DOCUMENT TITLE SPECIFICATION FOR VALVES OOCUMENT NO. KHG2-00-PI-SP-0005 TOTAL PAGES 31 (EXCLUDING COVER SHEET) = 4 & Dw - wet 1 [osorzoa] APPROVED Ay (NSE |wohees T ISSUED FOR REVIEW / Os. F.QUINES! [9 | 12062004) 88 APPROVAL ReoDY_| n.Gincte | “VARKEY Doe, No, $109. 00088-1810-001-1CONTENTS 1 INTRODUCTION 3 2 SCOPE.. 3 3. DEFINITIONS. 3 4, GENERAL Ecce ree a | 5. RESPONSIBILITY 5 6. REFERENCE DOCUMENTS. ...cesssaenee : 5 7. CONFLICT OF INFORMATION. 8 DESIGN. 81 General 9 8.2 Gate, Globe, Needle and Check Valves... . ard 8.3 Ball Valves 12 84 Valves in Sour Service 14 85 Lined Butterfly Valves ... 15 86 — High Performance Butterfly Valves... eens AS $ MATERIALS 15 | 10. FABRICATION 19 10.1 Welding 19 10.2 Repair Welds .. 19 11. INSPECTION AND TESTING... 220 11.1 Inspection Levels 20 11.2 Acceptance Criteria eet 24 | 12. CLEANING 23} 13, PAINTING soo . 23 14. DOCUMENTATION — ae) 7 Sheet 1 of 31 1 Doe. No, 91008.000-J88-1310-001-115, SPARES. 18. WARRANTY. APPENDIX 1: ANNEX C1 ANNEX M1 16. PREPARATION FOR SHIPMENT 7 16.1. Marking and Tagging 17. QUALITY ASSURANCE REQUIREMENTS FOR CERTIFICATES REQUIREMENTS FOR MARKING AND TAGGING 24 24 24 25 25 Technip Doe. No, $100S-000-J8S-1310-001-1 Sheet 20131+ Codes, standards and specifications referred to in this document or in the Purchase Description, or in any referenced documents, forms a part of the requirements of this specification in the manner and to the extent specified NOTE : REFERENCE TO ANY STANDARD OR CODE SHALL MEAN THE LATEST EDITION OF THAT STANDARD OR CODE INCLUDING ADDENDA OR SUPPLEMENTS OR REVISIONS THERETO, IN BEING AT THE TIME OF CONTRACT AWARD i.e, 08" SEPTEMBER 2003 UNLESS OTHERWISE NOTED. + Language English shall be used for all documents, drawings and correspondence on the Project. Where design calculations are done in another language, a translation shall be attached RESPONSIBILITY ‘All contacts with the COMPANY shall be routed through CONTRACTOR/ PURCHASER’ offices. Any conflict between the requirements of this specification and reference documents shall be referred to the CONTRACTORIPURCHASER for clarification. SELLER/SUPPLIER shall fully describe all proposed deviations from this specification and referenced codes, standards, and specifications for review and approval by CONTRACTORY PURCHASER. Assumptions to cover lack of information are not allowed. SUBCONTRACTOR / ‘SELLER is obliged to obtain reliable information from CONTRACTOR/PURCHASER REFERENCE DOCUMENTS In this specification, reference is made to the following documents: ‘The version valid on the date of contract award shall be used, American Petroleum Institute API Spec 6D Specification for Pipeline Valves API Spec 6FA Specification for fire test of valves API 594 Wafer Check Valves API 598 Valve inspection and test Sheet 5of3t few 199.901 Ree 1 450 Techni Dos. No, 9100S-000-ISS-1910-001-1API 600 Steel Gate Valves, Flanged and Butt weld ends API602 Compact Stee! Gate Vaives API 609 Lug and Wafer Type Butterfly Valves American Society of Mechanical Engineers ASME B 1.1 Unified inch Screw threads (UN and UNR thread form) ASME B 1.2 2 Gages and Gagging for Unified Screw Threads ASME B 1.20.1: Pipe Threads (except dry seal) ASME B 18.5 Steel Pipe Flanges and Flanged Fittings ASME B 16.10 Face-to-face and end-to-end Dimensions of Valves ASME 8 16.11 Forged Stee! Fittings, Socket-Welding and Threaded ASME B 16.20 Metalic Gasket for Pipe Flanges- Ring Joint, Spiral wound | and Jacketed | ASME 8 16.25 Butt Welding Ends ASME B 16.47 Large Diameter Steel Flanges (NPS 26 through NPS 60) ASME B 16.34 Valves-Flanged and Butt Welded Ends ASME B 31.3 Process Piping ASME B 31.8 Gas Transmission and Distribution System ASME 8 46.1 Surface Texture ASME Section V Non-destructive Examination ‘American Society for Testing and Materials ASTM A105 Forgings, Carbon Steel, for Piping Components ASTM A182 Forged or Rolled Alloy Steel Pipe Flanges, Forged Fittings, and Valves and Parts for high temperature Service ASTM A216 Carbon steel Castings for Fusion Welding for High Temperature Service ASTM A217 Martensitic Stainless Steel And Alloy Steel Casting For Pressure Containing Parts Suitable For High Temperature Sheet Sof 31 Technip Doc. No. 91005-000-JS5-1310.001-1ASTM A350 ASTM A370 ASTM A486 BS 381C | BS 1133 Bs 1414 BS 1873 BS 1868 BS 5351 BS 5352 BS 6755 Pt. 8S 6755 PL2 BS-EN-10204 NACE MRO175 