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An Implementation of Solar PV Array Based Multifunctional EV Charger
An Implementation of Solar PV Array Based Multifunctional EV Charger
4, JULY/AUGUST 2020
Abstract—In this article, an implementation of solar photovoltaic from coal-/gas-based power plants. Therefore, in a true sense, the
(PV) array powered grid-connected residential electric vehicle (EV) EVs can be a green and clean alternative to the present transport
charger is presented, which caters the need of an EV, household system when the electrical energy required for the charging of
loads, and the grid. The charger is enabled to operate autonomously
using a PV array for providing an uninterruptible charging and EV, comes from the renewable energy sources such as solar and
power to household loads. However, in the absence of the PV array wind [3]. The advantage of this kind of charging station is that
or insufficient PV array generation, the grid-connected mode of the photovoltaic (PV) array power is generated and used locally.
operation is presented. Moreover, the charger is supported with the Because of this, the transmission lines need not be upgraded
synchronization and seamless mode switching control, so that the
for high power. Moreover, the charging station does not require
charger automatically connects/disconnects from the grid without
disturbing the EV charging and household supply. The charger is to draw power from the grid when the cost of energy is high.
also enabled with the vehicle-to-grid active/reactive power support Another advantage of PV array based charging station is that it
to the grid and vehicle-to-home power transfer for supporting the is not location-specific. Ma and Mohammed [4] have proposed
local loads in an islanded condition. The charger is also controlled the use of office building and parking area for laying down the
to operate as an active power filter for achieving the unity power solar PV panels, as these solar PV panels also work as a shed
factor operation and total harmonic distortion of the grid current
within 5%. Moreover, for achieving energy management, a dc-link and prevent the heating of the vehicles and buildings. Therefore,
voltage regulation based energy management strategy is used and a the use of PV array based charging station not only avoids
sliding mode control is used for regulating the dc-link voltage. For overloading of the grid, but it also minimizes the operational cost
satisfactory operation under distorted voltage condition, a second- of the charging station. Moreover, the coordinated operation of
order generalized integrator frequency-locked loop with dc offset the PV array and EV mitigates the impacts of PV generation on
rejection is used to generate the sinusoidal reference grid current.
The charger is designed for a single-phase 230-V, 50-Hz grid and it the utility, and it eliminates the problems caused by the solar PV
is experimentally validated in the laboratory. generation intermittency [5].
Index Terms—Bidirectional charger, electric vehicle (EV), power Therefore, many researchers have contributed their work for
quality, reactive power, solar photovoltaic (PV) generation. developing the PV array based charging station. Gunter et al.
[6] and Satpathy et al. [7] have proposed the PV array and wind
I. INTRODUCTION energy-based grid-connected system. Marra et al. [8], Saxena
et al. [9], Monteiro et al. [10], Tran et al. [11], and Tazay and
N the current scenario, the electric vehicle (EV) is emerging
I as a promising solution to the problems caused by fossil
fuel-powered vehicles [1]. However, the adaptability of EV
Miao [12] have reported the implementation of the PV array
based EV charging station. However, in the literature, a dc–
dc converter (mostly boost converter) is used to connect the
depends on the charging infrastructure [2]. The charging of EV
PV array to the dc link. In this article, the solar PV array is
requires a huge amount of electrical energy, which mostly comes
directly connected to the dc link. The major advantages of this
topology include the reduction in one power stage through the
Manuscript received July 9, 2019; revised November 15, 2019 and February
6, 2020; accepted March 23, 2020. Date of publication April 7, 2020; date of elimination of dc–dc converter stage, circuit complexity, and the
current version July 1, 2020. Paper 2019-TSC-0608.R2, presented at the 2018 cost of the converter, without compromising the performance of
IEEE Transportation Electrification Conference and Expo, Long Beach, CA, the PV array. Moreover, this topology is a kind of retrofit solution
USA, Jun. 13–15, and approved for publication in the IEEE TRANSACTIONS
ON INDUSTRY APPLICATIONS by the Transportation Systems Committee of
wherein the PV array can be augmented to the existing charging
the IEEE Industry Applications Society. This work was supported in part by infrastructure with minimum change in the software (maximum
the J. C. Bose Fellowship under Grant RPO03128, in part by the Indo–U.S. power point tracking (MPPT) control algorithm) alone.
