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880 Instruction Book Indles
880 Instruction Book Indles
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DAVID BROVVN
SAFETY POINTS '1':
Don't try to make a sharp turn unless the differential lock is out of
engagement.
Don't hitch trailed implements above the centre line of the rear
I
DAVID BROWN TRACTORS LIMITED
axle.
I MELTHAM YORKSHIRE ENGLAND
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INTRODUCTION
The 880 Selectamatic tractor with 3-cylinder diesel engine in-
corporates the latest refinements of technical design and is the
culmination of many years of development and rigorous field
testing. In fact it is a tractor which does a wide range of farming
jobs well, reliably and efficiently. CONTENTS
Good design is backed up by skilled manufacture on some of the
most modern machines currently available in Europe. The
potential life and efficiency which is built into the tractor by careful
choice of materials, close manufacturing limits and expert assem-
bly, requires the co-operation of the user whose responsibility it is Page
to carry out the regular lubrication and maintenance outlined in Precautions with a new tractor 4
this book.
Almost any but the complete novice will be able to carry out the 5-32
SECTION '1. OPERATION
various work which a tractor driver is required to do. But to do
this in the easiest, quickest and most efficient way, not to mention Starting the engine 5
the safest way because a tractor can be a dangerous machine if Controls .. 6
handled carelessly and without thought, requires knowledge and Description of the Selectamatic controls 12
skills which have to be acquired. This book gives the necessary Operation of Services 15
information, armed with which the user will quickly gain skill after Differential lock 24
a little practice. Ballast 25
Wheel width adjustments 25
It is suggested that time spent in reading the Operation and 28
Tvre pressures
Regular Maintenance sections of this book before the new tractor Linkage settings .. 28
is put into use, will be amply repaid. It is appreciated that the Drawbar .. 30
tractor will only be used occasionally for some tasks and the book
should be kept readily available at all times so that one's memory SECTION 2. REGULAR MAINTENANCE .. 33-45
may be refreshed. For ease of use the book is divided into 4
sections as indicated in the contents list opposite. Lubrication Chart .. 36
Recommended fuel oil and lubricants ..42-45
In case of difficulty of any kind, the person most fitted to assist you
is your David Brown dealer. Besides having specialist knowledge
of the product. he has a great experience of local conditions SECTION 3. SERVICING INFORMATION •• 46-69
which will be especially useful to you. In any query always quote
the full prefix and serial number of the tractor and also the engine Wiring diagrams .. 68
type and number.
Note: Abbreviations for the names of units in this book con- SECTION 4. INFORMATION AND DATA .. 70-78
form to the British Standard 1991 : 1954. These should be
readily understood, but for the benefit of countries where Capacities .. 73
they are not yet widely known, a glossary is given on Abbreviations 79
page 79. Accessories 80
Allied equipment 81
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SECTION 1. OPERATION
STARTING THE DIESEL ENGINE
1. With fuel in the tank and the tap turned on, pull the fuel
cut-off rearward to the running position, and drop into the
retaining slot,
2. Open the throttle wide (towards the driver).
PRECAUTIONS WITH A NEW 3. Put the gear (shift) lever in neutral (the right-hand
TRACTOR lever).
4. Depress the clutch pedal fully. In the U.S.A., Canada and
Although every engine is tested and part run-in at the U.I<. an isolating switch is fitted so that the starter cannot
factory care should be taken during the first 25 to 50 be energised until the clutch is pushed down.
hours' use. Avoid excessive speeds or heavy loading. 5. Switch on and operate the starter switch (turn the key to
Do not allow the engine to labour, change to a lower the right against thesprinq).
gear instead. Use the middle range of engine speeds Release the starter switch immediately the engine runs and
from 1200 to 1800 rev/min. If possible use light loads close the throttle to give about 1000 rev/min to warm up.
to begin with and gradually increase the loading until Check that the oil warning light goes out,
the engine is fully run-in. If higher speed or heavy
loading must be used, keep this down to very short STARTING IN COLD WEATHER
periods interspersed with periods of light load. The wing nut on the side of the Injection Pump should be
screwed in before trying to start the engine. As soon as the
Periods of idling should be avoided as the rate of engine is running, the screw must be unscrewed otherwise
carbon formation is fairly high at low temperatures. erratic running with black exhaust will occur. In conditions
when starting is difficult the use of ether or a proprietary
starting fluid is recommended. This should be used on the
felt attached to the plastic plug in the top of the manifold.
FIFTY-HOUR SERVICE Replace and start immediately. When starting is difficult,
short presses on the starter will be of no avail. The engine
After 50 hours. change the engine oil and filter element, should be kept turning by the starter until the engine runs
drain and flush the transmission gearbox and final drive unaided. However, if it fails to run, release the starter
reduction housings and clean the magnetic filter. Refill switch after 25 seconds and wait 20 seconds before trying
with new oil. Check the valve clearances and tightness again, otherwise the battery will be overheated and damaged
of cylinder head and main external nuts and bolts. Use of the starter places a heavy drain on the battery and
Note - The transmission gearbox is filled at the factory adequate running time should be allowed to enable the
with special oil having inhibitors to prevent corrosion . dynamo to replace the charge. Use of the correct grade of oil
and assist initial bedding in. This oil must be discarded in the engine and pressing the clutch whilst starting will
after 50 hours and the gearbox refilled with new oil of help to reduce the load on the starter.
the type recommended on pages 43 to 45. At the
same time it is essential that the transmission by-pass STOPPING THE ENGINE
filter element is changed to a new element No. 914441. Reduce engine speed, lift the fuel cut-off and allow it to move
This is a different grade from that fitted to a new tractor. forward to the stop position. Switch off and remove the key.
The original element must therefore be discarded after
50 hours. STOPPING THE TRACTOR
Reduce travel speed by closing the throttle and apply the
foot brakes. Just before the tractor comes to a halt, disengage
the clutch and stop the engine. Apply the handbrake securely
and park the tractor in a low gear ratio. To prevent accidental
starting, ensure that the isolating key is removed and the fuel
cut-off in the 'stop' position.
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CONTROLS The posmons are as follows starting at the left-hand or
The engine and tractor controls are shown in Fig. 1/1 and 1/2. counterclockwise position. (1) All lights out. (2) Side and
tail (and rear licence plate) lights. (3) Side and tail plus
head lamps (on high beam). (3a) Side and tail plus head
lamps on dipped or low beam. (4) Head lights only. The
rear flood lamp is energised when the switch is in position 3
or 4 but it incorporates its own switch allowing it to be
extinguished when not required. Position 4 is designed for
use in the field and conserves the battery. It must not be
used on the highway. Position 3 or 3a is recommended for
this purpose.
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LIVED RIVE CLUTCH The centre panel ·gives the total number of hours which the
engine has run based on an average running speed. This
There are two main stages of pedal movement. Stage 1 - figure should be used as a basis for regular servicing of the
Complete disengagement of the transmission clutch is de- tractor.
noted by an increase in pedal pressure at point A. Fig. 1/3.
In practice the pedal should always be pressed to this point. The upper scales indicate the forward travelling speed of the
"Easing" of the clutch to reduce forward speed, when baling tractor in any of the six direct speeds.
etc.. to allow the implement to clear a heavy patch, is detri-
mental to the life of the clutch plates. When moving off with
a loaded trailer on road haulage, engine speed should be kept
as low as possible. Full engagement of the clutch should be 6-SPEED TRANSMISSION GEARBOX
obtained as quickly as possible, then, the throttle opened.
The clutch should not be operated at full engine The main transmission gearbox controlled by the right-hand
speed or excessive wear will result. (shift) lever has 3 forward and 1 reverse speed. The
secondary transmission gearbox, controlled by the left-
Stage 2 - Fully depressing the clutch pedal also disengages hand (shift) lever has two ratios - high and low (H and L).
the PTO (B. Fig. 1/3). Between stages 1 and 2 there is a short The combination of these two ratios gives a choice of
buffer stage of constant pressure to prevent accidental 6 forward and 2 reverse speeds. The order of the speeds 1 to 6
slipping of the PTO clutch when using the transmission and the necessary combination of the gear (shift) lever
clutch. If the PTO clutch is not used frequently, the pedal settings is shown on top of the transmission cover.
should be fully operated once a week and the PTO "freed"
to prevent binding of the plates. The H/L gear (shift) lever also has a neutral position mid-way
and should be used when the tractor is stationary for belt
pulley or PTO work.
Experience is the best guide to the choice of speeds for any
particular requirement, but if the engine is labouring,
denoted by loss of speed when the load is applied, select a
lower gear ratio.
lin.(2.5c.m)
The transmission is of the sliding gear type, and gear
changing (shifting) while the tractor is in motion must only
be undertaken by an experienced driver.
TRACTORMETER
The lower half of the scale shows the speed of the engine.
Red lines indicate the correct engine speed to give PTO
speeds of 540 rev/min and 1000 rev/min in high PTO ratio. 3
A blue line gives the engine speed required for the PTO speed
of 540 rev/min in low PTO ratio. FIGURE 1/4. POSITIONS OF GEAR (SHIFT) LEVERS
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DESCRIPTION OF THE
SElECTAMATIC CONTROLS
Before turning to the operation of the four services available
with the Selectamatic hydraulic system it is useful to have a
knowledge of the action of each of the units of the
mechanism.
HAND LEVER
This operates in a quadrant and controls the hydraulic
system according to the mode determined by the selector
dial pointer.