Service Forgings, Carbon and Low-alloy Steel, requiring notch toughness testing for Piping Components Mechanical Testing of Steel Products Qualification of Procedure and Personnel for the Welding of Steel Castings British Standards Institute (BS) Specification for Colours Identification, Coding and Special Purposes Protection of Metal Surfaces against Corrosion during Transit and Storage Steel Wedge gate Valves (Flanged and Butt Welding ends) for the Petroleum, Petrochemical and Allied Industries Steel Globe, Globe Stop and Check Valves (Flanged and BW Ends) for the Petroleum, Petrochemical and Allied Industries Steel Check Valves (Flanged and BW Ends) for The Petroleum, Petrachemical and Allied Industries Stee! Ball Valves for the Petroleum, Petrochemical and Allied Industries Specifications for Stee! Wedge Gate, Globe and Check Valves 50mm and Smaller for the Petroleum, Petrachemical and Allied Industries Specification for Production Pressure Testing Requirements - Testing of Valves Part 1 Specification for Fire-Type-Testing Requirements - Testing of Valves Part 2 Metallic Products - Type of Inspection Documents National Association of Corrosion Engineers Standard Material Requirements, Sulphide Stress Cracking Resistant Metallic Materials for Oil Field Equipment ‘Sheet 7of3t Technlp bac. No, 91008-000-I8S-1310-001-1NACE TM 0177 Laboratory Testing of Metals to Resistance to Sulphide Stress Cracking in H2S Environment NACE TM0264 Evaluation of Pipe Line Stee! for Resistance to Stepwise Cracking Manufacturers Standardisation Society | MSS SP-3 ‘Spot Facing for Bronze, Iron and Steel Flange MSS SP-25 Standard marking system for fitings, flanges and unions MSS SP-45 By pass and drain connection MSS SP-55 Quality Standards for Steel Castings for Valves, Flanges and - Fittings and other Piping Components. Visual Method for Evaluation of Surface Irregularities International Organisation for Standardisation ISO 000 Quality Management and Quality Assurance Standards ISO 10474 Steel and Steel Products - Inspection documents Project Specifications KHG2-00-PI-SP-0001 Piping Material Spec KHG2-00-PI-SP-0002 ‘Specification for Pipe, Fittings and Flanges KHG2-00-PI-SP-0003 Specification for Bolting KHG2-00-P1-SP-0004 Specification for Gaskets 7 CONFLICT OF INFORMATION In the event of any conflict between this specification or any other specifications, or with the applicable codes and regulations, written clarification shall be sought from the COMPANY before proceeding, Sheet 8 of 31 PraicasusssieaovAer 191901 Rev gee Technip Doc, No. $1008-000-85-1310-001-1SeeeeeeseeeeUeer ese Os EeSe COE ESET SeeOSOtOeSeESTOSORCSCSSOSESSOSESSOCOSOSESIONSISS in the case of conflict between documentation, the following order of precedence shalt be applied 4, Purchase Requisition 2, This Job specification 3. Other Project Specifications referred to in the requisition 4, International Codes and Standards 8 DESIGN 84 GENERAL Basic Information Valve type, class, nominal size, bore, end connections, materials and other specific i design details are specified in the relevant purchase description in the requisition and | respective data sheet. | | Pressure/Temperature Rating ‘The pressure/temperature rating of valves shall be in accordance with the appropriate class as specified in ASME B16.5 and ASME 816.34. The minimum wall thickness of the valves shall satisfy the P/T rating of the class in ASME B16.34 which shall be proved by calculation to ASME VIII division 1 (section UG-101). Valve Bodies Valves andior valve-components in forged materials that have significant changes of section, e.g. flanges, end adaptors, extended bonnets, shall be forged close to final shape before machining, to ensure adequate grain flow at changes of section. Heavily machined flange shapes are not acceptable. Flanged end valves with welded on flanges are not permitted. Face to face dimensions of flanged and welded valves to be in accordance with ASME 816.10 (or “Long Pattern” in case of ball valves unless otherwise specified) ream 168 Sheet Soft ‘Tethnip Doc. No, 91005-000-JSS-1910-001-1l Auxiliary Body Tappings Any provisions for auxiliary body connections shall not be tapped or drilled unless specified in the purchase requisition. Flange Facings Flange Facing finish shall be in accordance with the purchase description. Raised Face flanges shall have a “smooth finish” giving a roughness of between RA 3.2 to 6.3 ym, Fiat face flanges shall have a “Stock finish” giving a roughness of between RA 6.3 to 12.5 um, Weld Ends Soft seated valves specified as ‘Weld-End' shall be provided with ‘Pup-pieces’ of fength 100mm on either side. Pup-pieces shall be of the same material and wall thickness as the connecting pipe as specified in the requisition. Weld bevels shall be in accordance with ASME B16.25. Gaskets Gaskets as specified in the purchase description are not mandatory. Manufacturer's standard may be quoted, but is subject to CONTRACTOR'S / PURCHASER'S approval. Asbestos-containing gaskets are not allowed. Spiral wound gaskets applied for the body/bonnet/cover connection of valves 2" and larger shall be fully confined or provided with outer/inner guide ring, Stuffing Boxes ‘The inside of the Stuffing box shall have a maximum surface roughness (RA) of 3.2 him to ASME B46.1 The bottom of the stuffing box shall be flat and square to the stem axis. Bolting Valve body/bonneVadaptor bolting shall be in compliance with the requirements as stated in the purchase description. integrally flanged DBB valves shall have integral studs, locked in position by means of stainless steel pins. Sheet 10 of 31 Technip Doe. No, 91005-000-JSS-1910.001-1Operation Manually operated valves shall not require a force exceeding 350 N on the handwheel ‘or wrench to aperate the valve. Manually operated valves, shall unless specified otherwise, be provided with a gear operator for sizes as shown and larger. ‘nee mame | amie | vawves | valves a) BSHE | apveores ast | asset | asses | aPtans 750 a = F = 300 Se | 1 8" a } 300 ee e F 300 5 e e : 7500 © © £ : Gear Operators Gear operators for manually operated valves shall be ‘Manufacturers standard’ Nevertheless, the minimum requirements as specified below shall apply. Manual gear operators shail + Be of the self-locking gear type + Be dust and weather proof + Be sufficiently lubricated and require low maintenance + Have a position indicator + Be suitable for a marine, saliferous environment Locking Facilities All the valves shall be provided with locking facilities with suitable brackets fitted to facilitate locking of valves in open/close position by pad locking without chains. Lifting Lugs/Eyes Valves with a mass of 250 kg and greater shall be fitted with lifting lugs/eyes. Frama na 186 ‘Sheet 11 of 31 Pistcosussiinooantes nates Rey oe Teennip Dos. No, 91005-000-JSS-1310.001-182 8.3 8.3.1 GATE, GLOBE, NEEDLE AND CHECK VALVES Gate valves 2" and above shall be in accordance with BS 1414/ API 600. Globe valves 2" and above shall be in accordance with BS 1873, Check valves shall be in accordance with API 594 or BS 1868. Weer type Check valves shall be of the ‘solid body lug’ design, covering the studs over the entire length. Small bore gate, globe and check valves DN40 and smaller shall be in accordance with BS 5352 For Globe, Needle & Check valves flow direction arrow shall be marked on the body of the valve. Back Seats Gate and globe valves shall have a conical or spherical back seat in the bonnet. Screwed-in back seat bushings shall be properly secured. BALL VALVES Ball valves shall be in accordance with + BS 5351 for ‘Floating Ball’ Design + APISPEC 6D for ‘Trunnion Supported Ball’ design For Ball Valves to API 6D Manufacturer shall hold valid API 6D Licence Ball valve bodies may be of the following design: + One (1) piece body with end entry. + One (1) piece body with top entry + Two (2) pieces split body. + Three (3) pieces design with fully contained bolting (to ensure fire safe design). Welded or screwed body design shall not be acceptable except Bronze valves ‘Sheet 120831 Technip Doe. No. 91008-000-/8S-1310-001-1832 8.3.3 Body inserts shall be of the threaded type and shall have a primary seal (to protect the thread) close to the seat and a secondary seal at the landing with the body. Ball valves shall have an adequate provision for body cavity pressure relief. When specifically designed for this feature, pressure relief through the seats is acceptable. Ball The ball shall be of a trunnion mounted design in the following sizes, however individual purchase description or data sheets shall prevail. 12" and larger. 