Project 2 - Reactor

Cover Page 1
Table of Contents
Cover Sheet.................................................................................................................................................................................2
Title Page...................................................................................................................................................................................3
Warnings and Errors:...........................................................................................................................................................4
Input Echo:.................................................................................................................................................................................5
XY Coordinate Calculations:........................................................................................................................................12
Internal Pressure Calculations:...............................................................................................................................13
External Pressure Calculations:...............................................................................................................................18
Element and Detail Weights:........................................................................................................................................21
Nozzle Flange MAWP:............................................................................................................................................................23
Wind Load Calculation:....................................................................................................................................................24
Earthquake Load Calculation:......................................................................................................................................26
Center of Gravity Calculation:.................................................................................................................................27
Horizontal Vessel Analysis (Ope.):........................................................................................................................28
Horizontal Vessel Analysis (Test):........................................................................................................................33
Nozzle Summary:.....................................................................................................................................................................38
Nozzle Calcs.: NI..............................................................................................................................................................40
Nozzle Calcs.: A1..............................................................................................................................................................46
Nozzle Calcs.: A2..............................................................................................................................................................54
Nozzle Calcs.: A3..............................................................................................................................................................62
Nozzle Calcs.: B1..............................................................................................................................................................67
Nozzle Calcs.: B2..............................................................................................................................................................73
Nozzle Calcs.: C................................................................................................................................................................79
Nozzle Calcs.: D1..............................................................................................................................................................82
Nozzle Calcs.: D2..............................................................................................................................................................87
Nozzle Calcs.: E................................................................................................................................................................92
Nozzle Calcs.: F1..............................................................................................................................................................98
Nozzle Calcs.: G1............................................................................................................................................................101
Nozzle Calcs.: G2............................................................................................................................................................104
Nozzle Calcs.: H..............................................................................................................................................................107
Nozzle Calcs.: K..............................................................................................................................................................113
Nozzle Calcs.: D5............................................................................................................................................................116
Nozzle Calcs.: D6............................................................................................................................................................121
Nozzle Schedule:.................................................................................................................................................................126
MDMT Summary:........................................................................................................................................................................128
Vessel Design Summary:..................................................................................................................................................130
Title Page 2
Note:
PV Elite performs all calculations internally in Imperial Units
to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the user's set of selected units.
PV Elite 2019 Licensee: SPLM Licensed User 3
FileName : PROJECT 3 -------------------------------------
Warnings and Errors: Step: 0 2:05pm Feb 14,2024
Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data

==========================================================================
There were no geometry errors or warnings.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

Input Echo: Step: 1 2:05pm Feb 14,2024
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest) 20 bars

Design Internal Temperature 200.0 °C
Type of Hydrotest UG-99(b)
Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0 mm.
Projection of Nozzle from Vessel Bottom 0 mm.
Minimum Design Metal Temperature -28.9 °C
Type of Construction Welded
Special Service Air/Water/Steam
Degree of Radiography RT-1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code ASCE-7 93

Basic Wind Speed [V] 112.65 Km/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0 mm.
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code UBC 94

UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) 0.000
UBC Importance Factor 1.000
UBC Soil Type S1
UBC Horizontal Force Factor 3.000
UBC Percent Seismic for Hydrotest 0.000
Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No
Using Metric Material Databases, ASME II D Yes

Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT calcs. (Div. 1) No
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Torisphe.
Description DISH HEAD
Distance "FROM" to "TO" 50 mm.
Inside Diameter 1800 mm.
Element Thickness 24 mm.
Internal Corrosion Allowance 1 mm.
Nominal Thickness 20 mm.
External Corrosion Allowance 0 mm.
Design Internal Pressure 20 bars
Design Temperature Internal Pressure 200 °C
Design External Pressure 1.03 bars
Design Temperature External Pressure 60 °C
Effective Diameter Multiplier 1.2
Material Name SA-36
Allowable Stress, Ambient 114 N./mm²
Allowable Stress, Operating 114 N./mm²
Allowable Stress, Hydrotest 225 N./mm²
Material Density 0.00775 kg./cm³
P Number Thickness 32.004 mm.
Yield Stress, Operating 213 N./mm²
UCS-66 Chart Curve Designation A
External Pressure Chart Name CS-2
UNS Number K02600
Product Form Plate, sheet
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Tori Head Crown Radius 1848 mm.
Tori Head Knuckle Radius 260 mm.
Weld is pre-Heated No

Detail Type Nozzle
Detail ID NI
Dist. from "FROM" Node / Offset dist 600 mm.
Nozzle Diameter 100 mm
Nozzle Schedule None
Nozzle Class 300
Layout Angle 325.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 25.298 Kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
--------------------------------------------------------------------

Element To Node 30
Element Type Cylinder
Description SHELL
Material Name SA-36

Detail Type Saddle
Detail ID Lft Sdl
Width of Saddle 204 mm.
Height of Saddle at Bottom 1350 mm.
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0 mm.
Width of Wear Plate 306 mm.
Thickness of Wear Plate 10 mm.
Contact Angle, Wear Plate (degrees) 132.0
Friction coefficient 0.0
Moment Factor 3.0
Dimension E at base (optional) 0 mm.
Circumferential Eff. over Saddle 1.0
Circumferential Eff. at Midspan 1.0
Tangent to Tangent dist. (optional) 0 mm.

Detail Type Saddle
Detail ID New Sdl
Width of Saddle 204 mm.
Height of Saddle at Bottom 1350 mm.
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0 mm.
Width of Wear Plate 306 mm.
Thickness of Wear Plate 10 mm.
Contact Angle, Wear Plate (degrees) 132.0
Friction coefficient 0.0
Moment Factor 3.0
Dimension E at base (optional) 0 mm.
Circumferential Eff. over Saddle 1.0
Circumferential Eff. at Midspan 1.0
Tangent to Tangent dist. (optional) 0 mm.

Detail Type Nozzle
Detail ID A1
Nozzle Class 300
Layout Angle 25.0

Nozzle Matl SA-312 TP304

Detail Type Nozzle
Detail ID A2
Nozzle Class 300
Layout Angle 345.0
Weight of Nozzle ( Used if > 0 ) 0 Kgf
Nozzle Matl SA-312 TP316L

Detail Type Nozzle
Detail ID A3
Nozzle Class 300
Layout Angle 270.0
Nozzle Matl SA-182 F304

Detail Type Nozzle
Detail ID B1
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 315.0
Nozzle Matl SA-105

Detail Type Nozzle
Detail ID B2
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 45.0
Nozzle Matl SA-105

Detail Type Nozzle
Detail ID C
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 0.0

Nozzle Matl SA-105

Detail Type Nozzle
Detail ID D1
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 90.0
Nozzle Matl SA-105

Detail Type Nozzle
Detail ID D2
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 270.0
Nozzle Matl SA-105

Detail Type Nozzle
Detail ID E
Nozzle Class 300
Layout Angle 320.0
Nozzle Matl SA-105

Detail Type Nozzle
Detail ID F1
Nozzle Class 300
Layout Angle 170.0
Nozzle Matl SA-105

Detail Type Nozzle
Detail ID G1
Nozzle Class 300
Layout Angle 235.0

Nozzle Matl SA-105

Detail Type Nozzle
Detail ID G2
Nozzle Class 300
Layout Angle 235.0
Nozzle Matl SA-105

Detail Type Nozzle
Detail ID H
Nozzle Class 300
Layout Angle 235.0

Detail Type Nozzle
Detail ID K
Nozzle Class 300
Layout Angle 255.0
--------------------------------------------------------------------

Element To Node 40
Element Type Torisphe.
Description DISH END
Material Name SA-36
Tori Head Crown Radius 1848 mm.
Tori Head Knuckle Radius 260 mm.

Detail Type Nozzle
Detail ID D5
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 90.0

Detail Type Nozzle
Detail ID D6
Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 270.0

XY Coordinate Calculations: Step: 2 2:05pm Feb 14,2024
XY Coordinate Calculations:
| | | | | |
From | To | X (Horiz.)| Y (Vert.) | DX (Horiz.)| DY (Vert.) |
| | mm. | mm. | mm. | mm. |
----------------------------------------------------------------------
DISH HEAD| 50 | ... | 50 | ... |
SHELL| 2100 | ... | 2050 | ... |
DISH END| 2150 | ... | 50 | ... |
----------------------------------------------------------------------

Internal Pressure Calculations: Step: 3 2:05pm Feb 14,2024
Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr | Element | Allowable |

From | To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | bars | mm. | mm. | mm. | N./mm² |
----------------------------------------------------------------------------------
DISH HEAD| 20 | 20 | 1 | 1800 | 114 |
SHELL| 20 | 20 | 1 | 1800 | 114 |
DISH END| 20 | 20 | 1 | 1800 | 114 |
----------------------------------------------------------------------------------
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From | To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | bars | bars | bars | mm. | mm. |
----------------------------------------------------------------------------------
DISH HEAD| 20 | 20.0012 | 20.8643 | 24 | 23.9986 |
SHELL| 20 | 23.7378 | 24.9981 | 20 | 16.9764 |
DISH END| 20 | 20.0008 | 20.864 | 24 | 23.999 |
----------------------------------------------------------------------------------
Minimum 20.001 20.864
MAWP: 20.001 bars, limited by: DISH END.
Internal Pressure Calculation Results :
ASME Code, Section VIII Division 1, 2017
Torispherical Head From 10 To 20 SA-36 , UCS-66 Crv. A at 200 °C
DISH HEAD
Material UNS Number: K02600
Inside Corroded Head Depth [h]:

= L - sqrt( ( L - Di / 2) * ( L + Di / 2 - 2 * r ) )
= 1849.0-sqrt((1849.0-1802.0/2)*(1849.0+1802.0/2-2*261.0))
= 395.678 mm.
M factor for Torispherical Heads ( Corroded ):

= (3+sqrt((L+C)/(r+C)))/4 per Appendix 1-4 (b & d)
= (3+sqrt((1848.0+ 1.0)/(260.0+ 1.0)))/4
= 1.4154
Required Thickness due to Internal Pressure [tr]:

= (P*L*M)/(2*S*E-0.2*P) per Appendix 1-4 (d)
= (20.0*1849.0*1.4154)/(2*114.0*1.0-0.2*20.0)
= 22.9986 + 1.0000 = 23.9986 mm.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(M*L+0.2*t) per Appendix 1-4 (d)
= (2*114.0*1.0*23.0)/(1.4154*1849.0+0.2*23.0)
= 20.001 bars
M factor for Torispherical Heads ( New & Cold ):

= (3+sqrt(L/r))/4 per Appendix 1-4 (b & d)
= (3+sqrt(1848.0/260.0))/4
= 1.4165
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*114.0*1.0*24.0)/(1.4165*1848.0+0.2*24.0)
= 20.864 bars
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(M*L+0.2*t))/(2*E*t)
= (20.0*(1.4154*1849.0+0.2*23.0))/(2*1.0*23.0)
= 113.993 N./mm²
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (20.0*901.0)/(114.0*1.0-0.6*20.0)+1.0
= 16.976 mm.
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (114.0 * 1.0 * 23.0)/(901.0 + 0.6 * 23.0 )
= 28.660 bars
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 6.618 %

Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 24.0, tr = 23.0, c = 1.0 mm., E* = 1.0

Thickness Ratio = tr * (E*)/(tg - c) = 1., Temp. Reduction = 0 °C
Min Metal Temp. w/o impact per UCS-66, Curve A 18 °C
MDMT Calculations in the Head Straight Flange:

Thickness Ratio = tr * (E*)/(tg - c) = 0.695, Temp. Reduction = 17 °C

Min Metal Temp. at Required thickness (UCS 66.1) 1 °C
Cylindrical Shell From 20 To 30 SA-36 , UCS-66 Crv. A at 200 °C
SHELL

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (20.0*901.0)/(114.0*1.0-0.6*20.0)
= 15.9764 + 1.0000 = 16.9764 mm.

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (114.0*1.0*19.0)/(901.0+0.6*19.0)
= 23.738 bars

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (114.0*1.0*20.0)/(900.0+0.6*20.0)
= 24.998 bars

= (P*(R+0.6*t))/(E*t)
= (20.0*(901.0+0.6*19.0))/(1.0*19.0)
= 96.048 N./mm²
% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 1.099 %
Minimum Design Metal Temperature Results:



Torispherical Head From 30 To 40 SA-36 , UCS-66 Crv. A at 200 °C
DISH END

= L - sqrt( ( L - Di / 2) * ( L + Di / 2 - 2 * r ) )
= 1849.0-sqrt((1849.0-1802.0/2)*(1849.0+1802.0/2-2*261.0))
= 395.678 mm.

= (3+sqrt((1848.0+ 1.0)/(260.0+ 1.0)))/4
= 1.4154

= (20.0*1849.0*1.4154)/(2*114.0*1.0-0.2*20.0)
= 22.9990 + 1.0000 = 23.9990 mm.

