Professional Documents
Culture Documents
FAA 2021 0709 0052 - Attachment - 1
FAA 2021 0709 0052 - Attachment - 1
Washington, DC 20591
DENIAL OF EXEMPTION
By letter dated August 12, 2021, Andrew Eldringhoff, Chief Pilot, Merck & Co., Inc. (Merck),
100 Sam Weinroth Road, West Trenton, New Jersey, 08628, petitioned the Federal Aviation
Administration (FAA) on behalf of Merck for an exemption from
§ 91.211(b)(1)(ii)of Title 14, Code of Federal Regulations (14 CFR). The proposed exemption
would relieve Merck from the requirement that at least one pilot crewmember wear and use an
oxygen mask while at flight altitudes above 41,000 feet (flight level or FL410). Relief is sought
for domestic and international 14 CFR Part 91 operations in Gulfstream G550 and G650 aircraft.
The petitioner states that it operates a Stage 3 IS-BAO certified, Part 91 corporate flight
department that owns and operates one Gulfstream G550 aircraft, two Gulfstream G650 aircraft,
and three helicopters. The corporate flight department is tasked with safely and efficiently
transporting executives, employees, and guests across the country and around the world in
furtherance of Merck’s business interests.
The petitioner states that the Gulfstream G550 and G650 aircraft are highly sophisticated
corporate jets that can transport up to 19 passengers on a twelve-hour, non-stop flight, and cruise
at 51,000 feet. According to Merck, the G550/650 aircraft outperform almost every other civilian
aircraft currently in operation and incorporate certain safety features and increased system
redundancy that are not common on other civilian jet aircraft.
The petitioner seeks relief from 14 CFR § 91.211(b)(1)(ii) to enable operations of the G550/650
above FL410 without a crewmember wearing an oxygen mask. The petitioner asserts that the
safety features of the G550/650 (e.g., dual pressure bulkheads and
Emergency Descent Mode) and the petitioner’s proposed conditions and limitations will achieve
the same or greater level of safety than complying with the current regulatory requirements of 14
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CFR § 91.211(b)(1)(ii). The petitioner also asserts that the requested relief would be in the public
interest. The petitioner’s supporting information is discussed in more detail below.
The petitioner states that there are two types of cabin decompression events: Rapid
decompressions and non-rapid decompressions. On a Gulfstream G550/650 aircraft, a flight deck
annunciator illuminates to alert the pilots of a pressurization issue. Merck explains that during a
non-rapid decompression, the cabin altitude slowly climbs to the outside MSL. 1 Crewmembers
may have minutes or hours to respond to this kind of decompression. Merck claims that rapid
decompressions present the most dangerous decompression scenario for pilots and passengers. In
a rapid decompression, cabin altitude climbs to the outside MSL in seconds. 2 According to
Merck, the two most likely causes of rapid decompressions are: (1) a catastrophic engine failure
that punctures the fuselage or (2) the external baggage door opens, or its seal deflates. Merck
also notes that other than these two events, other rapid decompressions generally result from an
aircraft’s structural failure.
The petitioner states that 14 CFR § 91.23(b)(1), which was renumbered as 14 CFR
§ 91.211(b)(1)(ii), addresses supplemental oxygen use during a loss of cabin pressure and
supplemental oxygen use by pilots in anticipation of a rapid decompression. The final rule
promulgated in 1970 afforded pilots the option of not wearing a mask below FL410, as long as
each crewmember at the controls had a quick donning mask available. Merck states that the FAA
went on to note in the preamble to the regulation that only sudden decompressions require pilots
to don oxygen masks rapidly. The longer, non-rapid decompression events provide pilots with
plenty of time to don oxygen masks and then troubleshoot the pressurization system or initiate an
aircraft descent.
The petitioner states that Gulfstream included a unique feature on the G550/650 to reduce the
chance of human error in a high-altitude decompression. According to Merck, no human
1
Cabin altitude is the altitude to which the aircraft cabin is pressurized. Merck states that “cabin altitude slowly
climbs to the outside MSL.” The FAA notes that changes in cabin pressure are not typically referred to in terms of
changes to MSL. However, while the terminology Merck uses is not standard, they are correct in their explanation
that in a decompression event the cabin pressure will decrease, and the cabin altitude will increase.
2
See id.
3
The petitioner notes, however, that this door may be opened to access the baggage compartment during flight if the
conditions outlined in Exemption No. 17727 (enclosed) are met. See Regulatory Docket No. FAA-2017-1009.
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response is required to descend the aircraft after a depressurization occurs. Emergency Descent
Mode (EDM) will automatically execute an emergency descent to 15,000 feet mean sea level
(MSL). The petitioner asserts that because no human response is required, EDM provides at least
the same level of safety as one pilot continuously wearing an oxygen mask above FL410 as
prescribed in the rule.
The petitioner explains that the G550/650’s EDM is coupled with the autopilot. The autopilot’s
EDM mode arms automatically when the aircraft’s altitude is greater than 40,000 feet MSL with
the autopilot selected ON. According to Merck, if the cabin pressure exceeds 8,000 feet, the
following automatically occurs:
• The “Cabin Pressure Low” warning message illuminates on the Crew Alerting System
(CAS);
• The autopilot changes the speed target to 340 knots calibrated airspeed (KCAS);
• The altitude is preselected to 15,000 feet;
• The autopilot commands a left turn with a 90 degree heading change;
• The autothrottle retards power to idle (if autothrottles are not engaged, they will
automatically engage);
• The airplane descends at maximum operating limit speed (Mmo /Vmo) to 15,000 feet;
and
• The aircraft levels at 15,000 feet, and the speed target changes to 250 KCAS.
According to Merck, with EDM installed, the pilots are not preoccupied by having to perform
the “automatic” emergency descent so their immediate attention can be focused on donning the
oxygen masks and evaluating why the aircraft is experiencing a rapid decompression. Merck
claims that the best use of the pilots’ attention and skill is to identify what caused the rapid
decompression and then evaluate how to respond to that occurrence. Once the pilots determine
what caused the decompression, they can evaluate whether they want to continue the emergency
descent via the EDM/autopilot or switch to hand flying. Merck points out that a pilot can always
quickly disengage the EDM procedure by clicking the autopilot disconnect button on the control
yoke. According to Merck, disconnecting the autopilot always disconnects the EDM function.
Merck proposes operating its Gulfstream G550/650 aircraft above FL410 without either pilot
wearing an oxygen mask pursuant to the conditions and limitations set forth below (or other such
similar conditions and limitations as the FAA may issue). Merck states that these conditions
exceed the current regulatory requirements of 14 CFR § 91.211(b)(1)(ii):
a. Two pilots are seated at the controls and each pilot has a quick donning oxygen mask that
can be placed on the face with one hand from the ready position within 5 seconds,
supplying oxygen and properly secured and sealed;
b. Autopilot is engaged and functional in each axis;
c. EDM is engaged and functional and will prevent the aircraft from descending below the
minimum safe altitude or equivalent;
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d. The flight crew has successfully completed recurrent training on the G550/650 aircraft
from an approved Part 142 training facility within the last twelve calendar months;
e. The flight crew has successfully completed a physiological training course that covers the
following subject matters within the last twenty-four calendar months for items i-ix and
within the last five years for items x-xi:
i. Physics of the atmosphere;
ii. Respiration and circulation;
iii. Decompressions;
iv. Stress;
v. Hypoxia;
vi. Hyperventilation;
vii. Decompression sickness;
viii. Pressure equalization difficulties;
ix. General aviation oxygen equipment;
x. Altitude chamber, hypobaric chamber, or reduced oxygen training
environment “flight;” and
xi. Spatial disorientation demonstrator, gyro spatial disorientation demonstrator,
or virtual reality spatial disorientation demonstrator “flight.”
4. Merck’s Reasons Why Granting This Request Would be in the Public Interest
The petitioner claims that granting an exemption to 14 CFR § 91.211(b)(1)(ii) would serve the
public interest by encouraging crews to flight plan at higher altitudes, which would reduce fuel
consumption, carbon emissions, and traffic congestion in the National Airspace System (NAS),
at least in the airspace occupied by commercial airlines.
Merck also states that public interest would be served by granting the relief requested in the
petition because requiring the use of an oxygen mask above FL410 decreases the remaining
available oxygen for passengers and crew in the event of an emergency. The petitioner explains
that it travels to remote locations around the world where oxygen servicing is not reliably
available, which results in the crew potentially starting a return flight with partially depleted
oxygen tanks. The petitioner therefore believes that an exemption from 14 CFR §
91.211(b)(1)(ii) would increase safety by increasing the available oxygen on the aircraft for all
occupants during an emergency.
Additionally, Merck points out that a grant of the petition would reduce the likelihood of
transmitting contagions trapped in an oxygen mask, thereby reducing the spread of contagions in
the United States and internationally. Merck explains the challenges with properly cleaning the
masks, especially at international airports where Merck pilots may not have access to the facility
or supplies needed to clean the masks thoroughly without damaging them.
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Lastly, the petitioner explains that an exemption from 14 CFR § 91.211(b)(1)(ii) would benefit
the public by reducing pilot fatigue during long flights because pilots would be able to eat and
drink water without coordinating a mask-wearing transfer.
A summary of the petition was published in the Federal Register on October 5, 2021 (86 FR
55105). The comment period closed on October 25, 2021. The FAA received 26 comments
during the comment period and an additional 23 comments shortly after the comment period
closed. The FAA has considered all comments.
All commenters expressed support for the granting of this petition, although one commenter
stated that the exemption “should be a prompt rule change if applicable.” Another commenter
focused on the advanced training aspect of level D simulators and training on the automatic
Emergency Descent Mode (EDM). The commenter also discussed a possible degradation of crew
performance when one pilot is using an oxygen mask above 41,000 feet. While the commenter’s
points were focused on using simulators to assess crewmember proficiency in EDM and cockpit
resource management, simulator training cannot address the most important consideration of
aircraft decompression at altitudes above 41,000 feet: the severe physiological effects on the
human body. These physiological effects are an important factor in determining the safety
implications of allowing an exemption to 14 CFR § 91.211(b)(1)(ii). As explained more fully in
the FAA’s analysis, due to the effects of hypoxia, simulator training on the use of EDM may not
prevent a pilot from disabling EDM. In addition, the FAA is not convinced that there is an
overall degradation in crew performance when crewmembers are required to wear oxygen
masks.
Several commenters agreed with Merck’s assertions that the exemption would serve the public
interest by reducing fuel consumption and/or reducing pilot fatigue. The FAA analyzes these
public interest assertions below in the analysis. Other commenters agreed with Merck’s petition,
but did not provide any information on why they agreed with the request. Since additional
information was not provided, the commenters’ remarks will not be considered for the purposes
of evaluating the petitioner’s request.
One commenter, who chose to remain anonymous, supported the exemption because, “[r]egs that
are dated and no longer relevant harm safety culture in numerous ways.” He or she went on to
say, “…it opens the door for pilots, departments, and managers to pick and choose which
regulation to follow.” As evident from the FAA’s analysis below, 14 CFR § 91.211(b)(1)(ii) still
serves a safety purpose. Additionally, pilots and operators do not have the option to choose
which regulations to follow. As part of the regulated community, pilots and operators must
comply with the applicable regulations contained in Title 14 of the Code of Federal Regulations,
including Section 91.211(b)(1)(ii).
Thirty-two commenters presented a letter titled “RE: NBAA Comments to Docket No. FAA-
2021-0709; Exemption to 14 CFR § 91.211(b)(1)(ii)” as their comment to Merck’s petition. The
National Business Aviation Association (NBAA) submitted a letter similar to the one submitted
by the thirty-two commenters. Both letters stated wearing an oxygen mask decreases the total
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supply of aircraft oxygen, can transfer contagions, and increases flight crew fatigue. The FAA
addresses these commenters’ concerns in the analysis below.
