Project 1 - H2so4 Storage Tank

Table of Contents
Cover Sheet...........................................................................................................................................................................................2
Title Page.............................................................................................................................................................................................3
Warnings and Errors:.....................................................................................................................................................................4
Input Echo:...........................................................................................................................................................................................5
XY Coordinate Calculations:............................................................................................................................................................10
Internal Pressure Calculations:.........................................................................................................................................11
External Pressure Calculations:.........................................................................................................................................16
Element and Detail Weights:..........................................................................................................................................................19
Nozzle Flange MAWP:......................................................................................................................................................................21
Wind Load Calculation:...............................................................................................................................................................22
Earthquake Load Calculation:................................................................................................................................................24
Center of Gravity Calculation:...........................................................................................................................................25
Lifting Lug Calcs: Left Side..............................................................................................................................................27
Lifting Lug Calcs: Right Side...........................................................................................................................................34
Horizontal Vessel Analysis (Ope.):..................................................................................................................................41
Horizontal Vessel Analysis (Test):..................................................................................................................................55
Nozzle Summary:...............................................................................................................................................................................69
Nozzle Calcs.: N1........................................................................................................................................................................70
Nozzle Calcs.: N2........................................................................................................................................................................74
Nozzle Calcs.: N3........................................................................................................................................................................78
Nozzle Calcs.: N8........................................................................................................................................................................82
Nozzle Calcs.: N9........................................................................................................................................................................86
Nozzle Calcs.: MH........................................................................................................................................................................90
Nozzle Schedule:.................................................................................................................................................................................96
MDMT Summary:....................................................................................................................................................................................97
Vessel Design Summary:...............................................................................................................................................................99
Cover Page 2
HORIZONTAL VESSEL
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2017
Analysis Performed by : SPLM Licensed User
Job File : C:\USERS\ERAMN\DESKTOP\PROJECT\PROJECT 1.Pvdb
Date of Analysis : Feb 7,2024 10:28pm
PV Elite 2019, January 2019

Title Page 3
H2SO4 STORAGE TANK
Note:
PV Elite performs all calculations internally in Imperial Units
to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the user's set of selected units.
HORIZONTAL VESSEL 4
PV Elite 2019 Licensee: SPLM Licensed User
FileName : project 1 -------------------------------------
Warnings and Errors: Step: 0 10:28pm Feb 7,2024
Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data

==========================================================================
There were no geometry errors or warnings.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

HORIZONTAL VESSEL 5
Input Echo: Step: 1 10:28pm Feb 7,2024
PV Elite Vessel Analysis Program: Input Data
HORIZONTAL VESSEL
Design Internal Pressure (for Hydrotest) 0 kgf/cm²

Design Internal Temperature 60.0 °C
Type of Hydrotest UG-99(c)
Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0 mm
Projection of Nozzle from Vessel Bottom 0 mm
Minimum Design Metal Temperature -28.9 °C
Type of Construction Welded
Special Service Lethal
Degree of Radiography RT-3
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code ASCE-7 93

Basic Wind Speed [V] 112.65 km/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0 cm
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code UBC 94

UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) 0.000
UBC Importance Factor 1.000
UBC Soil Type S1
UBC Horizontal Force Factor 3.000
UBC Percent Seismic for Hydrotest 0.000
HORIZONTAL VESSEL 6
Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No
Using Metric Material Databases, ASME II D Yes

Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT calcs. (Div. 1) No
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Torisphe.
Description Dish head
Distance "FROM" to "TO" 5 cm
Inside Diameter 2400 mm
Element Thickness 8 mm
Internal Corrosion Allowance 3 mm
Nominal Thickness 10 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 0 kgf/cm²
Design Temperature Internal Pressure 60 °C
Design External Pressure 0 kgf/cm²
Design Temperature External Pressure 0 °C
Effective Diameter Multiplier 1.2
Material Name SA-36
Allowable Stress, Ambient 1162.4 kgf/cm²
Allowable Stress, Operating 1162.4 kgf/cm²
Allowable Stress, Hydrotest 1511.1 kgf/cm²
Material Density 0.00775 kg/cm³
P Number Thickness 32.004 mm
Yield Stress, Operating 2406.4 kgf/cm²
UCS-66 Chart Curve Designation A
External Pressure Chart Name CS-2
UNS Number K02600
Product Form Plate, sheet
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Tori Head Crown Radius 2416 mm
Tori Head Knuckle Radius 144.96 mm
Weld is pre-Heated No
--------------------------------------------------------------------

HORIZONTAL VESSEL 7
Element To Node 30
Element Type Cylinder
Description Shell
Material Name SA-36

Detail Type Saddle
Detail ID Lft Sdl
Dist. from "FROM" Node / Offset dist 60 cm
Width of Saddle 200 mm
Height of Saddle at Bottom 1440 mm
Saddle Contact Angle 125.0
Height of Composite Ring Stiffener 0 mm
Width of Wear Plate 255 mm
Thickness of Wear Plate 12 mm
Contact Angle, Wear Plate (degrees) 135.0
Friction coefficient 0.0
Moment Factor 3.0
Dimension E at base (optional) 0 mm
Circumferential Eff. over Saddle 1.0
Circumferential Eff. at Midspan 1.0
Tangent to Tangent dist. (optional) 0 cm

Detail Type Saddle
Detail ID New Sdl
Width of Saddle 200 mm
Height of Saddle at Bottom 1440 mm
Saddle Contact Angle 125.0
Height of Composite Ring Stiffener 0 mm
Width of Wear Plate 255 mm
Thickness of Wear Plate 12 mm
Contact Angle, Wear Plate (degrees) 135.0
Friction coefficient 0.0
Moment Factor 3.0
Dimension E at base (optional) 0 mm
Circumferential Eff. over Saddle 1.0
Circumferential Eff. at Midspan 1.0
Tangent to Tangent dist. (optional) 0 cm

Detail Type Nozzle
Detail ID N1
Nozzle Diameter 50 mm
Nozzle Schedule 160
HORIZONTAL VESSEL 8
Nozzle Class 150

Layout Angle 90.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 4.976 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Detail Type Nozzle
Detail ID N2
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 180.0
Weight of Nozzle ( Used if > 0 ) 0 kgf

Detail Type Nozzle
Detail ID N3
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 90.0

Detail Type Nozzle
Detail ID N8
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 180.0

Detail Type Nozzle
Detail ID N9
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 90.0

Detail Type Nozzle
HORIZONTAL VESSEL 9
Detail ID MH
Nozzle Schedule None
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 347.6 kgf
Nozzle Matl SA-36
--------------------------------------------------------------------

Element To Node 40
Element Type Torisphe.
Description Dish End
Material Name SA-36
Tori Head Crown Radius 2416 mm
Tori Head Knuckle Radius 144.96 mm

HORIZONTAL VESSEL 10
XY Coordinate Calculations: Step: 2 10:28pm Feb 7,2024
XY Coordinate Calculations:
| | | | | |
From | To | X (Horiz.)| Y (Vert.) | DX (Horiz.)| DY (Vert.) |
| | cm | cm | cm | cm |
----------------------------------------------------------------------
Dish head| 5 | ... | 5 | ... |
Shell| 305 | ... | 300 | ... |
Dish End| 310 | ... | 5 | ... |
----------------------------------------------------------------------

Internal Pressure Calculations: Step: 3 10:28pm Feb 7,2024
Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr | Element | Allowable |

From | To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | kgf/cm² | mm | mm | mm | kgf/cm² |
----------------------------------------------------------------------------------
Dish head| ... | 10 | 3 | 2400 | 1162.4 |
Shell| ... | 10 | 3 | 2400 | 1162.4 |
Dish End| ... | 10 | 3 | 2400 | 1162.4 |
----------------------------------------------------------------------------------
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From | To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | kgf/cm² | kgf/cm² | kgf/cm² | mm | mm |
----------------------------------------------------------------------------------
Dish head| ... | 2.72836 | 4.34607 | 8 | 4.5 |
Shell| ... | 4.8193 | 7.71856 | 8 | 4.5 |
Dish End| ... | 2.72836 | 4.34607 | 8 | 4.5 |
----------------------------------------------------------------------------------
Minimum 2.728 4.346
MAWP: 2.728 kgf/cm², limited by: Dish End.
Internal Pressure Calculation Results :
ASME Code, Section VIII Division 1, 2017
Torispherical Head From 10 To 20 SA-36 , UCS-66 Crv. A at 60 °C
Dish head
Material UNS Number: K02600
Inside Corroded Head Depth [h]:

= L - sqrt( ( L - Di / 2) * ( L + Di / 2 - 2 * r ) )
= 2419.0-sqrt((2419.0-2406.0/2)*(2419.0+2406.0/2-2*147.96))
= 407.903 mm
M factor for Torispherical Heads ( Corroded ):

= (3+sqrt((L+C)/(r+C)))/4 per Appendix 1-4 (b & d)
= (3+sqrt((2416.0+ 3.0)/(144.96+ 3.0)))/4
= 1.7608
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(M*L+0.2*t) per Appendix 1-4 (d)
= (2*1162.42*1.0*5.0)/(1.7608*2419.0+0.2*5.0)
= 2.728 kgf/cm²
M factor for Torispherical Heads ( New & Cold ):

= (3+sqrt(L/r))/4 per Appendix 1-4 (b & d)
= (3+sqrt(2416.0/144.96))/4
= 1.7706
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*1162.42*1.0*8.0)/(1.7706*2416.0+0.2*8.0)
= 4.346 kgf/cm²
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (0.0*1203.0)/(1162.42*1.0-0.6*0.0)+3.0
= 3.000 mm
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1162.42 * 1.0 * 7.0)/(1203.0 + 0.6 * 7.0 )
= 6.740 kgf/cm²
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 5.001 %

Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 8.0, tr = 5.0, c = 3.0 mm, E* = 1.0

Thickness Ratio = tr * (E*)/(tg - c) = 1.0, Temp. Reduction = 0 °C
Min Metal Temp. w/o impact per UCS-66, Curve A -8 °C

Min Metal Temp. w/o impact per UG-20(f) -29 °C
MDMT Calculations in the Head Straight Flange:


Min Metal Temp. at Required thickness (UCS 66.1) -48 °C
Note:
Post Weld Heat Treatment is required for this Element/Joint and it was
specified as being heat treated.
Cylindrical Shell From 20 To 30 SA-36 , UCS-66 Crv. A at 60 °C
Shell

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1162.42*1.0*5.0)/(1203.0+0.6*5.0)
= 4.819 kgf/cm²

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1162.42*1.0*8.0)/(1200.0+0.6*8.0)
= 7.719 kgf/cm²
% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 0.415 %
Minimum Design Metal Temperature Results:


Note:
Torispherical Head From 30 To 40 SA-36 , UCS-66 Crv. A at 60 °C
Dish End

= L - sqrt( ( L - Di / 2) * ( L + Di / 2 - 2 * r ) )
= 2419.0-sqrt((2419.0-2406.0/2)*(2419.0+2406.0/2-2*147.96))
= 407.903 mm

= (3+sqrt((2416.0+ 3.0)/(144.96+ 3.0)))/4
= 1.7608

= (2*1162.42*1.0*5.0)/(1.7608*2419.0+0.2*5.0)
= 2.728 kgf/cm²
M factor for Torispherical Heads ( New & Cold ):

= (3+sqrt(L/r))/4 per Appendix 1-4 (b & d)
= (3+sqrt(2416.0/144.96))/4
= 1.7706

= (2*1162.42*1.0*8.0)/(1.7706*2416.0+0.2*8.0)
= 4.346 kgf/cm²
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (0.0*1203.0)/(1162.42*1.0-0.6*0.0)+3.0
= 3.000 mm
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1162.42 * 1.0 * 7.0)/(1203.0 + 0.6 * 7.0 )
= 6.740 kgf/cm²
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 5.001 %

MDMT Calculations in the Knuckle Portion:


MDMT Calculations in the Head Straight Flange:


Note:
Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F
Hydrostatic Test Pressure Results:
Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 3.547 kgf/cm²

Pressure per UG99b[36] = 1.30 * Design Pres * Sa/S 0.000 kgf/cm²
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 5.410 kgf/cm²
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 3.001 kgf/cm²
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 0.000 kgf/cm²
Pressure per App 27-4 = M.A.W.P. 2.728 kgf/cm²
Horizontal Test performed per: UG-99c
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure (kgf/cm²):
From To | Stress | Allowable | Ratio | Pressure |

------------------------------------------------------------------------
Dish head | 1511.1 | 1511.1 | 1.000 | 5.65 |
Shell | 850.9 | 1511.1 | 0.563 | 5.65 |
Dish End | 1511.1 | 1511.1 | 1.000 | 5.65 |
------------------------------------------------------------------------
Stress ratios for Nozzle and Pad Materials (kgf/cm²):
Description | Pad/Nozzle | Ambient | Operating | Ratio |

------------------------------------------------------------------------
N1 | Nozzle | 1203.20 | 1203.20 | 1.000 |
N2 | Nozzle | 1203.20 | 1203.20 | 1.000 |
N3 | Nozzle | 1203.20 | 1203.20 | 1.000 |
N8 | Nozzle | 1203.20 | 1203.20 | 1.000 |
N9 | Nozzle | 1203.20 | 1203.20 | 1.000 |
MH | Nozzle | 1162.42 | 1162.42 | 1.000 |
MH | Pad | 1407.13 | 1407.13 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000
Stress ratios for Pressurized Vessel Elements (kgf/cm²):

Description | Ambient | Operating | Ratio |

------------------------------------------------------------------------
Dish head | 1162.42 | 1162.42 | 1.000 |
Shell | 1162.42 | 1162.42 | 1.000 |
Dish End | 1162.42 | 1162.42 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000
Hoop Stress in Nozzle Wall during Pressure Test (kgf/cm²):
Description | Ambient | Operating | Ratio |

------------------------------------------------------------------------
N1 | 17.24 | 1564.16 | 0.011 |
N2 | 17.24 | 1564.16 | 0.011 |
N3 | 20.31 | 1564.16 | 0.013 |
N8 | 17.24 | 1564.16 | 0.011 |
N9 | 17.24 | 1564.16 | 0.011 |
MH | 26.93 | 1511.14 | 0.018 |
------------------------------------------------------------------------
Elements Suitable for Internal Pressure.