= (2*114.0*1.0*23.0)/(1.4154*1849.0+0.2*23.0)
= 20.001 bars
M factor for Torispherical Heads ( New & Cold ):

= (3+sqrt(L/r))/4 per Appendix 1-4 (b & d)
= (3+sqrt(1848.0/260.0))/4
= 1.4165

= (2*114.0*1.0*24.0)/(1.4165*1848.0+0.2*24.0)
= 20.864 bars

= (P*(M*L+0.2*t))/(2*E*t)
= (20.0*(1.4154*1849.0+0.2*23.0))/(2*1.0*23.0)
= 113.993 N./mm²
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (20.0*901.0)/(114.0*1.0-0.6*20.0)+1.0
= 16.976 mm.
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (114.0 * 1.0 * 23.0)/(901.0 + 0.6 * 23.0 )
= 28.660 bars
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 6.618 %

Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
MDMT Calculations in the Knuckle Portion:

MDMT Calculations in the Head Straight Flange:


Hydrostatic Test Pressure Results:
Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 26.001 bars

Pressure per UG99b[36] = 1.30 * Design Pres * Sa/S 26.000 bars
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 26.947 bars
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 22.001 bars
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 28.600 bars
Pressure per App 27-4 = M.A.W.P. 20.001 bars
UG-99(b), Test Pressure Calculation:

= Test Factor * MAWP * Stress Ratio
= 1.3 * 20.001 * 1.0
= 26.001 bars
Horizontal Test performed per: UG-99b
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure (N./mm² & bars):
From To | Stress | Allowable | Ratio | Pressure |

------------------------------------------------------------------------
DISH HEAD | 143.0 | 225.0 | 0.636 | 26.18 |
SHELL | 119.4 | 225.0 | 0.531 | 26.18 |
DISH END | 143.0 | 225.0 | 0.636 | 26.18 |
------------------------------------------------------------------------
Stress ratios for Nozzle and Pad Materials (N./mm²):
Description | Pad/Nozzle | Ambient | Operating | Ratio |

------------------------------------------------------------------------
NI | Nozzle | 118.00 | 118.00 | 1.000 |
NI | Pad | 114.00 | 114.00 | 1.000 |
A1 | Nozzle | 138.00 | 126.00 | 1.095 |
A1 | Pad | 138.00 | 134.00 | 1.030 |
A2 | Nozzle | 115.00 | 109.00 | 1.055 |
A2 | Pad | 138.00 | 134.00 | 1.030 |
A3 | Nozzle | 138.00 | 119.00 | 1.160 |
A3 | Pad | 138.00 | 134.00 | 1.030 |
B1 | Nozzle | 138.00 | 138.00 | 1.000 |
B1 | Pad | 114.00 | 114.00 | 1.000 |
B2 | Nozzle | 138.00 | 138.00 | 1.000 |
B2 | Pad | 114.00 | 114.00 | 1.000 |
C | Nozzle | 138.00 | 138.00 | 1.000 |
D1 | Nozzle | 138.00 | 138.00 | 1.000 |
D2 | Nozzle | 138.00 | 138.00 | 1.000 |
E | Nozzle | 138.00 | 138.00 | 1.000 |
E | Pad | 138.00 | 138.00 | 1.000 |
F1 | Nozzle | 138.00 | 138.00 | 1.000 |
G1 | Nozzle | 138.00 | 138.00 | 1.000 |
G2 | Nozzle | 138.00 | 138.00 | 1.000 |
H | Nozzle | 118.00 | 118.00 | 1.000 |

H | Pad | 138.00 | 138.00 | 1.000 |
K | Nozzle | 118.00 | 118.00 | 1.000 |
D5 | Nozzle | 118.00 | 118.00 | 1.000 |
D6 | Nozzle | 118.00 | 118.00 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000
Stress ratios for Pressurized Vessel Elements (N./mm²):
Description | Ambient | Operating | Ratio |

------------------------------------------------------------------------
DISH HEAD | 114.00 | 114.00 | 1.000 |
SHELL | 114.00 | 114.00 | 1.000 |
DISH END | 114.00 | 114.00 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000
Hoop Stress in Nozzle Wall during Pressure Test (N./mm²):
Description | Ambient | Operating | Ratio |

------------------------------------------------------------------------
NI | 8.12 | 216.00 | 0.038 |
A1 | 17.53 | 184.50 | 0.095 |
A2 | 17.53 | 153.00 | 0.115 |
A3 | 17.53 | 184.50 | 0.095 |
B1 | 7.99 | 225.00 | 0.036 |
B2 | 7.99 | 225.00 | 0.036 |
C | 5.84 | 225.00 | 0.026 |
D1 | 6.59 | 225.00 | 0.029 |
D2 | 6.59 | 225.00 | 0.029 |
E | 14.66 | 225.00 | 0.065 |
F1 | 4.84 | 225.00 | 0.022 |
G1 | 4.84 | 225.00 | 0.022 |
G2 | 4.84 | 225.00 | 0.022 |
H | 12.04 | 216.00 | 0.056 |
K | 4.84 | 216.00 | 0.022 |
D5 | 6.59 | 216.00 | 0.031 |
D6 | 6.59 | 216.00 | 0.031 |
------------------------------------------------------------------------
Elements Suitable for Internal Pressure.

External Pressure Calculations: Step: 4 2:05pm Feb 14,2024
External Pressure Calculation Results :
External Pressure Calculations:
| | Section | Outside | Corroded | Factor | Factor |

From| To | Length | Diameter | Thickness | A | B |
| | mm. | mm. | mm. | | N./mm² |
-----------------------------------------------------------------------------
10| 20| No Calc | 1872 | 23 | 0.0015358 | 97.3973 |
20| 30| 2413.12 | 1840 | 19 | 0.0010609 | 87.0958 |
30| 40| No Calc | 1872 | 23 | 0.0015358 | 97.3973 |
-----------------------------------------------------------------------------
| | External | External | External | External |

From| To | Actual T. | Required T.| Design Pressure | M.A.W.P. |
| | mm. | mm. | bars | bars |
-----------------------------------------------------------------------
10| 20| 24 | 6.37455 | 1.03 | 11.9658 |
20| 30| 20 | 7.59292 | 1.03 | 11.9908 |
30| 40| 24 | 6.37455 | 1.03 | 11.9658 |
-----------------------------------------------------------------------
Minimum 11.966
| | Actual Length | Allowable Length | Ring Inertia | Ring Inertia |

From| To | Bet. Stiffeners | Bet. Stiffeners | Required | Available |
| | mm. | mm. | cm**4 | cm**4 |
--------------------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |
20| 30| 2413.12 | 58889.8 | No Calc | No Calc |
30| 40| No Calc | No Calc | No Calc | No Calc |
--------------------------------------------------------------------------------
Elements Suitable for External Pressure.
Torispherical Head From 10 to 20 Ext. Chart: CS-2 at 60 °C
DISH HEAD
Elastic Modulus from Chart: CS-2 at 60 °C : 0.200E+09 KPa.
Results for Maximum Allowable External Pressure (MAEP):

Tca Crown Rad Ro/t Factor A B
23.000 1872.00 81.39 0.0015358 97.40
EMAP = B/(Ro/t) = 97.3973/81.3913 = 11.9658 bars
Results for Required Thickness (Tca):

5.375 1872.00 348.31 0.0003589 35.88
EMAP = B/(Ro/t) = 35.8797/348.3085 = 1.0301 bars
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

= L - sqrt( ( L - Di / 2) * ( L + Di / 2 - 2 * r ) )
= 1849.0-sqrt((1849.0-1802.0/2)*(1849.0+1802.0/2-2*261.0))
= 395.678 mm.

= (3+sqrt((1848.0+ 1.0)/(260.0+ 1.0)))/4
= 1.4154

= (1.72*1849.0*1.4154)/(2*114.0*1.0-0.2*1.72)
= 1.9748 + 1.0000 = 2.9748 mm.

= ((2*S*E*t)/(M*L+0.2*t))/1.67 per Appendix 1-4 (d)
= ((2*114.0*1.0*23.0)/(1.4154*1849.0+0.2*23.0))/1.67
= 11.977 bars
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 11.97, 11.9768 )
= 11.966 bars
Thickness requirements per UG-33(a)(1) do not govern the required

thickness of this head.
Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 60 °C
SHELL

Tca OD SLEN D/t L/D Factor A B
19.000 1840.00 2413.12 96.84 1.3115 0.0010609 87.10
EMAP = (4*B)/(3*(D/t)) = (4*87.0958)/(3*96.8421) = 11.9908 bars

6.593 1840.00 2413.12 279.09 1.3115 0.0002157 21.56
EMAP = (4*B)/(3*(D/t)) = (4*21.5618)/(3*279.0874) = 1.0301 bars
Results for Maximum Stiffened Length (Slen):

19.000 1840.00 58889.83 96.84 32.0053 0.0001185 11.85
EMAP = (4*B)/(3*(D/t)) = (4*11.852)/(3*96.8421) = 1.6317 bars
Torispherical Head From 30 to 40 Ext. Chart: CS-2 at 60 °C
DISH END

23.000 1872.00 81.39 0.0015358 97.40
EMAP = B/(Ro/t) = 97.3973/81.3913 = 11.9658 bars

5.375 1872.00 348.31 0.0003589 35.88
EMAP = B/(Ro/t) = 35.8797/348.3085 = 1.0301 bars
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

= L - sqrt( ( L - Di / 2) * ( L + Di / 2 - 2 * r ) )
= 1849.0-sqrt((1849.0-1802.0/2)*(1849.0+1802.0/2-2*261.0))
= 395.678 mm.

= (3+sqrt((1848.0+ 1.0)/(260.0+ 1.0)))/4
= 1.4154

= (1.72*1849.0*1.4154)/(2*114.0*1.0-0.2*1.72)
= 1.9749 + 1.0000 = 2.9749 mm.

= ((2*S*E*t)/(M*L+0.2*t))/1.67 per Appendix 1-4 (d)
= ((2*114.0*1.0*23.0)/(1.4154*1849.0+0.2*23.0))/1.67
= 11.977 bars
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 11.97, 11.9766 )
= 11.966 bars
Thickness requirements per UG-33(a)(1) do not govern the required

thickness of this head.

Element and Detail Weights: Step: 5 2:05pm Feb 14,2024
Element and Detail Weights:
| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kg. | Cm. | kg. | Cm. | kg. |
---------------------------------------------------------------------------
10| 20| 710.591 | 815828 | 681.882 | 819533 | 71.0591 |
20| 30| 1816.92 | 5217550 | 1727.02 | 5229151 | 181.692 |
30| 40| 710.591 | 815828 | 681.882 | 819533 | 71.0591 |
---------------------------------------------------------------------------
Total | 3238 | 6849206.00 | 3090 | 6868216.50 | 323 |
Weight of Details:
| | Weight of | X Offset, | Y Offset, |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kg. | mm. | mm. |
-------------------------------------------------
10|Nozl| 27.8277 | -294.564 | 491.491 | NI
20|Sadl| 55.8957 | 450 | 1110 | Lft Sdl
20|Sadl| 55.8957 | 1600 | 1110 | New Sdl
20|Nozl| 24.9042 | 1600 | 950 | A1
20|Nozl| 33.5595 | 1600 | 950 | A2
20|Nozl| 24.9042 | 1800 | 950 | A3
20|Nozl| 6.75983 | 150 | 921.425 | B1
20|Nozl| 9.7872 | 700 | 921.425 | B2
20|Nozl| 3.05675 | 1750 | 910.351 | C
20|Nozl| 13.9238 | 700 | 929.21 | D1
20|Nozl| 13.9235 | 700 | 929.21 | D2
20|Nozl| 62.5962 | 1100 | 1000 | E
20|Nozl| 62.5962 | 500 | 925 | F1
20|Nozl| 10.6145 | 150 | 925 | G1
20|Nozl| 10.6145 | 500 | 925 | G2
20|Nozl| 45.2203 | 950 | 980 | H
20|Nozl| 10.6145 | 1550 | 925 | K
30|Nozl| 13.9235 | 326.593 | ... | D5
30|Nozl| 13.9235 | 326.593 | ... | D6
-------------------------------------------------
Total Weight of Each Detail Type:
Saddles 111.8
Nozzles 388.7
-------------------------------------------
Sum of the Detail Weights 500.5 kg.
Weight Summation Results: (kg.)
| Fabricated | Shop Test | Shipping | Erected | Empty | Operating |

---------------------------------------------------------------------------------------------
Main Elements | 3561.9 | 3561.9 | 3561.9 | 3561.9 | 3561.9 | 3561.9 |
Saddles | 111.8 | 111.8 | 111.8 | 111.8 | 111.8 | 111.8 |
Nozzles | 388.7 | 388.7 | 388.7 | 388.7 | 388.7 | 388.7 |
Test Liquid | ... | 6845.0 | ... | ... | ... | ... |
---------------------------------------------------------------------------------------------
Totals | 4062.4 | 10907.5 | 4062.4 | 4062.4 | 4062.4 | 4062.4 |
Miscellaneous Weight Percent: 10.0 %
Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.
Weight Summary:
Element and Detail Weights: Step: 5 2:05pm Feb 14,2024
Fabricated Wt. - Bare Weight without Removable Internals 4062.4 kg.