These same commenters, along with eight other commenters, cited the safety features of dual
pressure bulkheads and an emergency descent system as support for granting the exemption. As
explained in the FAA’s analysis below, these features do not provide a level of safety at least
equal to that provided by 14 CFR § 91.211(b)(1)(ii). Three more commenters, in addition to
citing the above safety features, also made claims that decompression events were “rare” or
“nearly non-existent.” In fact, Caris Air Services requested that the FAA “review the historical
data relating at altitude decompressions of modern corporate aircraft design.” A subsequent
search of available databases revealed that between 2006 and 2021, 33 pressurization events
occurred in Part 91 and 135 turbojet aircraft seating 19 or less passengers. 4 Of the 33 events, 29
required an emergency descent. While analyzing this exemption request, the FAA considered
whether the requested relief would provide a level of safety at least equal to that provided by the
rule. For the reasons discussed below, the FAA has not made such a finding. 5 Rather, as stated in
Denials of Exemption Nos. 6817 and 11994 (enclosed), the FAA finds that despite the safety and
engineering features and structural integrity built into modern, technologically advanced aircraft
for operations at high altitudes, the possibility still exists that these aircraft could lose cabin
pressurization. Thus, consideration must be given to the physiological consequences of the flight
crewmembers in the event of a rapid decompression.
Dr. Paulo Alves, the Global Medical Director of MedAire Inc., submitted a letter in support of
Merck’s exemption. In addition to some of the same points made by other commenters (e.g., a
decrease in the total supply of aircraft oxygen available, a need to disinfect used oxygen masks,
and the possible increase of flight crew discomfort and fatigue), Dr. Alves provided a table
showing the Time of Useful Consciousness (TUC) of pilots at altitudes between 15,000 feet and
50,000 feet. The table, in pertinent part, agrees with “Figure 2-3. Times of Useful Consciousness
Versus Altitude” published in Advisory Circular 61-107B (2015). Dr. Alves concluded that “at
flight levels between FL400 and FL3450 [sic]… there is time for the pilots to apply a quick-
donning oxygen masks, a procedure which usually takes 5 seconds to complete.” Upon
consideration of the information provided by Dr. Alves, the FAA finds that this commenter
failed to consider that in a rapid decompression above 30,000 feet, the average time of useful
consciousness (TUC) will be reduced from 1/3 to 1/2 of its original value. 6 Factoring in the time
it takes for a pilot to recognize that a decompression event has taken place, it becomes apparent
that it may be impossible for the pilot to don the oxygen mask prior to losing useful
consciousness. Therefore, the FAA is not convinced that Dr. Alves’ conclusion is well-grounded.
It is also irrelevant because simply donning the oxygen mask in the event of a decompression
does not eliminate the physiological effects on the pilots.
4
The FAA’s Office of Accident Investigation and Prevention reviewed data from the National Transportation Safety
Board (NTSB), Service Difficulty Reporting (SDR) program, and FAA Accident and Incident Data System (AIDS)
database involving Part 91 and 135 turbojet aircraft with 19 seats or less to look for cabin pressure loss events,
uncontained engine rotor failures, and emergency descents.
5
Alternatively, the FAA may find that the requested relief would not adversely affect safety. 14 CFR § 11.81(e).
6
U.S. Department of Transportation, Federal Aviation Administration (2021). Introduction to Aviation Physiology.
Washington, DC: U.S. Government Printing Office.
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The FAA has reviewed the information presented by Merck in support of its petition for
exemption and has determined that a grant of exemption is not in the public interest and would
not provide a level of safety at least equal to that provided by 14 CFR § 91.211(b)(1)(ii).
The type of operations proposed by Merck have previously been proposed and evaluated by the
FAA. 7 However, because of the specific features of the Gulfstream 650 and unique information
provided by the petitioner, the FAA will provide a full analysis of the petition for exemption. In
support of this analysis, the FAA carefully considered the hazards associated with permitting
operations of the G550 and G650 above FL410 without either pilot continuously wearing an
oxygen mask. The FAA determined the primary hazard to be pilot cognitive and motor-control
impairment and incapacitation due to hypoxia. In analyzing the mitigations proposed by the
petitioner, and additional mitigations considered by the FAA, it was determined that the hazard
severity of the operation proposed remains catastrophic and would not be reduced by any of the
mitigations. In contrast, if at least one pilot continuously wears an oxygen mask while above
FL410, the likelihood of that pilot experiencing impairment or incapacitation due to hypoxia that
leads to a catastrophic outcome is greatly reduced. Therefore, the FAA finds that the mitigations
would not reduce the likelihood to an acceptable level as provided by the current rule, and, for
the reasons discussed below, is denying Merck’s petition for an exemption from 14 CFR §
91.211(b)(1)(ii).
On August 12, 1982, the FAA published Notice of Proposed Rulemaking (NPRM) No. 82-11,
Pilot Oxygen Mask Requirements (47 FR 35146), which proposed amendments to pertinent
sections of 14 CFR Parts 91, 121, and 135 pertaining to flight crew oxygen mask requirements.
The proposed amendments would have allowed the operations of aircraft at higher altitudes than
presently specified in Title 14 of the CFR, —up to FL450—without requiring at least one pilot at
the controls to wear and use an oxygen mask. The concerns expressed by commenters opposed to
the amendments contained in NPRM No. 82-11 prompted the FAA to reconsider the FAA’s
proposed rulemaking and the rationale stated in previous grants of exemption. The FAA focused
particular attention to the potentially severe physiological consequences resulting from high
7
Exemption Nos. 4667, 6141, 6817, 8479, 8499, and 11994.
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altitude depressurization that could possibly incapacitate the flight crew and result in an accident.
The FAA determined that it should not issue further grants of exemption and withdrew NPRM
No. 82-11 on March 18, 1986 (51 FR 9432) (enclosed). 8 The FAA further determined that if it
found that it could grant relief from the current regulation, it would initiate a rulemaking action
rather than issue grants of exemption. 9 The FAA maintains this position. The oxygen mask
requirements of 14 CFR § 91.211 apply to all persons conducting operations under Part 91 and
petitioners have been seeking relief from these requirements since the 1980s. Based on numerous
petitions for exemption from 14 CFR § 91.211(b)(1)(ii), the FAA finds that the petitioners are
similarly situated to one another and the hazards of operating above FL410 without either pilot
continuously wearing an oxygen mask apply to the entire regulated community. Thus, if the FAA
finds a way to safely enable operations above FL410 without either pilot continuously wearing
an oxygen mask, it would be most appropriate for the FAA to enable such operations through
notice-and-comment rulemaking so that the entire regulated community benefits as opposed to
only those individuals who petition for exemption. 10
To the extent the petitioner believes dual pressure bulkheads and the use of EDM would provide
a level of safety at least equivalent to that provided by the requirements of 14 CFR
§ 91.211(b)(1)(ii), the FAA disagrees.
The petitioner states that dual pressure bulkheads protect the cabin in the event of the two most
common rapid decompression events: catastrophic engine failure and external door seal failure.
The FAA agrees with the petitioner that the dual pressure bulkhead feature may only protect the
cabin from those two specific failures, either of which could lead to a rapid decompression;
however, in most cases, dual pressure bulkheads do not protect the flight crew from a gradual
decompression. Although gradual decompressions are often viewed as less threatening
occurrences, they often result in catastrophic outcomes, as evidenced by the crash of Learjet -
N47BA in October 1999 (with golfer Payne Stewart aboard) 11 and the crash of Helios Airways
Flight 552, a Boeing 737 in Greece in 2005. 12 In each of the examples listed, although none of
the aircraft were flying at an altitude that required one pilot to wear and use an oxygen mask, it is
likely that if at least one pilot had been wearing a mask, an accident would not have occurred. In
each case, however, the presence of dual pressure bulkheads would not have changed the
outcome.
In addition, while the dual pressure bulkheads feature may reduce the likelihood of a rapid
decompression, it does not eliminate the possibility, nor does it reduce the severity of a rapid
8
See Denial of Exemption No. 4667 (enclosed) (1986) (stating that the FAA determined that further grants of
exemption should be discontinued and the notice withdrawn).
9
See Denial of Exemption No. 4667 (enclosed) (1986) (stating that “[s]hould the FAA determine that it could
confidently grant exemptions from the rule, it will instead take appropriate action to change the rules so that all
persons may benefit from such a change.”).
10
“Where an agency applies different standards to similarly situated entities and fails to support this disparate
treatment with a reasoned explanation and substantial evidence in the record, its action is arbitrary and capricious
and cannot be upheld.” Burlington Northern and Santa Fe Ry. Co. v. Surface Transp. Bd.¸403 F.3d 771, 777 (D.C.
Cir. 2005) (citing Willis Shaw Frozen Express, Inc. v. Interstate Commerce Com., 587 F.2d 1333, 1336 (D.C. Cir.
1978); Ace Motor Freight, Inc. v. Interstate Commerce Com., 557 F.2d 859, 862 (D.C. Cir. 1977)).
11
See NTSB Docket DCA00MA005.
12
“Aircraft Accident Report: Helios Airways Flight HCY522 at Grammatiko, Greece on 14, August 2005.” Air
Accident Investigation and Aviation Safety Board. 4 October 2006.
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decompression should the event occur. Consistent with similar denials of exemption from 14
CFR § 91.211(b)(1)(ii), 13 the FAA finds that a reduction in the likelihood that such an incident
might occur does not represent a level of safety equivalent to the rule from which the exemption
is sought, as is required by 14 CFR § 11.81(e). Additionally, because the current rule requires at
least one pilot to use oxygen above FL410, the auxiliary pressure bulkhead system has not been
evaluated as a critical system. Until the system is tested as such, it is inappropriate to assume that
it will function reliably in all safety critical situations.
In consideration of the petitioner’s use of the EDM, the FAA has determined that the EDM
would not reduce the likelihood and risk of decompression. 14 Rather, as explained in Exemption
No. 11994, an EDM is designed to assist the crew in managing a pressurization emergency. The
FAA has denied exemption requests from both the Cessna Aircraft Company (Exemption No.
6817, enclosed) and PMI Global Services, Inc (Exemption No. 11994, enclosed) requesting
consideration of an EDM. In those denials, the FAA considered the use of an EDM, but the
overriding factor was the physiological consequences of the flight crewmembers in the event of
decompression at altitudes above FL410. Additionally, like the dual pressure bulkheads feature
discussed above, the EDM is a supplementary system to the rule, which serves as the primary
mitigation to pilot incapacitation. During type certification of the G550 and G650, EDM was not
evaluated as a critical system, nor was it tested with the idea that no crewmember would be
wearing an oxygen mask above FL410. Therefore, the FAA finds that the use of supplementary
systems as the primary mitigation to pilot incapacitation is not currently appropriate and does not
provide a level of safety at least equal to that provided by the rule.
With respect to the petitioner relying on dual pressure bulkheads and the use of EDM to assure
safety, the FAA finds that the petitioner does not take the human physiological effects of a high-
altitude depressurization into account. At altitudes above 41,000 feet, it is probable that during a
rapid decompression, a pilot will not have sufficient time to don an oxygen mask prior to losing
useful consciousness. The FAA notes that for a gradual decompression, the average effective
performance time (EPT) for flight crewmembers at 35,000 feet is 30 to 60 seconds, and at 40,000
feet is 15 to 20 seconds. 15 However, in the event of a rapid decompression, those response times
are reduced; in some cases, by as much as 50 percent. In addition, when a decompression occurs,
the startle reflex and subsequent response time will expend some of the available EPT. In fact,
research has shown that even in a gradual decompression to 41,000 feet, subjects require an
average of 16 seconds from the start of the decompression until they are able to regain task
awareness. 16 The time required to complete the task increases as altitude increases; although,
conclusive studies in humans have not been conducted at altitudes above 45,000 feet because
such studies performed with animals have resulted in permanent physiological damage and
fatalities to the test animals. As a result, EPT at high altitudes (in humans) is largely variable and
unknown. It is probable that during a rapid decompression at 41,000 feet or above, neither pilot
will have sufficient time to don an oxygen mask prior to losing useful consciousness.