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CATCH UNIT
OPERATION OF SERVICE 1
When external equipment is being used which includes its
own hydraulic control valve, a continuous pressure of oil is Implements with depth wheel (gauge wheel) and use
required from the internal system. In order to hold the hand of TCU
lever in the lift position against the spring, a Catch Unit-
U730 is available for fitting to the rear setscrew of the SETTINGS
quadrant as shown in Fig. 1/6.
MtF
FIGURE 1/6. 1. Pull the hand lever fully rearwards in the red band
CATCH UNIT C to "select" and while holding there against the
A. Catch spring, turn the selector dial pointer to "TCU".
B. Peg D
C. Rubber ring E -----uH!lJJI;;j-.....'-l-"!!
~
D. Bush· 2. With the engine running, pull
E. Washer F the hand lever fully rearwards
F. Existing screw against the spring and pull the
lift latch upwards to dis-
lOWElllNG ADJUSTMENT engagei!.
The rate of lowering may be adjusted by turning a knob on
the front of the axle casing. Lowering is governed by a flow
control valve and the speed is independent of the load on
the system.
LIFT LATCH
3. Set the lowering adjustment @ @
temporarily to mid-position e
A latch is provided on the left-hand ramshaft (rockshaft) and adjust later by trial to give
'T"
bracket for stowing the links in the top position when not in
use. Never pass the hand under the lift rod and ram-
shaft (rockshaft) arm to release the lift catch.
Serious injury will occur if the links should fall.
the required rate of lowering
for the work in hand.
LOWERING
CONTROL
~".. 0
When the latch lever is pushed downwards the links will be @ @
automatically held at the top when fully raised. To raise the
links fully when a load is attached, it will be necessary to pull
the hand lever fully rearwards past the spring loaded stop to 4. Set the first finger guide to the lower position.•
override the automatic hold which occurs just before the lift
latch is reached. 5. Set the second finger guide approximately 1 inch in front
of the first guide.
Before attempting to release the latch the linkages must be
fully raised, either by pulling the hand lever fully rearwards * Lowering will occur over a range of movement of the hand lever but
or, if there is no weight on the links, by hand if preferred. only one position will give maximum rate of drop with completely free
The latch lever is then pulled upwards to release the latch. evacuation to the sump. This is most easily found without anything
attached to the linkages and is correct when they will fall under their
The lift latch should be used whilst, transporting implements. own weight after having been raised hydraulically. Once found in this
Care should be taken to avoid impact loads by driving way, the position should be noted for future reference.
carefully and slowly over rough ground.
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OPERATION wheel slip will occur before TCU becomes effective. Once
wheel spin has occurred it is difficult to stop. The correct
At the beginning of the furrow, push the hand lever forward timing and anticipation of the required quantity of lCU is a
to the lower position. When the plough has reached its full matter of skill which comes very quickly with a little practice.
working depth any required amount of TCU (weight transfer)
may be applied by pushing the hand lever further forward.
Maximum TCU is obtained when the hand lever is fully for-
ward. When the correct amount of TCU has been deter- LINKAGE ADJUSTMENT WHEN USING TeU
mined, the second finger guide should be re-positioned into Because of the different forces acting on the plough when
line with the hand lever for future reference. using TCU a slight re-adjustment to the settings may be
required.
1. The top (upper) link should be shortened slightly to
counteract the tendency of the plough to ride out of the
ground. It should however, be used as long as possible
consistent with obtaining the required depth.
2. To correct a tendency of the front furrow to become
shallow, lengthen the right-hand levelling lever slightly.
3. On soft ground raise the depth wheel slightly to maintain
the correct depth. Some of the weight is taken off the
depth wheel and so it will not sink so deeply into soft
earth as it would without TCU.
FIGURE 1/7.
HAND LEVER POSITIONS WITH DIAL POINTER AT TCU
A. Lift position B. Hold position
C. Lower position D. Range of reu
At the headland, pull the hand lever fully rearward past the
spring loaded stop. Release it when the implement has fully
lifted. The hand lever will spring back to the hold position.
To avoid variation in depth, TCU should be maintained to the
end of the furrow. In order to get proper penetration the hand
lever should not be pushed forward to the TCU position until
the proper working depth has been reached. On the other
hand, application of TCU should not be delayed too long or
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OPERATION OF SERVICE 2 OPERATION
"DEPTH CONTROL" At the beginning of the furrow, push the hand lever forward
Implements without depth wheel (gauge wheel) to the finger guide. Adjust the hand lever forward to increase
depth and rearward to decrease depth until the required
depth has been found by trial. Set the finger guide in line
SETTINGS with the hand lever so that the same depth can be found
easily on subsequent furrows. At the headland, pull the lever
rearwards up to the spring loaded stop to lift the implement.
If wheel slip occurs, differential lock should be used as
described on page 24.
® ®
3. Set the lowering adjustment
temporarily to mid-position
and adjust later by trial to give
the required rate of lowering
for the work in hand.
'/'·0
LOWERING
CONTROL
~.'"
I
Yellow band - Range of depth
FIGURE 1/8
HAND LEVER PDSITIONS WITH DIAL POINTER AT DEPTH
@ ® A. Lift position B. Range of depth
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OPERATION Of SERVICE 3 OPERATION
"HEIGHT CONTROL" Raise the implement by pulling the hand lever rearwards up
to the spring loaded stop. Push the lever forward until the
Light draught, or implements working above ground level implement is lowered to the required height. Set the finger
guide into line with the hand lever so that the same height
SETTINGS may be found again easily.
FIGURE 1/9.
@ @ HAND LEVER POSITIONS WITH DIAL POINTER AT HEIGHT
3. Set the lowering adjustment
A. Lift position B. Range of height
temporarily to mid-position
and adjust later by trial to give
the required rate of lowering
for the work in hand.
@ @
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OPliRATION OF SERVICE 4 5. Set the first finger guide to the lower position. *
6. Push the second finger guide fully forward to the front
External Equipment operated by the tractor hydraulic of the quadrant.
supply
'See footnote on page 15.
SETTINGS
OPERATION
It is advisable to ensure that there is sufficient oil in
the sump to feed the external system, approximately
Sri' half a gallon extra will be needed for a trailer or
loader. Up to one gallon extra may be added when
necessary. To pump oil to the external equipment, pull the
Red band - Select hand lever fully rearward past the spring loaded stop. To stop
1. Pull the hand lever fully rearwards in the red band to the flow of oil, release the hand lever which will spring back to
"select" and while holding it against the spring, turn the hold position (in this position the pump is unloaded and
the selector dial pointer to "EXTERNAL". the oil locked in the external equipment). To return oil to
the sump, push the hand lever forward to the finger guide.
Do not go forward beyond the lower position or TCU
2. Stow the links on the lift latch pressure will be applied and this is sufficient to drive a
(push the lift latch down- mower or raise an empty loader.
wards and pull the hand lever
fully rearward against the For external equipment with its own hydraulic controls and
spring until the linkages rise requiring continuous pressure, hold the hand lever in the rear
above the latch). position by using the Catch Unit-U73Q (see page 14).
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BALLAST
DIFFERENTIAL LOCK Wheel slip is expensive, not only because of wear but also
This locks the drive so that both rear wheels turn at the same because it wastes fuel. It should be reduced by use of TCU
where possible. If extra traction is required, resort to ballast-
speed, thus one wheel cannot slip unless the other one does.
ing by means of wheel and chassis weights. Alternatively, or
ENGAGING in addition, water ballast in the tvres may be used. A special
anti-freeze solution should be used where temperatures
To engage differential lock, press the pedal firmly with the below freezing are encountered. The tyre should never be
right heel before slip occurs. If slip has occurred, close completely filled. For full details and for the correct apparat'-!s
the throttle or de-clutch before pressing the for filling, consult your Dealer or the tyre manufacturer s
differential lock pedal. Re-engage the clutch gradually. literature.
Maintain a steady pressure on the pedal until the differential
lock engages. Ensure that the pedal is pressed down the full
amount. Retain the lock in engagement by resting the heel
on the pedal.
DISENGAGING
The differential lock is spring loaded so as to push it out of
WHEEL WIDTH ADJUSTMENT
engagement but any tendency to slip will create a binding TRACK SETTINGS FOR PLOUGHING
action which will prevent it from disengaging. To disengage
it is only necessary to momentarily relieve the load or reverse For 12 in. to 16 in. ploughs (30'5 to 40·6 cm) the rear track
the load. This is done by pressing quickly first on one brake should be set to 56 in. (142 cm) and the front track to 52 rn.
pedal. then on the other. When ploughing it is usually only (132 cm). This brings the insides of the front and rear tyres
necessary to press on the landwheel brake. into line.
If differential lock is used for trailer work with the brakes For ploughs of 8 in. to 12 in. widths (20 cm to 30·5 ern), the
locked together, disengagement can be obtained by steering rear wheels should be set to 52 in. (132 cm) and the front
first to one side then to the other. axle to 52 in. (132 cm) width but off-set to the left-hand
side to bring the inside of the right-hand front tyre into line
Note. If the tractor is stopped and the differential lock with the inside wall of the rear tyre.
remains in enqaqernent, it may be released by momentarily
reversing the tractor.
Warning. The differential lock must not be used in the
higher gears, at high speeds, or on the public highway.
A o o B
---~--~~
@ ©
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REAR TRACK ADJUSTMENT FRONT TRACK ADJUSTMENT
The rear track width can be varied by 4 in. (10 cm) steps. The axle extension is secured by two bolts A Fig. 1/14.