Shop Test Wt. - Fabricated Weight + Water ( Full ) 10907.5 kg.
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 4062.4 kg.
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 4062.4 kg.
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 4062.4 kg.
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 4062.4 kg.
Oper. Wt. + CA - Corr Wt. + Operating Liquid 3900.4 kg.
Field Test Wt. - Empty Weight + Water (Full) 10907.5 kg.
Note:
The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Outside Surface Areas of Elements:
| | Surface |
From| To | Area |
| | cm² |
----------------------------
10| 20| 37422.1 |
20| 30| 118501 |
30| 40| 37422.1 |
----------------------------
Total 193345.047 cm²

Nozzle Flange MAWP: Step: 6 2:05pm Feb 14,2024
Nozzle Flange MAWP Results:
Nozzle | Flange Rating | Design | | Grade/ | Equiv. | - - - - - - Max Pressure |

Description | Ope. | Ambient | Temp | Class | Group | Press | PVP | 50% | DNV |
| bars | bars | °C | | | bars |
------------------------------------------------------------------------------------------------
NI | 43.80 | 51.10 | 200 | 300 | GR 1.1 | ... | ... | ... | ... |
A1 | 35.70 | 49.60 | 200 | 300 | GR 2.2 | ... | ... | ... | ... |
A2 | 34.50 | 49.60 | 200 | 300 | GR 2.1 | ... | ... | ... | ... |
A3 | 43.80 | 51.10 | 200 | 300 | GR 1.1 | ... | ... | ... | ... |
B1 | 43.80 | 51.10 | 200 | 300 | GR 1.1 | ... | ... | ... | ... |
B2 | 43.80 | 51.10 | 200 | 300 | GR 1.1 | ... | ... | ... | ... |
C | 43.80 | 51.10 | 200 | 300 | GR 1.1 | ... | ... | ... | ... |
D1 | 43.80 | 51.10 | 200 | 300 | GR 1.1 | ... | ... | ... | ... |
D2 | 43.80 | 51.10 | 200 | 300 | GR 1.1 | ... | ... | ... | ... |
E | 43.80 | 51.10 | 200 | 300 | GR 1.1 | ... | ... | ... | ... |
F1 | 43.80 | 51.10 | 200 | 300 | GR 1.1 | ... | ... | ... | ... |
G1 | 43.80 | 51.10 | 200 | 300 | GR 1.1 | ... | ... | ... | ... |
G2 | 43.80 | 51.10 | 200 | 300 | GR 1.1 | ... | ... | ... | ... |
H | 43.80 | 51.10 | 200 | 300 | GR 1.1 | ... | ... | ... | ... |
K | 43.80 | 51.10 | 200 | 300 | GR 1.1 | ... | ... | ... | ... |
D5 | 43.80 | 51.10 | 200 | 300 | GR 1.1 | ... | ... | ... | ... |
D6 | 43.80 | 51.10 | 200 | 300 | GR 1.1 | ... | ... | ... | ... |
------------------------------------------------------------------------------------------------
Min Rating | 34.500 | 49.600 bars [for Core Elements] | 0.000 | 0.000 | 0.000 |
Selected Method for Derating ANSI B16.5 Flange MAWP: None Selected
ANSI Ratings are per ANSI/ASME B16.5 2013 Metric Edition

Wind Load Calculation: Step: 7 2:05pm Feb 14,2024
Wind Analysis Results
User Entered Importance Factor is 1.000

Gust Factor (Gh, Gbar) Static 1.377
Shape Factor (Cf) for the Vessel is 0.507
User Entered Basic Wind Speed 112.7 Km/hr
Exposure Category C
Table Lookup Value Alpha from Table C6 7.0000
Table Lookup Value Zg from Table C6 900.0000
Table Lookup Value Do from Table C6 0.0050
Wind Load Results per ASCE-7 93:
Sample Calculation for the First Element:
Rougness Factor = 1.0
Values [cf1] and [cf2]

Because RoughFact = 1 and DQZ > 2.5 and H/D < 7.0
Interpolating to find the final cf:
Because H / D < 7.0
CF = CF1 + (CF2-CF1)*( H/D - 1) / (7 - 1)
= 0.5 + ( 0.6- 0.5)*( 1.446 - 1)/(7 - 1)
= 0.507
Value of Alpha, Zg is taken from Table C6-2 [Alpha, Zg]

For Exposure Category C:
Alpha = 7.0, Zg = 274320. mm.
Height of Interest for First Element [z]

= Centroid Hgt + Base Height
= 1350.0 + 0.0 = 1350.0 mm.
but: z = Max(4572.0, 1350.0) = 4572.0 mm.
Note: Because z < 15 feet, use 15 feet to compute kz.
Velocity Pressure Coefficient [kZ]:

= 2.58( z/zg )2/Alpha : z is Elevation of First Element
= 2.58( 4572.0/900 )2/7.0
= 0.801
Determine if Static or Dynamic Gust Factor Applies
Height to Diameter ratio :

= Maximum Height(length)^2 / Sum of Area of the Elements
= 2568.678(^2)/45644.77
= 1.446
Vibration Frequency = 33.0 Hz

Because H/D < 5 And Frequency > 1.0: Static Analysis Implemented
The following two calculations allow for any user units
Compute [tz]
= 2.35 * Sqrt(DO / VesselHtg/30(feet)1/Alpha
= 2.35 * Sqrt( 0.005/2568.678)1/9144.0
= 0.199
Compute [Gh]
= 0.65 + 3.65 * tz
= 0.65 + 3.65 * 0.199 = 1.377
Wind Pressure - (performed in Imperial Units) [qz]

Wind Load Calculation: Step: 7 2:05pm Feb 14,2024
Importance Factor: I = 1.0

Wind Speed = 112.651 Km/hr Converts to 70.0 mph
qz = 0.00256 * kZ * (I * Vr)²
= 0.00256 * 0.801*(1.0 * 70.0)² = 10.046 psf
Converts to: 49.052 Kgs/m²
Force on the First Element [Fz]

= qz * Gh * CF * Wind Area
= 49.052 * 1.377 * 0.507 * 7185.563
= 24.63 Kgf
Element z GH Area qz Force

mm. cm² Kgs/m² Kgf
------------------------------------------------------------------------
DISH HEAD 1350.0 1.377 7185.6 49.1 24.6
SHELL 1350.0 1.377 45264.0 49.1 155.2
DISH END 1350.0 1.377 7185.6 49.1 24.6
Wind Load Calculation:
| | Wind | Wind | Wind | Wind | Element |

From| To | Height | Diameter | Area | Pressure | Wind Load |
| | mm. | mm. | cm² | Kgs/m² | Kgf |
---------------------------------------------------------------------------
10| 20| 1350 | 2217.6 | 7185.56 | 49.0518 | 19.7042 |
20| 30| 1350 | 2208 | 45264 | 49.0518 | 124.123 |
30| 40| 1350 | 2217.6 | 7185.56 | 49.0518 | 19.7042 |
---------------------------------------------------------------------------
Note:
The Wind Loads calculated and printed in the Wind Load
calculation report have been factored by the input
scalar/load reduction factor of: 0.800.
Be sure the wind speed is in accordance with the specified

wind design code.

Earthquake Load Calculation: Step: 8 2:05pm Feb 14,2024
Earthquake Analysis Results
The UBC Zone Factor for the Vessel is ............. 0.0000

The Importance Factor as Specified by the User is 1.000
The UBC Frequency and Soil Factor (C) is ......... 2.750
The UBC Force Factor as Specified by the User is .. 3.000
The UBC Total Weight (W) for the Vessel is ........ 3900.4 Kgf
The UBC Total Shear (V) for the Vessel is ......... 0.0 Kgf
The UBC Top Shear (Ft) for the Vessel is .......... 0.0 Kgf
Earthquake Load Calculation:
| | Earthquake | Earthquake | Element |

From| To | Height | Weight | Ope Load |
| | mm. | Kgf | Kgf |
-------------------------------------------------
10| 20| 900 | 780.08 | ... |
20|Sadl| 900 | 780.08 | ... |
Sadl| 30| 900 | 780.08 | ... |
20| 30| 900 | 780.08 | ... |
30| 40| 900 | 780.08 | ... |
-------------------------------------------------
Note:
The Earthquake Loads calculated and printed in the Earthquake
Load calculation report have been factored by the input
scalar/load reduction factor of: 0.800.

Center of Gravity Calculation: Step: 9 2:05pm Feb 14,2024
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Saddles 1075.000 mm.

Center of Gravity of Nozzles 1063.851 mm.
Center of Gravity of Bare Shell New and Cold 1075.000 mm.

Center of Gravity of Bare Shell Corroded 1075.000 mm.
Vessel CG in the Operating Condition 1073.889 mm.

Vessel CG in the Fabricated (Shop/Empty) Condition 1073.933 mm.
Vessel CG in the Test Condition 1074.603 mm.

Horizontal Vessel Analysis (Ope.): Step: 10 2:05pm Feb 14,2024
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)
Horizontal Vessel Stress Calculations : Operating Case
Note:
Wear Pad Width (306.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.
Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 204.0 + 1.56*sqrt( 910.5001 * 19.0 ), 2 * 502.0 )
= 409.1830 mm.
Input and Calculated Values:
Vessel Mean Radius Rm 910.50 mm.

Stiffened Vessel Length per 4.15.6 L 2150.00 mm.
Distance from Saddle to Vessel tangent a 502.00 mm.
Saddle Width b 204.00 mm.

Saddle Bearing Angle theta 120.00 degrees
Inside Depth of Head h2 395.68 mm.
Shell Allowable Stress used in Calculation 114.00 N./mm²

Head Allowable Stress used in Calculation 114.00 N./mm²
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00
Saddle Force Q, Operating Case 2103.65 Kgf
Horizontal Vessel Analysis Results: Actual | Allowable |

N./mm² | N./mm² |
----------------------------------------------------------------
Long. Stress at Top of Midspan 47.90 | 114.00 |
Long. Stress at Bottom of Midspan 47.95 | 114.00 |
Long. Stress at Top of Saddles 48.19 | 114.00 |
Long. Stress at Bottom of Saddles 47.78 | 114.00 |
----------------------------------------------------------------
Tangential Shear in Shell 0.60 | 91.20 |
Circ. Stress at Horn of Saddle 5.68 | 142.50 |
Circ. Compressive Stress in Shell 0.20 | 114.00 |
----------------------------------------------------------------
Intermediate Results: Saddle Reaction Q due to Wind or Seismic
Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.0 * ( 163.5/2 + 0 ) * 1350.0/1610.8074
= 205.6 Kgf
Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 125.21, 0.0, 0 ) * 1350.0/1150.0
= 147.0 Kgf
Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 1898 + Max( 147, 206, 0, 0 )
= 2103.7 Kgf
Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 2159.55 Kgf
Transverse Shear Load Saddle Ft 81.77 Kgf

Longitudinal Shear Load Saddle 125.21 Kgf
Formulas and Substitutions for Horizontal Vessel Analysis:
Note: Wear Plate is Welded to the Shell, k = 0.1
The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0173 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923
Note: Dimension a is greater than or equal to Rm / 2.
Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -2104*502.0[1-(1-502.0/2150.0+(910.5²-395.678²)/
(2*502.0*2150.0))/(1+(4*395.68)/(3*2150.0))]
= -141.9 Kg-m.

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 2104*2150/4(1+2(911²-396²)/(2150²))/(1+(4*396)/
(3*2150))-4*502/2150
= 116.1 Kg-m.
Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rm²t)
= 20.0 * 910.5/(2*19.0) - 116.1/(pi*910.5²*19.0)
= 47.90 N./mm²
Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 20.0 * 910.5/(2 * 19.0) + 116.1/(pi * 910.5² * 19.0 )
= 47.95 N./mm²
Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 20.0*910.5/(2*19.0)--141.9/(0.1066*pi*910.5²*19.0)
= 48.19 N./mm²
Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 20.0*910.5/(2*19.0)+-141.9/(0.1923*pi*910.5²*19.0)
= 47.78 N./mm²
Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 2104( 2150.0 - 2 * 502.0)/(2150.0 + ( 4 * 395.68/3))
= 900.4 Kgf
Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 1.1707 * 900.36/( 910.5001 * 19.0 )
= 0.60 N./mm²
Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 910.5 * 19.0 )
= 102.591 mm.
Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= - 0.7603 * 2104 * 0.1/( 19.0 * ( 204.0 + 102.59 + 102.59 ) )
= -0.20 N./mm²
Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.25) [sigma7*]:

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -2104/(4*19.0*(204.0+102.591+102.591)) -
12 * 0.017 * 2104 * 910.5/(2150.0 * 19.0²)
= -5.68 N./mm²
Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 204.0 + 1.56 * sqrt( 910.5 * 19.0 ), 2 * 502.0 )
= 409.18 mm.
Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

= Alpha * Ls * ( Design Temperature - Ambient Temperature )
= 0.000013 * 1150.0 * ( 200.0 - 21.1 )
= 2.623 mm.
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

Note:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 204.0 + 1.56*sqrt( 910.5001 * 19.0 ), 2 * 502.0 )
= 409.1830 mm.



Saddle Force Q, Operating Case 2096.12 Kgf

N./mm² | N./mm² |
----------------------------------------------------------------
----------------------------------------------------------------
----------------------------------------------------------------

= 3.0 * ( 163.5/2 + 0 ) * 1350.0/1610.8074
= 205.6 Kgf

= max( 125.21, 0.0, 0 ) * 1350.0/1150.0
= 147.0 Kgf

= 1891 + Max( 147, 206, 0, 0 )
= 2096.1 Kgf


K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0173 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -2096*502.0[1-(1-502.0/2150.0+(910.5²-395.678²)/
(2*502.0*2150.0))/(1+(4*395.68)/(3*2150.0))]
= -141.4 Kg-m.

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 2096*2150/4(1+2(911²-396²)/(2150²))/(1+(4*396)/
(3*2150))-4*502/2150
= 115.6 Kg-m.

= P * Rm/(2t) - M2/(pi*Rm²t)
= 20.0 * 910.5/(2*19.0) - 115.6/(pi*910.5²*19.0)
= 47.90 N./mm²

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 20.0 * 910.5/(2 * 19.0) + 115.6/(pi * 910.5² * 19.0 )
= 47.95 N./mm²

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 20.0*910.5/(2*19.0)--141.4/(0.1066*pi*910.5²*19.0)
= 48.19 N./mm²

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 20.0*910.5/(2*19.0)+-141.4/(0.1923*pi*910.5²*19.0)
= 47.78 N./mm²

= Q(L-2a)/(L+(4*h2/3))
= 2096( 2150.0 - 2 * 502.0)/(2150.0 + ( 4 * 395.68/3))
= 897.1 Kgf

= K2 * T / ( Rm * t )
= 1.1707 * 897.14/( 910.5001 * 19.0 )
= 0.60 N./mm²

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 910.5 * 19.0 )
= 102.591 mm.

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= - 0.7603 * 2096 * 0.1/( 19.0 * ( 204.0 + 102.59 + 102.59 ) )
= -0.20 N./mm²

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -2096/(4*19.0*(204.0+102.591+102.591)) -
12 * 0.017 * 2096 * 910.5/(2150.0 * 19.0²)
= -5.66 N./mm²

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 204.0 + 1.56 * sqrt( 910.5 * 19.0 ), 2 * 502.0 )
= 409.18 mm.

Horizontal Vessel Analysis (Test): Step: 11 2:05pm Feb 14,2024
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

Horizontal Vessel Stress Calculations : Test Case
Note:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 204.0 + 1.56*sqrt( 910.0 * 20.0 ), 2 * 502.0 )
= 414.4555 mm.