13
Exemption Nos. 4667, 6141, 6817, 8479, 8499, and 11994.
14
Exemption No. 11994.
15
U.S. Department of Transportation, Federal Aviation Administration (2015). Advisory Circular 61-107B: Aircraft
Operations at Altitudes Above 25,000 Feet Mean Sea Level or Mach Numbers Greater than .75. Washington, D.C.:
U.S. Government Printing Office.
16
O’Connor, W.F. & Pendergrass, G.E. (1966). Effects of Decompression on Operator Performance. (AM 66-10).
United States: Civil Aerospace Medical Institute.
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Additionally, as stated in the withdrawal of Notice No. 82-11, as well as the Denials of
Exemption Nos. 6141 and 6817 (enclosed), even if the pilot is able to don his or her mask
effectively, a loss of useful consciousness will most likely still occur. The FAA has determined
that the period of impairment, including cognitive performance, after hypoxic exposure may be
up to two to four hours. This period of impairment can vary with the physiological reserve of the
individual, altitude of the event, rapidness of descent and level off, and duration of exposure. 17
Whereas, a pilot who is wearing an oxygen mask when a decompression event occurs may
maintain the same level of cognitive function and motor skills as prior to the decompression.
These cognitive functions and motor control skills are necessary to safely land the airplane after
a decompression event. Accordingly, the FAA finds that relying on the EDM in this capacity
would not provide a level of safety equivalent to 14 CFR § 91.211(b)(1)(ii) because a pilot’s
reaction after hypoxic exposure is unknown. In the case of a G550/650, a hypoxic pilot could
easily disable the EDM by inadvertently pressing the autopilot disconnect button. Unfortunately,
due to the effects of hypoxia, training may not prevent or correct such behavior because a
hypoxic pilot may not be capable of acting rationally.
To the extent the petitioner believes a grant of exemption would be in the public interest because
it would reduce fuel consumption, carbon dioxide emissions, and traffic congestion in the
National Airspace System (NAS), the FAA disagrees. The FAA recognizes that Gulfstream
aircraft are designed for flight at high altitudes, which could allow for more direct routing for
both Gulfstream aircraft and air carriers. While more direct routing may reduce fuel consumption
and decrease carbon dioxide emissions, the FAA finds that these benefits are more directly
attributable to the petitioner rather than the public as a whole. Furthermore, the FAA notes that
the current rule does not prohibit flight at these altitudes, which Merck claims would benefit
them. Therefore, relief is not required for the claimed benefits to be realized. Additionally, while
the petitioner claims the public would benefit from reduced congestion in the NAS, the FAA
finds that maintaining the level of safety provided by 14 CFR § 91.211(b)(1)(ii) outweighs the
benefits of reduced congestion.
As previously discussed, the petitioner also cited the following public benefits that would result
from the FAA granting the requested relief from 14 CFR § 91.211(b)(1)(ii): (1) an increase in
safety due to an increase in available oxygen on the aircraft for all occupants during an
emergency; (2) a reduction in oxygen mask usage thereby reducing the spread of contagions; and
(3) a reduction in pilot fatigue caused from wearing an oxygen mask for an extended period of
time. The FAA finds that it is unnecessary to permit the petitioner’s pilots to forgo wearing an
oxygen mask above FL410 for the purpose of increasing the available oxygen on the aircraft for
all occupants. The FAA’s regulations already require a sufficient supply of supplemental oxygen
for each occupant of the aircraft in the event that a descent is necessitated by loss of cabin
pressurization. 18 Additionally, it is in the public’s interest that the pilot maintains useful
consciousness in the event of a rapid decompression. To the extent the petitioner travels to
remote locations where oxygen servicing is not reliably available, the FAA notes that the
petitioner is nevertheless responsible for complying with the FAA’s regulations concerning
17
Shaw DM, Bloomfield PM, Benfell A, Hughes I, Gant N (2023) Recovery from acute hypoxia: A systematic
review of cognitive and physiological responses during the ‘hypoxia hangover’. PLoS ONE 18(8): e0289716.
https://doi.org/10.1371/journal.pone.0289716
18
14 CFR §§ 91.211(a)(1) and 91.211(b)(1)(i).
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oxygen supply. In response to the petitioner’s assertion that an exemption from 14 CFR
§ 91.211(b)(1)(ii) may reduce the spread of contagions in the United States and internationally,
the FAA finds that this assertion is overstated. The FAA believes that oxygen masks may be
sufficiently sanitized to mitigate the contagion issue, and it is unlikely that any reduction in the
spread of contagions will be so significant as to benefit the public as a whole. Lastly, while the
pilot wearing the oxygen mask may experience increased fatigue during the flight, the FAA is
not convinced that there is an overall degradation in crew performance when crewmembers are
required to wear oxygen masks.
The FAA finds that any benefit to the public that would result from reducing the pilot’s fatigue is
outweighed by the public interest in maintaining at least the level of safety provided by 14 CFR
§ 91.211(b)(1)(ii).
In consideration of the foregoing, I find that a grant of exemption would not be in the public
interest. Therefore, pursuant to the authority contained in 49 U.S.C. §§ 106(f), 40113, 44701
and 44807, delegated to me by the Administrator, the petition of Merck & Co., Inc. for an
exemption from 14 CFR § 91.211(b)(1)(ii) is hereby denied.
/s/
Robert M. Ruiz
Acting Deputy Executive Director, Flight Standards Service
Enclosures
Exemptions Nos. 4667, 6141, 6817, 8479, 8499, 11994, 17727, and withdrawal notice of NPRM
No. 82-11 (51 FR 9432).
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Exemption No. 17727
GRANT OF EXEMPTION
By letter no. G-ODA-17-0932 dated October 17, 2017, Mr. Emery Wiltse, Gulfstream Aerospace
Corporation (GAC), P.O. Box 2206, M/S R-03, Savannah, GA 31402-2206, petitioned the
Federal Aviation Administration (FAA) for an exemption from the requirements of
§ 25.841(a)(2) of title 14, Code of Federal Regulations (14 CFR). This exemption, if granted,
would permit in-flight access to the baggage compartment up to, but not exceeding, an airplane
altitude of 45,000 feet for the Model GVI airplane (G650 and variants).
The petitioner requests relief from the following regulation:
Section 25.841(a)(2), amendment 25-87, states that the airplane must be designed so
that occupants will not be exposed to a cabin pressure altitude that exceeds the following
after decompression from any failure condition not shown to be extremely improbable:
(i) Twenty-five thousand (25,000) feet for more than 2 minutes; or
(ii) Forty thousand (40,000) feet for any duration.
The petitioner supports the request with the following information:
This section quotes, in pertinent part, information from the petitioner’s request with minor edits
for clarity. The complete petition is available at the Department of Transportation’s Federal
Docket Management System, on the Internet at http://regulations.gov, in Docket No. FAA-2017-
1009.
Summary of Request
Per 14 CFR §11.81(c), GAC seeks exemption from the requirements of 14 CFR
§25.841(a)(2)(i) and (a)(2)(ii), Amendment 25-87, for the model GVI (G650 and
variants) airplane, with regard to the effects of damage from an Uncontained Engine
Rotor Failure (UERF). This exemption is sought in accordance with FAA Policy
Memorandum ANM-03-112-16, “Interim Policy on High Altitude Cabin Decompression
(Reference Amendment 25-87)”, dated March 24, 2006.
14 CFR §25.841(a)(2) at Amendment 25-87 requires that the cabin altitude does not
exceed the limits specified in the sub-paragraphs following decompression from any
failure condition not shown to be extremely improbable, and 14 CFR §25.841(a)(3) at
Amendment 25-87 further requires that fuselage structure, engine, and systems failures
be considered. An UERF which punctures and/or tears the fuselage, creating a very large
hole, is one of the engine failure scenarios considered for compliance with these
regulations.
Reason Relief is Sought
While the model GVI is approved to operate at a maximum altitude of 51,000 feet
pressure altitude, this petition seeks exemption from 14 CFR §25.841(a)(2) for operating
at altitudes above 40,000 feet and up to and including 45,000 feet. Should an UERF occur
at an altitude of 45,000 feet, and if the engine debris were to strike the fuselage it could
potentially result with a hole in the fuselage. This hole size generated by engine debris
could potentially exceed the maximum hole size for which the airplane’s environmental
control systems are capable of maintaining allowable cabin altitudes resulting in
exceeding the limits of 14 CFR §25.841(a)(2), even when considering an emergency
descent maneuver being performed following an UERF event.
Recognizing the possibility that such an UERF could result in rapid cabin decompression,
Gulfstream has included a secondary pressure bulkhead in the model GVI design. This
bulkhead is installed forward of the area exposed to potential UERF fragment impact.
The area aft of this secondary pressure bulkhead is used as a baggage compartment.
The baggage compartment is accessible from the cabin through an internal baggage
compartment door. The baggage compartment can be intermittently accessed in flight.
When the aircraft is operating at or below the limiting altitude, the internal baggage
compartment door normally remains closed when the compartment is not being accessed.
The internal baggage door is required to remain closed at all times when operating above
the limiting altitude.
Exemption from 14 CFR §25.841(a)(2)(i) would allow the model GVI cabin pressure
altitude to exceed 25,000 feet for more than 2 minutes following a decompression due to
an UERF, should the event occur when the internal baggage compartment door is open.
This duration would not exceed 3 minutes (see [Policy Memorandum] ANM-03-112-16,
“Interim Policy on High Altitude Cabin Decompression (Reference Amendment 25-87),”
dated March 24, 2006) if an UERF event occurs while the aircraft is at an altitude of
45,000 feet or lower.
Exemption from 14 CFR §25.841(a)(2)(ii) would allow the model GVI cabin pressure
altitude to exceed 40,000 feet following a decompression due to an UERF, should the
event occur when the internal baggage compartment door is open. The time above 40,000
feet cabin altitude would not exceed 1 minute (see [Policy Memorandum] ANM-03-112-
16) if an UERF event occurs while the aircraft is at an altitude of 45,000 feet or lower.
Gulfstream is seeking removal of the baggage compartment access altitude limitation up
to 45,000 feet.
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Benefit to the Public/Public Interest Aspects
Per 14 CFR §11.81(d), exempting the model GVI from the requirements of 14 CFR
§25.841(a)(2)(i) and (a)(2)(ii), Amendment 25-87, would provide benefits to the general
public, the traveling public, and the economy, and is therefore in the public interest. The
following benefits would result from this exemption:
a) Reduced emissions
Modifying the baggage compartment access altitude limitation would allow model GVI
operators full use of the baggage compartment at any approved flight altitude up to
45,000 feet. This would eliminate the need to remain below 40,000 feet or to descend to
40,000 feet when access to the baggage compartment is needed. This would allow
continued operation at more efficient altitudes, resulting in reduced overall emissions for
any given flight segment.
Modifying the baggage compartment access altitude limitation would improve operability
of the model GVI and incentivize business jet operators to replace older aircraft with
model GVI airplanes. The model GVI is equipped with Rolls-Royce BR700-725A1-12
(BR725) engines. When compared under similar conditions to the previous generation
BR710 engine used on the GV-SP airplane, the BR725 engine reduces specific fuel
consumption by 4.0%, NOx emissions by 17%, and visible smoke by 50%.
Maintaining higher, more efficient altitudes would result in reduced emissions, a benefit
to the general public.
b) Reduced noise
Modifying the baggage compartment access altitude limitation would incentivize
business jet operators to replace older aircraft with model GVI airplanes. For comparison,
the model GVI Rolls-Royce BR725 engines produce one third less noise when compared
to the previous generation BR710.