The wheel centres are dished so that they can be fitted to the These are screwed into threaded holes in the axle and do not
hub either way around. The lugs on the wheel rim are off- require the use of nuts. To adjust the track width, jack up the
centre so that by fitting the wheel either way round, a axle, remove the adjustment nut and bolt from the track rod,
variation is obtained. A further variation is obtained by remove completely the two bolts A and slide the axle
fitting the wheel rim lugs either side of the dished centre. extension to the required position and re-fit the bolts.
The full range of settings are shown in Fig. 1/13. (When adjusting the left-hand half of the axle, the wheels
should be turned to the right so that the steering arm B
Note. When fitting rear wheels observe the correct direction does not obstruct removal of the bolts.) Ensure that the
of rotation of pneumatic tyres. The tread pattern must be spring washers are used and the bolts fully tightened. When
such that when looking down on top of the tvre, the Vee of both halves of the axle have been adjusted, re-fit the nut and
the tread points forward. bolt through the track rod to position the wheels parallel
when straight ahead. All exposed holes should be plugged
Important. Take care to place the jack on firm ground under with the plastic plugs provided in the tool box.
a solid part of the tractor. Before removing a wheel, place
some pieces of stout wood under the tractor frame to support
it should the jack become dislodged. Note. On no account should the front wheel be fitted with
the wheel centre dish outwards to give increased track
width. Doing this upsets the steering geometry causing poor
80 in. 76 in. 72 in. 68 in.
(203 em) (193 em)
steering and heavy tyre and pivot wear.
(183 em) (173 em)
~, ~, ~ ~,
i~"
)
FIGURE 1/14.
FRONT AXLE TRACK ADJUSTMENT
A. Axle securing bolts B. Steering arm
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TYRE PRESSURES LINKAGE SETTINGS FOR CATEGORY II IMPLEMENTS
Tyres are expensive and it pays to check the pressure The cranked end of the lower link is fitted on the outside of
frequently. Incorrect pressure, either too high or too low, is the hitch bracket with the crank turning outwards using the
the chief cause of tyre wear and damage. Check pressures pins provided through the small ball.
once a week. If water ballasted the pressures should be
checked very frequently. The lift rod is attached using the end pin on the check chain.
Front tyres--all conditions .. 25 Ib/in' (1 -76 kq/crn ") When side movement must be avoided, a stabiliser bar may
field work 12 Ib/in' (0·84 kq/cm') be fitted as shown in Fig. 1/15 using the rearmost hole in the
Rear tyres } road work 14Ib/in' (0,98 kq/cm") lower link. The links are still free to lift up and down.
LINKAGE SETTINGS
LINKAGE SETTINGS FOR CATEGORY I IMPLEMENTS
The uncranked end of the lower link with the larger ball is
fitted on the inside of the hitch bracket using the sleeve
supplied in the tool box to bring the pin to the diameter of the
hole in the ball. Ensure that the links are correctly handed so
that the crank at the rear end is turned inwards.
The lift rods should be connected using the pin on the check
chain which gives the shorter length of chain. The end of the
chain and the other pin is allowed to hang loose.
Note. If the check chain is excessively tight when marking
out a field, temporarily fit the right-hand lower link on the
outside of the hitch bracket.
LIFT RODS
For ploughing the lift rod and levelling lever should be set
initially to 19 in. (48,3 cm) measured between the pivot
centres.
N.B. The lift rod must not be extended to more than 21 in.
(53-4 ern) between pivot centres, otherwise there will be
excessive strain on the remaining thread. Similarly the level-
ling lever must not be extended beyond 21 • in. (54 ern),
FIGURE 1/15. POSITIONS OF LINKAGE, CHECK CHAINS
When not attached to the lower links i.e. when the drawbar
ANO STABILISER BAR
is used and the lower links removed, the check chain pins
A. Mounting pad for linkage stabilise! should be inserted to prevent the lift rods unscrewing and
B. Hole for linkage stabiliser falling off.
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PERMANENT DRAWBAR TRAILER TOWING POSITION
A simple drawbar with two positions, a normal towing For trailers exerting a downward load at the clevis up to a
position with a weight limit of 2200 Ib (1000 kg), and an maximum of 3000 Ib (1360 kg) the forward towing position
extended position 14 in. (35,6 cm) behind the PTa with a should be used. The drawbar is secured at the 2nd hole
weight limit of 1200 Ib (545 kg). from the front by the downward projecting pin under the
drawbar frame. The linch pin must be used to fasten the bar.
The rear of the drawbar is held by an inverted "U" shaped
clamp and secured by the pin as shown in Fig. 1/19. This
clamp can be fitted in several positions either centrally or to
c each side.
FULLY EXTENDED POSITION
Attachment is similar to the trailer position described above
except that the front hole in the drawbar is used: This gives a
towing position in relation to the PTa shaft which conforms
to the British Standard for PTa driven implements. The
maximum downward load at the clevis in this position is
FIGURE 1/17. PERMANENT ORAWBAR 2500 Ib (1133 kg).
A. Securing pin B. Linch pin
C. Pin A secures here in extended position
UNiVERSAL DRAWBAR
STOWED POSITION
The front end of the bar is pushed through the "U" support
bracket on the left-hand side and secured with the towing
pin.
HEIGHT ADJUSTMENT
The clevis height can be adjusted to 4 positions. The rear of
FIGURE 1/18. ORAWBAR - STOWED POSITION
the drawbar frame can be bolted at two different positions
A. Alternative height positions and in either position the drawbar may be fitted either way up
B. Front securing pin-towing position giving heights of 9 in. (22·9 ern), 11 m, (27'9 ern), 13 m,
C. Rear securing bracket-towing position
(33 'ern) and 15 in. (38·1 cm) on 12 -4/11 -32 tyres.
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PICK-UP HITCH
A pick-up hitch may be fitted to the drawbar frame when-the
SECTION 2.
drawbar is in the stowed position. -
REGULAR MAINTENANCE
s.....JWlNf--~ G
Regular routine maintenance is essential. The importance
~o=IiWfF-j'--lr----liiIil-=~ A of carrying this out regularly cannot be over emphasised. A
properly maintained tractor retains its efficiency longer and
IIIL=-""---+I=~B remains reliable and ready for use at any time. Failure to
C
carry out the maintenance properly can lead to unnecessary
repairs, usually at unexpected and awkward times and in the
long run is much more expensive than the cost of the regular
attention. Because of its importance, the David Brown
maintenance procedure has been made very simple. To this
end the requirements have been divided into a daily inspec-
tion and greasing, plus 5 tasks A B, C. D, and E to be carried
out at set periods. The frequency of these tasks is shown in
the table opposite and it is only necessary to keep an eye on
the hour meter. The recommended times are for normal
temperate conditions and in areas of dry dust or wet mud, the
daily greasing and inspection of the air cleaner, should be
E F D carried out twice a day or more often if dictated by experience.
FIGURE 1/20. PICK-UP HITCH The other tasks should also be carried out at correspondingly
A. Extension arms £. Jaw plate shorter intervals.
B. Lift rods F. Jaw
C. Anchor bracket G. Washer It is strongly recommended that the task be carried out at the
D. Draw link end of the day on which the hour meter reaches the
stipulated time. The oils will then be warm and will drain
FITTING INSTRUCTIONS away easily.
Bolt the towing hook firmly to the centre of the drawbar
frame. Remove the check chain anchor bracket from under NOTE. Attention to cleanliness is very important. All grease
the PTO housing and bolt the new anchor bracket and jaw points must be cleaned before applying the grease gun.
plate In Its place. Transfer the check chains to the new Sump plugs and filler caps must be wiped clean before
bracket. Fit the jaw and jaw link using the pins and spring removing and any containers used for filling the engine, gear-
clips provided. boxes or fuel tank must be kept perfectly clean. The smallest
grain of dust in the fuel system can cause faults with loss of
Bolt the left- and right- hand lift arms to the inside of the ram power and early replacement. It is recommended that
arms (rockshaft arms) using the 4* in. (10·8 em) long bolts servicing be carried out under cover wherever possible.
In place of those through the lift rods. The pins welded to the
ends of the lift arms should be on the inside of the arms.
Fit the cranked lift rods with the slotted ends uppermost,
fitting a ~ In. (2·2 cm) washer between the drawbar frame
and the lift rod at the bottom end and between the lift rod
and securing linch pin at the top end.
The linkages may be used without interference in this
position. To use the pick-up hitch, remove the 2 bolts securing
the drawbar frame to its rear support brackets.
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TABLE OF SERVICE TASKS DAilY INSPECTION
1. Inspection - Check for oil, water and fuel leaks.
In addition to the Daily Inspection and greasing, carry out the
tasks marked X at the times shown. 2. Engine Oil - Top up the engine sump if below the safe
limit.
Note. Recommended times are for normal conditions. In 3. Fuel- Top up the fuel tank to within 1, in. (4 em) of the
very wet and muddy conditions - grease more often. In dry top. This ensures a good supply and reduces condensa-
dusty conditions (i.e. stationary work or hot climates) - clean tion in the tank. Visually check the fuel water trap for
the air filter, oil and fuel filters and carry out oil changes more excessive dirt or water. Clean if necessary.
frequently.
4. Air Cleaner - In dusty con-
ditions, clean as follows every
Hour Meter Task Task Task Task Task 8 hours or as found necessary
Reading A B C D E by experienr e (see page 47).
