 000658 120 (glOwka rarny)1 upper nut on • %
, .1.
the front fork 1 ,ir-
I Le"
VX_WA _159 rev. 04 3/9

Aft. • .. _
..• ".'1.4.
...
... I, . 2 ......
Aruba biokujkca kierownrce na $-, . . -

38 M8x50 000066 17 widelcu / handlebar lock - ., -2:7 1 •
screw (to fork) -7. . /. .
....- _.,.
I- ..
rama przednia do ramy - -_-,t 4
39 M8x16 100038 6 giawnej / front frame to main
, .
frame rr
... • ^ .T..- 1 i. _.1
a* .
. .. .•
ICM do ramy przedniej - 4szt /
40 M6x16 000755 4 '1":_. ..iu.,,„_L.,w..
ICM to front frame - 4pcs
--P1/4.' ,..'......
•- ,--=,..
'"R' 14
przednia tarcza hamulcowy 1 loctite

41 M8x20 000009 13 front brake rotor to wheel czerwony 1 4- '''
at3
rim red 262 731 n.
' . .
ft
pasta
ot kotkprzedniego (fro nt castrol ...w
42 M15 000195 26
wheel shaft optimal ; _.
white T
-- • • hk
dostarczono z
ti • IT
scuba kontrukca og kofk •
wideicem /
43 M6x20 10 przednlego / counter-bolt •
very with 1
$ r.- • :-..
from front wheel shaft
front fork
., . „air i .• -
.•
Aruba mocujkca D-ring / Front

44 M8x35 000657 26
Shock D-ring Bolt - ..
Is'r'..:. i • ,_ ,e •
-
N.--. -•:...
dostarczono z .,
eruha odpoweinajece zeusku -7•4 _ .4- -
hamulcem I . 1
45 12-16 hamulcowego / Brake Caliper
- Delivery with
Bleeder Valve -.MIllur• •
brake
. .#.5 .
-......„
przewdd hamulcowy do
--•... • •r4i
• .
46 M10x20 000615 18 zacisku / Brake Hose to :4
- •.
Master CyclInder Bolt -air' •
•
8
47 M10x20 000615 18
Przewdd hamulcowy do
zbiomlczka 1 Brake Hose to 4
Caliper Bolt
dostarczono z pokrywa thiomiczka •

klamka / wyrOwnawczego plynu _ . , .
48
- Delivery with
1 hamuloowego/ cover from the --- 0. . Ir .
handle master cylinder reservoir ' ,.
dostarczono z
r r-
Aruba mocujkca rkczke
49
klarnka /
5-7 hamulcowk/ Brake Lever
7...J '..,.'7,:.
- Delivery with
Pivot Bolt — ..."•'-
handle
'
przedni hamulec do i?..
/ -' 1
50 M8x30 001036 25 przednlego widelca / front - . .
brake to front fork -.' ' .i'.•

' •
VX_WA_159 rev. 04 4/9

tylny hamulec do wahacza
51 MSx25 000006 25
rear brake to swinarm
tyiny przewdd hamulcowy do

.1111.r 113-1
1
52 M5x12 100019 6 wahaczaf rear brake hose to 1.
•
swinger ..t-
tylny przewitid hamuicowy do ramy -.....
53 M6x20 000670 6 giownej -3szi / rear brake hose Rki

• 4a . 1
to rivet nuts Into frame 3pcs
' ... -
dostarczono z hamulec kompletny do r4`9- 4174..,
54 --
klamka (
Delivery with
4
klerownicy / Master Cylinder
to Handlebar Screws
1
111 _.
handle (clamps on the handlebar)
•,--; If..V' -.--.-1..,.

poiaczenia czeki
55 4.8x16 100107 2 plastikowych / on all parts
b .01-
-
41.6 h*P--- z
(plastic parts) - • -Taw' -
-... 1
•,-• -
-
_ . ,
•
wspomikl lusterek / Mirror

56 100252 4
- Post Bracket Bolts
.. .
kable od MC do balerii I MC '
• -,..
57 M6x12 000981 10 cables to baterries (main ..
.
battery cables) — -
-.
58 000982 10
kable ad MC do baterii /
cables
cables from MC to battery '!1 . :
, .11 .
-
=. IrdnirL
przewod czujnika napiecia do ei
59 M3x6 000984 1,3 balerii / cable from voltage
sensor to baterry • ',Ili
,,
‘ , k. :: (
nakrelka na szpilke mocujgca.
maduly baterii / Nut on the niebleski / ' en/4 .11,fr'U' .:4iC,'. -
-.. •4 -,1
2..,.; 4-." l• ,...
60 MG 000978 1.8 ‘riti$
stud Naming positing blue 248
modules batteries .figtairtCOuvervf• - L-- 1
,..r.
, 4 i.
iadowarka do ramy przedniej /

61 M6x60 000847 4
charger to front frame
/
.1r :-
—
...
tadowarke do ramy przedniej - 4-, -

max .
62 M6x45 000855 4
4ruba w gdrnym ieweyrn rogu / L.' ‘ ' "
charger to the frame (left upper ate- -.
corner) v.'— r••••■
.,,..
'..' •'
.. .... a—..
-,--
wiatrakl do air plenum / Fans

63 M4x14 000787 2
to the air plenum
VX WA_159 rev. 04 579

!i.
wiatrak air plenum do doinej r ...... ...
64 M4x10 000829 2 °stony I fan to the lower to -,

.... , IF
pienm duct
. ...
nakretki na grubg U do air .* V.?' '

Niebieski
65 M6 000516 2 plenum / nut on the air
blue 248
plenum U-bolt -■ -..;_ 1,..
_ -- - i
..
rodkowa sekcja air plenum
do obudowy gh5wnej / plenum
'.. 1 ..ra
•
66 6,3x16 000786 2 1 19
middle section to the air
.
plenum .
•
i
67 M4x35 000786 2
wiatrakl do air plenum /fans
=
' '.= ' I I
1
to the air plenum •
-
T i..
rodkowa sekcja air plenum . N. •
--...
do obudowy giownej / plenum - -..r
68 4x25 000789 2 ri
middle section to the air
plenum . ---
dolna osiona air plenum do

_ .
69 6,3x25 100141 2
obudowy glownej / lower NA' 1:';
plenum duct to the air
plenum -
_. •7.-e,,, I
ii_.:1
air plenum do ramy glevvnej / , _

70 M6x25 100073 4 -. •
air plenum to the frame ' - '
-9711 .-,.-al-=
... .:4,,
,,
71 M6x60 000847 4
air plenumdo ramy giownej / '.- t
air plenum to the frame .. •
114—.7—
72 M5xI6 000427 5
truba think ring / trunk ring
' ''' i' 0. - ...
2
bolt -
99""•-
•.---..
- ; • _....
..5.:
_-11
§ruba tqczaca trunk nng z ...._ -

73 M6x16 000862 5 -...- ' •••,2-1
rams trunk / trunk ring bolt ..41,
,...: „...p ..- .
- •
'''':-----'69 . .
przelgcz_nik o6wiellenia kufra / It:- ( tr7- . -.-. '';'
74 5x16 001484 3
trunk light switch to trunk
• -- II
-.:•-• .._
oAwiellenie kufra / trunkg 11.

6ti
r - 'r
75 4,8x16 100096 2 -
light to trunk
r-
dodatkowy plasbkowy wspomik i.

die wialla odbiaskowego we .4
.
76 4x25 000089 2 wspomiku tablicy rejestracyjney l i

plastic bracket to license plate il.'
N...
'Poi
bracket for additional iigt NSA)
!I
VX WA_159 rev. 04 619

wpsamik tablIcy rejestracyfnej
77 M5x10 100008 3 do ramy bagatnika / license .,-
plate bracket to trunk frame I. r
4.'
.L.:
-,..i
trunk do ramy giewnej / trunk ...i•
-
78 M10x30 000849 21
to the main frame
----.... -.
_----e_ _•:.flr'..
Tem&p,Etrie,
wspomik zamka siedzerna
pasatera do ramy bunkl
79 M6x16 000848 6
passangor seat lock bracket to
trunk frame
.
siedzenie kierowcy I driver
80 M6x20 000670 6
seat Ort i
. g i.
...
. . -..
...
-
wspomik ynych tsnalei / tall . -.: ial ..; . _ . In — •

81 5x20 100078 2 ._ .2.`
i - ..
Ilgts bracket
• .
_
la
wspomik rtriatel tyinych / tall wi.---. --
• .0.1
82 5x16 100035 1.5

ligts bracket
7.tar. , . • WA
ii
s
•At N
4:'
-
zawias siedzenia pasazera /

Niebieski /
83 M6x40 000418 5 passanger seat hinge to , . ii..
blue 248 . - 4:17-
trunk frame —- -
. \ ::...:
-
ar-JE
- ' N,
porinotek plastikowy do ramy

84 M6x25 100073 3 glownej/ foot rest body -
panel to frame -
M8x45 100088 ..
off, i
85 11 grab handle I grab handle - • • '040 r '-'.-
/M8x35 /100089 ..
. ' Lr
chromowana pokrywa . — - -
yam
-..". .....ir ,
86 5x12 000431 3 kierumkowskazOw/ rear turn .:,-, •
signal chrome bezel
,--,.-- .- —
r.-... .
. •
tyiny (boczny) panel do wspamika

87 M5x25 000802 2.5
awiatel tylnychirear cheek panel __ - --
to tall light bracket (screw

under the rear directional light)
.-; ..:
.tom
.
trunk ring do ramy trunk ; - .

sprczyna siedzenie pasedera do
88 M5x25 000802 3 trunkflrunk ring to trunk
- 1741
4::%
frams/passangor seat spring to 4.1
trunk IIIT:
89 M8x16 100038 7
sygnaf divriekowy / horn
signal
y:-•"'. _ - r
'
...
zamek glovebox / giovebox

90 M6x16 000862 1.7
lock
.1
VX WA _159 rev. 04 7/9

I
•i - .• I
truby do zamocowarua •.
wtyczki CAN w glovebox /

91 M3x12 000411 by hand
bolts to fix CAN conectror in 1
1
gloebox
-. -
.;1%
zawtas glovebox (ogranicznik) r ' •
,.
92 M3x8 100121 by hand do drzwi glovebox / glovebox . --1=1-.,
door to glovebox hinge . ,' ----....a.]
_,..1
7. .-.."' • ..
L._
ogranicznik drzwiczek
93 M3 000434 0.4 glovebox I glovebox limiter . %I
to glovebox door
.i...* .
,.,
- • . •
zatrzask drzwiczek glovebox I

Ntebieski /
94 000205 0.2 snap spacer from glovebox . .
- blue 248 .•-•--- -
latch .
'27.•
r'
konsola glowna do glovebox - 0
0
95 4.8x13 100142 2 lszt / vertical consol panel .
to glovebox - 7pcs ,•
•
' ;4'
-- - - —
wySwietfacz do obudowy
96 4.8x38 000448 1.5 konsoli I Instrument cluster
io cover (vertical panel)
§ruba imbusowa do wspornika _iiiIn.

97 M6x25 000067 11 kierownicy / alien bolt to :-.- .
7.-
handlebar bracket ••ti . •--
„..
truby mocujace plytki

blokujace na pokrywte
96 M3x12 100221 by hand kierownicyl screw to metal
lock plate on the handlebar
cover
.. ,•::4 - . - i
001484
polgczenia c.zetci -- • - '.''d• r
99 4.8x16
/100107
2 plastikowych I In all parts !-_42.
m1 --/
(plastic to plastic) L. "uN&. I
L _..._
opaska zackskowa (obejrna)
er .. ,
_ .'' . 7:.
metalowa na rnanetce/ hose .1
100 1
- clamp worm drive (brake fluid '
•
...
lank cover)
obudowa *no cartnika

magnetycznego w manetce / •_
101 2,5x6 000128 0.3
magnet sensor board cover • — ••
(plastic part with magnet)
prowadnice od Witt czujnika

• .•-•N 1l'ili_ IP)
,
102 M3x6 000129 1.5

magnetycznego w Itierovaicy /
slide from magnet sensor
... . .. ' : ,'
board with harnness -

.dic . : .02 / 41,-%11011.
—.'s
VUNA_159 rev. 04 8/9

poknivva sprezyny w manetce
(--occwa la do di:Ariel
103 M4x14 000787 1 obudowyy main spring cover
iplasticyn throttle to the lower ....
Cover _ _ ..
_ ..
.
---
ruba U mocujaca dolna - - ' 1"'

,-- ..,I.. ,
104 M5x12,5 000591 2.5

obudowe manetki do -
..• '•
sr _,..4 ..--.- - •
kierownicy/ U-bolt - lower
t..-4:-,'„', - .111i
cover from regen throttle , - ..
.
.1
,..
.- al.._ ...,
Lam'
kill switch do pokrywy gornej

105 3.5 x 6,5 000118 by hand manetki I kill switch to upper
cover
,
—
pofaczenre dolenj i gornej

obudowy manetki / throttle
106 4x25 000089 2
lower cover with upper
cover
gorna i doina pokrywa manetki %...er
107 3,5x50 000090 2 / throttle lower cover with •_,

upper cover
;7,0
wspomik przedniego §wiatta
108 M8x55 000947 6 do rainy przedniej (front light locthe 222
bracket to the front frame ....rwrmorm..."
r, 4r. -.,_ -
.r- :47L'At..- .
przednie §-witato do wspomika
109 6,0x45 000945 2 V4z1=ige.-7 , •
/ front light to the bracket eAlii..
, fir
—
f
110 3,5x40 000950 2
mocowanie louvers / louvers
, . 9.
MIN
- 111'
screws
_
,
podmontai przedniego . a -
.)
chlapacza !front fender .• ;A: 0
111 5x12 000431 2
subassembly (pipes to
fender) ....-. r../
d
wspomik owiewki bez szyby pasta '

Oa lini) I Windshield bracket castrol ,i•-•,
112 M8x30 100133 3
without windshield (on oplimol
-
'-,:. .,
assembly line) white T
it.
--..,e--..„- :7--'mri
polaczenia czeki
113 M6x17 000442 3 plaslikowych / between all • -.. .
plastic parts !
VX WA 159 rev. 04 9/9

Name of document Document ID
VX-PS-072 Rv i
V) Always Chedc the latest revision before use
VECTRIX" - uncontrolled in printed format
Critical Parts - Traceability - External
Data of issue/Data wydania:
27 -Jun-08
Page/strong: 1 of/z 6
Prepared/wydawca ApprovedlSprawil i Zatwierdzif
P. Koch A. Kakol
Please indicate on the Warranty Claim Form the serial number of the old and new component when it is replaced.
x-ref VX-vS.066
Spare part number Description
S00015 Motor Side Swingarm
500364 Rear Tire
S00024 Encoder
$00064 Wire Harness NEC 2000)
S00294 Gear Box
S00023 Brake Side Swingarm
VX-VS-072 Rv 1 Critical parts JO and traceability - external 27June08.xls 1 of 4

VX-PS-072 Rv 1
(3V) Always check the latest revision before use
VECTRIX - uncontrolled m printed format
27-Jun-08
Flage/slrona' I oftz 6
Prepared/wydawca Approved/Sprawil i Zatwierdzil
P. Koch A. Kakol
X fef VX•VS•I3,58
-
Spare part number 001Crt p ti Uri
S00015 Motor Side Swingarm
S00001 Frame Assembly
S00290 PCA Board Assembly (Motor Ortr
S 0 0 01 1 Front Tire
S00002 Front Fork
S00082 Wire Harness (VEC4000)
VX-VS-072 Rv 1 Critical parts ID and traceability - external 27June08.xls 2 of 4

name ur CILICUfTlefli Document ID
VX-PS-072 Rv
Always check the latest mason before use
vecTnix- - uncontrolled in printed format
Date of issue/Date wydania:
27-Jun-03
Paoefstrann 1 Of1Z 6
Prepared/wydavvca ApprovediSpravvii i Zatwierdzil
P Koch A. Kakol
x-ref VX-VS-066
Spare part number Description Remarks
S00083 Wire Harness (VEC5000)
Wire Harness
S00344
(Charger DC power cable)
500038 Front Brake Hose
500034 Rear Brake Hose
500080
Battery Charger
500345
S00306 Math Igintion Switch and Lock
S00343 Wire Harness (Charger AC input l cirri
VX-VS-072 Rv 1 Critical parts ID and traceability - external 27June08 xis 3 of 4