This would result in reduced noise pollution in airport areas and their surroundings, a
benefit to the general public.
c) Fostering a competitive national aviation industry
The current baggage compartment access altitude limitation adversely affects the ability
of the model GVI to compete with older aircraft and with current airplanes that do not
have a similar limitation due to differing cabin configurations. Most of these other
aircraft are produced by foreign manufacturers.
Modifying the model GVI baggage compartment access altitude limitation would
improve the competitiveness of the national aviation industry. This would result in a
positive effect on job creation and investment returns, a benefit to the general public.
d) Reduced air traffic congestion
Modifying the baggage compartment access altitude limitation would eliminate the need
for model GVI operators to remain below 40,000 feet or to descend to 40,000 feet when
access to the baggage compartment is needed.
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At maximum takeoff weight, the model GVI is capable of an initial cruise altitude of
41,000 feet. For the average flight profile, modifying the baggage compartment access
altitude limitation would obviate any requirement for the model GVI to operate in the
airspace below 40,000 feet, where most commercial transport aircraft operate. This would
result in lower air traffic congestion for the travelling public. Less congestion provides
more efficient routing of aircraft, which results globally in less fuel consumption and
emissions.
e) Lower air traffic management costs
Modifying the baggage compartment access altitude limitation would eliminate the need
for model GVI operators to remain below 40,000 feet or to descend to 40,000 feet when
access to the baggage compartment is needed.
Greatly reducing the occurrences of altitude changes for the purpose of baggage access,
and the associated reduction in congestion at altitudes below 40,000 feet, in turn will
result in reduced ATC effort to maintain established air traffic vertical and horizontal
separation requirements. This would result in reduced air traffic management costs for
the travelling public.
f) Improved fuel economy and lower operating costs
Modifying the baggage compartment access altitude limitation would eliminate the need
for model GVI operators to remain below 40,000 feet or to descend to 40,000 feet when
access to the baggage compartment is needed.
Modifying the baggage compartment access altitude limitation would incentivize
business jet operators to replace older aircraft with model GVI airplanes. The model GVI
Rolls-Royce BR725 engines have 4.0% improved specific fuel consumption compared to
the previous generation BR710.
These effects would result in improved overall fuel economy and an associated reduction
in operating costs for business jet operations. This is a benefit to the business travelling
public.
Safety Aspects
Per 14 CFR §11.81(e), GAC provides the following reasons why granting this exemption
would not adversely affect safety provided by 14 CFR §25.841(a)(2)(i) and (a)(2)(ii).
a) Flight crew protection
In order to ensure the flight crew will remain alert and be able to safely fly and land the
airplane in the event of a cabin decompression, the model GVI provides the flight crew
with quick donning crew oxygen masks and a number of additional features to mitigate a
possible cabin decompression.
1. The model GVI airplane flight manual (AFM) requires that crew masks be placed in
the quick donning position when operating above 25,000 feet, which allows them to
be donned within 5 seconds. Furthermore, at least one flight crew member must wear
an oxygen mask when operating at altitudes above 35,000 feet to comply with
§135.89(b)(3), and above 41,000 feet to comply with 14 CFR §91.211(b)(1)(ii).
Therefore, with proper adherence to operating requirements, at least one member of
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the crew will be available to safely fly the aircraft should a decompression occur with
the baggage compartment door open.
2. The model GVI airplane provides aural warning and a visual red “Cabin Pressure
Low” warning message via the crew alerting system (CAS) when cabin pressure
altitude exceeds 8,000 feet. When operating into or out of high elevation airports, the
warning message activation altitude is automatically adjusted to a higher altitude to
prevent nuisance alerting. When these warnings are present, the model GVI AFM
instructs the flight crew to don oxygen masks as a first and immediate step prior to
further procedural actions. Should a cabin decompression occur, the flight crew will
be immediately aware of the event and expected to take immediate corrective action.
These operating procedures and airplane design features (aural/visual alerting) ensure
the flight crew will be made aware of a cabin decompression and will be capable of
performing their duties to initiate an emergency descent to a flight altitude where
pressurization is not required.
3. As an additional protection against loss of aircraft control due to crew incapacitation,
the model GVI airplane’s autopilot includes an Emergency Descent Mode, which will
automatically initiate an emergency descent maneuver to a safe altitude (including a
90° heading change to exit the airway) when a high cabin pressure altitude is
detected. This added safety feature provides a means to survive a condition where
both flight crew members are incapacitated – though this should never occur per the
previously cited operating requirements.
4. Pilots attending GVI initial and recurrent training receive academic instruction on the
oxygen system and EROS® Crew Oxygen Masks installed in the airplane.
Additionally, simulator training for the pilots includes at least one in-flight
emergency scenario requiring the pilots to quickly don their oxygen mask and
perform an emergency descent.
In summary, these model GVI aural/visual alerting features and operating requirements
ensure protection for the crew and provide a level of safety at least equal to that provided
by full compliance with 14 CFR §25.841(a)(2)(i) and (a)(2)(ii).
b) Occupant survivability
Aircraft structural integrity has been demonstrated for cabin decompressions with the
internal baggage compartment door both open and closed. In order to protect the cabin
occupants from the effects of hypoxia, the model GVI airplane provides supplemental
oxygen via the passenger oxygen system. This system is compliant with the requirements
of 14 CFR §25.1447(c) and automatically deploys the passenger masks prior to the cabin
altitude reaching 15,000 feet. Additionally, Gulfstream has demonstrated the emergency
descent capability of the model GVI airplane by flight test, from the maximum certified
operating altitude of 51,000 feet to a safe altitude of 15,000 feet.
Occupant survivability in the event of a rapid cabin decompression at altitudes above
40,000 feet merits further consideration, particularly in the event that an occupant is
unable to make use of the supplemental oxygen provided by the passenger oxygen
system.
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The FAA addressed this issue in [Policy Memorandum] ANM-03-112-16. This interim
policy was established to provide guidelines for granting exemption from the
requirements of 14 CFR §25.841(a)(2)(i) and (a)(2)(ii) Amendment 25-87, with regard to
the effects of damage from an UERF.
The policy described in [Policy Memorandum] ANM-03-112-16 was originally intended
for application on airplanes with wing mounted engines, which due to their configuration
are unable to provide mitigating features such as the secondary pressure bulkhead on the
model GVI. For these airplanes, which are less protected from the effects of an UERF
than the model GVI, [Policy Memorandum] ANM-03-112-16 established the following
alternative limits to cabin pressure altitude exposure:
Cabin Pressure Altitude [feet] Maximum Total Exposure Time
Above 45,000 0
[minutes]
Above 40,000 1
Above 25,000 3
Above 10,000 6
[Policy Memorandum] ANM-03-112-16 explains these alternative limits were based on a
physiological model that approximates blood saturation level of oxygen and incorporates
known phenomenological relationships that describe the respiratory cycle, lung
mechanics, lung, venous and arterial blood flows and calculates trans-alveolar oxygen.
The intent of these limits is to ensure that permanent harm to occupants is unlikely in the
event of a cabin decompression, even if an occupant is unable to use supplemental
oxygen.
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In addition, the FAA has found, as noted in the [Aviation Rulemaking Advisory
Committee (ARAC)] Mechanical Systems Harmonization Working Group (MSHWG)
final report on §25.841(a), that no fatalities from hypoxia were due to in-flight rapid
decompression events as envisioned by amendment 25-87. The data indicate that
decompression is not a significant cause of fatalities.
Gulfstream performed decompression analysis for an emergency descent after an UERF
at 45,000 feet. Gulfstream used a 17 second pilot reaction time, consistent with guidelines
established with [Advisory Circular] AC 20-128A [“Design Considerations for
Minimizing Hazards caused by Uncontained Turbine Engine and Auxiliary Power Unit
Rotor Failure”], section 8(d)(2). The emergency-descent profile is shown in Figure 1.
The analysis [in the previous table] shows that the cabin altitude is above 25,000 feet for
175 seconds, above 40,000 feet for 50 seconds, and reaches a maximum of 44,967 feet.
Therefore, this emergency descent from 45,000 feet meets the alternative limits
prescribed in [Policy Memorandum] ANM-03-112-16.
Gulfstream has also performed a Depressurization Exposure Integral (DEI) calculation,
and the resulting values for the model GVI are significantly below what the ARAC
MSHWG Report on 25.841(a)(2) & (3) which states as the maximum allowable values
of:
DEI 30 < 2160 mmHg-sec
DEI 60 < 12000 mmHg-sec
c) Probability of occurrence
The altitude exposure discussed in the preceding Occupant Survivability section can only
occur as a result of an extremely improbable series of events.
The model GVI aircraft is equipped with Rolls-Royce BR725 turbofan engines, the latest
and most advanced variant of the BR700 engine series. These engines incorporate
decades of accumulated knowledge in materials, design, manufacturing and maintenance
practices that minimize the probability of uncontained failures.
A broad study of uncontained engine rotor failures from 1969 to 2006 coordinated by the
Aerospace Industries Association (AIA) noted that up to 2006 there had been an
accumulated 39 million engine cycles of third generation engines such as the BR725 with
no recorded uncontained disk failures.
Based on the accumulated cycles with no recorded events, that study derived a failure
rate of 2.5E-8 disk failures per engine cycle for third generation engines.
Two such events have occurred since the study results were published. An uncontained
failure of a Rolls Royce Trent 900 series engine Intermediate Pressure Turbine on Qantas
Airbus A380, tail number VH-OQA, occurred near Changi Airport, Singapore on
November 4, 2010. An uncontained failure of an Engine Alliance GP7270 engine fan on
Air France A380, tail number F-HPJE, occurred near Nuuk, Greenland on September 30,
2017. The industry study originally assumed one event (though at the time there were
none) to derive a failure rate, so twice that failure rate will be used in this assessment.
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Using the accepted UERF models and assessment methods described in FAA AC 20-
128A, GAC has determined that the model GVI baggage compartment pressure vessel
exposure to intermediate and large fragments is limited to the Fan, HPC1 and HPC2
stages of the engines. Only three (3) out of sixteen (16) engine stages on each engine,
therefore, have the potential to cause sufficient damage to result in a sudden
decompression.
Only a subset of the potential fragment trajectories from these engine stages can impact
the baggage compartment. Translational and spread angle extents of the vulnerable area
are shown in the following table.
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conservatively estimates that the baggage compartment will be occupied for no more than
10% of the flight duration at altitude.
These factors can be brought together to estimate the probability that an UERF would
actually result in rapid cabin decompression:
Probability of UERF disk failure (intermediate or large fragment):
5E-8 per engine cycle * 2 engines = 1.0E-7 per aircraft cycle
1.0E-7 per aircraft cycle / 2.5 Flight Hours (FH) average per flight = 4.0E -8 per FH
Probability UERF disk debris strikes the baggage compartment:
4.0E-8 per FH * 2.04% aircraft vulnerability fraction = 8.16E-10 per FH
Probability UERF disk debris strike occurs during Climb or Cruise phase:
8.16E-10 per FH * 36% (per AC 20-128A) = 2.94E-10 per FH
Probability of UERF disk debris strike during Climb or Cruise with baggage door open:
2.94E-10 per FH * 10% flight time with baggage door open = 2.94E-11 per FH
The probability of a sudden decompression due to an UERF on the model GVI airplane is
extremely improbable on the order of 2.94E-11 per Flight Hour. This is over thirty times
less likely than the accepted failure rate for catastrophic system failure conditions of 1E -9
per FH. Note that the probability of debris impact to the pressure vessel alone, regardless
of flight phase and baggage door status, is also extremely improbable.
d) Other aspects of 14 CFR §25.841(a)(2)(i) and (a)(2)(ii)
The model GVI fully complies with 14 CFR §25.841(a)(2)(i) and (a)(2)(ii) for all
applicable conditions other than an UERF. Exemption is sought for an UERF only.
e) Other airworthiness approvals
For information only, Gulfstream notes that the subject model GVI has received a
European Aviation Safety Agency (EASA) major change approval (reference 10056314
Rev. 2) issued in accordance with Regulation [European Community] (EC) No. 216/2008
on behalf of the European Community permitting operation of the aircraft with no
baggage compartment access altitude limitation. There is a difference in 14 CFR § 25.841
Amendment 25-87 and EASA CS 25.841, Amendment 2. EASA issued a special
condition for the model GVI. The EASA special condition policy was essentially based
on business jets Special Condition as applied by the FAA prior to 14 CFR § 25.841
Amendment 25-87 with reference to the appropriate [EASA Certification Specification]
CS standards. Gulfstream demonstrated compliance to that special condition by in part,
conducting a particular risk assessment for UERF scenarios, demonstrating pressure
vessel integrity, adequate ventilation for failure scenarios, adequate pressurization for
other failures, sufficient environmental control systems for other failures as well as
adequate oxygen equipment for failure scenarios.
