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Dynamic Modelling and Simulation of A 100 KW Micro Gas Turbine Running
Dynamic Modelling and Simulation of A 100 KW Micro Gas Turbine Running
GT2022-81276
g/mol) and 𝑀$,&'( is calculated based on the dry air composition With ideal gas assumption (Eq.14), the mass conservation
in the simulation. The dry air pressure in Eq.5 is simply results in:
calculated as: 𝜕𝜌 1 𝜕𝑝 𝑝 1 𝜕𝑇 (16)
= −
𝑝/,1&2 = 𝑝/34 − 𝑝, (6) 𝜕𝑡 𝑅𝑇 𝜕𝑡 𝑇 𝑅𝑇 𝜕𝑡
The weight fraction of the vapor is calculated from the Similarly, the conservation of energy for the component can
relative humidity, and the weight fraction of humid air is be written:
calculated based on the weight fraction of water in the air: 𝑑𝑄/𝑑𝑡 − 𝑑𝑊/𝑑𝑡 = 𝑉𝑑(𝜌𝑒)/𝑑𝑡 (17)
#
𝛷 1 (7) B⃗Z + 𝑔𝑧]
+ R Wℎ + 1/2Z𝑉 𝑚̇960
𝑥)!" = , 𝑥/,56371 = 960
1+𝛷 1 − 𝑥)!" #
B⃗Z + 𝑔𝑧] 𝑚̇7;
− R Wℎ + 1/2Z𝑉
The weight fraction of all components of humid air can be 7;
calculated from their weight fraction in dry air and the weight 𝑄 and 𝑊 are the heat and work exchange that contribute to
fraction of humid air: the total energy variation, 𝐸, and 𝑒 is the total energy per unit
𝑥/,893:9;*;0,1&2 (8) mass and consists of internal kinetic and potential energy:
𝑥/,893:9;*;0,56371 =
𝑥/,56371 1 # (18)
B⃗Z + 𝑔𝑧
𝑒 = 𝑢^ + Z𝑉
The air composition vector is built from Eq.8, and for fuel 2
the composition vector is prepared based on the elements The sigma in Eq.16 and Eq.17 is to account for all inputs
included in the fuel: and all outputs of the component. For most of the components,
BBBB⃗
𝐶 / = C𝑥"! 𝑥$! 𝑥%& 𝑥'"! 𝑥("! 𝑥)! " 𝑥)* D
(9) there is only one inlet and one outlet because the leakages are
neglected. Neglecting variation in velocity and level of flow in
BBBB⃗
𝐶 ! = [𝑥()+ 𝑥)# ]
(10)
transient mode and with ideal gas assumption, the internal
The working fluid in the cycle changes from air to flue gas energy term will be left, which can be related to temperature as:
in the combustion chamber and the downstream MGT 𝑢^ = 𝑐, 𝑇 (19)
components. The composition vector for flue is assumed to have Therefore, the time derivative of the internal energy term
similar components as defined for air in Eq.9 (because of can be calculated from the following equation:
combustion products elaborated later in section 3.6); however, 𝑑(𝜌𝑢) 𝜕𝑇 𝜕𝑐, 𝜕𝜌 (20)
the weight coefficients are different from air and must be = 𝜌𝑐, + 𝜌𝑇 + 𝑐, 𝑇
𝑑𝑡 𝜕𝑡 𝜕𝑡 𝜕𝑡
calculated based on the air/fuel ratio: The 𝑐! terms are rewritten using their relation to 𝑐" (Eq.13),
BBBBB⃗
𝐶 BBBBB⃗ BBBB⃗ BBBB⃗
!< = 𝐶!< (𝐶/ , 𝐶! , 𝐴𝐹)
(11)
so the correlation between 𝑐" and temperature and flow
Where 𝐴𝐹 is the ratio of air mass to fuel mass and can be composition can be calculated:
calculated in the model based on the mass flow variables and is 𝑑𝑐, 𝑑𝑐: 𝜕𝑐: 𝜕𝑇 (21)
available for calculation from the across-variable 𝑥# . = =
𝑑𝑡 𝑑𝑡 𝜕𝑇 𝜕𝑡