Project (RP03443G), and in part by FIST Project under Grant RP02195G.
(Corresponding author: Anjeet Verma.) However, if the charger is used only for charging the EV, the
Anjeet Verma and Bhim Singh are with the Department of Electrical Engi- charger remains idle for at least 50% of the lifetime. Therefore,
neering, Indian Institute of Technology Delhi, New Delhi 110016, India (e-mail: the converter of the charger has to be used for other tasks to
anjeet15@gmail.com; bsingh@ee.iitd.ac.in).
Ambrish Chandra and Kamal Al-Haddad are with the Department of Electrical improve the operational efficiency of the charger when the EV
Engineering, École de Technologie Supérieure, Montreal, QC H3C 1K3, Canada is not connected for charging. There are many functionalities
(e-mail: ambrish.chandra@etsmtl.ca; kamal.al-haddad@etsmtl.ca). proposed in the literature such as the four-quadrant operation of
Color versions of one or more of the figures in this article are available online
at https://ieeexplore.ieee.org. charger, vehicle-to-home (V2H) operation using the EV battery,
Digital Object Identifier 10.1109/TIA.2020.2984742 and active filtering [13]. However, in the available literature,
0093-9994 © 2020 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See https://www.ieee.org/publications/rights/index.html for more information.
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VERMA et al.: IMPLEMENTATION OF SOLAR PV ARRAY BASED MULTIFUNCTIONAL EV CHARGER 4167
TABLE I
STATE OF THE ART ON SOLAR PV ARRAY BASED EV CHARGER
different converters and controls are used for different modes of 3) V2H with nonlinear load;
operation. Moreover, the charger operation is restricted by the 4) active filtering;
grid availability (islanded or grid-connected operation), types 5) islanded/grid-connected operation;
of mode switching among different operating modes (seamless 6) synchronization (automatic mode switching);
or discontinuous) and these conditions affect the operational 7) MPPT derating;
efficiency of the charger. Many efforts are being made to develop 8) point of common coupling (PCC) voltage correction.
an integrated system with the capability to perform the above However, an integration of EV charging with a renewable
functionalities, which are beneficial to the grid, household loads, source, household load, and the grid creates challenges for the
and the EVs [14]. Kikusato et al. [15] have proposed a framework energy management in the overall system. Jafari et al. [26]
for the charge/discharge management of EV battery using the have proposed a novel predictive fuzzy logic based energy
forecasted information of home and grid management system management system for a grid-integrated microgrid, in which
so that the PV array power is utilized maximally and very less the controller utilizes the long term data of the system and
power is drawn from the grid. Sun et al. [16] have proposed predicts the energy generation, demand and the cost of the
the strategy for minimizing the residential energy cost consid- energy. Many researchers have attempted to develop the rule
ering the driving pattern and the vehicle-to-grid (V2G) power and optimization-based energy management system [41]–[43].
transfer in EV integrated PV array and battery-based residential In the rule-based approach, the operation of the microgrid is
microgrid. Bhamidi and Sivasubramani [17] have proposed the decided by the heuristic rule. However, the drawback of the
optimal planning and operational strategy of residential mi- heuristic-based rule is that the rules are microgrid specific.
crogrid participating in demand side management. Yang et al. Therefore, it is not possible to design the generalized rules.
[18] have reported a strategy for distributed coordination of EV The centralized optimization [44] based energy management
charging with renewable energy in the microgrid of building. system uses the day-ahead forecast to optimize the microgrid
Chaudhari et al. [19] have proposed a hybrid optimization operation. However, due to the high variability and uncertainty
strategy for analyzing the economics of energy storage in the in the renewable generation, load, and limited forecast accuracy,
renewable energy-based charging station. Ravichandran et al. the day ahead scheduling cannot provide good performance.