Gulfstream minimized the model GVI UERF risk in accordance to [Advisory Circular]
AC 20-128A. In providing the approval, EASA found that the model GVI is safe to
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operate at all altitudes within the flight envelope without baggage compartment access
limitation.
Exercise of Exemption Privileges Outside the United States
Per 14 CFR §11.81(h), GAC requests that the privileges of this exemption be extended
outside the United States, as the model GVI aircraft is operated in countries possessing
bilateral agreements with the United States and which adopt 14 CFR Part 25 as their
airworthiness standards for transport category aircraft.
Federal Register publication
The FAA has determined that good cause exists for waiving the requirement for Federal Register
publication for public comment because the request is identical in all material respects to
previously granted exemptions; the exemption, if granted, would not set a precedent; and any
delay in acting on this petition would be detrimental to the petitioner. The FAA therefore finds it
unnecessary to publish the petition for public comment.
The FAA’s analysis
The FAA’s analysis of this petition is based on both the GAC petition and additional proprietary
information that accompanied their petition.
GAC requests relief from § 25.841(a)(2), which specifies that cabin pressure altitude may not
exceed 25,000 feet for more than 2 minutes, nor exceed 40,000 feet for any time, after
decompression from any failure condition not shown to be extremely improbable. A grant of
exemption from these regulations for certain engine failures would allow passengers and crew to
access the baggage compartment at airplane altitudes above 40,000 feet, up to a maximum
altitude of 45,000 feet; improve performance; and avoid airspace congestion.
Removing the current baggage-compartment-access altitude limitation (40,000 feet) could
improve operability of the Model GVI airplane (G650 and variants) and avoid airspace
congestion. To access the baggage compartment according to the regulations, an operator must
first descend to 40,000 feet. After the baggage compartment access is completed, the airplane
can climb back to a more efficient altitude. This maneuver increases fuel usage and engine
emissions, and adds to airspace congestion.
GAC states that the baggage-compartment-access altitude limitation adversely affects the ability
of the Model GVI airplane (G650 and variants) to compete with older airplanes, and with current
airplanes that do not have a similar limitation due to differing cabin configurations. Most of these
other airplanes are produced by foreign manufacturers.
Conformance with applicable FAA policy
The FAA reviewed this petition in the context of the Aviation Rulemaking Advisory Committee
(ARAC) Mechanical Systems Harmonization Working Group (MSHWG) final report on
§ 25.841(a)(2) and (3), dated August 2003; and FAA Policy Memorandum ANM-03-112-16,
“Interim Policy on High Altitude Cabin Decompression (Reference Amendment 25-87),” dated
March 24, 2006. The interim policy applies only to those decompression events that are due to
UERF. The interim policy is based on data from research on the response of humans and other
primates to changes in ambient pressure. Evaluation of this data indicates a direct correlation
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between the alveolar pressure of oxygen time integral and the likelihood of fatalities or
permanent physiological damage to those exposed to such pressure changes. That is, as the value
of the integral increases, the likelihood of fatalities or permanent physiological damage also
increases. However, to simplify, the FAA accepted “pass/fail criteria,” and Policy Memorandum
ANM-03-112-16 uses a table of altitudes and cumulative exposure times in lieu of the pressure-
time integral. It is important to note that the values of altitude and time in the table, and the
results of the pressure-time integral method, are in agreement.
Accordingly, Policy Memorandum ANM-03-112-16 focuses on minimizing the likelihood that,
if a person is exposed to high-altitude cabin pressure from any failure not shown to be extremely
improbable, they will suffer permanent physiological damage. To analyze petitions for
exemption from § 25.841(a)(2), the FAA requires information about emergency descent rates,
design features that increase such rates, other design features that offset the inherent increased
risk of exposure to high-altitude cabin pressure, and operational procedures.
As stated in Policy Memorandum ANM-03-112-16, the FAA acknowledges a lack of relevant
data on the effects of exposure to high-altitude cabin pressure following decompression and,
particularly, those effects on people of various ages, and on people with circulatory or respiratory
diseases or certain other medical conditions.
GAC provided data per the guidance contained in Policy Memorandum ANM-03-112-16, which
the FAA has relied upon for all previous petitions for exemption to the associated regulations.
This data indicates that the Model GVI airplane (G650 and variants) is able to meet all of the
exposure limits provided in the policy (i.e., cabin pressure altitude does not exceed 45,000 feet;
cabin pressure at and above 40,000 feet pressure altitude exposure of no more than 1 minute;
and, cabin pressure above 25,000 feet for no more than 3 minutes) when cruising at 45,000 feet.
Review of historical data and research
The FAA reviewed databases from the National Aviation Safety Data Analysis Center (now
called the Aviation Safety Information Analysis and Sharing (ASIAS) database), containing data
gathered from 1959 to 2006. Within that time, the data reveals approximately 3,000 instances of
cabin-pressure loss. System failures (e.g., cabin-pressurization-controller failures, valve failures,
etc.) and structural failures (e.g., door-seal failures) have caused the vast majority of these
instances, typically recognized at low altitude within a few minutes after takeoff. Pilot error also
contributed to the number of events. The majority of these events have not subjected the
occupants to exposures above 25,000 feet (an altitude considered physiologically significant).
The cabin pressure altitude in most events did not exceed 15,000 feet (the cabin pressure altitude
at which passenger oxygen masks are deployed).
Similarly, UERF events are very rare. A simple calculation shows that grouping all engines and
transport airplanes together yields an average probability of a UERF at cruise altitude of
approximately 1x10-7 per engine hour. New engine designs appear to reduce this probability by
an order of magnitude. The FAA found, as noted in the MSHWG report on § 25.841(a), that no
fatalities from hypoxia were due to in-flight rapid decompression events as envisioned by
amendment 25-87. The data indicates that decompression is not a significant cause of fatalities. It
is because these events are so rare that the FAA considers the risk of flight above 40,000 feet
pressure altitude to be acceptable.
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Holes from UERF
GAC evaluated the size of holes in the fuselage and wing in this scenario, and provided the
results in their petition and in proprietary supplemental material. The FAA evaluated GAC’s
approach for determining the size of holes in the fuselage and wings caused by UERF. GAC’s
approach followed FAA regulatory guidance contained in AC 25-20, “Pressurization,
Ventilation, and Oxygen Systems Assessment for Subsonic Flight Including High Altitude
Operation,” dated September 10, 1996; and AC 20-128A, “Design Considerations for
Minimizing Hazards caused by Uncontained Turbine Engine and Auxiliary Power Unit Rotor
Failure,” dated March 25, 1997.
Use of supplemental oxygen
As discussed in further detail below, the FAA analyzed the GAC petition in the context of the
MSHWG recommendations, the part 25 requirements pertaining to supplemental oxygen, and
certain technical standards for supplemental-oxygen equipment.
Section 25.1441(d) requires approval of oxygen equipment for airplanes that are approved to
operate above 40,000 feet altitude. Section 25.1443 specifies the minimum mass flow of
supplemental oxygen for flightcrew and passenger oxygen systems up to a cabin altitude of
40,000 feet. Part 25 does not contain standards for oxygen systems above 40,000 feet. However,
FAA technical standard orders (TSO) provide requirements for diluter demand pressure-
breathing regulators (TSO-C89a) and demand oxygen masks (TSO-C78a) up to 45,000 feet. In
addition, SAE International Aerospace Standard AS8027 provides specifications for diluter
demand pressure-breathing regulators up to 45,000 feet.
Oxygen-system protection above 40,000 feet requires pressure-breathing equipment. Flightcrew
pressure-breathing equipment requires training to ensure effective use. Pressure breathing
requires physical effort to exhale and minimum effort to inhale. This reversal of the normal
breathing cycle can lead to hyperventilation. Training of passengers to use pressure-breathing
equipment safely is considered impractical. The FAA determined that an acceptable means of
compliance for the fixed- and portable-oxygen systems used by flight attendants and passengers
would be to install oxygen equipment that is certificated to 40,000 feet, and limit exposure to the
reduced pressure environment above 40,000 feet via airplane-descent performance. Ultimately,
occupant survival during a decompression event depends upon a swift descent to a lower altitude
and GAC followed the guidelines explained in FAA Policy Memorandum ANM-03-112-16 to
minimize the exposure to high altitude.
Conclusion of FAA analysis
Permitting airplanes to fly above 40,000 feet does offer real and tangible benefits to the
aerospace industry, the travelling public, and the United States economy by reducing congestion,
improving fuel economy, and reducing pollution. If compliance with § 25.841, amendment 25-
87, were to limit airplane operations to a maximum altitude of 40,000 feet, it would impose a
significant disadvantage on newly designed airplanes that have many safety advantages over
older airplanes currently allowed to operate at higher altitudes. This would delay the introduction
of these airplanes and the benefits of their advanced technology. The Model GVI airplane (G650
and variants) is approved for flight to a maximum altitude of 51,000 feet, but access to the
baggage compartment is currently restricted to 40,000 feet altitude and below. GAC’s request is
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to allow access to the baggage compartment up to a flight altitude of 45,000 feet for a short
period of time. The necessity to descend from 51,000 feet to 40,000 feet, to access the baggage
compartment and then climb back to cruise altitude, incurs additional fuel consumption and
engine emissions, and represents an inconvenience to the air traffic system.
The Model GVI airplane (G650 and variants) design includes an “Emergency Descent” mode,
which will automatically initiate an emergency descent maneuver to a safe altitude (including a
90 heading change to exit the airway) when a high cabin pressure altitude is detected. This
added safety feature provides a means to survive a condition where both flightcrew members
could be initially incapacitated.
The FAA finds that the effects of the decompression exposure, as requested by GAC, follows the
exposure duration guidelines explained in FAA Policy Memorandum ANM-03-112-16 and
accepted on previous grants of exemption. This is consistent with the goal of FAA Policy
Memorandum ANM-03-112-16, which is to ensure that the decompression exposure does not
result in permanent physiological harm to healthy individuals.
Based upon an evaluation of the data and analysis GAC provided, the FAA determined that the
petitioner does have sufficient justification for a grant of exemption from § 25.841(a)(2) for
certain engine failures up to an operating altitude of 45,000 feet. This permits GAC access to the
baggage compartment up to an operating altitude of 45,000 feet. The petitioner met all of the
criteria in FAA Policy Memorandum ANM-03-112-16 when operating at an altitude of 45,000
feet. A grant of exemption from § 25.841(a)(2)(ii) will permit cabin pressure altitude to exceed
40,000 feet for 1 minute (but not to exceed 45,000 feet for any duration), after decompression
from any UERF condition not shown to be extremely improbable, during the time that the
baggage compartment is being accessed up to an operating altitude of 45,000 feet. A grant of
exemption from § 25.841(a)(2)(i) permits cabin pressure altitude to exceed 25,000 feet for more
than 2 minutes (but not more than 3 minutes), after decompression from any UERF condition not
shown to be extremely improbable, allowing time for the airplane to descend from an altitude of
45,000 feet to 25,000 feet.