* Continue until grease exudes from inside of hub. This is not a sign
1 New and Reconditioned Tractor only. that the hub seal is faulty.
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SERVICE TASK A
Every 60 hours under normal conditions - more often if
necessary.
1. Air Cleaner - See page 47 - Empty and clean the oil
bath bowl (cup) and refill to the bead with new clean
engine oil. Detach the wire mesh element and clean in
petrol (gasoline) or kerosene (fuel oil). If necessary
King Pin --it---!lL=cr1 @ , King Pin clean the pre-filter and centre tube of the oil bath filter.
Front H U b /
/.(0<:.. ~ Front Hub
(Refit the wire mesh element with its sealing rings and
secure the oil bath firmly with the 3 toggle clips.)
It is essential that all joints are air tight to prevent dust
being drawn in. If the rubber sealing ring on the oil bath
becomes damaged, a new one must be fitted.
Axle If a paper element pre-filter is fitted, this must be
Trunnion
cleaned and refitted.
2. Gearbox Oil - Top up the gearbox oil to within the safe
o Clutch
Cross Shaft
marks on the dip stick if necessary.
Brake Pedal
Hydraulic Steering
Ram Shaft Column
Sensing
Lift Rods~ Cable
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4. Controls - Lubricate the controls and pivots with new
engine oil. In dry, dusty conditions these points are best
SERVICE TASK B
I
•
•
left unlubricated. Every 125 hours under normal conditions - more often if
5. Brakes -- Check that the brakes pull evenly when the
necessary. I
two pedals are locked together. Also readjust as given 1. Engine Oil Change -r-« Drain the engine sump whilst hot.
on page 49 if there is more than 2 in. (5 cm) of travel Refill to within the safe marks on the dipstick with new
6.
before commencement of operation.
Clutch -- Check free-play and reset to 1 to 1 • in. (2,5 to
3 -8 cm) if necessary.
7. Water - Top up the radiator. if necessary. to within 1 in.
oil.
I
~
SERVICE TASK C
Every 250 hours' under normal conditions - more often if
necessary.
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6. Fuel Filter - Renew the first fuel filter element and vent
SERViCE TASK D the system.
Every 500 hours under normal conditions - more often if 7. Inspection - Check over the tightness of external nuts,
necessary.
etc.
3. Injectors - Remove the injectors for cleaning by a David 4. Belt Pulley - Where fitted, drain off the oil and refill to
Brown or C.A.V. agent. Cleaning at this period is the level of the plug with the same grade of oil as
essential otherwise reconditioning will be necessary used for the Gearbox and Hydraulic System.
before the normal time of 1500 to 2000 hours use.
5. Fuel Filter - Renew the second fuel filter element at
least once a year.
4. Valve Clearance - Check and reset the valve
clearances.
6. Inspection-Check the front hub, front axle and steering
for wear and adjustment.
5. Fan Belt - Check the tension by deflecting midway
between the pulleys. Adjust this, if necessary, to be 1 in. 7. Brakes and Clutch Check the adjustment of the
(2,5 cm) total. brakes and clutch.
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Automobile Library /
APPROVED LUBRICANTS - OVERSEAS
"~
. AppJi~
cation
Engine
A.P.1.
Classn.
DG. MS,
Air
Temp.
Below
Recomm.
Multi-
GRADE
Alternative
lOW Diesel
AMOCO
Vitamatic
B,P .
Tractor Oil
I CASTROl
Agricastrol
ESSO
Esso
MOBIL
Mobiland
SHELL
Rotella
and Air OM _7°e purpose (SAE lOW) Tractor Oil Universal Multi-use Tractor IUDe Universal Multigrade
Cleaner (20°F) lOW/3D lOW/3D lOW/3D Universal lOW/3D lOW/3D
10Wj30
DG, MS, _7 DCto
Multi- 20/20W vtrematlc Tractor Oil Agricastrol Esso Mobiland Rotella
OM 32°e purpose Diesel Tractor Universal Multi-use Tractor lube Universal Multigrade
(20°F to 20W/30 or (SAE lOW) Oil 20W/30 or Universal 20W/30 or 20Wj40
90°F) 20Wj40 20W/30 20W/40 20W/30 or 20W/40
or 20W/40
DG. MS. Above Multi- 30 Diesel 20Wj40
OM 32°C purpose (SAE 30)
(90 QF)
20W/30 or
20W/40
Transmission and Below Multi- BOG Vitamatic Tractor Oil Agricastrol Esse Mobiland Rotella
Hydraulic System, -7 QC
purpose Tractor Universal Multi-use Tractorlube Universal Multigrade
Belt Pulley and (20°F) 20W/30 Oil 20Wj30 or Universal 20Wj30 or 20Wj40
Steering Box 0< 20W/30 20Wj40 20W/30 or 20W/40
-rCto 20Wj40 0< 20W/40
32 QC
20W/40
(20°F to
90 QF)
Power-Assisted All temps. H10 - DL10 Energol Hyspin 70 Esso Mobilfluid Tellus 27
Steering Hydraulic Hl65 Automatic 200
Oil Transmis-
sion Fluid
ENGINE OIL-Under normal operatIng conditions the engine oils should be marked with viscosity grade and API classification as shown in the above table. Oils
marked with service classification OM are recommended when one or more of the following conditions is present:- abnormally high operating temps., intermittent
operation at low temps. or fuel contains more than 1% sulphur.
AIR CLEANER-Where possible a straight mineral oil should be used as an alternative to engine oil to avoid frothing.
Air GRADE
APPLICATION Temp. Recomm. Alternative AMOCO B.P. CASTROl ESSO MOBil SHELL
Final Drive Below 90G - Gearol90 Gear Oil Castrol ST or Esso
Reducations, -7 QC
Mobilube Dentax 90
King Pin and Front SAE90 Agicastrol Gear Oil C90
(20°F)
Trunnion (Pivot) Heavy ST90
-rCto 140G - Gearol140 Gear Oil Castrol D or Esso Mobilube
32QC
nentex 140
SAE 140 Agicastrol Gear Oil C140
(20°F to
90QF) Gear Oil ST140
Medium
Above
32QC
(90°F)
Details of 10W Diesel (SAE 10W) New Ace Energol Castrol CR10 Essolube Mobiloil
Alternative Grade Oils Rotella 10W
10W Diesel 0 0< HD10W 10Wor
SAE10W Agricastrol DelvacOil
HD10 1110
20j20W Diesel (SAE 20W) New Ace Energol Castro! CR20 Essolube Mobiloil Rotella
20j20W Diesel D 0< HD20 Arctic or 20j20W
SAE20W Agricastrol Delvac Oil
HD20 1120
30 Diesel (SAE 30) New Ace 30 Energol Castrol CR30 Essolube Mobiloil A or Rotella 30
Diesel D 0' HD30 Delvac Oil
SAE30 Agricastrol 1130
HD30
80G Gearol 80 or Gear Oil Castrol ST 80 Esso Mobilube Dentax 80
New Ace SAE80 or CR30 or Gear Oil C80 or
30 Agricastrol ST80 Mobiloil A
Medium or Deivac
Oil 1130
~"
.
en
90G Gearol90 Gear Oil
SAE90
Castrol ST or
Agricastrol
Heavy
Esso
Gear Oil
ST90
Mobilube
C90
Dentax 90
"
..
/
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SECTION 3. (5) Discard at the end of the winter (never keep the mixture
for future use), flush the system and refill with a summer
SERVICE INFORMATION coolant to keep the system free from corrosion. (6) Ensure
that the system is free from leaks at hose joints, etc. (7) If
The following pages give sufficient information to enable the cylinder head gasket blowing is suspected, attend to the
operator to carry out the routine servicing and adjustments leakage at .once, and refill with a brand new anti-freeze
required to maintain the high efficiency of the tractor. mixture.
Before removing any caps, plugs or covers, all sur- AIR CLEANER
rounding dirt must be cleaned off. Dust or dirt must
not be allowed to enter any part of the tractor at any A 3-stage filter system is used to provide the best possible
time. protection to the engine. The first stage is a centrifugal pre'
filter. A pre-filter with a removable paper element can be
PRECAUTiONS iN fREEZING WEATHER fitted as an alternative. The second and third stages consist
of the oil bath and the detachable wire mesh.
If the tractor is to stand for any length of time the radiator and
cylinder block must be drained (two points) unless anti- In servicing the cleaner, the aim is to prevent more than ~ in.
freeze is used. The radiator cap must be removed to ensure (6 mm) of dirt accumulating in the oil bath measured after
complete drainage. overnight settlement and to prevent the detachable wire mesh
becoming choked with oily dust. If the dust collected by the
cleaner is not removed frequently, it will reach the stage
where it will be carried over into the engine. This will cause
premature wear and excessive oil consumption. Use of a
straight mineral oil will help to prevent excessive frothing.
In dry and dusty conditions, cleaning and refilling may be
required several times a day. In clean and in damp conditions
the cleaner will remain efficient for several weeks. Inspect
frequently to begin with and clean when the oil is very
dirty, or the detachable wire mesh is thick with oily dust.
ANTI-FREEZE SOLUTION
If anti-freeze solution is used in diesel engines there is the
possibility of severe corrosion of the cylinder block taking
place, with subsequent blockage of the radiator, etc" unless
the following precautions are taken. (1) Use only a brand
FIGURE 3/3.
having a manufacturer's guarantee that it has been formulated
AIR CLEANER
for use in diesel engines. (2) Ensure that the system is free A. Oil pan
from corrosion by flushing the system with a reliable flushing B. Wire mesh
compound. (3) Use only pure water for making the mixture. C. Rubber seals
i.e., fresh rain water, some forms of tap water are unsuitable. D. Inlet pipe
(4) When topping-up, use a mixture of anti-freeze and water.