External Pressure Calculations: Step: 4 10:28pm Feb 7,2024
External Pressure Calculation Results :
External Pressure Calculations:
| | Section | Outside | Corroded | Factor | Factor |

From| To | Length | Diameter | Thickness | A | B |
| | cm | mm | mm | | kgf/cm² |
-----------------------------------------------------------------------------
10| 20| No Calc | 2424 | 5 | 0.00025784 | 262.854 |
20| 30| 336.993 | 2416 | 5 |0.88834E-04 | 90.5623 |
30| 40| No Calc | 2424 | 5 | 0.00025784 | 262.854 |
-----------------------------------------------------------------------------
| | External | External | External | External |

From| To | Actual T. | Required T.| Design Pressure | M.A.W.P. |
| | mm | mm | kgf/cm² | kgf/cm² |
-----------------------------------------------------------------------
10| 20| 8 | 4.5 | ... | 0.54219 |
20| 30| 8 | No Calc | ... | 0.2499 |
30| 40| 8 | 4.5 | ... | 0.54219 |
-----------------------------------------------------------------------
Minimum 0.250
| | Actual Length | Allowable Length | Ring Inertia | Ring Inertia |

From| To | Bet. Stiffeners | Bet. Stiffeners | Required | Available |
| | cm | cm | cm**4 | cm**4 |
--------------------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |
20| 30| 336.993 | No Calc | No Calc | No Calc |
30| 40| No Calc | No Calc | No Calc | No Calc |
--------------------------------------------------------------------------------
Elements Suitable for External Pressure.
Torispherical Head From 10 to 20 Ext. Chart: CS-2 at 0 °C
Dish head
Elastic Modulus from Chart: CS-2 at 0 °C : 0.204E+07 kgf/cm²
Results for Maximum Allowable External Pressure (MAEP):

Tca Crown Rad Ro/t Factor A B
5.000 2424.00 484.80 0.0002578 262.85
EMAP = B/(Ro/t) = 262.8536/484.8 = 0.5422 kgf/cm²
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

= L - sqrt( ( L - Di / 2) * ( L + Di / 2 - 2 * r ) )
= 2419.0-sqrt((2419.0-2406.0/2)*(2419.0+2406.0/2-2*147.96))
= 407.903 mm

= (3+sqrt((2416.0+ 3.0)/(144.96+ 3.0)))/4
= 1.7608

= ((2*S*E*t)/(M*L+0.2*t))/1.67 per Appendix 1-4 (d)
= ((2*1162.42*1.0*5.0)/(1.7608*2419.0+0.2*5.0))/1.67
= 1.634 kgf/cm²
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 0.54, 1.6337 )
= 0.542 kgf/cm²
Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 0 °C
Shell

Tca OD SLEN D/t L/D Factor A B
5.000 2416.00 3369.93 483.20 1.3948 0.0000888 90.56
EMAP = (4*B)/(3*(D/t)) = (4*90.5623)/(3*483.2) = 0.2499 kgf/cm²
Results for Maximum Stiffened Length (Slen):

Tca OD SLEN D/t L/D Factor A B
5.000 2416.00 3369.93 483.20 1.3948 0.0000888 90.56
EMAP = (4*B)/(3*(D/t)) = (4*90.5623)/(3*483.2) = 0.2499 kgf/cm²
Torispherical Head From 30 to 40 Ext. Chart: CS-2 at 0 °C
Dish End

Tca Crown Rad Ro/t Factor A B
5.000 2424.00 484.80 0.0002578 262.85
EMAP = B/(Ro/t) = 262.8536/484.8 = 0.5422 kgf/cm²
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

= L - sqrt( ( L - Di / 2) * ( L + Di / 2 - 2 * r ) )
= 2419.0-sqrt((2419.0-2406.0/2)*(2419.0+2406.0/2-2*147.96))
= 407.903 mm

= (3+sqrt((2416.0+ 3.0)/(144.96+ 3.0)))/4

= 1.7608

= ((2*S*E*t)/(M*L+0.2*t))/1.67 per Appendix 1-4 (d)
= ((2*1162.42*1.0*5.0)/(1.7608*2419.0+0.2*5.0))/1.67
= 1.634 kgf/cm²
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 0.54, 1.6337 )
= 0.542 kgf/cm²

Element and Detail Weights: Step: 5 10:28pm Feb 7,2024
Element and Detail Weights:
| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kg | cm³ | kg | cm³ | kg |
---------------------------------------------------------------------------
10| 20| 449.542 | 1344033 | 315.709 | 1361301 | 44.9542 |
20| 30| 1760.39 | 13571680 | 1233.8 | 13639624 | 176.039 |
30| 40| 449.542 | 1344033 | 315.709 | 1361301 | 44.9542 |
---------------------------------------------------------------------------
Total | 2659 |16259747.00 | 1865 |16362226.00 | 265 |
Weight of Details:
| | Weight of | X Offset, | Y Offset, |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kg | cm | cm |
-------------------------------------------------
20|Sadl| 280.686 | 60 | 131 | Lft Sdl
20|Sadl| 280.686 | 240 | 131 | New Sdl
20|Nozl| 5.47358 | 25 | 122.142 | N1
20|Nozl| 5.47373 | 25 | 122.142 | N2
20|Nozl| 9.99192 | 250 | 123.332 | N3
20|Nozl| 5.47373 | 250 | 122.142 | N8
20|Nozl| 5.47373 | 150 | 122.142 | N9
20|Nozl| 382.364 | 150 | 145 | MH
-------------------------------------------------
Total Weight of Each Detail Type:
Saddles 561.4
Nozzles 414.3
-------------------------------------------
Sum of the Detail Weights 975.6 kg
Weight Summation Results: (kg)
| Fabricated | Shop Test | Shipping | Erected | Empty | Operating |

---------------------------------------------------------------------------------------------
Main Elements | 2925.4 | 2925.4 | 2925.4 | 2925.4 | 2925.4 | 2925.4 |
Saddles | 561.4 | 561.4 | 561.4 | 561.4 | 561.4 | 561.4 |
Nozzles | 414.3 | 414.3 | 414.3 | 414.3 | 414.3 | 414.3 |
Test Liquid | ... | 16252.4 | ... | ... | ... | ... |
---------------------------------------------------------------------------------------------
Totals | 3901.0 | 20153.5 | 3901.0 | 3901.0 | 3901.0 | 3901.0 |
Miscellaneous Weight Percent: 10.0 %
Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.
Weight Summary:
Fabricated Wt. - Bare Weight without Removable Internals 3901.0 kg

Shop Test Wt. - Fabricated Weight + Water ( Full ) 20153.5 kg
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 3901.0 kg
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 3901.0 kg
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 3901.0 kg
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 3901.0 kg
Element and Detail Weights: Step: 5 10:28pm Feb 7,2024
Oper. Wt. + CA - Corr Wt. + Operating Liquid 3027.4 kg

Field Test Wt. - Empty Weight + Water (Full) 20153.5 kg
Note:
The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Outside Surface Areas of Elements:
| | Surface |
From| To | Area |
| | cm² |
----------------------------
10| 20| 58374.9 |
20| 30| 228080 |
30| 40| 58374.9 |
----------------------------
Total 344829.406 cm²

Nozzle Flange MAWP: Step: 6 10:28pm Feb 7,2024
Nozzle Flange MAWP Results:
Nozzle | Flange Rating | Design | | Grade/ | Equiv. | - - - - - - Max Pressure |

Description | Ope. | Ambient | Temp | Class | Group | Press | PVP | 50% | DNV |
|kgf/cm² | kgf/cm² | °C | | | kgf/cm² |
------------------------------------------------------------------------------------------------
N1 | 19.27 | 19.99 | 60 | 150 | GR 1.1 | ... | ... | ... | ... |
N2 | 19.27 | 19.99 | 60 | 150 | GR 1.1 | ... | ... | ... | ... |
N3 | 19.27 | 19.99 | 60 | 150 | GR 1.1 | ... | ... | ... | ... |
N8 | 19.27 | 19.99 | 60 | 150 | GR 1.1 | ... | ... | ... | ... |
N9 | 19.27 | 19.99 | 60 | 150 | GR 1.1 | ... | ... | ... | ... |
MH | 19.27 | 19.99 | 60 | 150 | GR 1.1 | ... | ... | ... | ... |
------------------------------------------------------------------------------------------------
Min Rating | 19.273 | 19.987 kgf/cm² [for Core Elements] | 0.000 | 0.000 | 0.000 |
Selected Method for Derating ANSI B16.5 Flange MAWP: None Selected
ANSI Ratings are per ANSI/ASME B16.5 2013 Metric Edition

Wind Load Calculation: Step: 7 10:28pm Feb 7,2024
Wind Analysis Results
User Entered Importance Factor is 1.000

Gust Factor (Gh, Gbar) Static 1.345
Shape Factor (Cf) for the Vessel is 0.508
User Entered Basic Wind Speed 112.7 km/hr
Exposure Category C
Table Lookup Value Alpha from Table C6 7.0000
Table Lookup Value Zg from Table C6 900.0000
Table Lookup Value Do from Table C6 0.0050
Wind Load Results per ASCE-7 93:
Sample Calculation for the First Element:
Rougness Factor = 1.0
Values [cf1] and [cf2]

Because RoughFact = 1 and DQZ > 2.5 and H/D < 7.0
Interpolating to find the final cf:
Because H / D < 7.0
CF = CF1 + (CF2-CF1)*( H/D - 1) / (7 - 1)
= 0.5 + ( 0.6- 0.5)*( 1.492 - 1)/(7 - 1)
= 0.508
Value of Alpha, Zg is taken from Table C6-2 [Alpha, Zg]

For Exposure Category C:
Alpha = 7.0, Zg = 27432.0 cm
Height of Interest for First Element [z]

= Centroid Hgt + Base Height
= 144.0 + 0.0 = 144.0 cm
but: z = Max(457.2, 144.0) = 457.2 cm
Note: Because z < 15 feet, use 15 feet to compute kz.
Velocity Pressure Coefficient [kZ]:

= 2.58( z/zg )2/Alpha : z is Elevation of First Element
= 2.58( 457.2/900 )2/7.0
= 0.801
Determine if Static or Dynamic Gust Factor Applies
Height to Diameter ratio :

= Maximum Height(length)^2 / Sum of Area of the Elements
= 351.29(^2)/82730.906
= 1.492
Vibration Frequency = 33.0 Hz

Because H/D < 5 And Frequency > 1.0: Static Analysis Implemented
The following two calculations allow for any user units
Compute [tz]
= 2.35 * Sqrt(DO / VesselHtg/30(feet)1/Alpha
= 2.35 * Sqrt( 0.005/351.29)1/914.4
= 0.191
Compute [Gh]
Wind Load Calculation: Step: 7 10:28pm Feb 7,2024
= 0.65 + 3.65 * tz
= 0.65 + 3.65 * 0.191 = 1.345
Wind Pressure - (performed in Imperial Units) [qz]

Importance Factor: I = 1.0
Wind Speed = 112.651 km/hr Converts to 70.0 mph
qz = 0.00256 * kZ * (I * Vr)²
= 0.00256 * 0.801*(1.0 * 70.0)² = 10.046 psf
Converts to: 49.051 kgf/m²
Force on the First Element [Fz]

= qz * Gh * CF * Wind Area
= 49.051 * 1.345 * 0.508 * 9284.514
= 31.136 kgf
Element z GH Area qz Force

cm cm² kgf/m² kgf
------------------------------------------------------------------------
Dish head 144.0 1.345 9284.5 49.1 31.1
Shell 144.0 1.345 86976.0 49.1 291.7
Dish End 144.0 1.345 9284.5 49.1 31.1
Wind Load Calculation:
| | Wind | Wind | Wind | Wind | Element |

From| To | Height | Diameter | Area | Pressure | Wind Load |
| | cm | cm | cm² | kgf/m² | kgf |
---------------------------------------------------------------------------
10| 20| 144 | 289.92 | 9284.51 | 49.0511 | 21.7955 |
20| 30| 144 | 289.92 | 86976 | 49.0511 | 204.177 |
30| 40| 144 | 289.92 | 9284.51 | 49.0511 | 21.7955 |
---------------------------------------------------------------------------
Note:
The Wind Loads calculated and printed in the Wind Load
calculation report have been factored by the input
scalar/load reduction factor of: 0.700.
Be sure the wind speed is in accordance with the specified

wind design code.

Earthquake Load Calculation: Step: 8 10:28pm Feb 7,2024
Earthquake Analysis Results
The UBC Zone Factor for the Vessel is ............. 0.0000

The Importance Factor as Specified by the User is 1.000
The UBC Frequency and Soil Factor (C) is ......... 2.750
The UBC Force Factor as Specified by the User is .. 3.000
The UBC Total Weight (W) for the Vessel is ........ 3027.4 kgf
The UBC Total Shear (V) for the Vessel is ......... 0.0 kgf
The UBC Top Shear (Ft) for the Vessel is .......... 0.0 kgf
Earthquake Load Calculation:
| | Earthquake | Earthquake | Element |

From| To | Height | Weight | Ope Load |
| | cm | kgf | kgf |
-------------------------------------------------
10| 20| 120 | 605.472 | ... |
20|Sadl| 120 | 605.472 | ... |
Sadl| 30| 120 | 605.472 | ... |
20| 30| 120 | 605.472 | ... |
30| 40| 120 | 605.472 | ... |
-------------------------------------------------
Note:
The Earthquake Loads calculated and printed in the Earthquake
Load calculation report have been factored by the input
scalar/load reduction factor of: 0.700.