A grant of exemption is predicated on the requirement that GAC successfully demonstrates
compliance to §§ 25.1441, 25.1443, 25.1445, 25.1447, and 25.1449 for all supplemental oxygen
systems used on the Model GVI airplane (G650 and variants).
The FAA’s decision
In consideration of the foregoing, I find that a grant of exemption is in the public interest. The
petitioner has shown that limiting access to the baggage compartment at altitudes up to 45,000
feet pressure altitude would meet the criteria in FAA Policy Memorandum ANM-03-112-16 and
is in the public interest. Therefore, pursuant to the authority contained in 49 U.S.C. 40113 and
44701(f), delegated to me by the Administrator, I grant Gulfstream Aerospace Corporation
(GAC) an exemption from 14 CFR 25.841(a)(2) to the extent necessary to allow occupants of the
Model GVI airplane (G650 and variants) access to the baggage compartment at altitudes up to
45,000 feet pressure altitude.
This exemption is subject to the following conditions:
13
1. The Model GVI airplane (G650 and variants) AFM must specify that the cruise
maximum indicated operating pressure altitude for passenger access to the Class B cargo
compartment is 45,000 feet.
2. The Model GVI airplane (G650 and variants) AFM must contain applicable flightcrew
procedures for a rapid decompression event. The section of the AFM that pertains to
actions in the event of a decompression must state that the flightcrew should initiate a
descent at the maximum rate of descent and safe descent speed, which is typically the
maximum operating speed (VMO/MMO), assuming structural integrity of the airplane.
3. GAC must submit certification flight-test data for the Model GVI airplane (G650 and
variants) that corroborates the descent profiles used in the analysis to show that, after
decompression at an airplane indicated operating pressure altitude of 45,000 feet and with
the Class B cargo compartment door open, the cabin pressure altitude will not exceed
25,000 feet for more than 3 minutes, nor 40,000 feet for more than 1 minute.
Issued in Renton, Washington, on February 6, 2018.
/s/
Suzanne Masterson
Acting Manager, Transport Standards Branch
Policy and Innovation Division
Aircraft Certification Service
14
Exemption No. 11994
DENIAL OF EXEMPTION
By letter dated May 21, 2014, Mr. John Dillman, Chief Pilot, PMI Global Services, Inc.
(PMI), 180 Airport Road, Hangar D-2, Westchester County, Airport White Plains, NY 10604
petitioned the Federal Aviation Administration (FAA) on behalf of PMI for an exemption
from § 91.211(b)(1)(ii) of Title 14, Code of Federal Regulations (14 CFR). The proposed
exemption, if granted, would relieve PMI from the requirement that one pilot crewmember
wear and use an oxygen mask while at flight altitudes above flight level 410. Relief is sought
for domestic and international 14 CFR part 91 operations for company aircraft equipped with
quick donning oxygen masks and Automatic Emergency Descent Mode technology.
AFS-14-295-E
2
PMI states the Gulfstream 550 airplane is capable of cruising up to an altitude of flight level
510. PMI claims that the FAA type certification of the airframe and systems results in a very
“highly improbable” decompression failure rate up to and including its service ceiling. PMI
names four ‘mitigators’ that the airplane is equipped with to reduce the likelihood and risk of
decompression. PMI lists the ‘mitigators’ as follows:
1. Automatic Emergency Descent Mode (EDM) – EDM is armed any time the airplane
altitude is greater than 40,000 feet with the autopilot selected ON. When the “Cabin
Pressure Low” warning message illuminates on the Crew Alerting System (CAS)
(usually 8,000 feet cabin pressure), with the airplane above 40,000 feet and autopilot
ON, the following occurs:
1) Speed target changes to 340 KCAS in manual mode.
2) The altitude is preselected to 15,000 feet.
3) The autopilot commands a left turn with a 90 degree heading change.
4) The auto throttle retards power to idle. (If auto throttles are not engaged, they
will automatically be engaged).
5) The airplane descends at Mmo / Vmo to 15,000 feet.
6) At 15,000 feet, the speed target changes to 250 KCAS.
According to PMI, with EDM installed, the pilots are not preoccupied by having to
perform this “automatic” emergency descent so their immediate attention can be
focused on donning the oxygen mask.
2. Quick-don Oxygen Masks. PMI asserts that each crewmember is trained and
evaluated at Flight Safety International every 6-8 months to don their mask within 5
seconds.
3. Aft Bulkhead Door. The airplane is equipped with an Aft Bulkhead Door which PMI
claims creates a dual hull, protecting the cabin from the two most likely causes of
decompression (a catastrophic engine failure resulting in a puncture of the aft baggage
area, or the external baggage door/seal failure).
4. Cabin Pressure Low warning system. A red message light will illuminate and three
chimes sound when the cabin pressure exceeds a predetermined value (usually 8,000
feet cabin altitude).
3
PMI asserts that the Gulfstream 550 pressurization system components are highly redundant,
making a failure of the system very unlikely. As examples of redundancy, PMI explains
various functionality built into the Thrust Recovery Outflow Valve (TROV) and Cabin
Pressure Controller (CPC).
PMI makes additional safety arguments related to oxygen systems and human factors to
demonstrate no degradation of safety if the exemption were granted. PMI claims that oxygen
masks and associated systems were designed primarily to be used in the event of an
emergency – not for prolonged use.
PMI also asserts that operations at flight level (FL) 450 without one pilot on oxygen is not
accepting a higher level of risk than operations at flight level 410 because EDM and the Cabin
Pressure Low warning system make the pilot’s reaction time quicker and pilot actions fewer
than in other aircraft. As an example, PMI states that the time of useful consciousness (TUC)
is documented by the Civil Aerospace Medical Institute to be 9 to 12 seconds at altitudes from
flight level FL410 up to FL450. PMI states that a PMI pilot need only don the oxygen mask
within the TUC while the aircraft begins the emergency descent. PMI claims to train for this
scenario. Even if both pilots, along with the flight technician, were to experience a brief loss
of useful consciousness, PMI states that the Gulfstream 550 will still initiate an emergency
descent to a safe altitude.
PMI believes it is unique within the aviation community for two reasons:
1) Flight Technician. PMI states that on every passenger carrying flight, that there
are four crewmembers (2 pilots, 1 flight technician, and 1 flight attendant). According
to PMI, the presence of the flight technician is an added safety factor because the
technician occupies the jump seat on every flight. The jump seat (located behind and
directly between the pilot seats) is equipped with its own quick donning oxygen mask
that can be donned and supplying oxygen within 5 seconds. PMI claims that in the
event that a pressurization emergency was to occur, the flight technician is fully
trained and capable of not only donning his own oxygen mask, but he can assist either
pilot in donning their mask if required. The third flight deck crewmember, in PMI’s
view, is an added safety benefit on every flight by offering a third pair of eyes,
situational awareness, and maintenance technician skills to assist in decision making.
2) Flight Planning. PMI states that it does not flight plan their Gulfstream 550
airplanes above FL410. The petitioner asserts that it only flies above FL410 when
conditions dictate (e.g. weather, turbulence, and fuel range considerations) and, once
clear of these conditions, its airplanes will descend to FL410 or below. The petitioner
states that it has identified negative effects on the pilot’s ability to perform due to
long-term wear and use of oxygen masks. According to PMI, difficulties such as
communication, fatigue, eating, drinking water, inability to properly scan and
difficulty reaching certain cockpit items when wearing oxygen masks for long periods
have been identified in the petitioner’s Safety Management System (SMS).
4
PMI claims that the public interest would be served by increased fuel efficiency, increased
fuel economy, decreased fuel consumption, and decreased harmful atmospheric gases, all as a
result of higher altitude flight. PMI also believes that airspace will be less congested because
operators will be encouraged to fly at higher altitudes.
The FAA has determined that good cause exists for waiving the requirement for Federal
Register publication because the exemption, if granted, would not set a precedent, and any
delay in acting on this petition would be detrimental to PMI.
In Denial of Exemption No. 4667 (copy enclosed), the FAA stated that in Notice No. 82-11,
Pilot Oxygen Mask Requirements; Notice of Proposed Rulemaking (NPRM) (47 FR 35146,
August 12, 1982) it proposed amendments that would allow the operation of aircraft at higher
altitudes than presently specified in the regulations without requiring at least one pilot at the
controls to wear and use an oxygen mask. Because of concerns expressed by commenters
opposed to the proposed amendments, the FAA reconsidered the NPRM and the supporting
rationale included therein and in previous grants of exemption. The FAA determined that it
should not issue further grants of exemption and withdrew Notice No. 82-11 (51 FR 9432,
March 18, 1986). The FAA further determined that if it found that it could grant relief from
the current regulation, it would initiate a rulemaking action rather than issue grants of
exemption. The FAA maintains this policy position.
PMI explains the safety and engineering features of the Gulfstream 550. However, in Denial
of Exemption No. 6817 (copy enclosed), the FAA found that despite the safety and
engineering features and structural integrity built into technologically advanced aircraft for
operations at high altitudes, the possibility still exists that these aircraft could lose cabin
pressurization. The FAA stated that consideration must be given to the physiological
consequences of the flight crewmembers in the event of a rapid decompression. Therefore,
notwithstanding PMI’s assertion that the pressurization system components are redundant and
that the FAA type certification of the airframe and systems make a failure of the system very
unlikely, the FAA considers that a reduction in the likelihood that such an incident might
occur does not maintain a level of safety equivalent to the rule from which the exemption is
sought. Additionally, the FAA does not concur with the petitioner’s claim that the airplane’s
four ‘mitigators’ (EDM, oxygen masks, aft bulkhead door, and cabin pressure low warning
system) reduce the likelihood and risk of decompression. Only one ‘mitigator’ (aft bulkhead
5
door) is designed to reduce the likelihood and risk of decompression. The other ‘mitigator’s’
are designed to assist the crew in managing the pressurization emergency.
The FAA does not agree with PMI’s assertion that the presence of a Flight Technician aboard
the airplane on every passenger carrying flight is an added safety factor. It cannot be
presumed that additional crewmembers equipped with their own quick donning oxygen mask,
even if they are fully trained and capable of donning it, will be immune from the effects of
rapid loss of pressurization and therefore able to assist either pilot in donning their oxygen
mask. In cases of high altitude depressurization, a third pair of eyes, situational awareness,
and maintenance technician skills to assist in decision making do not provide an equivalent
level of safety or no degradation in safety to the rule from which the exemption is sought.
The FAA does not agree that flight planning PMI Gulfstream 550 airplanes below FL410
provides adequate justification for an exemption. The petitioner asserts that it only flies above
FL410 when conditions dictate (e.g. weather, turbulence, and fuel range considerations) and
once clear of these conditions its airplanes will descend to FL410 or below. Although PMI
would benefit from increased fuel efficiency, increased fuel economy, and decreased fuel
consumption because of higher altitude flight, this does not support the public interest. In
Denial of Exemption No. 6817, the FAA stated that should it determine that it is appropriate
to allow the relief requested, the FAA would take appropriate action to amend the rules rather
than issue an exemption. The rulemaking process provides the FAA an opportunity to obtain
comments from a much larger segment of the aviation industry, the public, other government
agencies, thereby presenting issues to a much broader audience.