VX-PS-072 Rv -I
Eikt Always check the Tales! revision beforeuse
V=1-1Z3 X uncontrolled in pnnted format
Dale of issue/Data wydan a.
27-Jun-08
Page/wood. 1 of/z 6
Prepareci/wydawca Approved/Sprawil i Zatwierdzil
P. Koch A. Kakol
Please indicate on the Warranty Claim Form the serial number of the old and new component when It is replaced.
x-ref VX-VS-066
Spare.partnumber Description Remarks
_ 4.2-P2ifi
500057 Battery Set
. 1/ii
1 .P174 It
... _
... .., . •
N.•:-.•
'1,....7:-Z-•..
. ....,. ,:,...„,„,..,,;„ f . inclxilwtt ,
.?'.*. '
06 4:i 1:i13.10
5000422
Main SwitchwithLock -Cut-off (Stop) l!' illTnlf ..
switch I-
lill 1
. \
500091 Instrument Pod
VX-VS-072 Rv 1 Critical parts ID and traceability - external 27June08.xls 4 of 4

Suggested Retail Spare Parts Price List as at 27th Feb 2008
Stock Code Descriptor' i

r3B•
Frame Assembly panels/tapes i 563.11
S00001
S00002 Front Fork +fasteners i 244,11
500003 Front Fork Hardware i i--5 93
S00004 Front Fork Nuts 3,18
S00005 Ignition Lock Cover Cap 9,05
S00006 Ambient temperature Sensor 20,66
500007 Stand Complete 5U,75
S00011 Front Tire i 14,62
S00012 Wheel Axle, FR 29.23
S00013 Rear Tyre 134,21
S00014 Wheel Valve Steam & Cap 4,99
S00015 Swingarm Complete 1047 66
S00016 Swingarm Grommet 6.96
S00017 Swingarm Pivot Bushing 22,91
S00018 Breather Plug 11- • 39
S00021 Swingarm Washers/Nuts ,1,35
S00022 Seal, Motor Shaft 7919 L- ,43
500023 Swingarm Fasteners -'..' 60
S00024 Encoder + Fasteners I .•- 22
500025 Encoder Cover I •._- 33
500026 Conical Tapered Nut (Set of 6) i • 57
S00027 Flange head hex cap screew M8x45 . 38
500028 Break Rotor Rear Complete • ' 69
500030 Brake Rotor Front + Fasteners I - 04
S00032 Brake RR-MasterCyl+ Fasteners 53
500033 Brake RR-Caliper + Fasteners I. ' - 55
S00034 Brake RR-Hose + Fasteners ._ 03
S00035 Brake Mountin•Kit 33
S00036 Brake FR-MasterCyl+Fasteners 4 5 -1
S00037 Brake FR-Calipper + Fasteners 78 63
S00038 Brake FR-Hose + Fasteners 2,± 2 ' 4
=`1
500039 Brake Sensor 1.140
500042 ASM Shock Absorber + Fasteners 143'D4
S00045 Front Sub-Frame Assembly + Fasteners 84 36'
500046 AFT Front Sub Frame + Fasteners _ S'38
S00047 Front Sub-Frame Support, Left + Fasteners FT;
.
S00048 Front Sub-Frame Support + Fasteners, Right 8 40

S00049 ASM Sub-Frame Rear + Fasteners 193 36
S00050 ASM Sub-Frame - Rear + fasteners -- )7
S00051 Trunk Liner + Fasteners -4 ., 36
500052 Seat Switch & Trunk Light 3E 1 2-I
500053 Li•htin• Bracket Assembl Left +screws 16 36
S00054 L.•htin•Bracket Assembl Ri•ht +screws 15,36
S00057 Battery :977.45
500058 Harness + Fasteners 22,55
S00059 Lower Bearing Dust Shield i 6,03
S00060 Upper Bearing Dust Cover 6 ,08
S00061 Handle Bar Cap Clamp (both) 10,35
S00062 Handle Bar Clamp Screws 4 ,38
S00063 Handle Bar Hand Grip left/right 9.46
S00064 ASM Left Hand Handlebar Switch , 16
S00065 Mirror Left :590
VX-IP-008 Rv 2
lit Aiways check the West revision before
VECTRIX Packaging 8 transport order Instruction use — uncontrolled In printed
pr format
(returned component under warranty)
' Fate of issue/Dela wydania:
13Jan08
Page/strove: 2 of/z 4
Prepared/wydawca ApprovediSprawit i Zatwrerdzil
M.Szczebak P.Kasiriski
Packaging Instruction
I) Put the bubble wrap on the bottom of the box
1147I7z.f rag.
—
tai err
IL.
2) Put prepared component (marked with TAG FO 143 and wrapped in bubble wrap) inside the box
3) Surround component with bubble wrap to protect it against shakes during transportation
4) Cover component with bubble wrap

11-1.144.14 99 •11rAld;
imaqienya
14.14.geridN.
v4z...reuher.iwo wit=
10.5171Tri*
6. Stick filled out Shipping Attention Label FO 140

For reference only
Refer to VX-VS-078 FAQs & Vectrix Owner's Manual A00551
Following, are some suggestions how to use the bike properly:
1. Riding at maximum speed decreases the range.
2. Accelerating strongly decreases the range.
3. Using the regenerative brake system (DAART throttle) increases the range.
4. The bike is quite heavy 515 lbs (234 kg). During strong accelerations the energy
consumption is highest; avoid quick accelerations and braking, drive the bike "softly", using
its inertia if optimum range is your goal.
5. Two people on board decreases the range; just as if any other additional weight is added
to the bike.
6. Instead of running fast until you stop, try to use the natural deceleration of the bike or the
regen to arrive at a complete stop.
7. The EST RANGE indicator on the left of the dashboard, shows your driving style. If it
changes suddenly, for example 40 km to 5 km, it means that you were driving fast or often
accelerating hard; if you reduce the speed and maintain it constant, the EST RANGE value
will increase.
8. If the bike doesn't go into reverse, don't worry, you just need a little forward acceleration.
Then try again to use the reverse.
9. If the bike doesn't turn on after the "two brakes" sequence ("GO" light is off), you have to
check the READY light; if it's flashing, you forgot to pull down the kick stand; if it still doesn't
start, you must check if the red switch button (RUN), located close to the throttle, is in the
"on" position. If the problem continues, try to "RESTART" the bike, turning the key on and
off and then redo the sequence.
10. We suggest to have the key in the "off" position while the bike is charging; you can also lock
the handlebar while the bike is charging, by turning the handlebar hard to the left.
11. The dashboard and the cooling fans are always turned on while the bike is charging.
12. The bike turns off by itself when it's fully charged.
13. We suggest not to use an extension cord to recharge the bike. If you must use one, we
suggest a 20A extension cord not longer than 25ft. Do not coil the cable, so it won't get hot.
[refer also to User's manual]
14. if the charge doesn't start, check the cable plug and the electrical outlet prior to contacting
your dealer.
15. The indicator with horizontal bars, on the right of the dashboard, shows you the amount of
energy you have in the battery.
16. Vectrix cuts the power itself when it's almost discharged.
04 How to use the bike 22Sep08 1 of 3

For reference only
17. Vectrix cuts the power itself also when motor controller is overheated; usually it happens
after long lasting accelerations. The power will increase to the usual value only when the
temperature will come back in the correct range.
18. When the performance of the bike decreases significantly, the bike has become discharged
and the battery telltale will turn on. It means when the maximum speed is less than 60 km/h
(about 30mph) and the red battery telltale turns on you simply have to recharge the bike
19. Do not discharge the batteries completely so that the bike cannot move anymore. This
could prolong the charging time and it may also decrease the bike's range.
20. You need two hours to achieve an 80% charge.
21. A brand new bike hasn't got battery packs fully conditioned, They need about 500 km to get
the best performance.
22. At the end of charging cycle, the bike remains turned on for some time, to cool the
batteries: you can read on the central dashboard EC xxx, it means End Of Charge; and you
can also, if you need to, unplug the bike without any consequence. However, if the
temperature indicated in the left dashboard is 30°C or higher, we recommend to wait for the
bike to the EC phase to cool the battery.
23. You can charge the bike whenever you need, depending on the way you use it. You don't
need to fully discharge the batteries before charging them. Also, you can partially charge
the batteries without any problem.
24. The maximum level of the charge is controlled by the software and it cannot be modified.
25. If you use your bike only on the weekends we suggest that you to charge it on Friday night,
not on Sunday evening when you come back. You can't store 100% of the electric charge
for a long time, so it's not best to charge the bike and don't use it immediately. It will not be
fully charged after 5 or 6 days from charging! If you want to charge the bike on Sunday
evening, better to top up the batteries on Friday...
26. The complete battery pack has 102 single cells connected in series.
27. It's perfectly normal if sometimes it takes more than 3 hours for a full charging cycle. When
it happens, the charger is equalizing the cells, for a better performance of the batteries.
Please note that charging time is depending on battery temperature. If battery temp is high,
charging is less effective and takes longer.
28. While working, the batteries warm up normally as for an electrical/chemical reaction and
their temperature is supervised by the charger; if you hear the noise in the center of the
bike, don't worry, the cooling fans are just doing their job.
29. During summer period with high ambient temperatures outside, the battery pack is more
likely to overheat; the red temperature warning light may appear; if this happens, decrease
speed. When you stop, let the cooling fans work; you have to wait, before recharging it. The
bike needs for cooling needs optimum air flow; avoid restricted air flow areas.
30. Also the motor controller has a cooling fan; when you activate the bike (from READY to
GO) you will hear the Motor Controller fan working.
04 How to use the bike 22Sep08 2 of 3

For reference only
31. After a strong acceleration, you can hear the fan working; don't worry, in a few seconds the
intensity of the fan will decrease notably.
32. Sometimes, while turning on the Vectrix, you can hear the fans turning on as if the bike is
charging; this is perfectly normal, they will turn off by themselves.
33. Pay attention to the brakes, they are very strong! Use the engine brake (DAART) as often
as you can.
34. Correct tire pressures are: 2.8 bar (40 psi) rear, 2.3 (32psi) front.
ENJOY YOUR ELECTRIC MAXI SCOOTER www.vectrix.corn
04 How to use the bike 225ep08 3 of 3

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CONTROLS
WARNING!
In order to properly run your vehicle, you must

read and understand this section of the manual. It
will help you get more familiar with your Vectrix.
Instrument Cluster
Lett Handlebar
Repo Throttle
Ignition Switch
WOTRIX ZEV OWNER'S MANUAL 7