Center of Gravity Calculation: Step: 9 10:28pm Feb 7,2024
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Saddles 155.000 cm

Center of Gravity of Nozzles 155.430 cm
Center of Gravity of Bare Shell New and Cold 155.000 cm

Center of Gravity of Bare Shell Corroded 155.000 cm
Vessel CG in the Operating Condition 155.059 cm

Vessel CG in the Fabricated (Shop/Empty) Condition 155.046 cm
Vessel CG in the Test Condition 155.009 cm
Rigging Analysis Results:
Lifting Weight based the calculated Empty Weight.
Total Effective Length of Vessel for this analysis 310.00 cm

Total vessel weight (No Liquid) Twt 3901.04 kgf
Impact weight multiplication factor Imp 1.50
Design lifting weight, DWT = Imp * Twt 5851.57 kgf
Distance to the Lug on the Left End 80.00 cm
Distance to the Lug on the Right End 220.00 cm
Design Reaction force at the Left End Lug 2714.89 kgf
Design Reaction force at the Right End Lug 3136.67 kgf
CG Distance from the Left End Lug 75.05 cm

CG Distance from the Nearer Lifting Lug 64.95 cm
Critical Values:
| Max Stress| Elevation | Allowables |

| kgf/cm²| cm | kgf/cm² |
-----------------------------------------------------------------
Bending | 3.97 | 65.00 | 808.38 (UG-23) |
Shear | 4.77 | 65.00 | 813.69 (0.7*S) |
Forces and Moments at selected elevations (not all analysis points shown):
Distance Bending Moment Bending Stress Shear Force Shear Stress

cm kgf-m. kgf/cm² kgf kgf/cm²
-------------------------------------------------------------------------------
0.00 0.0 0.0 2028.5 3.4
65.00 1443.4 4.0 2886.8 4.8
185.00 1224.0 3.4 693.8 1.1
305.00 234.1 0.6 156.0 0.3
Unity Check (Actual Stress / Allowable Stress):
Maximum Unity Check is 0.0049 at elevation 65.0 cm - Must be <=1
Note: The rigging analysis is performed using a uniformly distributed load.
--- Plot data successfully generated ...----

Center of Gravity Calculation: Step: 9 10:28pm Feb 7,2024

Lifting Lug Calcs: Left Side Step: 10 10:28pm Feb 7,2024
Lifting Lug Calculations: Lug(s) on Left End of Vessel
Input Values:
Lifting Lug Material SA-36

Lifting Lug Yield Stress Yield 2528.76 kgf/cm²
Total Height of Lifting Lug w 240.0000 mm

Thickness of Lifting Lug t 14.0000 mm
Diameter of Hole in Lifting Lug dh 30.0000 mm
Radius of Semi-Circular Arc of Lifting Lug r 120.0000 mm
Height of Lug from bottom to Center of Hole h 120.0000 mm
Offset from Vessel OD to Center of Hole off 100.0000 mm
Lug Fillet Weld Size tw 8.0000 mm
Length of weld along side of Lifting Lug wl 128.0000 mm
Length of Weld along Bottom of Lifting Lug wb 14.0000 mm
Thickness of Collar (if any) tc 0.0000 mm
Diameter of Collar (if any) dc 0.0000 mm
Impact Factor Impfac 1.50
Sling Angle from Horizontal 90.0000 deg
Number of Lugs in Group 1
Lifting Lug Orientation to Vessel: Perpendicular

Lift Orientation : Horizontal Lift
PV Elite does not compute weak axis bending forces on the lugs. It is
assumed that a spreader bar is used.
Computed Results:
Total vessel weight (No Liquid) 3901.04 kgf

Design Reaction force at the Left end lug 2714.89 kgf
Design Reaction force at the Right end lug 3136.67 kgf
Force Along Vessel Axis Fax 0.00 kgf

Force Normal to Vessel Fn 2714.89 kgf
Force Tangential to Vessel Ft 0.00 kgf
Converting the weld leg dimension (tw) to the weld throat dimension.
Weld Group Inertia Calculations:
Weld Group Inertia about the Circumferential Axis Ilc 268.461 cm**4
Weld Group Centroid distance in the Long. Direction Yll 69.656 mm
Dist. of Weld Group Centroid from Lug bottom Yll_b 64.000 mm
Weld Group Inertia about the Longitudinal Axis Ill 3.165 cm**4
Weld Group Centroid Distance in the Circ. Direction Ylc 7.000 mm
Note: The Impact Factor is applied to the Forces acting on the Lug.
Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

= sqrt( Fax2 + Ft2 + Fn2 )/(( 2 * (wl + wb) ) * tw )
= sqrt(02+02+27152)/((2*(128.0+14.0))*5.656)
= 169.01 kgf/cm²
Shear Stress in the Welds due to Bending Loads [Sblf]:

= (Fn(h-Yll_b))Yll/Ilc + (Fax * off * Yll/Ilc) + (Ft * off * Ylc/Ill)
= (2715(120.0-64.0))69.656/268.461 +
(0 * 100.0 * 69.656/268.461) +
(0 * 100.0 * 7.0/3.165)
= 394.47 kgf/cm²
Total Shear Stress for Combined Loads [St]:

= Ssll + Sblf
= 169.015 + 394.475
= 563.49 kgf/cm²
Allowable Shear Stress for Combined Loads [Sta]:

= 0.4 * Yield * Occfac (AISC Shear Allowable)
= 0.4 * 2529 * 1.0
= 1011.51 kgf/cm²
Shear Stress in Lug above Hole [Shs]:

= sqrt( Pl2 + Fax2 ) / Sha
= sqrt( 27152 + 02 )/29.4
= 92.34 kgf/cm²
Allowable Shear Stress in Lug above Hole [Sas]:

= 0.4 * Yield * Occfac
= 0.4 * 2529 * 1.0
= 1011.51 kgf/cm²
Pin Hole Bearing Stress [Pbs]:

= sqrt( Fax2 + Fn2 ) / ( t * dh )
= sqrt( 02 + 27152 )/( 14.0 * 30.0 )
= 646.40 kgf/cm²
Allowable Bearing Stress [Pba]:

= min( 0.75 * Yield * Occfac, 0.9 * Yield ) AISC Bearing All.
= min( 0.75 * 2529 * 1.0, 2275.9 )
= 1896.57 kgf/cm²
Bending Stress at the Base of the Lug [Fbs]:

= Ft * off/(w * t2/6) + Fax * off/(w2 * t/6)
= 0 * 100.0/(240.0 * 14.02/6) +
0 * 100.0/(240.02 * 14.0/6)
= 0.00 kgf/cm²
Tensile Stress at the Base of the Lug [Fa]:

= Fn / (w * t)
= 2715/(240.0 * 14.0)
= 80.80 kgf/cm²
Total Combined Stress at the Base of the Lug:

= Fbs + Fa
= 0.0 + 80.8
= 80.80 kgf/cm²
Lug Allowable Stress for Bending and Tension:

= min( 0.66 * Yield * Occfac, 0.75 * Yield )
= min( 0.66 * 2529 * 1.0, 1896.6 )

= 1668.98 kgf/cm²
Required Shackle Pin Diameter [Spd]:

= sqrt[(2 * sqrt(Fn2 + Fax2)/( Pi * Sta))]
= sqrt[2 * sqrt(27152 + 02)/( Pi * 1012)]
= 13.0717 mm
WRC 107/537 Stress Analysis for the Lifting Lug to Shell Junction in
the new and Cold Condition (no corrosion applied).
Note: Since Beta1/Beta2 >= 0.25, C22 (C22p) is adjusted per table 6
in paragraph 4.3 of WRC Bulletin 107.
Input Echo, WRC107/537 Item 1, Description: Lift Lug
Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.0000 mm
Vessel Diameter Dv 2400.000 mm
Vessel Thickness Tv 8.000 mm
Note: Lifting lug calculations are performed at ambient temperature conditions.
Attachment Type Type Rectangular

Parameter C11 C11 14.00 mm
Thickness of Reinforcing Pad Tpad 10.000 mm

Pad Parameter C11P C11p 276.000 mm
Design Internal Pressure Dp 0.000 kgf/cm²

Include Pressure Thrust No
External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -2714.9 kgf
Longitudinal Shear (SUS) Vl 0.0 kgf
Circumferential Shear (SUS) Vc 0.0 kgf
Circumferential Moment (SUS) Mc 0.0 kgf-m.
Longitudinal Moment (SUS) Ml 0.0 kgf-m.
Torsional Moment (SUS) Mt 0.0 kgf-m.
Use Interactive Control No

WRC107 Version Version March 1979
Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107 Stress Calculation for SUStained loads:

Radial Load P -2714.9 kgf
Circumferential Shear VC 0.0 kgf
Longitudinal Shear VL 0.0 kgf
Circumferential Moment MC 0.0 kgf-m.
Longitudinal Moment ML 0.0 kgf-m.
Torsional Moment MT 0.0 kgf-m.
Dimensionless Parameters used : Gamma = 67.17
Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.017 4C 12.823 (A,B)
N(PHI) / ( P/Rm ) 0.017 3C 14.524 (C,D)
M(PHI) / ( P ) 0.010 2C1 ! 0.244 (A,B)
M(PHI) / ( P ) 0.010 1C ! 0.227 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.009 3A ! 0.086 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.011 1A ! 0.103 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.015 3B 1.117 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.012 1B ! 0.062 (A,B,C,D)
N(x) / ( P/Rm ) 0.014 3C 14.779 (A,B)

N(x) / ( P/Rm ) 0.014 4C 12.891 (C,D)
M(x) / ( P ) 0.014 1C1 ! 0.252 (A,B)
M(x) / ( P ) 0.014 2C ! 0.227 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.009 4A ! 0.105 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.014 2A ! 0.061 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.015 4B 0.264 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.017 2B ! 0.102 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
Stress Concentration Factors: Kn = 1.00, Kb = 1.00
Stresses in the Vessel at the Attachment Junction (kgf/cm²)
| Stress Intensity Values at |

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | 160.0| 160.0| 160.0| 160.0| 181.2| 181.2| 181.2| 181.2|
Circ. Bend. P | 1224.5| -1224.5| 1224.5| -1224.5| 1143.6| -1143.6| 1143.6| -1143.6|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 1384.5| -1064.6| 1384.5| -1064.6| 1324.8| -962.4| 1324.8| -962.4|
------------------------------------------------------------------------------------------------
Long. Memb. | P 184.4| 184.4| 184.4| 184.4| 160.8| 160.8| 160.8| 160.8|
Long. Bend. | P1268.8| -1268.8| 1268.8| -1268.8| 1143.4| -1143.4| 1143.4| -1143.4|
Long. Memb. | MC 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. | MC 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. | ML 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. | ML 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 1453.2| -1084.4| 1453.2| -1084.4| 1304.2| -982.6| 1304.2| -982.6|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Str. Int. | 1453.2| 1084.4| 1453.2| 1084.4| 1324.8| 982.6| 1324.8| 982.6|

Dimensionless Loads for Cylindrical Shells at Pad edge:
-------------------------------------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.113 4C 20.206 (A,B)
N(PHI) / ( P/Rm ) 0.113 3C 12.295 (C,D)
M(PHI) / ( P ) 0.114 2C1 0.034 (A,B)
M(PHI) / ( P ) 0.114 1C ! 0.070 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.113 3A 6.023 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.119 1A 0.071 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.113 1B 0.021 (A,B,C,D)
N(x) / ( P/Rm ) 0.114 3C 12.190 (A,B)

N(x) / ( P/Rm ) 0.114 4C 20.138 (C,D)
M(x) / ( P ) 0.113 1C1 0.065 (A,B)
M(x) / ( P ) 0.113 2C ! 0.039 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.113 4A 11.554 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.128 2A 0.030 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.115 2B 0.028 (A,B,C,D)
Stresses in the Vessel at the Edge of Reinforcing Pad (kgf/cm²)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Memb. P | 569.5| 569.5| 569.5| 569.5| 346.6| 346.6| 346.6| 346.6|
Circ. Bend. P | 855.4| -855.4| 855.4| -855.4| 1786.9| -1786.9| 1786.9| -1786.9|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 1425.0| -285.9| 1425.0| -285.9| 2133.4| -1440.3| 2133.4| -1440.3|
------------------------------------------------------------------------------------------------
Long. Memb. |P 343.6| 343.6| 343.6| 343.6| 567.6| 567.6| 567.6| 567.6|
Long. Bend. |P 1660.6| -1660.6| 1660.6| -1660.6| 1000.0| -1000.0| 1000.0| -1000.0|
Long. Memb. |MC 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. |MC 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. |ML 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. |ML 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 2004.2| -1317.0| 2004.2| -1317.0| 1567.7| -432.4| 1567.7| -432.4|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Str. Int. | 2004.2| 1317.0| 2004.2| 1317.0| 2133.4| 1440.3| 2133.4| 1440.3|
------------------------------------------------------------------------------------------------
WRC 107/537 Stress Summations:
Vessel Stress Summation at Attachment Junction (kgf/cm²)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (SUS) | 160.0| 160.0| 160.0| 160.0| 181.2| 181.2| 181.2| 181.2|
Circ. Q (SUS) | 1224.5| -1224.5| 1224.5| -1224.5| 1143.6| -1143.6| 1143.6| -1143.6|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pl (SUS) | 184.4| 184.4| 184.4| 184.4| 160.8| 160.8| 160.8| 160.8|
Long. Q (SUS) | 1268.8| -1268.8| 1268.8| -1268.8| 1143.4| -1143.4| 1143.4| -1143.4|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 184.4| 184.4| 184.4| 184.4| 181.2| 181.2| 181.2| 181.2|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 1453.2| 1084.4| 1453.2| 1084.4| 1324.8| 982.6| 1324.8| 982.6|
Vessel Stress Summation Comparison (kgf/cm²):
Type of | Max. S.I. S.I. Allowable | Result |

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0.00 1162.42 | Passed |
Pm+Pl (SUS) | 184.38 1743.62 | Passed |
Pm+Pl+Q (TOTAL)| 1453.18 3487.25 | Passed |
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
------------------------------------------------------------------------------------------------
Vessel Stress Summation at Reinforcing Pad Edge (kgf/cm²)


