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GENERAL PRODUCTS

Certificate No: 959217

COMPANY PROFILE

Gulf Extrusions Co. (L.L.C.), a member of the Al Ghurair Group of Companies - one of the leading
groups in the United Arab Emirates - is in the field of aluminium extrusions since 1978, being the
largest extruder in the Arabian Gulf with a full surface treatment facility of both anodizing and
Powder Coating.

Our extrusions and systems have proved to be the versatile and practical solutions for the most
demanding architects. Our dedication and team work inspiration, brought to life a series of systems
like "Sliding 105 mm & 125 mm, Hinged 45 mm, Thermal Break in both external and internal
crimping method, Curtain Walling, "Vortex 70mm Structural Glazing and jointly with our business
partners, we are producing Alu-K , Thyssen Gutmann and Vista Wall systems", all in great demand.
Yet, our quest continues and together we march forward to welcome the 21st century with
enthusiasm and commitment, in pace with global trend, by adding another two presses of modern
technology, in our extrusion line, which will make Gulf Extrusions capable of supplying 50,000
metric ton of extrusions to the market. In addition, Gulf Extrusions is well known for its concern for
producing high quality products which enables us to penetrate the worldwide markets Asia, Far East,
Africa as well as the markets where the quality demand is at the first priority like Europe and USA.

Using the latest technology from the leaders of Aluminium Extrusion Equipment manufacturers
(from Germany) and with a highly skilled work force, we continue to play a leading role in the
ongoing development of GCC in general and UAE in particular, providing extrusions to
International Standards having following certifications and product licenses:

• ISO 9001-2000 ; the management system of the new millennium.


• ISO 14001 ; the environment management system.
• SASO ; the Saudi Standardisation product license.
• QUALANOD ; the product license for anodising products obtained from European
• Aluminium Andoizers Association.
• QUALICOAT ; the product license for Powder coated profiles issued in Zurich,
Switzerland –– most
...Switzerland most prestigious
prestigious license
license in
in Europe.
Europe.

Moreover, technological upgradation continues by being active members of AEC (Aluminium


Extruders Council) and AAC (Aluminium Anodizers Council) in U.S.A. Recent contribution of
technological upgradation in terms productivity to the ET ’04 conference in Florida certainly has
shown the innovation which underlies everything that Gulfex does.

Gulf Extrusions is prepared to share its decades of experiences with Architects, Engineers,
Fabricators any time – all the time.

For enquiries, please contact:

Gulf Extrusions Co. (L.L.C.)


P.O. Box 5598
Dubai – U.A.E.
Tel: +971-4-8846 146
Fax: +971-4-8846 830 / 335
E-mail: mail@gulfex.com

A
MATERIAL SPECIFICATION
CHEMICAL COMPOSITION & MECHANICAL PROPERTIES OF
ALLOY 6063 & 6061 IN TEMPER T5 & T6

CHEMICAL COMPOSITION
Allov 6063 Allov 6061

Mg 0.45 - 0.90 % 0.80 - 1.20 %


Si 0.20 - 0.60 % 0.40 - 0.80 %
Cr 0.10 % 0.04 - 0.35 %
Zn 0.10 % 0.25 %
Fe 0.35 % 0.70 %
Cu 0.10 % 0.15 - 0.40 %
Mn 0.10 % 0.15 %
Ti 0.10 % 0.15 %
Other Impurities 0.05 % 0.50 %
Aluminium REMAINDER REMAINDER

MECHANICAL PROPERTIES Allov 6063 Allov 6061


T5 T6 T5 T6
Ult. Tensile Strength N/mm2 150 185 190 280
0.2% Proof Stress N/mm2 110 160 115 240
Hardness (Brinell) BHN 55 75 60 90

Ult. Shear Strength N/mm2 155 205


Elongation on 50 mm % 8 8
Density g/cm3 2.7 2.7
Melting Range Deg.C. 600 - 650 580 - 650
Coefficient of Liner Expansion X10-6/Deg.C. 23 24
Modulus of Elasticity N/mm2 67000 69000
Fatigue Strength (50 x 106 cycles) N/mm2 75 95