Speedometer /Odometer
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1.1- I.L. NJ 7E a
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NSTRUMENT CLUSTER
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LEFT HANDLEBAR SWITCHES
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co co 5 c",
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n_ .° Zis
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CO co = 0
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E •-• = c Gg = 1,1 t— 'r•
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C-3 = 0
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141.'
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cc E2 — =A0 ... .- ..... .- 0 0
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T: °I
M 1- ..9. .= .0 E>,Ero w I-
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0 :5 >. >. cu z .- Ea IL._ . _irj
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CD j 3 al g g F .L
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P .= 0 •-0■ =
ir cct I- -.a ... 1.- ‘- .0 = ttP
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•
w
0
cc
(I)
w
cc
w
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6 .- of
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0 co cc cm_ co 0 (.6 7 63 ‘— ._ --- 0 0 =
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7 0
43 ....
63 4 -
0 = 0 0 is .15 2=
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El C 0 of ±.1' CI' cu ''
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c ,,43 = 2' a) —, —*...— u. .= 4> 0 ........ 0
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en
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t.* E
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C=1 5 Q3
C.3
4-• 2, = 4
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C.3
er) w E
z
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TA C 45 0 0
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7:1
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0 ."' 0 C .40 ..E
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0
C 'Cr 40 ui
cc = 433 cu 0 .0
r° 10
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ca I=
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WARNING!
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0 ... C.
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-IC ..-'
CO
Cl)
-0
CL..,=.
0
0 0 cn
G7 I- > V3 0. 0 I,.- 7 4-
▪
_2 ,. CU .-
C4 0 0 0
/ a
>. = CO
CL C3' JCL
e co cv 0-
z =
==
\g- -a 2
. a CL •
043
,..,, L.2 .
CO CD co
E
0
>, .0 .=
.
0 .
7 2
0S-I CO :Et
>, ■■, >. CL-
Z 43 0 0 M
01 C3
ILI 0 0
u co =
03 •Cr
CO i.0 7
a ..=
• I- 1- CD C:.
T
I- t1
.3. .M
CC E2
al .E. 4.;
lCC
oi ..c o „,c
.-■ GI E
U M 5 ct,.=
,_ r, .= .0
7,
2 = ,_
›, .
.... ,.., E O.
0 a) in
= . 0 =
woo
._
cn ,,„
0 _
0 LU
CtI3 )- C' .,.r,i 0 0. = ,,, 0
.Y 0 Ci.. .0
0 CD 0 0 173 0
CK CD 0 1"
CC LC 0 C3 ..* 7
0 6 a) „,
ILI 1- 0- 0
CO ...
Ch
42 ca 0 tii 0 - 3
CI t - '' = r C0-3
< •00
UJ 0 CO =
EC = .= = =
c
= w== 0
2.3-- =
4
'- ..-, 0 0
C/3 '-'
0 133 ....
= E CU CL3 -0
0 LIJ X 15 a 1-0=
,:c = CU
x
, 0 00
.U.. ., .._,_
.- 03 = .-
CU C.3
i•-• Tcc.= =- =
., .c, 0 = vs - 17
.
>. 43 0
0 0 01
z7 = = - -
.0:6 0. Au CA
LLI cg
= .0 0 cu gi. = 0cn .0
co a°
0 rig
.0
= 1-- 0 â 0 CI - cx t- .- 0.
4.' ai "5 4.4- 'El
= U n)
•M .„.
en .=-9
■0
,- -ki ''G
03 ta
= al
7: a
ctl ajX12.1 x = = e
clr 0) 7,
a ) .—
,- c
c . ._..=
. .. LS
en. CD
-.
7d=
= 6._ z-,- ca
6-
—
1= = „, a.) 21
a 0_ "e
,., c..a.._a-5,..:
>) DI -0
•23 '5
CL) _e. = 0 a
CI. C L.
. c., h -=
•G
_ -Z = =
O 0 pp cel
c
wr = 0. v
v) .1)
,- co
D) n} 0. 6 -- ..,
.0 ...- , 6
,7 0-a u) U, L)
•!
4.... C. M =
U -0 0 U Mr c0
ni. DJ ..c 0 61 '
a
fa CD
L) GI C.) 7
0 o wtEig,
.= 0
cr, >- :a c..,
Motor SideSwing Arm
= L- — • .- ..-
_. .,. -_. .- a.
0, 7.
r0 S.0 0
:fp- L__7_• ca a) MI FT, X = 0 03 13.3 4-•
0 0 C.3 ,- ..-- ...- ° = 0 37) C.3 C
0 0- 0 • C7) 0 -e ca = ea 0 cu
Eel s= .-
0_ ea = 0 E co
t co u .--
2 ..-,
0 ,,-,
— 0
E
0 ''')
-- M
.CI.
m C.3 C.) al CD =
2
..!..2
a .E. ir7 r)
ca op 'EL
CD D7 CD D.
.0 .= ,= .s, ,.._a,. . , 9 - ,0
..,
,
4, > = 4'
0 7,3 3 --- i ;=
v8-____7, -INa 3r: - CE
i'. 'ff 7. .
. ...-
ea E* aE_ CV .0 C .1.5 a) 0 '0 o.
,^ - :=I •ol = ,y 4.3 -- E 0 a
a+ 0 Ca , ...
0 = = , 0 0 7,
>-,=-M L- 0 t = 0 0C:3 7.
0.3 M°
= .- -
—
0
.- -= CD CA 0
= 0 '3 -C% = . y_, .... al a3
C3 ea g8
X ID
= M E..E.
.= sna4z_. a __
---
0 1— i•-• L w IL .0 C.) [J•1
= r'l 1
cr. CL :01• ... .-.
..-. .7, C1' 1
... 1.
3 L..
.°
....-- 0 r•
E C c53,E
= ,t. =
° •33
= 0'- g
Cd Q DI ,e)
ct CD C.) ID %M..- _, u)
13.4 01 •=- .- - 1= a) 2 C...)
0 1 .4 I
-- E ° 0 M
C..10.1=2 ,i) u .o ay •= E ,-
.5
2, t g r 0 0-- y .5u
L.4.
C70 a '0 W= E & E 0
< 0
- =
a 3
a
0
2
= 2
--o0.:0
= E
it °
= U
=W
>n CD = n
0 m = > 03
= C
■
,
= 0==m
c C= fo00 =
n s 0
•
/
Zs Ca V-, 0 01 1=1 ca 10 7, Z 0 1= 0 en ls• -
,
•-• ai cn
cr, 0 a, .0 aa .- as co al
a) ,,,, .Ca ,t4 IE. al
mr :.-
re$ -= .a,c-' (J. co .- "-- = 4- Cn 00x. .,_.
,,,, d7i
= .)
.ci 0 0 .0 ,i_ C .0
0 .c-cp _2 ,.
s .c 0 -0 ZSZ c/3.7 ...
■ 6; c
-c
t.,
al ca 0 0 '.
'' ." 0 0
0 0 .2 _ . = 0 0 ..0
C/3 = .0 3. 0 0 0 Ctr
.... „..-. -
0 _0 -0 ri. y = 0 0 La
° co
01 .LI . -.. .-. 0
.0 3. Ca .0
= -§- 0 307 i .,
..= >0. =
CT,
(..) .0 .0 ..
cJ ,=
Y 0 .0 0 A a-. ot. .-
113
.- .
E
1/3 0
al a., =cg z 0, - .=
o
LI 0-
Ca r
u = 0
Cu I 0
0
... = L' iii =
0 .. ..
RI
CIS >,
.1 • ■
dat ›., C
0 0 •= .73 0 _Ca w co -0 . 0
.,_.
a_ ..... 7 aa 0 0 -= .--'... ,-
Cu = 0 cr 0 cif '- .0 7 ta .0 "0
La Lu
01 0
ce
,-. = aa in
ea E L'sd C La ..-•
rn 1.0
.- 0 .2 d E
-.-.1-=„i . =5 -z.
ra=c,,T,
Lt.! -I= ",- *-- .- 7., „i -4- le, = .0 a)
I- ,- o ..-- = = 07
'" E.,
,.,
= 0 0.
I- = •.- o = 4,
+CC c:3 a) _ C/3 03
C 0
0 0 , =
3 0,
.0 c rz.
-01..a
0 ,..,
- X s_.
-
. =
0
I.ea C/
0 .., .0 a' = 0
WARNING!
ea .-••• eL CD
'"' a) al
.--,
LL do .e 0
- •=a = 'CI Ca
113 -. .14
0 X Cr)
0- C '-*
..= .._0='-'a) "-
CCI CTS 3. -'`
- 0 a) .
CI da -m.- .- 0 al :0 Cr) LI 0 a)
= ,i= 0.0..07... CL cL, 0 cti O. aa = .- 0 =
c.I.
o . E . 2 2 g •. ... ra
0 0‘'."›.a)La .-' 0 ,,,0 7. dL) ›, ''-' !Li
- >, ›. d) _ 0 ,.._ a) 0..
...■• ..... 0
h- Zri .-- = CLI
CL. 0. C
▪ 20
.0 - 'V
1P, a) Vs
7„ ;.r. NI _0 =
04)0010
-0 E lu cn
0 .... --
F) ."-0, =. -6D t
= C .0 .0 9. 0,
i.0°
- lz a‘
=
aa
.- 0 -0
0 CL .E .=- a) 10 CD
.0 = 0 X .0 0 0
-0
_Tzi rid,
- „,-
- =a =0 co
US co g E oi-o 5
t.4 '5 CL L• o
c =
aa co
Cu cu , 0 ..- 0 ca
.0
a>
lir
1:72 g E 4 _,
g .., g o ,_° °- a'v,7.-
..... .0 Cf. '-
1-043-Z°2:S
• ▪
CD g, %I CI1 C/3 0
C
ria — ,- •._
en
en
.—
as c13
cu =
e0= 0
CO
ea •—•
_ct c."
co
,.., 0. +-
w
=22 2
=n ._ 0
=
.
.. I= .R2 CO 2 01 °
0
, = en ... CO 0
= 0 — 0 co ... 0 E/Ls
CCI .,__,
CO
Cf3 .42' .01 0 .RI
= O cv
Ca = O 7, = ca E CU 0.17
0 CP o
›.—
cn Ca CD CD ,3 a,
47 o c0 e E Ca
o
1 a co ai .... 0
g a., 0 = %I CD .0
.C.4 0, •-• E. E. e ct, 0
UN L.
cn co 1=4 -0 0 .ig 99
g 2 = —, .1.
,0 o
en C..1, CD ..CD CD
l■ CO
, CO ..
.-. 0 a)
2k
..—. .-, w ,c = CO °
...
7= = .-, 0
0 ,c ..Z
r2. .21 0 ›.=co
..-. La Ein' ›.• = 2. ,,
0 0
ili va co 0 _a.
CD ca = cu 0 a,
(.1 0 ca .
C S Q3 Sy .0 11.: iti
urs G., — .C.!3_ .R
csi u) Z".gr, E .9 0 rl,4=9
T'' '01 Y :.--2. 1•••
0 0 ra. .43
aar, co 0 4.3 ..-
a., a c E gA , 5 '0
.0 != = c, > C3. 0 0 g w -1$-. 0 IV
=1 ...-. 4°
`1114 02 CU 0 CD 0 11 4=
= = = ,,, CO -'0 cc ••■.=
0
Ca c■cr 'S
0CO 0 ,i
,,9- 65
Tr.3
> 5 E g
o -=
.9. >- .,9.. c, -c: i., a . = ex.,Cu
▪
1
••
1
• I
1 I ! IT.
i • _ -
If
•
17 '0 03 C.3
= =
tai 03
= 0 En 0 E
.c "
co o E na • 17
.)
ea o 03
03 0- .1= 01 -= 0
Mt 03 Of
n, =
.0
— = 4) 1.-
Q' T. •-•-•
41' 03 4T 0 03
n".. 073 o 03 Cr
n
"8 j:1
4), Cu iD
cn 2 •
•.•-• = 0.3 0. • tog
co
rj, .._
CD
`
mD 0,1 .=° Th
4--
= -=(•-) ta
=-
CD _0 ar)
4, a, 0. E cL,
qj -.-.-
.0 0 0 co
EL3 Cu = 0 0
E R
WARNING!
a., 0 ct,
3 • 0 • • -• =
0 0 0
0 E 0
• g a' °
°°
>•1 0
CD Ci) Ca.
••••• = '.••• 03
° Z.M7■
E u
Gag a,EEr..og.=
a 3 3 a C-) o
▪ ▪
)
Y- CO V,
C.3 .= 0 CD .3 ea
na .2 — aa ....
0) cn..0
„,..
ca..- co 7,
.1
>,
4) 0
Cn ril
..c)
CI) X ›,,,
"
ctt z.
CD
= ">1= Va 7SI ..7 CJ
.CI " " 0
4., 0 a) Q.'
•4
r. C.3 ,■
Cfl =
CD 0
"/ .0 '47+
-
• "
W ' '.
CL ° °
a, JP 101
CO
1:1 ” .0
cl., ...[...
-1.
M C ' -CI
cm
0 a., . C
.--- • " CO 0
.3.:
F.' I" w
'>9
1 .
t.C5. !
.....
..--.. u o
= .=, t.-' ... -
CD,- =
'-
Ca ".- C5 CO
= Cn
a'
= CO
EEO&CD
: 0
in = co
g
0, 0 8 0= .
=C =DDC
cn -- L = — ›—
>o
DE / m
=Mt
x=„ C7
5Ai7 i- EEE
'111 P
c. 3
-c 0 .0 —
rc >
0 =2
0E T0
›
=
E=o> a
§`) 7 'E
I >. o --
0 •• cc g
m 0
4-0
IL.
01 CP CD
CD = c. -0-
,=E>CD - 2 2 Zi -■-• 0 W
■
ccc
=4 80I
4 9
2 cc51 E 0 ' V Mr
C..I
▪ ▪ ▪
a -a :7= 0 'CI.-
15) a ''"' 0 0
w .= >, a •-
.,0 a Mt is s
C -0 Cl.
- ra
43 .I= a
›... •:iN
=
:
2 Z.
:: 1 I: i is ca
0 cr....x a (..) ..-
_ ,,,, a■ in = °
.0 °
Lo. Z -CI - C.3
C.3 a ..-.•• ..E.
. 43 Ca
= >, FEC Cn C.3 CO
LW I= LL .= 4) >1 •=1
1=1 ..e2 cis C3) > M =
Li.[ CI3 0 -O a)
..- ,.= C/3 -0
03
is 07 E, >0-- 1•LA 0 -La-
1.1.3
" = 0.. • Cr) 0/ ai
gm
o. (
91 Go ea ca
= W = CU •
"Cr
cct •.= W C -1 f.,
= k 03 a) = EC 3.t cu 0
LLi >,1 a3 cc a) .0
-lo
EC es
L3.I 73 =77- g ci
t ; : :t
::
F-1-1
....4 G) d .0 a
am̀ 0 -• a, a)
LW 0 1.- LLI 0 •c
C "a, E= ''.I • 0 73
CC 0 ‘-- CD 0
gve.g faL-o
.= u
cr■c-
c's g r,
= C -101 0.3 03 ..-.
..... _,
•- =
= 0 F.'. E
0"' co c„, ,- = a o .., ca a3
=
-F,
.-.
a) a)
CD _o
,„
E
o
•
• an
.
cr3 U3
.-r
41
T.
0 m CO ...Y LA 0 C) cn
CD 70
.,3 C 5 o 0
o. °- •0 o a)
`.- in o
Ea .. -a -
Q) ca ._
,- . ,-
03
a. = U.
Cr a)
Go a, .-4-7 as CD CD =I .2. TV
.„
73
_ -0 a. 73 13.3 03 ,,,,
o .-. _ .= 0 .,-. - .=
_R .o 0 .`" = o cy, _ =
L3 b■ • = o a) a)
.=
>, 0
0 ca a G.) GG o ,c =
Z cg, cL) .= = E
. En a=1 I.... •C 7„
c =
r3 'Ca
0 ,--0c..1 . cci .- .13 GO •IC Cn 0
a -CI ,..-. L7 0
.., w:, 7
.:1.„
I ,-. -0 I= = ° 2 -0 0
a, .0 ..._ 03 =S
Cop - Cr 42.1
tg
= 0 >, :=1 * -
a L'i I; .... cp .-Y '0 5
1.0 C '- . 45 u) IDIL. 43 _ 70 0 -0 r3.,
-=° C., 'Cr3 EnCt137 = 0
.= F-
.i ■c1.1
13 0 .1
.-...
p 0 ,_ 0
: 7 7 , 1
W =1- _-r '-' c.,0 L
-D
‘= C3 ; r
_3 (7) CC c
.0 70.... ---7 a) 0 X 3 0
-DC 3.7. CO ',8. 0 u) 73 "' Go ,33 =
. . 33,
0 ..... L 2 I = 5% a"CD CO
°
_c T = •-••• = 73 = 03 (J
.._
''' 0 /7%
1- G3 = „g, cpL.1. Ea
C3 73 73 CV u-
0 =a) ,
.- ,-,•.5 IJJ .-- 0 CO cz 0 1-
c4
4 06
-
, E
C° 20 0:
E; ›-. L7 .,z;
:4_-a4__- tc,„ .,-,.
12
1.1.1co, :..z.
Y •-- >7
LL1 ea '1:7 CL 0. ,_° ii...„ .,.
.75 1-- G3
-)d .,,, lu .29
CC 2 03 .=, .63
- 77 al = = 0 01W 1.1.1,'S
... 0
i= ¢ .. -'..s .si- c o c r IS 1-. 7) C.2 I- 0- re , M u .a ct. F §
= E ifi
t' =
to
m, , ,
.,.. =
ai cu
,. __ CAu)
0 -x
na= 7., = g
o = ---- -
• G3
o oi
-5
-a -a
.
L.) , ,4 =.
4
a, >. =
L1 .0
E.
0
g
G3 7, 03
LL
E .°
e, 1
- I 0,
03
..e
.'
:3::i
0
E =
o z Fe2 a) 0
= 0-
c,
L) 4= ra -imi E as 0 "3 eC1
0 CL 0 -= ..0
7.1
03 co In I-.• .C. . C ..-•
E a, ,...., a) m o •,-* = .3
..,
=
G3 1
/
C rE
.. . . . .ft
'"I °
CI 1 : •
m G.) ,... E 0 Of
0= 8 rn 0 Co, -PZ 15 ea C
• = 7, -.- 4-
G.,
41 C) CC >-. C ,,,- .=
g 7,
■
:2
.
33 0 O
R]
-
0
= RI W
.0
CD
P „_.
e
F3 a, 6- -C
0 a) --
GO -1= CC 0
2 ....
CA ▪73 .0
.,... 0.
ca ° 1:1;Ci 0 .-
.a
= IS -= a.
5 E F- -• Do 31
a n3 .5
to -0
= MI M wa.) 9 = a
0 ..CD o „= ,33 E •.- .0
" W
u
a3 03 0 n_ .= E co a
.?; --E = ZT
0 e z = ....
= 3 • -ED
▪ cp E LLI T. = s- ---
73 CC 0 , 0 0 cu ci,
1:1> ...... GO = .0 >., .. ..- 01'Cc ,.-
0
cn 0 0 C.0 74 E cn p 0 co
-= 'C = 40 G., z ,i, .0 I- = co al 1= -T 2
= d, C.J L -- 0 0
0 0 0 W 2 7
0
: -.F- g) .... -
-.. CI. 1.= ••••• 0 CP co
LL. 7. CL 0 P-.=-. 0 _C .0 CO
CD -r LA CO 2 cirt -I C .7C cn
0 .0
-
▪
X, ca .= a) ,-
a) = ca.=
4,-. = --=
en
a = .= . = •- — a) =
(U >
.-. 0 0 -. - 07 = CD CD L=
-V cri 7 .....
ri 015 E o cc
-= g 0 = a> c° ._ 0
m = rC .1... CD .= -- 0., en
22
E aa 1—
•■
-• MI = cD
g --6 — ,_ •—
0 --...
,,,
_ ..,e
0, 0 CD -=
c_i.
,.0
=
0., .- -,r.i. --.
0 = 7. .- CO -V 07 c„
7 0 0 IIII Is DI AL,
f
L ....... .-- 6-
=, i.,0 W 7 66 0 ,._ E Li ,._ .0 0,.L .1 .C.
'- .=.= Z a) >. a) 0 0 CO 0 C .° CO
.-- CO0 7
°
7- = 7 5' ' 5
. -CI' CT, --4.- fp WC -0
' 4 "0 3 "E '71
6- .0
CD .4 0 a 1 ,2 ) ...
0 -I0 = _..
.- CD = .11.7
- to o 03 .- — ,,_.
ca ,,,,, >,
CD .•-• .. 0 0
9.1. .0 ,=.
_x '= 0 en-01
CD
vs Z .0 0 -= = 0 ema
.- ,-- 0 "'-' 0 .._ — .._. va a 1 :1 , a) a.,
-0 0 — >...-- vs = c= 4= = = co ■
RI .
-
I= w = >, w 0 .= 0 3,
..a" >. 33:1 ,_ ''-• 3- 3... 4-. := 0 •-• '0 z 0
0 0 0 0 0 0 >, -= = = lil =
s- 0 .- Cn .0 CD C 0 a 0 ZI f.9 cn
=, rz v, '°' ..- E .- = L.I.J =
raa
--' L" E
= -.- a, ,x r1,
co cn 2 2 co = ..n =,,. =..., ,,,.,.
0jj 0 0 ' _ C[ L-
CL)
=1_
cr Q) .1.0
cr, s_
eu = = = — —
7. 07 0 _cc
,... = — —
= .- .,_. "CI
= 0, O. co .0
a
.W
. 7 cl) 0 7. a) O.
co 0 m a ;El
0 17 , ,0
e0 0 0
..-.. U,..-2.. E ,...
0 Z ct 7' ,,, ct, t,=,
0 a.3. L-
0 -- CO ,-
CC :Er Ea. >. rat .=
ILL, CO f-^ CD <1.7 C19 71
P17 5 X'
CD 'C;71 .g -0 07 "Zr
= .7.- -= o -cs .=
C-1, L0 .
a
cc = -1:1
cD = .... L, -
■ E SE ID
- C 0 C 5 cTs — ,..3 = CD = ._ CO
Cl.. ..CC CO L. 47 :.=. Cr -C -= On --- .0 .1:7 CL
0 is .= a, 01 > Cu .›.
Q7
Q7 .-- -= 0 la- 7, 0 0 al
a>
.,... M ,_ ra
= ..-• ... -,.
. .._ •
73 = .-.i., 2 -r ., .= .— -v a)
j.‘5 ?...=
= = o. a., , ra . 6= a . 5 °
o
''' a) .- .= a) ,,,, sz- E ro ..=>" g
c.,
CL) 2 .2 7 ° .--.
42 1-:B. '-a =
0 a.,
.__
>.•
e = ,., = ..= — .=_
r'l M 0 ›:'
:E o- a, n--- — 6_ .- 63 CO .3-.
9 .—
e.g -c .,_. .2,A m0. t=0, 0> ›..
ci=,..6- =.
_. E
0
a) — ,L
I3 ...v ..„
0 4., -5
= CO • 7. . 8; V .-.= ..,., = CO .ol 0-
\ 0 CD 7 dc .0 0 442. ... 0
V c .0 0 = al -7, =
..--cr ,- -- ..-
d 0 A ›.' 41 CL -0 = CD
ea = = 0 ca - /-
-C, CD co I.4
, 0 0 _. 0
E a.
`" Z 0.
4' 2 >`.
07 CC - 4 '0 0 4 CL a) tE,
Z
4 , ,_,.. _...;..
>.
, , ... .4.
• Li./ E 0.1 eV =
Lij .1. 6-
CC .■.= 0 0
"2 r....4 a.,
a,
-r 0 ° a) 0
0. ea
CEl 177'
—i 0.7
=In
.. .- 0 a)
11:1C .,_.. 0 CD
>
a) ..E
: .c4 i
0 .-
;.
..... ._
_
a:
,. 2G 5 EF,E.
. ,V.,
CO -
Z ry 0 ril cU = 0. cry
,_, 1=1
gi
I_ ...
-C ."..
C.CI :-E 7K
=.7.
9 ...1
-=
CP 07 S
-
ci
= 0
LI- I-
n
'L
Mt
0
...Ne „.
.0.. =
l 7, °
..= 5
ec i-- .... o
u.
•
2
m
O gt. 0)
,,:, :a
= g
0
>, 0L•TC 2,
a) .
tr, ai
›,
P
>
El
ca.
cr
a u 7.2 a cb
- " 3,1-L,'
_
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See your autorized dealer forbrake replaceme
8"68 cb
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CO 0
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to 0. 0 -0 4-3
CC ca
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m .=
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m
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=
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at ca 5
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r.07 (1,
R
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ce m
a)
0 0 .0
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I-
,
c. 0.....
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CAUTION
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>7 0
0 Cla .9 .>
ct. 1 ,,, • oo 43
C. • 0. 01,
>■>1 h' = 1■
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= -,_ o 0 ._
CJ co ... r..7 (..) to
0 -0 = E a3
C.) Q -ct C3
•. ›
r„- . pi
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41.1 0 .= N E
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a,
CC = CO i ■
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a°
< >. .° na = 21 CC =
•
z
-0 e ta 0 a) ,6 a
di o=.1 ha m
cu
a3 cla 0 ca >
-0 0 = 0
C
CD a)
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"--
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E o CP CP
,_
›,
CO
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a3 =
a. CU
C71 E ... 0
CD 7% CLI ° VC 0. .- 01 '5 CD
CL1
= a
7
cu a) E -= m Ec o e
ca -0 ..- .13 C3 .c= co :5
1 itj cn
0
0:1
so -c. ,2 9 -t, w cL1
O CU a.I = a-
. 0
E E a .g 1
,z az, 0 loi. Ei
'S - CI.1 0 a) ea U1. iv 4.,
x .= ,_ CD 4= .- ,x ,_, .= 0. 'O -
"= .0
o %- 0 Ei, E
m = .- Ca
.-.
0R - o ...5. ,x 021 w.o
> .- *'' - E -
o 0 _c a 0 03 o o 2 „.•
0 .= CD CD
> t5_ 74 T3 .-, 1.- C-1. >. C ro ..., =
1- a3 = S, = . E -= tp 0
0 0 a) 0 n)
aa ca
'S 0 In
0 en =
> ,S >, .- 6
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0, - x CP .0 cm. 13 ra a' .:: ii .,,,
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0 7..; DI > .1■
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.= 0 U
= 4.,
a) 7.-3 .E. = CO 'R `5 L.- "E 0
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co 0 > .... 5 Et = . - 0 u, ..,_ 0, . •-• -CI
0 0 a) = 0 __ =
c cu
ri, - 0
■ DC 0 'CI S = EL„, 0Lu El_ _.' cy,
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SYMPTOM POTENTIALCAUSE
[Scooter does not turnon
Scooter on but no 'ready'light
Key not properly engaged
Power on/off switch not engaged
1
Scooter pluggedin toAC
1
Throttle nol set
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Ready light flashing Side stand sw itch not engaged onnection
I Charger not working