/s/
John S. Duncan
Director, Flight Standards Service
6
9432 Federal Register / Vol. 51, No. 52 / Tuesday, March 18, 198Q / Proposed Rules
DEPARTMENT OF TRANSPORTATION pilot at the controls having to wear and above 41,000 feet through 45,000 feet,
use an oxygen mask. Aircraft whose oxygen is required to be used by the
Federal Aviation Administration total pressure volume is less than 20,000 pilot and must be immediately available
cubic feet would not be allowed to to all other crewmembers at their duty
14 CFR Parts 91,121, and 135 operate above FL 410 without one pilot stations. These requirements are based
[Docket No. 23243; Ref. Notice No. 82-11] at the controls having to wear and use on physiological needs to preclude
an oxygen mask. hypoxia and decompression effects. The
Pilot Oxygen Mask Requirements USAF statqs that if depressurized, the
Discussion of Comments
time of useful consciousness at 35,000
AGENCY: Federal Aviation Sixteen public comments were feet is 30-60 seconds, 15-20 seconds at
Administration (FAA), DOT. received in response to Notice 82-11. In 40,000 feet, and 9-12 seconds at 43,000
a c t i o n : Withdrawal of Notice of summary, thirteen commenters agree feet. To avoid decompression sickness
Proposed Rulemaking. ■ with the proposals, three disagree. The and loss of consciousness in the event of
thirteen concurrences are from the Air depressurizations resulting in aircraft
summar y: This notice withdraws a Transport Association of America
notice of proposed rulemaking which ambient cabin altitudes of 41,000
(ATA), Air Line Pilots Association through 45,000 feet, it is desirable for the
proposed amendments to the pilot (ALPA), National Business Aircraft
oxygen mask requirements applicable to pilot to prebreathe 100 percent oxygen
Association, Inc. (NBAA), one air for a minimum of 20 to 30 minutes to
operations under certain Federal carrier, and various consultant, sales
Aviation Regulations. The proposal, if denitrogenate the body. The aircraft
and service, corporate, charter, and air cabin volume and the quick-donning
adopted, would have allowed the taxi organizations. Those not concurring
operation of airplanes to higher altitudes oxygen mask will not preclude adverse
are an aeronautical consultant, the physiological effects in the altitude
without requiring at least one pilot at Aerospace Industries Association of
the controls to wear and use an oxygen range 41,000 feet to 45,000 feet. USAF
America, Inc. (AIA), and the United requirements make it clear that
mask. States Air Force (USAF).
FOR FURTHER INFORMATION CONTACT:
prebreathing 100 percent oxygen at
ALPA comments that § 135.89(b)(2) ambient cabin altitude above 41,000 feet
Larry Bedore, Project Development should be amended to further describe
Branch (AFS-240), Office of Flight through 45,000 feet is essential to meet
an approved quick-donning type oxygen the minimum physiological requirements
Standards, Federal Aviation mask as one “. . . that can be placed on
Administration, 800 Independence of the pilot in all USAF aircraft
the face from the ready position within 5 regardless of the volume of the
Avenue SW., Washington, D.G. 20591; seconds, supplying oxygen and properly
telephone (202) 472-4621. Pressurized cabin and the quick-donning
secured and sealed.” ALPA stated that oxygen equipment provided.
SUPPLEMENTARY INFORMATION: this change would bring § 135.89 in line
with mask requirements as essentially Physiological and Operational
Background
stated in current §§91.32 and 121.333 of Considerations
On August 12,1982, the FAA the FAR.
published Notice of Proposed The FAA is concerned regarding the
The three commenters opposed to the
Rulemaking (NPRM) No. 82-11, Pilot effects on crewmember performance in
proposed amendments raise the
Oxygen Mask Requirements (47 FR the event a rapid decompression occurs
question of potentially severe
35146), which proposed amendments to above FL 350. The technological
physiological consequences resulting
certain sections of Parts 91,121, and 135 advances in aircraft engines and
from high altitude decompression that
of the Federal Aviation Regulations airframe design has facilitated increased
possibly would incapacitate the flight
(FAR). The pertinent sections of those flight operations of modern turbojets in
crew and result in an accident. AIA
Parts specify maximum altitudes to states that despite the structural the high altitude stratum.
which a pressurized aircraft may be integrity of modern technology aircraft, Notwithstanding the technological
operated without requiring at least one rapid decompressions do occur. The accomplishments of the aviation
pilot to wear and use an oxygen mask. theoretical 168 square-inch fuselage industry, the aircraft is only one element
The availability of an approved quick- skin-panel rupture considered in Notice to consider in the total operational
donning type of oxygen mask at each 82-11 does not consider a rupture in or environment. An equally important and
flight crewmember’s station permits near the vicinity of the cockpit nor esential element that must be
operation to another, higher maximum bigger ruptures (e.g., door failure) that considered is the finite physiological
altitude above which at least one pilot can and have occurred. AIA states that limit of the human body.
must wear and use that mask. In at 45,000 feet the pressure demand The body has a great capacity to
operations conducted under Part 135 of regulatory and quick-donning mask adjust to its surroundings. It constantly
the FAR, at least one pilot at the combination provide only marginal makes adjustments for changes in
controls must wear and use an oxygen respiratory protection for the flight crew; external temperature; acclimates to
mask when conducting operations the aerage time of useful consciousness barometric pressure variations from one
above 35,000 feet mean sea level, at 45,000 feet is only 10-12 seconds. habitat to another; and compensates for
commonly referred to as flight level (FL The aeronautical consultant motion in space and postural changes in
350). Under Parts 91 and 121 of the FAR, comments that should a penetration of relation to gravity. The body performs
one pilot at the controls must wear and the aircraft fuselage or windshield all of these adjustments while meeting
use an oxygen mask when conducting occur, and the crew compartment door changing energy requirements for
operations above FL 410. is closed or closes, the crew varying amounts of physical and mental
Notice 82-11 proposed to allow an compartment will decompress in a very activity.
aircraft whose total pressure volume is short time, resulting in decreased flight In aviation, the demands upon the
20,000 cubic feet or more to be operated crew performance capability or loss of compensatory mechanisms of the body
up to and including FL 450 or the consciousness. are numerous and of considerable
maximum certificated altitude of the The USAF states that its regulations magnitude. One of the environmental
aircraft, whichever is lower, without one for pressurized aircraft stipulate that changes of greatest physiological
Federal Register / Vol. 51, No. 52 / Tuesday, March 18, 1986 / Proposed Rules 9433
significance related to flight is a marked (don his/her oxygen mask) and/or what has actually occurred during flight
change in atmospheric pressure. In initiate a descent to lower altitude. The operations.
unpressurized aircraft, as altitude EPT is primarily related to the aircraft’s
increases, the atmospheric pressure pressurized cabin altitude and the length Reasons for Withdrawal
decreases and the body enters a of time for the cabin altitude to equal It was stated in Notice 82-11 that
physiological deficient zone where the flight altitude of the aircraft because of its large-volume cabin, a
oxygen deficiency becomes an ever following depressurization, but is also wide-body airplane (defined here as
increasing problem. To overcome this influenced by individual tolerance and those airplanes whose total pressure
deficiency and allow aircraft operations physical activity. volume is 20,000 cubic feet or more) can
to be conducted at higher flight Tests conducted without the use of an operate safely up to and including FL
altitudes, aircraft cabins are pressurized oxygen mask (i.e., a “shirtsleeve” 450 or its maximum certificated altitude,
to a cabin altitude lower than the environment) show that, in sudden whichever is lower, without requiring at
aircraft flight altitude with the cabin depressurizations to altitudes below least one pilot, seated at the controls, to
altitude gradually increasing as the 30.000 feet, the EPT may differ wear and use an oxygen mask at all
aircraft climbs to its cruise altitude, but considerably from the time to times above FL 450. The example cited
generally not exceeding a cabin altitude unconscrousnes. Above 35,000 feet, the to support this statement is based on an
of 8,000 feet. In the event a cabin period between the EPT and time to analysis of a hyhothetical, 168-square-
depressurization occurs while flying at unconsciousness becomes shorter and inch pressure vessel rupture resulting in
today’s high operating altitudes, other eventually coincides with the time it depressurization in approximately 3
methods are necessary to provide for a takes for the blood to circulate from the minutes that allows the crew sufficient
person’s physiological needs. Supplying lungs to the brain. In a pressurized time to realize that an emergency has
supplemental oxygen to the user at aircraft, the cabin altitude at the time of occurred, don their masks, and initiate
sufficient pressure to maintain the depressurization represents the an emergency descent that ensures the
partial pressure of oxygen in the blood, “environmental condition” prior to safety of the crew and passengers.
due to the rapid reduction of pressure on exposure. In a rapid depressurization to The assumption that any structural
the body, is one method. As ambient 30.000 feet actual (flight) altitude, the failure will not exceed the hypothetical
altitude increases, a greater positive average EPT would be about 1 minute. example and that cabin volumes of
oxygen pressure is required to enable At 35,000 feet the average EPT is about 20,000 cubic feet or more ensure safety
the user’s lungs to be pressurized with 30 to 40 seconds. EPT in a cannot be supported. As noted by AIA,
oxygen. depressurization at altitudes near 41,000 rapid depressurization may be caused
Ultimately, the increased oxygen feet is reduced to 10 to 20 seconds. In by other than a fuselage skin-panel
pressure must be countered by some studies using data obtained in altitude rupture of 168 square inches, For
form of external body pressure garment chamber tests conducted at ambient example, a rapid depressurization of a
which, counters the increased internal altitudes of about 41,000 feet or below, DC-10 at 39,000 feet over New Mexico in
body pressure. There is no alternative. the expectations are that at 45,000 feet 1973 as reported by the National
Studies show that persons lacking and above, the time of consciousness is Transportation Safety Board (NTSB)
oxygen under pressure at ambient about 10 seconds or less, and even if the indicates that when an engine fan
altitudes above approximately 41,000 pilot is able to don a mask successfully, assembly disintegrated, fragments of the
feet (tests at significantly higher a loss of useful consciousness will most fan caused the loss of a 160 square-inch
altitudes pose an unacceptable risk and likely occur. Consciousness may not be cabin window, as well as puncturing the
have not been performed), and lacking recovered for 2-3 minutes or more, lower fuselage skin in six areas, each
pressure garments at ambient altitudes depending upon rate of descent initiated area ranging between 170 and 540
above 45,000 feet, will become hypoxic by the conscious pilot. In square inches.
and a lower ambient altitude must be depressurizations to altitudes between The NTSB accident report concerning
attained or eventual loss of approximately 41,000 feet and 45,000 the DC-10 aircraft depressurization over
consciousness or death will result. feet, if the pilot has not been breathing New Mexico in 1973 stated that the
Hypoxia is the lack of adequate 100 percent oxygen for several minutes aircraft was at 39,000 feet, well below its
oxygen in the tissues of the body. When beforehand, the 80 percent nitrogen maximum certificated altitude of 43,000
the state of oxygen deficiency is which exists in the lungs during feet or the 45,000 feet maximum altitude
sufficient to impair functions of the pressurized flight will cause proposed for wide-body aircraft in
brain and other organs, hypoxia consciousness to be lost in about 10 Notice 82-11. The first officer was in the
becomes a definite threat to pilot seconds for most flight crewmembers passenger cabin; therefore, the captain
performance and aviation safety. In even if an oxygen mask with 100 percent was already wearing an oxygen mask.
pressurized aircraft, the exposure to oxygen is donned at the instant of An emergency descent was initiated
higher altitudes as a result of loss of depressurization. Assuming that the immediately following the engine fan
pressurization is of great concern. The oxygen mask was donned promptly in assembly failure and yet the NTSB
period of time between an individual’s such a depressurization, this loss of calculated a decompression profile
sudden deprivation of oxygen at a given consciousness will last briefly—perhaps which indicated thatdhe aircraft
altitude (assuming that supplemental 10 or 20 seconds for most individuals. depressurized to about 34,000 feet in 26
oxygen is not being used) and the onset Even such a brief loss of consciousness seconds. The loss of a passenger through
of physical or mental impairment which could be expected to be intolerable in the cabin window opening indicates the
prohibits rational action is considered most situations involving a extent and immediacy of the -
thé effective performance time (EPT) or depressurization, and recovery of depressurization. Calculations further
is sometimes referred to as the time of control of the aircraft is questionable. indicate that aircraft occupants were
useful consciousness. This period These assumptions are based upon exposed to altitudes above 30,000 feet
represents the time during which the worst case scenarios where the pilot for about 1 minute and to altitudes
individual can recognize the problem, was not prebreathing 100 percent above 25,000 feet for more than 2
establish a supplemental oxygen supply oxygen and may not necessarily reflect minutes. Five persons reported that they
9434 Federal Register / Vo! 51, No. 52 / Tuesday, March 18, 1986 / Proposed Rules
became unconscious, two of which were serious incidents are highly subjective aircraft warrants further consideration.