Type of | |
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (SUS) | 569.5| 569.5| 569.5| 569.5| 346.6| 346.6| 346.6| 346.6|
Circ. Q (SUS) | 855.4| -855.4| 855.4| -855.4| 1786.9| -1786.9| 1786.9| -1786.9|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pl (SUS) | 343.6| 343.6| 343.6| 343.6| 567.6| 567.6| 567.6| 567.6|
Long. Q (SUS) | 1660.6| -1660.6| 1660.6| -1660.6| 1000.0| -1000.0| 1000.0| -1000.0|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 569.5| 569.5| 569.5| 569.5| 567.6| 567.6| 567.6| 567.6|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 2004.2| 1317.0| 2004.2| 1317.0| 2133.4| 1440.3| 2133.4| 1440.3|

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0.00 1162.42 | Passed |
Pm+Pl (SUS) | 569.54 1743.62 | Passed |

Lifting Lug Calcs: Right Side Step: 11 10:28pm Feb 7,2024
Lifting Lug Calculations: Lug(s) on Right End of Vessel
Input Values:
Lifting Lug Material SA-36

Lifting Lug Yield Stress Yield 2528.76 kgf/cm²
Total Height of Lifting Lug w 240.0000 mm

Thickness of Lifting Lug t 14.0000 mm
Diameter of Hole in Lifting Lug dh 30.0000 mm
Radius of Semi-Circular Arc of Lifting Lug r 120.0000 mm
Height of Lug from bottom to Center of Hole h 120.0000 mm
Offset from Vessel OD to Center of Hole off 100.0000 mm
Lug Fillet Weld Size tw 8.0000 mm
Length of weld along side of Lifting Lug wl 128.0000 mm
Length of Weld along Bottom of Lifting Lug wb 14.0000 mm
Thickness of Collar (if any) tc 0.0000 mm
Diameter of Collar (if any) dc 0.0000 mm
Impact Factor Impfac 1.50
Sling Angle from Horizontal 90.0000 deg
Number of Lugs in Group 1
Lifting Lug Orientation to Vessel: Perpendicular

Lift Orientation : Horizontal Lift
PV Elite does not compute weak axis bending forces on the lugs. It is
assumed that a spreader bar is used.
Computed Results:
Total vessel weight (No Liquid) 3901.04 kgf

Design Reaction force at the Left end lug 2714.89 kgf
Design Reaction force at the Right end lug 3136.67 kgf
Force Along Vessel Axis Fax 0.00 kgf

Force Normal to Vessel Fn 3136.67 kgf
Force Tangential to Vessel Ft 0.00 kgf
Converting the weld leg dimension (tw) to the weld throat dimension.
Weld Group Inertia Calculations:
Weld Group Inertia about the Circumferential Axis Ilc 268.461 cm**4
Weld Group Centroid distance in the Long. Direction Yll 69.656 mm
Dist. of Weld Group Centroid from Lug bottom Yll_b 64.000 mm
Weld Group Inertia about the Longitudinal Axis Ill 3.165 cm**4
Weld Group Centroid Distance in the Circ. Direction Ylc 7.000 mm
Note: The Impact Factor is applied to the Forces acting on the Lug.
Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

= sqrt( Fax2 + Ft2 + Fn2 )/(( 2 * (wl + wb) ) * tw )
= sqrt(02+02+31372)/((2*(128.0+14.0))*5.656)
= 195.27 kgf/cm²
Shear Stress in the Welds due to Bending Loads [Sblf]:

= (Fn(h-Yll_b))Yll/Ilc + (Fax * off * Yll/Ilc) + (Ft * off * Ylc/Ill)
= (3137(120.0-64.0))69.656/268.461 +
(0 * 100.0 * 69.656/268.461) +
(0 * 100.0 * 7.0/3.165)
= 455.76 kgf/cm²
Total Shear Stress for Combined Loads [St]:

= Ssll + Sblf
= 195.273 + 455.76
= 651.03 kgf/cm²
Allowable Shear Stress for Combined Loads [Sta]:

= 0.4 * Yield * Occfac (AISC Shear Allowable)
= 0.4 * 2529 * 1.0
= 1011.51 kgf/cm²
Shear Stress in Lug above Hole [Shs]:

= sqrt( Pl2 + Fax2 ) / Sha
= sqrt( 31372 + 02 )/29.4
= 106.69 kgf/cm²
Allowable Shear Stress in Lug above Hole [Sas]:

= 0.4 * Yield * Occfac
= 0.4 * 2529 * 1.0
= 1011.51 kgf/cm²
Pin Hole Bearing Stress [Pbs]:

= sqrt( Fax2 + Fn2 ) / ( t * dh )
= sqrt( 02 + 31372 )/( 14.0 * 30.0 )
= 746.83 kgf/cm²
Allowable Bearing Stress [Pba]:

= min( 0.75 * Yield * Occfac, 0.9 * Yield ) AISC Bearing All.
= min( 0.75 * 2529 * 1.0, 2275.9 )
= 1896.57 kgf/cm²
Bending Stress at the Base of the Lug [Fbs]:

= Ft * off/(w * t2/6) + Fax * off/(w2 * t/6)
= 0 * 100.0/(240.0 * 14.02/6) +
0 * 100.0/(240.02 * 14.0/6)
= 0.00 kgf/cm²
Tensile Stress at the Base of the Lug [Fa]:

= Fn / (w * t)
= 3137/(240.0 * 14.0)
= 93.35 kgf/cm²
Total Combined Stress at the Base of the Lug:

= Fbs + Fa
= 0.0 + 93.4
= 93.35 kgf/cm²
Lug Allowable Stress for Bending and Tension:

= min( 0.66 * Yield * Occfac, 0.75 * Yield )
= min( 0.66 * 2529 * 1.0, 1896.6 )

= 1668.98 kgf/cm²
Required Shackle Pin Diameter [Spd]:

= sqrt[(2 * sqrt(Fn2 + Fax2)/( Pi * Sta))]
= sqrt[2 * sqrt(31372 + 02)/( Pi * 1012)]
= 14.0505 mm
WRC 107/537 Stress Analysis for the Lifting Lug to Shell Junction in
the new and Cold Condition (no corrosion applied).
Note: Since Beta1/Beta2 >= 0.25, C22 (C22p) is adjusted per table 6
in paragraph 4.3 of WRC Bulletin 107.
Input Echo, WRC107/537 Item 1, Description: Lift Lug
Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.0000 mm
Vessel Diameter Dv 2400.000 mm
Vessel Thickness Tv 8.000 mm
Note: Lifting lug calculations are performed at ambient temperature conditions.
Attachment Type Type Rectangular

Thickness of Reinforcing Pad Tpad 10.000 mm

Design Internal Pressure Dp 0.000 kgf/cm²

Include Pressure Thrust No
External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -3136.7 kgf
Longitudinal Shear (SUS) Vl 0.0 kgf
Circumferential Shear (SUS) Vc 0.0 kgf
Circumferential Moment (SUS) Mc 0.0 kgf-m.
Longitudinal Moment (SUS) Ml 0.0 kgf-m.
Torsional Moment (SUS) Mt 0.0 kgf-m.
Use Interactive Control No

WRC107 Version Version March 1979
Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107 Stress Calculation for SUStained loads:

Radial Load P -3136.7 kgf
Circumferential Shear VC 0.0 kgf
Longitudinal Shear VL 0.0 kgf
Circumferential Moment MC 0.0 kgf-m.
Longitudinal Moment ML 0.0 kgf-m.
Torsional Moment MT 0.0 kgf-m.
Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.017 4C 12.823 (A,B)
N(PHI) / ( P/Rm ) 0.017 3C 14.524 (C,D)
M(PHI) / ( P ) 0.010 2C1 ! 0.244 (A,B)
M(PHI) / ( P ) 0.010 1C ! 0.227 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.009 3A ! 0.086 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.011 1A ! 0.103 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.012 1B ! 0.062 (A,B,C,D)
N(x) / ( P/Rm ) 0.014 3C 14.779 (A,B)

N(x) / ( P/Rm ) 0.014 4C 12.891 (C,D)
M(x) / ( P ) 0.014 1C1 ! 0.252 (A,B)
M(x) / ( P ) 0.014 2C ! 0.227 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.009 4A ! 0.105 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.014 2A ! 0.061 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.017 2B ! 0.102 (A,B,C,D)
Stresses in the Vessel at the Attachment Junction (kgf/cm²)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Memb. P | 184.8| 184.8| 184.8| 184.8| 209.3| 209.3| 209.3| 209.3|
Circ. Bend. P | 1414.8| -1414.8| 1414.8| -1414.8| 1321.2| -1321.2| 1321.2| -1321.2|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 1599.6| -1229.9| 1599.6| -1229.9| 1530.6| -1111.9| 1530.6| -1111.9|
------------------------------------------------------------------------------------------------
Long. Memb. | P 213.0| 213.0| 213.0| 213.0| 185.8| 185.8| 185.8| 185.8|
Long. Bend. | P1465.9| -1465.9| 1465.9| -1465.9| 1321.0| -1321.0| 1321.0| -1321.0|
Long. Memb. | MC 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. | MC 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. | ML 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. | ML 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 1678.9| -1252.9| 1678.9| -1252.9| 1506.8| -1135.2| 1506.8| -1135.2|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Str. Int. | 1678.9| 1252.9| 1678.9| 1252.9| 1530.6| 1135.2| 1530.6| 1135.2|

Dimensionless Loads for Cylindrical Shells at Pad edge:
-------------------------------------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.113 4C 20.206 (A,B)
N(PHI) / ( P/Rm ) 0.113 3C 12.295 (C,D)
M(PHI) / ( P ) 0.114 2C1 0.034 (A,B)
M(PHI) / ( P ) 0.114 1C ! 0.070 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.113 3A 6.023 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.119 1A 0.071 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.113 1B 0.021 (A,B,C,D)
N(x) / ( P/Rm ) 0.114 3C 12.190 (A,B)

N(x) / ( P/Rm ) 0.114 4C 20.138 (C,D)
M(x) / ( P ) 0.113 1C1 0.065 (A,B)
M(x) / ( P ) 0.113 2C ! 0.039 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.113 4A 11.554 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.128 2A 0.030 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.115 2B 0.028 (A,B,C,D)
Stresses in the Vessel at the Edge of Reinforcing Pad (kgf/cm²)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Memb. P | 658.0| 658.0| 658.0| 658.0| 400.4| 400.4| 400.4| 400.4|
Circ. Bend. P | 988.3| -988.3| 988.3| -988.3| 2064.5| -2064.5| 2064.5| -2064.5|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 1646.3| -330.3| 1646.3| -330.3| 2464.9| -1664.1| 2464.9| -1664.1|
------------------------------------------------------------------------------------------------
Long. Memb. |P 397.0| 397.0| 397.0| 397.0| 655.8| 655.8| 655.8| 655.8|
Long. Bend. |P 1918.6| -1918.6| 1918.6| -1918.6| 1155.4| -1155.4| 1155.4| -1155.4|
Long. Memb. |MC 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. |MC 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. |ML 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. |ML 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 2315.5| -1521.6| 2315.5| -1521.6| 1811.2| -499.6| 1811.2| -499.6|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Str. Int. | 2315.5| 1521.6| 2315.5| 1521.6| 2464.9| 1664.1| 2464.9| 1664.1|
------------------------------------------------------------------------------------------------
Vessel Stress Summation at Attachment Junction (kgf/cm²)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (SUS) | 184.8| 184.8| 184.8| 184.8| 209.3| 209.3| 209.3| 209.3|
Circ. Q (SUS) | 1414.8| -1414.8| 1414.8| -1414.8| 1321.2| -1321.2| 1321.2| -1321.2|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pl (SUS) | 213.0| 213.0| 213.0| 213.0| 185.8| 185.8| 185.8| 185.8|
Long. Q (SUS) | 1465.9| -1465.9| 1465.9| -1465.9| 1321.0| -1321.0| 1321.0| -1321.0|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 213.0| 213.0| 213.0| 213.0| 209.3| 209.3| 209.3| 209.3|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 1678.9| 1252.9| 1678.9| 1252.9| 1530.6| 1135.2| 1530.6| 1135.2|

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0.00 1162.42 | Passed |
Pm+Pl (SUS) | 213.02 1743.62 | Passed |
------------------------------------------------------------------------------------------------
Vessel Stress Summation at Reinforcing Pad Edge (kgf/cm²)


Type of | |
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (SUS) | 658.0| 658.0| 658.0| 658.0| 400.4| 400.4| 400.4| 400.4|
Circ. Q (SUS) | 988.3| -988.3| 988.3| -988.3| 2064.5| -2064.5| 2064.5| -2064.5|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pl (SUS) | 397.0| 397.0| 397.0| 397.0| 655.8| 655.8| 655.8| 655.8|
Long. Q (SUS) | 1918.6| -1918.6| 1918.6| -1918.6| 1155.4| -1155.4| 1155.4| -1155.4|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 658.0| 658.0| 658.0| 658.0| 655.8| 655.8| 655.8| 655.8|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 2315.5| 1521.6| 2315.5| 1521.6| 2464.9| 1664.1| 2464.9| 1664.1|

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0.00 1162.42 | Passed |
Pm+Pl (SUS) | 658.02 1743.62 | Passed |

Horizontal Vessel Analysis (Ope.): Step: 12 10:28pm Feb 7,2024
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)
Horizontal Vessel Stress Calculations : Operating Case
Note:
Wear Pad Width (255.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.
Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 200.0 + 1.56*sqrt( 1205.5 * 5.0 ), 2 * 650.0 )
= 321.1137 mm
Input and Calculated Values:
Vessel Mean Radius Rm 1205.50 mm

Stiffened Vessel Length per 4.15.6 L 310.00 cm
Distance from Saddle to Vessel tangent a 650.00 mm
Saddle Width b 200.00 mm

Saddle Bearing Angle theta 125.00 degrees
Inside Depth of Head h2 40.79 cm
Shell Allowable Stress used in Calculation 1162.42 kgf/cm²

Head Allowable Stress used in Calculation 1162.42 kgf/cm²
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00
Saddle Force Q, Operating Case 1479.28 kgf
Horizontal Vessel Analysis Results: Actual | Allowable |

kgf/cm² | kgf/cm² |
----------------------------------------------------------------
Long. Stress at Top of Midspan -1.20 | -635.93 |
Long. Stress at Top of Midspan 1.20 | 1162.42 |
Long. Stress at Bottom of Midspan 1.20 | 1162.42 |
Long. Stress at Top of Saddles 2.06 | 1162.42 |
Long. Stress at Bottom of Saddles -1.15 | -635.93 |
Long. Stress at Bottom of Saddles 1.15 | 1162.42 |
----------------------------------------------------------------
Tangential Shear in Shell 13.25 | 929.93 |
Circ. Stress at Horn of Saddle 438.87 | 1453.02 |
Circ. Compressive Stress in Shell 6.84 | 1162.42 |
----------------------------------------------------------------
Intermediate Results: Saddle Reaction Q due to Wind or Seismic
Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.0 * ( 247.8/2 + 0 ) * 1440.0/2164.3066
= 247.3 kgf
Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 188.89, 0.0, 0 ) * 1440.0/1800.0
= 151.1 kgf
Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 1232 + Max( 151, 247, 0, 0 )
= 1479.3 kgf
Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 1759.97 kgf
Transverse Shear Load Saddle Ft 123.88 kgf
Longitudinal Shear Load Saddle 188.89 kgf
Formulas and Substitutions for Horizontal Vessel Analysis:
Note: Wear Plate is Welded to the Shell, k = 0.1
The Computed K values from Table 4.15.1:

K1 = 0.1147 K2 = 1.0927 K3 = 0.7968 K4 = 0.3809
K5 = 0.7422 K6 = 0.0488 K7 = 0.0151 K8 = 0.3353
K9 = 0.2634 K10 = 0.0545 K1* = 0.2057
Note: Dimension a is greater than or equal to Rm / 2.
Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -1479*65.0[1-(1-65.0/310.0+(120.55²-40.79²)/
(2*65.0*310.0))/(1+(4*40.79)/(3*310.0))]
= -53.8 kgf-m.