[20] have developed a chance-constrained based control strategy The droop control based power management scheme is also
for microgrid and the integrated EV. Turker and Bacha [21] popular in microgrid [38], [45]. However, the selection of the
have minimized the charging cost of the EV using V2G and droop gain for a wide range of operations is critical. To improve
V2H functionality. Erdinc et al. [22] have proposed a smart the gain tuning of the droop controller, low bandwidth com-
household operation with bidirectional EV and energy storage. munication is used. However, due to the low bandwidth of the
However, from the review, it is observed that the recent literature communication channel, a delay introduces in the signal, which
is dominated by the theoretical study and very few publications affects the gain tuning. Lin et al. [37] have proposed the dis-
have implemented the solar PV array based EV charger, which tributed power management strategy for the multiple paralleled
is capable of performing the above-mentioned functionalities bidirectional interlinking converter. However, in this article, a
using a unified control and single topological structure. Table I dc-link voltage regulation based energy management scheme is
lists a comparison of the presented charger with the current proposed, which uses only present dc-link voltage information
literature. for effective energy management. Moreover, it does not require
Therefore, in this article, a household load integrated, grid- any communication medium to share the information. Therefore,
connected solar PV array based multifunctional EV charger this method is simple, cheap, reliable, and easy to implement
is implemented with the combined control for achieving the for the residential microgrid, whereas the schemes presented
satisfactory operation of various functionalities such as follows: in [46] and [47] require the past information, present infor-
1) PV array MPPT without dc–dc converter; mation, and information about other constraints affecting the
2) four-quadrant operation of charger (V2G/G2V); system.
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VERMA et al.: IMPLEMENTATION OF SOLAR PV ARRAY BASED MULTIFUNCTIONAL EV CHARGER 4169
Here, PPV , PEV , Ph , and Pg are solar PV array power, EV However, the EV battery compensates for all disturbances in
power, household load power, and grid power, respectively. In the power, as the dc-link voltage is controlled through the EV
this expression, the positive power represents the supplying of battery. Under the solar irradiance change, energy management
power and negative power represents the consumption of power. is achieved as
This means that the EV and the grid can both supply and consume
power. In GCM, the charger undergoes the transient caused by Solar irradiance↑↓ → PPV ↑↓ → power at DC link↑↓
the change in solar irradiance, household load, and EV charging ∗
→ Vdc ↑↓ → Vdc regulation → IEV ↑↓ → IEV ↑↓. (5)
current. The change in the PV array power only affects the
grid power and the charging/discharging of the EV battery and Under household load change, energy management is
household supply should not be affected. achieved as
Therefore, a series of events occur to achieve the energy
equilibrium in the system during irradiance change ih ↑↓ → power at DC link PPV ↓↑ → Vdc ↓↑
∗
Solar irradiance↑↓ → PPV ↑↓ → power at DC link↑↓ → Vdc regulation → IEV ↑↓ → IEV ↑↓. (6)
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1) SMC of DC-Link Voltage: In this work, SMC is utilized for loss component of the reference grid current have to be quick.
regulating the dc-link voltage and MPPT of the solar PV array. In this article, the voltage error is selected as the surface, which
The dc-link voltage regulation is also required for the MPPT depends on the net active power flow; therefore, using the sliding
of the solar PV array, as in single-stage topology the MPPT is surface, the estimated current is expressed as
achieved by regulating the dc-link voltage at the MPP voltage
+
Pdc ,S > 0
of the solar PV array. The MPPT algorithm [52] estimates the Id = − . (9)
reference dc-link voltage (Vdc ∗ ) at which the peak power of Pdc , S < 0
the solar PV array is extracted. However, in the absence of the The SMC considers the first-order derivative of the dc-link
solar PV generation, the dc-link voltage is regulated at a specific voltage derived from the power balance at dc link as
voltage (360 V).