flight attendants seated in the lower and do not provide adequate data to The concerns expressed by those
galley area. substantiate a rule change to permit opposed to the proposals contained in
The NTSB stated that there was operations above FL 410 without at least Notice No. 82-11 prompted the FAA to
evidence indicating that a significant one pilot at the controls wearing and reconsider the proposed amendments
pressure differential existed between using an oxygen mask secured, sealed, and-supporting rationale. That
the passenger cabin and the lower and supplying oxygen. Data regarding reconsideration has led the FAA to
galley. The depressurization profile for sudden or rapid depressurizations conclusions different from those
the lower galley could have been normally fail to show pilot reaction time, expressed in Notice No. 82-11. Clearly,
significantly steeper and thus would time until start of emergency descent, sound technical and medical data and
have exposed the two galley occupants rate of increase in cabin altitude, valid operational data are lacking to
to an altitude above 35,000 feet. Overall, maximum cabin altitude attained, and support any rulemaking which
the extensive compartmentalization of time required to reach an altitude at establishes cabin volume as the sole
the aircraft and its intricate which supplemental oxygen was no criterion which governs at which
interconnections may account, in part, longer required by the occupants. These altitudes an oxygen mask should be
for the disparity between the expected data inadequacies thwart any rational worn, used, and supplying oxygen to at
physiological effects on the aircraft assessment of regulatory options which least one pilot at the controls.
occupants and those actually would eliminate the need for at least Withdrawal of Notice of Proposed
encountered. one pilot at the controls to wear and use Rulemaking
This accident occurred under an oxygen mask at altitudes above FL
relatively fortuitous circumstances; the 410 while providing, in the event of a Accordingly, Notice No. 82-11 is
flight altitude of 39,000 feet was 4,000 rapid or explosive depressurization, the withdrawn. This action does not
feet below the maximum certificated minimum safety standards necessary in preclude the FAA from considering
altitude, and the captain was already the public interest for the operation of rulemaking in the future or commit it to
wearing an oxygen mask. However, as an air carrier. any future course of action on this
noted above, the potential adverse It was also stated in Notice No. 82-11 subject.
physiological consequences become that while it would take approximately 3 Authority: 49 U.S.C. 1301(7), 1303,1344,
increasingly severe as altitude minutes for the cabin of a B-747 airplane 1348,1352 through 1355,1401,1421 through
increases. Large cabin volume aircraft to depressurize in the event of a 168- 1431,1471,1472,1502,1510,1522, and 2121
may appear to offer a relative degree of square-inch skin-panel rupture, many through 2125; Articles 12, 29, 31, and 32(a) of
the Convention on International Civil
safety because of size alone, but it is not "business jet” airplanes have small, Aviation (61 Stat. 1180); 42 U.S.C. 4321 et seq.;
possible to quantify a cabin volume that pressurized cabins of perhaps Vso the E .0 .11514; 49 U.S.C. 106(g) (Revised Pub. L.
ensures safety on that basis alone. A volume of a wide-body airplane. The 97-449, January 21,1983).
rapid depressurization above 41,000 feet, failure of even a small (3 or 4-square- Authority: 49 U.S.C. 1354(a), 1355,1356,
such as that cited above, could result in inch) fuselage skin area of a “business 1357,1401,1421-1430,1472,1485, and 1502; 49
the incapacitation of both pilots with jet” could result in a rapid U.S.C. 106(g) (Revised Pub. L. 97-449, January
subsequent disastrous results. decompression to flight altitude in less 12,1983).
Since 1977, more than 700 incidents than 10 seconds. Thus, the Part 135 Authority: 49 U.S.C. 1354(A), 1355(A), 1421
involving pressurization problems have requirement that at least one pilot at the through 1431, and 1502; 49 U.S.C. 106(g)
(Revised Pub. L. 97-449, January 12,1983).
been reported to the FAA. It is probable controls wear and use an oxygen mask
when operating above FL 350 should be Issued in Washington, D.C. on February 3,
that additional incidents have occurred
retained in the interest of public safety. 1986.
and have not been reported. In 50 of the
The question of potentially severe William T. Brennan,
more than 700 incidents, emergency
physiological consequences resulting A ctin g D irector o f F lig ht Standards.
action was imperative to ensure the
survival of the aircraft’s occupants. from high altitude depressurization in [FR Doc. 86-5841 Filed 3-17-86 8:45 am)
Unfortunately, the reports of these more both large and small cabin volume BILLING CODE 4910-13-M
February 24, 2005
This letter is to inform you that we have denied your petition for exemption. It transmits our
decision and explains the basis for it.
The proposed exemption, if granted, would permit Flexjet to operate pressurized aircraft
above flight level 410 without at least one pilot wearing and using an oxygen mask, and to
operate above flight level 350 when one pilot leaves his or her duty station.
The FAA previously evaluated the type of operations that you propose. In Denial of
Exemption No. 4667 (copy enclosed), the FAA stated that it published Notice of Proposed
Rulemaking (NPRM) No. 82-11, Pilot Oxygen Mask Requirements (47 FR 35146). That
notice proposed amendments to allow the operation of aircraft at higher altitudes than
presently specified in the regulations without requiring at least one pilot at the controls to
wear and use an oxygen mask. Because of concerns expressed by commenters opposed to the
proposed amendments, the FAA reconsidered the NPRM, the supporting rationale, and
previous grants of exemption. The FAA determined that it should not issue further grants of
exemption and withdrew Notice No. 82-11 (51 FR 9432, March 18, 1986). The FAA further
AFS-05-006
2
determined that if it found that it could grant relief from the current regulation, it would
initiate a rulemaking action rather than issue grants of exemption.
I find that a grant of exemption would not be in the public interest. Therefore, under the
authority contained in 49 U.S.C. 40113 and 44701, which the FAA Administrator has
delegated to me, the petition of Bombardier Flexjet for an exemption from
14 CFR §§ 91.211(b)(1)(ii) and (b)(2), and 135.89(b)(3) and (b)(4) is hereby denied.
Sincerely,
/s/
John M. Allen
Acting Director, Flight Standards Service
February 2, 2005
This letter is to inform you that we have denied your petition for exemption. It transmits our
decision and explains the basis for it.
The proposed exemption, if granted, would permit Jet Solutions to operate pressurized aircraft
above flight level 410 without at least one pilot wearing and using an oxygen mask, and to
operate above flight level 350 when one pilot leaves his or her duty station.
The type of operations that you propose have previously been proposed and evaluated by the
FAA. In Denial of Exemption No. 4667 (copy enclosed), the FAA stated that in Notice
No. 82-11, Pilot Oxygen Mask Requirements; Notice of Proposed Rulemaking (NPRM)
(47 FR 35146, August 12, 1982) it proposed amendments that would allow the operation of
aircraft at higher altitudes than presently specified in the regulations without requiring at least
one pilot at the controls to wear and use an oxygen mask. Because of concerns expressed by
commenters opposed to the proposed amendments, the FAA reconsidered the NPRM and the
AFS-05-007
2
supporting rationale included therein and in previous grants of exemption. The FAA
determined that it should not issue further grants of exemption and withdrew Notice No. 82-
11 (51 FR 9432, March 18, 1986). The FAA further determined that if it found that it could
grant relief from the current regulation, it would initiate a rulemaking action rather than issue
grants of exemption.
I find that a grant of exemption would not be in the public interest. Therefore, under the
authority contained in 49 U.S.C. 40113 and 44701, which the FAA Administrator has
delegated to me, the petition of Jet Solutions, LLC for an exemption from
14 CFR §§ 91.211(b)(1)(ii) and (b)(2), and 135.89(b)(3) and (b)(4) is hereby denied.
Sincerely,
/s/
John M. Allen
Acting Director, Flight Standards Service
Exemption No. 6817
* * * * * * * * * * * * * * * * * * *
*
In the matter of the petition of *
*
CESSNA AIRCRAFT COMPANY * Regulatory Docket
* No. 28921
for an exemption from Section *
91.211(b)(1)(ii) of Title 14, *
Code of Federal Regulations *
*
* * * * * * * * * * * * * * * * * * *
DENIAL OF EXEMPTION
AFS-97-322-E
The petitioner states that the Citation X is a two-engine
turbofan airplane with an FAA-approved takeoff weight of
35,700 pounds and a maximum passenger capacity of 12
passengers and 2 flight crewmembers. The petitioner
explains that the aircraft is approved under Type
Certificate No. T00007WI and may be operated at altitudes up
to FL 510 by complying with the provisions of 14 CFR part 25
as augmented by the provisions of Special Condition
No. 25-ANM-80, High Altitude Operation (special condition).
According to the petitioner, the criteria in the special
condition contains FL 510 pressurization system safety
features that were not present in part 25 before Amendment
No. 25-87, "Standards for Approval for High Altitude
Operation of Subsonic Transport Airplanes" (61 FR 28684,
June 5, 1996), was issued. For example, this special
condition now requires the airplane's pressure vessel to
withstand 1.67 times the operating pressure differential
instead of the previously required factor of 1.33, ensuring
an operating stress level in pressure vessel components at
least 20 percent lower than previously required. The
petitioner states that such a stress-level reduction has a
profound effect on fatigue-resistance characteristics and
provides a significant increase in pressurization system
reliability.
The FAA has determined that good cause exists for waiving
the requirement for Federal Register publication because the
exemption, if granted, would not set a precedent, and any delay
in acting on this petition would be detrimental to Cessna.
Enclosure
Exemption No. 6141
* * * * * * * * * * * * * * * * * * * *
*
In the matter of the petition of *
*
BOMBARDIER, INC., CANADAIR * Regulatory Docket
* No. 28068
for an exemption from *
Section 91.211(b)(1)(ii) of Title 14, *
Code of Federal Regulations *
*
* * * * * * * * * * * * * * * * * * * *
DENIAL OF EXEMPTION
AFS-95-184-E
The petitioner states that a level of safety equivalent to
that provided by the rules from which an exemption is
requested would be maintained by several design features
that will make it extremely improbable for the GX's cabin
pressure altitude to exceed 34,000 feet.
The FAA has reviewed the petition and notes that the
petitioner does not take human physiology into account.
Studies have been conducted to determine the amount of
relative consciousness and useful-consciousness time
available to pilots above and below 41,000 feet, and up to
altitudes of 65,000 feet. These studies determined that if
cabin pressurization is lost at 51,000 feet, there will be a
certain amount of useful-consciousness time in which a pilot
will have to don an oxygen mask, open another valve,
descend, or otherwise attempt to compensate for the lost
pressurization. The information we have indicates that at
altitudes of 45,000 feet and above, the time of relative
consciousness is approximately 10 seconds. Even if the
pilot is able to don his mask effectively, a loss of useful
consciousness will probably still occur.
* * * * * * * * * * * * * * * * * *
*
In the matter of the petition of *
*
PRESTIGE JET et al *
* Regulatory Docket
for an exemption from Section * No. 22569 et al
91.32(b)(1)(ii) and/or Section *
135.89(b)(3) of the Federal *
Aviation Regulations *
*
* * * * * * * * * * * * * * * * * *
DENIALS OF EXEMPTION
VS-82-181-E
The petitioners' supportive information is as follows: