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ISIS Practice

For All Openreach people and Partners

EPT/ANS/A040

Issue 41, 23-Nov-2023


Use until 23-Nov-2024

Published by Chief Engineer Fibre

Privacy- None

One Fibre Network –


Build Quality Guide
for Engineers

UNCONTROLLED IF PRINTED
One Fibre Network – Build Quality Guide for Engineers

About this document ...

Author
The author of this document may be contacted at:

Quality Standards - Network Performance


Chief Engineers Office
Openreach (BOI)
Post Point PP HWA122PO Box 78961
1 Braham Street
London

E1W 9TD
Telephone:
Fax:
Email: accreditationqualitystandards@openreach.co.uk

Content approval
This is the Issue 41 of this document.
The information contained in this document was approved on 23-Nov-2023
by Marc Henson, Network Quality, Standards & Accreditation Specialist

Page 2 of 150
EPT/ANS/A040, ISSUE 41 (23-NOV-2023)
One Fibre Network – Build Quality Guide for Engineers

Version History

Version No. Date Author Comments


Issue 41 23-Nov-2023 Quality Standards - Network Section 19, video links
Performance updated & notes added to
reflect that some videos are
unavailable to non
Openreach people. Section
15.3.1, Red Flag issues
updated. Audience
amended. 5.5.3 amended re
cable ciols. 8.7.4 “P” clip
replaced with “C”clip. 6.8
broken link repaired. 13.1
updated. 8.1.1 Additional
information on pushlok
CBT’s. 6.8.1 Reference to
expired AEC removed. 6.8.2
updated with additional info
on intermediate clamps.
Issue 40 20-Oct-2023 Quality Standards - Network Document title changed.
Performance Section 1 updated. Section
3.2 – ISIS ref moved up to
2.1 and 3.2 deleted. 6.8.1
section rewritten. New
section 6.8 (S&R in the OH
network) inserted. Section
8.1 updated with new
pictures & text. 8.1.4 and
8.3.1 revised & updated.
13.2.1.1 updated and 14.2
updated.
Issue 39 14-Sep-2023 Quality Standards - Network Section 5.6 – Additional
Performance guidance added. Section 6.3
– Amended to reflect
current ELM use. Section 8.3
re-titled. Section 8.3.1.1
amended to read “all steps”.
Section 8.3.4 – Removal of
cleat wiring hybrid method.
Section 8.8 – Additional
guidance on B2B brackets
added. Section 14 – Links to
2 new video’s added.
Section 15.4.2 – Red Flag
flowchart updated.
Issue 38 25-May-2023 Quality Standards - Network Section 8.3.1 BP6 amended
Performance to align with AEI/AEC/B375.
Issue 37 10-Feb-2023 Quality Standards Network New sections 15.3 & 15.4
Performance added for Red Flag process.
Section 14: links to external
sources updated/validated.
Section 13.2.1: Cable tie

Page 3 of 150
EPT/ANS/A040, ISSUE 41 (23-NOV-2023)
One Fibre Network – Build Quality Guide for Engineers

policy amended. Section


8.11.2: Rules for avoiding
ladder placement area
amended.
Issue 36 07-Feb-2023 Quality Standards Network 13-2-1 amended label cable
Performance tie policy.
Issue 35 19-Jan-2023 Quality Standards Network Image 1 in 6.4.1 amended to
Performance reflect current PCA policy.
Issue 34 19-Dec-2022 Quality Standards Network Section 6.4, requirement to
Performance use PCA (tree guard) has
been removed.
Issue 33 20-Oct-2022 Quality Standards Network Author details updated.
Performance Typo corrected in 8.7.2.
Section 8.3.1 rewritten to
reflect policy changes in AEC
B375. Notes and picture
added to 8.7.4 to reflect
B375. Sections 10, 11 & 12
rewritten to reflect the
move from tactical OTH to
strategic OTH.
Issue 32 19-Aug-2022 Quality Standards Network Section 5.6, note added re
Performance PIA relocation. Section
10.1.2, Typo’s corrected.
Issue 31 14-Jun-2022 Quality Standards Network Section 5.1.7, BP1 removed
Performance to align with EPT/COF/C005
Issue 30 09-May-2022 Quality Standards Network Section 2.1, CBT item codes
Performance updated. Section 5.1.7
amended to include MOBRA
mounting, extnl document
reference also corrected.
Section 5.4 refs to protector
colour removed, IC for
protector 5A updated &
incorrect picture replaced.
Section 6.3 updated with
additional guidance on
where ELM’s used. Sub
heading numbering in
section 10 corrected. New
section 13 on civils
avoidance inserted. Section
8.3.6 & 12.5 updated with
new pole labelling
requirements. Section
12.2.1, requirement to tape
SCF 1A on walls & poles
removed.Section 12.2.2 &
12.3.2, ref to fibre pole label
removed & ref to yellow
cable label removed. Section
14, added warning about
bare fibre ends.
Issue 29 10-Mar-2022 Quality Standards Network Section 5.3 broken tray
Performance layout link fixed.

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Issue 28 24-Feb-2022 Quality Standards Network Section 8.6 re-written to


Performance reflect revised fibre renewal
policy.
Issue 27 04-Feb-2022 Quality Standards Network Sec 6.8.2 – Picture cropped
Performance to remove incorrect
method. Sec 12.1 – Ref to
CSS ID changed to UIN. Sec
12.2.1 – Note added re
partners.
Issue 26 23-Dec-2021 Quality Standards Network Picture replaced in sec
Performance 12.3.1 to show positioning
of CBT label. Sec 14.7.3
instructions updated and
pictures added.
Issue 25 11-Oct-2021 Quality Standards Network Note added to sec 6.8.2
Performance support and restraining.
Diag. added, table amended
and note added in sec 5.2 to
include CBT’s. Note added to
sec 8.7.3. Updated sec
12.2.1 with new pictures.
Issue 24 13-Sep-2021 Quality Standards Network Added sec 8.3.2.1 Corning 8
Performance port CBT. Section 5.4
updated with contents of
AEI/AEC/B320. Wording
amended and pictures
replaced sec 12.3.1.
Wording amended and
addition of alternative label
method
Issue 23 24-Mar-2021 Quality Standards Network Amended wording in Sec
Performance 9.1.c. Sec 8.6 Overhead
Fibre Length Renewals
added. Sec 8.7 added
Overhead Fibre Cable Slack
Policy.
Issue 22 23-Feb-2021 Quality Standards Network Amended wording in
Performance sections 11.3.2, 5.2.1,
Support & Restraint Sec 6.9
correct methods addressed,
Sec 5.4 added new SASA
Colours, Update to sec 11.2
Cable labelling, Addition of
8.9.1 Dilor
Issue 21 10-Feb-2021 Quality Standards Network Sec 11.5 line sdded
Performance regarding DNO poles.
Issue 20 05-Feb-2021 Quality Standards Network Amended sec 8.3.6 and 11.5
Performance regarding labelling of DNO
poles. Sec 6.9 amended and
updated with pictures. Sec
6.3 updated to include the
use of ELM on buildings. Sec
8.1.2 Cable Management at
Pole Top added. Sec 11.3.1
has been reworded

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One Fibre Network – Build Quality Guide for Engineers

Issue 19 18-Dec-2020 Quality Standards Network Sec 8.3.6 note added


Performance regarding DNO poles. Sec
3.2.2 cable diameter
changed from 7.1mm to
7.0mm. Sec 6.5 amended
with new pictures showing
PCA requirements on ULW
clamps. Sec 11.2 wording
amended to indicate that all
fibre cables in a joint box
need to marked with yellow
tape. Sec 5.6.1 wording
changed in point 3. Sec
11.3.1 added to show new
Aluminium Punched Label
for CBT’s. 11.3.2 updated.
New sec 6.5.1 added
regarding routing of OH
fibre. Sec 5.4 wording added
regarding the provision of
plastic sleeves. Sec 5.4
pictures of splitters
amended and coloured.
Issue 18 03-Nov-2020 Quality Standards Network Sec 5.4 updated regarding
Performance COF200. Sec 9.2 updated i/c
for fibre cleaner and text
regarding cleaning. Sec 9.1.3
amended remove the term
“if necessary”. Sec 9.1.3.1
added showing CBT
commissioning test using
Optical Test Head. Sec 8.5.1
added showing new Telenco
Hypoclamp and installation.
Sec 5.4 corrected L and XL
splice through configuration
as per hyperlink to
NWK/LNK/C547. Sec 11.5
ammended to include
labelling on DNO poles. Sec
8.3.6 ammended ticlude
DNO poles. Updated sec 6.5
with information on cross
arms and 90 degree rule.
Added sec 6.11 as safety
section when stripping COF.
Sec 11.2 updated with new
pictures.
Issue 17 12-Aug-2020 Quality Standards Network Sec 8.1.1 updated with SST
Performance colour code table.
Issue 16 30-Jul-2020 Quality Standards Network Sec 8.3.1 updated New
Performance envelope of space. Sec 5.2
updated wording for slack
and no slack network. Sec
8.3.4.1 added showing SSt

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cable terminated in hollow


pole. Sec 8.3.4.2 added to
show termination of Hybrid
dropwire in hollow pole.
Colletting of of fibres in
COF200 information added
in 5.5.1Removal of SNN
tables as they are now in
their own doc. Additon of
sec 5.6.2 to show back to
back bracket for MOBRA
ARM
Issue 15 06-May-2020 Quality Standards Network Document review. Links to
Performance external sources
validated/updated where
appropriate.
Author/Approver/Publisher
details amended. Section
4.2, SNN tables reverted
back to v15. Section 9.1c
Sentence added re
contamination prevention
Issue 14 14-Apr-2020 Quality Standards & Sec 8.3.1 updated TPE
Accreditation Network diagram, 8.8.1 diagram
Performance updated
Issue 13 01-Apr-2020 Quality Standards & Document review. Links to
Accreditation Network external sources
Performance validated/updated where
appropriate, 5.2.2 & 5.3 –
invalid ISIS link updated,
8.1.1 & 15.2 – invalid ISIS
refs removed. Section 6.1.1
Usage of 36f ULWC added.
Section 11.2 Cable label
layout changed, new picture
inserted. Section 5.2.2, Slack
Network added. Section
8.7.2, Wallmounting TM
joint added. Section 8.10
updated with new rules &
incorrect picture removed.
New sections 6.3.1 & 6.4
added. Note added to
section 5.6 re non standard
boxes.
Issue 12 20-Mar-2020 Quality Standards & Document update
Accreditation Network
Performance
Issue 11 19-Mar-2020 Quality Standards & Document review. Links to
Accreditation Network external sources
Performance validated/updated where
appropriate, 5.2.2 & 5.3 –
invalid ISIS link updated,
8.1.1 & 15.2 – invalid ISIS
refs removed. Section 6.1.1

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One Fibre Network – Build Quality Guide for Engineers

Usage of 36f ULWC added.


Section 11.2 Cable label
layout changed, new picture
inserted. Section 5.2.2, Slack
Network added. Section
8.7.2, Wallmounting TM
joint added. Section 8.10
updated with new rules &
incorrect picture removed.
New sections 6.3.1 & 6.4
added. Note added to
section 5.6 re non standard
boxes. New MDU SNN’s
added to 4.2.
Issue 10 16-Jan-2020 Quality Standards & Section 4.2 SNN tables
Accreditation Network updated to v15
Performance
Issue 9 26-Nov-2019 Quality Standards & New SNN Tables Uploaded
Accreditation Network
Performance
Issue 8 28-Oct-2019 Quality Standards & Section 3.2 – Table updated
Accreditation Network with current item codes and
Performance decscriptions. Section 3.2.1
– Table updated with
current item descriptions.
Section 3.2.2 – Table
updated with current item
descriptions & IG refs
corrected. Section 3.2.7 –
Table updated with current
item codes. Sections 4 &
15.2 – Links to
NWK/LNK/C542 & 3
removed as the documents
no longer exist, all other
links validated as still
current or updated
Issue 7 26-Sep-2019 Quality Standards & Author details updated no
Accreditation Network content change
Performance
Issue 7 23-Sep-2019 Sarah Hogan-Berrow Amendments to Aluminium
strips, see sec 8.3.4 & 8.4.3
Issue 6 30-Aug-2019 Sarah Hogan-Berrow Change of author, 4.2 – New
survey marker tables added,
Revision of Sec 9 – Testing
the Quality of the Network
Build
Issue 5 18-Dec-2018 Ben Noakes 3.2 New table with
4xCOF600 kit
6.3ELM use, 6.4 Revised 36f
use OH, 6.8 S&R added, 6.9
wall fixings added, Sec 7
ADSS given own section- no
changes , 8.1.2 Squid, 8.6
New standoff bracket &

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fixings 5.4 reference to


45mm splice protectors,
storage of SASA outputs
8.1revised 8.8 bracket
centres added 8.9 revised
8.10 added.
Issue 4 03-Jul-2018 Ben Noakes Major revision and change
to section order & content
Issue 3 16-May-2018 Ben Noakes Author update
Issue 2 25-Jan-2018 Allan Lupton Reviewed and major update
to reflect new components,
updated policies,
information and guidance
including Commscope CBT
and CBT with OH spanned
COF 215 tails.
New sections 2.4. 3.6,
3.7,3.8,3.15, 3.16 3.17, 3.20
& 7.6.
Updated sections 3.1, 3.2,
3.3, 3.4, 3.5, 3.10, 3.11,
3.18, 3.21, 3.23, 5.1, 6.1, 9 &
10

Issue 1 24-Mar-2017 Allan Lupton Initial Issue

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One Fibre Network – Build Quality Guide for Engineers

Table of Content

1 INTRODUCTION --------------------------------------------------------------------------------------------------------------------- 13
2 FTTP BUILD COMPONENTS ------------------------------------------------------------------------------------------------------ 13
2.1 ONE FIBRE NETWORK (1FN) --------------------------------------------------------------------------------------------------- 13
2.2 LEGACY FTTP AND OFN FTTP COMPARISON -------------------------------------------------------------------------------- 18
3 ONE FIBRE NETWORK (OFN) ---------------------------------------------------------------------------------------------------- 19
3.1 FTTP BUILD ARCHITECTURE ---------------------------------------------------------------------------------------------------- 19
4 PLANNING POLICY CONSIDERATIONS ---------------------------------------------------------------------------------------- 20
4.2 SURVEY MARKERS & SURVEY NETWORK NOTES ------------------------------------------------------------------------------ 21
5 USE OF KOPEX ----------------------------------------------------------------------------------------------------------------------- 21
5.1 COF 205 ------------------------------------------------------------------------------------------------------------------------ 22
5.2 SPINE CABLE LENGTHS FOR TM JOINTS AND CBT’S--------------------------------------------------------------------------- 26
5.3 FIBRE ROUTING AND TRAY ALLOCATION WITHIN TM JOINTS ----------------------------------------------------------------- 29
5.4 TM TRAY SPLICE PROTECTORS -------------------------------------------------------------------------------------------------- 29
5.5 TM JOINTS – QUALITY STANDARDS -------------------------------------------------------------------------------------------- 32
5.6 MOUNTING BRACKETS (MOBRA)-------------------------------------------------------------------------------------------- 35
6 36F CABLES --------------------------------------------------------------------------------------------------------------------------- 38
6.1 36 FIBRE ULTRA-LIGHTWEIGHT CABLE (ULWC) ----------------------------------------------------------------------------- 38
6.2 IDENTIFICATION OF ELEMENTS-------------------------------------------------------------------------------------------------- 39
6.3 36F ULW EXTERNAL LOCKING MECHANISM (ELM) ------------------------------------------------------------------------- 40
6.4 36F ULWC STRENGTH MEMBERS--------------------------------------------------------------------------------------------- 46
6.5 COF 600 UG 36F CABLE ------------------------------------------------------------------------------------------------------ 48
6.6 COF 250 / SST / SLIPPERY FISH CABLE --------------------------------------------------------------------------------------- 48
6.7 SUPPORT AND RESTRAINT CABLES IN THE UNDERGROUND NETWORK -------------------------------------------------------- 49
6.8 SUPPORT AND RESTRAINT OF CABLES IN THE OVERHEAD NETWORK -------------------------------------------------------- 51
6.9 OFN CABLES ON WALL ---------------------------------------------------------------------------------------------------------- 55
6.10 SAFETY WHEN STRIPPING COF ------------------------------------------------------------------------------------------------- 56
7 36F OVERHEAD CABLE VARIANTS (ADSS) ----------------------------------------------------------------------------------- 56
8 CONNECTORISED BLOCK TERMINALS – (CBT) ------------------------------------------------------------------------------ 59
8.1 GENERAL ------------------------------------------------------------------------------------------------------------------------- 59
8.2 CBT MOUNTING GUIDANCE – UG SCENARIO -------------------------------------------------------------------------------- 70
8.3 POLE ENVELOPES & POSITIONING OF JOINTS/CBT’S/CABLES --------------------------------------------------------------- 73
8.4 INSTALLATION OF ULW TAILED CBT------------------------------------------------------------------------------------------- 86
8.5 INSTALLATION OF OVERHEAD SST CABLE -------------------------------------------------------------------------------------- 87
8.6 OVERHEAD FIBRE LENGTH RENEWALS ----------------------------------------------------------------------------------------- 92
8.7 OH FIBRE CABLE SLACK POLICY ------------------------------------------------------------------------------------------------ 96
8.8 CBT POLE MOUNTING BRACKET ---------------------------------------------------------------------------------------------- 106
8.9 MOUNTING ONTO A WALL ---------------------------------------------------------------------------------------------------- 107
8.10 POSITIONING OF TM JOINTS, CBTS & CABLES ON POLES ------------------------------------------------------------------- 108
8.11 FTTP CABLING PLACEMENT ON POLES ---------------------------------------------------------------------------------------- 110
8.12 USE OF D POLES. --------------------------------------------------------------------------------------------------------------- 112
8.13 DNO JOINT USER POLE ALLOWED ATTACHMENTS --------------------------------------------------------------------------- 113
9 SURVEY NETWORK NOTES & SURVEY MARKERS ------------------------------------------------------------------------ 114

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10 TESTING THE QUALITY OF THE NETWORK BUILD ------------------------------------------------------------------------ 114


10.1 METHOD OF TESTING ---------------------------------------------------------------------------------------------------------- 115
10.2 AUTO TOGGLE ------------------------------------------------------------------------------------------------------------------ 115
10.3 OPTICAL TEST HEAD TESTING ------------------------------------------------------------------------------------------------- 115
10.4 TESTING WHERE NO OTH EXISTS ---------------------------------------------------------------------------------------------- 117
11 FIBRE CLEANING ------------------------------------------------------------------------------------------------------------------- 118
11.1 CONNECTOR CLEANING AND TERMINATION OF DROP CABLE INTO THE CBT----------------------------------------------- 119
11.2 PORT NUMBERING ------------------------------------------------------------------------------------------------------------- 120
12 TOOLS --------------------------------------------------------------------------------------------------------------------------------- 120
12.1 36F STRIPPING TOOL----------------------------------------------------------------------------------------------------------- 120
12.2 SST STRIPPING TOOL (087376) ---------------------------------------------------------------------------------------------- 120
12.3 PATCH FIBRE OPTICAL SC/APC (023650) ---------------------------------------------------------------------------------- 121
12.4 SC/APC GREEN REFLECTOR (105000) -------------------------------------------------------------------------------------- 121
12.5 OPTITAP REFLECTOR (101834) ----------------------------------------------------------------------------------------------- 122
12.6 STICKLER CLEANING KIT (ITEM CODE DEPENDENT ON BUSINESS UNIT) ---------------------------------------------------- 122
13 FIBRE LABELLING AND IDENTIFICATION ------------------------------------------------------------------------------------ 122
13.1 NODE JOINTS ------------------------------------------------------------------------------------------------------------------- 122
13.2 CABLE LABELLING --------------------------------------------------------------------------------------------------------------- 123
13.3 CBT LABELLING ----------------------------------------------------------------------------------------------------------------- 125
13.4 TRAY LABELLING ---------------------------------------------------------------------------------------------------------------- 128
13.5 POLE LABELLING ---------------------------------------------------------------------------------------------------------------- 129
14 CIVILS AVOIDANCE TECHNIQUES --------------------------------------------------------------------------------------------- 130
14.1 POLE MOUNTED NODES ------------------------------------------------------------------------------------------------------- 130
14.2 SQUIDS IN BOXES --------------------------------------------------------------------------------------------------------------- 132
15 QUALITY TIPS ----------------------------------------------------------------------------------------------------------------------- 133
15.1 BUILD --------------------------------------------------------------------------------------------------------------------------- 134
15.2 QUALITY CHECKLISTS ----------------------------------------------------------------------------------------------------------- 135
15.3 RED FLAG: NON-COMPLIANCE ------------------------------------------------------------------------------------------------ 135
15.4 RED FLAG APPEALS PROCESS -------------------------------------------------------------------------------------------------- 137
16 RETRO BUILD ----------------------------------------------------------------------------------------------------------------------- 138
16.1 INSTALLING 36F & SST INTO SPLITTER NODE 2A HS JOINT ---------------------------------------------------------------- 138
16.2 INSTALLING 36F INTO A HEAT SHRINK JOINT --------------------------------------------------------------------------------- 139
16.3 MULTIPLE 36F AND SST CABLES IN A HEAT SHRINK PORT------------------------------------------------------------------- 139
16.4 SST IN A 32AP FDP OR SDP ------------------------------------------------------------------------------------------------- 140
16.5 INSTALLING HCSE TRAYS IN OLD TYCO SPLITTER NODE ---------------------------------------------------------------------- 141
16.6 RECOVERY OF UNUSED MANIFOLD TUBING FROM PRYSMIAN JOINTS ------------------------------------------------------- 141
16.7 RETROBUILD QUALITY STANDARDS-------------------------------------------------------------------------------------------- 142
17 LEGACY COMPONENTS ---------------------------------------------------------------------------------------------------------- 147
18 REFERENCES ------------------------------------------------------------------------------------------------------------------------ 148
18.1 BUILD --------------------------------------------------------------------------------------------------------------------------- 148
18.2 INSTALLATION GUIDES & PRACTICES ------------------------------------------------------------------------------------------ 148
18.3 SAFETY -------------------------------------------------------------------------------------------------------------------------- 149
18.4 POLICY BRIEFINGS -------------------------------------------------------------------------------------------------------------- 149

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18.5 PLANNING POLICY -------------------------------------------------------------------------------------------------------------- 149


19 VIDEOS ------------------------------------------------------------------------------------------------------------------------------- 149
19.1 CBT INSTALLATION ------------------------------------------------------------------------------------------------------------- 149
19.2 TM JOINTS INSTALLATION VIDEOS -------------------------------------------------------------------------------------------- 149
19.3 LEGACY FTTP VIDEOS---------------------------------------------------------------------------------------------------------- 150
19.4 CIVILS AVOIDANCE -------------------------------------------------------------------------------------------------------------- 150

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1 Introduction
The “One Fibre Network” (OFN) utilises both legacy and new fibre
components. These will be identified, explained and the key quality standards
highlighted in easy to read format. Any governing ISIS documents will be
referenced and should be referred to for detailed or updated information.
It is the responsibility of FBC’s/project managers to ensure their operatives are
aware of any updates, these can be found in the reference section of this
document.

2 FTTP Build Components


2.1 One Fibre Network (1FN)
◼ Termination Multifunction (TM) Joints
◼ Small format 36 Fibre UG and OH cables
◼ Multi-port Connectorised Block Terminals (CBT’s) in 4, 8 and 12 port variants
◼ Pre-connectorised Final Drop cables (fibre only and copper/fibre hybrid)

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Full details and installation practices for the various port kits can be
found at EPT/COF/D945

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2.2 Legacy FTTP and OFN FTTP Comparison


A total of 17 legacy FTTP joints have effectively been replaced by the new
family of 4 TM joints.

2.2.1 Legacy FTTP Pole Mounted Joint Range

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2.2.2 Legacy FTTP Underground Joint Range

3 One Fibre Network (OFN)


3.1 FTTP Build Architecture

3.1.1 UG Build

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3.1.2 OH Build

4 Planning Policy Considerations


The following gives guidance for build agents, Auditors and Quality Checkers
on some specific planning policies, see the relevant policy for the latest issue
based on the network architecture.

NWK/LNK/C541 - FTTP New Brownfield Single Split Architecture

4.1.1 Use of JRCs

Splitters and intermediate joints may be located in a Manhole or JRC.


CBTs may be located in a JRC where the serving copper DP is co-located and
there is no existing alternative location available.
Please note that New Sites have a separate policy.

4.1.2 UG CBT Build out to customer premises

Initially the policy was to provide UG DD cable or rope from the UG CBT to the
customer external capping whenever possible. As of March 2018, this is no
longer required; test rod & rope/cabling of the UG customer lead-in will be
performed in response to a customer order.

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4.1.3 MDUs

MDUs are defined as residential properties where residents, owner or tenants


are collectively within one communal apartment block. They usually share a
common utility infrastructure but, in some instances each dwelling may have in
its own discrete utility service. From an Openreach perspective these would be
buildings with three or more apartments. The current policy for MDU can be
found at NWK/LNK/C563.

4.1.4 Single customers over 150m away from CBT on private land

For single remote premises located between 150m and 350m from the
curtilage of the public maintainable highway, a long reach 350m connectorised
DualDrop cable should be used.

4.1.5 Clusters of Remote Premises over 150m away on private land

Consideration should be made either include or exclude remote clusters of


premises which are located over 350m beyond the public maintainable
highway in private land. If they are to be included in the delivery programme,
network must be built within the standard customer lead-in requirements.

4.2 Survey Markers & Survey Network Notes


These are provided at Survey and updated by the build agent on site to ensure
the L2C journey is easier, smoother and more efficient.
These have now been moved to a new document that also includes visual
guidance for ease of use.

Please refer to EPT/ANS/A068

5 Use of Kopex
The table below provides an overview of which cables / blown fibre tubing do
and do not require the use of Kopex to provide additional protection when
installed into the TM series range of nodes.

Cable Type Kopex Required

COF 205 Yes

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COF 260 Yes

7 Tube 4mm BFT Yes

7 & 4 Tube 5mm BFT Yes

7 & 4 Tube 6mm BFT Yes

2 Tube 5mm BFT No

COF 209 No

COF 200 No

COF 201 No

4 & 12 fibre Drop Cable No

36 fibre ULW Cable No

COF 250 (SST) No

COF 600 No

The following provides additional information relating to each of the cables and
tube types detailed above.

5.1 COF 205

COF 205 is a mini cable designed exclusively for installation into Sub Duct
Monobore 6 using blown cable techniques only. This cable must not be

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One Fibre Network – Build Quality Guide for Engineers

installed using hand pulled cabling techniques as damage to the sheath and
fibres is likely to result.
Instructions for installing the Kopex, SDMB6 seal, SCOP and shrinkdown are
detailed in EPT/COF/D919. Kopex protection is required on COF205 cable
from the SDMB6 connector to the TM port kit.

5.1.1 COF 260

COF 260 is specifically for overblowing COF 200 series in SDMB 5. Kopex
protection is required on COF260 cable from the Sub Duct connector to the
TM port kit. Details of protecting COF260 are detailed in EPT/COF/D960

5.1.2 7 & 4 Tube BFT

25mm Conduit (060631) should be used for all installations of 5mm and 6mm
BFT into the TM series nodes. Please refer to IP 354 (supplied with port kit)
and available within EPT/COF/D945. For attachment of the conduit to the
sheathing of the BFT the appropriate 25mm flexible conduit connector should
be used. The connector required varies depending on the BFT being installed,
the table below details which connector should be used for each BFT type.

Item EASC Description


Code When Installing

071196 7BFT (4.5/6mm) connector for 7BFT 6mm

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Conduit Flexible 25mm

066134 7BFT (2.74/4mm) connector for 4BFT 5mm & 7BFT 4mm
Conduit Flexible 25mm x 10

071195 4BFT (4.5/6mm) connector for 7BFT 5mm and 4BFT 6mm
Conduit Flexible 25mm (BAG OF
10)

5.1.3 2 tube 5mm BFT

Kopex is not required on 2 BFT which is installed directly into the appropriate
port kit (092759)

5.1.4 8mm BFT

Due to the rigidity of 8mm BFT it is not advised to install it directly into a TM
series node. A suitable tube joint should be used and 5mm tubing provided
into the TM joint

5.1.5 4, 12 Fibre Drop Cable (FDC) and 36F ULWC

Kopex is not required on FDC or 36F ULWC, into TM joints either UG or OH.

5.1.6 COF 200, 201 & 209

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There are no requirements for the use of Kopex when installing COF 200, 201
and 209 cables.

5.1.7 COF 250 (SST, Slippery Fish)

There are no requirements for the use of Kopex when installing COF 250 cable
into a TM series node or CBT tail.
Kopex is not required on COF 250, either UG or OH, except for:
◼ When Installing COF 250 into a heat shrink joint e.g. Node Joint 4A, GJ3A etc.
conduit is used to make the cable round at the point of entry into the port and
heatshrink
In these instances please refer to the method detailed in EPT/COF/C005
Caution: When installing the CBT in an underground footway box, ensure
the minimum bend radius of 80mm is maintained

5.1.8 COF 600

There are no requirements for the use of Kopex when installing COF 600 cable
into a TM series node.