𝐴𝐹 = 𝑚̇/ ⁄𝑚̇! (12) Rearranging Eq.16 and Eq.17 with respect to terms for the
It is worth noting that defining 𝑥# (or 𝑚̇# ) as a variable in time derivative of pressure and temperature results in the full
the domain provided the possibility to calculate the accurate flow form of the time-dependent conservation equations as below:
𝜕𝑝 𝜕𝑇 (22)
composition at any point of the system and at any time of the 𝜏:,38 + 𝜏>,38 = 𝑚̇960 − 𝑚̇7;
simulation. By knowing the composition of the working fluid 𝜕𝑡 𝜕𝑡
(air or flue gas) at the entrance of each MGT component, the 𝜕𝑝 𝜕𝑇 𝜕𝑞 𝜕𝑤 (23)
𝜏!,#$ + 𝜏 %,#$ = 𝑚̇&'( 𝑐!,&'( 𝑇&'( − 𝑚̇)* 𝑐!,)* 𝑇)* + −
properties of the gas are calculated based on the composition and 𝜕𝑡 𝜕𝑡 𝜕𝑡 𝜕𝑡
thermodynamic state of the working fluid: In the above equations, 𝜏 is the time constant for the time
BBBBBBB⃗
𝑘 = 𝑘K𝐶 BBBBBBB⃗ (13) derivative terms in the mass and energy conservation equations:
=! , 𝑇L, 𝑐: = 𝑐: K𝐶 =! , 𝑇L, 𝑐, = 𝑐: − 𝑅
𝑉 𝜌𝑉 𝑐, 𝑉 (24)
For density calculation, the ideal gas law is assumed: 𝜏:,38 = ,𝜏 =− ,𝜏 = ,𝜏 = 𝜌𝑇𝑉(𝜕𝑐: )/𝜕𝑇
𝑅𝑇 >,38 𝑇 :,*8 𝑅 :,*8
BBBBBBB⃗
𝑀=! = 𝑀=! K𝐶 =! L, 𝑅 = 𝑅K𝑀=! L, 𝑝 = 𝜌𝑅𝑇 (14)
The last three equations are implemented as common
principal equations for modelling all main components of the
0
-
Gasoomain
MechanicalRotationalDomain
Recuperator
Upstream Reservoir
.----
Centrifugal Compressor
Combus_ to_r_
air composition
ambient pressure Downstream Reservoir
ambient tern rature
-El-
_c
'{
!
I + :
! Tarnsient-based Princi�al Equations
(A)
methane
hydrogen
!�_composition
fuel pressure
fuel temperature
ambient pressure
humidity
�
case 1
PDemarxl Power_rer
(B) (C)
FIGURE 3: DEVELOPED MODEL FOR A TURBEC TlOO UNIT USING MATLAB SIMSCAPE. (A) THERMODYNAMIC CYCLE, (B)
INPUTS REQUIRED FOR THE MODEL, (C) EXAMPLE POWER SET CHOSEN BY THE USER
[26]. The map parameters are normalized through Eq.25, and the
maps reveal the correlation between the mass flow rate and the
isentropic efficiency of the component and the imposed pressure
ratio and rotational speed within these normalized forms (Eq.26).
c2s)
m ff;, N * _!!_
- -ff;;,
m* _ _
- Pin '
m*, 1Jis = f (PR, N*) (26)
Collecting measured values from the engine revealed that FIGURE 4: DISCRETIZED RECUPERATOR MODEL HOT GAS
the operation points are slightly deviated from the map points. FLOWS IN THE X-DIRECTION, AND COLD AIR FLOWS IN THE
This might be due to the fact that component maps are usually Y-DIRECTION
generated by testing components separately while imposing For the metal sheet cells, heat conduction along two
several boundary conditions and using computer programs for dimensions parallel to the plate is assumed, and the temperature
other conditions that might be different from a component's is assumed to be uniform in a perpendicular direction
actual behaviour when mounted in an engine [27]. Moreover, the considering the sheets' thinness.