Since the dc-link voltage is regulated by the SMC, the surface d 1 2
Pi = Vdc idc = Cdc Vdc Vdc + V (10)
of the SMC is designed using the combination of proportional dt RL dc
and integral functions of voltage error. The proportional and where RL is the equivalent load on the dc side of the charger,
integral type of sliding surface is selected to control the reaching which is modeled as a resistive load for simplicity.
and sliding dynamics of the controller. Initially, when the voltage Now using (9) and (10), the first-order derivative of the dc-link
error is high, the proportional term takes the error near to the voltage is given as
surface, and after reaching the surface, the integral term controls • Id 1
the sliding of voltage error at the surface. Vdc = − Vdc + μ (11)
Cdc Vdc RL Cdc
The voltage error is expressed as
where μ represents a disturbance in the dc-link voltage caused
∗
e = Vdc − Vdc . (7) by the change in the irradiance, load change, and the charg-
ing/discharging current change.
Using (7), the designed sliding surface is given as
Here, |μ|is upper bounded by σ, which is a positive constant
S = α1 e + α2 edt = γe + edt (8) given as |μ| ≤ σ < 1.
The controller for dc-link voltage regulation and for estimat-
where γ (γ = α1 /α2 ) is a positive constant, which decides the ing the loss component of current is designed based on Lyapunov
steady-state and dynamic performances of the controller such as stability criteria, which state that [53]
the steady-state error, overshoot/undershoot, settling time, and •
lim S · S < 0. (12)
the robustness of the controller. s→0
The voltage of the dc link depends on the net instantaneous •
active power flow. If the net instantaneous active power flow Using (7), (8), and (11), the S · S is as follows:
• • •
becomes positive, the dc-link voltage increases. However, the ∗
S{γ(Vdc − Vdc ) + e} = S{γ(Vdc ) + e} (13)
dc-link voltage decreases with net negative instantaneous active
power flow. Therefore, for controlling the active power balance Id 1
S γ − Vdc + μ + e (14)
in the system, the dc-link voltage regulation and estimation of Cdc Vdc RL Cdc
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VERMA et al.: IMPLEMENTATION OF SOLAR PV ARRAY BASED MULTIFUNCTIONAL EV CHARGER 4171
γId γ The in-phase (ut ) and the quadrature-phase unit template (qt )
S − Vdc + γμ + e . (15) are obtained using the following expressions:
Cdc Vdc RL Cdc
•
vgp vgq
Now, Id is selected such that S · S < 0 ut = , qt = (22)
Vtm Vtm
1 1 1 ∗ where vgp and vgq are the in-phase and quadrature-phase voltage
Id = Cdc Vdc − Vdc + Vdc − (σ + δ)sign(S) of PCC voltage (vg ) and Vtm is the amplitude of the PCC voltage.
RL Cdc γ γ
(16) These two (vg and vs ) voltages obtained using the SOGI-FLL-
where δ is a positive constant. The values of γ, δ, and σ selected DR algorithm become free of harmonics, so that the estimated
for implementation are given in Appendix I. Moreover, the unit templates also become sinusoidal. Using vpg and vgq , the
detailed derivation of the stability of the controller is discussed Vtm is obtained as
in Appendix II.
Due to the presence of (σ+δ)sign(S) in (16), the chattering Vtm = 2 + v2 .
vgp gq (23)
phenomenon may appear with the used SMC control. The chat-
Using reference active grid current (ip ) and reference reactive
tering cannot be fully eliminated with the used SMC control.
grid current (iq ), the total reference grid current is obtained as
However, the chattering has been restricted to a certain frequency
by defining the lowest allowable steady-state error by defining i∗g = ip + iq . (24)
the value of δ such that the (σ+δ) does not become very small.
Since σ is a positive constant, δ is defined as This reference grid current (ig ∗ ) is compared with the sensed
grid current (ig ) and the hysteresis controller generates the
e , ve > 0.1 V triggering signals for the VSC.