10° and larger. Reduced bore classes 150 and 300 Full bore classes 150 and 300 Reduced bore class 600 - 4" and larger. Full bore class 600 - 4" and larger. Reduced bore class 900/500 2" and larger. Full bore class 900/1500 : 14" and larger. Balls shail be of the solid type, unless other types are approved by the Contractor. The ball shall be capable of withstanding the maximum differential pressure, in either flow direction, as per the appropriate class. An integral ball/stem design for seat supported (floating) ball is not acceptable. Bore of ball valves shall be reduced bore or full bore as per the requirement specified in the purchase description. The bore size of all reduced bore valves shall be corresponding to that of full bore vaive of one size reduction. Valves stems shall be of one piece construction, Seats Seat Ratings Metal seats shall be full rated in either flow direction. Soft seated ball valves in classes 150 and 300, specified as seat supported (floating ball) design shall have PTFE or reinforced PTFE seats. The seat rating shall not be less than the minimum requirement as stated in BS 5351 Shee! 13 of 3t Techslp Doe, No, 91005-000-J85-1310-001-4Soft seated ball valves in classes 150 and 300, specified as trunnion mounted design shall have PTFE or reinforced PTFE seats. The seat rating shall not be less than the body rating at a design temperature of maximum 180°C, Soft seated ball valves in class 600 and 900 shall have modified PTFE / PEEK seats The seat rating shall nat be less than the body rating at a design temperature of maximum 180°C, Soft seated ball valve in class 1500 shall have NYLON/PEEK seats. This seat rating shall not be less than the body rating at design temperature of maximum 120°C. Alternative Seat materials are subject to Contractors/Clients approval. Antistatic Design When valves are provided with soft seats, their design shall ensure electric continuity between the bail and the body, by means of an antistatic device. 8.3.4 Stem Retention (Antiblowout) The antibiow-out stem/body configuration shall be capable of withstanding the full internal pressure of the valve as per the appropriate class. Stem retention by means of body/stem threads is not acceptable ‘The stem retainer ring or collar shall be integral with the stem The stem retention shall be designed as an axial bearing, unless a bearing has been incorporated in a different manner. 83.5 WRENCH The position of a wrench or indicator shall be in the direction of the line when the valve is open and be perpendicular to the fine when the valve is closed. Wrenches shall have a fixing bolt and/or nut. 84 VALVES IN SOUR SERVICE For materials specified as ‘sour service’, all requirements of NACE MR-01-75 shall apply and carbon steel materials shall have a carbon equivalent (CE) of max. 0.43%. The CE shall be determined with the following formula: Franatis 169 ‘Sheet 14 of 31 Prsta0guSO1212-201¥er n1210401 Rev aoe Techeip Doc. No, 8100S-000-JSS-1310-001-185 8.6 {Nin _ %Cr + KMo+%V | YNi+ %CU =%C+ ner) 5 8 LINED BUTTERFLY VALVES + Butterfly valves shall be of the full lug design enabling to keep the vaives in place during maintenance as an end valve. | + Fully lined resilient seat, + Where tapped holes are necessary, suppliers shall state in their bids the required bolting length and which holes are tapped HIGH PERFORMANCE BUTTERFLY VALVES + Leak-tight PTFE seal rings, self-compensating for wear. + One piece blowout proof shaft «Full lug body design «+ Cam action seating, eccentric disc and offset shaft, double/triple offset + Class VI (tight shut-off) «+ Where tapped holes are necessary, suppliers shall state in their bids the required bolting length and which holes are tapped. MATERIALS Materials for body, bonnet, trim and packing shall comply with the specifications in the relevant requisition, Materials for internal retaining components shall be of @ material equivalent to that of the stem material All carbon steels, including normalised steels, shall have a maximum carbon content of 0.23%, The carbon equivalent of these materials, calculated using the formula shall be less than 0.42 Cr+Mo#V | Nis Cu 5 5 ‘Sheet 150131 Technip Doe. No, 91008-000-JSS-1310-001-1If the content of alloying elernents other than C or Mn is unknown, the formula to be used shall be : 2 and, in this case, the carbon equivalent shall be less than 0.40, Ce All materials and fabrication for sour service shall comply with NACE standard MRO175 (latest