components are prone to deviation from their original condition a2T a2T 1 ar k (29)
-+-=-- a= -
due to operation for several tens of thousands of hours over ax2 ay2 a at, pc
several years. For that reason, both the compressor and turbine
For flow path cells, the rectangular duct is assumed to have
maps are adapted as follows [27]:
a wall temperature imposed by adjacent sheets. The model is a
MF11 = T/actfrJmap,original (27) constant volume of gas that accounts for viscous friction losses
The adaptation of efficiency is possible because pressure and convective heat transfer with the walls. Flow pressure and
and temperature are measured at the inlet and outlet of the temperature evolve along the flow path based on the
compressor and turbine. The value of the modification factor MF compressibility and thermal capacity of the gas (Eq.13 & Eq.14).
is calculated by minimizing the results from the modified map Convective heat transfer imposed by wall temperature is
and the measurements, at different pressure ratios, as imposed by calculating the Nusselt number for laminar and
demonstrated in Eq.28. turbulent flow regimes [28]:
m
Nuzam = 5.60 k1am,
MF
n
= argmin I
i=l
(rout.exp - Tout,map,ad (PR;, MFn x 1Jmap,orig ) )2
(28)
f /8(Re0h- lOOO)Pr
(30)
(31)
Nutur = ktur
1+12.7([ /8)2 (Pr3 - 1)
1
The MF is calculated for both the compressor and turbine 2 '
by an optimization algorithm in MATLAB (outside of the
Simscape module) and is used for adapting both components' In the above equations, kiam and ktur are correction factors
maps. These modified maps are used with linear interpolation to account for the plates' wave pattern, which is extracted from
between two points and with linear extrapolation for points experimental data while the unit is operating under steady-state
outside of the map boundaries, which can occur in simulation conditions.
iterations.
3.6 Combustor
3.5 Recuperator The combustion chamber is modelled as a plenum with an
The recuperator of the TlOO is a compact-type heat inlet from the fuel source and air leaving the recuperator. The
exchanger with dense arrays of wavy plates, enhancing the user sets the percentage of methane and hydrogen in the fuel
transfer of heat from the turbine outlet gas to the compressor source (which is the same as for the actual engine for which the
outlet air. A single-pass arrangement is designed for both hot and operator chooses the combination). The molecular composition
cold flow, and both flow in a single direction [28]. The flow of dry air is also known and set with a default value, but it is
paths are perpendicular to each other as depicted in Figure 4, modifiable if required. With ambient conditions (including
which creates a 2-dimensional temperature distribution on the pressure, temperature, and relative humidity) set by the user, the
separating sheets. Modelling the recuperator dynamic response correct molecular composition of air is calculated (as
is done by discretizing the flow path and metal sheets into demonstrated in section 3.2). The composition of the inlet
uniform elements. Both metal and flow cells are provided with mixture to the combustion chamber is therefore known, and from
During combustion the composition of the flow changes due = 𝑚̇!+&- 2 𝑐!,!+&- 𝑑𝑇 + 𝑚̇,,#2 2 𝑐!,#2 𝑑𝑇
%%&' %*$)
to the combustion of fuel, which is modelled with two reactions
described in Eq.32 & Eq.33, considering complete combustion 3.7 Heat Exchanger
in all operational conditions, except for start-up, which is The exhaust gas leaving the recuperator still contains useful
corrected by an efficiency value [12]. Other than oxygen, the energy, which is exploited by a gas/water heat exchanger. The
remaining parts of the air will not take part in combustion, but component is modelled using an empirical correlation, indicating
!!"# ($%) −
+ 1/+'
+ +
− + !"
speed controller 356 7897: $;/5<5;6
!$%& ($%)
.&( / + 1
+
)%*( .) / + 1 .# / + 1
heat transfer temperature controller
thermocouple valve positioner fuel system
1 − ,(
.( / + 1