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 1479*310/4(1+2(121²-41²)/(310²))/(1+(4*41)/
(3*310))-4*65/310
= 275.0 kgf-m.
Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rm²t)
= 0.0 * 1205.5/(2*5.0) - 275.0/(pi*1205.5²*5.0)
= -1.20 kgf/cm²
Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 0.0 * 1205.5/(2 * 5.0) + 275.0/(pi * 1205.5² * 5.0 )
= 1.20 kgf/cm²
Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 0.0*1205.5/(2*5.0)--53.8/(0.1147*pi*1205.5²*5.0)
= 2.06 kgf/cm²
Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 0.0*1205.5/(2*5.0)+-53.8/(0.2057*pi*1205.5²*5.0)
= -1.15 kgf/cm²
Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 1479( 310.0 - 2 * 65.0)/(310.0 + ( 4 * 40.79/3))
= 730.7 kgf
Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 1.0927 * 730.74/( 1205.5 * 5.0 )
= 13.25 kgf/cm²
Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 1205.5 * 5.0 )
= 60.557 mm
Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= - 0.7422 * 1479 * 0.1/( 5.0 * ( 200.0 + 60.56 + 60.56 ) )
= -6.84 kgf/cm²
Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.25) [sigma7*]:

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -1479/(4*5.0*(200.0+60.557+60.557)) -
12 * 0.015 * 1479 * 1205.5/(310.0 * 5.0²)
= -438.87 kgf/cm²
Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 200.0 + 1.56 * sqrt( 1205.5 * 5.0 ), 2 * 65.0 )
= 321.11 mm
Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

= Alpha * Ls * ( Design Temperature - Ambient Temperature )
= 0.000012 * 1800.0 * ( 60.0 - 21.1 )
= 0.829 mm
Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 2210.0000 mm
Baseplate Thickness Bpthk 19.0000 mm
Baseplate Width Bpwid 200.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 5
Rib Thickness Ribtk 8.0000 mm
Web Thickness Webtk 8.0000 mm
Web Location Webloc Center
Saddle Yield Stress Sy 2446.7 kgf
Height of Web at Center Hw,c 230.0 mm
Friction Coefficient mu 0.000
Note: In the tables below Io is I for the rectangle + Area * Centroid Distance^2
Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)
B | D | Y | A | AY | Io |
----------------------------------------------------------------------------------------------
Shell 376.0 | 5.0 | 2.5 | 18.8 | 4699.9 | 0.200E+04 |
Wearplate 255.0 | 12.0 | 11.0 | 30.6 | 33660.0 | 0.274E+04 |
Web 8.0 | 201.0 | 117.5 | 16.1 | 188939.9 | 564. |
BasePlate 200.0 | 19.0 | 227.5 | 38.0 | 864499.7 | 0.567E+04 |
Totals ... | ... | ... | 103.5 | 1091799.4 | 0.110E+05 |
Distance to Centroid [C1]:

= AY / A
= 429.842/103.479
= 105.509 mm
Angle [beta]:
= 180 - Saddle Angle/2
= 180 - 125.0/2
= 117.5
Saddle Splitting Coefficient [K1]:

= ( 1 + cos(beta) - 0.5*sin(beta)² )/(pi - beta + sin(beta)cos(beta) )
= ( 1 + cos(117.5) - 0.5*sin(117.5)² )/(pi - 2.051 + sin(117.5)cos(117.5) )
= 0.2126
Saddle Splitting Force [Fh]:

= K1 * Q
= 0.213 * 1479.28
= 314.5438 kgf
Tension Stress, St = ( Fh/As ) = 3.7145 kgf/cm²

Allowed Stress, Sa = 0.6 * Yield Str = 1468.0079 kgf/cm²
Saddle Splitting Dimension [d]:

= B - R * sin( theta )/ theta
= 1440.0 - 1203.0 * sin( 1.0908 )/1.0908
= 461.779 mm
Bending Moment, M = Fh * d = 145.2497 kgf-m.
Bending Stress, Sb = ( M * C1 / I ) = 13.9789 kgf/cm²

Allowed Stress, Sa = 2/3 * Yield Str = 1631.1200 kgf/cm²
Minimum Thickness of Baseplate per Moss:

= ( 3( Q + Saddle_Wt )BasePlateWidth / ( 4 * BasePlateLength * AllStress ))½
= ( 3(1479 + 281)200.0/( 4 * 2210.0 * 1631.12 ))½
= 2.706 mm
Calculation of Axial Load, Intermediate Values and Compressive Stress:
Web Length Dimension [ Web Length ]:

= 2 * cos( 90 - Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
= 2 * cos( 90 - 125.0/2 )( 1200.0 + 8.0 + 12.0 )
= 2164.306 mm
Distance between Ribs [e]:

= Web Length / ( Nribs - 1 )
= 2164.3064/( 5 - 1 )
= 541.077 mm
Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 541.0766 * 200.0/2
= 541.077 cm²
Axial Load [P]:

= Ap * Bp
= 541.1 * 0.33
= 181.087 kgf
Area of the Rib and Web [Ar]:

= Rib Area + Web Area
= 15.36 + 21.643
= 37.003 cm²
Compressive Stress [Sc]:

= P/Ar
= 181.1/37.0031
= 4.894 kgf/cm²
Check of Outside Ribs:
Inertia of Saddle, Outer Ribs - Longitudinal Direction
B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib+Web 8.0 | 200.0 | ... | 16.0 | ... | 533. |
Rib dimension [D]:

= Saddle Width - Web Thickness
= 200.0 - 8.0
= 192.000 mm
Distance to Centroid from Datum [ytot]:

= AY / A
= 0.0/37.003
= 0.000 mm

= Saddle Width / 2
= 200.0/2
= 100.000 mm
Radius of Gyration [r]:

= sqrt( Total Inertia / Total Area )
= sqrt( 533.3/37.003 )
= 37.965 mm
Length of Outer Rib [L]:

= Saddle Height - cos( theta/2 )( radius + shlthk + wpdthk ) - bpthk
= 1440.0 - cos( 125.0/2 )( 1200.0 + 8.0 + 12.0 ) - 19.0
= 857.667 mm
Intermediate Term [Cc]:

= sqrt( 2 * pi² * Elastic Modulus / Yield Stress )
= sqrt( 2 * pi² * 2038900/2446.7 )
= 128.255
Slenderness ratio [KL/r]:

= KL/r
= 1 * 857.667/37.965
= 22.591
Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * L / 2
= 188.9/( 2 * 2210.0 ) * 541.077 * 857.67/2
= 9.916 kgf-m.
Compressive Allowable, KL/r < Cc ( 22.5911 < 128.255 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 22.59 )²/(2 * 128.25² ))2447/
( 5/3+3*(22.59)/(8* 128.25)-( 22.59³)/(8*128.25³)
= 1391 kgf/cm²
AISC Unity Check of Outside Ribs ( must be <= 1 )

= Sc/Sca + ( Rm * C1 / I )/Sba
= 4.89/1390.69 + ( 9.92 * 100.0/5333334 )/1631.12
= 0.015
Check of Inside Ribs:

Inertia of Saddle, Inner Ribs - Axial Direction

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 8.0 | 192.0 | 0.0 | 15.4 | 0.0 | 533. |
Web 541.1 | 8.0 | 0.0 | 43.3 | 0.0 | 2.31 |
Totals ... | ... | ... | 58.6 | ... | 536. |

= AY / A
= 0.0/58.646
= 0.000 mm

= Saddle Width / 2
= 200.0/2
= 100.000 mm
Length of Inner Rib [L]:

= Saddle Height - Outside Radius - Bpthk
= 1440.0 - cos( 1220.0/2 )( 19.0 + 0.0 + 0.0 ) - 0.0
= 201.000 mm

= sqrt( 535.6/58.646 )
= 30.221 mm

= KL/r
= 1 * 201.0/30.221
= 6.651
Unit Force [Force,u]:

= Fl / ( 2 * Baseplate Length )
= 188.891/( 2 * 2210.0 )
= 0.043 kgf/mm
Moment at base of inner Rib [Mbase,c]:

= Unit Force * e * L
= 0.043 * 541.077 * 201.0
= 4.648 kgf-m.
Bending Stress due to Transverse Force and Weight Load [SigmaB,base,c]:

= Bending Moment / Section Modulus
= 4.648/53560.773
= 8.678 kgf/cm²
= ( 1-( 6.65 )²/(2 * 128.25² ))2447/
( 5/3+3*(6.65)/(8* 128.25)-( 6.65³)/(8*128.25³)
= 1449 kgf/cm²
AISC Unity Check of Inside Ribs ( must be <= 1 )

= Sc/Sca + ( Mbase,c * C1/I )/Sba
= 6.4/1449.14 + ( 4.65 * 100.0/535.608 )/1631.12
= 0.010
Input Data for Base Plate Bolting Calculations:
Total Number of Bolts per BasePlate Nbolts 4

Total Number of Bolts in Tension/Baseplate Nbt 2

Bolt Material Specification SA-193 B7
Bolt Allowable Stress Stba 1757.68 kgf/cm²
Bolt Corrosion Allowance Bca 0.0 mm
Distance from Bolts to Edge Edgedis 100.0 mm
Nominal Bolt Diameter Bnd 19.0500 mm
Thread Series Series TEMA
BasePlate Allowable Stress S 970.24 kgf/cm²
Area Available in a Single Bolt BltArea 1.9484 cm²
Saddle Load QO (Weight) QO 1512.7 kgf
Saddle Load QL (Wind/Seismic contribution) QL 151.1 kgf
Maximum Transverse Force Ft 123.9 kgf
Maximum Longitudinal Force Fl 188.9 kgf
Saddle Bolted to Steel Foundation Yes
Shear Stress in a Single Bolt [taub]:

= Shear Force / ( 2 * Bolt Area * Number of Bolts )
= 189/( 2 * 1.95 * 4 )
= 12.1 kgf/cm². Must be less than 1054.6 kgf/cm².
Bolt Area Calculation per Dennis R. Moss
Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)
Bolt Area due to Shear Load [Bltarears]:

= Fl / (Stba * Nbolts)
= 188.89/(1757.68 * 4.0)
= 0.0269 cm²
Bolt Area due to Transverse Load:
Moment on Baseplate Due to Transverse Load [Rmom]:

= B * Ft + Sum of X Moments
= 1440.0 * 123.88 + 0.0
= 178.39 kgf-m.
Eccentricity (e):
= Rmom / QO
= 178.39/1512.69
= 117.93 mm < Bplen/6 --> No Uplift in Transverse direction
Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)
Required Area of a Single Bolt [Bltarear]:

= max[Bltarearl, Bltarears, Bltareart]
= max[0.0, 0.0269, 0.0]
= 0.0269 cm²
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

Note:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 200.0 + 1.56*sqrt( 1205.5 * 5.0 ), 2 * 650.0 )

= 321.1137 mm



Saddle Force Q, Operating Case 1481.26 kgf

----------------------------------------------------------------
Long. Stress at Top of Midspan -1.21 | -635.93 |
Long. Stress at Bottom of Saddles -1.15 | -635.93 |
----------------------------------------------------------------
----------------------------------------------------------------

= 3.0 * ( 247.8/2 + 0 ) * 1440.0/2164.3066
= 247.3 kgf

= max( 188.89, 0.0, 0 ) * 1440.0/1800.0
= 151.1 kgf

= 1234 + Max( 151, 247, 0, 0 )
= 1481.3 kgf



K1 = 0.1147 K2 = 1.0927 K3 = 0.7968 K4 = 0.3809
K5 = 0.7422 K6 = 0.0488 K7 = 0.0151 K8 = 0.3353
K9 = 0.2634 K10 = 0.0545 K1* = 0.2057

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -1481*65.0[1-(1-65.0/310.0+(120.55²-40.79²)/
(2*65.0*310.0))/(1+(4*40.79)/(3*310.0))]
= -53.9 kgf-m.

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 1481*310/4(1+2(121²-41²)/(310²))/(1+(4*41)/
(3*310))-4*65/310
= 275.4 kgf-m.