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5.2 Spine Cable lengths for TM Joints and CBT’s

5.2.1 Minimum (formerly ‘No Slack Network’ length)

Joint Size Cable Route-A Cable Route-B Cable Route-C Joint Box Size Overall Loop
Length

JF 11

XL Node 5.2M 3.6M 3.1M JF-11 11.9M

L Node 5.2M 3.6M 3.1M JF-11 11.9M

M Node 5.2M 2.7M 3.1M JF-11 11.0M

S Node 5.2M 2.5M 3.1M JF-11 10.8M

CBT 5.2M N/A 3.1M JF-11 N/A

JF 10

XL Node 6.2M 3.6M 3.1M JF-10 12.9M

L Node 6.2M 3.6M 3.1M JF-10 12.9M

M Node 6.2M 2.7M 3.1M JF-10 12.0M

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S Node 6.2M 2.5M 3.1M JF-10 11.8M

CBT 6.2M N/A 3.1M JF-10 N/A

JF 6

XL Node 4.2M 3.6M 2.1M JF-6 9.9M

L Node 4.2M 3.6M 2.1M JF-6 9.9M

M Node 4.2M 2.7M 2.1M JF-6 9.0M

S Node 4.2M 2.5M 2.1M JF-6 8.8M

CBT 4.2M N/A 2.1M JF-6 N/A

JF 4

XL Node 2.7M 3.6M 1.6M JF-4 7.9M

L Node 2.7M 3.6M 1.6M JF-4 7.9M

M Node 2.7M 2.7M 1.6M JF-4 7.0M

S Node 2.7M 2.5M 1.6M JF-4 6.8M

CBT 2.7M N/A 1.6M JF-4 N/A

JF 2

S Node 2.0M 2.5M 1.2M JF-2 5.7M

CBT 2.0M N/A 1.2M JF-2 N/A

5.2.2 Slack Network Maximum

Joint Size Cable Route-A Cable Route-B Cable Route-C Joint Box Size Overall Loop
Length

JF 11

XL Node 10.4M 3.6M 6.2M JF-11 20.2M

L Node 10.4M 3.6M 6.2M JF-11 20.2M

M Node 10.4M 2.7M 6.2M JF-11 19.3M

S Node 10.4M 2.5M 6.2M JF-11 19.1M

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CBT 10.4M N/A 6.2M JF-11 N/A

JF 10

XL Node 12.4M 3.6M 6.2M JF-10 22.2M

L Node 12.4M 3.6M 6.2M JF-10 22.2M

M Node 12.4M 2.7M 6.2M JF-10 21.3M

S Node 12.4M 2.5M 6.2M JF-10 21.1M

CBT 12.4M N/A 6.2M JF-10 N/A

JF 6

XL Node 8.4M 3.6M 4.2M JF-6 16.2M

L Node 8.4M 3.6M 4.2M JF-6 16.2M

M Node 8.4M 2.7M 4.2M JF-6 15.3M

S Node 8.4M 2.5M 4.2M JF-6 15.1M

CBT 8.4M N/A 4.2M JF-6 N/A

JF 4

XL Node 5.4M 3.6M 3.2M JF-4 12.2M

L Node 5.4M 3.6M 3.2M JF-4 12.2M

M Node 5.4M 2.7M 3.2M JF-4 11.3M

S Node 5.4M 2.5M 3.2M JF-4 11.1M

CBT 5.4M N/A 3.2M JF-4 N/A

JF 2

S Node 4.0M 2.5M 2.4M JF-2 8.9M

CBT 4.0M N/A 2.4M JF-2 N/A

Further information on cable loop lengths and joint box capacity/layout for TM
nodes can be found in NWK/LNK/C573 – TM Node Jointbox Capacity
Note: All UG CBTs must have sufficient feed cable slack to ensure the cable is
supported and restrained within the jointbox. The feed cable must allow the CBT to be
raised/accessed for provision work and also maintain the cable bending radius when
stowed. The chamber size and capacity will govern the cable length required,
additional guidance regarding UG cable lengths and clearance from other plant can be
found in NWK/LNK/C573

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5.3 Fibre Routing and tray allocation within TM Joints


The Fibre Node Configuration (FNC) supplied with the jobpack gives splicing
and port allocation requirements for a TM joint. Each joint layout is unique, any
changes should be agreed with the planner and the records updated.

Detailed instructions for tray layout and joint configuration can be found at:
CE TM joints tray layout and routing instructions

5.4 TM tray splice protectors


Two variants of splicing tray are currently used within TM joints. The following
splice protectors must be used depending on tray type:
◼ 30mm Protector Splice 6 (060625)
Note: Following feedback the 30mm splice protectors used in TM splicing trays were
fiddly to work with, a revised tray has been introduced which utilises the larger
Protector Splice 5A.
◼ 45mm Protector splice 5A (112940)

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Note: The above picture is showing the old (yellow) protector splice 5A, the
principles still apply with the new clear 5A.
The new splice protector bays are designed to take a completed 2.2mm splice
protector (5A). Protector Splice 4A are NOT suitable for use in this type of tray
as they have a nominal diameter of 2.4mm when completed and will not be
retained correctly in the bays.

Clear Protector Splice 5A, I/C 112940

Key points
Small & Medium TM joints
◼ Spare or looped elements stored in the loop storage area at the back of node
◼ In COF 200 fibre elements may not be coloured so would therefore need to be
colleted for future identification
◼ Input fibres routed up L/H raceway, output fibres routed up R/H raceway
◼ Each CBT is to be managed on a dedicated tray, starting from the bottom.
◼ 1 SASA fitted in small joint, up to 2 SASA in medium joint
◼ 1st SASA Blue outputs, 2nd SASA Orange outputs

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◼ SASA outputs stored in mandrels or spare splicing tray(s)


◼ Splice through configuration:
⎯ Element/through splicing on trays 1-3
⎯ SASA input tray 4 Small, tray 4&5 Medium
◼ Loop through configuration:
⎯ Element/through splicing on tray 1
⎯ SASA input tray 2 Small, tray 2&3 Medium

Large & XL TM joints

◼ Spare or looped elements stored in the loop storage area in the centre of
node.
◼ Plastic sleeve should always be fitted in storage area regardless of
oval/circular port kit used.
◼ In COF 200 fibre elements may not be coloured so would therefore need to be
colleted for future identification
◼ Input fibres routed up L/H raceway, output fibres routed up R/H raceway
◼ Each CBT is to be managed on a dedicated tray, starting from the bottom.
◼ Up to 4 SASAs
◼ SASA Outputs as follows: 1st SASA Blue, 2nd SASA Orange, 3rd SASA
Green, 4th SASA Red
◼ SASA outputs stored in mandrels or spare splicing tray(s)
◼ Each CBT is to be managed on a dedicated tray, starting from the bottom.
◼ Splice through configuration:
⎯ Element/through splicing on tray 1 (side A&B)
⎯ SASA input tray 2&3 (side A&B)
◼ Loop through configuration:
⎯ SASA input tray 1&2 (side A&B)

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5.4.1 Looped cable guidance

To avoid doubt the simple mantra is;


⎯ You only use the oval port to loop through.
⎯ And you only loop through in the oval port.
⎯ Oval ports should not be used for a single cable.
So if you had two different ends of different 36f cables that were brought in at
the same or different times you would be splicing through (not looping
through); therefore use round ports and preferably the port kit that has the
most cable entries to maximise overall joint cable entry capacity.

5.5 TM Joints – Quality Standards

5.5.1 Common

TM Loop Number Loop Loop Fibre


Joint Length of Loops Diameter Protection length to
strip from
cable butt

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XL 3.6m 4 150mm Plastic 3m


Cover/Velcro

L 3.6m 6 150mm Plastic 3m


cover/Velcro

M 2.7m 4 150 - 200mm Velcro straps 2m

S 2.5m 6 150 - 180mm Velcro straps 2m

5.5.2 XL & L

◼ Fitted in minimum of JF4


◼ Plastic Mobra knuckle fitted and assembled correctly (inserts removed for
large bar frame, secured to frame, M10 bolts, washers, nuts, nyloc nuts
provided and plastic pin available)
◼ Elements and 3mm transport tubing on BFT stripped 10-20mm above cable
retention block and blocks replaced securely
◼ Fibres routed correctly for straight, opposite track or opposite stack via
mandrels and behind correct locating tabs
◼ BFT cut 25mm (used) Waterblock provided, 3mm transport tube for BFB to
chassis or 80 mm (unused) from gland nut with end caps on unused BFT
◼ Single Element (SE) tray fibres routed, stored or spliced correctly
◼ Single Circuit (SC) tray fibres routed, stored or spliced correctly where
necessary via the tunnel between trays A and B
◼ Burrs removed after oval port knock out
◼ 3.6m of loop length left
◼ Strength member securely inserted in anchor plate using correct method for
cable type
◼ Rubber seal and internal plates provided and secured correctly with cable
butts in correct position
◼ Grease applied to internal side of seal only up to cable butt
◼ Foam tape applied to end of Kopex and inserted into external compression
plate
◼ Bolts provided and tightened to avoid damage to port
◼ Jubilee clips tightened and covered with 2 turns of adhesive tape

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◼ Mid span loops left with 150mm loop diameter on loop. 4 loops in XL and 6
loops in Large
◼ Loops provided in plastic sleeve and twisted in natural position
◼ Loop storage cover/Velcro retaining straps provided over fibres with no kinks
or cable elements protruding
◼ Correct splice protector used for tray type and stored correctly
◼ Manifold cover securely replaced
◼ O ring and surfaces clean
◼ Orange sealing clamp fully engaged and locked in place

5.5.3 M&S

◼ M fitted in minimum of JF4


◼ S fitted in minimum of JF2/JB26
◼ Pole mounted bracket installed minimum of 750 mm below first climbing step
◼ Pole cable loops minimum of 2m above ground level above capping
◼ Pole cable loops restrained with cable coiling bracket (Malicoil)
Note: This is the only approved method for coiling cable on poles.
◼ Provide 3mm transport tubing over BFT.
◼ Strip element 10mm back from top of manifold and 3mm transport tubing on
BFT 20mm back from top of manifold
◼ Fibres routed to tray, via track, back plate guide and locating tabs
◼ Burrs removed after oval port knock out
◼ M left with 2.7m of cable loop and S left with 2.5 m of cable loop
◼ Strength member (SM) cut to 40mm and 20mm of sheath removed if SM
diameter is less than 5mm and provided using correct method for cable type
◼ External plate, rubber seal and internal plate assembled and secured correctly
with plates covering split lines in rubber seal
◼ Grease applied from cable butt internally only
◼ Strength Member or twisted Aramid yarn inserted and secured to cable anchor
plate and Aramid trimmed to 35 mm
◼ Screws tightened without damaging the port
◼ Jubilee clips tightened and covered with 2 turns of adhesive tape

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◼ M – LHS loop fed and stored in clockwise direction under tabs, RHS loop fed
and stored in anticlockwise direction under tabs with final single loop provided
between tabs
◼ S – several loops provided to fill loop storage area diameter, secured with
Velcro with no kinks or bends in loops
◼ Splitter fibres routed and crossed at bottom of mandrel
◼ Correct splice protector used for tray type and stored correctly
◼ Manifold cover replaced
◼ O ring and surfaces clean
◼ Clamp fully engaged and locked in place

5.5.4 Circular Port Kits

◼ Correct port kit used.


◼ All the port components used.
◼ Gland fully inserted into closure port. (Click on IP Check)
◼ Cable positioned correctly in gland
◼ Grub screw tightened to secure strength member.
◼ Correct cable seal fitted
◼ Blanks fitted in unused plug ports using SCF to secure in place.
◼ Port nut fully tightened
◼ Correct anti torsion clamp fitted.
◼ Correct strength member method used for cable type
◼ Jubilee clips tightened and covered with 2 turns of adhesive tape
◼ Cable tie provided
◼ CCJ Gas block kit fitted to COF cables in cable chambers

5.6 MOunting BRAckets (MOBRA)


All TM joints and CBTs should be mounted on a MOBRA where achievable,
No-drill MOBRAs come in varying sizes to suit standard jointbox types. All
nuts/bolts must be fully tightened, and corner mounting brackets must be used
for modular boxes.
Note: In some cases, the chamber may be of non-standard, narrow construction and
it may be necessary to modify the bracket to fit, by hacksawing 40mm off the square
and round section bars.
Note: PIA Relocation

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⎯ Where there is the opportunity to create space and only if absolutely


necessary, we can move another CPs kit slightly to enable our equipment
to fit into the joint box but this must NOT impact on safety, access, or the
operation of the CP's kit.
⎯ If the CP has provided a Mobra frame which is compatible with the
Openreach Mobra arm we can utilise this under reciprocal arrangements
within the PIA product
⎯ If the CP has provided a Mobra arm which is compatible with the
Openreach back to back bracket we can utilise this reciprocal
arrangements within the PIA product

Description Item Code

No drill MOBRA JF10/11 066822

No drill MOBRA JF4/6 066823

No drill MOBRA JF2 088199

Modular Conversion brackets 066825

Pivot arm JF10/6/4 (CBT mounting) 066826

Pivot arm JF2 (CBT mounting) 066827

5.6.1 CBT/Joint Support in JMF102 and pre-cast joint boxes

◼ JMF102 – expanding no drill MOBRA is unsuitable for this joint box type.

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◼ Kit Joint Support 1A (grey tube) strapped to chamber iron work to support
CBT/Joints
◼ Where no chamber iron work exists Kit Joint Support to be used as appropriate

5.6.2 Back to Back bracket for MOBRA

A Back to Back bracket developed by Corning can be attached to a MOBRA


and Arm to allow 2 CBT’s to be attached saving space in joint boxes.
I/C is 101539 and comes with all bolts and washers.
The bracket can hold 2 x 4, 8 or 12 CBT’s or any combination thereof.
See below.

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6 36f Cables
6.1 36 Fibre Ultra-Lightweight Cable (ULWC)

This is a small format 36f cable for use in the underground or overhead
network. 36f ULW can be installed directly into underground ducts without the
use of sub-duct. The use of 36f ULW in the underground network should be

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minimised to preserve stock, COF600 is the preferred cable for UG use. When
36f ULW is erected overhead it is to be treated as Dropwire.

◼ 7mm Cable Diameter, Minimum 84mm bend Radius


⎯ Purple Flash full termination clamp
⎯ Intermediate clamp for route poles
◼ Dropwire height, span length and Dropwire in Line of Route rules apply, see
EPT/ANS/A013 & EPT/ANS/A011
◼ Prysmian & OFS (Manufactured after 2017) cable suitable for power crossings
up to 11Kv.
◼ No route strengthening or stability required
◼ ELM required at jointing positions to minimise fibre movement from overhead
sections. See 6.3
◼ When used UG supported & restrained on Kit Support 1A or Flat Bar

6.1.1 Usage of 36f ULWC

NWK/LNK/C541 refers
◼ COF600 should be used when cabling UG from an aggregation node.
◼ COF215 should be used when cabling OH from an aggregation node.
◼ Transitioning from COF600 (UG) to COF215 (OH) should be performed at the
nearest convenient point and only performed to avoid excessive use of
COF215 in the underground network.

6.2 Identification of Elements


Elements within 36f ULW are coloured with standard fibre colour coding or
marked with a series of bands to aid identification.

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6.3 36f ULW External Locking Mechanism (ELM)


At either end of the overhead route special precautions are required to
stabilise any potential fibre movement due to changes in environmental
conditions. This is achieved by installing the cable in an anti-creep age device.
Anti-creep age devices are utilised at all points where the cable enters or
leaves an overhead route section. This is the transition point from underground
to overhead, after any fibre joint the FDC is installed in an anti-creep age
device mounted on the pole prior to the overhead section. When the cable is
being used as a final drop to an end user, the anti-creep age device is fitted on
the exterior fabric of the end user building. In instances where the overhead
section is spanned onto a building, cabled round the building and spanned off
again, the anti creepage device must be provided at both ends of the cabled
section. In these instances, this must be no more than 20m from the end of the
overhead route.
Description: FTTP 36/12F External Locking Mechanism
Item code: 066611

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Old type

Current type

◼ Only 1 x 36f ULW wrapped around an ELM


◼ Wherever possible the ELMs should be fitted adjacent to the TM joint
◼ ELMs must be fitted with 4 x 1inch No8 Woodscrews (211456)

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◼ ELMs must not be secured with Nails Bonding


◼ Cable routed in figure of 8 either clockwise or anti clockwise depending on side
of entry, resulting in 5 crosses in the centre
◼ 36f secured by 2 x SCF at each entry and exit position with Guide Lugs
situated on the bottom
◼ ELMs are only suitable for 36f ULW, the circular Anti Creepage Device (ACD),
shown below on the right, must not be used on 36F ULWC as they are
designed and tested for 6mm 4F & 12F Fibre Drop Cable (FDC) only

6.3.1 ELM use on hollow poles

When an FTTP external locking mechanism is installed at the top of a hollow


pole a MEWP must be used. The fitting of the FTTP external locking
mechanism can be carried out at the same time as the installing a Universal
Pole Bracket (UPB) for attachment of the 36f ultra-light-weight overhead
cables.
Note: If a UPB does not exist fit UPB in position before installing the locking
mechanism.
1. Attach the FTTP external locking mechanism in position at the top of the
hollow pole using Telenco steel banding. Only 1 strip of steel banding is
required around the centre of the locking device required. See ISIS
EPT/OHP/B012 sec 10.6 for instructions and tool requirements for steel
banding.