EXTRUSION PRESS SIZES

1) 1600 Tons Press Billet diameter 178mm (7 inches)


Max.profile size 170mm for Solid Sections across diagonal.
& 160mm for Hollow Sections across diagonal.
2) 2800 Tons Press Billet diameter 229mm (9 inches)
Max.profile size 250mm for Solid Sections across diagonal
205mm for Hollow Sections across diagonal.
3) 800 Tons Press Billet diameter 127mm (5 inches)
Max.profile size 100mm for Solid Sections across diagonal.
Same for Hollow Sections across diagonal.
4) 1740 Tons Press Billet diameter 178mm (7 inches)
Max.profile size 170mm for Solid Sections across diagonal.
& 160mm for Hollow Sections across diagonal.
BRITISH STANDARD SPECIFICATIONS

Extrusion Dimentions Tolernaces BS : 1474


Anodizing Finish BS EN 12373-1 2001
Clause 7 (BS : 6161 Part 6)
BS : 3987 Clauses 2, 3, 5, 6
Appendix - A, B, C, D, E, F, G, H, J, K, L
Powder Coating BS : 6496 Clause 10.4, 10.5, 10.6, 10.7 & 10.8
ISO 2360 / 2813 / 2409 / 2931
GUARANTEE PERIOD Anodized Finish : 15 years
Powder Coated Finish : 10 years

B
CONTENTS

ITEM TYPE SERIES IN MM PAGE NO


1-A SLIDING WINDOW 52.00 1
B SLIDING WINDOW 55.00 1&2
C SLIDING WINDOW 78.00 3
D SLIDING WINDOW 80.00 4&5
E SLIDING WINDOW 81.00 6
F SLIDING WINDOW 85.00 6
G SLIDING WINDOW 86.30 7
H SLIDING WINDOW 88.00 7
I SLIDING WINDOW 92.00 8 - 11
J SLIDING WINDOW 95.00 12 - 15
K SLIDING WINDOW 97.00 16
L SLIDING WINDOW 98.50 17
M SLIDING WINDOW 100.00 18 - 34
N SLIDING WINDOW 104.00 35

2-A SLIDING DOOR / WINDOW 105.00 36 - 40


B SLIDING DOOR / WINDOW 106.00 41 - 44
C SLIDING DOOR / WINDOW 110.00 45 - 48
D SLIDING DOOR / WINDOW 120.00 49 - 57
E SLIDING DOOR / WINDOW 122.00 58 - 67
F SLIDING DOOR / WINDOW 124.00 68 - 71
G SLIDING DOOR / WINDOW 127.20 72 & 73

3-A FLY SCREENS - 74 & 75

4-A FIXED LIGHTS - 76 - 82

5-A HINGED WINDOW / DOOR 42.00 83 - 93


B HINGED WINDOW / DOOR 44.00 94 - 98
C SWING / HINGED DOOR 44.50 99
D HINGED WINDOW / DOOR 45.00 100 - 102
E HINGED WINDOW / DOOR 52.00 103 & 104
F HINGED WINDOW / DOOR 55.00 105

6-A HINGES - 106

7-A HINGED / SWING DOOR HANDLES - 107

CONT - 1
C
CONTENTS

ITEM TYPE SERIES IN MM PAGE NO


8-A TRESHOLD PROFILES - 108

9-A AMPLIMESH - 109

10 - A PANELING - 110

11 - A CLEATING ANGLES - 111 - 113

12 - A LOUVRES - 114 - 116

13 - A BALUSTRADES - 117 - 125

14 - A CLAUSTRA - 126 - 135

15 - A FACADES - 136 - 140

16 - A SHOP FRONTS - 141 - 144

17 - A CURTAIN WALL 50.00 145


B CURTAIN WALL 61.50 146

18 - A CAMEL RACE PROFILES - 147

19 - A KITCHEN PROFILES - 148 & 149

20 - A A / C GRILLS - 150

21 - A MISCELLANEOUS PROFILES - 151 - 168

22 - A STANDARD PROFILES - 169 - 174

23 - A INDEX - 175 -181

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