= P * Rm/(2t) - M2/(pi*Rm²t)
= 0.0 * 1205.5/(2*5.0) - 275.4/(pi*1205.5²*5.0)
= -1.21 kgf/cm²

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 0.0 * 1205.5/(2 * 5.0) + 275.4/(pi * 1205.5² * 5.0 )
= 1.21 kgf/cm²

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 0.0*1205.5/(2*5.0)--53.9/(0.1147*pi*1205.5²*5.0)
= 2.06 kgf/cm²

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 0.0*1205.5/(2*5.0)+-53.9/(0.2057*pi*1205.5²*5.0)
= -1.15 kgf/cm²

= Q(L-2a)/(L+(4*h2/3))
= 1481( 310.0 - 2 * 65.0)/(310.0 + ( 4 * 40.79/3))
= 731.7 kgf

= K2 * T / ( Rm * t )
= 1.0927 * 731.71/( 1205.5 * 5.0 )
= 13.26 kgf/cm²

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 1205.5 * 5.0 )
= 60.557 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= - 0.7422 * 1481 * 0.1/( 5.0 * ( 200.0 + 60.56 + 60.56 ) )
= -6.85 kgf/cm²

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -1481/(4*5.0*(200.0+60.557+60.557)) -
12 * 0.015 * 1481 * 1205.5/(310.0 * 5.0²)
= -439.46 kgf/cm²

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 200.0 + 1.56 * sqrt( 1205.5 * 5.0 ), 2 * 65.0 )
= 321.11 mm

B | D | Y | A | AY | Io |
----------------------------------------------------------------------------------------------
Shell 376.0 | 5.0 | 2.5 | 18.8 | 4699.9 | 0.200E+04 |
Wearplate 255.0 | 12.0 | 11.0 | 30.6 | 33660.0 | 0.274E+04 |
Web 8.0 | 201.0 | 117.5 | 16.1 | 188939.9 | 564. |
BasePlate 200.0 | 19.0 | 227.5 | 38.0 | 864499.7 | 0.567E+04 |
Totals ... | ... | ... | 103.5 | 1091799.4 | 0.110E+05 |

= AY / A
= 429.842/103.479
= 105.509 mm
Angle [beta]:
= 180 - 125.0/2
= 117.5

= ( 1 + cos(117.5) - 0.5*sin(117.5)² )/(pi - 2.051 + sin(117.5)cos(117.5) )
= 0.2126

= K1 * Q
= 0.213 * 1481.259
= 314.9646 kgf


= 1440.0 - 1203.0 * sin( 1.0908 )/1.0908
= 461.779 mm


= ( 3(1481 + 281)200.0/( 4 * 2210.0 * 1631.12 ))½
= 2.708 mm

= 2 * cos( 90 - 125.0/2 )( 1200.0 + 8.0 + 12.0 )
= 2164.306 mm

= 2164.3064/( 5 - 1 )
= 541.077 mm

= e * Bpwid / 2
= 541.0766 * 200.0/2
= 541.077 cm²
Axial Load [P]:

= Ap * Bp
= 541.1 * 0.34
= 181.329 kgf

= 15.36 + 21.643
= 37.003 cm²

= P/Ar
= 181.3/37.0031
= 4.900 kgf/cm²
B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib+Web 8.0 | 200.0 | ... | 16.0 | ... | 533. |
Rib dimension [D]:

= 200.0 - 8.0
= 192.000 mm

= AY / A
= 0.0/37.003
= 0.000 mm

= Saddle Width / 2
= 200.0/2
= 100.000 mm

= sqrt( 533.3/37.003 )
= 37.965 mm

= 1440.0 - cos( 125.0/2 )( 1200.0 + 8.0 + 12.0 ) - 19.0
= 857.667 mm

= sqrt( 2 * pi² * 2038900/2446.7 )
= 128.255

= KL/r
= 1 * 857.667/37.965
= 22.591

= Fl /( 2 * Bplen ) * e * L / 2
= 188.9/( 2 * 2210.0 ) * 541.077 * 857.67/2
= 9.916 kgf-m.
= ( 1-( 22.59 )²/(2 * 128.25² ))2447/
( 5/3+3*(22.59)/(8* 128.25)-( 22.59³)/(8*128.25³)
= 1391 kgf/cm²

= 4.9/1390.69 + ( 9.92 * 100.0/5333334 )/1631.12
= 0.015

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 8.0 | 192.0 | 0.0 | 15.4 | 0.0 | 533. |
Web 541.1 | 8.0 | 0.0 | 43.3 | 0.0 | 2.31 |
Totals ... | ... | ... | 58.6 | ... | 536. |

= AY / A
= 0.0/58.646
= 0.000 mm

= Saddle Width / 2
= 200.0/2
= 100.000 mm

= 1440.0 - cos( 1220.0/2 )( 19.0 + 0.0 + 0.0 ) - 0.0
= 201.000 mm

= sqrt( 535.6/58.646 )
= 30.221 mm

= KL/r
= 1 * 201.0/30.221
= 6.651

= 188.891/( 2 * 2210.0 )
= 0.043 kgf/mm

= 0.043 * 541.077 * 201.0
= 4.648 kgf-m.

= 4.648/53560.773
= 8.678 kgf/cm²
= ( 1-( 6.65 )²/(2 * 128.25² ))2447/
( 5/3+3*(6.65)/(8* 128.25)-( 6.65³)/(8*128.25³)
= 1449 kgf/cm²

= 6.41/1449.14 + ( 4.65 * 100.0/535.608 )/1631.12
= 0.010


= 189/( 2 * 1.95 * 4 )


= 188.89/(1757.68 * 4.0)
= 0.0269 cm²

= 1440.0 * 123.88 + 0.0
= 178.39 kgf-m.
Eccentricity (e):
= Rmom / QO
= 178.39/1514.67

= 0 (No Uplift)

= max[0.0, 0.0269, 0.0]
= 0.0269 cm²

Horizontal Vessel Analysis (Test): Step: 13 10:28pm Feb 7,2024
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

Horizontal Vessel Stress Calculations : Test Case
Note:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 200.0 + 1.56*sqrt( 1204.0 * 8.0 ), 2 * 650.0 )
= 353.1027 mm



Saddle Force Q, Test Case, no Ext. Forces 9876.67 kgf

----------------------------------------------------------------
----------------------------------------------------------------
----------------------------------------------------------------

= 3.0 * ( 81.8/2 + 0 ) * 1440.0/2164.3066
= 81.6 kgf

= max( 62.33, 0.0, 0 ) * 1440.0/1800.0
= 49.9 kgf

= 9795 + Max( 50, 82, 0, 0 )

= 9876.7 kgf

Hydrostatic Test Pressure at center of Vessel: 5.530 kgf/cm²

K1 = 0.1147 K2 = 1.0927 K3 = 0.7968 K4 = 0.3809
K5 = 0.7422 K6 = 0.0488 K7 = 0.0151 K8 = 0.3353
K9 = 0.2634 K10 = 0.0545 K1* = 0.2057

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -9877*65.0[1-(1-65.0/310.0+(120.4²-40.49²)/
(2*65.0*310.0))/(1+(4*40.49)/(3*310.0))]
= -354.3 kgf-m.

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 9877*310/4(1+2(120²-40²)/(310²))/(1+(4*40)/
(3*310))-4*65/310
= 1843.6 kgf-m.

= P * Rm/(2t) - M2/(pi*Rm²t)
= 5.53 * 1204.0/(2*8.0) - 1843.6/(pi*1204.0²*8.0)
= 411.09 kgf/cm²

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 5.53 * 1204.0/(2 * 8.0) + 1843.6/(pi * 1204.0² * 8.0 )
= 421.21 kgf/cm²

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 5.53*1204.0/(2*8.0)--354.3/(0.1147*pi*1204.0²*8.0)
= 424.63 kgf/cm²

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 5.53*1204.0/(2*8.0)+-354.3/(0.2057*pi*1204.0²*8.0)
= 411.42 kgf/cm²

= Q(L-2a)/(L+(4*h2/3))
= 9877( 310.0 - 2 * 65.0)/(310.0 + ( 4 * 40.49/3))
= 4884.2 kgf

= K2 * T / ( Rm * t )
= 1.0927 * 4884.24/( 1204.0 * 8.0 )
= 55.41 kgf/cm²

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 1204.0 * 8.0 )
= 76.551 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= - 0.7422 * 9877 * 0.1/( 8.0 * ( 200.0 + 76.55 + 76.55 ) )
= -25.95 kgf/cm²

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -9877/(4*8.0*(200.0+76.551+76.551)) -
12 * 0.015 * 9877 * 1204.0/(310.0 * 8.0²)
= -1174.14 kgf/cm²

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 200.0 + 1.56 * sqrt( 1204.0 * 8.0 ), 2 * 65.0 )
= 353.10 mm

B | D | Y | A | AY | Io |
----------------------------------------------------------------------------------------------
Shell 407.8 | 8.0 | 4.0 | 32.6 | 13051.1 | 0.276E+04 |
Wearplate 255.0 | 12.0 | 14.0 | 30.6 | 42840.0 | 0.206E+04 |
Web 8.0 | 201.0 | 120.5 | 16.1 | 193763.9 | 638. |
BasePlate 200.0 | 19.0 | 230.5 | 38.0 | 875899.7 | 0.689E+04 |
Totals ... | ... | ... | 117.3 | 1125554.8 | 0.123E+05 |

= AY / A
= 443.132/117.308
= 95.949 mm
Angle [beta]:
= 180 - 125.0/2
= 117.5

= ( 1 + cos(117.5) - 0.5*sin(117.5)² )/(pi - 2.051 + sin(117.5)cos(117.5) )
= 0.2126

= K1 * Q
= 0.213 * 9876.669
= 2100.1062 kgf


= 1440.0 - 1200.0 * sin( 1.0908 )/1.0908
= 464.218 mm


= ( 3(9877 + 281)200.0/( 4 * 2210.0 * 1631.12 ))½
= 6.501 mm

= 2 * cos( 90 - 125.0/2 )( 1200.0 + 8.0 + 12.0 )
= 2164.306 mm

= 2164.3064/( 5 - 1 )
= 541.077 mm

= e * Bpwid / 2
= 541.0766 * 200.0/2
= 541.077 cm²
Axial Load [P]:

= Ap * Bp
= 541.1 * 2.23
= 1209.058 kgf

= 15.36 + 21.643
= 37.003 cm²

= P/Ar
= 1209.1/37.0031
= 32.675 kgf/cm²
B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib+Web 8.0 | 200.0 | ... | 16.0 | ... | 533. |
Rib dimension [D]:

= 200.0 - 8.0
= 192.000 mm

= AY / A
= 0.0/37.003
= 0.000 mm

= Saddle Width / 2
= 200.0/2
= 100.000 mm

= sqrt( 533.3/37.003 )
= 37.965 mm

= 1440.0 - cos( 125.0/2 )( 1200.0 + 8.0 + 12.0 ) - 19.0
= 857.667 mm

= sqrt( 2 * pi² * 2038900/2446.7 )
= 128.255

= KL/r
= 1 * 857.667/37.965
= 22.591

= Fl /( 2 * Bplen ) * e * L / 2
= 62.3/( 2 * 2210.0 ) * 541.077 * 857.67/2
= 3.272 kgf-m.
= ( 1-( 22.59 )²/(2 * 128.25² ))2447/
( 5/3+3*(22.59)/(8* 128.25)-( 22.59³)/(8*128.25³)
= 1391 kgf/cm²

= 32.67/1390.69 + ( 3.27 * 100.0/5333334 )/1631.12
= 0.027

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 8.0 | 192.0 | 0.0 | 15.4 | 0.0 | 533. |
Web 541.1 | 8.0 | 0.0 | 43.3 | 0.0 | 2.31 |
Totals ... | ... | ... | 58.6 | ... | 536. |

= AY / A
= 0.0/58.646
= 0.000 mm

= Saddle Width / 2
= 200.0/2
= 100.000 mm

= 1440.0 - cos( 1220.0/2 )( 19.0 + 0.0 + 0.0 ) - 0.0
= 201.000 mm

= sqrt( 535.6/58.646 )
= 30.221 mm

= KL/r
= 1 * 201.0/30.221
= 6.651

= 62.334/( 2 * 2210.0 )
= 0.014 kgf/mm

= 0.014 * 541.077 * 201.0
= 1.534 kgf-m.

= 1.534/53560.773
= 2.864 kgf/cm²
= ( 1-( 6.65 )²/(2 * 128.25² ))2447/
( 5/3+3*(6.65)/(8* 128.25)-( 6.65³)/(8*128.25³)
= 1449 kgf/cm²

= 42.71/1449.14 + ( 1.53 * 100.0/535.608 )/1631.12
= 0.031



= 62/( 2 * 1.95 * 4 )


= 62.33/(1757.68 * 4.0)
= 0.0089 cm²

= 1440.0 * 40.88 + 0.0
= 58.87 kgf-m.
Eccentricity (e):
= Rmom / QO
= 58.87/10075.75

= 0 (No Uplift)

= max[0.0, 0.0089, 0.0]
= 0.0089 cm²
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

Note:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 200.0 + 1.56*sqrt( 1204.0 * 8.0 ), 2 * 650.0 )
= 353.1027 mm




Saddle Force Q, Test Case, no Ext. Forces 9878.65 kgf

----------------------------------------------------------------
----------------------------------------------------------------
----------------------------------------------------------------

= 3.0 * ( 81.8/2 + 0 ) * 1440.0/2164.3066
= 81.6 kgf

= max( 62.33, 0.0, 0 ) * 1440.0/1800.0
= 49.9 kgf

= 9797 + Max( 50, 82, 0, 0 )
= 9878.7 kgf

Hydrostatic Test Pressure at center of Vessel: 5.530 kgf/cm²

K1 = 0.1147 K2 = 1.0927 K3 = 0.7968 K4 = 0.3809
K5 = 0.7422 K6 = 0.0488 K7 = 0.0151 K8 = 0.3353
K9 = 0.2634 K10 = 0.0545 K1* = 0.2057

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -9879*65.0[1-(1-65.0/310.0+(120.4²-40.49²)/
(2*65.0*310.0))/(1+(4*40.49)/(3*310.0))]
= -354.4 kgf-m.

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 9879*310/4(1+2(120²-40²)/(310²))/(1+(4*40)/
(3*310))-4*65/310
= 1844.0 kgf-m.