edition), Castings shall be in the normalised or quenched and tempered condition. Welds or weld repairs shall be subject to a stress relief heat treatment and shall be certified. All forging shall be in the normalised, tempered & quenched condition Low temperature material shall be subject to charpy impact test as per appropriate code. The acceptance criteria for average energy value of three specimens shall be 27 joules & 21 joules minimum for single specimen. | All stainless steel valves and valve components (including trim but excluding gaskets) shall be supplied in the fully solution annealed, pickled or machined condition, Where pressure retaining parts have been specified as forged, substitution of castings is not permitted without prior Purchaser's authorisation Stress relieving shall be as per ASME B31.3 & NACE MRO17S. Valves specified as "No Copper Permitted” shall not have copper (except trace amounts) or copper bearing alloys used in their construction. This applies to internal and external parts and bolting lubricants Bonnet Gaskets Metallic and non-metallic bonnet gaskets, shall have corrosion resistance equal, at least, to that of the body and bonnet materials. Asbestos shall not be used in any case. Bonnet gaskets shall be suitable for the maximum service temperature as indicated in the data sheets and as mentioned below: Solid Metal same as body and bonnet material Spiral Wound same as body and bonnet material Teflon or Teflon based -200°C to +215°C ‘Sheet 16 0131 Technip Doe, Na. 91008-000-18S-1310-001-1Trims 13% Cr and Austenitic stainless steel deposition on carbon stee! material, without buffer material is not acceptable. Sprayed deposit layers are not acceptable., other methods shall be approved by the COMPANY/CONTRACTOR. (On weld overlaid wedges or seat rings, the corrosion resistance of the base wedge or seat ring material shall be equal to better than that of the body. Stellite shall be No.6 or equal composition. ‘Stem Packing and Sealing + Stem packing for carbon steel, low temperature carbon steel, alloy steel and Stainless steel valves shall be individual rings of square cross section expanded graphite or braided graphite yarn, treated with a suitable corrosion inhibitor. The temperature range for the packing shall be consistent with the maximum/minimum design temperature for the valves specified. + Stem packing for copper alloy valves shall be individual rings of square cross section, graphite impregnated, corrosion inhibited, braided synthetic non-asbestos yarn, reinforced with Inconel or Monel or equal wire and finished with a graphite lubricant. Mica and PTFE lubricants and impregnations are not allowed. + Where PTFE gaskets, seals, seat inserts, stem seals, gland packing etc., are specified, the material shall be virgin or glass fibre-reinforced poly- tetrafluoroethylene. Bolting All alloy stee! bolts / nuts shall be hot dip galvanised Body bolting material shall be equal or superior to that listed in the following table Valve Body Material Temp. Range _| Bolting Material Carbon steel (1) -29to+350°C ASTM A 193 Gr. B7 and ASTM A194 Gr. 2H Austenitic Stainless Steel | -196 to +300°C | ASTM A320 Gr. BEM cl. 2 and ASTM A194 Gr. 8M Non-ferrous [Per applicable valve standard i (1) Grades B7M for studs and 2HM for nuts must be selected if valves are in H»S service, Yotoasusstto0o8rRen M3100! Re ase Sheet 17 of 31 ‘Technip Doc, No, $1008-200-1$S-1210.001-1Hand Wheels Material of construction shall be: - + Malleable cast iron (black heart) + Spheroidal graphite/nodular graphite cast iron Note: Grey flake cast iron shall not be used. Gear Operators ‘The material of a gearbox housing shall be nodular cast iron, or equivalent alternative. All gearbox internals other than seals shall be metallic, In order to prevent seizing of parts in contact with one another, there must be difference in hardness between seats, oblurators, stems, etc. Flexible Graphite Stem Packing Material (Stuffing Box) Die-formed rings + Expanded graphite. + Purity = 989%, (ash content maximum 2.0%). + Chlorine content maximum 50 ppm. + Density 1.4 to 1.6 g/m? + Binder and fillers are not acceptable. Anti extrusion rings : + Graphite yarn + Purity = 98%, (ash content maximum 2.0%). + Chlorine content maximum 50 ppm. + Density 1.1 to 1.2 g/cm? + Binders and fillers are not acceptable. + Core wire shall be Inconel, Asbestos-containing bonnet gaskets and gland packings are not allowed. [Breet Tecinp Doc. No. 91008.c0085-1810008410. 