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2. Fit 7mm clamp onto UPB and install 36f ultra-light-weight overhead cable
and feed end of cable down through pole.
Note: Do not secure cable in hollow pole yet
3. Starting from bottom of locking device wrap the cable in a figure of 8, 2 and
a half times around the locking bollards and secure cable at bottom 2 lugs and
top spigot using strap cable fixing 1a Item code 072492.
Note: Ensure that cable minimum bend radius is not compromised

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4. Once cable is secured on locking device the cable can be secured in the
pole on the clamp ring using straps cable fixing 1a

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Tools and stores


Item Name Item Code

TOOL FIXING STAINLESS STEEL BANDING 013608

CLIPS BANDING STAINLESS STEEL 013603

BANDING STAINLESS STEEL 013610

UNIVERSAL POLE BRACKET 016988

SHEARS HAND 7” Or similar metal cutter 126854

HAMMER JOINER 1lb 114352

HAMMER JOINER ½lb 114351

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6.4 36F ULWC Strength Members


The only approved method to terminate strength members on 36F ULWC is to
use brass plated steel (BPS) strength members. The white water swellable
tape is not a strength member and does not provide the required retention
strength.
Depending on the port kit there are 2 methods available using the steel
strength members (SSM). In both cases only 1 set of SSM are required, the
sheath containing the other set should be cut off at the butt.

Oval port kits

These can be terminated with the SSM still in the sheath, but the sheath
diameter may need to be trimmed

Circular 36F & COF 205 dual port kit

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These can be terminated with the SSM still in the sheath, but the sheath
diameter may need to be trimmed.

Circular 36f ULW 4 port kit

◼ Strip black cable sheath to expose steel strength members


◼ Wrap around retaining post (approx. 2 turns)
◼ Slide on retaining clamp and cover with tape (not mandatory)

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6.5 COF 600 UG 36F cable


COF600 has a black polyethylene sheath without a factory supplied yellow
stripe. It contains 3 x 12 fibre tube elements stranded around a non-metallic
central strength member as shown in the diagram below.

⎯ For underground use in duct, not suitable for OH use


⎯ Minimum bend radius 100mm
⎯ Installed directly into ducts (no sub-duct required)
⎯ Hand/mechanised cabling, max pull 2kN
⎯ No factory marking, requires yellow tape in jointboxes
⎯ Supported & restrained on Kit Support 1A or Flat Bar

6.6 COF 250 / SST / Slippery Fish cable

⎯ For underground use in duct, CBT tails can be erected overhead (see 8.5)
⎯ Installed directly into ducts (no sub-duct required)
⎯ Hand/mechanised cabling, max pull 1.5kN
⎯ No factory marking, requires yellow tape in jointboxes

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⎯ Supported & restrained on Kit Support 1A or Flat Bar

6.7 Support and Restraint cables in the underground network

Warning: Straps Cable Fixing must be cut flush to prevent injury using the
correct tools (tensioner or nippers miniature 2)

6.7.1 General methods of support & restraining

Further information on supporting and restraining is detailed in ISIS


EPT/ANS/A004
This section outlines the methods of supporting and restraining to be achieved
in the underground network
Where channels and bearers exist, these should be used with a flat bar or a
section cut from Kit Joint Support 1A bar to support and restrain cables/joints.
◼ If channels exist without bearers, then bearers should be attached and a flat
bar/Kit Joint Support 1A used as above.
◼ Where no channels exist then Joint Kit Support 1A (017807) can be used in
the correct a frame form to support.
◼ All joints must be secured off the floor and placed on bearers, flat bar or a Joint
Support Kit 1A.
Note: Smaller boxes/jointing chambers
Cable support in box sizes less than JF4 (not including JF4) may not be
required if there is no existing support method available, this due to the
potential of damage in smaller boxes being lower. Where brackets, bearers or
KJS1A already exist then best efforts should be applied to ensure cables
cannot be pulled from joints.

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6.7.2 Supporting/Restraint in Terminating Chambers

All cables, lead in’s and main feeds must be supported and restrained on a
bearer, flat bar or Kit Joint Support 1A so it cannot be accidentally pulled from
the box or lose its minimum bend radius. See below examples of fully
supported cables on existing cable support and using Kit Joint Support 1A
(KJS1A)
Note: Copper joints and cables must not be supported by fibre cables and joints and
vice versa. All cables and joints must be supported and restrained as described by the
methods above.

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6.8 Support and Restraint of Cables in the Overhead Network

Warning: You must not attach wires or cables to poles carrying high
voltage as per network policy briefing 939.

◼ All engineers MUST be aware of the Overhead Power Glove Box Guide and
have access via the following link. The overhead power glovebox guide.
◼ It is also available by texting PowerGBG to 81192 or via the Linx app.
◼ Any work being carried out in the vicinity of Overhead power and Joint User
Poles (JUP) must be done so in full compliance and understanding of the
Overhead Power Glove Box Guide.
Cables should be cleated where possible on the front or rear of the pole
leaving 50mm clear space around any existing step, taking into account duct &
CBT position. Where possible Cable should not weave/cross/tangle with any
other cable on the pole. It should be possible in most cases for cables to co-
exist side by side supported & restrained by a single aluminium strip across all
of them following the path of existing copper where possible.

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6.8.1 Positioning 36 Fibre Dropwire (ULW) on poles.

The following key points should be followed when attaching the ULW Fibre
cable to Poles. In all instances, relevant carriageway clearances and
separation distances from power lines must be complied with.
◼ Multiple ULW’s erected along the same line of route, may be attached either
on the sides of the pole using Brackets 22 / UPB, or onto the Ringhead.
◼ Where crossarms are present it is recommended that these are replaced with
Pole Ring Head
◼ Poles with single dropwires, with a through angle of greater than 90 degrees,
can be fitted with single bracket 22.
◼ When attaching on the sides, a 300mm vertical spacing between ULW’s and
Aerial Cables / D/W’s is preferred. However, where existing wires / cables and
ground clearance requirements prove so restrictive that a Pole change (larger
pole) would be required, the vertical spacing may be reduced to a minimum of
150mm.
◼ There is no longer a requirement to use Protector Cable Abrasion (PCA) when
installing double helix clamps for any Round Fibre.

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6.8.2 Routing of 36 fibre ULW cables at DP/CP with Ring Pole Head

All overhead fibre cables must be fed BEHIND the ringhead. The only
occasions where they can be fed in front of the ringhead are listed below.The
list below is not a definitive list but covers most examples.
◼ An incoming overhead 36 Fibre ULWC (COF215) should be routed BEHIND
the ring if feeding into a TM Joint/Splitter
◼ An incoming overhead COF250 (Slippery Fish) should be routed BEHIND the
ring if feeding into a TM Joint/Splitter
◼ An Incoming 36 Fibre ULCW (COF215) with a prefitted CBT can be routed in
FRONT of ring if terminated on DP/CP
◼ An incoming overhead SST COF250 (Slippery Fish) with a prefitted CBT can
be routed in FRONT of the ring if terminated on DP/CP
◼ SST/ULCW going from underground to continuous overhead length between
DP’s & CP’s can be routed in FRONT of Ring (UG to OH)

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◼ 7mm ‘purple flash’ clamp used for full terminations

◼ Intermediate clamp (shown below I/C 084076) used on straight through


intermediate poles, with no rail or road crossing involved and cable deviation is
less than 15 degrees. Fixed with minimum 1 1/2” No10 screw and Washer
Galvanised
Note: This item is obsolescent but can still be used until stocks are depleted.
◼ A suitable alternative when stocks exhausted is the full termination double
helix clamp.

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◼ Carrier pole method when 36F clamp with purple flash is used

6.9 OFN cables on wall


OFN cables are generally treated as dropwire, when run on walls fixings
should be provided in accordance with EPT/OHP/B011.
◼ Correct fixing used e.g. Cleat, Plate Cable Fixing etc.
◼ Cable(s) adequately secured
⎯ 300mm horizontal spacing for cleats
⎯ 450mm vertical spacing for cleats
◼ Any cabling run internally must be compliant with fire regulations detailed in
AEI/AEC/B313
Note: Yellow tape marking of joints or cables is NOT required on poles or walls

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6.10 Safety when stripping COF


Please ensure all PPE is used when stripping COF which includes hand
protection, Eye shields and overalls with long sleeves and long trousers. Also
be aware that some COF contain fibre glass which can irritate skin. See
EPT/COF/D957 for further information.

7 36F overhead cable variants (ADSS)


To meet demand other types of 36F overhead cables have been introduced.
The table below summarises these cables properties and requirements and
the differences between them and the 36F ULWC. Full details can be found in
AEI/AEC/B301

Type of
36F ULWC BIRLA CDC HFCL
cable

081869
Item Code 081870 092460 092458 092459
or

Cable ID PGH OFS HCE 89 HCE 09 & IC IC

Diameter 7 mm 7 mm 9 mm 11 mm

Strength
Steel wires Aramid Yarn FRP rod FRP rod
Member

Route Heavyweight A/C


None required Lightweight A/C Lightweight A/C
Stability & Stayed

HV limit 11KV 33KV 33KV 33KV

ELM needed Yes No No No

085656 Purple 085656 Purple 092656


Clamp Type 092656 ACADSS10
flash flash ACADSS10

(NB: Only
(NB: Only
RH & UPB
UPB at
at
RH, Road/Rail
Pole RH, UPB Road/Rail
RH, UPB B22 RH, UPB B22 UPB crossings
Attachments B22 crossings
B22 and angle
and angle
pole
pole
positions)
positions)

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XL/L
XL/L – M/S - XL/L – M/S - XL/L – M/S - M/S -
Oval Ports –
082258 088360 082258 088360 090260 088361 088361
None

Circular
088362 088362 082322 082323 082322
Ports

Key
RH – Ring Head
UPB – Universal Pole Bracket
B22 – Bracket 22

ACADSS10 Clamp

Note: There is also a Sterlite 36 Fibre Ultra Light Weight Overhead Cable (item code:
092511) available that has exactly the same technical specification and installation
practices, including clamps, ELMs, HV limit and port kits, as the Prysmian (PGH) 36F
ULW

7.1.1 BIRLA 36F OH cable

The Birla 36F 7mm cable FRP rod cannot be used as a strength member in
the dual or 4 port circular kits and the Kevlar Aramid Yarns must be used
General
◼ The FRP strength member diameter is too small for it to be held in the restraint
of either oval or two port circular port kits and is too stiff to be wound in the
restraint of the four port circular port kit.
◼ Therefore, the Kevlar within the cable should to be used for restraining the
cable.

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◼ In order to use the Kevlar for restraining the cable in the port kits its volume
needs to be reduced to approximately a 5th. If the volume is not reduced the
Kevlar is too bulky to be installed into the restrain mechanisms.
◼ Once the volume is reduced restrain the Kevlar follow the guidance in the
relevant port kit IP guide with the following advisories.

Oval and 2 port circular kit


◼ If installing the cable into one of the oval port kits, follow the instructions for a
glass filled CSM cable from the relevant port kit IP guide
◼ If installing the cable into the 2 port circular port kit, restrain the Kevlar by
follow the instructions in the relevant IP guide for installing an FDC cable.
◼ The figure below shows how the Kevlar should be restrained within the two
port circular port kit - the oval ports kits use the same principle

4 port circular kit


◼ If installing the cable into the 4 port circular port kit, restrain the Kevlar by
follow the instructions in the relevant IP guide for installing an ULW cable.
◼ The Kevlar should be wound around the restraint mechanism at least two
times.
◼ The figure below shows how the Kevlar should be restrained within the 4 port
circular port kit.

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8 Connectorised Block Terminals –


(CBT)
8.1 General
CBTs/squids must not be located in any of the following box types as per
network policy briefing 920.
◼ JB21, JB22, JB23

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The CBT is supplied in 4, 8 and 12 port variants with the ports being factory
terminated to the fibres in the fibre cable tail.
Points of reference:
EPT/COF/C005 - FTTP Single Split Non FDP Connectorised Block Terminal
Build Installation Practices
If you are installing a CBT into the legacy blown fibre network as a retro build
activity please refer to ISIS document
EPT/COF/C006 - FTTP Connectorised Retro Build Practices
EPT/OHP/B039 - SST Cable with Pre-Terminated CBT
8-1 shows the original Commscope CBT’s

8—1
8-2 shows the Commscope NOVUX CBT’s

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8—2
8-3 Shows the corning CBT’s

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8—3
8-4 Shows Sterlite CBT’s

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8—4
◼ The CommScope CBT utilises the same body regardless of port count, with
ports being positioned in rows of four, whereas the Corning product uses
different sized enclosures for each port count.
◼ All CBTs must have the node ID written on the top face of the CBT with the C
code. When mounted on a MOBRA where possible label the rear face of the
CBT to aid identification
◼ Overhead CBTs must be fitted in the top pole envelope and black plastic
mounting brackets must be used on Corning CBTs when fitted on poles.
◼ CBTs with a 36f ULW tail (COF 215), where the cable can be spanned
overhead require an ELM at both the CBT and jointing position. The ELM
should be co-located with the CBT in the top pole envelope.
◼ COF250 SST cable can be erected overhead for end of route CBTs

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8.1.1 Pushlok CBT

The Pushlok Miniature CBT is around a quarter of the size of the standard
CBTs that are currently used for Overhead (OH) and Underground (UG)
deployment.
The current zones in which the Pushlok CBTs are permitted to be installed are
all wall mounted scenarios, Newsites & Congested UG Boxes.
Caution: At present, Pushlok must not be installed on poles, this is due to
the breaking strain of the L2C cables.

See NWK/LNK/C598 - FTTP – Discrete Façade – Policy

8.1.2 Fibre colours in CBT SST cables

Various cable colour codes exist depending on CBT manufacturer and date of
issue.
A visible light source (red light) should be used to confirm the correct
cable/port allocation where required.

CBT Type Port to Fibre Comments


Allocation Colour Code

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All Corning pre-June 2016 Telcordia Installed in Haydon Wick,


Shefford and Swindon

All Corning post June 2016 to BT Distinguished by orange dot


mid-2018

All Corning mid 2018 onwards BT Orange dot removed

All CommScope 4 port and 8 BT


port Introduced October 2017

All CommScope 12 port Telcordia Introduced mid 2018

8.1.3 Cable Management at Pole Top

It is important to keep cables restrained so as they are not free to flap in the
wind causing possible faults or hamper the engineer when working at the pole
top. Below are a set pictures showing how to arrange Hybrid Dropwires
terminating on CBT and copper BT.

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8.1.4 CBT with Back to Back Bracket

Caution: Back to back brackets must not be fitted in the lower envelope.
Point of reference EPT/COF/C005
Caution: Back to back brackets must not be fitted to walls
Where a back to back bracket is fitted, washers should be used to spread any
future load (prevent smaller screw heads pulling through due to metal fatigue).
Where the back to back bracket does not come with washers included,
washers galvanised 19 (I/C 073202) are an acceptable alternative.

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CBT With No Back to Back Bracket

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8.1.5 Hollow Poles and CBTs

CBTs must not be installed in a hollow pole, a Multiport Connector (Squid)


must be used as detailed in EPT/COF/C005

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◼ Squid restrained to C Clamp with Strap Cable Fixing 1A


◼ Located in front or behind C Clamp
◼ Labelled with node ID
◼ Connectors accessible and port covers replaced after testing
◼ Minimum cable bend radius maintained

8.2 CBT Mounting Guidance – UG Scenario


A MOBRA arm is the preferred method to mount a UG CBT. A suitable flat bar
strapped to the chamber ironwork may be used as an alternative method to
support a CBT. Full details of CBT installation can be found at EPT/COF/C005.