Premature charge termination I
A/C power miss ing
Charger andbattery unsynchronized
heckfuse/voltage
gauge r
esets to'0' and charge bike.
Charger firmware out of date etermine charger ifrmware revision and
Handlebars wobble (
shimmy) Tire pressure !ction ) 1
Deformed front tire tire suppliedfrom hte factory
Bald t
he (
excess wear) suppliedfrom hte factory
Cargo boxinstalled ix. Never exceed the maximum load
No charger output
Battery air-plenum
Battery temperature greater than50°C

Or
Battery temperature sensor data error
Shorted cell
Or
15°C temperature differen ce at on ce sensor
comparedto the average temperature of the
battery pack
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LABEL LOCATIONS
The following pages (50-51) display the locations of
safety labels and the labels themselves.
VECTRIX ZVI OWNER'S AWLIAL 49

• •
▪▪• •
•
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CLI 'a' C'' -45
45
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4
C- TRIX'h
DASHBOARD FAULT MESSAGES
Busvlt
This message appears when the battery voltage is lower than 101 volts; means that the battery is completely
empty (not enough charged to let the bike run/go).
Usually it appears with the red battery warning light, sometimes also with the temperature warning light. Its
the standard behaviour of the bike.
This message doesn't require any maintenance, you need only to recharge the bike as soon as possible. Do
not ride the bike with this message on, to avoid damaging the batteries. The over-discharge can permanently
reduce the performance of the batteries (shorter range).
Bathot
The batteries are overheated. The temperature is higher than 47 °C.
The red warning lights for the battery and temperature appear. To allow the batteries to cool, there's a
software reduction and the performance of the bike is minimized: maximum speed and acceleration are both
limited.
If the warning lights are flashing it means that the battery temperature is greater than 50 °C or it is the battery
temperature sensor with a data error.
To cool the batteries, you have to reduce the speed. This will allow the plenum fans to reduce the
temperature of the batteries.
To check if there is a sensor data error you need to connect the diagnostic software and check the battery
temperature readings: reading of 60°C (only when the battery is cool) means short-circuited sensor.
In case of sensor data error you need to replace the temperature sensors or the whole battery pack (contact
your Vectrix Technical Service Team).
Throti
This message appears with the yellow symbol of maintenance key. It shows a wrong calibration of the
magnetic circuit of the throttle. Generally in this case, the bike turns off the GO signal, and leaves the READY
signal flashing.
To solve this issue it is necessary to calibrate the throttle (see Service Manual).
If the calibration doesn't solve the problem you need to check the throttle connector on the handlebar or
replace the magnet circuit (see Service Manual).
06c Dashboard Fault Messages 22Sep08 1 of 6

M4a
‘fEcirRix 71'
Encodr
This message appears with the yellow symbol of maintenance key. It informs about an issue with the
encoder. The malfunctioning might depend on:
- wrong calibration of the Encoder Offset (angular degree value) [Encoder Calibration]
- faulty wiring of the encoder on the Motor Controller (loose or not welded wires)(check]
- encoder issue (electric board, disk or mirror) [Encoder Replacement - see Service Manual]
- Motor controller Issue [MC Replacement — see Service Manual]
Caphot
This message appears together with the red temperature telltale. It shows too high temperature in the Motor
Controller capacitors (higher than 105 DC).
To cool the motor controller capacitors, you have to reduce the speed. This will allow the MC fan to reduce
the temperature.
Usually the cooling system on the MC is very efficient, so this error message is very rare. In the case that it
appears often, it could mean you have a faulty reading on the motor controller [Motor controller Replacement
— see Service Manual]
HotHS
Heat sink temperature higher than 110 °C . This message appears together with the red temperature telltale.
To cool the motor controller heat sink, you have to reduce the speed. This will allow the MC fan to reduce the
temperature.
Usually the cooling system on the MC is very efficient, so this error message is very rare. In the case that it
appears often, it could mean you have a faulty reading on the motor controller [Motor controller Replacement
— see Service Manual]
Enahot
This message appears with the red temperature telltale. It means that the motor temperature is greater than
126 °C.
It might be caused by two different things.
- the increase of the temperature in the motor: you have to stop the scooter to allow the motor to cool down.
- faulty wiring of the Encoder/Motor in the Motor Controller: check if the 16 wires are connected correctly and
if the wires are properly crimped.

,4411P.
NiEE-rRix-
Caocur
This message appears with the yellow symbol of maintenance key. It indicates that there is a problem with
the current that circulates in the motor controller bus capacitors.
To solve this issue it is necessary replace the motor controller. [Motor controller Replacement — see Service
Manual].
Ca nbus
This message appears with the yellow symbol of maintenance key. It indicates a communication problem on
the system's bus.
It could be momentary, caused by an electrical noise in the CANBUS. In this case you only need to turn the
bike off and then on to reset the software.
It could also represent a more serious problem: with ICM or MC. In this case you need to first try to replace
the ICM and if that doesn't solve the issue you need to replace the MC [ICM —Motor controller Replacement —
see Service Manual]
12VoLT
12 volt power fault. It comes on with the yellow symbol of the maintenance key. It indicates the problem on
the 12 volt power supply on the motor controller.
To solve the issue you need to replace the motor controller.

;(
401
\fEc- rni>c-
TELLTALES ON WITHOUT DASHBOARD MESSAGES
Flashing wrench and battery telltales
When the yellow maintenance telltale and the red battery telltale are flashing together, while charging the
bike, it means that there's no charger output.
Check the charger connectors: if doesn't solve the issue you need to replace the charger.
Flashing wrench, battery and temperature telltales
When the three telltales are flashing together it means that there's a battery air plenum fan failure.
Try to restart the bike. If it doesn't help you have to check all the plenum connections and test that the battery
fans are working properly. Use the diagnostic software to read the battery temperature and to determine if
data is good.
Battery telltale steady — on
It means that the bus voltage is less than 103 volts. Battery is discharged. Performance is reduced.
You need to recharge the bike as soon as possible.
Flashing battery telltale
It means that there is a shorted cell or 15 °C temperature difference at one sensor compared to the average
temperature of the battery pack. Check the battery temperatures with the diagnostic software. If you find a
high temperature you need to allow the air plenum fans to cool the batteries down.
Flashing temperature and battery telltales
It means that the battery temperature is greater than 50°C, or that there is a battery temperature sensor error.
You have to use diagnostic software to read the battery temperature and to determine if the data is good. In
case of not correct data you need to replace the temperature sensors.

Diagnostics Matrix and Repair Indication
■ C.)
Recommended service actions
Wrench (steady-on)
w ww
o
-o -o
_0 —
•
CC
o 0 0
o
c
• .1-
—
0
8 a
o ci)
0 0
2 al
a)
c
co
5.=
22
m
La5 ZO
a
10
0
2g
._
—
(-)
1-
z
Wrench (steady-on)
0
.0
Paw
ca
as
3
Wrench (steady-on) ■ 12 volt power fault
CC
0
2
Wrench (steady-on) Bus capacitor current fault
ce
a)
co
a)
Wrench (steady-on)
-C
0
Ww
Flashing wrench/battery
Battery air-plenum fan failure
Temperature (steady-on)
0
-c
Motor temperature greater than +126C
0
a
ww ww
I
. `1
U)
0
a)
a
0
a
5
Temperature/battery (steady-on) Battery temperature g

reater t
han +47C
Flashing temperature/battery
Batterytemperature sensor data error 1. 2.
Battery(steady-on) Busvoltage lessthan 103 VDC Re-charge bike
I
FlashingBattery Shortedcell Allow batterypacktocool,

thenre-start
I
Or chargecycle.
15Ctemperaturedifference@onesensor Replacebatterypack
comparedtotheaveragetemperatureof
the batterypack
busVlt Busvoltage less than 101 VDC
I
Re-charge bike
06cDashboard FaultMessages22Sep08
Name of documentlNazwa dokumentu: Document ID/Nr Dokumentu:
1.- Service and Training manual for VX-PS-081 Rv 3
‘,7.4., Always check the latest revision
9Sep08
PreparediWydawca Approved/Sprawit i Zatwierdzii
Revision History
Rv DCN Description Date By
3 n/a Fixed misspelling, language corrections, from training and 9Sep08 J-M Teves
feedback
2 n/a Translated into English 2May08 C. Sistopaoli
1 n/a Initial release 20Jan07 B. Akin
GLOSSARY
BC: Battery Charger.
MC: Motor Controller. The main circuit board of the bike. This is the "brain" of the bike. It's the component that
"controls" all the information and the energy flow within the bike.
ICM: Interface Control Module. Interface between the bike instruments (BC, lights, throttle. etc.) and the motor
controller.
DAaRT (REGEN THROTTLE): this is the patented Vectrix Throttle. It provides acceleration, deceleration and
reverse gear. During deceleration, it recharges the batteries.
ENCODER: It's the device that reads at every moment the angular position of the rotor's poles' pairs versus the
stator.
GEAR BOX: It's the box of gears: a sealed planetary gearing, in oil.
TRUNK: Room for the helmet under the seat.
SCOOTER DIAG: Diagnostic software used to check the bike's functionality, developed by VECTRIX.
USB/CANBUS: Adapter cable used to connect the bike with the laptop. It's needed to use the diagnostic
software

12Sep08
Pageistronar 2 oflz 17 _
Prepared/Wydawca Approved/Sprawit i Zatwierdzit
INDEX
1 DISASSEMBLY OF THE SCOOTER
1.1 Front Part
1.1.1 Windshield
1.1.2 Body panels, right and left
1.1.3 Chargers
1.1.4 Handlebar
1.2 Central Part
1.2.1 Driver Seat
1.2.2 Body panels right and left, footrest and kick stand
1.2.3 Plenum
1.2.4 Battery
1.3 Rear Part
1.3.1 Grab handle
1.3.2 Passenger seat
1.3.3 Body panels
1.3.4 Rear Sub Frame
1.3.5 Shock absorbers
1.3.6 Motor Controller
1.4 Regen Throttle
1.4.1 Disassembly
1.4.2 Calibration
1.5 Encoder
1.6 Gear Box

Name of document/Nazwa dokumentu: Document ID/Nr Dokurnentu:
VX-PS-060 Rv
Dealer Defect Codes lst &2ndlevel before use — uncontrolled in
Date of issue/Dala wydania:
12Sep08
Prepared/wydawca I Approvecl/Sprawif i Zatw[erdzit
LJ-M Teves A. Kakol
Revision Histor
Rv DCN Description Date By
7 n/a Added M17, and M2-13 Broken 12Sep08 J-M Teves
6 n/a New codes added: 14Jul08 A.Kakol
E2-11 Not Calibrated
MI6 Loose Handgrip
5 n/a New code V2-13 Bent added 29May08 J-M Teves
4 n/a New second level codes: 12May08 A.Kakol
• V2-99 Visual Other (please describe)
• M2-99 Mechanical Other (please describe)
• E2-99 Electrical Other (please describe)
• Q2-99 V2-99 Other (please describe)
• E2-10 Miswired
• Language correction
n/a New code E 29 added 20Mar08 A.Kqkol
2 n/a New code E 28 added 13Feb08 A.Kakol
1 n/a Initial release 23Jan08 A. Kakol
1. Purpose:
Define the defect dealer codes.
2. Scope:
Applies to all warranty claim work that dealers perform. To be used with the Warranty Claim Form (WCF)
FO-135, FO-136, FO-137.
First level codes - customer complaint

Type I Code Description Type I Code Description
Charger Performance
col Does not start to charge P01 Hesitates during start up / acceleration
CO2 Does not charge for 100% P02 Hesitates during running / hot
CO3 During charging lights are on P03 V max not achieved
Electrical PO4 Not able to reverse
E01 Instrument panel / dashboard P05 Power of the engine too weak
shows wrong data
E02 Unusual gauge reading P06 Bike stopped during ride
E03 Speedometer needle gets P07 Poor range
suspended / hung / stuck
E04 Trip mode not able to switch to day Visual
mode
E05 Odometer stopped counting VO1 Visual / Cosmetic
E06 Air plenum fan not working
E07 Motor controller fan does not work 001 Other - please describe in detail
E08 Charger fan does not work
E09 Smoke from the scooter
El 0 Telltale temperature indicator on
El 1 Telltale battery indicator on
E12 Telltale busvlt indicator on
El 3 Telltale bathot indicator on
E14 Telltale spanner indicator on
FO 001,02
Name of document/Nazwa dokumentu: Document IDINr Dokumentu.
VX•VS-060 Rv 7
Dealer Defect Codes 1st & 2nd level before use - uncontrolled in
12Sep08
Type / Code Description
El 5 Throttle fault message

E16 Encoder fault message
E17 Caphot fault message
E18 Hshot fault message
El9 Enghot fault message
E20 Capcur fault message
E21 Canbus fault message
E22 Can not go in the READY mode
E23 After READY mode can not start to
GO mode
E24 Power drop with use of accessory
E25 Light issue
E26 Won't turn off
E27 Unexpected acceleration
E28 The scooter smells like burned
E29 scooter won't turn on
Mechanical
Type/ Code Description
MO1 Oil leakage from gear box
M02 Brake fluid leakage
M03 Vibrations
M04 Soft / spongy brakes
M05 Noisy motor controller fan
M06 Noisy charger fan
M07 Handle bar resistance or position
MO8 Front brake hose catches / resistance
M09 Defective kickstand
M10 Wobble — shimmy
M 11 Poor handling / drift
M12 Excessive vibration of windshield
M13 Locks or latch issue
M14 Noisy brakes
M15 Noisy gearbox
M16 Loose Handgrip
M17 Broken
FO 001/02
VX-VS-060 Rv 7
Dealer Defect Codes 1st & 2ndlevel before use — uncontrolled in
VECTRIX' printed format
12Sep08
Second level codes - Observation / Finding

Visual
V2-01 Scratches
V2-02 Dent
V2-03 Residue I Stain
V2-04 Poor adhesion
V2-05 Poor position / alignment
V2-06 Poor printing
V2-07 Rust / Corrosion
V2-08 Unacceptable gap
V2-09 Burrs
V2-10 Screw head damaged
V2-11 Paint / Color
V2-12 Crack
V2-13 Bent
V2-99 Visual Other (please describe)
Mechanical
M2-01 Thread problem
M2-02 Rivet problem
M2-03 Weld
M2-04 Incorrect torque
M2-05 Loose
M2-06 Leaks
M2-07 Interference / rubbing
M2-08 Run out
M2-09 Washer issue
M2-10 No loctite
M2-11 Insufficient lubrication
M2-12 Silicone
M2-13 Broken
M2-99 Mechanical Other (please describe)
Electrical
E2-01 Discharged below minimum
E2-02 Wrong software
E2-03 Can not be reprogram
E2-04 Open circuit
E2-05 Short circuit
E2-06 Wires not connected / damaged
E2-07 Pins pulled out I damaged
E2-08 Burnt
E2-09 Solder defect
E2-10 Miswired
E2-11 Not Calibrated
E2-99 Electrical Other (please describe)
FO 001A32
Name or document/Nazwa dokurnentu: Document tDINr Dokumentu:
VX-VS-060 Rv 7
9 Always check the latest revision
Dealer Defect Codes 15t & 2nd level before use — uncontrolled in
12Sep08
Other
Q2-01 Old revision
Q2-02 Missing component
Q2-03 Extra components
Q2-04 Condensation I water
Q2-99 Other (please describe)
FO 001,192
VS% • V WM,* 1111.• •

Filling out Warranty Claim Form before use — uncontrolled in
VECTRIX for Dealers & TSO printed format
7Aug08
Pre ared/w dawca A. •roved/S•rawi4 i Zatwierdzil
J-M Teves A. Kajcol
Revision Histo
Rv -' DCN Description Date By
7 n/a Clarified instructions, updated WCF example, added references, 7Aug08 J. Twombly
switched TST to TSO, added TSS.
6 n/a Updated WCF example to newer format for reference. Updated 17Jun08 J-M Teves
document to fix print issue of pg. 2. Updated 2. to include
internal and external. Added TST to 1. Updated Fig 1 title and
returned parts from TST to Vectrix. Updated pg 1 and 2
instructions for coding the WCF.
5 n/a Removed F0-151 since USD will be used. 2Apr08 J-M Teves
4 n/a Updated 5.0 and 6.0 to add Australian WCF, updated Figure 1 & 15Feb08 J-M Teves
2 example for updated WCF format
3 n/a Updated 4.5 component number was incorrect. 1Feb08 J-M Teves
2 n/a Updated Figure 1 - flowchart per team comments. 6.4 updated 30Jan08 J-M Teves
to include customer signature is optional for US.
1 n/a _ Initial release 23Jan08 , A. Ka.kol
1. Purpose:
Define the process for providing warranty reimbursement to dealers and recording TSO activities.
2. Scope:
Applies to all warranty claim work that dealers and internal work performed.
Alternate data collection arrangements for internal may be arranged / organized with Quality approval.
3. Definitions:
WCF - Warranty Claim Form

TSO - Technical Service Organization representative — regionally assigned Vectrix representative who
reviews and if acceptable approves the warranty claim.
TSS-Technical Service Specialist
WOC — Work Order Code
VPO — Vectrix Poland
4. Responsibilities:
Dealers and ISO members are responsible to perform the warranty work in accordance with the service
manual including the flat rate schedule for repairs and parts list costs. Dealers are responsible to fill out the
warranty claim information and submit to TSO.
A TSO member reviews and authorizes warranty reimbursement as appropriate.
Finance receives the input from TSO and reimburses the dealer for the cost associated with warranty.
Quality is responsible for trending and tracking field-related issues.
VPO is responsible to process return parts see Returned Component Management VX-PS-031.
5. References:
VX-VS-073 Vectrix On-line Service Manual

FO-135 Warranty Claim Form USA-USD (2 pgs)
VX-PS-029 Rv 7
VECTRIX for Dealers & TST printed format
29Jun08
Page/strong: 2 of/z 7
Prepared/wydawca Approved/Sprawi-t i Zatwierdzit
J-M Teves A. K4kol
FO-136 Warranty Claim Form IT-Euro (2pgs)

FO-137 Warranty Claim Form UK-GBP (2pgs)
VX-VS-060 Dealer Defect codes l st & 2'dlevel
VX-VS-072 Critical Parts ID and Traceability — external
VX-VS-077 Flat Rate Schedule
VX-PS-031 Returned Component Management
VX-lP-005 Packaging and Shipping Instructions
v n-r .a-ulAw INV I
VECTRDC for Dealers & TST printed format
29Jun08
Prepared/wydawca Approved/Sprawil i Zatwierdzil
J-M Teves A. Kgkol
Figure 1: Warranty Claim Form — Page 1

Vortex Corporation
WARRANTY CLAIM FORM aS &wool Bond OW
New Bedford, MA 02745
Pficur (508) 9924300
VECTRIX tc [ WCF: k _ DvD Fax {508).992-6252
Dealer Ref:A-000 E ■eltalSctlkal322E0
Name StArcr S‘hl,
Address 17- 3 Amy Si

City State IA.1` Zip Code 01- -1'4C
Phone (EliF) el Se. - OE' 65 Fax( E-mail aca
CUSTOMER ,
c
Name
Address : fi,1,1
City A Slate -.
1 Zip Code blte. '42
.4
Phone (.1"-h) -1,1- Fax
.
3 0...^-2.
V '1'7 ' Y'r iqE-mail r- cr.,6
Elliall=1111111•1
V1N Number S z1.5 A A 0 License plate 9
Date In 2-5 Att. Date Out
(dcf-mmm-yy) (dd-mmm-yy)
Distance; Miles 0 KM
Disttmce IN Distance OUT ■

11111E11013
Warranty start date Warranty Y/N
PROBLEM DESCRIPTION:
w;11 vtot r!Anva , ( 01 l) o- 1N.Di SLA 1, ClIc ► "
Customer declares Mat information stated on the Tone leave and Mal Ware has the legal dent andhar pentosiar l0 auibarize
the above described repair wan( Payment, a required, for work net covered by warranty. v413 be marks trorriceLstaly after
Ourriptetran crr work. AC wont will be perfaMed fully in accordance wrtb Vectrix's guidelines and procteluiaa• ce
ce
DEALER SIGNATURE CUSTOMER SIGNATURE

(I approve1 agFe;spanwal =Mons)
6
4c\
Reference example Figure 1 and Figure 4. Warranty Claim Form two pages.
Fill out this form out each time that service is performed on a Vectrix. The form is two pages that can be
printed on the front and back of one page. Each line used must have every field completed.
VX-PS-029 Rv 7
VECTRIX
for Dealers & TST printed format
29Jun08
Prepared/wydawca Approved/Sprawif i Zatwierdzil
J-M Teves A. Kkkol
If the service procedure is not warranty related the form can be used by the dealer as a simple work order to
track repairs on a Vectrix. It can be useful as a record to send to your TSS.
For your first few warranty claim forms, it may be a good idea to contact your Vectrix TSS for assistance
following the procedures. Also, the TSS will help establish if the work is covered under warranty. If the
service procedure is covered under warranty the TSS will assign a WCF number that you will have to write
on the top of each page. In this example the WCF number is seen as A-010-E. This code is unique and
every WCF will have its own number assigned to it.
Reference example Figure 1. Warranty Claim Form Page 1

• Dealer Ref: This number identifies each dealer. Each dealer will have its own number assigned to it.
In the example above the Dealer Ref is A-00015 or the dealers work order number for internal
tracking use
• WCF: is the code that will be assigned to you by the TST when the WCF has been approved
• DEALER: please include all your contact information.
• CUSTOMER: please include all customer information.
• VIN number: is the Vehicle Identification Number. You can locate this number on the back of the
frame under the gray body panel (see picture below) —
The top line of the engraved text. It's 17 characters
Fluure 2: Reference location of the VIN on the bike

VX-PS-029 Rv 7
VECTRIX'
for Dealers & TST printed format
29Jun08
Prepared/widawca Approved/Sprawif i Zatwierdzif
J-M Teves A. Kqkol
Figure 3: Reference VIN location detail
• License Plate: Please print the license plate number of the bike.
• Date IN: the date when you received the bike. Format ddmmmyy (10Jun08).
• Date OUT: the date when you returned the bike to the customer. Format ddmmmyy (11Jun08).
• Distance: check the proper box- miles or kilometers.
• Distance IN: the mileage of the bike when it is taken in from the customer..
• Distance OUT: the mileage of the bike when it is returned to the customer. (it can be different if you
did a test ride otherwise it will be the same as the distance in).
• Warranty start date: this is the date that the warranty was registered,
• Warranty Y/N: This reflects whether or not the bike is still covered under warranty (if the repair has
been preformed within two years of the warranty start date and if the customer has had all scheduled
service completed). Please refer to the warranty booklet for the dates.
• PROBLEM DESCRIPTION: write what the customer was having problems with. Please fill out with
the customer present. Please refer to the dealer defect codes file on the dealer portal (VX-PS-060).
Use the first level codes to report the customer complaints.
• DEALER SIGNATURE: Please sign the document once you have completed the work.
• CUSTOMER SIGNATURE: Please have the customer sign on this line when all work is complete.
VX-PS-029 Rv 7
VECTRIX' for Dealers & TST rinted format
29Jun08
Prepared/wydawca Approved/Sprawi4 i Zatwierdzil
J-M Teves A. Kqkol
Jl
Figure 4. Warranty Claim Form — Page 2

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Second page:
On this page you must write all procedures performed while the bike was in your shop.
Write a different fine for every procedure your shop performs.
• WCF: the same number recorded on the top of the first page (A-010-E).
• Labor rate: write your hourly labor rate agreed upon with Vectrix.
• 1st level code: the code relating to the customer complaint as reported on page one of F0135.
Please refer to VX-PS-060 Defect Code List Level 1 and Level 2.
• Technician: the name of the technician that performed the procedure.
• Date: the date that the procedure was performed.
VX-PS-029 Rv 7
VECTRX for Dealers & TST printed format
29Jun08
Pae/strona: 7 of/z 7
Prepared/wydawca Approved/Sprawit i Zatwierdzit
J-M Teves A. Kqkol
• Operation code: the code that explains the kind of procedure performed and directly relates to the
part the procedure was performed on.
• Old Serial: the serial number of the broken part that was replaced. It has to be filled only for the
Critical components. Please refer to the Critical Component VX-VS-072. This can be found under
the service tab on the Dealer Portal.
• New Serial: This is the serial number of the new part. Again, this only needs to be filled out for
Critical Components refer to VX-VS-072.
• Labor Time (h): this is the time given to perform the procedure given on the Flat Rate Schedule.
Please refer to the Flat Rate Schedule provided in the service tab of the Dealer Portal.
• Labor cost: This is the labor time multiplied by your labor rate.
• Part cost: this is the cost of the part reflected in the Parts Manual (taxes excluded).
• Other cost: In this field please include any additional costs incurred while performing these
procedures. Please explain these costs in detail in the Notes field provieded on F0135.
• 2nd level code: This is the code relating to the solution of the customer complaint. Please see
below and refer to VX-PS-060.
• Notes I Data: in this field please include any comments or notes.
After the repairs are performed please total your labor costs, part costs and other costs in the provided fields
at the bottom of Page on F0135. Please report the sum of the three totals in the Grand Total Field. if the
total costs are greater than $2500 it is required that you notify your Technical Service Specialists
immediately in order for your Warranty expenses to be approved.
First and Second Level Codes:

When a customer brings a bike in for repair please refer to the list of first level codes (VX-VS-060) and
choose the one that most accurately describes the customer complaint. Use this code to fill the problem
description on the first page and the first level code on the second page.
Second level codes are directly related to the performed procedure and explain why you chose to preform
this operation.
Note: if you do not find the appropriate 1st or 2nd level code please contact the TSO members as we are
always working to improve our documentation. In addition, our TSS members can assist in resolving the
issue.
Vectrlx Corporation
55 Samuel Bamet Blvd.
New Bedford, MA 02745
Phone: (508) 992-5300
Fax; (508)-992-6252
VECTRIX senficefavectrixuse.com
OLALER
Name
Address
City State Zip Code
Phone Fax E-mail
CUSTOWIEF,
I Name
Address
City State Zip Code
Phone Fax E-mail
BIKE
VIN Number License plate
Date In Date Out

