DESLUDGING AND CLEANING PROCEDURE

IN FSO ABU PUMP ROOM

 DESLUDGING AND CLEANING PROCEDURE
DEMUCKING JOB

TABLE OF CONTENTS

1. SITE WORKING PROCEDURE

2. SCOPE

3. TOOLS AND EQUIPMENTS

4. SAFETY

5. PROCEDURE

6. LIST OF MANPOWER

7. PROPOSED SCHEDULE

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 DESLUDGING AND CLEANING PROCEDURE
DEMUCKING JOB

PROCEDURE APPROVAL

ACTION POSITION SIGNATURE DATE

Prepared by

Approved by

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DEMUCKING JOB

REVISION / AMENDMENT RECORD

This table must be completed for each revision / amendment.

REVISION DATE: PAGE(S) REMARKS

NO:

Note:

Procedure holder shall update revision / amendment record as and when revision /
amendment are received and replace the revision / amendment page(s) accordingly.

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 DESLUDGING AND CLEANING PROCEDURE
DEMUCKING JOB

1. SITE WORKING PROCEDURE

1.1 Objective

The objective of the procedure is to describe the steps to be taken and the methods to be used through the use of checklist
inspection for de mucking job prior to cleaning process work.

This is also to ensure detailed specific actions and sequences are followed by all operations personnel.

The following steps must be carried out in order to effectively monitor and maintain control of the associated of demucking and
cleaning activities to ensure that maximum safety controls are in place.

2. SCOPE

This procedure outlines the process and the requirement of the Pump room and Cleaning process work. This procedure is to be
applied for working for the pump room in FSO ABU

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3. Tools and Equipments

List of Equipments:-

No. Description Qty Specification

1 Portable Air Compressor Airman 1 Set
2 Storage Container 8’ x 8’ x 8’ x 3 Stage
Storage Rack c/with 4 Leg Wire Rope 1 Set
Sling & Shackle
3 Pneumatic Pump, Wilden P8
1 Set
4 Air Manifold 6” c/with 3/4” – 6 point outlet
1 Ea
connection
5 Respirator 10 Set
No. Description Qty Specification
6 Portable Pneumatic Turbo light C/with 3/4”
Air Hose 12 Mtr Lengths with chicago
2 Set
fitting at the end
7 Air Hose 3/4” c/with chicago Fitting at the
6 Roll
end 20 mtr x 6 mtr /Length
8 High Pressure Hose, Swagelok 1/2” x 30
1 Roll
mtr Length for Purging
9 Mechanical Agitation Device c/w Agitation
1 Set
Head
10 Air Line Trolley c/w 2 unit Breathing Mask
1 Set
and 2 Units Cylinder
11 Spare Medic Air Gas Cylinder 18 Cyl
12 Escape Emergency Set Kit 2 Set
13 Responder Head Lamp 2 Ea

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14 Blower 1 Set
15 Safety Lantern Torch Light 2 Ea Koehler-Bright Star Mdl:07050
16 Air Suction Unit 1 Nos
17 Safety Rubber Boots 6 Prs
18 Kleen Guard Chemical Suits 32 Pcs
19 Tools Boxes 3 Layers 2 Nos
20 Adjustable Spanner 12”, Stanley 2 Nos
21 Nitrile Chemical Glove 40 Prs
22 Polkadot Cotton Glove 3 Doz
23 Mr. Mark Box Socket 1 Set
24 Copper Hamer 4 Lbs 2 Nos
25 Safety Glass King’s 12 Prs
26 Copper Chisel 8” 2 Nos
27 PVC Wire Green- Earthing Cable 30 Mtrs
28 Spade Steel c/with Handle 2 Nos
29 Red & White Warning Tape 5 Rolls
30 GP-150 Air Hammer Kit 1 Set
31 Hose Clip 7 Pcs
32 Nitto Hi-coupling 2 Set
33 Chicaggo Coupling 5 Pcs
34 Toku TCA-7-Pneumatic Jack Hammer
1 Ea
s/n: 7G342
35 TCA-7 Flat Chisel 1 Pcs
36 Spade Copper c/with Handle 2 Ea
37 Portable Gas Detector 2 Ea
38 Steel Bucket 40 nos
39 Empty Drum 80 units
40 2” oil hoses with fittings, 25m x 9 lgths, 310
10m x 7 lgths, 15m x 1 lgth Mtrs
41 Manifold 1 Unit
42 Air Winch 1 Nos
43 Air Ducting 75 mtrs
44 Junction Box 1 nos
45 Personal Gas Detector 2 nos

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DEMUCKING JOB

46 Safety Harness 4 nos

4. SAFETY
 Worksite personnel will be present when the job is going to be carried out.

 Ensure personnel use complete safety attire.