10.1 10.2 Substitution of Equivalent Material Materials shall be supplied in accordance with the Purchase description. Substitutions shall not be made unless written authorisation is obtained from COMPANY/CONTRACTOR. Such authorisation however, shall in no way diminish the SUPPLIER's obligation to meet the requirements of the latest issues of the standards and specifications referred to in this Specification. ‘Any substitution of equivalent materials shall require the prior approval of COMPANY! CONTRACTOR FABRICATION WELDING All welding shall be performed in accordance with ASME 831.3. REPAIR WELDS a) No repair welds to valve bodies shall be made until the SUPPLIER receives in writing the PURCHASER/COMPANY's approval of the weld procedure and qualification tests. CONTRACTOR / PURCHASER reserves the right to refuse any weld repair. b) Weld repairs are permissible for castings only. Defective cast valve bodies and bonnets may be repaired by welding in accordance with the provisions of their respective standards and subject to agreement by CONTRACTOR / PURCHASER. Repairs shall be post weld heat treated if required by the product specification. c) Castings shall not be impregnated with sodium silicate or any other material to prevent leakage during pressure testing. d) The welding procedures and qualifications of the welding procedures and welders to be employed in making the repairs must be in accordance with ASTM A488 or ASME Section IX. e) For weld repair qualification the SUPPLIER shall carry out any heat treatment, NDE and Charpy impact testing appropriate to the material being repaired pigrcosuss imiooanRes 1310061 Re gee Sheet 190f3 ‘Technip Doc. No, $1008-000-JSS-1310-001-11". INSPECTION AND TESTING INSPECTION LEVELS Valves and valve parts shall be inspected/tested according to the examination procedures and to the extent as indicated in table 1, for valves in general service. Ultrasonic examination may be applied instead of radiographic examination when the configuration precludes radiography. Category A Valves for: Pressure class 150, 300 All sizes. Pressure class 600, 900 Sizes up to and including 1%" Category 8 Valves for Pressure classes 600, 900 7 Sizes 2" and up. Pressure classes 1500, 2500 All sizes, Table 4 - Inspection Levels for Valves in General Service MATEAIALOF COMPONENT | oyittov steels | ALLOYS’ | “WLOVS, |W MacvSeS | en PERCENTAGE OF SAMPLES x ne | _e | Visual inspection ** 100 100 ee Castings: Radiography? 2 2 2 zero Forgings: Radiography * Zero zero zero. zero | Welds:? Radiography 10 10 10 100 [Wet ovetya ti Penr % 0 ‘0 0 Inpeeasing_When required byte aplcble male sandord Hardness Testing * 10 10 10, 10 Boy weston a pertha manners pracico Notes: 1. Including: + Duplex stainless steel = 13Crsteel, 2. For all weld, 100% radiography shall be carried out on Category valves Sheet 20 of 31 Technip Doc. No. 91005-000-1SS-1310-001-141.2 14.2.4 14.2.2 11.2.3 14.2.4 3. Critical areas (ASME 816.34) minimum one valve per typelsize/rating. 4. Closure members such as gate/wedge, disc, ball, plug and seat rings. 5. When required by the applicable material standard (NACE). ACCEPTANCE CRITERIA General Examinations shall be in accordance with the procedures as indicated in this specification and shall be carried out after any required heat treatment unless specified otherwise. The SUPPLIER shall submit to the client's approval its detailed testing procedures for each type of valve, including each pressure class and size. Test certificates shall be supplied for each valve of supply. Pressure Testing Pressure testing of valves shall be in accordance with the BS 6755, part 1, in conjunction with the appropriate valve standard. The maximum allowable leakage rates shall be as per individual design standard. Visual Examination Body, bonnet or cover and closure members shall be visually examined as per MSS SP-55 Liquid Penetrant and Magnetic Particle Examination Liquid penetrant and magnetic particle examination procedures shall conform to the ASME section V, articles 6, 7, 24 and 25 as applicable. Acceptance criteria for body, bonnet or cover and closure members shall be as per ASME 816.34, annexes C and D as applicable. Exterior and accessible interior surfaces shall be