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Let experience then guide future inspection periods. Don't
forget to inspect more frequently if conditions become
worse.
It is important 10 clean the wire mesh with petrol (gasoline)
and to clean the inlet passages at the same time as cleaning
and renewing the oil bath.
Where a paper element pre-filter is fitted, the element should
be cleaned with a brush or by tapping the element gently on
its side so that the dust falls off it. Care should be taken not
to damage the paper. If it becomes perforated or if it is
damp, a new element must be fitted.
BATTERY
In hot weather, or climates, the electrolite should be checked FIGURE 3/5. REMOVING THE BONNET
frequently and filled to just above the separators, with
distilled water or soft clean rain water. The top of the battery
should be dried off and cleaned. Smear a little petroleum jelly BRAKES
on each terminal. The independent foot brakes must be adjusted as the brake
linings wear. They should be adjusted with the pedals inter-
BONNET (HOOD) REMOVAL locked using the locking bar B so that when used together on
Remove Ihe front grilles by releasing the fasteners and pulling the highway there is no tendency to swerve. Frequent use of
out at the top, disconnect the wires to the head lamps by one of the brakes for steering assistance will cause that brake
pulling apart the connectors under the right-hand side of the to wear more quickly and to become out of adjustment one
bonnet (hood). Slacken the thumb screws inside the front of with the other. This should be corrected as soon as it
the bonnet (hood) at the bottom, release the two spring clips becomes evident. Make regular checks weekly and also
at the rear which hold down the top to the fuel tank. Remove before pulling a trailer.
the silencer by pulling upwards and also where fitted, the air Jack up both rear wheels and with the pedals interlocked
cleaner pre-filter and extension pipe. Lift the bonnet (hood) press them approximately H in. (4 em). Pull up the hand
at the rear, over the fuel tank filler as shown in Fig. 3/4 and brake just sufficient to "hold" the brakes in this position.
then draw forward clear of the tractor, as shown in Fig. 3/5 At the front end of the brake rods, just under each foot plate,
release the locknuts A Fig. 3/6 and screw each adjusting
FIGURE 3/6.
BRAKE ADJUSTMENT
A. Locknut
FIGURE 3/4. B. Locking bar
LIFTING THE BONNET C. Locking bar adjuster
D. Greaser
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screw one way or the other until both wheels are equally CLUTCH STOP
stiff to turn by hand. Retighten the locknuts and release the When the clutch pedal is depressed an associated linkage
hand brake. Ensure that the wheels are free to turn and the operates a band brake on a drum mounted on the clutch drive
brakes not binding. A greaser (fitling) is provided as shown shaft bringing the revolving plates to a stop in under2seconds
at D, Fig. 3/6. allowing a new gear ratio to be selected. With the clutch
When the limit of adjustment has been reached it is an indica- pedal fully upwards there should be +.r in. (1 ·6 mm) clearance
tion that the brakes require relining. between the adjusting nut and operating lever as shown
in Fig. 3/7.
COOLING SYSTEM
CLUTCH
The use of anti-freeze is strongly recommended in climates
Check the free-play frequently, say once a week when where freezing occurs. The strength should be such as to
used on work involving frequent use of the clutch as when withstand the lowest temperature likely to be encountered.
using a front loader. The play must never be allowed to fall The correct ratio to achieve this will be recommended by the
below tin. (12 mm). Adjust if necessary referring to Fig. 3/7. manufacturer and is usually 5:1 in the U.K. Except for the
inclusion of anti-freeze or corrosion inhibitor, only clean
(a) When an overload release is fitted, slacken back the lock soft water should be used in the cooling system.
nut on the rod to the hand lever to give ~ in. (6 mm)
clearance. When anti-freeze is used in diesel engines it is essential to
remove corrosion deposits before introducing it. To do this a
(b) Adjust bolt A, to give 1 in. to 1tin. (2·5 to 3·8 cm) free proprietary flushing solution may be used or alternatively the
movement of the clutch pedal. system filled with a 4% solution in water of citric or tartaric
acid. Run the engine for 20 minutes, drain and thoroughly
(c) Reset the adjustment on the rod to the hand clutch to
flush with clean water.
give +.r in. (1 ·5 mm) clearance.
To prevent rust from forming during the summer a corrosion
inhibited summer coolant should be used. The inhibitor in
this, as also in anti-freeze, becomes exhausted after a few
months of use and must be discarded after use.
lin. Ensure that at all times the hose connections are tight and the
(2·5<:rn) system free from leaks.
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FAN BELT
DYNAMO (GENERATOR)
Refer to Fig. 3/11. The fan, dynamo (generator) and water
Apply a few drops of lubricating oil to the pad through the pump drive belt should never be run taut. The correct
hole in the centre of the end cover after removing the rubber adjustment allows 1 in. (2,5 em) of deflection on the drive
plug. Refit the plug afterwards. side of the dynamo (generator) pulley. If incorrect, slacken
After about 2 years' use the dynamo (generator) brushes the bolts A, and the rear mounting bolt, and pivot the dynamo
should be checked for wear and replaced if necessary. The about the lower bolts to give the correct tension. Retighten
interior of the dynamo (generator) should be thoroughly all the bolts after adjustment has been made.
cleaned of dust and the bearings re-Iubricated. This work
is best carried out by your David Brown Dealer or Lucas
Agent.
If for any reason the dynamo has to be renewed, ensure that
the correct one for a negative earth system is used.
FIGURE 3/1L
FAN BELT DRIVE
ADJUSTMENT
A. Securing bolts
FRONT AXLE
Refer to Figs. 3/12 to 3/14 for the location of the lubrication
points. These should be carefully cleaned before application
FIGURE 3/9. DYNAMO (GENERATOR) FIGURE 3/10. of SAE 140 oil. Jack up the front of the tractor and
LUBRiCATION ENGINE BREATHER check the steering king pins and axle trunnion (pivot)
A. Oil hole A. Cover B. Element bearings. If wear is apparent, through neglecting to lubricate
(replace rubber plug) C. Sealing ring regularly, your David Brown dealer should be consulted.
ENGiNE BREATHER
The pipe from the breather is taken into the body of the
air cleaner and so the fumes are sucked into the engine inlet
thus keeping the top of the engine clean.
The engine breather has a replaceable paper element. Un-
screw the nut from the top of the housing, lift off the pipe
and the housing. Remove the old filter element and insert a
newone.
If the threaded connection turns when trying to remove the
pipe, it will be necessary to remove the rocker cover and FIGURE 3/12. FRONT TRUNNION (PIVOT) GREASING
prevent the connection from turning with a screwdriver. A. Lubrication points
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should not be necessary to move the nut more than Y6th of a
turn. Caution: this adjustment must be carried out with the
wheel jacked clear of the ground.
FUEL
The fuel pump and injection equipment are machined with
extremely small clearances. Only sufficient room is allowed
for a film of fuel to provide a lubricant. The smallest particle
FIGURE 3/13.
FRONT AXLE FIGURE 3/15.
FUEL STORAGE
A. Lubrication
point A. Vent pipe
B. Dipstick
C. Drain valve
FRONT HUB D. Fill pipe valve
E. Cradle
Clean the grease point before applying the grease gun. F. Draw-off valve
Lubricate until grease is seen at the inner end of the hub. G. Filter
Grease at this point does not indicate a faulty hub seal. H. Fall
Besides lubricating, frequent greasing has the added
advantage of forcing out any water or dirt which may have
found its way in. of dirt will cause scoring of the surface, rapid wear, and
reduced efficiency. The injector needles may stick, causing
erratic or poor engine power and permanent damage to the
injector if not serviced immediately.
It is important that only clean fuel be put in the tank, there-
fore refuelling should be carried out under cover where
possible. Correct storage of the fuel will help to make sure
it is not contaminated and consideration should be given to
the following points.
1. The size of the tank should be ample to cover expected
requirements but not so large that draining and refilling
periods are infrequent.
FIGURE 3/14. FRONT HUB
A. Front hub greaser (fitting) 2, The tank should be high enough to allow gravity feeding
B. Hub bearing adjustment nut direct into the tractor tank and should be under cover or
at least protected from extremes of temperature by
surrounding walls.
If the hub bearings require adjustment, remove the hub caps 3. The tank should slope towards the rear with a drain tap
and take the split pins out of the castellated nuts. The nuts at the lowest point.
should be screwed up until all play is just removed. Fit the
split pin at the nearest castellation either tighter or slacker. 4. The draw-off tap should be at the front, at least 3 in,
Notice that there are two split pin holes in the shaft so it (7·6 em) above the drain tap.
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3. Discard the used element B and flush the base C until
5. The draw-off should be through a filter with provision for clean.
cleaning or changing the element.
4. Fit a new sealing washer under bolt A. Fit the new
6. There should be a vent at the top adequately protected element, taking care to seat it on the rubber sealing rings
by a fine wire mesh. in the cover and base.
7. The filling pipe should be within reasonable access of a 5. Clean out the sediment bowl on the fuel pump before
bulk delivery tanker and kept scrupulously clean. priming the system. See instructions under VENTING
8. Sludge and water should be drained from the drain tap THE FUEL SYSTEM.
every month.
FUSE
Note - Galvanised material should not be allowed to come A standard 1 !< in. (3 em) cartridge fuse of 25 amp. rating is
into contact with diesel fuel or the fuel will be contaminated fitted in the bayonet type holder. The fuse should not be
by the zinc. replaced until the cause of blowing has been traced and the
fault corrected.
FUEL fiLTER ELEMENT
The David Brown diesel tractor has two paper element fuel GOVERNOR
filters in series. The first filter should be removed at regular The mechanical type governor on diesel engines is contained
intervals but the second filter will only require occasional in the body of the fuel injection pump. It is fully lubricated,
replacement. The precise life will be governed by the condi- being submerged in fuel oil obtained by a controlled leakage
tion of the fuel used. Fuel supplied from a tank, such as from the pumping element. The overflow is taken from the
described above, being clean and free from water, should give front of the pump, back into the filter. It requires no
a life of at least 500 hours for the first filter and approximately maintenance.
two years for the second. With barrel storage and the
attendant contamination, life of the first filter will be reduced The only adjustments are the maximum speed and idling
to perhaps only 100 hours and the second filter about 500- speed stops on the speed control lever on the side of the
1,000 hours especially where water is present as this causes pump. These are set on the tractor before delivery and should
the paper to swell and fail to pass fuel. not be disturbed.
INJECTORS
To change the element proceed as follows, refer to Fig. 3/16.
The injectors are a high precision piece of equipment, and
1. Clean the outside of the filter. upon their condition and treatment depends the engine's
2. Unscrew the bolt A supporting the body with the other performance. They should be treated carefully and protected
hand. against dirt. To remove them from the engine, for servicing
by an approved dealer or C.A.V. agent, proceed as follows:
1. Thoroughly clean off all external dirt before
attempting to carry out any work on the fuel
system.
2. Disconnect the leak-off pipe from its connections at each
end.
3. Undo the unions on the top of each injector. Remove the
pipe and store away from dirt.
FIGURE 3/16.
4. Disconnect the high pressure pipes at the unions.
RENEWING THE FIRST
FUEL FILTER 5. Slacken the injector holding down nuts - each side of an
A. Securing bolt injector should be slackened in stages to prevent distor-
B. Filter element tion of the injector.
C. Base
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FIGURE 3/17.
FIGURE 3/18.
INJECTOR
REMOVAL WATER PUMP
A. Greaser
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OIL FILTER ELEMENT
Remove by unscrewing the bolt B in the bottom of the unit,
Fig. 3/19. Remove and discard the dirty element and wash
the cover A in diesel oil using a small brush. A cloth should
not be used as any lint will foul the seat of the by-pass valve
in the base of the cover.
Fit the new element and ensure that the rubber sealing ring
in the cylinder block is satisfactory before refitting the unit.
It is recommended that the securing bolt be tightened to
10 Ib ft torque (1 -4 kg m). Motor the engine to refill the filter
with oil and top up the sump if necessary. Restart the engine
and check the cover for leakage.
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with the longest plain portion is screwed int~ the PTO
housing. Once fitted, these studs should be !eft In P?sltlon
and when it is desired to fit the belt pulley Unit, slide it onto
the PTO shaft in the position required and secure with four
nuts and spring washers. The bracket for the belt pulley
guard fits on the two studs on the side adjacent to the pulley
before the washers and nuts are attached. The other support D
bracket fits on the studs securing the pulley support bearing C
and necessitates the removal of the pulley rim from its flange.
FIGURE 3/22.
Note - The PTO gear lever should be in neutral when not in A SEDIMENT BOWL
use. Fully depress the clutch before attempting to engage. A. Bowl securing screw
B B. Sediment bowl
C. Sealing ring
D. Filter
E BCD E. Fuel pump priming
lever
STARTER
This is a 12 volt axial type incorporating a solenoid relay
switch. Maintenance consists of periodical lubrication only.
Do not attempt to renew or adjust the brushes or relay mech-
anism. Failure of the starter motor to operate may be due to
the discharged condition of the battery. Check that the fan
belt is correctly adjusted and sufficient running is done to
recharge the battery. Although there may be sufficient
current for the lights it may not be able to give the very heavy
FIGURE 3/21. BELT PULLEY UNIT discharge required by the starter. The reasons for failure
may be slackness of battery or starter terminals or faulty relay
A. Filferplug D. Guard Bracket mechanism. If the starter fails to operate do not keep trying
B. Special stud E. Speed change lever
or damage may result to starter or battery; consult an
C. Pulley guard F. Alternative pulley
mounting bracket position authorised agent.
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large continuous supply of oil the gearbox and PTa will be
starved of their oil supply. Under such circumstances, the oil
should be returned to the internal lubrication pipe system. A
suitable connection is provided on the right-hand side of the
seat on the top of the rear axle casing as shown in Fig. 3/25.
FIGURE 3/23. Thisfittinq can be replaced by an external valve unit where
DRAINING THE
TRANSMISSION
required.
A. Filter and magnet
B. Drain plug
C. Cover plate
after the tractor has been working, whilst the oil is still warm.
Complete draining is obtained by removing the plug under
the rear axle casing and plug B, Fig. 3/23.
To clean the power lift magnet and filter, it is necessary to
drain from plug B. Remove the plate C which releases the FIGURE 3/25.
filter and magnet and from the hydraulic pump suction pipe. EXTERNAL HYDRAULIC
The magnet should be removed to enable it to be wiped free CONNECTION
of adhering bits. A. Return connection
B. Supply connection
Clean the filter screen with paraffin and allow it to drain C. Housing
before replacing.
VALVE CLEARANCE
The valve clearance should be set cold to 0·01 0 in. (0,25 mm)
inlet, 0·007 in. (0,18 mm) exhaust and is measured between
the tip of the rocker arm and top of the valve stem with a
feeler gauge as shown at C, Fig. 3/26. Remove the bonnet
(hood) and rocker cover. Adjustment is made by slackening
FIGURE 3/24. the locknut B and adjusting the screw A in or out until the
FINAL REDUCTION correct clearance is obtained. When tightening the locknut,
UNITS hold the adjustment screw to avoid it turning.
A. Filling plug
B. Drain plug It is important to set the clearance with the tappet on the base
C. Vent plug of the cam. This is achieved by proceeding as below.
The final reductions have separate lubrication. The drain The relative positions of the valves are as follows.
plug is denoted by B and the filler plug by A in Fig. 3/24.
Refill to the level of the filler plug with the correct oil. No.1 Cylinder No.2 Cylinder No.3 Cylinder
Ensure that the vent plug C is not blocked with dirt. (Front) (Centre) (Rear)
The oil return from external equipment may be connected to Turn the engine forward slowly and observe which eXhaus.tiiiiJji
the filler point on top of the gearbox or to the side of the PTa, valve is closing (i.e. spring expanding to its full length) a'iJ~j'
but for machinery, such as a hydraulic mower, which takes a continue until the inlet valve of the same cylinder just com~.;;"
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4. Slacken plug J on the injection pump, prime until all air
is expelled, then tighten J. Repeat this operation with
plug K.
5. Slacken connection I and prime until free from air, then
retighten.
6. Slacken the high pressure pipes at the nozzle end, then
with the fuel cut-off lever in the "run" position and the
throttle fully open, operate the starter until fuel is
ejected. Tighten the pipe connections and operate the
starter. The engine should then start. Run for a few
minutes and check all points for leaks. Dry off all fuel
FIGURE 3/26. SETIING THE VALVE CLEARANCE from joints and observe whilst the engine is running.
A. Adjusting screw B. Locknut C. Feeler gauge
3. Refer to Fig. 3/27. Clean the outside of the filters. Maintenance consists only of visual checking for loose or
Remove the plug G and slacken the connection H. dirty terminals and frayed, burnt or broken wires. A frayed or
Operate the fuel pump and tighten in the order G then H, broken wire if touching the frame will run down the battery
as the fuel appears at each point. rapidly.
page 66 page 67
Wishvilles Classic
Automobile Library
t. H. Heodlamp R.fl.Headlamp
OVERLOAD RELEASE
When an implement attached to the linkages strikes an
obstacle, the impulse from the top link is transmitted through
a cable to release the clutch. This stops the tractor and pre-
vents excessive damage to-the tractor or implement.
The load at which the clutch is released is set by com-
pressing the spring in the top link by an adjustable collar.
It should be tightened sufficiently to prevent an excessive
number of releases but not so tight that the implement
would be damaged before the release operates. Adjust by
trial and error, erring on the slack side to begin with and
tighten a little at a time until unnecessary releases are just
eliminated. The clutch is re-engaged by re-engaging the
hand lever B with the latch C after putting the gear into
neutral. Negotiate the obstacle before putting the implement
to work again.
Note. Never operate the overload release except from the
driving position. To avoid wear on the clutch put the gear
lever into neutral and re-engage the overload release as soon
as possible if it is desired to keep the engine running.
The overload release only disengages the transmission clutch,
but it should never be used to stop the tractor for PTO or
belt pulley work. The gear range lever should always be put
in neutral when the belt pulley or PTO is being used for
stationary work .
. ...
Floodlamp
page 68 page 69
Wishvilles Classic /
/
Automobile Library
Fuel equipment - A distributor type injection pump, having a
SECTION 4. mechanical governor, is mounted vertically and driven
through spiral gears from the front of the camshaft. A built-
in automatic retard device ensures easy starting, with manual
iNFORMATION AND DATA lock for very cold weather and an ether pad in the manifold
for sub-zero conditions.