= P * Rm/(2t) - M2/(pi*Rm²t)
= 5.53 * 1204.0/(2*8.0) - 1844.0/(pi*1204.0²*8.0)
= 411.09 kgf/cm²

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 5.53 * 1204.0/(2 * 8.0) + 1844.0/(pi * 1204.0² * 8.0 )
= 421.21 kgf/cm²

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 5.53*1204.0/(2*8.0)--354.4/(0.1147*pi*1204.0²*8.0)
= 424.63 kgf/cm²

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 5.53*1204.0/(2*8.0)+-354.4/(0.2057*pi*1204.0²*8.0)
= 411.42 kgf/cm²

= Q(L-2a)/(L+(4*h2/3))
= 9879( 310.0 - 2 * 65.0)/(310.0 + ( 4 * 40.49/3))
= 4885.2 kgf

= K2 * T / ( Rm * t )
= 1.0927 * 4885.22/( 1204.0 * 8.0 )
= 55.42 kgf/cm²

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 1204.0 * 8.0 )
= 76.551 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= - 0.7422 * 9879 * 0.1/( 8.0 * ( 200.0 + 76.55 + 76.55 ) )
= -25.96 kgf/cm²

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -9879/(4*8.0*(200.0+76.551+76.551)) -
12 * 0.015 * 9879 * 1204.0/(310.0 * 8.0²)
= -1174.38 kgf/cm²

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 200.0 + 1.56 * sqrt( 1204.0 * 8.0 ), 2 * 65.0 )
= 353.10 mm

B | D | Y | A | AY | Io |
----------------------------------------------------------------------------------------------
Shell 407.8 | 8.0 | 4.0 | 32.6 | 13051.1 | 0.276E+04 |
Wearplate 255.0 | 12.0 | 14.0 | 30.6 | 42840.0 | 0.206E+04 |
Web 8.0 | 201.0 | 120.5 | 16.1 | 193763.9 | 638. |
BasePlate 200.0 | 19.0 | 230.5 | 38.0 | 875899.7 | 0.689E+04 |
Totals ... | ... | ... | 117.3 | 1125554.8 | 0.123E+05 |

= AY / A
= 443.132/117.308
= 95.949 mm
Angle [beta]:
= 180 - 125.0/2
= 117.5

= ( 1 + cos(117.5) - 0.5*sin(117.5)² )/(pi - 2.051 + sin(117.5)cos(117.5) )
= 0.2126

= K1 * Q
= 0.213 * 9878.65
= 2100.5271 kgf


= 1440.0 - 1200.0 * sin( 1.0908 )/1.0908
= 464.218 mm


= ( 3(9879 + 281)200.0/( 4 * 2210.0 * 1631.12 ))½
= 6.502 mm

= 2 * cos( 90 - 125.0/2 )( 1200.0 + 8.0 + 12.0 )
= 2164.306 mm

= 2164.3064/( 5 - 1 )
= 541.077 mm

= e * Bpwid / 2
= 541.0766 * 200.0/2
= 541.077 cm²
Axial Load [P]:

= Ap * Bp
= 541.1 * 2.23
= 1209.300 kgf

= 15.36 + 21.643
= 37.003 cm²

= P/Ar
= 1209.3/37.0031
= 32.681 kgf/cm²
B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib+Web 8.0 | 200.0 | ... | 16.0 | ... | 533. |
Rib dimension [D]:

= 200.0 - 8.0
= 192.000 mm

= AY / A
= 0.0/37.003
= 0.000 mm

= Saddle Width / 2
= 200.0/2
= 100.000 mm

= sqrt( 533.3/37.003 )
= 37.965 mm

= 1440.0 - cos( 125.0/2 )( 1200.0 + 8.0 + 12.0 ) - 19.0
= 857.667 mm

= sqrt( 2 * pi² * 2038900/2446.7 )
= 128.255

= KL/r
= 1 * 857.667/37.965
= 22.591

= Fl /( 2 * Bplen ) * e * L / 2
= 62.3/( 2 * 2210.0 ) * 541.077 * 857.67/2
= 3.272 kgf-m.
= ( 1-( 22.59 )²/(2 * 128.25² ))2447/
( 5/3+3*(22.59)/(8* 128.25)-( 22.59³)/(8*128.25³)
= 1391 kgf/cm²

= 32.68/1390.69 + ( 3.27 * 100.0/5333334 )/1631.12
= 0.027

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 8.0 | 192.0 | 0.0 | 15.4 | 0.0 | 533. |
Web 541.1 | 8.0 | 0.0 | 43.3 | 0.0 | 2.31 |
Totals ... | ... | ... | 58.6 | ... | 536. |

= AY / A
= 0.0/58.646
= 0.000 mm

= Saddle Width / 2
= 200.0/2
= 100.000 mm

= 1440.0 - cos( 1220.0/2 )( 19.0 + 0.0 + 0.0 ) - 0.0
= 201.000 mm

= sqrt( 535.6/58.646 )
= 30.221 mm

= KL/r
= 1 * 201.0/30.221
= 6.651

= 62.334/( 2 * 2210.0 )
= 0.014 kgf/mm

= 0.014 * 541.077 * 201.0
= 1.534 kgf-m.

= 1.534/53560.773
= 2.864 kgf/cm²
= ( 1-( 6.65 )²/(2 * 128.25² ))2447/
( 5/3+3*(6.65)/(8* 128.25)-( 6.65³)/(8*128.25³)
= 1449 kgf/cm²

= 42.72/1449.14 + ( 1.53 * 100.0/535.608 )/1631.12
= 0.031


= 62/( 2 * 1.95 * 4 )



= 62.33/(1757.68 * 4.0)
= 0.0089 cm²

= 1440.0 * 40.88 + 0.0
= 58.87 kgf-m.
Eccentricity (e):
= Rmom / QO
= 58.87/10077.74

= 0 (No Uplift)

= max[0.0, 0.0089, 0.0]
= 0.0089 cm²

Nozzle Summary: Step: 21 10:28pm Feb 7,2024
Nozzle Calculation Summary:
Description | MAWP | Ext | MAPNC | UG-45 [tr] | Weld | Areas or |

| kgf/cm² | | kgf/cm² | | mm | Path | Stresses |
----------------------------------------------------------------------------------------------
N1 | 4.82 | ... | ... | OK | 3.42 | OK | No Calc[*] |
N2 | 4.82 | ... | ... | OK | 3.42 | OK | No Calc[*] |
N3 | 4.82 | ... | ... | OK | 4.50 | OK | No Calc[*] |
N8 | 4.82 | ... | ... | OK | 3.42 | OK | No Calc[*] |
N9 | 4.82 | ... | ... | OK | 3.42 | OK | No Calc[*] |
MH | 4.70 | ... | ... | OK | 4.50 | OK | Passed |
----------------------------------------------------------------------------------------------
MAWP Summary:
Minimum MAWP Nozzles : 4.704 Nozzle : MH
Minimum MAWP Shells/Flanges : 2.728 Element : Dish End
Minimum MAPnc Shells/Flanges : 4.346 Element : Dish End
-----------------------------------------------------------------
Computed Vessel M.A.W.P. : 2.728 kgf/cm²
[*] - This was a small opening and the areas were not computed.
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node | Nozzle Description | X Coordinate | Layout Angle | Dia. Limit |

| | mm | deg | mm |
------------------------------------------------------------------------------
20 | N1 | 300.000 | 90.000 | 85.700 |
20 | N2 | 300.000 | 180.000 | 85.700 |
20 | N3 | 2550.000 | 90.000 | 133.299 |
20 | N8 | 2550.000 | 180.000 | 85.700 |
20 | N9 | 1550.000 | 90.000 | 85.700 |
20 | MH | 1550.000 | 0.000 | 1000.000 |
The nozzle spacing is computed by the following:

= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !

Nozzle Calcs.: N1 Nozl: 7 10:28pm Feb 7,2024
Input, Nozzle Desc: N1 From: 20
Shell Material SA-36

Shell Allowable Stress at Temperature Sv 1162.42 kgf/cm²
Shell Allowable Stress At Ambient Sva 1162.42 kgf/cm²
Inside Diameter of Cylindrical Shell D 2400.00 mm

Shell Finished (Minimum) Thickness t 8.0000 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
Distance from Bottom/Left Tangent 30.00 cm
User Entered Minimum Design Metal Temperature -28.89 °C
Type of Element Connected to the Shell : Nozzle
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1203.20 kgf/cm²
Allowable Stress At Ambient Sna 1203.20 kgf/cm²
Diameter Basis (for tr calc only) ID

Layout Angle 90.00 deg
Diameter 50.0000 mm
Size and Thickness Basis Nominal

Nominal Thickness tn 160
Flange Material SA-105

Flange Type Weld Neck Flange
Corrosion Allowance can 0.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 150.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 8.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
Class of attached Flange 150

Grade of attached Flange GR 1.1
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)

Insert/Set-in Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: N1
ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45
Actual Inside Diameter Used in Calculation 42.850 mm.

Actual Thickness Used in Calculation 8.738 mm
Note:
Post Weld Heat Treatment is required for this nozzle and it was
Nozzle input data check completed without errors.
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 85.6996 mm
Parallel to Vessel Wall, opening length d 42.8498 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 12.5000 mm
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N1.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 0.0000 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 3.0000 mm
Wall Thickness tb1 = max(trb1, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 3.4200 mm
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 3.42, max( 4.5, 4.5 ) ]
= 3.4200 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.0, 3.42 )
= 3.4200 mm
Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm --> OK
UG-45 Minimum Nozzle Neck Thickness Requirement: [MAPnc]


= min[ 3.42, max( 1.5, 1.5 ) ]
= 1.5000 mm

= max( ta, tb )
= max( 0.0, 1.5 )
= 1.5000 mm
Nozzle-Shell/Head Weld (UCS-66(a)1(b)), min( Curve:B, Curve:A)

----------------------------------------------------------------------

Governing MDMT of all the sub-joints of this Junction : -104 °C
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C
Flange MDMT with Temp reduction per UCS-66(b)(1)(-c) -104 °C
Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 0.00/19.99 = 0.000
Note:
Using the min value from (b)(1)(-b) and (b)(1)(-c) above as the computed nozzle flange MDMT.
Weld Size Calculations, Description: N1
Intermediate Calc. for nozzle/shell Welds Tmin 7.0000 mm
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 4.9000 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm
Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 4.819 kgf/cm²
Note: The MAWP of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 0.3791 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 158.3791 mm



Material SA-106 B

Diameter 50.0000 mm







Note:

Note:



= min[ 3.42, max( 4.5, 4.5 ) ]
= 3.4200 mm

= max( ta, tb )
= max( 0.0, 3.42 )
= 3.4200 mm


= min[ 3.42, max( 1.5, 1.5 ) ]
= 1.5000 mm

= max( ta, tb )
= max( 0.0, 1.5 )
= 1.5000 mm

----------------------------------------------------------------------



Note:







Material SA-106 B

Diameter 80.0000 mm







Note:

Note:



= min[ 4.8, max( 4.5, 4.5 ) ]
= 4.5000 mm

= max( ta, tb )
= max( 0.0, 4.5 )
= 4.5000 mm


= min[ 4.8, max( 1.5, 1.5 ) ]
= 1.5000 mm

= max( ta, tb )
= max( 0.0, 1.5 )
= 1.5000 mm

----------------------------------------------------------------------



Note:







Material SA-106 B

Diameter 50.0000 mm







Note:

Note:



= min[ 3.42, max( 4.5, 4.5 ) ]
= 3.4200 mm

= max( ta, tb )
= max( 0.0, 3.42 )
= 3.4200 mm


= min[ 3.42, max( 1.5, 1.5 ) ]
= 1.5000 mm

= max( ta, tb )
= max( 0.0, 1.5 )
= 1.5000 mm

----------------------------------------------------------------------



Note:







Material SA-106 B

Diameter 50.0000 mm







Note:

Note:



= min[ 3.42, max( 4.5, 4.5 ) ]
= 3.4200 mm

= max( ta, tb )
= max( 0.0, 3.42 )
= 3.4200 mm


= min[ 3.42, max( 1.5, 1.5 ) ]
= 1.5000 mm

= max( ta, tb )
= max( 0.0, 1.5 )
= 1.5000 mm

----------------------------------------------------------------------



Note:





Nozzle Calcs.: MH Nozl: 12 10:28pm Feb 7,2024
Input, Nozzle Desc: MH From: 20


Material SA-36
Material Specification/Type Plate, sheet

Diameter 500.0000 mm
Size and Thickness Basis Actual

Actual Thickness tn 60.0000 mm



Pad Material SA-516 70

Pad Allowable Stress at Temperature Sp 1407.13 kgf/cm²
Pad Allowable Stress At Ambient Spa 1407.13 kgf/cm²
Diameter of Pad along vessel surface Dp 720.0000 mm
Thickness of Pad te 8.0000 mm
Weld leg size between Pad and Shell Wp 6.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 8.0000 mm
Reinforcing Pad Width 50.0000 mm


Insert/Set-in Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: MH

Note:

Normal to Vessel Wall (Thickness Limit), pad side Tlwp 12.5000 mm
Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )
= min( 1, 1162.4/1162.4 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1162.4/1162.4 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 1407.1/1162.4 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000
Results of Nozzle Reinforcement Area Calculations: (cm²)
AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|

---------------------------------------------------------------
Area Required Ar | NA| NA| NA|
Area in Shell A1 | NA| NA| NA|
Area in Nozzle Wall A2 | NA| NA| NA|
Area in Inward Nozzle A3 | NA| NA| NA|
Area in Welds A41+A42+A43 | NA| NA| NA|
Area in Element A5 | NA| NA| NA|

TOTAL AREA AVAILABLE Atot | NA| NA| NA|
The MAP(nc) Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 90.00 Degs.
The area available without a pad is Sufficient.