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8.2.1 Corning UG CBT

◼ Place supplied Unistrut channel nuts the channel approximately 350mm apart,
the actual spacing will vary depending on the CBT being installed.
◼ Attach the CBT to the top unistrut nut using an M6X40 posidrive set screw
through the top mounting hole.

Rotate the CBT to the side to enable the Corning stand-off adapter to be
attached to the bottom channel nut using penny washer and second set screw

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Attach 2 x SCF1A to large cable entry & tighten onto stand-off adaptor.

8.2.2 CommScope variant CBT

If installing a CommScope CBT attach the CBT bracket to the unistrut using
the supplied posidrive machine screws. Then Install the CBT onto the bracket
from the bottom first and click into place.

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8.3 Pole Envelopes & Positioning of


Joints/CBT’s/Cables

8.3.1 Fixing of apparatus to Wooden Poles

Distribution Blocks, CBT’s, Connection Boxes, Cable Joints, and Fibre-locking


devices may be fitted to wooden poles subject to the following:
◼ Items must be securely attached to the pole using appropriate materials
◼ New apparatus shall only be installed on the pole in the areas shown in Figure
2 below.
Note: Existing equipment installed prior to April 2020, which does not meet the
requirements shown in Figure 2, may remain in situ, providing that it does not prevent
a handhold of the Bass Steps (see 50mm rule in Figure 2).
◼ Any single CBT, Block Terminal or Box Connection must not exceed the
maximum dimension requirements shown in Figure 1 below.
◼ Where an CBT/Coil Bracket is used, the cable coil must be fully enclosed and
not exceed the width profile of the CBT/Coil Bracket. The coil may though
extend vertically beyond the CBT, providing that it remains within the upper
space envelope (see Figure 2).
◼ A maximum of 2 x Multiway CBT Brackets can be accommodated on a Pole.
These should be mounted on opposing faces.
◼ Multiway brackets installed by PIA CPs for their exclusive use, may only be
deployed where more than 1 CBT is required for the build activity, at that point
in time. Multiway Brackets must not be installed with only 1 CBT attached. This
does not apply to Openreach owned multiway brackets.
◼ A combined CBT/Coil Bracket system (typically used by PIA CP’s) must only
be attached onto the side faces of a three-way bracket. The outer face of the
bracket must not be used.
◼ Customer connectivity apparatus e.g. CBTs shall only be provided in the
Upper Space Envelope (see Figure 2 below).
◼ Fibre locking mechanisms (ELM’s) shall be located in the lower envelope of
space, as shown in Figure 2.
◼ Where the Lower envelope is being used (for Joints, ELM’s etc.), a vertical
clearance of 450mm must be provided between the Lowermost Climbing Step
and the uppermost part of the equipment (Figure 2 refers).

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Figure 2
Envelopes of Space
The safe climb zone must be kept clear. No equipment is allowed in this area
due to the requirement to safely position the climber’s belt and to avoid
potential damage to equipment.

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Pole space can be surveyed or retrospectively audited easily by measuring the


safe climb zone distance from ground level using height clearance rods.
On congested poles it is acceptable to lower the upper bass step as illustrated
in fig 2
Caution: The upper bass step must not be completely removed.
Note: Where the safe climb zone distances cannot be achieved due to previous mis-
stepping of the pole (i.e. working steps are too high) or where steps are defective,
damaged, missing or additional steps required, an A1024 must be raised (Defect code
502)
◼ Remedy code 327 for missing steps (includes defective of damaged steps).
◼ Remedy code 328 for moving steps.
More information can be found in AEI/AEC/B309 - Pole Stepping on
Congested Poles.
8.3.1.1 Un-obstructed Steps
All steps must have a 50mm spherical space from the step tread to allow for a
safe handhold. This space must be kept clear and free from obstructions.
Please see below.

Fig 3

The area that must be kept clear.

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NB 50mm not to scale here

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8.3.1.2 Impact of the new policy


Below are examples of historical build that did not comply with the previous
policy, however following the new policy outlined above, they are now
compliant.
This new policy applies to both Openreach and PIA CP equipment.

In most cases the 800mm line will be at the position of the lowermost Bass
step.
Where the Bass steps are higher than 800mm, equipment can be attached
below them providing the attachment point is a minimum of 800mm above the
‘working steps.
Likewise, where the Bass steps are exceptionally low, the 800mm clear space
rule still applies.
Please see the examples below.

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Both of these examples are compliant as neither have equipment located


within the 800mm zone.
Whilst other stepping permutations may be encountered, the 800mm principle
remains.
Occasionally (typically early 1960s) Poles may only have had one Bass step.
The 800mm policy still stands, meaning no equipment can be mounted in that
zone.
Please see below.

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Pole with one Bass step


8.3.1.3 Existing kit not complying with the new rules
Existing equipment (Copper or Fibre, Openreach or CP) installed before
publication of this document (April 2020), which does not comply with the new
rules can remain in-situ providing that it does not impede a safe hand hold of
the Bass step (50mm rule).
In exceptional circumstances where the existing equipment may compromise
the 50mm rule and as a result the Pole is deemed unsafe to climb, the problem
should be flagged to the owning Operational team for rectification.
All new equipment installed after publication of this Engineering
Communication must be provided to the new standard.

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8.3.2 Mounting Corning CBTs on a Pole

◼ Correct number of mounting brackets fitted


⎯ 3 x brackets for 4 & 12 port variant
⎯ 2 x brackets for 8 port variants
◼ Curved profile of bracket placed against pole
◼ 3” No 10 woodscrews (068005) used
◼ 2 x Black SCF 1A to secure cable butt moulding
◼ CBT correctly labelled

8.3.2.1 8 Port Corning CBT Attached to a Pole


The 8 port Corning CBT is attached to a pole with 1 standoff top and 1 standoff
bottom as shown below in the picture with the green tick.
The picture with red tick shows how NOT to attach CBT.

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1 x Standoff Top & 1 x Standoff


Bottom

2 x Standoff Top & 2 x Standoff


Bottom

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8.3.3 Mounting CommScope CBTs to a Pole

Fix the CBT bracket in the correct position within the top pole envelope

Install the CBT base into the bracket and click the top into place,

◼ CBT mounting bracket fixed using 2 x No10 woodscrews (211472)


◼ Insert CBT into mounting bracket and click to engage
◼ CBT correctly labelled

8.3.4 Fixing the SST Fibre Tail to the Pole

When fixing the SST fibre tail on a pole use Strip Aluminium at 450mm
intervals fixed with 2 x Nails Bonding (072034) & Washers Galvanised 19
(073202). The aluminium strip can also be formed into a “C” clip and using 1 x
nails bonding and washer galvanised & must be dressed as close to the pole
as possible.

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8.3.4.1 SST fixing in hollow pole


SST secured in hollow pole with wedge clamp as shown below

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8.3.4.2 Hybrid Cable fixing in a hollow pole


The method of securing a hybrid drop cable in a hollow pole using Hybrid Fibre
Dropwire Clamp (i/c 104340) as shown below

8.3.5 Protecting the SST Fibre Tail

When installation is complete ensure the tail is protected on the pole with
appropriate sized capping from ground level to a minimum of 2 metres up the
pole.

8.3.6 Labelling the Pole

It is no longer a requirement to attach the “CAUTION OVERHEAD FIBRE”


label to Openreach/BT poles (including hollow poles) which host fibre
attachments (CBTs, Nodes, Cables etc).

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Warning: There is an exception to this rule which is that you must


continue to label DNO Joint User Poles as we must continue to label
these poles under the terms of our license agreement. The new labels
to be used are shown below.

When attaching fibre equipment to DNO poles the new labels (shown below)
must be used.

The new labels can be ordered with immediate effect using the item codes
below:
◼ Label Item code 112099 for wooden poles - bag of 10
◼ Pin Steel No.2 7/8 inch Item code 070864 – box of 100
◼ Sticky label item code 112100 for hollow poles - bag of 10

Warning: Please remember that currently no labels or plant is to be


attached to North West electricity poles.

8.4 Installation of ULW Tailed CBT

8.4.1 Mounting the ULW Tailed CBT on a Pole

In the main the process for installing the ULW tailed CBT on a pole follows the
same process as the mounting of the SST cabled CBT above.
The ULW tailed CBT is drummed in reverse to an SST tailed CBT so that the
CBT is accessed first, this allows the CBT to be mounted on a pole or OH
structure, the ULW tail can then be installed into network.
To mount the ULW tailed CBT to the pole top follow the process detailed for an
SST tail.

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8.4.2 Installation of ULW Tail into the Overhead Network

Once the CBT has been mounted to the pole the installation of the ULW cable
into the overhead network should follow the standard practices detailed in
EPT/COF/D932
Remember to lock off the ULW cable in an ELM, item code 066611 on the first
and last poles of any continuous overhead span. See EPT/COF/D932 for
details.

8.4.3 Installation of ULW Fibre Tail on Pole

When fixing the 36f ULW fibre tail on a pole use Strip Aluminium at 450mm
intervals fixed with 2 x Nails Bonding (072034) & Washers Galvanised 19
(073202). The aluminium strip can also be formed into a “C” clip and using 1 x
nails bonding and washer galvanised & must be dressed as close to the pole
as possible.

8.5 Installation of overhead SST cable


This cable uses Dropwire installation practices with the exception that 2
persons are required for the installation. SST cable can be treated as dropwire
(height, span length etc.) there is no requirement for Route Stability; it is
suitable for power crossings up to and including 11Kv.
The cable does not require fibre locking (ELM or ACD) to be installed. The
preferred installation is from a Pole Ringhead, where no ringhead exists one
should be provided in the first instance before using a Bracket 22 or UPB. Full
details can be found at: EPT/OHP/B039

◼ Corning SST Cable Clamp (Pack of 25) (Item Code 095296)


◼ Link Cabling 1 (126421) or SST Pole Top Link (095928)

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◼ Installed as per current dropwiring standards (Height, Span length etc.)


◼ Clamp Correctly fitted
⎯ Holes facing cable
⎯ Wedge & Shim correctly inserted
⎯ Link correctly fitted and tightened
◼ Anti-Oscillation twists present (approx. 1 turn per 10m of span)

8.5.1 Installation of Overhead SST cable (COF 250) using Telenco

Hypoclamp

The item code for the new clamp is 104593 which are supplied in a box of 10.
Once all existing Corning clamps (095296) have been used up, orders will be
re-directed to the new Telenco clamp.
The Telenco Hypoclamp is composed of a metallic body, a plastic shim and
plastic wedge with an integrant opening bail. The key difference is that this
clamp does not require a Pole Top Link to form an attachment between the
clamp and the pole ring. See figure 1 below:

Attachment to Poles
The pictures shown below are taken from the manufacturer’s installation guide
and as such, the bracket shown is not something that Openreach use. The
attachments will be to a Pole Ring or Universal Pole Bracket, etc.

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The installation process is very similar to the existing SST clamp but is
described below for completeness.
Step 1
Fit Hybrid Cable Grip (Come Along), item code: 069586 onto the pole or ring
head ensuring there is enough length for the clamp to be fitted to the SST
cable without interference.
Step 2
Fix the SST cable into Come Along ensuring correct tension is on the cable.
Due to its flat profile, this cable requires twists to be inserted into each Span
during installation.
Insert a minimum of 1 twist per 10 metres – preferably 10 twists per span. As
this cable is very light, the twists can be inserted by hand, by simply rotating
the Cable using both hands.

Caution: Inserting twists is very important. Failure to do so will result in the


cable galloping in windy conditions and becoming damaged!

Figure 2 – Fit cable in come along

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Step 3

Step 4

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Step 5

Step 6

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Step 7

Step 8

8.6 Overhead Fibre Length Renewals


This section describes the policy for planning overhead fibre cable length
renewals where a span has been damaged and a renewal is required.

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To ensure a high quality of service is re-established after damage to a span of


fibre cable the following rules must be followed:

◼ When a span of OH is damaged (e.g. by tree falls), the damaged span


plus 1 span each side should be renewed to avoid re-using damaged
fibres in the clamped areas of the cable
◼ If no damage is visible at the clamps and the fibres work or test ok, only
the damaged/broken span/s will need to be renewed if there is sufficient
length to create a new joint

8.6.1 Visual Inspection

A visual inspection is critical to the decision on how many spans should be


renewed and teams are reminded that the clamps either side of an OH cable
damage will need to be inspected carefully.
When damage occurs to a span of overhead cable then a visual inspection
must be carried out at either side of the damaged/broken cable at each of the
poles. This will help to determine the length of the cable renewal required.
The clamps either side of any damage will generally take the strain of any
impact on the span and this may result in damage to the cable within the
clamp as shown in diagram 1 below.

Warning: You must inspect all of any damaged span that is to be re-used
to create a new joint and ensure that there is enough cable to splice at
ground level

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8.6.2 Applying the Policy

The diagrams below show examples of how the policy should be applied.
These will not cover every scenario and the policy rules stated in 8.6 above
must be followed.
8.6.2.1 Span renewal + 1 span either side
When a span of OH is damaged (e.g. by tree falls), the damaged span plus 1
span each side should be renewed to avoid re-using damaged fibres in the
clamped areas of the cable.

8.6.2.2 Single Span Renewal


If no damage is visible and the fibres work or test ok, only the damaged
span(s) will need to be renewed.

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8.6.2.3 Aerial cable length damaged with 1 existing joint


Where a continuous Aerial cable length has been damaged mid-span with
clamp damage and one joint exists the policy is to renew 2 spans as shown in
the diagram.

8.6.2.4 Aerial cable length damaged with 2 existing joints


Policy change for a continuous Aerial cable length damaged mid-span with two
existing intermediate nodes is to renew 3 spans as shown in the diagram.

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8.6.2.5 Aerial cable length damaged with 2 existing joints


Policy change for a continuous Aerial cable length damaged mid-span with two
existing intermediate nodes is to renew 3 spans as shown in the diagram.

8.6.3 References:

AEI/AEC/B347
EPT/COF/R001

8.7 OH Fibre Cable Slack Policy


By designing and building a cable slack into the overhead network we can
provide more resilience and flexibility for field cablers and jointers. This is
especially useful when we are required to uplift our poles or repair the
overhead network after damage has occurred

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Where cable slack is to be stored in a joint box, engineers should ensure


the slack coil is made tidy / strapped to a bearer etc.

8.7.1 Provision of new CBT’s

If the CBT is to be pole mounted, where possible store 2-4 metres of cable
slack in the joint box closest to the CBT. This leaves sufficient length to
reposition the CBT if a pole change out is required at some stage in the future.

Diagram 1 – Cable slack storage for CBT provision

8.7.2 OH – UG Pole Mounted Transition Joints

There may be occasions where the overhead cable is spliced onto an


underground cable in a pole mounted node. In these scenarios the slack will
need to be provided within the nearest box to the pole. A loop of approx. 2-4
metres in length should be provided in the box wherever possible.

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Diagram 2 – Cable slack storage when node is on pole

8.7.3 OH – UG Underground Transition Joints

Where the overhead cable is to be transitioned into and ungerground cable in


a jointing chamber then the guidance in NWK/LNK/C573 should be followed.

Diagram 3 – Cable slack storage for UG nodes


Note: See section 5.2 for more information and tables

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8.7.4 Cable Coiling Bracket

The cable coiling bracket (pictured) has been introduced to enable build &
splice work on a node in the rear of a vehicle, or to provide a safe & secure
method of storing coils of cable on the pole when it is not possible to complete
the build at the pole due to other obstructions or adverse weather conditions.

Before installation of a cable coiling bracket ensure there is space in the lower
pole envelope to install it. EPT/ANS/A011 Sect. 4.2 refers.
Note: There are now maximum extended dimensions for coil brackets: 500mm in
horizontal plane and 600mm in the vertical (see below)

Note: These brackets may only be used on BT poles. They must not be used on
DNO owned Joint User Poles.

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◼ The bracket must be fitted in the lower pole envelope above the capping or a
minimum height of 2m above the ground & a minimum of 450mm below the
first climbing step & not projecting above or below these points.
◼ The arms of the cable coiling bracket shall not project into the highway/footway
or any other area of hazard.
◼ Any pole fixture will be easily removable for the purpose of pole testing.
◼ The overriding requirement is that safe ladder placement & SAFE climbing
must not be impeded.
◼ In addition to the usual site activities, before starting on the pole always:
◼ Carryout the standard pre-work check on the pole (hammer test etc).
SFY/HSH/D040
◼ Ensure the ground area surrounding the pole is fully guarded off.
◼ Ensure that the ladder is safely tied to the pole or use TETRA if trained.

◼ Ensure you adopt a safe working position on the ladder/pole using the safety
belt 11, fall arrest lanyard & work positioning belt. SFY/HSH/D042 or TETRA
system if trained.
Following the assembly instructions included with the bracket, assemble the
cable coiling bracket (100846) loosely tightening the retaining bolts of the
arms.
Mount the bracket on the pole with 1 x coach screw (014700) using a coach
screw brace (112089). Consideration should be given to the mounting position
of the fibre node on the pole in relationship to the lower envelope of space. It
may be above, below or on the opposing face of the pole as long as these
requirements are met.
Feed the cable or cables around the arms of the bracket – it may be easier to
bunch the cable together first with straps cable fixing or tape to keep the coils
more manageable.

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Mount the node to the pole in a suitable position.

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Push the cable bracket arms inwards to secure the cable coils & form a circle,
it is also permissible to extend the top & bottom arms further than the
horizontal arms to form an oval coil if required. Minimum bend radius of the
cables being coiled must NOT be compromised.

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Tighten the securing bolts of the bracket to lock the arms in position.

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Secure the cable coils to the bracket arms with straps cable fixing.

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Secure the cables leading from the coiling bracket to the pole with aluminium
strips. These can be attached either using 1 nails bonding & washer to form a
“C” clip or with 2 nails bonding & washers.

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8.8 CBT Pole Mounting Bracket


Where limited space exists in the top pole envelope a steel mounting bracket
can be used to facilitate CBT placement. The bracket is suitable for
CommScope and Corning CBTs which are fixed directly to the bracket with
supplied machine screws.

◼ Placed in top pole envelope


◼ Mounted in a position which does not impede pole climber
◼ Fixed with 4 x 1 ½ No 12 Woodscrews (211467) and Washers Galvanised
◼ CBT’s securely fitted to steel bracket with suppled machine screws

Warning: The use of pole mounting brackets on walls is NOT permitted


and will attract a Critical Defect

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8.9 Mounting onto a Wall

8.9.1 CBT

The following steps should be followed for mounting the block to a wall:

◼ Determine the location for the block – above reachable height (3m)
◼ Protect any cable below 2m with appropriate capping
◼ Corning CBT:
⎯ Screw to wall using appropriate fixings using top mounting hole and 1 x
mounting bracket with 2 x SCF 1A

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◼ CommScope CBT:
⎯ Screw CBT mounting bracket to the wall using appropriate wall fixings
⎯ Clip the CBT into the bracket.

8.9.2 TM Joint

Note: New bracket with procurement


◼ Make off joint similar to a pole with minimum cable length to achieve mounting
height
◼ Secure any excess cable neatly using suitable fixings e.g. plate cable fixing
◼ Ensure cable loops/joint is above 3m
◼ All work should be agreed with the building owner and wayleaves sought
where required

8.10 Positioning of TM joints, CBTs & cables on Poles

8.10.1 FTTP equipment placement on poles

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8.10.2 Installing and splicing a TM joint

◼ Only Small and Medium TM joints can be fitted on a pole


◼ Decide on best position for mounting of TM joint in bottom pole envelope to
ensure:
⎯ Final mounting bracket position is a minimum of 750 mm from bottom step
as measured from step tread to centre of mounting bracket
⎯ final position of bottom of loop cable is a minimum of 2m AGL
◼ The preferred fixing position for ELMs is adjacent to the intended mounting
bracket position so they will not impede the TM joint in its final mounting
position
◼ To ensure the correct length of the 36f ultra-light weight and SST cables
temporary fit the Node to the pole using the clamp and bracket. Fit bracket at
an approximate height of 1400mm AGL (Above Ground Level)
Note: Do not use the coach screws at this point to fit the bracket temporarily, as the
holes would need plugs providing afterward, use maximum 50mm woodscrews or
large SCF
◼ Bring cables down pole following current cabling practises. Take cables into
the Node via the correct mechanical seal allowing for 2m of fibre in the Node -
See picture below
◼ Maximum 200mm from centre of temporary mounting bracket position to
bottom of loop

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◼ When all splicing is complete fit cap and remove the Node and clamp from the
bracket.
◼ Refit bracket and joint at the selected position in the bottom pole envelope
Note: UG feed cable (e.g. COF600) may be brought into the joint, this should be
measured off to the final joint position to ascertain cable length before jointing in the
temporary position. On completion the cable will feed directly into the joint with no
excess slack.

8.11 FTTP cabling placement on poles

8.11.1 Dropwires in Line of Route (DILOR)

There are several DILOR methods to consider when erecting new fibre cables
for further information see AEI/AEC/B335 or EPT/ANS/A014
Where Dropwires are run together in line of route, they begin to act together
and can apply a more significant, combined load onto Poles which left
unchecked, may threaten the stability of a Pole. Because of this, we limit the
number of wires running in line using the DILOR rule.
Where additional Dropwires are to be added alongside an un-stayed Aerial
cable, the loading will be beyond permitted limits and so an evaluation should
be carried out by a suitably trained Planner / Surveyor to ascertain the
requirements to strengthen the route in order to accommodate the new
loading.

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Tables below are to show loading limits of poles with or without stays or wires
applying opposing loads
8.11.1.1 Where a pole has no Stay or wires in an opposing arc

Wires crossing carriageway Wires not crossing


carriageway
One or Both Both One or Both Both
both Poles are Poles are both Poles are Poles are
poles are Medium Stout poles are Medium Stout
Light class Class Light class Class
class class

Max 3 4 5 4 5 6
permitted
wires

8.11.1.2 Where the Pole has a Stay fitted, or wires applying an opposing load

Where one or both poles Where both Poles are


are Light Class Medium or Stout Class
Maximum wires 8 12

8.11.2 Avoidance of ladder placement area

All newly provided cables (copper & fibre) should, where achievable, avoid the
ladder placement area on the pole. Standard ladder placement is for the V
shaped pivot plate to rest between 1st and 2nd climbing steps leaving the top
rung almost level with first step.
Consideration must be given to existing plant, pole orientation and likely ladder
location(s) as to the best route for new cables.
Two methods of ladder avoidance exist:
Method 1: Ladder “loop” as defined in: EPT/OHP/B073

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8.11.3 Avoidance of pole climbing steps

Cables must be routed away from climbing steps as not to interfere with the
climber’s foot/hand placement or risk entanglement. Cables may pass through
the stepped section of the pole but must be correctly fixed to the pole and not
be in contact with any steps.

8.12 Use of D Poles.


Full guidance regarding fibre plant and “D” poles can be found in
EPT/OHP/C031
◼ Fibre Connectivity items such as CBT’s and Manifolds must not be added to
Policy “D” Poles (Poles which are “D” due to decay or damage).
◼ Additional connectivity items may be added to Non Policy “D” Poles (poles
which are not “D” due to decay or damage), providing that the Pole in question

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has been subject to a successful on the day hammer test and is accessed
using a MEWP.
◼ Additional connectivity items may be added to Shallow Depth “SD” Class
Poles, providing that the Pole in question has been subject to a successful on
the day hammer test and is accessed using a MEWP.
Summary of Rules
Equipment Type Policy D Poles Non Policy D
(Dec and Dam) and SD Poles

Fibre Connectivity (CBT’s, Manifolds etc.) Not permitted Permitted

Further information as to the reason for a pole being marked as “Defective”


can be obtained via ARTISAN or from the Pole Test Helpdesk: 0330 1233304

8.13 DNO Joint User pole allowed attachments


With the exception of Electricity Northwest all Distribution Network Operators
(DNO) have agreed to allow attachments of certain fibre plant.
The following DNO’s have signed an agreement that will allow fibre
attachments.
◼ Western Power Distribution
◼ UK Power Networks
◼ SP Energy Networks
◼ SSE (Scottish and Southern Energy) Power Distribution
◼ Northern Powergrid
This agreement covers JUP License Category 10 type cables only, see
NWK/LNK/C517 for full information. These cables have similar
loading/breaking strain characteristics as copper drop wires. Please see the
table below for more details:

Fibre cables with similar breaking strain characteristics to copper dropwires

36F ULW OH 36 fibre Ultra Lightweight Overhead Cable

12 FDC Fibre Drop Cable 12 Fibre

4 FDC Fibre Drop Cable 4 Fibre

FTTP Connectorised Hybrid Drop Cable


Dual Drop Hybrid Cable Overhead

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Blown fibre Drop-Tube FTTP Blown Fibre Drop Tube Overhead

FTTP Overhead Copper / BF Droptube


Blown fibre Drop-Tube Hybrid (Hybrid)

In addition to the cables detailed above it is permissible to install the following


plant:
⎯ Connectorised Block Terminals (CBTs)
⎯ Small TM node joints
⎯ 12BFT Manifolds

Pole mounted components in a green metal housing i.e. DSB’s are not
acceptable as they are too large.
◼ Ensure the pole has a ‘J’ marking indicating this pole is licenced as a joint user
pole
◼ The number following the ‘J’ indicates the permitted number of attachments
e.g. ‘J10’ means the pole is licensed for 10 attachments
◼ If not, you will need to check we have a licence in place with the wayleave
team.
◼ If no licence exists or a new license is required, the license application site can
be found via the ORWFMT system under Wayfinder

9 Survey Network Notes & Survey


Markers
The table of SNN’s can be found in its own document EPT/ANS/A068
Within this document there is a visual guidance Power Point

10 Testing the Quality of the Network


Build
There are 3 basic requirements which are mandatory to be tested during the
Build of the FTTP Network: -
1. Continuous Light from Head-end to CBT
2. Light of sufficient power to enable ONT to achieve sync

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3. The CBT is connected to the right head-end port


No PON network can be sent for commissioning until all 3 basic requirements
have been met and any issues resolved – The FBC must validate that these
requirements have been fully met before build record returns have been
submitted.
Caution: Refer to section 11 – Fibre Cleaning, before any testing is
carried out in the OFN.

10.1 Method of Testing


How we carry out quality testing in the OFN will depend on whether the
exchange has an Optical Test Head (OTH) or not, and whether that OTH is
Tactical or Strategic.

10.1.1 OTH Status Confirmation

To confirm the OTH status for an exchange you currently need to send a SMS
that includes “OTHtest” followed by either the 1141 or exchange name, to
81192.
The reply will confirm which testing procedures you are required to follow.
For testing at a Tactical OTH please refer to section 10.3.1 of this document.
For testing at a Strategic OTH please refer to section 10.3.2 of this document.
For testing on sites with no OTH please refer to section 10.4 of this document.

10.2 Auto Toggle


Auto Toggle is a function within FastTest which enables engineers to remotely
toggle light at the Headend.
This can be performed on a mobile phone via the FastTest+ app, My Jobs or
on CANDID using the Openreach Test Centre.
Auto Toggle can also be accessed on a desktop using the FastTest2 Web
Portal and CANDID.
Full details on Auto Toggle practices and procedures can be found at
EPT/COF/D983.

10.3 Optical Test Head Testing


The OTH is essentially an OTDR (Optical Time Domain Reflectometer) in the
exchange, which is activated remotely to test the route of a fibre optic cable.

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Testing is to be completed by the build teams as they build each Splitter and
CBT. A reflector is to be left in each CBT only once testing has been
completed.

Warning: Reflectors must not be left in the network before any type of
testing has started.

10.3.1 Tactical OTH Testing

All testing on tactical OTH sites will be carried out by logging into https://onmsi-
server.dyndns.biz/field using a phone, tablet, or laptop.
In the Spine – Use the OTH to verify the correct spine and no faults in the
cable.
At the Splitter – Using the OTH, mobile/desktop app and a reflector, run an
Auto Toggle test to confirm correct Headend equipment is connected to the
Splitter. Confirm the Test Head can see the reflector connected to the cable,
after using Auto Toggle.
At all Intermediate Joints – Confirm at each intermediate joint using the OTH
you have correct light and it has been connected through to the correct CBTs
as per the Job Pack.
At the CBT – On all ports on the CBT run a test using the Optical Test head
via the Mobile App. Attach a single reflector at a time, one port after another
and run the tests until the whole CBT has been tested. Each port spliced
through should have a test recorded on the system to show reflector detected
and port within test limits.

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10.3.2 Strategic OTH Testing

All testing on strategic OTH sites will be carried out via FastTest+ or CANDID’s
Openreach Test Centre.

Warning: All the below steps are mandatory – Do not perform any OTH
tests prior to the SASA being connected, this will create an incorrect
result for testing which will need to be removed from the system to
allow testing.

10.3.2.1 Strategic Viavi OTH Test Process

10.3.2.2 Strategic EXFO OTH Test Process

10.4 Testing where no OTH exists


Where no OTH is installed, all testing will be with a traditional Optical Power
Meter/Optical Time Domain Reflectometer (OPM/OTDR).

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At the Spine –Auto Toggle test to confirm correct light to be connected


through the correct allocated Splitter / SASA in the Job Pack.
At the Splitter – On one of the output fibres of the splitter (following
connection of the splitter to the spine). - Auto toggle test to confirm correct
head-end light is feeding the CBT’s. (On Greenfield sites where no CBT’s are
to be connected through at initial build, record the Optical Power meter reading
at 1490nm in dBm for the splitter on the Auto toggle system (or WFMT if still
using the AOC to toggle).
At all intermediary Joints – using a Live Fibre Indicator (LFI) and the Auto
Toggle confirm the correct Head-End light is feeding the CBT’s before splicing
through.
At all CBT ‘s – A toggle test is required on the first port of each CBT to
confirm correct splitter allocation and prove end to end fibre connectivity. The
optical power received, measured at the CBT is higher than -26dBm.
Full details of testing practices can be found at: EPT/COF/D956

Warning: It is essential that both the port of the test equipment and the
connectors of the OptiTap power patch lead are cleaned before they are
terminated to take a power reading. Failure to do so can cause damage to the
port / connector and or provide incorrect power levels.

11 Fibre Cleaning
Contamination within the fibre network will have a severely negative impact on
the services carried, resulting in potential loss of service. To mitigate against
this, we need to ensure the fibre network is cleaned every time it is worked
upon. It is now mandatory that each and every connection is cleaned using the
approved Sticklers cleaning kit.
◼ Before testing, each end of the test patch cord and endface connector must be
cleaned.
◼ After testing the endface connectors should be re-cleaned.
◼ After cleaning the endfaces must be protected by replacing the dust caps
◼ In between tests the dust cap must be used to protect the endface of the
connector.
◼ Every time you connect to a new test port or cable both end face connections
must be cleaned.
◼ Test leads must be inspected monthly with a Microscope or digital inspection
device.
◼ If at any point the endface connector of a test lead is in question for
contamination, the lead should be quarantined, and an alternative lead used
whilst it is checked.

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◼ Any test lead connector which cannot be cleaned following inspection should
be scrapped.
◼ For further information on the fibre cleaning process please refer to
AEI/AEC/B331.

11.1 Connector Cleaning and Termination of Drop Cable into


the CBT

Warning: It is essential that both the port of the multiport block and the
connector of the drop cable are cleaned before they are terminated
together. Failure to do so can cause damage to the port / connector,
result in high transmission losses, degradation in service or faults.

This section details the practices required for completing the termination of the
connectorised drop cable into the CBT for both the OH and UG installations.

Warning: During the process of terminating the connectorised drop cable


into the CBT it is important to minimise the length of time the ports or
connectors are exposed with dust caps removed. This is to help
prevent the possibility of the ports or connectors becoming
contaminated.

◼ Identify the correct block port according to the routing information provided in
the job pack. See figure 4_9 for port identification.
◼ Remove the dust caps from both the CBT port and drop cable connector.
◼ Clean the port (wet and dry clean) using a 2.5mm Clean Clicker Optical Fibre
Cleaner (i/c 100205).
◼ Clean the connector of the drop cable using a 2.5mm Clean Clicker Optical
Fibre Cleaner (i/c 100205).
◼ Align the arrow on the connector body with the notch on the port, and insert
the connectorised drop cable into the block port
◼ Screw the threaded shroud of the connector onto the thread of the port
◼ Screw the protective caps of the connector and the port together

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11.2 Port Numbering

Port 1 has been highlighed for all CBT types, by default it is the bottom left
hand port. The protective dust cap must be replaced after testing.

12 Tools
12.1 36F Stripping tool
FTTP 36F ULW AC Sheath Cutter Item Code: 066613 (OFS 36F)
FTTP 36F ULW AC Sheath Cutter Item Code: 088338 (PGH 36F)

12.2 SST Stripping Tool (087376)

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Note: the blades are reversible and replaceable

12.2.1 OptiTap patch cord (088329)

For connecting test equipment to CBT

12.3 Patch Fibre Optical SC/APC (023650)

12.4 SC/APC Green Reflector (105000)

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12.5 Optitap Reflector (101834)

12.6 Stickler Cleaning Kit (Item Code dependent on Business


Unit)

13 Fibre Labelling and Identification


13.1 Node joints
Node joints must have the ‘T’ code written on the dome of the closure with a
durable indelible marker (Pen Marker No2 129392) and it should be visible
when the closure is fitted in the jointing chamber or pole.
Note: There is no need to provide yellow tape on a FTTP joint whether UG or OH, or
any fibre cable on a pole
Track joints must be marked with “T” code, it is optional to add UIN, ON or V
number, date & estimate number if available.

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Any unplanned track joints must be sent for ILC (in life change) for a node ID
to be created, in the interim, joint must be marked with a minimum of estimate
number/date/UIN

13.2 Cable labelling


There are two methods of labelling within the external network you will find
detailed below, for further information on identification of fibre cables can be
found in EPT/COF/D525

13.2.1 Standard Cable Label

All newly provided cables must be labelled using Cable Marker Label
OPT/COP (Code 108548). All fields on the label should be legibly completed in
black indelible marker pen as below and attached with Strap Cable Fixing and
the straps cable fixing 1A at each end should be wrapped in Tape Plastic
Adhesive 25mm in the U/G network.
Note: There is no requirement to tape the SCF 1A on walls or poles.
On cables less than 25mm diameter a 3rd zip tie can be fitted. This will be free
to slide and not obscure any lettering this helps with cable management.
However, this is no longer mandatory.

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Either method is acceptable


Note: The usage of the previous yellow label is permitted until this item has run out
Note: If work carried out by partner, the tier 1 partners name should go in place of
“openreach”.

13.2.1.1 Lead-in cables from UG CBT’s


Lead-in cables are to be labelled at the CBT as shown below with UIN, Date,
CBT ID & Port Number and OGEA number. They should also be marked with
yellow tape to identify that they are fibre cables.
On new sites, it is acceptable to label the lead-in with the RCODE rather than
the OGEA as this is usually built before service so OGEA number wouldn’t be
available.

Warning: Straps Cable Fixing must be cut flush to prevent injury using the
correct tools (tensioner or nippers miniature 2)

13.2.2 Handheld Printer

Providing the printer/labels meets the required specification outlined within


EPT/COF/D525 then the below method of labelling is acceptable
Brother Handheld Printer P-Touch E300

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◼ For all cables, the labels may be ‘wrapped’ or applied as a ‘flag’, depending
on the diameter of the cable (shown below). Ensure the cable is clean and
dry beforehand.

All individual fibre cables in the underground network supplied without a


factory applied longitudinal yellow stripe must be marked with bands of yellow
PVC tape individually in all underground structures at regular intervals. Fibre
cables must not be bunched and taped together as this will cause issues if
cables need to be replaced.
Yellow tape is not required on pole/wall mounted joints and cables.

13.3 CBT Labelling

13.3.1 Aluminium Punched Label

It is now mandatory to provide a label on a pole showing the ID of any CBT’s


at the top of it. The method will be to attach an aluminium strip, just below
“Cauition Overhead Fibre” label, taking care not to obscure 3 metre mark,
using Pin Steel 2 7/8” and use the letter and number punch set to apply the
identity of the CBT. As subsequent CBT’s are fitted then another strip can be
added below the existing strips.
The following list of PPE and items are listed below:

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Below pictures show attachment of label and punching using Letter and
Number punch Kit:

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This work will be carried out by Chief Engineers, FND and partners at build
stage and retrospectively by Service Delivery (SD) on Lead 2 Cash (L2C)
installation visits.
This new process will run alongside the existing process of labelling
CBT’s using gold pen on body of CBT and the fixing of the yellow label
on cable at base of CBT shown below.
Currently no labels to be attached to DNO poles.

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13.3.2 Gold Pen and Cable Label

CBT starts with a ‘C’.

◼ White Cable Marker Optical label fitted to SST cable (Yellow still permissible
until stocks run out)
◼ Top section above the ports labelled with node ID using permanent marker
◼ If mounted on a MOBRA, where possible label the rear face of the CBT to aid
identification (not mandatory)
◼ SST cable marked with yellow tape in UG network only.
◼ Yellow tape is not required on pole/wall mounted joints and cables.

13.4 Tray Labelling


All storage and address trays correctly labelled on edge of tray as per Fibre
Node Configurator (FNC) - Cable ID / Fibre ID

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13.5 Pole Labelling

It is no longer a requirement to attach the “CAUTION OVERHEAD FIBRE”


label to Openreach/BT poles (including hollow poles) which host fibre
attachments (CBTs, Nodes, Cables etc).

Warning: There is an exception to this rule which is that you must


continue to label DNO Joint User Poles as we must continue to label
these poles under the terms of our license agreement. The new labels
to be used are shown below.

When attaching fibre equipment to DNO poles the new labels (shown below)
must be used.

The new labels can be ordered with immediate effect using the item codes
below:
◼ Label Item code 112099 for wooden poles - bag of 10
◼ Pin Steel No.2 7/8 inch Item code 070864 – box of 100
◼ Sticky label item code 112100 for hollow poles - bag of 10

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Warning: Please remember that currently no labels or plant is to be


attached to North West electricity poles.

14 Civils Avoidance Techniques


This section details the network policy for using pole-mounted TM-series
nodes to host nodes where the nearby jointing chamber is congested and
therefore reduces the requirement for a new box to be built.
There are a range of civils avoidance options available which will reduce the
requirement for new jointing chambers and some of these are covered in:
Network Policy Briefing 789 - PIA & Civils Avoidance (Issue 2)
Network Policy Briefing 819 - The importance of using Civils Avoidance
techniques
Network Policy Briefing 827 - Pole mounted Nodes for Civils Avoidance
Network Policy Briefing 830 - Making the most of Moleplough's
NWK/LNK/C541 - FTTP - Brownfield - Scale Architecture - Policy
Civils Techniques - To dig or not to dig – Video
Cabling through congested or blocked UG ducts – Video
There are now a couple of additional options that could be utilised.
All civils avoidance tecniques must be looked into before deferring to a civils
solution.

14.1 Pole Mounted Nodes


Where the use of a nearby pole is available to host the joint if the following
criteria is satisfied:
◼ Nil capacity in jointing chamber.
◼ Available space on pole.
◼ Duct space available to the f/o the pole or minimal duct required.
◼ Slack cable should be provided and made tidy within the joint box (e.g.
strapped to a bearer). Please see guidance for overblow cables below.
◼ Build quality policy is followed as per this document.
◼ Nodes must only be positioned in the lower envelope of space as per 8.10.2
above.
Caution: Only small and medium nodes only can be placed on a pole.
The following shows some examples of where this solution could be used,
these examples do not cover every eventuality.

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Example 1 COF215 - COF600 Transition

Example 2 COF600 - COF215 - COF600 Transition

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Example 3 COF600 - COF600 Straight joint on a copper only pole

Note: The requirement for a yellow fibre label on the pole DOES NOT currently apply
in example 3.

14.1.1 Overblow Cables Routes

Where a node is required on an Overblow route either for a straight joint or to


transition from underground (UG) to overhead (OH) the same principles can be
used as shown within this briefing. However, the following rules specific to
Overblow cables must be followed.
◼ Kopex protection is required on the COF260 between the sub duct connector
and the duct entry point to protect the fragile cable.
◼ Aluminium strips and not cleats must be used to fix the COF260 to the pole.

Warning: COF260's bend radius must never be less than 50mm

Further guidance can be found in:


EPT/COF/D945 - Installation Practices for the Universal Node 1A & TM Range
of Fibre Nodes
EPT/COF/D960 - Openreach Overblow: Equipment & Practice
EPT/OHP/B058 - Poles - General Information and Layout Policy
NWK/LNK/C541 – FTTP – Brownfield – Scale Architecture - Policy

14.2 Squids in boxes


CBTs/squids must not be located in any of the following box types as per
network policy briefing 920.
◼ JB21, JB22, JB23

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It is allowable to add a “Squid” (Connectorised Terminal Compact) or other


equipment if space exists and provided that all equipment installation meets
the quality standards stated in this document and in EPT/COF/C005 - FTTP
Single Split Non FDP Connectorised Block Terminal Build Installation
Practices.
The impact of the addition of extra equipment over and above the guidance in
NWK/LNK/C573 - TM Node Jointbox Capacity must be carefully considered
before proceeding and teams must remember the following:
◼ Can the additional equipment be installed in the box without compressing
(squashing) the existing equipment.
◼ How will this impact the L2C task and how the engineer will connect the drop
cable(s) and do they have the space to complete this task?

15 Quality tips
Warning: On completion of any work/testing, all remaining sharp ends
MUST be cut off and disposed of correctly.

See examples below of bad practice/safety.

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15.1 Build
Fibre Top Tips and Reminders
◼ Always look for an overhead solution, rather than an expensive civils solution.
◼ The Connectorised Block Terminal (CBT) must be provided in the top pole
envelope, if this is not possible a network re-arrangement will be required.
◼ Remember to use joint user poles – except in Electricity North West.
◼ CBTs provided along route in all positions to enable a maximum of 150 metre
length of OH or UG dual drop cable to be required between the CBT and the
customers entry position.
◼ Use external locking mechanisms (locking bollards) on first and last poles of a
36F ULW route and when cable is routed down the pole to a transition joint
(One ELM on each input / 36F output).
◼ Stand-off adaptors must be fitted on Overhead Connectorised Block
Terminals.
◼ Overhead Fibre labels to be provided on fibre enabled poles.
◼ Joint to be mounted at a maximum of 750mm below lowest pole climbing step,
enabling
◼ The bottom of the cable loop being between 2 – 2.4 metres above ground
level.
◼ Always use 36F ULW or other fibre cable options – do not provide new BFT
lengths.
◼ In TM joints the 36F ULWC strength member is the steel wires within the
sheath. For the circular ports use the bare wires stripped from one side of the

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sheath. For Oval ports use this method or one side of the sheath with the wires
included.
◼ In UG TM joints only COF 205, COF 260 and 4 & 7 BFT (from existing TIJ
joint) need Kopex providing into the TM joint (with yellow tape).
◼ Always update the survey markers and survey network notes using the valid
combinations.
◼ Provide a toggle test, OTDR trace and power reading on port 1 of every CBT
provided.
◼ Remember to use the fibre optic connector cleaner SC first.
◼ Use armoured fibre cables in locations where (1) No duct network currently
exists (2) No subsequent copper demand exists (3) Limited demand for fibre
can be fulfilled by a single cable (4) An armoured cable solution is a more cost
effective solution than duct and cable.
If these conditions cannot be met, solutions such as mole ploughing duct
should be investigated.

15.2 Quality Checklists


Copies of the current FPQ FTTP quality checklists are held on the CE
Technical Library which also has a FTTP specific page.

15.3 Red Flag: Non-Compliance


From time to time an independent audit team, either internal or external to
Openreach, may wish to monitor the ongoing success of the Openreach FTTP
build undertaken by any build programme. Openreach internal audit team will
conduct routine PON audits in line with current audit strategy and policy. Other
business units and external audit will conduct ad-hoc audit projects where they
require more information.
Where it is identified that the network has not been built to policy and
rebuild/rework is required to meet the plan requirements, defects and red flags
will be issued. The driver programme plan and build team responsible for the
plan and build will be required to: Revisit the build, provide the additional
capacity or components to meet the plan requirements and provide all
resource to execute the work. This includes providing funding for all of the
above work.
◼ Patch Manager (PM) Role: The PM of any FTTP structure built will assume all
accountability for build quality and ensuring the L2C journey is deliverable
within the SNN set. They will conduct any contractor or partner management
engagement required to discuss and improve quality standards and
compliance where required.

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◼ Field Based Co-ordinator (FBC) Role: The FBC(s) who oversees the build of
any FTTP structure whether this has been built by DL, contractor or any other
project, will be responsible for the quality of the structure they release for
commissioning. They shall ensure that the L2C journey is deliverable within
the SNN that has been set. Prior to release, the FBC should amend if
required, any SNN which could lead to an on the day L2C failure
Where defects are observed, the FBC will record these on a quality checking
system, consult with key stakeholders, including any DL or contractor, to
inform them of outcomes and ensure these are resolved within 30 days. Any
red flag items should be communicated to PM and operatives alike. These are
to be resolved prior to commissioning taking place.
◼ Independent Audit (IA) Role: Independent audit is undertaken to quality
check compliance of FTTP build and the work of all stakeholders. It ensures
governance and reporting for FTTP quality of build. Independent audit will be
recorded on a quality checking system where the PM of the build programme
will be informed of the outcome of any audit and tasked with resolving any
issues that arise. Defects to be resolved by build team within 30 days of issue
and red flags cleared by build team prior to commissioning, or withing 30 days
if the FTTP structure is already commissioned.

15.3.1 Compliance of FTTP build is measured in terms of defects and red

flags

◼ Defects: FTTP structures can be released with known defects if remedial work
is in progress and this will not become service affecting, or a safety issue. This
can be measured by FBC’s when undertaking final PON audit using a quality
checking system and fed back to suppliers for remedial works. Defects picked
up at independent audit will be fed back to the PM of the build programme to
arrange resolution.
◼ Red Flags: Red Flags are capturable by both FBC and IA teams. These are
defects which are highly likely to cause a L2C failure. FBC’s should not allow
FTTP structures to pass to commissioning with red flag issues. Independent
audit will likely observe red flag issues post commissioning, whereby the
information will be passed to the PM for resolution.
◼ Red Flag issues are accepted as:
⎯ CBT is located in a position that will stop the L2C engineer completing the
provision
⎯ Plant missing, and/or location not planned/supplied
⎯ Plant missing, and/or service not planned/provided to a NAD
⎯ No toggle test result/light test for CBT, indicating fibres have not been
spliced

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⎯ CBT provided for wayleaves scenario where track joint should have been
provided
⎯ CBT provided in a location “more complex” than the copper provision, to
avoid obtaining a wayleave.
⎯ Internal MDU Plant in poor position to feed all apartments, or insufficient
capacity to serve all properties
⎯ Cables not terminated, or fibres not spliced through in trays
⎯ Safety issue that will lead to network being removed to overcome the issue
and severely delay L2C
⎯ Direct in Ground (DiG) not built to the curtilage – excludes shallow build
projects/areas
⎯ Joint User Pole identified as not licenced, or insufficient D/W allowance to
serve volume of NAD addresses associated with CBT

Warning: All red flag issues are to be resolved either prior to


commissioning or within 30 days of original notice.

15.4 Red Flag Appeals process

15.4.1 Introduction

Where a Red Flag has been raised and there is a disagreement to all or part of
it’s content, the following process should be followed.

15.4.2 Process

When appealing a Red Flag, please create an email titled “Red Flag Appeal -
[insert PON ID]”. This should be sent to the RQM (Regional Quality Manager -
manager of issuing network assessor) copying in the QAP (Quality Assurance
Professional) and your regional PM. The appeal content within the email
should have a clear rationale with supporting evidence.
The quality manager will investigate the content of your appeal and respond to
all with an Accept or Reject.
If accepted, the QAP will log the appeal and remove this from the Red Flag
Report, marking this ‘Removed After Appeal’.
All appeals need to follow this process to ensure the correct removal of the
Red Flag.
Caution: Incorrect use of ‘removed after appeal’ will result in Red flag
being re-opened.

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16 Retro Build
16.1 Installing 36F & SST into Splitter Node 2A HS joint
ISIS EPT/COF/C005 refers
The photographs show SST, but it is the same method for 36F ULW cable

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16.2 Installing 36F into a Heat Shrink joint


ISIS EPT/COF/D949 refers

16.3 Multiple 36F and SST cables in a Heat Shrink port


Up to 4 x 36F or SST cables can be put in a heatshrink port

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16.4 SST in a 32AP FDP or SDP


Dual port kit

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16.5 Installing HCSE trays in old Tyco Splitter node

16.6 Recovery of unused manifold tubing from Prysmian


joints
Underground joints:
Where unused 12BFT tubing is to be recovered the 25mm conduit can be cut
approx. 150mm-300mm from the joint. Cone Block 7 (075858) or suitable Cap
Sealing filled with Resin 10B is to be used to seal the stumped tubing.

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Pole mounted joints:


If a blank gland seal is not available, then the 12BFT should be cut approx.
150-300mm from joint and must be sealed with a suitable heatshrink Cap
Sealing.

16.7 Retrobuild Quality Standards

16.7.1 24AP FDP Retrobuild Quality

Trays
◼ HCSC trays replaced with individual HCSE
◼ HCSE hinge and locking tabs engaged
◼ Input fibres re- routed to new trays
◼ All individual CBT tail fibres stored in tray central storage areas or spliced as
per FNC
SST tail
◼ Port 3 used to install SST cable
◼ All SST cables provided in port 3 (up to 4) simultaneously
◼ 10mm split Kopex provided from duct mouth up to butt of SST cable
◼ Single SCOP and cable foil provided over all SST cables
◼ Heat shrink correctly provided
◼ Sealant 10B provided
◼ SST Strength members terminated in anchor directly above port 3
◼ Element support tube 3A provided from cable butt to tube holder

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◼ Element stripped between element marks on tube holder and fibres routed up
RHS raceway
◼ Allocated input fibres for CBT located and re-routed to tray
◼ Spliced and stored correctly as per FNC
◼ Fibres and splice protectors routed and stored correctly on tray
◼ SDMB6 seal & SCF provided at duct mouth,
◼ Yellow adhesive tape provided on Kopex as fibre cable indicator
◼ Outside of trays labelled with CBT ID details

16.7.2 32 FDP / SDP Retrobuild quality

Trays
◼ 32 FDP do not need trays changing
◼ SDP trays replaced with new 8 or 16 way VTU with back plane
◼ SDP incoming fibres spliced in splitter device tray
◼ SDP output fibres routed to allocated CBT trays
◼ SDP CBT tail fibres routed up RHS raceway and stored or spliced in allocated
CBT tray
SST Tail
◼ 2 way SST port kit provided in correct port – preferred order is 8, 7, 6 then 5
◼ SST secured in port cable clamp
◼ Port kit locked in position in correct orientation (screws facing back of FDP)
◼ SST cable cap fitted and locked in place.
◼ SST cables provided in cable guide positions (cable 1 in empty port in base)
◼ Cable cleaned and abraded 100 mm below butt - IP
◼ Butt positioned level with top of SST cable guide.
◼ Strength members cut off at butt
◼ Sealant 10B provided in the cavities with SST cable in only
◼ Spare cavity blank not removed or sealant 10B provided if unused
◼ SST fibre element stripped 25-35mm above SST cable cap
◼ 3mm – 3mm connector provided between element and allocated transport
tubing
◼ Old blue water block replaced with black water block
◼ Tray water block trimmed for 8F & 12F CBT fibre elements (not needed for 4F
CBT element)

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◼ Locking tube relocated correctly


◼ Allocated input fibres located and re-routed to tray
◼ Spliced and stored correctly as per FNC
◼ Fibres and splice protectors routed and stored correctly on tray
◼ Outside of trays labelled with CBT ID details
◼ Yellow adhesive tape provided on SST cables as fibre cable indicator

16.7.3 PM 12 AP/ 32 AP FDP & SDP Retrobuild

Trays
◼ 12/32 FDP do not need trays changing
◼ SDP trays replaced with new 8 0r 16 way VTU with back plane
◼ SDP incoming fibres spliced in splitter device tray
◼ SDP output fibres routed to allocated CBT trays
◼ SDP CBT tail fibres routed up RHS raceway and stored or spliced in allocated
CBT tray
SST Tails
◼ SST cable from a CBT may be brought into a pole mounted FDP via an
overhead or underground feed. PMFDP number/size of ports vary depending
on the chassis size and age, the chassis should be checked to ensure port
capacity exists.
Cable entry and preparation
◼ Cable entry via ports 1 – 3, 5 & 6 for OH entry and port 12 for UG entry

◼ OH SST cable buttstripped at tray assembley holding bar and strength


members cut flush
◼ OH element stripped approx. 80mm from cable butt

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◼ UG CBT cable butt stripped at top of port


◼ UG CBT strength members terminated in strength member holder and cut
level with the bracket
◼ UG CBT element stripped approx. 160mm from cable butt
Fibre Routing
◼ 3mm – 3mm connector provided (i/c 089038)
◼ Transport tube cut to length to maintain bend radius, Black rubber water-block
anchored into FDP chassis (Breakout kit i/c 068241)
◼ Locking tube relocated correctly, tray water-block trimmed for 12f element
(where required)
◼ Fibres and splice protectors routed and stored correctly on tray
◼ Outside of trays labelled with CBT ID details

16.7.4 Incremental Build of 128 SPN using 16F per splitter O/P

storage tray (Customers present)

SPN supplied with 1 pre-installed splitter device


◼ Remove the 8 splitter legs from tray D03 and reroute onto tray D01 and mark
these 8 splitter legs with Tape Yellow Plastic 12mm Item code 071298
◼ Remove the 8 splitter legs from tray D04 and reroute the 8 splitter legs down
and onto tray D02 and mark these 8 splitter legs with Tape Yellow Plastic
12mm
Adding splitter device 2

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◼ Fit splitter device tray (SSTA) into SD2 position, remove the 32 splitter legs
from the SSTA (These should be in bundles of 8)
◼ Route first bundle of 8 fibres down and onto tray D05, then route second
bundle of 8 fibres down and onto tray D05. Mark 2nd bundle of 8 fibres with
Tape Yellow Plastic 12mm
◼ Route third bundle of 8 fibre down and onto tray D06, then route final 4th
bundle of 8 fibres down and onto tray D06. Mark 4th bundle of 8 fibres with
Tape Yellow Plastic 12mm
Adding splitter device 3
◼ Fit splitter device tray (SSTA) into SD3 position, remove the 32 splitter legs
from the SSTA (These should be in bundles of 8)
◼ Route first bundle of 8 fibres down and onto tray D03, then route second
bundle of 8 fibres down and onto tray D03. Mark 2nd bundle of 8 fibres with
Tape Yellow Plastic 12mm.
◼ Route third bundle of 8 fibres down and onto tray D04, then route final 4th
bundle of 8 fibres down and onto tray D04. Mark 4th bundle of 8 fibres with
Tape Yellow Plastic 12mm
Adding splitter device 4
◼ Fit splitter device tray (SSTA) into SD4 position, remove the 32 splitter legs
from the SSTA (These should be in bundles of 8)
◼ Route first bundle of 8 fibres down and onto tray D07, then route second
bundle of 8 fibres down and onto tray D07. Mark 2nd bundle of 8 fibres with
Tape Yellow Plastic 12mm.
◼ Route third bundle of 8 fibres down and onto tray D08, then route final 4th
bundle of 8 fibres down and onto tray D08. Mark 4th bundle of 8 fibres with
Tape Yellow Plastic 12mm.
Incremental Build of 128 SPN using HCSC to HCSE tray replacement (No
Customers present)
◼ Note: both HCSC sub-trays on a VTU must not be connected to a customer as
this process effects both sub-tray 1 & 2.
◼ Stored fibres within the SPNs HCSC trays to be replaced which are routed to
the FDPs removed
◼ HCSC trays removed from backplane within the SPN and replaced with HCSE
tray (IC: 060625)
◼ Fibres removed from tray 1 & 2 routed and stored into the new HCSE tray
◼ HCSC fibres within the SPN which terminate in the target Fibre Distribution
Point & newly installed CBT moved to the newly installed HCSE tray
◼ Fibres spliced through as required for the splitter output fibres to the CBT

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◼ SD1 & SD3 splitter output fibres routed and stored in VTU 31 - 34 and 35 – 38
respectively on side A (8 fibres per tray)
◼ SD2 & SD4 splitter output fibres routed and stored in VTU 31 - 34 and 35 – 38
respectively on side B (8 fibres per tray)

SIDE A SIDE B

17 Legacy Components
Legacy FTTP components are detailed in component specific ISIS documents;
these are available from the Technical Library - FTTP page or CANDID
Information Centre.

Some of the most commonly used Legacy FTTP documents are:

EPT/COF/D884 - FTTP Blown Fibre Drop Tube Manifold


EPT/COF/D885 - FTTP Aggregation Node
EPT/COF/D886 - FTTP Splitter Node
EPT/COF/D889 - COF 205 and SDMB 6 Installation & Recovery
EPT/COF/D904 - Pole Mounted 32 AP Fibre Distribution Point
EPT/COF/D911 - Pole Mounted 12 AP Fibre Distribution Point
EPT/COF/D898 - Prysmian 32 Address Point Fibre Distribution Point
EPT/COF/D920 - Prysmian Primary Splitter Node - 32 way network
EPT/COF/D921 - Prysmian Underground Splitter Distribution Point

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18 References
18.1 Build
Most of the relevant FTTP documents are held in the Technical Library - FTTP
page
Some of the most commonly used OFN FTTP Build documents are:

AEI/AEC/B301 - New ADSS and UG Cable Installation Guidance


AEI/AEC/B313 - Fire Resistant Products For Use In All Internal & External
Installations
AEI/AEC/B331 - Fibre Cleaning Process
AEI/AEC/B335 - Dropwires in Line of Route (DILOR)
AEI/AEC/B347 - Overhead Fibre Length Renewals - Policy
EPT/ANS/A004 - Optical Cable Underground Installation & Recovery
EPT/ANS/A011 – Specification for Dropwire Work
EPT/ANS/A013 – Minimum Heights & Carriageway Definitions
EPT/ANS/A014 - Specification for Overhead Route Stability
EPT/ANS/A068 - Survey Markers & Survey Network Notes
EPT/COF/C005 - FTTP Single Split Non FDP Connectorised Block Terminal
Build Installation Practices
EPT/COF/C006 - FTTP Connectorised Retro Build Practices
EPT/COF/D525 -
EPT/COF/D919 - COF205 Mini-Cable Protection
EPT/COF/D932 -
EPT/COF/D957 -
EPT/COF/D960 -
EPT/COF/D945 - Universal Node 1A
EPT/COF/D960 - Openreach Overblow: Equipment & Practice
EPT/COF/D956 -
EPT/COF/D983 -
EPT/COF/R001 -
EPT/OHP/B011 - Overhead Distribution - Erection and Retension of Dropwire
EPT/OHP/B012 – Self-Supporting Aerial Cable
EPT/OHP/B039 – SST Cable with Pre-Terminated CBT
EPT/OHP/B058 - Poles - General Information and Layout Policy
EPT/OHP/B073 – Overhead Distribution - Interconnect Products
EPT/OHP/C031 - Working On D Poles, Including Joint User Poles

18.2 Installation Guides & practices


IP354 - Mech seal – 4 way sst gland installation guide

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18.3 Safety
SFY/HSH/D040 – Working on the Overhead Network
SFY/HSH/D042 – Safety Belt 11 & MEWP Harness. Use & Maintenance

18.4 Policy Briefings


Network Policy Briefing 789 - PIA & Civils Avoidance (Issue 2)
Network Policy Briefing 819 - The importance of using Civils Avoidance techniques
Network Policy Briefing 827 - Pole mounted Nodes for Civils Avoidance
Network Policy Briefing 830 - Making the most of Moleplough's

18.5 Planning Policy


NWK/LNK/C517 - JUP - Joint User Poles - Policy
NWK/LNK/C541 - FTTP New Brownfield Single Split Architecture
NWK/LNK/C563 – FTTP – Multi Dwelling Unit (MDU) and Multi Occupancy
Unit (MOU) – Policy
NWK/LNK/C573 – TM Node Jointbox Capacity

19 Videos
19.1 CBT Installation
This FTTP video, is also available in chapters and gives easily accessible
foundation knowledge on the new FTTP components plus top tips on how to
install them efficiently and to a high standard.
Corning web site
https://opcomm.corning.com/EMEA_Openreach_BT-Landing-Page-
Overview.html

19.2 TM Joints Installation Videos


The following links hosts several videos showing how to install cables and port
kits in the Extra-large & large and Medium & small TM joints and information
on the fibre cables and components:
Contents are:
◼ Tell me about the TM small and medium nodes
◼ Tell me about the TM large and XL nodes
◼ How do I route fibres to the trays in a TM node
◼ How do I splice and store fibres in the trays of a TM node

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One Fibre Network – Build Quality Guide for Engineers

◼ How do I install a 2 tube blown fibre tube (BFT) into a TM node


◼ How do I install blown fibre tube (BFT) into a TM node
◼ Tell me about the 36f ULW cable
◼ How do I install 36F ULW cable into a TM Node
◼ Tell me about COF600 fibre cable
◼ Tell me about connectorised block terminals (CBTs)
◼ Tell me about SST (Slippery fish) cable. AKA COF 250
◼ How do I install a Field fit connector (FFC)
◼ Overview of the connectorised Build installation process.
CE Fibre - new connectorised technology videos
Note: The above video is hosted on an internal server, so is not available to non
Openreach people.
Some of these videos are also hosted on the Prysmian TM Joints videos
link on their website, which can be accessed by Openreach Contract teams.

19.3 Legacy FTTP Videos


Some videos on the legacy FTTP network are contained here:
Note: The below video is hosted on an internal server, so is not available to non
Openreach people.
Fibre - Legacy FTTP network

19.4 Civils avoidance


Note: The video’s below are hosted on internal servers, so are not available to non
Openreach people.
Civils Techniques - To dig or not to dig – Video
Cabling through congested or blocked UG ducts – Video

END OF DOCUMENT

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