(dd-mmm-yy) (dd-mmm-yy)
Distance: Miles n KM
Distance IN Distance OUT
Warranty start date Warranty YIN ❑
PROBLEM DESCRIPTION:
FO-135R511Apr08
Customer declares that Information stated on the form is true and that he/she has the legal right and/or permission to authorize
the above described repair work. Payment, if required, for work not covered by warranty. will be made Immediately after
completion of work. All work will be performed fully in accordance with Vectrix's guidelines and procedures.
DEALER SIGNATURE CUSTOMER SIGNATURE

(l approve / agree general conditions)
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Labor rate:
***Grand Total:
CriticalSpare Part
Warranty Claim Form
a)
- 0
0
* refer toservice manual
Authorized by:
ils _
io Name of document Document ID
VX-VS-077 Rv -I
Flat Rate Schedule
VECTRIX" before use - uncontrolled in
printed format
Date of issue:
15-Jul-08
Pagetstrona: 1 of/z 1
Prepared Approved
J. Twombly C. Sistopaoli
WOC Number Procedure Hours

S-XC-S00001 Frame Assembly replacement 14.00
S-XC-S00002 Front Fork Replacement 3.00
S-XC-S00005 Ignition Lock Cover Cap Replacement 0.08
S-XC-S00007 Side Stand Replacement 1.00
S.-XC-S00011 Front Wheel Replacement 0.50
S-XC-S00012 Front Wheel Axel Replacement 0.42
S-XC-S00013 Rear Wheel Replacement 0.67
S-XC-S00015 Motor/Swingarm Replacement 3.00
S-XC-S00018 Breather Plug 0.16
S-XC-S00021 Swingarm Washers/Nuts 0.16
S-XC-S00023 Brake side Swingarm + Fasteners 0.25
S-XC-S00024 Encoder Sensor Replacement 0.67
S-XC-S00025 Encoder Cover 0.16
S-XC-S00028 Rear Brake Rotor Replacement 0.50
S-XC-S00030 Front Brake Rotor Replacement 0.50
S-XC-S00032 Rear Master Cylinder Replacement 0.50
S-XC-S00033 Rear Disc Brake Caliper Replacement 0.50
S-XC-S00034 Rear Brake Hose Replacement 1.50
S-XC-S00036 Front Master Cylinder Replacement 0.50
S-XC-S00037 Front Disc Brake Caliper Replacement 0.50
S-XC-S00038 Front Brake Hose Replacement 1.00
S-XC-S00039 Brake Lamp Switch Replacement 0.16
S-XC-S00042 Rear Shock Replacement 0.67
S-XC-S00045 Front Fairing Bracket 2.25
S-XC-S00047 Front Left Fairing Support 0.67
S-XC-S00048 Front Right Failing Support 0.67
S-XC-S00049 Trunk Replacement 2.50
S-XC-S00050 ASM Sub-Frame - Rear 2.50
S-XC-S00051 Trunk Liner + Fasteners 2.50
S-XC-S00052 Seat Switch & Trunk Light 0.75
S-XC-S00053 Left Rear Lighting Bracket 1.00
S-XC-S00054 Right Rear Lighting Bracket 1.00
S-XC-S00057 Battery Replacement 1.50
S-XC-S00061 Handle Bar Cap Clamp 0.5
S-XC-S00062 Handle Bar Clamp Screws 0.5
S-XC-S00063 Handlebar Grip Replacement 0.08
VX-VS-077 Rv 1 Flat Rate Schedule 151u108.xls 1 of 7

fisil)
VX-VS-077 Rv 1
Fiat Rate Schedule
VECTRIX before use uncontrolled in
-
printed format
Date of issue:
15-Jul-08
Prepared Approved

S-XC-S00064 Left Handlebar Control Replacement 0.75
S-XC-S00065 Left Mirror Replacement 0.00
S-XC-S00066 Right Mirror Replacement 0.00
S-XC-S00067 Handlebar lower clamp replacement 0.66
S-XC-S00068 Handlebar Weight Replacement 0.00
S-XC-S00069 Handlebar Replacement 1.50
S-XC-S00074 Rotating Cam Sub Assembly 0.42
S-XC-S00077 Regen Throttle Box 0.75
S-XC-S00078 TPS Magnet Assembly 0.33
S-XC-S00079 Regen Throttle Sensor Replacement 1.00
S-XC-S00080 Battery Charger Replacement 0.50
S-XC-S00082 VEC4000 3.50
S-XC-S00083 VEC5000 3.50
S-XC-S00084 VEC2000 - Encoder 3.00
S-XC-S00085 Glove Compartment Release Cable Replacement 1.00
S-XC-S00086 Trunk Release Cable Replacement 1.00
S-XC-S00087 Latch, Giovebox 0.33
S-XC-S00088 Trunk Latch Replacement 0.17
S-XC-S00091 Instrument Panel Cluster Replacement 1.00
S-XC-S00092 Headlamp Assembly or Headlamp Bulb Replacement 0.33
S-XC-S00093 Right Front Turn Signal Lens Replacement 0.50
S-XC-S00094 Left Front Turn Signal Lens Replacement 0.50
S-XC-S00095 Tail/Brake Lamp Replacement 0.75
S-XC-S00096 Left Rear Turn Signal Lens/Bulb Lamp Replacement 0.75
S-XC-S00097 Right Rear Turn Signal Trim Panel Replacement 0.75
S-XC-S00098 Left Rear Turn Signal Trim Panel Replacement 0.75
S-XC-S00099 Right Rear Directional 0.75
S-XC-S00102 Swingarm Cover Replacement 0.17
S-XC-S00104 Brake Side Swingarm Cap 0
S-XC-S00106 (Red) Left Running Board Panel Replacement (Front) 0.75
S-XC-S00107 (Blue) Left Running Board Panel Replacement (Front) 0.75
S-XC-S00108 (Silver) Left Running Board Panel Replacement (Front) 0.75
S-XC-S00109 (White) Left Running Board Panel Replacement (Front) 0.75
S-XC-S00110 (Green) Left Running Board Panel Replacement (Front) 0.75
S-XC-S00116 (Red) Left Running Board Panel Replacement (Rear) 0.75
S-XC-S00117 (Blue) Left Running Board Panel Replacement (Rear) 0.75
VX-VS-077 Rv 1 Flat Rate Schedule 15Ju108.xls 2 nf 7

Name of document Document iD
VX-VS-077 Rv 1
Flat Rate Schedule
VECTRIX before use - uncontrolled in
printed format
Date of issue:
15-Jul-08
Prepared Approved

S-XC-S00118 (Silver) Left Running Board Panel Replacement (Rear) 0.75
S-XC-S00119 (White) Left Running Board Panel Replacement (Rear) 0.75
S-XC-S00120 (Green) Left Running Board Panel Replacement (Rear) 0.75
S-XC-S00126 (Red) Right Running Board Panel Replacement (Rear) 0.75
S-XC-S00127 (Blue) Right Running Board Panel Replacement (Rear) 0.75
S-XC-S00128 (Silver) Right Running Board Panel Replacement (Rear) 0.75
S-XC-S00129 (White) Right Running Board Panel Replacement (Rear) 0.75
S-XC-S00130 (Green) Right Running Board Panel Replacement (Rear) 0.75
S-XC-S00134 (Red) Right Running Board Panel Replacement (Front) 0.75
S-XC-S00135 (Blue) Right Running Board Panel Replacement (Front) 0.75
S-XC-S00136 (Silver) Right Running Board Panel Replacement (Front) 0.75
S-XC-S00137 (White) Right Running Board Panel Replacement (Front) 0.75
S-XC-S00138 (Green) Right Running Board Panel Replacement (Front) 0.75
S-XC-S00142 (Red) Left Rear Body Panel Replacement 0.75
S-XC-S00143 (Blue) Left Rear Body Panel Replacement 0.75
S-XC-S00144 (Silver) Left Rear Body Panel Replacement 0.75
S-XC-S00145 (White) Left Rear Body Panel Replacement 0.75
S-XC-S00146 (Green) Left Rear Body Panel Replacement 0.75
S-XC-S00152 (Red) Right Rear Body Panel Replacement 0.75
S-XC-S00153 (Blue) Right Rear Body Panel Replacement 0.75
S-XC-S00154 (Silver) Right Rear Body Panel Replacement 0.75
S-XC-S00155 (White) Right Rear Body Panel Replacement 0.75
S-XC-S00156 (Green) Right Rear Body Panel Replacement 0.75
S-XC-S00162 Left Lower Trim Panel Replacement 0.00
S-XC-S00165 Right Lower Trim Panel Replacement 0.00
S-XC-S00168 Console Trim Panel Replacement 0.33
S-XC-S00173 Rear Lamp Housing Assembly Replacement 0.50
S-XC-S00178 Lower Center Tail Piece 0.50
S-XC-S00186 Front Lower Fairing Panel ReplaceMent 1.00
S-XC-S00188 (Red) Front Fender Replacement 0.25
S-XC-S00189 (Blue) Front Fender Replacement 0.25
S-XC-S00190 (Silver) Front Fender Replacement 0.25
S-XC-S00191 (White) Front Fender Replacement 0.25
S-XC-S00192 (Green) Front Fender Replacement 0.25
S-XC-S00193 Rear Inner Fender 0.50
S-XC-S00194 Rear Fender Replacement 0.67
VX-VS-077 Rv 1 Flat Rate Schedule 15Jul08.xls 3 of 7

VX-VS-077 Rv 1
Flat Rate Schedule
VECTRIX before use - uncontrolled In
printed format
Date of issue:
15-Jul-08
Page/strona: 1 offz 1
Prepared Approved

S-XC-S00199 (Red) Rear Seat Handle Replacement 0.25
S-XC-S00200 (Blue) Rear Seat Handle Replacement 0.25
S-XC-S00201 (Silver)Rear Seat Handle Replacement 0.25
S-XC-S00202 (Green) Rear Seat Handle Replacement 0.25
S-XC-S00203 (White) Rear Seat Handle Replacement 0.25
S-XC-S00214 (Red) Left Front Fairing Replacement 0.66
S-XC-S00215 (Blue) Left Front Fairing Replacement 0.66
S-XC-S00216 (Silver)Left Front Fairing Replacement 0.66
S-XC-S00217 (White) Left Front Fairing Replacement 0.66
S-XC-S00218 (Green) Left Front Fairing Replacement 0.66
S-XC-S00223 (Red) Right Front Fairing Replacement 0.66
S-XC-S00224 (Blue) Right Front Fairing Replacement 0.66
S-XC-S00225 (Silver)
Right Front Fairing Replacement 0.66
S-XC-S00226 (White) Right Front Fairing Replacement 0.66
S-XC-S00227 (Green) Right Front Fairing Replacement 0.66
S-XC-S00232 Upper Front Fairing 0.16
S-XC-S00234 Instrument Panel Upper Trim Replacement 1.00
S-XC-S00239 Instrument Panel Lower Trim Replacement 1.00
S-XC-S00243 Instrument Cluster Bezel 0.08
S-XC-S00244 Handlebar Upper Cover Replacement 0.25
S-XC-S00246 Handlebar Lower Cover Replacement 0.75
S-XC-S00251 Glovebox Door 0.75
S-XC-S00257 Glovebox Liner 1.00
S-XC-S00266 Rear Cheek Emblem 0.5
S-XC-S00278 Tire Skirt, Front Fender 0.50
S-XC-S00283 Front Seat Replacement 0.08
S-XC-S00284 Rear Seat Replacement 0.42
S-XC-S00285 Interface Control Module Replacement 0.25
S-XC-S00286 Windshield Replacement 0.08
S-XC-S00289 Horn Replacement 3.00
S-XC-S00290 Motor Controller Replacement 2.50
S-XC-S00294 Gearbox Assembly (desc) 1.50
S-XC-S00297 LP Illuminator Assembly 0.75
S-XC-S00299 Left Air Snorkel
S-XC-S00300 Right Air Snorkel 1
S-XC-S00301 Grimeca Front Rim 0.50
VX-VS-077 Rv 1 Flat Rate Schedule 15Jul08.xfs 4 of 7

VX-VS-077 Rv 1
Flat Rate Schedule
printed format
Date of issue:
15-Jul-08
Pagelstrona: 1 Of/Z 1
Prepared Approved

S-XC-S00302 Bracket Seat Hinge 0.66
S-XC-S00303 Air Inlet Scoop, Left 0.5
S-XC-S00304 Air Inlet Scoop, Right 0.5
S-XC-S00305 Screen, Inlet, Scoop 0.5
S-XC-S00306 Ignition Switch Replacement 3.00
S-XC-S00307 Battery Cooling Fan Housing Replacement 0.50
S-XC-S00308 Air Plenum Hardware 1.00
S-XC-S00313 Inlet Scoop Adapter, left 0.5
S-XC-S00315 Inlet scoop Adapter, right 0.5
S-XC-S00323 Charger DC Power Cable 1.50
S-XC-S00324 A/C Power Cord Replacement 1.50
S-XC-S00329 Rear Side Panel Emblem/Nameplate Replacement 0.75
S-XC-S00332 Trunk Latch Mount 0.25
S-XC-S00333 Bracket L.P Illuminator 0.75
S-XC-S00339 Accessory Power Outlet Replacement 0.50
S-XC-S00342 Charger AC input power 1.50
S-XC-S00343 (yellow) Charger AC input power 1.50
S-XC-S00344 Charger DC power cable 1.50
S-XC-S00345 Battery Charger Replacement 0.50
S-XC-S00346 (Black) Left Front Fairing Replacement 0.66
S-XC-500347 (Black) Right Front Fairing Replacement 0.66
S-XC-S00348 (Black) Right Running Board Panel Replacement (Rear) 0.50
S-XC-S00349 (Black) Right Running Board Panel Replacement (Front) 0.50
S-XC-S00350 (Black) Left Rear Body Panel Replacement 0.75
S-XC-S00351 (Black) Right Rear Body Panel Replacement 0.75
S-XC-S00352 (Black) Front Fender Replacement 0.25
S-XC-S00353 (Black) Rear Seat Handle Replacement 0.25
S-XC-S00354 (Black) Left Running Board Panel Replacement (Front) 0.50
S-XC-S00355 (Black) Left Running Board Panel Replacement (Rear) 0.50
S-XC-S00358 (Black) Rear Seat Handle Replacement 0.25
S-XC-S00359 Brake FR-Hose Juan 1.00
S-XC-S00360 Brake RR-Hose Juan 1.50
S-XC-S00361 Brake RR-MasterCyl 12mm 0.50
S-XC-S00363 Led trunk light 1.00
S-XC-S00364 Rear Tyre 0.67
S-XC-S00365 Rear Rim wheel 0.67
VX-VS-077 Rv 1 Flat Rate Schedule 15Ju108.xls 5 of 7

VX-VS-077 Rv 1
VSPO Flat Rate Schedule Always check the latest revision
printed format
Date of issue:
15-Jul-08
Page/strana: 1 of/z 1
Prepared Approved

S-XC-S00366 Front Tyre 0.50
S-XC-S00367 Front Rim Wheel 0.50
S-XC-S00368 Brake FR-MasterCyl 0.50
S-XC-S00369 Brake RR-MasterCyl 12mm 0.50
S-XC-S00370 Front Disc Brake Pads Replacement 0.16
S-XC-S00370 Rear Disc Brake Pads Replacement 0.16
S-XC-S00393 Left Brake Lever Replacement 0.17
S-XC-S00394 Right Brake Lever Replacement 0.17
S-XC-S00395 Spring 0.08
S-XC-S00409 Fuse Replacement 1.75
S-RW-S00006 Ambient Temperature Sensore Replacement 2.50
S-RW-S00007 Side Stand 1.00
S-RW-S00011 Front Tyre Mounting and Dismounting 0.33
S-RW-S00013 Rear Tyre Mounting and Dismounting 0.50
S-RW-S00024 Encoder Sensor Inspection 0.75
S-RW-S00033 Rear Brake Fluid Replacement/Flushing the System 0.67
S-RW-S00033 Rear Brake Caliper Inspection 0.33
S-RW-S00034 Rear Hydraulic Brake Hose Inspection 0.75
S-RW-S00037 Front Brake Fluid Replacement/Flushing the System 0.50
S-RW-S00037 Front Brake Caliper Inspection 0.33
S-RW-S00038 Front Hydraulic Brake Hose Inspection 0.50
S-RW-S00077 Regen Throttle Lubrification 0.25
S-RW-S00093 Right Front Turn Signal Bulb Replacement 0.50
S-RW-S00094 Left Front Turn Signal Bulb Replacement 0.50
S-RW-S00095 License Plate Lamp Replacement 0.75
S-RW-S00294 Gearbox Assembly (desc) 1.50
S-ST-S00077 Regen Throttle Adjustment Procedure 0.25
S-ST-S00011 Front Tire Balancing 0.17
S-ST-S00013 Rear Tire Balancing 0.17
S-ST-S00024 Encoder Programming Procedure 0.17
S-ST-S00033 Hydraulic Rear Brake System Bleeding 0.42
S-ST-S00037 Hydraulic Front Brake System Bleeding 0.33
S-ST-S00057 Battery Recover 0.50
S-ST-S00092 Headlamp Aiming 0.50
S-ST-S10001 Software Upgrade 0.17
S-TH-S00007 Side Stand 0.08
VX-VS-077 Rv 1 Flat Rate Schedule 15Jul08.xls 6 of 7

._
srio
VECTRIX
Flat Rate Schedule
VX-VS-077 Rv 1
before use - uncontrolled In
printed format
Date of issue:
15-Jul-08
Prepared Approved

S-TH-S00045 Front Fairing Bracket 1.00
VX-VS-077 Rv 1 Flat Rate Schedule 151u108.xls 7 of 7

Vectrix Corporation
Tech Plaza III
76 Hammarlund Way, Suite 250
lvilddletown, RI 02842
phone: 401.846.9993
VECTR1K fax: 401.648.9994
CERTIFICATE OF VEHICLE SETUP & PREDELIVERY

This form and the actions Indicated must be completed for each new vehicle prior to delivery to the owner. Each action must be
acknowledged with a mark in the space provided.
This form must be signed by the Dealer's Service Technician, the Dealer's Representative, and the Owner.
DEALER INFORMATION 'VEHICLE INFORMATION

Dealer Name- Model
I Year:
Address: Model: Current Date of
Mileage: Sale:
City: State: ZIP Code:
Phone: Owner Name:
Address:
City: State: ZIP Code:
Phone: E-mail:
❑ Reinove vehicle from crate, inspect vehicle ELECTRICAL COMPONENTS: ❑ Brake lights
for damage ❑ Ignition switch ❑ Front b eke
❑ Install: ❑ Lights ❑ Rear brake
❑ VVindshfeld ❑ Front FIRMWARE:
❑ Mirrors ❑ llear ❑ Motor controller
❑ Handlebar end weights ❑ License Plate ❑ Instrument cluster
❑ Sidesland - locks in up and down position, ❑ Instrument pod lights ❑ Charger
moves freely
❑ Odometer/Trip meter display ❑ ,CM
❑ Battery - charge fully
❑ Headlamp - high and low beam, high
❑ Tires - check/adjust air pressure beam indicator fight ROAD TEST:
0 Front 32 psi (2.2 bar) ❑ High beam flasher ❑ Start sequence
❑ Rear 40 psi (2.8 bar) ❑ Turn signals - front & rear, left & right ❑ Throttle/Regen/Reverse
❑ Front brake - check hoses, fluid level ❑ Horn - high/low ❑ Motor operation
and lever movement
❑ On/Off power switch ❑ Brake operation - front & rear
❑ Rear brake - check hoses, fluid level
and lever movement ❑ Running lights ❑ Vehicle handling
❑ Clean vehicle ElFront ❑ Speedomeler/Odometer function
❑ Check operation of the trunk and glove box ❑Rear
Service Technician: I certify that I have completed the above checks in accordance with the tnandiacturer's setup and predelivery instructions.
Service Technician Signature Printed Name Date
OWNER PREDELIVERY CHECKLIST Acknowledgemenicheckboxes; D=Deater0=Owner

D 0 D
❑ Software upgrade ❑ ❑ Visual inspection Battery
Received vehicle literature kit including: ❑❑ Operator's instruments and controls ❑❑ Safety information and maintenance
demonstrated explained
❑ ❑ Limited Warranty
❑❑ Controls adjusted ii needed ❑f: Charging explained
,11111iAgll
❑ Return completed
warranty card to Vectrix ❑❑ Received key ❑CI Conditioning process explained
DO Owner's Manual ❑ ❑ Record key number ❑❑ Range explained
A li3AllAnfAi d cif-11,0i 4
Owner: I certify that I have visually inspected the vehicle and found no defects .
I have had my owner's orientation and received the above items.
Owner Signature Date
Dealer Representative: I certify that t am the delivering Dealer and that this vehicle has been prepared for delivery according to all setup and
predeilvery Instructions. I have presented :he owner's orientation and delivered the above items.
Dealer Representative's Signature Date
Pink Copy for Dealer, Yellow Copy for Customer, White Copy returned to Vectrix, Attn Dealer Relations Manager
kt)
VECTRIX
VX-VS-079 Rv 2
Always check the latest
Planned Maintenance revision before use —
uncontrolled In printed
format
Date of issue:
12-Sep-08
Page: 1 oflz 2
Prepared Approved
General
In order to keep valid the warranty, the service should be done after 30 days, 6 months, 12 months and 18
months from the purchasing, without any mileage limitation.
There's a tolerance of ± 30 days that the repairs must be done (i.e.: 1'1service must be done within 60
days, 2ndwithin 6 months + 30 days, etc).
Please refer to the service manual http://www.vectrixservice.comWork Order Code referenced in this
maintenance.
First Planned Maintenance (30 days)

Diagnostic Software:
Software Upgrade (reference WOC: S-ST-10000)
- Throttle Alignment Check
- Throttle Calibration (reference WOC: S-ST-S0077)
Mechanical:
Fan (Plenum, Motor Controller and Charger) check plug in and check if functioning
Lighting check - check for functioning> running light, hi / low front beam,
directionals right / left and front / rear, license plate light
- Brake pads and brake fluid level check (reference WOC: S-RW-S00033 rear & S-RW-S00037)
Brake caliper check & tightening torque (reference WOC: S-RW-S00033 rear & S-RW-S00037)
Front subframe tightening check (reference: WOC: S-XC-S00045)
- Windshield tightening check (reference: WOC: S-XC-S00286 Installation step 4)
Tire pressure check (reference owner's manual)
All the checks mentioned in this list will take about 30min. Service to be paid by the customer.
Any repairs performed after the checks must be reported in Warranty Claim Form and charged to the
customer or claimed to Vectrix as Warranty.
Regular Planned Maintenance (6, 12, 18 months)

Diagnostic Software:
- Software Upgrade (reference WOC: S-ST-10000)
- Encoder cleaning and calibration (reference WOC: S-RW-S00024)
- Throttle Alignment Check
Mechanical:
Fan (Plenum, Motor Controller and Charger) check - plug in and check if functioning
- Throttle box check & eventual cleaning
Lighting check - check for functioning> running light, hi / low fron beam,
VX-VS-079 Rv 2 Planned Maintenance 12Sep08.xls 1 of 2

VX-VS-079 Rv 2
VECTRIX Always check the latest
Planned Maintenance revision before use —
uncontrolled In printr
format
Date of issue:
12-Sep-08
229e: 1 of/z 2
Prepared Approved
directionals right / left and front / rear, license plate light
Trunk seat switch and kickstand switch check - functioning
Brake pads and brake fluid level check (reference WOC: S-RW-S00033 rear & S-RW-S00037)
Brake caliper check & tightening torque (reference WOC: S-RW-S00033 rear & S-RW-S00037)
Break disc screws check if hand tight. If loose (reference WOC: S-XC-S00370 Installation step 5)
Side stand tightening torque check (reference WOC: S-XC-S00007 Installation step 2.)
Frame bracket (body panel attachment — S00410) tightening torque check (tbd)
Windshield (reference: WOC: S-XC-S00286 Installation step 4.) and front subframe tightening
check (reference: WOC: S-XC-S00045)
Rear shock tightening torque check - (reference WOC: S-XC-S00042 installation step 2)
Tire pressure check (reference owner's manual)
Test ride (check bike general behaviour and bike handling)
All the services/activities mentioned in this list will take about 75min. Service to be paid by the customer.
All the repairs performed after the checks must be reported in WCFs and charged to the customer or
claimed to Vectrix as Warranty.
VX-VS-079 Rv 2 Planned Maintenance 12Sep08.xls 2 of 2

Training Assessment
Please answer each question to the best of your ability by circling the most appropriate answer(s).
1.) What is the maximum weight allowed on the rear sub-frame including the cargo box?
(a) 15lbs
(b) 50lbs
0 nibs
(d) 25Ibs
2.) What should you do when a customer sees the high temperature telltale light comes on?
(a) Call for Vectrix Dealer Assistance
(b) Recharge the bike
e Slow the vehicle down and if light still persists allow bike to cool by shutting it down
3.) What should you do when a customer sees the battery icon telltale light on?
(a) Call for Vectrix Dealer Assistance
(b) Slow down to allow vehicle to cool
0) Recharge bike
(d) Slow the vehicle down and If the light still persists allow bike to cool but shutting it down
4.) What pieces of information are most important to receive from the customer when diagnosing a bike?
(a) How many miles are on the vehicle
(b) What state of charge is on the bike
(c) What is the ambient temperature outside
(d) What is the customers user profile
What Telltale lights and fault messages are reading in Odometer display
e
X(f) All of the above
5.) What would cause a battery to take longer than 5 hours to fully charge?
((2)) The battery is too hot
(b) The battery is fully discharged

(c) The outlet is 220 volts
6.) How do you properly store the bike for long term storage?
(a) Fully discharge bike
(b) Full charged
Fully charged and recharged every 3 months
(d) 50% charged
7.) Which of the following ranges is not normal?
(a) 65 miles @ 25mph
(b) 20 miles @ 60mph
(c) 35 miles @ average city driving conditions
(C) 25 miles @ average city driving conditions
8.) Which factors influence the range of a Vectrix?
(a) Tire pressure
(b) Total load on bike
(c) Driving style
(d) Speed
(e) Temperature
(1) Slope of riding
(g) Use of regenerative braking
(h) Number of starts and stops
(ED All of the above
9.) What do you need to do if the Diagnostic software crashes while uploading firmware?
(a) Restart bike and computer
6 ) Do not shut off bike and restart computer
(c) Send the M/C to Vectrix for low level reprogramming
(d) Recharge bike
10) Which of the following things is not possible to do with scooter diagnostic without lifting the rear tire off
the ground?
(a)) Throttle calibration
(b) Encoder calibration
(c) Single modules temperature check
(d) Check encoder off-

set
11.) What are some of the possible reasons the scooter's dashboard will not turn on?
(a) Kilt switch in off position
(b) Broken charger
X (c) Blown M/C fuse
()Broken ICM
12.) What are some of the possible reasons the scooter will not charge?
(a) Kill switch in off position
roken Charger
(c) Broken 1CM
13.) What does it mean when the speedometer reads 83 Km/h when testing the throttle?
• 7),Loc-tqa •1- P:12 m(L.
14.) When do you use an In-Rush Current Limiter?

:-Aos•
15.) What should you do to activate the warranty?
F -
16.) What are the ft and 2nd level codes?
17.) How do you know if a replaced part is considered a critical component?

tikj4 ;3-C3CA,
18.) When should you fill out a WCF?
(a) Whenever you perform maintenance on a Vectrix
@Whenever you perform maintenance on a Vectrix and want reimbursement

(c) Whenever you order a part
(d) Whenever you deliver a bike
19.) When should you fill out a PDI form?
(a) Whenever you perform maintenance on a Vectrix
(b) Whenever you perform maintenance on a Vectrix and want reimbursement
(c) Whenever you order a part
henever you deliver a bike

VECTRIX"
uiagnostic Software Setup
1. insert the cd
2. Copy the two folders located in the cd (ScooterSW and ScooterDlag) in your root
directory (C:1):
The ScooterSW folder contains the firmware you will upload on the bikeS. Please
download always in this folder any new released firmware that you will find In the
Dealer Portal
The ScooterDiag folder contains the diagnostic software
3. Copy the 4 .dll files in the C:\Windows\System folder
The 4 .dll files are needed by the diagnostic software to work
4. Remove the cd
5. Open the folder CAS000terDiaglVer 0.5 and select the file "scooterdiag"
6. Right click on the file and send a link to the desktop
7. Close the folder
8. Right click on the new icon on the desktop link to scooterdiag". Choose "properties'
and 'change icon-. You can now assign to the link the "VectTif icon located in
CAScooterDiagIVer 0.5 by browsing your hard drive.
9. Double dick on the link to scooterdiag" file on your desktop to run the Vectrix
Diagnostic Software
Training Book
VECTRIX'" Table of Contents
• Technical Presentation
• Bike Use
o Owner's manual review
o Points of Reference
• Troubleshooting
o How to install the CANBUS adapter
o How to use the Diagnostic Software
o How to diagnose the most common issues
o Vectrix Schematics Diagrams
o Service and training manual for Vectrix Dealers
• Service Manual & Parts Manual
• Batteries
• MC/Fuse
• Rear Wheel
• Swing Arm
• Gear Box
• Encoder
• Throttle
• ICM
• Charger
• Warranty Process
o Filling out Warranty Claim Form
o WOC
o Dealer Defect Codes 1st & 2ndlevel
o Flat Rate Schedule
o Critical Parts — Traceability
o Technical Service Bulletins
o Packaging & Transport Order Instructions
• Other
o PDI
o Planned Maintenance
o Suggested Retail Spare Parts Prices
o Training Assessment
o Training Survey
01 Dealer Training TOC 10sep08 1 of 1

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Warranty Service Related Links
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US Dealer 1:14911136tIC Sat-ware - Code Files for DOWftiOad
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Technical Service Bulletins
Type Tide Name milked
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Software Update • CelfplWrIa -PM:trey A tar81111114-1 Ay 1 Software Upgrade • cortimmer 300CL01 lamancias 4:10 PM
PLL:C-:T3 Lower Handlebar Clamp Amembry Priority A PIPT90811 fry L Handlebar clamp • menial 29Aug05 9/10/2041 0 18 AM
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L.) Lamer Han:Debar Clomp Amen* Priority N8T101110 Re 3 liandieber clamp edema, 233u108 9/10/2006 0:47 AM
Crttkal Component Let NEIT10009•Rev 01•Crtteel Component List -Extensa 7/9/2008 10:47 AM
Rear Cargo Sao Weight Camay 11131801113 0529084 6/11120009 :26 AM
J Battery preventive ma inemarce to comter self discharge 6111750606-P15 01-Release 0509611 5/19/2001 11.11 AM
Battery Replacement NIM111805,111_apr_05•Rer 0L•1111-A 5/19/2008 11:10 AM
Software Updates nar9e103 13mar01 RI .4•Rev 02 5/19/2000 11:09 AM
Battery Charger Software Upgrade 11111110504 21 mann-Per 01- RD A 5/19/2008 11:09 014
Electrically Connecting Battery 09750602-Res 01•Vectrei [man [Lyrae Limiter T58 03130110.8 5/19/2001 L1:05 AM
Freest End Wobble 11111130007-Rer 01-Wobble 5/19/2001 11:09 AM
Estimated Range Repair NEIT90801-Rev 01•Esumated Range Repair•13Mar08 5/16/2001 12:37 PM
Service Documents
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Dealer Satisfaction Se-say FO 152 itv 1 Dealer Satsfacton Siavey 13Mar138 ' EWAN 1/22/2005 2 90 PM
L'l Warranty Calm Form: Pape 1 F0_135_Rv_S_WCF_Pagel_USA-1750_11AprOk1) 0122/20011 2.48 PM
Waninty Clain Form: Page 2 60-135_Re_5_WCF_Page2_USA-U513_11Apr08(1) 8/22/2056 2:46 PM

POI (Pie-Delmny Inspecten) Finn VC126.4,R06_Setue_PredeiNcri 1/32/2000 2:49 PM
Unpicking Instrucdons VX_WA,121•unpacktrig-wooden pallet (3) 11/2212001 2:49 PM
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VECT Rix
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Charging update
GOOD- CLEW N. FUN
Reference: Rev: I Issue Date:

NBTB0814 1 30Oct08
The dealer has loaded new software to improve the battery handling and accuracy of the fuel gauge.
In order to finalize the actions with this upgrade, please perform the following actions upon receiving your scooter
back from the dealer. Please add this to your owner's manual
CONSUMER RESPONSIBILITY
1.0 DO NOT recharge the bike yet. Begin the batte evz ,management initialization routine by immediately
..,
. .,,,
discharging the battery until the battery light —,..A illuminates. Then follow steps 2-5 to complete the
initialization.
2.0 Set a pre-charge cooling delay. This selectable pre-charge cooling delay has been incorporated into the
charging algorithm to cool the batteries prior to charging. This increases the charge efficiency. It is
recommended that a delay be used whenever possible and that the duration of the delay be made as long
as time permits. Set a pre-charge cooling delay as follows:
2.1 Unplug the bike.
NPTB0814-1 Rv 1 Software Upgrade - consumer 300ct08.doc Pg. 1 of 5

2.2 Turn on the bike.
2.3 Press and hold the "SELECT (S)" button on the right side of dashboard until you see the "Set
Dela " mode activated on the left LCD.

2.4 Set the delay using the "H" and "M" buttons.
Example:
Program delay set to
7 hours 30 minutes
Press and hold 'H" to increment by 1 hour, Press and hold "M" to increase in 15 minute increments. The
maximum delay you can set is 9 hours, after that it will go back to 0.
2.5 Once you are finished press and hold the "SELECT (S)" button until you see 'done" flash briefly
on the left LCD and the normal display returns.
2.6 Enable the programmed delay by pulling the left brake lever while turning off the
ignition key.
2.7 Alternatively, you can enable a fixed 30 minute delay by pulling the right lever while turning
off the ignition key.
NPTI30814-1 Rv 1 Software Upgrade - consumer 300ct08.doc Pg. 3 of 5

3.0 Fully charge the scooter using the charge delay.
3.1 Plug in the scooter.
3.2 The dashboard will turn on and you will see the initial check, then it will turn off and the plenum
fans will run.
3.3 Every 20 minutes the dashboard will turn on and the bike will check the battery temperature. If the
temperature is below the set threshold, the plenum fans will turn off and the delay will continue
with the fans off. If the temperature is not below threshold, the plenum fans will continue to run.
3.4 At the end of the delay, the charger will begin a normal charge cycle, At the end of the charge
cycle a 1 hr post cool down will begin with the fans powered by the battery. This will terminate
early if the threshold temperature is reached.
3.5 The charger will then begin an equalization charge (this was initiated when new software was
loaded). It is recommended that you let this equalization charge complete, the duration is up to 4
hours in addition to the regular charge time. However, if time does not permit, stopping the
sequence will not harm your scooter.
4.0 .1f1
) This
AA.
Within 24 hrs, completely discharge the bike again. Be certain the battery light illuminate
discharge does not have to happen in one ride, but do not perform an opportunity charge (short cycle
charge) until after the bike has been fully discharged.

5.0 Once the battery light illuminates the initialization is complete.
Notes: Unless you want to change the duration, the programmed delay will stay in the memory, so you do not
need to reprogram it every time. To enable the programmed delay, simply pull the left brake lever while you
are turning off the ignition key prior to plugging in the bike.
Alternatively, you can enable a fixed 30 minute delay by pulling the right lever while turning off the
ignition key.
The software will keep track of the riding time After every 12 hrs of riding, an equalization command will be sent
to the charger which will initiate an equalization charge after your next normal charging cycle.
For information purposes, when the kill switch is in the off position and the left lever is pulled, the battery voltage
is displayed in the estimated range field and the highest battery temperature is displayed in the trip field (similar to
when charging), and the programmed delay is displayed in the clock field.
It is recommended that the battery be fully discharged (until the icon illuminates) r71
' on a regular basis to
maintain lull capacity and to erase any memory effects on the battery. Once per week is sufficient during frequent
use. At least once a month, the battery should be discharged until the bike cannot maintain 15mph (24 km/h).
Otherwise if the bike is in storage, perform a charge every 3 months.

Technical Service Bulletin
Classification: Reference: Rev: Issue Date: Priority
SW08-E-004 NBTB0814 1 30Oct08 A
Priority A = potential affect to stock: Priority B = Perform activities during ❑ Vectrix Internal
needs to be addressed for In-stock regular service EI External
product prior to sale or during service
visit
NOTES: ECN # VTRX-10476
Software Upgrade:
Motor Controller (MC), Battery Charger (BC), and
Interface Control Module (ICM)
APPLIES TO: Vectrix 2 Wheel
SERVICE INFORMATION:
1.0 Motor Controller software version change from 1.014E to 1.017.
1.1 Improve battery management and enhance fuel gauge accuracy.
1.2 Determine the condition of -batteries in the field and better protect new battery packs from over-
stress.
1.3 Incorporate pre-charge cooling along with continuous battery capacity measurements to prevent over-
charging.
1.4 Reduce the occurrence of hot battery state 'bathor and associated warning telltale EdI on the
instrument cluster.
2.0 Battery Charger software version change from 2.012 to 3.001
2.1 Incorporate a programmable delay prior to the battery charging cycle.
2.2 Fuel gauge synchronization with new battery condition from MCR1017
3.0 Interface Control Module software version change from 1.007 to 1.008
3.1 Changed directional warning (horn chirp) delay from 15 seconds to 20 seconds
Vectrix Bulletins are intended for use by qualified technicians. Qualified technicians are properly trained individuals who have
the equipment, tools, safety instruction to do a job properly and safely. Application without proper training may be unreliable.
NOTE: If you believe that a bulletin may apply to your scooter, DO NOT assume that it does See your authorized Vectrix
dealer to determine if it applies.
NPTE30814 Rv 1 Software Upgrade - external 300ct08 doc Pg. 1 of
4
SERVICE PROCEDURE:
DEALER RESPONSIBILITY
1.0 Load scooter diagnostics 2.0 to the computer being used to program the vehicle.
1.1 Version 2.0 or greater is required for correct operation. Previous versions are not allowed.
1.2 NOTE: Always terminate and restart Scooter Diagnostics prior to re-programming a new bike. Make
sure that the computer used is not running any other software, and turn off the wireless radio and
network.
2.0 Launch scooter diagnostics on the computer being used to program the vehicle
3.0 Attach CANBUS wire to 9 pin interface in glove box. Load software in sequence below.
4.0 Download MC embedded software version (1.017) MCR1017.hex to the motor controller
5.0 Download BC embedded software version (3.001) BCR3001.hex to the charger
6.0 Download ICM embedded software version (1.008) ICMR1008.hex to the ICM
7.0 Close the scooter diagnostics program on the computer.
CONSUMER RESPONSIBILITY
8.0 DO NOT recharge the bike yet. Begin the batter4 management initialization routine by immediately
,1
discharging the battery until the battery light r:"!..:1 illuminates. Then follow steps 9-12 to complete the
initialization.
9.0 Set a pre-charge cooling delay. This selectable pre-charge cooling delay has been incorporated into the
charging algorithm to cool the batteries prior to charging. This increases the charge efficiency. It is
recommended that a delay be used whenever possible and that the duration of the delay be made as long
as time permits.
9.1 Set a pre-charge cooling delay as follows:
9.2 Unplug the bike.
9.3 Turn on the bike.
9.4 Press and hold the "SELECT (S)" button on the right side of dashboard until you see the "Set Delay"
mode activated on the left LCD
Submitting a Claim: If the scooter is under warranty, please reference the current Vectrix "Warranty Flat
Rate Manual" and submit your cialm(s) using the Operation Code that best describes the procedures
performed.
NPTB0814 Rv 1 Software Upgrade - external 300ct08.doc Pg. 2 of 4

9.5 Set the delay using the "H" and "M" buttons.
Example:
Program delay set to
7 hours 30 minutes
Press and hold "H" to increment by 1 hour, Press and hold "M' to increase in 15 minute increments. The
maximum delay you can set is 9 hours, after that it will go back to 0.
9.6 Once you are finished press and hold the "SELECT (S)" button until you see 'done" flash briefly on
the left LCD and the normal display returns.
9.7 Enable the programmed delay by pulling the left brake lever while turning off the ignition
key.
9.8 Alternatively, you can enable a fixed 30 minute delay by pulling the right lever while turning off
the ignition key.
10.0 Fully charge the scooter using the charge delay.
10.1 Plug in the scooter.
10.2 The dashboard will turn on and you will see the initial check, then it will turn off and the plenum
fans will run.
10.3 Every 20 minutes the dashboard will turn on and the bike will check the battery temperature. If the
temperature is below the set threshold, the plenum fans will turn off and the delay will continue
with the fans off. If the temperature is not below threshold, the plenum fans will continue to run.
10.4 At the end of the delay, the charger will begin a normal charge cycle. At the end of the charge
cycle a 1 hr post cool down will begin with the fans powered by the battery. This will terminate
early if the threshold temperature is reached.
10.5 The charger will then begin an equalization charge (this was initiated when new software was
loaded). It is recommended that you let this equalization charge complete, the duration is up to 4
hours in addition to the regular charge time. However, if time does not permit, stopping the
sequence will not harm your scooter.
11.0 Within 24 hrs, completely discharge the bike again. Be certain the battery light illuminates -., . This
discharge does not have to happen in one ride, but do not perform an opportunity charge (short cycle
charge) until after the bike has been fully discharged.
12.0 Once the battery light illuminates the initialization is complete.
Notes: Unless you want to change the duration, the programmed delay will stay in the memory, so you do
not need to reprogram it every time. To enable the programmed delay, simply pull the left brake lever
while you are turning off the ignition key prior to plugging in the bike.
Rate Manual" and submit your claim(s) using the Operation Code that best describes the procedures
Lperformed.

Alternatively, you can enable a fixed 30 minute delay by pulling the right lever while turning off the
ignition key.
The software will keep track of the riding time. After every 12 hrs of riding, an equalization command will
be sent to the charger which will initiate an equalization charge after your next normal charging cycle.
For information purposes, when the kill switch is in the off position and the left lever is pulled, the battery
voltage is displayed in the estimated range field and the highest battery temperature is displayed in the
trip field (similar to when charging), and the programmed delay is displayed in the clock field.
It is recommended that the battery be fully discharged (until the icon illuminates) on a regular
basis to maintain full capacity and to erase any memory effects on the battery. Once per week is sufficient
during frequent use. At least once a month, the battery should be discharged until the bike cannot
maintain 15mph (24 km/h).
Otherwise if the bike is in storage, perform a charge every 3 months.
Reference:
Work Order Code S-ST-S00020 20 minutes = software upgrade
performed.

t'V) Technical Service Bulletin
VECTFIX
Classification: Reference: Rev. Issue Date: Priority
BF08-E-001 N BTB0808 01 30 MAY 08 A
Priority A = potential affect to stock: Priority B = Perform activities during ❑ Vectrix Internal
needs to be addressed for in-stock regular service External
product prior to sale or during service
visit
NOTES: Released For Distribution per ECN # VTRX-10427 — 30 May 08
Rear Cargo Capacity:
APPLIES TO: Vectrix 2 Wheel
SERVICE INFORMATION:
• The Vectrix rear sub-frame and cargo bracket have been designed to support a maximum weight of 20 lb.
(9 kg).
• Loading a cargo box to its manufacturer rated capacity may cause the total weight (Cargo box net weight
+ cargo box manufacturer rated capacity) to exceed the maximum design weight capacity of the rear sub-
frame/cargo bracket.
SERVICE PROCEDURE:
1. Vectrix scooters in the field that have been fitted with cargo boxes having a total weight (weight of the
cargo box plus its rated capacity) greater than 20 lb. (9 kg) must be identified.
I. Owners of these vehicles must be notified that the maximum correct cargo capacity is
less than the capacity listed on the label inside the box.
2. Future:
a. Replace Larger-capacity cargo boxes with smaller-capacity cargo boxes which have a total
weight (Cargo Box net weight + Cargo box rated capacity) less than or equal to 20 lb. (9 kg.).
b. Cargo boxes which have a total weight (Cargo Box net weight + Cargo box rated capacity)
greater than 20 lb (9 kg.) should not be installed on a scooter.
c. if larger capacity boxes have been installed then a label with the corrected "scooter appropriate'
capacity rating shall replace or be applied over the original equipment manufacturer weight
capacity rating label.
Vectrix Bulletins are intended for use by qualified technicians. Qualified technicians are properly trained individuals who have
the equipment, tools, safety instruction to do a job properly and safely. Application without proper training may be unreliable.
NOTE: If you believe that a bulletin may apply to your scooter, DO NOT assume that it does. See your authorized Vectrix
dealer to determine if it applies.
NBTB0808 052908a.doc Pg. 1 of 2
performed.
NBTB0808 052908a.doc Pg. 2 of 2

Vec Trix Dealer Training and More

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VECTIRIX"

VX-VS-080 Rv 1 Dealer training 12Sep08

VX-VS-080 Rv I Dealer training 12Sep08

= 30Ah, 1.2 Vo lts

VX-VS-080 Rv1 Dealer training 12Sep08

VX-VS-080 Rv1 Dealer training 12Sep08

VX-VS-080 Rv1 Dealer training 12Sep08

VX-VS-080 Rv1 Dealer training 12Sep08

65 miles (105 km) at 25 mph (40km/h)

VX-VS-080 Rv1 Dealer training 12Sep08

/Feedback: Shaft mounted encoder

Dealer training 12Sep08

VX-VS-080 Rv1 Dealer training 12Sep08

High torque at low rpm!

VX-VS-080Rv 1 Dealer training 12Sep08

Low center of gravity

Weight distribution 47%front and 53% rear

VX-VS-080 Rv 1 Dealer training 12Sep08

Rear Shocks Absorbers :

Diameter: 1.38" (35 mm)

VX-VS-080 Rv 1 Dealer training 12Sep08

Rear rims designed to house t

Rear: GTS24 140/60-13

VX-VS-080 Rv 1 Dealer training 12Sep08

Estimated riding range TD

Diagnostic bike check

VX-VS-080 Rv 1 Dealer training 12Sep08

Pedestrian horn& Traffic horn

DAaRT TM - regenerative braking

VX-VS-080Rv 1 Dealer training 12Sep08

Few moving mechanical parts

Diagnost ic service plug

This Information will be Included in the service manual.

HOW TO DIAGNOSE THE MOST COMMON ISSUES

Symptom Problem Verification Possible Problem/Issue Solution

06b Most Common Issues 225ep08 1 of 2

This information will be included in the service manual.

HOW TO DIAGNOSE THE MOST COMMON ISSUES

Symptom Problem Verification Possible Problem/Issue Solution

13 The scooter stays Disconnect the charger 1. Try disconnect and

0613 Most Common Issues 22Sep08 2 of 2

This is an advance copy for reference and training purposes.

HOW TO INSTALL THE USB/CANBUS ADAPTOR

• You must be logged on to the system as an administrator

gt PEAK OEM Drivers installation

;" pPCAN4J5B diva,

p ❑POW•PC Card Elver

< Back Next

• Continue clicking "Next" until the installation's procedure is finished.

05 How to install the CAN BUS Adaptor 22Sept08 1 of 1

1.2 Software Installation

1.3 Use and functioning of the Software

06 Scooter Diagnosis Software 11Sept08 (2) 3 of 16

It's the main page, showing the main parameters.

> GENERAL INFORMATION:

06 Scooter Diagnosis Software 11Sept08 (2) 4 of 16

• Low Bus Voltage: the battery pack's voltage is too low.

• MOTOR CONTROL STATUS:

D SERVICE: not used at the moment; it will include information about:

06 Scooter Diagnosis Software 11Sept08 (2) 5 of 16

You can see here 3 buttons:

06 Scooter Diagnosis Software 11Sept08 (2) 6 of 16

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