δ= . (17)
.1ve < 0.1 V
B. VSC Control in Islanded Mode
2) VSC Control in GCM: VSC control is shown in Fig. 3. Due In islanded mode, the objective of the integrated system is
to the nonlinear household loads and the EV, the grid current con- to charge the EV and supply the household load autonomously
tains harmonics. Moreover, the PF also deteriorates. Therefore, using the PV array energy. Moreover, the V2H power transfer is
for improving the PF and ensuring the grid current THD within utilized to feed the household load in the absence of the PV array
5%, a second-order generalized integrator frequency-locked energy. In islanded mode, the VSC is controlled to operate as
loop with dc rejection capability (SOGI-FLL-DR) [54] is used an inverter to supply the load as per the control shown in Fig. 3.
to estimate the fundamental load current so that the reference For this, the controller generates the voltage using the reference
current becomes free of harmonics. Fig. 3 shows the extraction frequency and reference voltage as shown in Fig. 3. Using the
of fundamental active load current component through sample sensed voltage and the reference voltage, the pulses for the VSC
hold with zero-crossing detector. The expression for the active are generated. While operating in the islanded mode, the charger
current estimation is given as [54] needs to be connected to the grid for two-way power exchange.
ihp kωs2 Therefore, it is required to match the PCC voltage, frequency,
= 3 (18) and phase to the grid voltage, frequency, and phase. So that
ih s + (ko + kω)s2 + ω 2 (s + ko )
the connection to the grid becomes seamless and automatic.
where ih and ihp are loads and fundamental load currents, ω is Therefore, the controller estimates the phase angles of the PCC
the frequency, k is a gain, which decides the speed of estimation, voltage and grid voltage and calculates the phase error between
ko is the dc rejection coefficient, and λ is frequency estimation two voltages. The PI controller is used to minimize the phase
coefficient. error between two voltages. The PI controller translates the phase
Using (16) and Ihp , the total active current is estimated as error information into error frequency. Using the error frequency,
the controller generates the reference voltage of the corrected
Ip = Id − Ihp . (19) frequency. As soon as the phase of two voltages matches to
The amplitude of the reactive current (Iq ) of the reference grid each other, the controller generates the enabling signal for the
current (is ∗ ) is obtained on the basis of reference reactive power bidirectional switch as per the switching logic shown in Fig. 3.
command (Qref ) and it is given as
C. BDDC Control
2 × Qref
Iq = (20) The combined control of the BDDC for islanded and grid
Vtm
connected is exhibited in Fig. 4. In GCM, the EV battery
where Vtm is the amplitude of the PCC voltage (vs ). is charged in constant current/constant voltage mode and the
The real (Ip ) and reactive (Iq ) components are multiplied cascade PI controller loop is used to control the charging of
with the in-phase (ut ) and the quadrature-phase unit template the EV battery. The outer PI controller controls the terminal
(qt ) to obtain instantaneous reference active grid current (ip ) voltage of the EV battery and gives the reference battery current
and instantaneous reference reactive grid current (iq ), and it is for the current control. The reference current using a PI controller
given as is given as
∗ ∗
ip = I p × u t , i q = I q × q t . (21) Iev (r) = Iev (r − 1) + kpv {Veve (r)
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4174 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 56, NO. 4, JULY/AUGUST 2020
Fig. 7. Dynamic performance in islanded condition. (a), (b) Under solar irradiance change. (c), (d) Under the change in household load. (e), (f) Derating of
MPPT.
Fig. 8. Dynamic performance in GCM. (a), (b) Under change in household load. (c), (d) Under change in solar irradiance power. (e), (f) Under change in
charging/discharging of EV battery.
are not affected by the load change. The same is justified by irradiance change, the grid power (Pg ) changes to maintain the
the undisturbed PV array (Ppv ) and the EV power (Pev ). The power balance. The solar irradiance is changed in step from
voltage across the dc link (Vdc ) is also regulated during the load 1000 to 700 W/m2 , 700 to 300 W/m2 , and so on. Due to this,
change. the grid power (Pg ) becomes both positive and negative. That
The performance under solar irradiance change is shown in means, at 1000 W/m2 , the excess generation is supplied back to
Fig. 8(c) and (d). Due to the change in the solar irradiance level, the grid. However, at 300 W/m2 , the power is drawn from the
the PV array generation (Ppv ) changes. Since the household grid. The EV power (Pev ), load power (Ph ), and dc-link voltage
loads and the EV charging should not be disturbed by the (Vdc ) remain undisturbed.