examined in the final (machined) condition. Prods for magnetic particle examination shall not be used on any sealing or sliding surfaces. i Sheet 21 of 31 ‘Technip Dee. No, 91008-000-VSS-1310-001-111.2.5 14.2.6 W27 | 41.2.8 t Radiographic Examination Radiographic examination procedures shall conform to ASME, section V, arficies 2 and 22. Acceptance standards concerning discontinuities and severity levels for body, bonnet or caver shall be as per ASME B16.34 (Annex B) Acceptance standard for butt welds shall be in accordance with ASME 631.3, Table 341.3.2(a), for normal fluid service. Ultrasonic Examination When ultrasonic examination is applied instead of radiography, the ultrasonic examination procedures shall conform to ASME section V, articles 5 and 23. Acceptance criteria for body, bonnet or cover shall as per ASME 816.34, annex E. Hardness, When Sour service (NACE) conditions are specified, hardness requirements as described in NACE standard MR 01-75 shall be met for any process-wetted part of the valve and pressure retaining bolting For all other services the maximum allowable hardness shall be: a) Base metal, weld and HAZ (Heat Affected Zone) of pressure containing parts: 248 HV. b) Base metal of internals with ‘hard facing’ weld deposits: 350 HV. c) 13 Cr steel internals: 350 HV. Approved methods for hardness measurements are the standard tests or the following portable methods: Equo-tip, Diamond-tip and Tele-Brinell (use of these methods shall be within the limits of their application). Other methods are subject to approval by the Contractor. Hardness indentions shall be avoided on any sealing or sliding surfaces. Impact Testing Tests shall be according to the specification for the material concerned. Impact tests may be executed on specially made testing pieces from the same heat/batch which are simultaneously subjected to the same heat treatment as the base material, ‘Sheet 22 of 3 ‘Technip Doe, No, 9100S-000-uSS-1310-001-1Alll low temperature carbon steel valves with design temperature below 0°C, a Charpy test to -46°C is required. 11.2.9 Alloy verification for alloyed and stainless steel may be carried out by chemical, spectroscopic or X-ray fluorescence methods. The alloy verification procedure shall be approved by the CONTRACTOR / PURCHASER 41.210 Corrosion Testing Austenitic and austenitic/ferritic stainless steels and nickel alloys shall be capable of passing an intergranular corrosion test in accordance with ASTM A262 as follows’ + Austenitic and austeniticiferrtic stainless steels as per practice E + Nickel alloys (UNS NO8028, NO6625, NO8825) as per practice C. The average corrosion rate may not exceed 0.3 mmly. 12. CLEANING Valves for all services shall be intemally clean and free from sand, scale, paint or other foreign matter. Valves shall be completely drained of any liquids prior to shipment. 13. PAINTING Painting of valves shall be as per specification for surface preparation and painting Doc. No. KHG2-00-CR-SP-001 (91008-000-JSD-2300-003). 14, DOCUMENTATION Documentation shall be provided as specified in the requisition (Requirements for Seller Documents) e.g.: Dimensional drawings, Certificates, Inspection Release Notes, Spare Parts Listing, Quality Statement, etc. Items shall be supplied with an SO 10204-3.1B Certificate unless otherwise specified in the purchase requisition. Certificates shall comply with the requirements of annex C- 1 in Appendix-1 sane 60 Sheet 23 0131 Technip Ove. No, 81008-000-JS8-1310-00%-1isioosussi2t2cone 131601 Rex se 15. SPARES The Supplier shall recommend and submit his priced spare parts list strictly in accordance with Project Document "Spare Parts Procedures” referred in the Purchase Reauisition 16. PREPARATION FOR SHIPMENT Machined or threaded surfaces shall be coated with an easily removable rust protective fluid e.g. Shell Ensis MD or equivalent. Valve ends shail be covered with suitable close fitting protectors (e.g. plastic caps) to protect the machined parts and prevent ingress of dirt and moisture | For Ball valves, the bail shall be in the fully open position before shipment. | For gate valves, the wedge shall be fully closed before shipment. For globe valves, the disk shall be fully closed before shipment. For butterfly valves, the disc shall be in the partially open condition in such a way that the disc edge is not protruding out of the valve body face. For Check valves 2" and larger, the disk shall be secured in the closed or open position to prevent damage. The stuffing box shall be protected against the ingress of water (e.g. with plastic caps, bags or tapes). Any loose components (e.g. handwheels) shall be securely attached to the valve or be furnished in a separate box. At all times there shall be a clear cross-reference between the valve and any separately shipped components. Tapes used for packing shall be free of chlorides. 16.4 MARKING AND TAGGING | ‘Marking of valves shail be as per MSS-SP-25. For minimum marking requirements see Appendix-1, Annex M-1 (Requirements for Marking and Tagging). Frama 160 ‘Sheet 24 of 31 “Tectnp Doe. No. 91008-000-JSS-1310.001-117. 18. QUALITY ASSURANCE The Manufacturer shall operate a quality system which ensure that requirements of this standard are achieved. The quality system shall preferably be based on ISO 9000 series of standards and manufacturer shall demonstrate compliance by providing a copy of the accredited certificate or the manufacturer's quality manual. WARRANTY Not withstanding the valve's design code requirements, valves shall be warranted by the manufacturer against defective material, poor workmanship, and improper design for a period of one year after being placed in service or 24 months from the date of receipt at site which ever is later. The manufacturer shall repair or replace, without charge, any valve not meeting the terms of the warranty within this period of time. ‘Sheet 25 of 31 Technip Dec. No. 9100S-000-JSS-1310-001-1APPENDIX -1 ANNEX C-1 REQUIREMENTS FOR CERTIFICATES | } Sheet 260131} Prascosuss oor M1980001 Reece Technip Doc. No. 91008-000-JSS-1310-001-12. ‘The material certificates for forgings, castings and bar stock material shall include at least the following information: + Mil’s name. + Mills quality system certificate. + Heat or charge number. + Material standard or norm. + Quantity, size, rating, schedule and dimensional standard of items to be ceriified. + The steel making process. + The chemical analyses. + The temperature of manufacture, type of heat treatment with the completed temperature cycles and the cooling method. + The methods, extent and results of mechanical testing + The methods, extent and results of non-destructive examinations. + The results of visual examinations and dimensional check. + The results of the check on accidental material substitution (when applicable) + Acstatement that the supplied material complies with the requirements of the ‘specifications referred to in the certificate, indicating type of certification + Inspectors name and signature. Stamped and signed ‘Certified copy of the original’ material certificates are acceptable as attachment to the certificate for finished valves. The Certificates for finished valves shall include at least the following information: + Manufacturers name. + Manufacturers quality system certificate + Manufactures mark as applied to the valve. + Batch number which relates valves and certificates. + Type, quantity, size, rating, schedule and dimensional standard of valves to be certified isrongusenaieconiney 130601 Rev car Technip Doe. No Sheet 27 of 31 1$-000-IS8-4910-001-1+ Reference to valve design standard + Material standard norm of forgings/castings used for pressure containing parts (body, bonnet or cover. + Mill's name of forged/cast (base) material. + Heat or charge number of forged/cast material + Anunequivocal reference to one or more attached material certificates. + The methods, extent and results of non-destructive testing + The methods, extent and results of pressure tests and tightness tests. + The methods, extent and results of fire tests (when applicable) | + The extent and results of visual examinations and dimensional check + The results of the check on accidental material substitution (when applicable) + A statement that the supplied valves comply with the requirements of the specifications referred to in the certificate, indicating type of certification. + Inspectors name and signature. The original certificates for finished valves shall be issued with each shipment/part shipment. “Copy of the original certificate’ will not be accepted and will be rejected if offered Sheet 28 of 31 | Psas00suss 730-008 1919901 Re coe Techni Doe, No, 9100S-000-JSS-1310.001-1