The area available with the given pad is Sufficient.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (0.0*0.0*1.0+2*60.0*0.0*1.0*(1-1.0))
= 0.000 cm²
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 1000.0( 1.0 * 8.0 - 1.0 * 0.0 ) - 2 * 60.0
( 1.0 * 8.0 - 1.0 * 0.0 ) * ( 1 - 1.0 )
= 80.000 cm²
Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 12.5 ) * ( 60.0 - 0.0 ) * 1.0
= 15.000 cm²
Area Available in Welds [A41 + A42 + A43]:

= (Wo² - Ar Lost)*Fr3+((Wi-can/0.707)² - Ar Lost)*fr2 + Wp²*fr4
= ( 0.6975 ) * 1.0 + (0.0 ) * 1.0 + 152.4² * 1.0
= 1.058 cm²
Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 720.0 - 620.0 ) * 8.0 * 1.0
= 8.000 cm²


= min[ 8.331, max( 4.5, 4.5 ) ]
= 4.5000 mm

= max( ta, tb )
= max( 0.0, 4.5 )
= 4.5000 mm
Available Nozzle Neck Thickness = 60.0000 mm --> OK



= min[ 8.331, max( 1.5, 1.5 ) ]
= 1.5000 mm

= max( ta, tb )
= max( 0.0, 1.5 )
= 1.5000 mm
Available Nozzle Neck Thickness = 60.0000 mm --> OK
Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: A

----------------------------------------------------------------------

Governing MDMT of the Nozzle : -29 °C



Note:
Weld Size Calculations, Description: MH

Intermediate Calc. for pad/shell Welds TminPad 7.0000 mm

Pad Weld 3.5000 = 0.5*TminPad 4.2420 = 0.7 * Wp mm
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:

= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (0.0 - 80.0 + 2 * 60.0 * 1.0 *
(1.0 * 8.0 - 0.0 ) )1162)
= max( 0, -81833.91) kgf
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 15.0 + 8.0 + 1.0575 - 0.0 * 1.0 ) * 1162
= 27964.76 kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 15.0 + 0.0 + 1. + ( 9.6 ) ) * 1162
= 29757.79 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 15.0 + 0.0 + 1.0575 + 8.0 + ( 9.6 ) ) * 1162
= 39123.93 kgf
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 620.0 * 10.0 * 0.49 * 1162
= 55471. kgf
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 720.0 * 6.0 * 0.49 * 1162
= 38651. kgf
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 155.0) * ( 60.0 - 0.0 ) * 0.7 * 1162
= 237734. kgf
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 620.0 * 8.0 * 0.74 * 1407
= 81128. kgf
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 620.0 * ( 8.0 - 0.0 ) * 0.74 * 1162
= 67018. kgf
Strength of Failure Paths:
PATH11 = ( SPEW + SNW ) = ( 38651 + 237734 ) = 276385 kgf

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 55471 + 81128 + 67018 + 0 ) = 203617 kgf
PATH33 = ( Spew + Tngw + Sinw )
= ( 38651 + 67018 + 0 ) = 105669 kgf
Summary of Failure Path Calculations:

Path 1-1 = 276385 kgf, must exceed W = 0 kgf or W1 = 27964 kgf


Percent Elongation Calculations:

% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 10.714 %

Nozzle Schedule: Step: 20 10:28pm Feb 7,2024
Nozzle Schedule:
Nominal or | Schd | Flg | Nozzle | Wall | Reinforcing Pad | Cut | Flg |

Actual | or FVC | Type | O/Dia | Thk | Diameter Thk | Length | Class |
Description Size | Type | | mm | mm | mm mm | mm | |
----------------------------------------------------------------------------------------------------
N1 | 50 mm | 160 | WNF| 60.3 | 8.7 | ... | ... | 158 | 150 |
N2 | 50 mm | 160 | WNF| 60.3 | 8.7 | ... | ... | 158 | 150 |
N8 | 50 mm | 160 | WNF| 60.3 | 8.7 | ... | ... | 158 | 150 |
N9 | 50 mm | 160 | WNF| 60.3 | 8.7 | ... | ... | 158 | 150 |
N3 | 80 mm | 160 | WNF| 88.9 | 11.1 | ... | ... | 158 | 150 |
MH | 500 mm | Actual | WNF| 620.0 | 60.0 | 720.00 | 8.00 | 198 | 150 |
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details (mm):
| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |

Description | Material | Weld | Weld | Weld | Weld | Weld |
-----------------------------------------------------------------------------------------------
N1 | SA-106 B | 8.000 | 10.000 | ... | ... | ... |
N2 | SA-106 B | 8.000 | 10.000 | ... | ... | ... |
N8 | SA-106 B | 8.000 | 10.000 | ... | ... | ... |
N9 | SA-106 B | 8.000 | 10.000 | ... | ... | ... |
N3 | SA-106 B | 8.000 | 10.000 | ... | ... | ... |
MH | SA-36 | 8.000 | 10.000 | 6.000 | 8.000 | ... |
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
| Elev/Distance | Layout | Proj | Proj | Installed in |

Description | From Datum | Angle | Outside | Inside | Component |
| cm | deg | mm | mm | |
---------------------------------------------------------------------------------------------
N1 | 25.000 | 90.0 | 150.00 | 0.00 | Shell |
N2 | 25.000 | 180.0 | 150.00 | 0.00 | Shell |
N8 | 250.000 | 180.0 | 150.00 | 0.00 | Shell |
N9 | 150.000 | 90.0 | 150.00 | 0.00 | Shell |
N3 | 250.000 | 90.0 | 150.00 | 0.00 | Shell |
MH | 150.000 | 0.0 | 150.00 | 0.00 | Shell |

MDMT Summary: Step: 22 10:28pm Feb 7,2024
Minimum Design Metal Temperature Results Summary :
Curve
Basic Reduced UG-20(f) Thickness Gov E* PWHT
Description MDMT MDMT MDMT ratio Thk reqd
Notes °C °C °C mm
-----------------------------------------------------------------------------------
Dish head [10] A -8 -8 -29 1.000 8.000 1.00 Yes
Dish head [7] A -8 -48 -29 0.404 10.000 1.00 Yes
Shell [8] A -8 -33 -29 0.566 8.000 1.00 Yes
Dish End [10] A -8 -8 -29 1.000 8.000 1.00 Yes
Dish End [7] A -8 -48 -29 0.404 10.000 1.00 Yes
N1 [1] A -8 -104 -29 0.133 7.645 1.00 Yes
Nozzle Flg [4] B -29 -104
N2 [1] A -8 -104 -29 0.016 7.645 1.00 Yes
N3 [1] A -8 -29 -29 1.000 8.000 1.00 Yes
N8 [1] A -8 -104 -29 0.026 7.645 1.00 Yes
N9 [1] A -8 -104 -29 0.016 7.645 1.00 Yes
MH [1] A -8 -29 -29 1.000 8.000 1.00 Yes
Nozzle Flg [4] A -29 -104
-----------------------------------------------------------------------------------
Warmest MDMT: -8 -8
Required Minimum Design Metal Temperature -28.9 °C

Warmest Computed Minimum Design Metal Temperature -29.0 °C
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Bolting Material
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.
MDMT Summary: Step: 22 10:28pm Feb 7,2024

Vessel Design Summary: Step: 23 10:28pm Feb 7,2024
Diameter Spec : 2400.000 mm ID

Vessel Design Length, Tangent to Tangent 310.00 cm
Specified Datum Line Distance 5.00 cm
Internal Design Temperature 60 °C
External Design Temperature 0 °C

External Design Pressure 1.050 kgf/cm²
Maximum Allowable Working Pressure 2.728 kgf/cm²

Hydrostatic Test Pressure 5.410 kgf/cm²
Required Minimum Design Metal Temperature -28.9 °C

Warmest Computed Minimum Design Metal Temperature -29.0 °C
Wind Design Code ASCE-93

Earthquake Design Code UBC-94
Materials of Construction:
Component | | | | |Normal | Impact |

Type | Material | Class | Thickness | UNS # | ized | Tested |
----------------------------------------------------------------------------------------------
Shell | SA-36 | ... | ... | K02600 | No | No |
Head | SA-36 | ... | ... | K02600 | No | No |
Nozzle | SA-106 B | ... | ... | K03006 | No | No |
Nozzle | SA-36 | ... | ... | K02600 | No | No |
Re-Pad | SA-516 70 | ... | ... | K02700 | No | No |
Nozzle Flg | SA-105 | ... | ... | K03504 | No | No |
Hrz Bolting | SA-193 B7 | ... | 100 < t <= 175 | G41400 | No | No |
Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.
Element Pressures and MAWP (kgf/cm² & mm):
| Design | | | | Str. | In |
Element Description | Pressure | Ext. | Element | Corrosion | Flg. | Creep |
or Type | + Stat. head | Press. | M.A.W.P | Allowance | Gov. | Range |
--------------------------------------------------------------------------------------------
Dish head | 0.000 | 0.00 | 2.728 | 3.0000 | No | No |
Shell | 0.000 | 0.00 | 4.819 | 3.0000 | N/A | No |
Dish End | 0.000 | 0.00 | 2.728 | 3.0000 | No | No |
Element Types and Properties:
Element |"To" Elev | Element | Nominal | Finished | Reqd Thk | Reqd Thk | Long | Circ |
| | Length |Thickness |Thickness | Internal | External | Eff | Eff |
Type | cm | cm | mm | mm | mm | mm | | |
------------------------------------------------------------------------------------------------
Torisph | 0.0 | 5.0 | 10.0 | 8.0 | 4.5 | 4.5 | 1.00 | 1.00 |
Cylinder | 300.0 | 300.0 | 10.0 | 8.0 | 4.5 | ... | 1.00 | 1.00 |
Torisph | 305.0 | 5.0 | 10.0 | 8.0 | 4.5 | 4.5 | 1.00 | 1.00 |
Saddle Parameters:
Saddle Width 200.000 mm
Saddle Bearing Angle 125.000 deg.

Centerline Dimension 1440.000 mm
Wear Pad Width 255.000 mm
Wear Pad Thickness 12.000 mm
Wear Pad Bearing Angle 135.000 deg.
Distance from Saddle to Tangent 650.000 mm
Baseplate Length 2210.000 mm

Baseplate Thickness 19.000 mm
Baseplate Width 200.000 mm
Number of Ribs (including outside ribs) 5
Rib Thickness 8.000 mm
Web Thickness 8.000 mm
Height of Center Web 230.000 mm
Number of Bolts in Baseplate 4
Baseplate Sketch
|------------------- 2210.000 mm --------------------|

------------------------------------------------------ ---
| |
| | 200.000 mm
| |
------------------------------------------------------ ---
Baseplate Plan View
------------------------------------------------------ ---
| | 19.000 mm
------------------------------------------------------ ---
Baseplate Side View
Summary of Maximum Saddle Loads, Operating Case :

Maximum Vertical Saddle Load 1761.95 kgf
Maximum Transverse Saddle Shear Load 123.88 kgf
Maximum Longitudinal Saddle Shear Load 188.89 kgf
Summary of Maximum Saddle Loads, Operating Case, Un-Factored :

Summary of Maximum Saddle Loads, Hydrotest Case :

Local Stress Analysis Results:
| Analysis | Max Stress | Pass |

Description | Type | Ratio | Fail |
--------------------------------------------------------------------
Lift Lug | WRC-107/537 | 0.612 | Passed |
Lift Lug | WRC-107/537 | 0.707 | Passed |
Weights:
Fabricated - Bare W/O Removable Internals 3901.0 kg
Shop Test - Fabricated + Water ( Full ) 20153.5 kg
Shipping - Fab. + Rem. Intls.+ Shipping App. 3901.0 kg

Erected - Fab. + Rem. Intls.+ Insul. (etc) 3901.0 kg
Empty - Fab. + Intls. + Details + Wghts. 3901.0 kg
Operating - Empty + Operating Liquid (No CA) 3901.0 kg
Field Test - Empty Weight + Water (Full) 20153.5 kg

Project 1 - H2so4 Storage Tank

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Project 1 - H2so4 Storage Tank

Uploaded by

Copyright:

Available Formats

Table of Contents

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2017

Analysis Performed by : SPLM Licensed User

Job File : C:\USERS\ERAMN\DESKTOP\PROJECT\PROJECT 1.Pvdb

Date of Analysis : Feb 7,2024 10:28pm

PV Elite 2019, January 2019

H2SO4 STORAGE TANK

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 0 kgf/cm²

Load Case 1 NP+EW+WI+FW+BW

Wind Design Code ASCE-7 93

Seismic Design Code UBC 94

Design Pressure + Static Head Y

Material Database Year Current w/Addenda or Code Year

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Using Metric Material Databases, ASME II D Yes

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Nozzle Class 150

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 30

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr | Element | Allowable |

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

MAWP: 2.728 kgf/cm², limited by: Dish End.

Internal Pressure Calculation Results :

ASME Code, Section VIII Division 1, 2017

Torispherical Head From 10 To 20 SA-36 , UCS-66 Crv. A at 60 °C

Material UNS Number: K02600

Inside Corroded Head Depth [h]:

M factor for Torispherical Heads ( Corroded ):

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

M factor for Torispherical Heads ( New & Cold ):

Maximum Allowable Pressure, New and Cold [MAPNC]:

Straight Flange Required Thickness:

Straight Flange Maximum Allowable Working Pressure:

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 5.001 %

MDMT Calculations in the Knuckle Portion:

Govrn. thk, tg = 8.0, tr = 5.0, c = 3.0 mm, E* = 1.0

Min Metal Temp. w/o impact per UCS-66, Curve A -8 °C

MDMT Calculations in the Head Straight Flange:

Govrn. thk, tg = 10.0, tr = 2.828, c = 3.0 mm, E* = 1.0

Min Metal Temp. w/o impact per UCS-66, Curve A -8 °C

Cylindrical Shell From 20 To 30 SA-36 , UCS-66 Crv. A at 60 °C

Material UNS Number: K02600

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Maximum Allowable Pressure, New and Cold [MAPNC]:

Percent Elong. per UCS-79, VIII-1-01-57 (75tnom/Rf)(1-Rf/Ro) 5.001 %

% Elongation per Table UG-79-1 (50tnom/Rf(1-Rf/Ro)) 0.415 %

Percent Elong. per UCS-79, VIII-1-01-57 (75tnom/Rf)(1-Rf/Ro) 5.001 %