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VERMA et al.: IMPLEMENTATION OF SOLAR PV ARRAY BASED MULTIFUNCTIONAL EV CHARGER 4175
Fig. 10. Performance under distorted voltage condition and active power filter
operation.
the battery current (Iev ) from charging to discharging. Due to
the discharging of the battery, the grid current (ig ) increases.
However, the PV array current (Ipv ) and the dc-link voltage
(Vdc ) remain unaltered. Therefore, from the dynamic results,
it is observed that the charger operation in GCM and islanded
mode are not affected by the disturbances. Moreover, it is also
perceived that one type of perturbation is not interfering with
the operation of another component.
Fig. 9 shows the V2G reactive power performance at Pg =
0 kW. Due to the step-change in the reference reactive power
(Qref ) from 1 to –1 kVAR, the grid current (ig ) becomes lead-
ing from lagging. Moreover, the dc-link voltage (Vdc ) remains
Fig. 11. Synchronization, mode switching, and enabling signal generation. undisturbed.
Fig. 10 shows the harmonic compensation and PCC voltage
correction capability of the charger. Fig. 10 shows that the grid
current (ig ) is the same as load current (ih ) without harmonics
mitigation using VSC. However, it is observed that the grid
current (ig ) becomes sinusoidal after harmonics compensation.
The current (is ) of VSC is shown in Fig. 10. Moreover, it is
observed that the PCC voltage (vg ) profile also improves due to
compensation.
Fig. 11 shows the performance of mode switching control
and enabling signal (E) generation after synchronization. From
Fig. 11, it is observed that the charger is automatically switching
Fig. 12. Comparison of dc-link voltage regulation using PI and SMC control.
the mode between islanded mode and GCM without affecting the
power to the household load. Moreover, during the connection
to/disconnecting from the grid, the grid current (ig ) is smooth.
In GCM, the EV charger participates in demand based active
power exchange with the grid. Therefore, the EV voluntarily
C. Comparison of DC-Link Voltage Regulation Using PI
takes active power from the grid or discharges some of its stored
energy to the grid, as shown in Fig. 8(e) and (f). Due to the Control and SMC Control
charging /discharging of the EV battery, the grid power (Pg ) Fig. 12 shows the dc-link voltage (Vdc ) regulation capability
changes without affecting the PV array generation (Ppv ) and of the PI controller and SMC under the step change of 50 V in
the load supply (Ph ). Fig. 8(e) and (f) shows the step change in reference dc-link voltage (V∗ dc ). From Fig. 12, it is observed that
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4176 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 56, NO. 4, JULY/AUGUST 2020
through test results. The smooth transition from islanded mode For the negative voltage error, the actual dc-link voltage be-
to GCM and vice versa are verified by test results. comes more than the reference dc-link voltage and the reaching
point lies in the negative side of the surface, i.e., S < 0. Therefore,
APPENDIX I evaluating (31) for S < 0 gives
•
System Parameters: S · S = −γδ |S| + γS(σ + μ)< 0 (34)
Single-phase supply: 230 V, 50 Hz
Reference dc-link voltage V∗ dc = Vmpp (with PV array) which finally leads to
V∗ dc = 360 (without PV array) •
PV array: Voc = 460 V, Isc = 1 A, Vmpp = 396 V, Impp = lim− S · S < 0. (35)
S→0
9.5 A, 3.77 kW
From (35) it can be concluded that, for positive voltage error,
EV battery: 240 V, 35 Ah (Lead Acid)
the controller increases the Id for drawing more power from the
Lc = 5 mH, Cdc = 2200 μF, Lb = 2.6 mH
grid to reduce the error. However, for negative voltage error, the
Bidirectional Converter Parameters:
controller reduces the Id for reducing the power fed into the grid.
Switching frequency: 20 kHz
Equations (33) and (35) justify that the controller can regulate
Parameter of PI current controller: Kp = 0.0816, KI = 256.61,
the dc-link voltage for both positive and negative voltage errors.
ξ=1
Bandwidth of current controller (ω n ) = 6283.19 rad·s–1
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