 Ensure that all relevant Work Permits are issued and all the required precautions are strictly adhered to.

 Ensure that all personnel designated for the related tasks are properly briefed and understood the hazards
associated with the operations and being provided with sufficient PPE.

Job Hazard Analysis prepared per the work sequences detailed out in the controlled and approved by FVSB FSOM must be in
place and fully reviewed and discussed prior to start up, and also ensuring that the attached checklists are available at all time
during de mucking ongoing activities:

 All work will be managed through the PTW system, the attached checklist will form part of the support documentation in
support of PTW approval being given.

 Tagging lists – To be provided and checked for all sub-system isolations.

 All personnel directly involved must understand the entire work scope, especially works in tank entry.

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5. Procedure – Step by Step

No. Description
A SITE PREPARATION
1 Check and inspect all equipments for demucking process.
2 Ensure pump room fan is on.
3 Start ventilate the pump room for two hours.
4 Set up air winch cable length to working condition.
5 Prepare steel bucket and assemble to cable hook.
6 Prepare drums to put sludge on deck.
7 Set up turbo air light for lighting.
8 Test run all equipments and tools.
9 Test tank LEL, O2 and hydrocarbon condition.

B DE-MUCKING AND SLUDGE REMOVAL

1 Two personnel will going down inside tank and do the manually showel into bucket.
2 One person to be on standby person / BA person.
3 One person will be dedicated winch man.
4 One person will be handling sludge bucket on main deck.
2 Personnel inside tank will fill up sludge inside bucket.
3 Personnel on deck will winch up the full bucket up to deck. During this time personnel down
inside tank will fill up another bucket with sludge.
4 Personnel on deck then will pour the sludge inside standby drums.

5 The empty steel bucket then will be lower down.

6 Prepare chemical and diesel in mixture drum. Volume 3 liter chemical : 24 liter diesel.
7 Then one of on deck personnel will insert chemical and mix with sludge.
8 The same personnel will stir the mixture and once it is all liquify, then the mixture will be pump to
slop tank using Wilden pump thru ullage port. They will use ratio of 1:50 for solution to sludge.
Ratio for additive to diesel will be 1:8.(Volume – 3 litre additive : 24 litre diesel) for 1 drum of
sludge(150 litre sludge)
9 This process will be continuously running until the personnel inside tank come out.

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6.0 LIST OF MANPOWER

PETRONAS SP AESP
No. Name I.C. No. Designation Contact No.
No. Certifified
1 Mohd Marwan Bin Awang 840312-11-5141 Field Eng. Yes Yes 012-9660521
Dahlan
2 Hafizullah Bin Zakaria 800915-11-5339 Supv. Yes Yes 017-9160642
3 Mohd Saipul Bin Mohd Sharif 890205-11-5053 Crew Yes Yes 017-9160642
4 Wan Zukri Bin Wan Ibrahim 820723-06-5689 Crew Yes Yes 017-9160642
5 Mohd Sabri Bin Mat Hassan 890905-03-6049 Crew Yes Yes 017-9160642
6 Ros Mohd Talmizi Bin Ismail 860315-11-5065 Crew Yes Yes 017-9160642
7 Hazman Bin Yusof 760619-03-5605 Crew Yes Yes 017-9160642
8 Mohd Nasir Bin Ibrahim 850731-11-5647 Crew Yes Yes 017-9160642
9 Mohd Asmadi Bin Alias 840103-11-5225 Crew Yes Yes 017-9160642

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10 Mohd Nazri Bin Jusoh 751111-11-5001 Crew Yes Yes 017-9160642

11 Riduwan Bin Sha’ari 800831-11-5139 Crew Yes Yes 017-9160642

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