A diaphragm type lift pump, operated by push rod from the
camshaft, has a water trap built in.
DIESEl ENGINE Static timing is set to a dimple on the flywheel by means of
a peg through the left-hand side of flywheel housing.
Type AD3/55A (Lived rive) and AD3/55B (Non-Livedrivel
The injectors spray fuel direct into the cylinders through four
holes. A combustion chamber is machined in the top of the
piston. The pressure setting of the injectors is 175 atmos-
pheres (180 kg/em -).
Filtration is by means of 2 paper-element units in series.
The engine is a compact and robust power unit applying the
cross flow head technique for economy coupled with high
performance. The three throw crankshaft is supported in 4 Lubrication System - A gear type pump, driven from the cam-
main bearings ensuring rugged dependability and is fully shaft on the same axis as the fuel injection pump, incorpor-
balanced giving very smooth funning. ates a main relief valve set to commence opening at 40
lb/in " (2-8 kg/em -), Filtration is by means of a paper
Displacement-3 cylinders
Bore
Stroke..
*
164·4 in' (2695 em')
3 in. (100 mm)
41, in. (114,3 mm)
element full-flow filter with a low pressure valve to by-pass
oil if the element is allowed to become blocked. The over-
Rated speed 1800 rev/min head valve gear is supplied by intermittent restricted feed
Maximum full load speed. . 2200 rev/min from the rear camshaft bearing.
Maximum noload speed 2350 rev/min
Gross maximum power 46 b.h.p. at 2200 rev/min
Compression Ratio 17 : 1 ' Air Intake - The air intake is through a 2-stage 6 in. (15,2 em)
Firing order 1, 2, 3 diameter oil bath air cleaner plus a centrifugal type pre-
filter. A paper-element pre-filter or an extension inlet pipe
Valve clearances - SET COLD may be fitted as alternatives for very dusty conditions. A
-inlet 0·010 in. (0,25 mm) pipe from the engine breather is taken to the air cleaner
-exhaust 0·007 in. (0'18 mm) inlet to avoid oily fumes from contaminating the top of the
engine.
Cooling system - The thermostat is set to commence
opening at 82°C (180°F) and to be fully open at 94°C
(200°F). It controls the flow of coolant through the cylinder
head from the water pump. Circulation through the block is
by thermo-syphon. A 2-blade fan is fitted to the water pump
drive pulley. Rubber shields round the radiator, seal it to the
bonnet to prevent recirculation of hot air. The radiator coolant
is pressurised by means of a relief valve fitted in the radiator
cap.
page 70 page 71
Wishvilles Classic
Automobile Library
/
1'0 CHASSIS
-
CAPACITIES (Approximate initial fill)
120 .:::
V ---
,g
Imperial U.S. Metric
l- I--- w
~
E"
Measure Measure Measure
o Cooling system .. 2 a: gal 2~ gal 10·2 I.
100 ....
Air Cleaning oil bath 1 ~ pt 1 t pt 0·71 I.
Engine lubricating oil 11 pt 6t qt 625 I.
Transmission oil ' , 5 gal 6 gal '}2·71.
,5
/' Final drive oil (each) 4 pt 4~ pt 2·3 I.
V Steering oil
Belt Pulley
2 pt
1 ! pt
2t pt
1 ~ pt
1·1 I.
0·7 I.
,0
.~
/ 2o
Fuel Tank 11 ~ gal 13* gal 52·3 I.
<;;
35 /
1(. V--~~~
./'
DIMENSIONS - on standard tyres
.-:
;, 1
--
Overall length 121 ~ in. (308 em)
/~
o
0-
w Height over exhaust pipe .. 841i in. (215 em)
"o
"" 30
,,
, '.-J. 1
Height - bonnet top
Overall width - minimum ..
54 in. (137 em)
64 in. (163 em)
~
V I Bonnet width 21 in. (53,3 em)
~
~
e Wheelbase.. .. 79* in. (203 em)
03
/ Ground clearance under front axle .. 19*in. (50'2cm)
25 / 5 Ground clearance under drawbarframe 14.\in. (36·2 em)
1/ Weight-with oil, fuel, etc.-
-total
Livedrive
3985 Ib (1810 kg)
20
/ -rear axle 2530 Ib (1150 kg)
V -front axle
Weight-with oil, fuel, etc.-
14551b (660 kg)
Non-Livedrive
5 0
-total 3945 Ib (1790 kg)
-rear axle 2510lb (1140kg)
'-- '--- -- f--- f--- -- --- 0
·-front axle 14351b (650 kg)
Water ballast in the rear wheels adds the following weights
per wheel.
- l+- i..---
----
800 1000 1200 1400 1600 1800 2000 2200
0
12·4/11-28tyre ..
Front wheel weights (each)
Rearwheel weights (each) ..
330 Ib (150 kg)
851b (38,5 kg)
100 Ib (45,4 kg)
Engine Speed rev/min Turning radius on 52 in. (132 em) track:
-without brakes .. 138 in. (350 em)
FIGURE 4/1. TYPICAL ENGINE PERFORMANCE CURVES -with brakes 124 in.(314·5 em)
- - - - U,S. rating
page 72 page 73
Wishvilles Classic
Automobile Library
PERFORMANCE TWO SPEED PTO (Power take-off) and BELT PULLEY
PTO horsepower at 2 200 rev/min engine 41
British Standard 6 spline shaft - 1 il in. (34'9 mm) diameter.
PTO horsepower at 1800 rev/min engine 36 Clockwise rotation viewed from rear. Offset from centre Iine of
Drawbarhorsepower at 2200 rev/min
engine 36 5. in. (13 em) wide, 8,
the tractor il in. (9·5 mm) to the left-hand side. Belt Pulley
in. (21'6 em) diameter, may be
fitted to left or right. Rotation is clockwise viewed from the
Drawbar horsepower at 1800 rev/min
engine . . 31 open end.
Maximum drawbar pull on tarmac with
ballast 6000 Ib (2720 kg)
Belt Pulley
POWER LIFT Engine PTO
Maximum load atthe end of the links 1800 Ib (816 kg). PTO Speed Speed rev/ ft/ metres/
Ratio rev/min rev/min min min min
The hydraulic pump is of the balanced gear type and is --
'mounted in the rear axle case. On the Livedrive version the Low 1800 532 751 1670 509
pump is still driven when the transmission is de-clutched. High 1100 550 776 1727 526
Pump delivery is 5 gal/min (6 U.S. gal/min) (22,3 litres/ High 2000 1000 1412 3140' 957
min) at 1800 rev/min engine at a maximum pressure of
2000 Ib/in' (140 kq/cm»). * British Standard belt speed
Wishvilles Classic /
Automobile Library
.."' ".. "'.. ... "' '" '"
~
TRACK ADJUSTMENT :«0:: m w N
'"
0 m 0 ic ~ ~
. .. .. .. .
{-
s: m w co m cc ~
E :;;
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Rear-Adjustment is from 52 in. to 80 in. (132 em to 203. em)
'" "' '" "
N M ~ M
'"
M ~ ~ M ~
in 4 in. (10 em) steps by means of the dished wheel centres ~ " '" '"
N M
:. .. W m ec .. ~ w .. .. .. ..
w w w 0
N
-
~ ~
M
av
M
cc
cc
UNIVERSAL LINKAGE
. ..
."">- '" '"
.c co ~ sc rn w cc m N 0
W 0 ec
W
0
W
~ m
'" '" '"
0 W M
E 0
" '" " '"
,;, M M N
British Standard (B.S. 1841) three-point linkage enables
Category 1 (narrow) or Category 2 (wide) implements to •
~
~ N M M ~
'" N
N
~
0
be fitted.
. .
0
s: ec w w cc co w
0
N
:. w
ro :;: 0 ~
w
0
ro cc ~ w 0 ee
0
"
M W
w
0
0
""
0
" N N M M
.
r-,
N M ~ M
w
M ... cc
'::"
0 0 ~
'" '"
00 'C
0
(2,22 em) (2,86 em) 00 E N N ec ,;, N ic
lower pins ~ ~ M M
"' """>•
00
1 in.
Nominal diameter
top pin
of %in.
(1 ·90 em) (2,54 em) ""
Z
0
0
~
~
:. r-, ~ W N ~ ~
.
r-, 0 N w
N M
W N
W
N
N
0
N
'"
M W N M N
"' "
~
'" M N M
'"
of implement cross (68 em) (82,5 em)
shaft (distance be-
tween shoulders of
pins)
0
""">•
s:
E
~
w
~
o
w
-'" -
t--:
W ~
ee
N
N
0
co
N
m
M .
0
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N
to
N
ec
"' '"
M
M
~
~
'"
~
~
N
~
M
eo
0
'"
0
0
Recommended height 22 to 25 in. 22 to 25 in. ~
ee m co cc r-, N ~ 0
:. ~ ~ N ~ ~ N M N
s: cc m cc N ~ r-, M ~ W 0 ~ N m ~
;; ;;;
'-" " "-
E <;> 0 N ~ ~ M
"
~ ~
Front - Standard
Alternatives
6'00-16 (4-ply)
6 '00-16 (6-ply)
"
"" " '" '" '"
0 0
'" " ~ N N N ~ 0 N
5'50-16 (4-ply)
Rear - Standard 12-4/11-32 (4-ply)
Alternatives 14,9/13-28 (6-ply) c:o:~ "' N M a:
"z "''" ""''" '"z z"
N M
~~i= :; N
i :; M N
i M
z"
~ ~ ~
"' "' z
~
"'
r "r
~ z z ""'r z
~
12 ·4/11-28 (6-ply) ~
page 76 page 77
/
Wishvilles Classic
Automobile Library
r,
077
SL2 0·40 0'64 0·62 1·00 1'02 1·64 1-13 1'82 1·25 2'01 259·5
SH1 0·53 0·85 0·84 1-35 1:37 2·20 1·52 2'45 1·67 2·69 192-5
NL1 0·61 0·98 0'96 1·54 1·57 2·53 1'74 2·80 1·92 3·09 168·8
tSL3 0-72 1·16 1·14 1·83 1·86 2·99 2·07 3·33 2·27 3·65 142·0
tSH2 0·89 1·43 1·39 2·24 2·28 3·67 2·53 4'07 2·79 4-49 116'0
NL2 1·01 1·63 1·59 2·56 2·60 4·18 2·89 4·65 3·18 5-12 101·8
NH1 1·36 2'19 2'14 3·44 3·50 5·63 3'89 6·26 4·28 6·89 75·5
tSH3 1·62 2·61 2·55 4·10 4·17 6·71 4·63 7'45 5·10 8·21 63·4
NL3 1·85 2·98 2·90 4·67 4·75 7·64 5·28 8·50 5'81 9·35 55'7
NH2 2·26 3'64 3'55 5·71 5·81 9'35 6·46 10·4 7·10 11·4 45·5
NH3 4·12 6·63 6·48 10·4 10·6 17·1 11·8 19'0 13'0 20'9 24·9
SLR 0·39 0'63 0·62 1·00 1·01 1·63 1012 1·80 1·23 1·98 261·4
SHR 0·88 1·42 1·38 2·22 2·26 3·64 2·51 4'04 2·76 4·44 116·9
NLR 1'00 1·61 1·58 2·54 2·58 4·15 2·87 4·62 3·15 5·07 102'5
NHR 2·24 3·60 3·53 5·68 5·77 9·28 6'41 10·3 7·05 11·3 45·8
t Use the nearest direct gear for continuous heavy work such as 3· or 4-furrow ploughing.
NOTE - Six-speed tractors only have the UN" range of speeds.
Maximum speed at light running l.e. NH3 at 2350rev/min -13,85 miJe/h (22,3 km/h).
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Wishvilles Classic
Automobile Library
r
ACCESSORIES
The following units are stocked by Parts Department of
ALLIED EQUIPMENT
David Brown Tractors (Sales) Ltd., and may be order~d
through your Dealer in the usual way. Ask for full details The following equipment although not manufactured by David
and prices. Brown Tractors Ltd., has been developed with their co-operation
and is fully approved for use with the 880 Tractor.
Unit No. Part No. Description Bloomfield Steel Wheels
A steel skeleton wheel which bolts to the existing wheel centre, special
U825 911809 Air cleaner extension design ensures clean running even in very bad conditions.
U824 911807 Air cleaner - paper element
pre-filter Agrotillers
U413 907602 Belt pulley unit Linkage mounted rotary cultivators, available in 40, 50. 60 and 70 in.
(101·5 em, 127 em, 152~5 em and 178 em) widths.
U414 907847 Belt pulley guard
U730 911471 Catch unit for power lift lever Howard Rotavators
U726 911466 Downswept exhaust and silencer linkage mounted rotary cultivators, available in 50, 60 and 70 in. (127 em
U765 911727 Drawbar-Iinkage (stabilisers 152-5 em and 178 em) widths.
should be used)
Teasdale and Metcalfe Mounted Folding Harrows
U786 911699 Drawbar- universal (use with
Units available for working widths of 6 ft (183 em) to 18 ft (550 em).
support frame U787)
U787 911698 Drawbar-support frame only Belton Brothers and Drury "Belbro" Flexible Hoe
U584 911141 Foot throttle A rear mounted steerage hoe available for 4, 5 or 6 raws. Adjustable for
U591 911151 Horn and push button different row widths.
U742 911490 Linkage stabiliser- L.H.
Lister Robot Potato Planter
U743 911491 Linkage stabiliser- R.H.
Linkage mounted 2 row or 3 row planter which handles both chltted and
U585 911143 Overload release (Livedrive)
unchltted seed. Available with or without fertilizer distributor
U586 911144 Overload release (non-Livedrive) attachment,
U815 911768 Pick-up hitch (use with support
frame U787) Russell Mk. III Cotton and Hard Seed Planter
U599 911312 Power assisted steering A linkage mounted 2-raw machine for a range of seeds including
U378 906988 Power take-off guard maize, over a range of row widths and seed rates.
U580 911134 Radiator blind Pettit Trailers
U590 911150 Rear number plate light A range of wood or steel bodied trailers available with or without
(standard seat) hydraulic rear or 3-way tipping gear.
U656 911343 Rear number plate light
(de-luxe seat) Cameron Gardner Rearloda
U691 911375 Seat-de-Iuxe suspension A rear mounted hydraulic loader fitted on a-ootm linkage, lifts 7 cwt
U581 911135 Thermometer - electric (355·6 kgm) to a height of 8 ft (244 em). Maximum "tearout' capacity
U184 21180 Wheel weights-rear (11-32 12. cwt (635 kgm).
tyres) Bamford and Evershed "Power'dozar"
U729 86167 Wheel weights - rear (14,9/13- A front mounted hydraulically controlled earthmoving and levelling
28 tyres) implement. Blade may be angled and offset. Fitted with double acting
U436 907954 Wheel weights-front ram giving powered penetration.
U731 911599 Weights - chassis ballast Bamford and Evershed Rear Grader
U664 911583 Valve-3-way hydraulic less Mounted on 3 point linkage, the blade may be traversed and tilted right or
pipe and coupling left. A castor wheel can be supplied for accurate work.
U578 911132 Valve-3-way hydraulic with
pipe and Exactor coupling Allman "Model 60" Field Sprayer
- 961768 Valve-3-way hydraulic less A linkage mounted sprayer with 60 gallon tank (273 litres), Rol/ervane
pump, "Genimec" control system. Sprays 18 ft (5,5 m) wide spray.
Exactor coupling
page 80 page 81
Wishvilles Classic /
/
Automobile Library
Evers and Wall Sprayers
Mounted sprayers available with 60 gallon (273 litres) and 100 gallon Harper and Eede Drainer
(454Iitres) tanks. Spraying widths up to 30ft (9'1 m) available or hand A mounted implement available as a mole drainer or a subsoller. Max.
lances can be supplied. Models also available for narrow tractors. depth 22! in. (57 ern). 24- in. (6·4 cm) and 3 in. (7'6 cm) expanders
available.
David Brown Portland Lift Box
An all steel linkage mounted transport box for carting milk churns, bags of Pettit Offset Mounted Disc Harrow
seed, bales, etc. A robust mounted implement-available with plain or cutaway discs.
Widths 5 It 3 in. (160 em). 6 ft 6 in. (183 em) and 6 ft 9 in. (206 em)
McConnel Power Arm fitted with 20 ins. (51 cm) or 22 in. (56 cm) discs.
A linkage mounted attachment carrying a range of Arm-heads enabling
the tractor to be used for hedge cutting, mowing, as a saw bench, Pettit Mounted Polydisc Plough
ditching, etc. A sinqle-qanq implement, working width 6 ft 6 in. (198 ern). fitted with
ten 24 in. (61 cm) diameter plain or cutaway discs.
McConnel Saw Bench
Linkage mounted saw for cross cutting or ripping. Pettit Bush and Bog Harrow
A mounted implement fitted with two sets of four 24 in. (61 cm)
Lister Robot Post Hole Digger diameter plain or cutaway discs.
Linkage mounted. Augers available to dig holes 4 to ~ 2 in. (10 to
30·5 cm) diameter up to 48 in. (122 cm) deep, and 18 In. (45'7 cm)
diameter up to 24 in. (61 cm) deep.
Edwards PTO Air Compressor
Simply and quickly attached to the PTO shaft this unit provides com-
pressed air for inflating tvres, spraying paint, etc.
Small Electric Motors Welding Alternator
A linkage mounted alternator providing "on the spot" welding facilities
for repairing farm equipment.
Tamkin Concrete Mixer
A linkage mounted mixer of 5 cu ft (!i m''} dry capacity. Driven from the
P.T.O.
Mono Linkage Mounted Pump - Type CD60R2
Will handle small solids in the water and has an output of up to 3·250
gal/h (14,750 litres/h).
Sta-Dri Cabs
A full range of cabs for tractors with or without loaders fitted. Complete
with backcloth.
Low Rowcrop Equipment
Fruit plough and narrow cultivators for use with narrow tractors.
Lister Robot Transplanters
2-, 3-, and 4-row machines either complete or for attaching to pro-
prietary toolbar.
Lister Mid Power Hoe
A mid-mounted hoe with powered penetration available for 4-, 5-, or
6-rows. Wheel mark eliminators and rear mounted weeders can also be
supplied.
Paterson Earth Scoop
A rear mounted scoop of approx. 8 cu ft (0·226 cu m) capacity. A grader
blade may be attached to the scoop if required.
Paterson Rear-mounted Buckrake
The well-known implement for quick and easy handling of grass for
ensiling, etc.
page 82
page 83
Wishvilles Classic
Automobile Library
"r.· "
J.
,
,
Front-mounted loader
Mouldboard Plough
Reversible Plough
Match Plough
Disc Plough
page 84
Wishvilles Classic
Automobile Library