Saddle Force Q, Test Case, no Ext. Forces 5469.45 Kgf

N./mm² | N./mm² |
----------------------------------------------------------------
----------------------------------------------------------------
----------------------------------------------------------------

= 3.0 * ( 54.0/2 + 0 ) * 1350.0/1610.8074
= 67.8 Kgf

= max( 41.32, 0.0, 0 ) * 1350.0/1150.0
= 48.5 Kgf

= 5402 + Max( 49, 68, 0, 0 )
= 5469.5 Kgf


Hydrostatic Test Pressure at center of Vessel: 26.090 bars

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0173 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -5469*502.0[1-(1-502.0/2150.0+(910.0²-394.678²)/
(2*502.0*2150.0))/(1+(4*394.68)/(3*2150.0))]
= -367.9 Kg-m.

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 5469*2150/4(1+2(910²-395²)/(2150²))/(1+(4*395)/
(3*2150))-4*502/2150
= 303.1 Kg-m.

= P * Rm/(2t) - M2/(pi*Rm²t)
= 26.09 * 910.0/(2*20.0) - 303.1/(pi*910.0²*20.0)
= 59.30 N./mm²

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 26.09 * 910.0/(2 * 20.0) + 303.1/(pi * 910.0² * 20.0 )
= 59.42 N./mm²

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 26.09*910.0/(2*20.0)--367.9/(0.1066*pi*910.0²*20.0)
= 60.01 N./mm²

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 26.09*910.0/(2*20.0)+-367.9/(0.1923*pi*910.0²*20.0)
= 59.00 N./mm²

= Q(L-2a)/(L+(4*h2/3))
= 5469( 2150.0 - 2 * 502.0)/(2150.0 + ( 4 * 394.68/3))
= 2342.1 Kgf

= K2 * T / ( Rm * t )
= 1.1707 * 2342.09/( 910.0 * 20.0 )
= 1.48 N./mm²

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 910.0 * 20.0 )
= 105.228 mm.

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= - 0.7603 * 5469 * 0.1/( 20.0 * ( 204.0 + 105.23 + 105.23 ) )

= -0.49 N./mm²

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -5469/(4*20.0*(204.0+105.228+105.228)) -
12 * 0.017 * 5469 * 910.0/(2150.0 * 20.0²)
= -13.41 N./mm²

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 204.0 + 1.56 * sqrt( 910.0 * 20.0 ), 2 * 502.0 )
= 414.46 mm.
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

Note:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 204.0 + 1.56*sqrt( 910.0 * 20.0 ), 2 * 502.0 )
= 414.4555 mm.



Saddle Force Q, Test Case, no Ext. Forces 5461.92 Kgf

N./mm² | N./mm² |
----------------------------------------------------------------
----------------------------------------------------------------
----------------------------------------------------------------

= 3.0 * ( 54.0/2 + 0 ) * 1350.0/1610.8074
= 67.8 Kgf


= max( 41.32, 0.0, 0 ) * 1350.0/1150.0
= 48.5 Kgf

= 5394 + Max( 49, 68, 0, 0 )
= 5461.9 Kgf

Hydrostatic Test Pressure at center of Vessel: 26.090 bars

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0173 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -5462*502.0[1-(1-502.0/2150.0+(910.0²-394.678²)/
(2*502.0*2150.0))/(1+(4*394.68)/(3*2150.0))]
= -367.4 Kg-m.

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 5462*2150/4(1+2(910²-395²)/(2150²))/(1+(4*395)/
(3*2150))-4*502/2150
= 302.7 Kg-m.

= P * Rm/(2t) - M2/(pi*Rm²t)
= 26.09 * 910.0/(2*20.0) - 302.7/(pi*910.0²*20.0)
= 59.30 N./mm²

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 26.09 * 910.0/(2 * 20.0) + 302.7/(pi * 910.0² * 20.0 )
= 59.42 N./mm²

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 26.09*910.0/(2*20.0)--367.4/(0.1066*pi*910.0²*20.0)
= 60.01 N./mm²

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 26.09*910.0/(2*20.0)+-367.4/(0.1923*pi*910.0²*20.0)
= 59.00 N./mm²

= Q(L-2a)/(L+(4*h2/3))
= 5462( 2150.0 - 2 * 502.0)/(2150.0 + ( 4 * 394.68/3))
= 2338.9 Kgf

= K2 * T / ( Rm * t )
= 1.1707 * 2338.86/( 910.0 * 20.0 )
= 1.48 N./mm²

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 910.0 * 20.0 )
= 105.228 mm.

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= - 0.7603 * 5462 * 0.1/( 20.0 * ( 204.0 + 105.23 + 105.23 ) )
= -0.49 N./mm²

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -5462/(4*20.0*(204.0+105.228+105.228)) -
12 * 0.017 * 5462 * 910.0/(2150.0 * 20.0²)
= -13.39 N./mm²

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 204.0 + 1.56 * sqrt( 910.0 * 20.0 ), 2 * 502.0 )
= 414.46 mm.

Nozzle Summary: Step: 30 2:05pm Feb 14,2024
Nozzle Calculation Summary:
Description | MAWP | Ext | MAPNC | UG-45 [tr] | Weld | Areas or |

| bars | | bars | | mm. | Path | Stresses |
----------------------------------------------------------------------------------------------
NI | 20.00 | OK | ... | OK | 6.73 | OK | Passed |
A1 | 23.74 | OK | ... | OK | 6.73 | OK | Passed |
A1 | 23.74 | OK | ... | OK | 6.73 | OK | Passed |
A2 | 23.74 | OK | ... | OK | 6.73 | OK | Passed |
A2 | 23.74 | OK | ... | OK | 6.73 | OK | Passed |
A3 | 23.74 | OK | ... | OK | 6.73 | OK | Passed |
B1 | 23.74 | OK | ... | OK | 4.42 | OK | Passed |
B2 | 23.74 | OK | ... | OK | 4.42 | OK | Passed |
C | 23.74 | ... | ... | OK | 3.95 | OK | No Calc[*] |
D1 | 23.05 | OK | ... | OK | 5.80 | OK | Passed |
D2 | 23.05 | OK | ... | OK | 5.80 | OK | Passed |
E | 23.74 | OK | ... | OK | 9.10 | OK | Passed |
F1 | 23.74 | ... | ... | OK | 6.02 | OK | No Calc[*] |
G1 | 23.74 | ... | ... | OK | 6.02 | OK | No Calc[*] |
G2 | 23.74 | ... | ... | OK | 6.02 | OK | No Calc[*] |
H | 23.74 | OK | ... | OK | 8.16 | OK | Passed |
K | 23.74 | ... | ... | OK | 6.02 | OK | No Calc[*] |
D5 | 20.00 | OK | ... | OK | 5.80 | OK | Passed |
D6 | 20.00 | OK | ... | OK | 5.80 | OK | Passed |
----------------------------------------------------------------------------------------------
MAWP Summary:
Minimum MAWP Nozzles : 20.001 Nozzle : D6
Minimum MAWP Shells/Flanges : 20.001 Element : DISH END
Minimum MAPnc Shells/Flanges : 20.864 Element : DISH END
-----------------------------------------------------------------
Computed Vessel M.A.W.P. : 20.001 bars
[*] - This was a small opening and the areas were not computed.
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node | Nozzle Description | X Coordinate | Layout Angle | Dia. Limit |

| | mm. | deg | mm. |
------------------------------------------------------------------------------
10 | NI | 0.000 | 325.000 | 215.712 |
20 | A1 | 1650.000 | 25.000 | 204.000 |
20 | A2 | 1650.000 | 345.000 | 204.000 |
20 | A3 | 1850.000 | 270.000 | 204.000 |
20 | B1 | 200.000 | 315.000 | 134.054 |
20 | B2 | 750.000 | 45.000 | 134.054 |
20 | C | 1800.000 | 0.000 | 71.401 |
20 | D1 | 750.000 | 90.000 | 126.900 |
20 | D2 | 750.000 | 270.000 | 126.900 |
20 | E | 1150.000 | 320.000 | 404.000 |
20 | F1 | 550.000 | 170.000 | 128.000 |
20 | G1 | 200.000 | 235.000 | 128.000 |
20 | G2 | 550.000 | 235.000 | 128.000 |
20 | H | 1000.000 | 235.000 | 324.000 |
20 | K | 1600.000 | 255.000 | 128.000 |
30 | D5 | 0.000 | 90.000 | 139.024 |
30 | D6 | 0.000 | 270.000 | 139.024 |
The nozzle spacing is computed by the following:

= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
Nozzle Summary: Step: 30 2:05pm Feb 14,2024
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !

Nozzle Calcs.: NI Nozl: 18 2:05pm Feb 14,2024
Input, Nozzle Desc: NI From: 10
Pressure for Reinforcement Calculations P 20.000 bars

Temperature for Internal Pressure Temp 200 °C
Design External Pressure Pext 1.03 bars
Temperature for External Pressure Tempex 60 °C
Shell Material SA-36

Shell Allowable Stress at Temperature Sv 114.00 N./mm²
Shell Allowable Stress At Ambient Sva 114.00 N./mm²
Inside Crown Radius of Torispherical Head L 1848.0000 mm.

Inside Knuckle Radius of Torispherical Head r 260.0000 mm.
Head Finished (Minimum) Thickness t 24.0000 mm.
Head Internal Corrosion Allowance c 1.0000 mm.
Head External Corrosion Allowance co 0.0000 mm.
Distance from Head Centerline L1 600.0000 mm.
User Entered Minimum Design Metal Temperature -28.89 °C
Type of Element Connected to the Shell : Nozzle
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 N./mm²
Allowable Stress At Ambient Sna 118.00 N./mm²
Diameter Basis (for tr calc only) ID

Layout Angle 325.00 deg
Diameter 100.0000 mm
Size and Thickness Basis Actual

Actual Thickness tn 20.0000 mm.
Flange Material SA-105

Flange Type Weld Neck Flange
Corrosion Allowance can 1.0000 mm.

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 150.0000 mm.

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 24.0000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.
Pad Material SA-36

Pad Allowable Stress at Temperature Sp 114.00 N./mm²
Pad Allowable Stress At Ambient Spa 114.00 N./mm²
Diameter of Pad along vessel surface Dp 200.0000 mm.
Thickness of Pad te 20.0000 mm.
Weld leg size between Pad and Shell Wp 18.0000 mm.
Groove weld depth between Pad and Nozzle Wgpn 20.0000 mm.
Reinforcing Pad Width 30.0000 mm.
Class of attached Flange 300

Grade of attached Flange GR 1.1
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)

Insert/Set-in Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: NI
ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45
Actual Inside Diameter Used in Calculation 100.000 mm.

Actual Thickness Used in Calculation 20.000 mm.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a) of Torispherical Head, Tr [Int. Press]

= (P*L*M)/(2*Sv*E-0.2*P) Appendix 1-4 (d)
= (20.0*1849.0*1.0)/( 2*114*1.0-0.2*20.0)
= 16.2487 mm.
Reqd thk per UG-37(a) of Nozzle Wall, Trn [Int. Press]

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (20.0*51.0)/(118*1.0-0.6*20.0)
= 0.8734 mm.
Required Nozzle thickness under External Pressure per UG-28 : 0.4626 mm.
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 215.7121 mm.
Parallel to Vessel Wall, opening length d 107.8560 mm.
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 57.5000 mm.
Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )
= min( 1, 118.0/114.0 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 118.0/114.0 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 114.0/114.0 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1. )
= 1.000
Results of Nozzle Reinforcement Area Calculations: (cm²)
AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|

---------------------------------------------------------------
Area Required Ar | 17.525| 2.898| NA|

Area in Shell A1 | 7.282| 19.010| NA|
Area in Nozzle Wall A2 | 20.874| 21.347| NA|
Area in Inward Nozzle A3 | 0.000| 0.000| NA|
Area in Welds A41+A42+A43 | 2.234| 2.234| NA|
Area in Element A5 | 12.000| 12.000| NA|
TOTAL AREA AVAILABLE Atot | 42.389| 54.591| NA|
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 71.03 Degs.
The area available without a pad is Sufficient.

The area available with the given pad is Sufficient.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (107.856*16.2487*1.0+2*19.0*16.2487*1.0*(1-1.0))
= 17.525 cm²
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 107.856( 1.0 * 23.0 - 1.0 * 16.249 ) - 2 * 19.0
( 1.0 * 23.0 - 1.0 * 16.2487 ) * ( 1 - 1.0 )
= 7.282 cm²
Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 * Tlwp ) * ( tn - trn ) * fr2/sin( alpha3 )
= ( 2 * 57.5 ) * ( 19.0 - 0.87 ) * 1.0/sin( 93.0 )
= 20.874 cm²
Note: See ASME VIII-1 2011(a) Appendix L, L-7.7.7(b) for more information.
Area Available in Welds [A41 + A42 + A43]:

= (Wo² - Ar Lost)*Fr3+((Wi-can/0.707)² - Ar Lost)*fr2 + Trapfr4
= ( 1. ) * 1. + (0.0 ) * 1.0 + 123.4145² * 1.
= 2.234 cm²
Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 208.0377 - 148.0377 ) * 20.0 * 1.
= 12.000 cm²
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 1.8734 mm.
Wall Thickness per UG16(b), tr16b = 3.5000 mm.
Wall Thickness, shell/head, internal pressure trb1 = 23.9986 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 23.9986 mm.
Wall Thickness, shell/head, external pressure trb2 = 2.1825 mm.
Wall Thickness per table UG-45 tb3 = 6.7300 mm.
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 6.73, max( 23.9986, 3.5 ) ]
= 6.7300 mm.
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 1.8734, 6.73 )
= 6.7300 mm.
Available Nozzle Neck Thickness = 20.0000 mm. --> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
Nozzle Neck to Flange Weld, Curve: B

----------------------------------------------------------------------
Min Metal Temp. w/o impact per UCS-66, Curve B -7 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C
Nozzle Neck to Pad Weld for the Nozzle, Curve: B

----------------------------------------------------------------------

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: A

----------------------------------------------------------------------

Shell to Pad Weld Junction at Pad OD, Curve: A

----------------------------------------------------------------------
Govrn. thk, tg = 20.0, c = 1.0 mm., E* = 1.0
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3).

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), min( Curve:B, Curve:A)

----------------------------------------------------------------------

Governing MDMT of the Nozzle : -104 °C

Governing MDMT of the Reinforcement Pad : -4 °C
Governing MDMT of all the sub-joints of this Junction : -4 °C
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -48 °C
Flange MDMT with Temp reduction per UCS-66(b)(1)(-c) -104 °C
Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 20.00/51.10 = 0.391
Note:
Using the min value from (b)(1)(-b) and (b)(1)(-c) above as the computed nozzle flange MDMT.
Weld Size Calculations, Description: NI
Intermediate Calc. for nozzle/shell Welds Tmin 19.0000 mm.

Intermediate Calc. for pad/shell Welds TminPad 19.0000 mm.
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm.
Pad Weld 9.5000 = 0.5*TminPad 12.7260 = 0.7 * Wp mm.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:

= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (17.5253 - 7.2816 + 2 * 19.0 * 1.0 *
(1.0 * 23.0 - 16.2487 ) )114)
= 14890.00 Kgf
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 20.8735 + 12.0 + 2.2341 - 0.0 * 1.0 ) * 114
= 40810.82 Kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 20.8735 + 0.0 + 1. + ( 8.74 ) ) * 114
= 35586.87 Kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 20.8735 + 0.0 + 2.2341 + 12.0 + ( 8.74 ) ) * 114
= 50970.68 Kgf
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 148.0377 * 10.0 * 0.49 * 114
= 13245. Kgf
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 200.0 * 18.0 * 0.49 * 114
= 32210. Kgf
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 63.9734) * ( 20.0 - 1.0 ) * 0.7 * 118
= 32162. Kgf
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 148.0377 * 20.0 * 0.74 * 118
= 41409. Kgf
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 148.0377 * ( 24.0 - 1.0 ) * 0.74 * 118
= 47621. Kgf
Strength of Failure Paths:
PATH11 = ( SPEW + SNW ) = ( 32210 + 32162 ) = 64372 Kgf

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 13245 + 41409 + 47621 + 0 ) = 102276 Kgf
PATH33 = ( Spew + Tngw + Sinw )
= ( 32210 + 47621 + 0 ) = 79831 Kgf
Summary of Failure Path Calculations:

Path 1-1 = 64372 Kgf, must exceed W = 14889 Kgf or W1 = 40810 Kgf
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 20.001 bars
Note: The MAWP of this junction was limited by the parent Shell/Head.
Nozzle is O.K. for the External Pressure 1.030 bars
The Drop for this Nozzle is : 1.3092 mm.

The Cut Length for this Nozzle is, Drop + Ho + H + T : 175.3093 mm.

Nozzle Calcs.: A1 Nozl: 19 2:05pm Feb 14,2024
Input, Nozzle Desc: A1 From: 20


Inside Diameter of Cylindrical Shell D 1800.00 mm.

Design Length of Section L 2413.1187 mm.
Shell Finished (Minimum) Thickness t 20.0000 mm.
Shell Internal Corrosion Allowance c 1.0000 mm.
Shell External Corrosion Allowance co 0.0000 mm.
Distance from Cylinder/Cone Centerline L1 300.0000 mm.
Distance from Bottom/Left Tangent 1650.00 mm.
Material SA-312 TP304

Material UNS Number S30400
Material Specification/Type Smls. & wld. pipe


Flange Material SA-182 F316



Pad Material SA-240 316



Note : Checking Nozzle 90 degrees to the Longitudinal axis.
Reinforcement CALCULATION, Description: A1

Reqd thk per UG-37(a) of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (20.0*901.0)/(114*1.0-0.6*20.0)
= 15.9764 mm.

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (20.0*51.0)/(126*1.0-0.6*20.0)
= 0.8174 mm.


= min( 1, Sn/Sv )
= min( 1, 126.0/114.0 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 126.0/114.0 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 134.0/114.0 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

---------------------------------------------------------------
Area in Shell A1 | 3.270| 13.417| NA|
The area available without a pad is Insufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 149.8821 20.0000 mm.
Based on given Pad Diameter: 200.0000 8.0101 mm.
Based on Shell or Nozzle Thickness: 205.0725 8.2000 mm.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (108.1417*15.9764*1.0+2*7.2*15.9764*1.0*(1-1.0))
= 17.277 cm²

= 108.142( 1.0 * 19.0 - 1.0 * 15.976 ) - 2 * 7.2
( 1.0 * 19.0 - 1.0 * 15.9764 ) * ( 1 - 1.0 )
= 3.270 cm²

= ( 2 * 38.0 ) * ( 7.2 - 0.82 ) * 1.0/sin( 74.2 )
= 5.042 cm²

= ( 1. ) * 1.0 + (0.0 ) * 1.0 + 126.8895² * 1.0
= 2.269 cm²

= ( 207.0088 - 123.4088 ) * 20.0 * 1.0
= 16.720 cm²
Nozzle-Pad Weld for Nozzle skipped, as Nozzle is not a Carbon Steel material.
Nozzle-Shell Weld for Nozzle skipped as Nozzle is not a Carbon Steel material.
Weld Size Calculations, Description: A1


Nozzle Weld 5.0400 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm.
Weld Load [W]:

= max( 0, (17.2772 - 3.2698 + 2 * 7.2 * 1.0 *
(1.0 * 19.0 - 15.9764 ) )114)
= 16788.80 Kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 5.0421 + 16.72 + 2.2689 - 0.0 * 1.0 ) * 114
= 27934.43 Kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 5.0421 + 0.0 + 1. + ( 2.736 ) ) * 114
= 10203.94 Kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 5.0421 + 0.0 + 2.2689 + 16.72 + ( 2.736 ) ) * 114
= 31114.85 Kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 123.4088 * 10.0 * 0.49 * 126
= 12204. Kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 200.0 * 16.0 * 0.49 * 114
= 28631. Kgf

= (3.1416 * 57.8876) * ( 8.2 - 1.0 ) * 0.7 * 126
= 11776. Kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 123.4088 * 20.0 * 0.74 * 134
= 39201. Kgf

= ( 3.1416/2.0 ) * 123.4088 * ( 20.0 - 1.0 ) * 0.74 * 126
= 35018. Kgf
PATH11 = ( SPEW + SNW ) = ( 28631 + 11776 ) = 40407 Kgf

= ( 12204 + 39201 + 35018 + 0 ) = 86423 Kgf
= ( 28631 + 35018 + 0 ) = 63649 Kgf


Note : Checking Nozzle in plane parallel to the vessel axis.


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (20.0*901.0)/(114*1.0-0.6*20.0)
= 15.9764 mm.

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (20.0*51.0)/(126*1.0-0.6*20.0)
= 0.8174 mm.


---------------------------------------------------------------
Area in Shell A1 | 3.084| 12.655| NA|


Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (102.0*15.9764*1.0+2*7.2*15.9764*1.0*(1-1.0))
= 16.296 cm²

= 102.0( 1.0 * 19.0 - 1.0 * 15.976 ) - 2 * 7.2
( 1.0 * 19.0 - 1.0 * 15.9764 ) * ( 1 - 1.0 )
= 3.084 cm²

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 38.0 ) * ( 7.2 - 0.82 ) * 1.0
= 4.851 cm²

= ( 1. ) * 1.0 + (0.0 ) * 1.0 + 60.0² * 1.0
= 1.600 cm²

= ( 200.0 - 116.4 ) * 20.0 * 1.0
= 16.720 cm²


= min[ 6.73, max( 16.9764, 3.5 ) ]
= 6.7300 mm.

= max( ta, tb )
= max( 1.8174, 6.73 )
= 6.7300 mm.


Weld Load [W]:

= max( 0, (16.2959 - 3.0841 + 2 * 7.2 * 1.0 *
(1.0 * 19.0 - 15.9764 ) )114)

= 15864.05 Kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 4.8508 + 16.72 + 1.6 - 0.0 * 1.0 ) * 114
= 26934.53 Kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 4.8508 + 0.0 + 1. + ( 2.736 ) ) * 114
= 9981.59 Kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 4.8508 + 0.0 + 1.6 + 16.72 + ( 2.736 ) ) * 114
= 30114.95 Kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 116.4 * 10.0 * 0.49 * 126
= 11511. Kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 200.0 * 16.0 * 0.49 * 114
= 28631. Kgf

= (3.1416 * 54.6) * ( 8.2 - 1.0 ) * 0.7 * 126
= 11107. Kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 116.4 * 20.0 * 0.74 * 134
= 36975. Kgf

= ( 3.1416/2.0 ) * 116.4 * ( 20.0 - 1.0 ) * 0.74 * 126
= 33029. Kgf
PATH11 = ( SPEW + SNW ) = ( 28631 + 11107 ) = 39738 Kgf

= ( 11511 + 36975 + 33029 + 0 ) = 81515 Kgf
= ( 28631 + 33029 + 0 ) = 61660 Kgf







Distance from Cylinder/Cone Centerline L1 300.0000 mm.
Material SA-312 TP316L

Material Specification/Type Smls. & wld. pipe


Flange Material SA-182 F304






Note : Checking Nozzle 90 degrees to the Longitudinal axis.


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (20.0*901.0)/(114*1.0-0.6*20.0)
= 15.9764 mm.

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (20.0*51.0)/(109*1.0-0.6*20.0)
= 0.9463 mm.

Note: The Pad diameter is greater than the Diameter Limit. The excess will not be considered.

= min( 1, Sn/Sv )
= min( 1, 109.0/114.0 )
= 0.956

= min( 1, Sn/Sv )
= min( 1, 109.0/114.0 )
= 0.956

= min( 1, Sp/Sv )
= min( 1, 134.0/114.0 )
= 1.000

= min( fr2, fr4 )
= min( 0.956, 1.0 )
= 0.956

---------------------------------------------------------------
Area in Shell A1 | 3.251| 13.339| NA|


Based on the Estimated Diameter Limit: 214.6959 9.2538 mm.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (108.1417*15.9764*1.0+2*7.2*15.9764*1.0*(1-0.96))
= 17.378 cm²

= 108.142( 1.0 * 19.0 - 1.0 * 15.976 ) - 2 * 7.2
( 1.0 * 19.0 - 1.0 * 15.9764 ) * ( 1 - 0.956 )
= 3.251 cm²

= ( 2 * 38.0 ) * ( 7.2 - 0.95 ) * 0.9562/sin( 74.2 )
= 4.724 cm²

= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 10.0² * 0.96 + (0.0)² * 0.96 + 0.0² * 1.0
= 0.956 cm²

= ( 216.2834 - 123.4088 ) * 20.0 * 1.0
= 18.575 cm²
Nozzle to Flange Weld skipped as Nozzle is not a Carbon Steel material.


Weld Load [W]:

= max( 0, (17.378 - 3.2507 + 2 * 7.2 * 0.9562 *
(1.0 * 19.0 - 15.9764 ) )114)
= 16906.04 Kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 4.7237 + 18.5749 + 0.9562 - 0.0 * 0.96 ) * 114
= 28194.56 Kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 4.7237 + 0.0 + 0.9562 + ( 2.616 ) ) * 114
= 9643.41 Kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 4.7237 + 0.0 + 0.9562 + 18.5749 + ( 2.616 ) ) * 114
= 31235.54 Kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 123.4088 * 10.0 * 0.49 * 109
= 10557. Kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 320.0 * 16.0 * 0.49 * 114
= 45809. Kgf

= (3.1416 * 57.8876) * ( 8.2 - 1.0 ) * 0.7 * 109
= 10187. Kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 123.4088 * 20.0 * 0.74 * 134
= 39201. Kgf

= ( 3.1416/2.0 ) * 123.4088 * ( 20.0 - 1.0 ) * 0.74 * 114
= 31683. Kgf

PATH11 = ( SPEW + SNW ) = ( 45809 + 10187 ) = 55997 Kgf

= ( 10557 + 39201 + 31683 + 0 ) = 81441 Kgf
= ( 45809 + 31683 + 0 ) = 77492 Kgf


Note : Checking Nozzle in plane parallel to the vessel axis.


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (20.0*901.0)/(114*1.0-0.6*20.0)
= 15.9764 mm.

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (20.0*51.0)/(109*1.0-0.6*20.0)
= 0.9463 mm.


---------------------------------------------------------------
Area in Shell A1 | 3.065| 12.577| NA|


Based on the Estimated Diameter Limit: 202.4125 9.1047 mm.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (102.0*15.9764*1.0+2*7.2*15.9764*1.0*(1-0.96))
= 16.397 cm²

= 102.0( 1.0 * 19.0 - 1.0 * 15.976 ) - 2 * 7.2
( 1.0 * 19.0 - 1.0 * 15.9764 ) * ( 1 - 0.956 )
= 3.065 cm²

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 38.0 ) * ( 7.2 - 0.95 ) * 0.9562
= 4.544 cm²

= 10.0² * 0.96 + (0.0)² * 0.96 + 0.0² * 1.0
= 0.956 cm²

= ( 204.0 - 116.4 ) * 20.0 * 1.0
= 17.520 cm²


= min[ 6.73, max( 16.9764, 3.5 ) ]
= 6.7300 mm.

= max( ta, tb )
= max( 1.9463, 6.73 )
= 6.7300 mm.


Weld Load [W]:

= max( 0, (16.3968 - 3.065 + 2 * 7.2 * 0.9562 *
(1.0 * 19.0 - 15.9764 ) )114)
= 15981.30 Kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 4.5445 + 17.52 + 0.9562 - 0.0 * 0.96 ) * 114
= 26759.96 Kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 4.5445 + 0.0 + 0.9562 + ( 2.616 ) ) * 114
= 9435.10 Kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 4.5445 + 0.0 + 0.9562 + 17.52 + ( 2.616 ) ) * 114
= 29800.95 Kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 116.4 * 10.0 * 0.49 * 109
= 9958. Kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 320.0 * 16.0 * 0.49 * 114
= 45809. Kgf

= (3.1416 * 54.6) * ( 8.2 - 1.0 ) * 0.7 * 109
= 9609. Kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 116.4 * 20.0 * 0.74 * 134
= 36975. Kgf

= ( 3.1416/2.0 ) * 116.4 * ( 20.0 - 1.0 ) * 0.74 * 114
= 29883. Kgf
PATH11 = ( SPEW + SNW ) = ( 45809 + 9609 ) = 55418 Kgf

= ( 9958 + 36975 + 29883 + 0 ) = 76816 Kgf
= ( 45809 + 29883 + 0 ) = 75693 Kgf







Material SA-182 F304

Material Specification/Type Forgings










= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (20.0*901.0)/(114*1.0-0.6*20.0)
= 15.9764 mm.

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (20.0*51.0)/(119*1.0-0.6*20.0)
= 0.8659 mm.


= min( 1, Sn/Sv )
= min( 1, 119.0/114.0 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 119.0/114.0 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 134.0/114.0 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

---------------------------------------------------------------

Area in Shell A1 | 3.084| 12.655| NA|


Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (102.0*15.9764*1.0+2*7.2*15.9764*1.0*(1-1.0))
= 16.296 cm²

= 102.0( 1.0 * 19.0 - 1.0 * 15.976 ) - 2 * 7.2
( 1.0 * 19.0 - 1.0 * 15.9764 ) * ( 1 - 1.0 )
= 3.084 cm²

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 38.0 ) * ( 7.2 - 0.87 ) * 1.0
= 4.814 cm²

= ( 1. ) * 1.0 + (0.0 ) * 1.0 + 60.0² * 1.0
= 1.600 cm²

= ( 200.0 - 116.4 ) * 20.0 * 1.0
= 16.720 cm²


= min[ 6.73, max( 16.9764, 3.5 ) ]
= 6.7300 mm.

= max( ta, tb )
= max( 1.8659, 6.73 )
= 6.7300 mm.
Nozzle to Flange Weld skipped as Nozzle is not a Carbon Steel material.


Weld Load [W]:

= max( 0, (16.2959 - 3.0841 + 2 * 7.2 * 1.0 *
(1.0 * 19.0 - 15.9764 ) )114)
= 15864.05 Kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 4.8139 + 16.72 + 1.6 - 0.0 * 1.0 ) * 114
= 26891.62 Kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 4.8139 + 0.0 + 1. + ( 2.736 ) ) * 114
= 9938.68 Kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 4.8139 + 0.0 + 1.6 + 16.72 + ( 2.736 ) ) * 114
= 30072.04 Kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 116.4 * 10.0 * 0.49 * 119
= 10871. Kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 200.0 * 16.0 * 0.49 * 114
= 28631. Kgf

= (3.1416 * 54.6) * ( 8.2 - 1.0 ) * 0.7 * 119
= 10490. Kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 116.4 * 20.0 * 0.74 * 134
= 36975. Kgf

= ( 3.1416/2.0 ) * 116.4 * ( 20.0 - 1.0 ) * 0.74 * 119
= 31194. Kgf
PATH11 = ( SPEW + SNW ) = ( 28631 + 10490 ) = 39121 Kgf

= ( 10871 + 36975 + 31194 + 0 ) = 79040 Kgf
= ( 28631 + 31194 + 0 ) = 59825 Kgf




Nozzle Calcs.: B1 Nozl: 22 2:05pm Feb 14,2024
Input, Nozzle Desc: B1 From: 20



Material SA-105

Diameter 50.0000 mm
Size and Thickness Basis Nominal

Nominal Thickness tn 160



Pad Material SA-36

User Defined Nozzle/Shell Centerline Angle 42.0000 deg.


Reinforcement CALCULATION, Description: B1


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (20.0*901.0)/(114*1.0-0.6*20.0)
= 15.9764 mm.

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (20.0*22.42)/(138*1.0-0.6*20.0)
= 0.3279 mm.


= min( 1, Sn/Sv )
= min( 1, 138.0/114.0 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 138.0/114.0 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 114.0/114.0 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000


---------------------------------------------------------------
Area in Shell A1 | 2.027| 8.316| NA|


Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (67.027*15.9764*1.0+2*7.7376*15.9764*1.0*(1-1.0))
= 10.709 cm²

= 67.027( 1.0 * 19.0 - 1.0 * 15.976 ) - 2 * 7.738
( 1.0 * 19.0 - 1.0 * 15.9764 ) * ( 1 - 1.0 )
= 2.027 cm²

= ( 2 * 39.34 ) * ( 7.74 - 0.33 ) * 1.0/sin( 91.3 )
= 5.832 cm²

= 10.0² * 1.0 + (0.0)² * 1.0 + 0.0² * 1.0
= 1.000 cm²

= ( 134.0539 - 90.1543 ) * 20.0 * 1.0
= 8.780 cm²


= min[ 4.42, max( 16.9764, 3.5 ) ]
= 4.4200 mm.

= max( ta, tb )
= max( 1.3279, 4.42 )
= 4.4200 mm.
Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm. --> OK

----------------------------------------------------------------------


----------------------------------------------------------------------


----------------------------------------------------------------------
Min Metal Temp. w/o impact per UCS-66, Curve A -8 °C


----------------------------------------------------------------------


----------------------------------------------------------------------


Governing MDMT of the Reinforcement Pad : 3 °C
Governing MDMT of all the sub-joints of this Junction : 3 °C


Note:
Weld Size Calculations, Description: B1


Weld Load [W]:

= max( 0, (10.7085 - 2.0266 + 2 * 7.7376 * 1.0 *
(1.0 * 19.0 - 15.9764 ) )114)
= 10636.03 Kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 5.832 + 8.7799 + 1. - 0.0 * 1.0 ) * 114
= 18147.84 Kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 5.832 + 0.0 + 1. + ( 2.9403 ) ) * 114
= 11359.64 Kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 5.832 + 0.0 + 1. + 8.7799 + ( 2.9403 ) ) * 114
= 21565.73 Kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 90.1543 * 10.0 * 0.49 * 114
= 8066. Kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 162.0 * 16.0 * 0.49 * 114
= 23191. Kgf

= (3.1416 * 39.2953) * ( 8.7376 - 1.0 ) * 0.7 * 138
= 9409. Kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 90.1543 * 20.0 * 0.74 * 138
= 29492. Kgf

= ( 3.1416/2.0 ) * 90.1543 * ( 20.0 - 1.0 ) * 0.74 * 138
= 28018. Kgf
PATH11 = ( SPEW + SNW ) = ( 23191 + 9409 ) = 32600 Kgf

= ( 8066 + 29492 + 28018 + 0 ) = 65576 Kgf
= ( 23191 + 28018 + 0 ) = 51209 Kgf




Input, Nozzle Desc: B2 From: 20



Material SA-105

Diameter 50.0000 mm




Pad Material SA-36

User Defined Nozzle/Shell Centerline Angle 42.0000 deg.


Reinforcement CALCULATION, Description: B2


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (20.0*901.0)/(114*1.0-0.6*20.0)
= 15.9764 mm.

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (20.0*22.42)/(138*1.0-0.6*20.0)
= 0.3279 mm.


= min( 1, Sn/Sv )
= min( 1, 138.0/114.0 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 138.0/114.0 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 114.0/114.0 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000


---------------------------------------------------------------
Area in Shell A1 | 2.027| 8.316| NA|


Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (67.027*15.9764*1.0+2*7.7376*15.9764*1.0*(1-1.0))
= 10.709 cm²

= 67.027( 1.0 * 19.0 - 1.0 * 15.976 ) - 2 * 7.738
( 1.0 * 19.0 - 1.0 * 15.9764 ) * ( 1 - 1.0 )
= 2.027 cm²

= ( 2 * 39.34 ) * ( 7.74 - 0.33 ) * 1.0/sin( 91.3 )
= 5.832 cm²

= 10.0² * 1.0 + (0.0)² * 1.0 + 0.0² * 1.0
= 1.000 cm²

= ( 134.0539 - 90.1543 ) * 20.0 * 1.0
= 8.780 cm²


= min[ 4.42, max( 16.9764, 3.5 ) ]
= 4.4200 mm.

= max( ta, tb )
= max( 1.3279, 4.42 )
= 4.4200 mm.

----------------------------------------------------------------------


----------------------------------------------------------------------


----------------------------------------------------------------------


----------------------------------------------------------------------


----------------------------------------------------------------------




Note:
Weld Size Calculations, Description: B2


Weld Load [W]:

= max( 0, (10.7085 - 2.0266 + 2 * 7.7376 * 1.0 *
(1.0 * 19.0 - 15.9764 ) )114)
= 10636.03 Kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 5.832 + 8.7799 + 1. - 0.0 * 1.0 ) * 114
= 18147.84 Kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 5.832 + 0.0 + 1. + ( 2.9403 ) ) * 114
= 11359.64 Kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 5.832 + 0.0 + 1. + 8.7799 + ( 2.9403 ) ) * 114
= 21565.73 Kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 90.1543 * 10.0 * 0.49 * 114
= 8066. Kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 162.0 * 16.0 * 0.49 * 114
= 23191. Kgf

= (3.1416 * 39.2953) * ( 8.7376 - 1.0 ) * 0.7 * 138
= 9409. Kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 90.1543 * 20.0 * 0.74 * 138
= 29492. Kgf

= ( 3.1416/2.0 ) * 90.1543 * ( 20.0 - 1.0 ) * 0.74 * 138
= 28018. Kgf
PATH11 = ( SPEW + SNW ) = ( 23191 + 9409 ) = 32600 Kgf

= ( 8066 + 29492 + 28018 + 0 ) = 65576 Kgf
= ( 23191 + 28018 + 0 ) = 51209 Kgf




Nozzle Calcs.: C Nozl: 24 2:05pm Feb 14,2024
Input, Nozzle Desc: C From: 20



Material SA-105

Diameter 25.0000 mm






Insert/Set-in Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: C


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (20.0*901.0)/(114*1.0-0.6*20.0)
= 15.9764 mm.

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (20.0*11.35)/(138*1.0-0.6*20.0)
= 0.1660 mm.

Parallel to Vessel Wall Rn+tn+t 35.7005 mm.
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 13.3750 mm.
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: C.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.


= min[ 3.946, max( 16.9764, 3.5 ) ]
= 3.9464 mm.

= max( ta, tb )
= max( 1.2003, 3.9464 )
= 3.9464 mm.

----------------------------------------------------------------------


----------------------------------------------------------------------



Note:
Weld Size Calculations, Description: C

Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.



Nozzle Calcs.: D1 Nozl: 25 2:05pm Feb 14,2024
Input, Nozzle Desc: D1 From: 20



Material SA-105

Diameter 80.0000 mm

Nominal Thickness tn XXS





Reinforcement CALCULATION, Description: D1


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (20.0*901.0)/(114*1.0-0.6*20.0)
= 15.9764 mm.

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (20.0*30.21)/(138*1.0-0.6*20.0)
= 0.4417 mm.


= min( 1, Sn/Sv )
= min( 1, 138.0/114.0 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 138.0/114.0 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

---------------------------------------------------------------
Area in Shell A1 | 2.010| 8.248| NA|
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (60.42*15.9764*1.0+2*14.24*15.9764*1.0*(1-1.0))
= 9.653 cm²

= 66.48( 1.0 * 19.0 - 1.0 * 15.976 ) - 2 * 14.24
( 1.0 * 19.0 - 1.0 * 15.9764 ) * ( 1 - 1.0 )
= 2.010 cm²
Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 35.6 )( 14.24 - 0.44 )1.0
= 9.824 cm²
Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 10.0² * 1.0 + ( 0.0 )² * 1.0
= 1.000 cm²


= min[ 5.8, max( 16.9764, 3.5 ) ]
= 5.8000 mm.

= max( ta, tb )
= max( 1.4417, 5.8 )
= 5.8000 mm.

----------------------------------------------------------------------


----------------------------------------------------------------------




Note:
Weld Size Calculations, Description: D1

Weld Load [W]:

= max( 0, (9.6529 - 2.0101 + 2 * 14.24 * 1.0 *
(1.0 * 19.0 - 15.9764 ) )114)
= 9885.32 Kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 9.8244 + 0.0 + 1. - 0.0 * 1.0 ) * 114
= 12582.64 Kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 9.8244 + 0.0 + 1. + ( 5.4112 ) ) * 114
= 18872.80 Kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 9.8244 + 0.0 + 1. + 0.0 + ( 5.4112 ) ) * 114
= 18872.80 Kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 88.9 * 10.0 * 0.49 * 114
= 7954. Kgf

= (3.1416 * 37.33) * ( 15.24 - 1.0 ) * 0.7 * 138
= 16450. Kgf

= ( 3.1416/2.0 ) * 88.9 * ( 20.0 - 1.0 ) * 0.74 * 138
= 27628. Kgf
PATH11 = ( SONW + SNW ) = ( 7954 + 16450 ) = 24404 Kgf

= ( 7954 + 0 + 27628 + 0 ) = 35582 Kgf
PATH33 = ( Sonw + Tngw + Sinw )
= ( 7954 + 27628 + 0 ) = 35582 Kgf







Material SA-105

Diameter 80.0000 mm








= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (20.0*901.0)/(114*1.0-0.6*20.0)
= 15.9764 mm.

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (20.0*30.21)/(138*1.0-0.6*20.0)
= 0.4417 mm.


= min( 1, Sn/Sv )
= min( 1, 138.0/114.0 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 138.0/114.0 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

---------------------------------------------------------------
Area in Shell A1 | 2.010| 8.248| NA|
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (60.42*15.9764*1.0+2*14.24*15.9764*1.0*(1-1.0))
= 9.653 cm²

= 66.48( 1.0 * 19.0 - 1.0 * 15.976 ) - 2 * 14.24
( 1.0 * 19.0 - 1.0 * 15.9764 ) * ( 1 - 1.0 )
= 2.010 cm²

= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 35.6 )( 14.24 - 0.44 )1.0
= 9.824 cm²

= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 10.0² * 1.0 + ( 0.0 )² * 1.0
= 1.000 cm²


= min[ 5.8, max( 16.9764, 3.5 ) ]
= 5.8000 mm.

= max( ta, tb )
= max( 1.4417, 5.8 )
= 5.8000 mm.

----------------------------------------------------------------------


----------------------------------------------------------------------




Note:

Weld Load [W]:

= max( 0, (9.6529 - 2.0101 + 2 * 14.24 * 1.0 *
(1.0 * 19.0 - 15.9764 ) )114)
= 9885.32 Kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 9.8244 + 0.0 + 1. - 0.0 * 1.0 ) * 114
= 12582.64 Kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 9.8244 + 0.0 + 1. + ( 5.4112 ) ) * 114
= 18872.80 Kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 9.8244 + 0.0 + 1. + 0.0 + ( 5.4112 ) ) * 114
= 18872.80 Kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 88.9 * 10.0 * 0.49 * 114
= 7954. Kgf

= (3.1416 * 37.33) * ( 15.24 - 1.0 ) * 0.7 * 138
= 16450. Kgf

= ( 3.1416/2.0 ) * 88.9 * ( 20.0 - 1.0 ) * 0.74 * 138
= 27628. Kgf
PATH11 = ( SONW + SNW ) = ( 7954 + 16450 ) = 24404 Kgf

= ( 7954 + 0 + 27628 + 0 ) = 35582 Kgf
= ( 7954 + 27628 + 0 ) = 35582 Kgf




Nozzle Calcs.: E Nozl: 27 2:05pm Feb 14,2024
Input, Nozzle Desc: E From: 20



Material SA-105








Reinforcement CALCULATION, Description: E


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (20.0*901.0)/(114*1.0-0.6*20.0)
= 15.9764 mm.

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (20.0*101.0)/(138*1.0-0.6*20.0)
= 1.4767 mm.


= min( 1, Sn/Sv )
= min( 1, 138.0/114.0 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 138.0/114.0 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 138.0/114.0 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

---------------------------------------------------------------

Area in Shell A1 | 6.108| 25.062| NA|


Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (202.0*15.9764*1.0+2*19.0*15.9764*1.0*(1-1.0))
= 32.272 cm²

= 202.0( 1.0 * 19.0 - 1.0 * 15.976 ) - 2 * 19.0
( 1.0 * 19.0 - 1.0 * 15.9764 ) * ( 1 - 1.0 )
= 6.108 cm²

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 47.5 ) * ( 19.0 - 1.48 ) * 1.0
= 16.647 cm²

= 10.0² * 1.0 + (0.0)² * 1.0 + 16.0² * 1.0
= 3.560 cm²

= ( 340.0 - 240.0 ) * 20.0 * 1.0
= 20.000 cm²


= min[ 9.103, max( 16.9764, 3.5 ) ]
= 9.1026 mm.

= max( ta, tb )
= max( 2.4767, 9.1026 )
= 9.1026 mm.

----------------------------------------------------------------------


----------------------------------------------------------------------

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B

----------------------------------------------------------------------

Shell to Pad Weld Junction at Pad OD, min( Curve:B, Curve:A)

----------------------------------------------------------------------


----------------------------------------------------------------------

Governing MDMT of the Nozzle : 3 °C



Note:
Weld Size Calculations, Description: E


Weld Load [W]:

= max( 0, (32.2724 - 6.1077 + 2 * 19.0 * 1.0 *
(1.0 * 19.0 - 15.9764 ) )114)
= 31750.32 Kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 16.6471 + 20.0 + 3.56 - 0.0 * 1.0 ) * 114
= 46738.11 Kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 16.6471 + 0.0 + 1. + ( 7.22 ) ) * 114
= 28906.37 Kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 16.6471 + 0.0 + 3.56 + 20.0 + ( 7.22 ) ) * 114
= 55130.88 Kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 240.0 * 10.0 * 0.49 * 138
= 25994. Kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 340.0 * 16.0 * 0.49 * 114
= 48672. Kgf

= (3.1416 * 110.5) * ( 20.0 - 1.0 ) * 0.7 * 138
= 64969. Kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 240.0 * 20.0 * 0.74 * 138
= 78512. Kgf

= ( 3.1416/2.0 ) * 240.0 * ( 20.0 - 1.0 ) * 0.74 * 138
= 74586. Kgf
PATH11 = ( SPEW + SNW ) = ( 48672 + 64969 ) = 113641 Kgf


= ( 25994 + 78512 + 74586 + 0 ) = 179091 Kgf
= ( 48672 + 74586 + 0 ) = 123258 Kgf




Nozzle Calcs.: F1 Nozl: 28 2:05pm Feb 14,2024
Input, Nozzle Desc: F1 From: 20



Material SA-105

Diameter 50.0000 mm






Reinforcement CALCULATION, Description: F1


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (20.0*901.0)/(114*1.0-0.6*20.0)
= 15.9764 mm.
Reqd thk per App. 1 of Nozzle Wall, Trn [Int. Press]

= R( exp([P/(Sn*E)] - 1 ) per Appendix 1-2 (a)(1)
= 26.0(exp([20.0/(138.0*1.0]-1)
= 0.3796 mm.

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: F1.



= min[ 6.02, max( 16.9764, 3.5 ) ]
= 6.0200 mm.

= max( ta, tb )
= max( 1.3796, 6.02 )
= 6.0200 mm.

----------------------------------------------------------------------


----------------------------------------------------------------------



Note:
Weld Size Calculations, Description: F1





Nozzle Calcs.: G1 Nozl: 29 2:05pm Feb 14,2024
Input, Nozzle Desc: G1 From: 20



Material SA-105

Diameter 50.0000 mm






Reinforcement CALCULATION, Description: G1


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (20.0*901.0)/(114*1.0-0.6*20.0)
= 15.9764 mm.

= 26.0(exp([20.0/(138.0*1.0]-1)
= 0.3796 mm.

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: G1.



= min[ 6.02, max( 16.9764, 3.5 ) ]
= 6.0200 mm.

= max( ta, tb )
= max( 1.3796, 6.02 )
= 6.0200 mm.

----------------------------------------------------------------------


----------------------------------------------------------------------



Note:
Weld Size Calculations, Description: G1





Input, Nozzle Desc: G2 From: 20



Material SA-105

Diameter 50.0000 mm






Reinforcement CALCULATION, Description: G2


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (20.0*901.0)/(114*1.0-0.6*20.0)
= 15.9764 mm.

= 26.0(exp([20.0/(138.0*1.0]-1)
= 0.3796 mm.

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: G2.



= min[ 6.02, max( 16.9764, 3.5 ) ]
= 6.0200 mm.

= max( ta, tb )
= max( 1.3796, 6.02 )
= 6.0200 mm.

----------------------------------------------------------------------


----------------------------------------------------------------------



Note:
Weld Size Calculations, Description: G2





Nozzle Calcs.: H Nozl: 31 2:05pm Feb 14,2024
Input, Nozzle Desc: H From: 20



Material SA-106 B





Pad Material SA-105



Reinforcement CALCULATION, Description: H


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (20.0*901.0)/(114*1.0-0.6*20.0)
= 15.9764 mm.

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (20.0*81.0)/(118*1.0-0.6*20.0)
= 1.3871 mm.


= min( 1, Sn/Sv )
= min( 1, 118.0/114.0 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 118.0/114.0 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 138.0/114.0 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

---------------------------------------------------------------

Area in Shell A1 | 4.898| 20.099| NA|


Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (162.0*15.9764*1.0+2*19.0*15.9764*1.0*(1-1.0))
= 25.882 cm²

= 162.0( 1.0 * 19.0 - 1.0 * 15.976 ) - 2 * 19.0
( 1.0 * 19.0 - 1.0 * 15.9764 ) * ( 1 - 1.0 )
= 4.898 cm²

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 47.5 ) * ( 19.0 - 1.39 ) * 1.0
= 16.732 cm²

= ( 1. ) * 1.0 + (0.0 ) * 1.0 + 240.0² * 1.0
= 3.400 cm²

= ( 300.0 - 200.0 ) * 20.0 * 1.0
= 20.000 cm²


= min[ 8.16, max( 16.9764, 3.5 ) ]
= 8.1600 mm.

= max( ta, tb )
= max( 2.3871, 8.16 )
= 8.1600 mm.

----------------------------------------------------------------------


----------------------------------------------------------------------

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B

----------------------------------------------------------------------

Shell to Pad Weld Junction at Pad OD, min( Curve:B, Curve:A)

----------------------------------------------------------------------


----------------------------------------------------------------------

Governing MDMT of the Nozzle : 3 °C



Note:
Weld Size Calculations, Description: H


Weld Load [W]:

= max( 0, (25.8818 - 4.8982 + 2 * 19.0 * 1.0 *
(1.0 * 19.0 - 15.9764 ) )114)
= 25727.61 Kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 16.7323 + 20.0 + 3.4 - 0.0 * 1.0 ) * 114
= 46651.11 Kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 16.7323 + 0.0 + 1. + ( 7.22 ) ) * 114
= 29005.36 Kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 16.7323 + 0.0 + 3.4 + 20.0 + ( 7.22 ) ) * 114
= 55043.88 Kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 200.0 * 10.0 * 0.49 * 118
= 18522. Kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 300.0 * 16.0 * 0.49 * 114
= 42946. Kgf

= (3.1416 * 90.5) * ( 20.0 - 1.0 ) * 0.7 * 118
= 45498. Kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 200.0 * 20.0 * 0.74 * 138
= 65426. Kgf

= ( 3.1416/2.0 ) * 200.0 * ( 20.0 - 1.0 ) * 0.74 * 118
= 53147. Kgf
PATH11 = ( SPEW + SNW ) = ( 42946 + 45498 ) = 88445 Kgf


= ( 18522 + 65426 + 53147 + 0 ) = 137096 Kgf
= ( 42946 + 53147 + 0 ) = 96094 Kgf




Nozzle Calcs.: K Nozl: 32 2:05pm Feb 14,2024
Input, Nozzle Desc: K From: 20



Material SA-106 B

Diameter 50.0000 mm






Reinforcement CALCULATION, Description: K


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (20.0*901.0)/(114*1.0-0.6*20.0)
= 15.9764 mm.

= 26.0(exp([20.0/(118.0*1.0]-1)
= 0.4445 mm.

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: K.



= min[ 6.02, max( 16.9764, 3.5 ) ]
= 6.0200 mm.

= max( ta, tb )
= max( 1.4445, 6.02 )
= 6.0200 mm.

----------------------------------------------------------------------


----------------------------------------------------------------------



Note:
Weld Size Calculations, Description: K








Material SA-106 B

Diameter 80.0000 mm








= (20.0*1849.0*1.0)/( 2*114*1.0-0.2*20.0)
= 16.2490 mm.

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (20.0*30.21)/(118*1.0-0.6*20.0)
= 0.5173 mm.


= min( 1, Sn/Sv )
= min( 1, 118.0/114.0 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 118.0/114.0 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

---------------------------------------------------------------
Area in Shell A1 | 5.028| 13.127| NA|
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (64.5441*16.249*1.0+2*14.24*16.249*1.0*(1-1.0))
= 10.488 cm²

= 74.48( 1.0 * 23.0 - 1.0 * 16.249 ) - 2 * 14.24
( 1.0 * 23.0 - 1.0 * 16.249 ) * ( 1 - 1.0 )
= 5.028 cm²

= ( 2 * tlnp )( tn - trn )fr2/sin( alpha3 )
= ( 2 * 35.6 )( 14.24 - 0.52 )1.0/sin( 91.7 )
= 9.775 cm²

= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 10.0² * 1.0 + ( 0.0 )² * 1.0
= 1.000 cm²


= min[ 5.8, max( 24.0, 3.5 ) ]
= 5.8000 mm.

= max( ta, tb )
= max( 1.5173, 5.8 )
= 5.8000 mm.

----------------------------------------------------------------------


----------------------------------------------------------------------



Note:

Weld Load [W]:

= max( 0, (10.4878 - 5.0281 + 2 * 14.24 * 1.0 *
(1.0 * 23.0 - 16.249 ) )114)
= 8581.51 Kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 9.7749 + 0.0 + 1. - 0.0 * 1.0 ) * 114
= 12525.07 Kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 9.7749 + 0.0 + 1. + ( 6.5504 ) ) * 114
= 20139.48 Kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 9.7749 + 0.0 + 1. + 0.0 + ( 6.5504 ) ) * 114
= 20139.48 Kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 94.9681 * 10.0 * 0.49 * 114
= 8497. Kgf

= (3.1416 * 39.8781) * ( 15.24 - 1.0 ) * 0.7 * 118
= 15026. Kgf

= ( 3.1416/2.0 ) * 94.9681 * ( 24.0 - 1.0 ) * 0.74 * 118
= 30549. Kgf
PATH11 = ( SONW + SNW ) = ( 8497 + 15026 ) = 23523 Kgf

= ( 8497 + 0 + 30549 + 0 ) = 39046 Kgf
= ( 8497 + 30549 + 0 ) = 39046 Kgf







Material SA-106 B

Diameter 80.0000 mm








= (20.0*1849.0*1.0)/( 2*114*1.0-0.2*20.0)
= 16.2490 mm.

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (20.0*30.21)/(118*1.0-0.6*20.0)
= 0.5173 mm.


= min( 1, Sn/Sv )
= min( 1, 118.0/114.0 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 118.0/114.0 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

---------------------------------------------------------------
Area in Shell A1 | 5.028| 13.127| NA|
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (64.5441*16.249*1.0+2*14.24*16.249*1.0*(1-1.0))
= 10.488 cm²

= 74.48( 1.0 * 23.0 - 1.0 * 16.249 ) - 2 * 14.24
( 1.0 * 23.0 - 1.0 * 16.249 ) * ( 1 - 1.0 )
= 5.028 cm²

= ( 2 * tlnp )( tn - trn )fr2/sin( alpha3 )
= ( 2 * 35.6 )( 14.24 - 0.52 )1.0/sin( 91.7 )
= 9.775 cm²

= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 10.0² * 1.0 + ( 0.0 )² * 1.0
= 1.000 cm²


= min[ 5.8, max( 24.0, 3.5 ) ]
= 5.8000 mm.

= max( ta, tb )
= max( 1.5173, 5.8 )
= 5.8000 mm.

----------------------------------------------------------------------


----------------------------------------------------------------------



Note:

Weld Load [W]:

= max( 0, (10.4878 - 5.0281 + 2 * 14.24 * 1.0 *
(1.0 * 23.0 - 16.249 ) )114)
= 8581.51 Kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 9.7749 + 0.0 + 1. - 0.0 * 1.0 ) * 114
= 12525.07 Kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 9.7749 + 0.0 + 1. + ( 6.5504 ) ) * 114
= 20139.48 Kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 9.7749 + 0.0 + 1. + 0.0 + ( 6.5504 ) ) * 114
= 20139.48 Kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 94.9681 * 10.0 * 0.49 * 114
= 8497. Kgf

= (3.1416 * 39.8781) * ( 15.24 - 1.0 ) * 0.7 * 118
= 15026. Kgf

= ( 3.1416/2.0 ) * 94.9681 * ( 24.0 - 1.0 ) * 0.74 * 118
= 30549. Kgf
PATH11 = ( SONW + SNW ) = ( 8497 + 15026 ) = 23523 Kgf

= ( 8497 + 0 + 30549 + 0 ) = 39046 Kgf
= ( 8497 + 30549 + 0 ) = 39046 Kgf




Nozzle Schedule: Step: 29 2:05pm Feb 14,2024
Nozzle Schedule:
Nominal or | Schd | Flg | Nozzle | Wall | Reinforcing Pad | Cut |

Flg |
Actual | or FVC | Type | O/Dia | Thk | Diameter Thk | Length |
Class |
Description Size | Type | | mm | mm. | mm. mm. | mm. |
|
--------------------------------------------------------------------------------------------------
--
C | 25 mm | 160 | WNF| 33.4 | 6.3 | ... | ... | 170 |
300 |
B1 | 50 mm | 160 | WNF| 60.3 | 8.7 | 162.00 | 20.00 | 170 |
300 |
B2 | 50 mm | 160 | WNF| 60.3 | 8.7 | 162.00 | 20.00 | 170 |
300 |
F1 | 50 mm | Actual | WNF| 90.0 | 20.0 | ... | ... | 171 | 300
|
G1 | 50 mm | Actual | WNF| 90.0 | 20.0 | ... | ... | 171 | 300
|
G2 | 50 mm | Actual | WNF| 90.0 | 20.0 | ... | ... | 171 | 300
|
K | 50 mm | Actual | WNF| 90.0 | 20.0 | ... | ... | 171 | 300
|
D1 | 80 mm | XXS | WNF| 88.9 | 15.2 | ... | ... | 171 |
300 |
D2 | 80 mm | XXS | WNF| 88.9 | 15.2 | ... | ... | 171 |
300 |
D5 | 80 mm | XXS | WNF| 88.9 | 15.2 | ... | ... | 174 |
300 |
D6 | 80 mm | XXS | WNF| 88.9 | 15.2 | ... | ... | 174 |
300 |
NI | 100 mm | Actual | WNF| 140.0 | 20.0 | 200.00 | 20.00 | 175 | 300
|
A1 | 100 mm | Actual | WNF| 116.4 | 8.2 | 200.00 | 20.00 | 294 | 300
|
A2 | 100 mm | Actual | WNF| 116.4 | 8.2 | 320.00 | 20.00 | 294 | 300
|
A3 | 100 mm | Actual | WNF| 116.4 | 8.2 | 200.00 | 20.00 | 171 | 300
|
H | 160 mm | Actual | WNF| 200.0 | 20.0 | 300.00 | 20.00 | 175 | 300
|
E | 200 mm | Actual | WNF| 240.0 | 20.0 | 340.00 | 20.00 | 178 | 300
|
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details (mm.):
| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |

Description | Material | Weld | Weld | Weld | Weld | Weld |
-----------------------------------------------------------------------------------------------
Nozzle Schedule: Step: 29 2:05pm Feb 14,2024
C | SA-105 | 20.000 | 10.000 | ... | ... | ... |

B1 | SA-105 | 20.000 | 10.000 | 16.000 | 20.000 | ... |
B2 | SA-105 | 20.000 | 10.000 | 16.000 | 20.000 | ... |
F1 | SA-105 | 20.000 | 10.000 | ... | ... | ... |
G1 | SA-105 | 20.000 | 10.000 | ... | ... | ... |
G2 | SA-105 | 20.000 | 10.000 | ... | ... | ... |
K | SA-106 B | 20.000 | 10.000 | ... | ... | ... |
D1 | SA-105 | 20.000 | 10.000 | ... | ... | ... |
D2 | SA-105 | 20.000 | 10.000 | ... | ... | ... |
D5 | SA-106 B | 24.000 | 10.000 | ... | ... | ... |
D6 | SA-106 B | 24.000 | 10.000 | ... | ... | ... |
NI | SA-106 B | 24.000 | 10.000 | 18.000 | 20.000 | ... |
A1 | SA-312 TP304 | 20.000 | 10.000 | 16.000 | 20.000 | ... |
A2 | SA-312 TP316L | 20.000 | 10.000 | 16.000 | 20.000 | ... |
A3 | SA-182 F304 | 20.000 | 10.000 | 16.000 | 20.000 | ... |
H | SA-106 B | 20.000 | 10.000 | 16.000 | 20.000 | ... |
E | SA-105 | 20.000 | 10.000 | 16.000 | 20.000 | ... |
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
| Elev/Distance | Layout | Proj | Proj | Installed in |

Description | From Datum | Angle | Outside | Inside | Component |
| mm.| deg | mm.| mm.| |
---------------------------------------------------------------------------------------------
C | 1750.000 | 0.0 | 150.00 | 0.00 | SHELL |
B1 | 150.000 | 315.0 | 150.00 | 0.00 | SHELL |
B2 | 700.000 | 45.0 | 150.00 | 0.00 | SHELL |
F1 | 500.000 | 170.0 | 150.00 | 0.00 | SHELL |
G1 | 150.000 | 235.0 | 150.00 | 0.00 | SHELL |
G2 | 500.000 | 235.0 | 150.00 | 0.00 | SHELL |
K | 1550.000 | 255.0 | 150.00 | 0.00 | SHELL |
D1 | 700.000 | 90.0 | 150.00 | 0.00 | SHELL |
D2 | 700.000 | 270.0 | 150.00 | 0.00 | SHELL |
D5 | ... | 90.0 | 150.00 | 0.00 | DISH END |
D6 | ... | 270.0 | 150.00 | 0.00 | DISH END |
NI | ... | 325.0 | 150.00 | 0.00 | DISH HEAD |
A1 | 1600.000 | 25.0 | 250.00 | 0.00 | SHELL |
A2 | 1600.000 | 345.0 | 250.00 | 0.00 | SHELL |
A3 | 1800.000 | 270.0 | 150.00 | 0.00 | SHELL |
H | 950.000 | 235.0 | 150.00 | 0.00 | SHELL |
E | 1100.000 | 320.0 | 150.00 | 0.00 | SHELL |

MDMT Summary: Step: 31 2:05pm Feb 14,2024
Minimum Design Metal Temperature Results Summary :
Curve
Basic Reduced UG-20(f) Thickness Gov E* PWHT
Description MDMT MDMT MDMT ratio Thk reqd
Notes °C °C °C mm.
-----------------------------------------------------------------------------------
DISH HEAD [10] A 18 18 1.000 24.000 1.00 No
DISH HEAD [7] A 18 1 0.695 24.000 1.00 No
SHELL [8] A 12 3 0.841 20.000 1.00 No
DISH END [10] A 18 18 1.000 24.000 1.00 No
DISH END [7] A 18 1 0.695 24.000 1.00 No
NI [1] A 12 -4 0.706 20.000 1.00 No
Nozzle Flg [4] B -29 -104
Nozzle Flg [5] -196
Nozzle Flg [5] -196
B1 [1] A 12 3 0.841 20.000 1.00 No
B2 [1] A 12 3 0.841 20.000 1.00 No
C [1] A -29 -104 0.036 5.556 1.00 No
D1 [1] A -20 -104 -29 0.036 13.335 1.00 No
D2 [1] A -20 -104 -29 0.036 13.335 1.00 No
E [1] A 12 3 0.841 20.000 1.00 No
F1 [1] A 12 3 0.841 20.000 1.00 No
G1 [1] A 12 3 0.841 20.000 1.00 No
G2 [1] A 12 3 0.841 20.000 1.00 No
H [1] A 12 3 0.841 20.000 1.00 No
K [1] A 12 3 0.841 20.000 1.00 No
D5 [1] A -20 -104 -29 0.042 13.335 1.00 No
D6 [1] A -20 -104 -29 0.042 13.335 1.00 No
-----------------------------------------------------------------------------------
Warmest MDMT: 18 18
Required Minimum Design Metal Temperature -28.9 °C

Warmest Computed Minimum Design Metal Temperature 18.0 °C
Warning: Computed overall MDMT was higher than the required value !
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
MDMT Summary: Step: 31 2:05pm Feb 14,2024
[16] - Shell or Head Material

[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Bolting Material
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

Vessel Design Summary: Step: 32 2:05pm Feb 14,2024
Diameter Spec : 1800.000 mm. ID

Vessel Design Length, Tangent to Tangent 2150.00 mm.
Specified Datum Line Distance 50.00 mm.
Internal Design Temperature 200 °C

Internal Design Pressure 20.000 bars
External Design Temperature 60 °C

External Design Pressure 1.030 bars
Maximum Allowable Working Pressure 20.001 bars

External Max. Allowable Working Pressure 11.966 bars
Hydrostatic Test Pressure 26.001 bars
Required Minimum Design Metal Temperature -28.9 °C

Warmest Computed Minimum Design Metal Temperature 18.0 °C
Warning: Computed overall MDMT was higher than the required value !
Wind Design Code ASCE-93

Earthquake Design Code UBC-94
Materials of Construction:
Component | | | | |Normal | Impact |

Type | Material | Class | Thickness | UNS # | ized | Tested |
----------------------------------------------------------------------------------------------
Shell | SA-36 | ... | ... | K02600 | No | No |
Head | SA-36 | ... | ... | K02600 | No | No |
Nozzle | SA-106 B | ... | ... | K03006 | No | No |
Nozzle | SA-312 TP304 | ... | ... | S30400 | No | No |
Nozzle | SA-312 TP316L | ... | ... | S31603 | No | No |
Nozzle | SA-182 F304 | ... | ... | S30400 | No | No |
Nozzle | SA-105 | ... | ... | K03504 | No | No |
Re-Pad | SA-36 | ... | ... | K02600 | No | No |
Re-Pad | SA-240 316 | ... | ... | S31600 | No | No |
Re-Pad | SA-516 70 | ... | ... | K02700 | No | No |
Re-Pad | SA-105 | ... | ... | K03504 | No | No |
Nozzle Flg | SA-105 | ... | ... | K03504 | No | No |
Nozzle Flg | SA-182 F316 | ... | ... | S31600 | No | No |
Nozzle Flg | SA-182 F304 | ... | ... | S30400 | No | No |
Hrz Bolting | SA-193 B7 | ... | 100 < t <= 175 | G41400 | No | No |
Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.
Element Pressures and MAWP (bars & mm.):
| Design | | | | Str. | In |
Element Description | Pressure | Ext. | Element | Corrosion | Flg. | Creep |
or Type | + Stat. head | Press. | M.A.W.P | Allowance | Gov. | Range |
--------------------------------------------------------------------------------------------
DISH HEAD | 20.000 | 1.03 | 20.001 | 1.0000 | No | No |
SHELL | 20.000 | 1.03 | 23.738 | 1.0000 | N/A | No |
DISH END | 20.000 | 1.03 | 20.001 | 1.0000 | No | No |
Element Types and Properties:
Element |"To" Elev | Element | Nominal | Finished | Reqd Thk | Reqd Thk | Long | Circ |
| | Length |Thickness |Thickness | Internal | External | Eff | Eff |
Vessel Design Summary: Step: 32 2:05pm Feb 14,2024
Type | mm. | mm. | mm. | mm. | mm. | mm. | | |

------------------------------------------------------------------------------------------------
Torisph | 0.0 | 50.0 | 20.0 | 24.0 | 24.0 | 6.4 | 1.00 | 1.00 |
Cylinder | 2050.0 | 2050.0 | 20.0 | 20.0 | 17.0 | 7.6 | 1.00 | 1.00 |
Torisph | 2100.0 | 50.0 | 20.0 | 24.0 | 24.0 | 6.4 | 1.00 | 1.00 |
Saddle Parameters:
Saddle Width 204.000 mm.
Saddle Bearing Angle 120.000 deg.
Centerline Dimension 1350.000 mm.
Wear Pad Width 306.000 mm.
Wear Pad Thickness 10.000 mm.
Wear Pad Bearing Angle 132.000 deg.
Distance from Saddle to Tangent 502.000 mm.
Summary of Maximum Saddle Loads, Operating Case :

Maximum Vertical Saddle Load 2159.55 Kgf
Maximum Transverse Saddle Shear Load 81.77 Kgf
Maximum Longitudinal Saddle Shear Load 125.21 Kgf
Summary of Maximum Saddle Loads, Operating Case, Un-Factored :

Summary of Maximum Saddle Loads, Hydrotest Case :

Weights:
Fabricated - Bare W/O Removable Internals 4062.4 kg.
Shop Test - Fabricated + Water ( Full ) 10907.5 kg.
Shipping - Fab. + Rem. Intls.+ Shipping App. 4062.4 kg.
Erected - Fab. + Rem. Intls.+ Insul. (etc) 4062.4 kg.
Empty - Fab. + Intls. + Details + Wghts. 4062.4 kg.
Operating - Empty + Operating Liquid (No CA) 4062.4 kg.
Field Test - Empty Weight + Water (Full) 10907.5 kg.

Project 2 - Reactor

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Project 2 - Reactor

Uploaded by

Copyright:

Available Formats

Cover Page 1

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 20 bars

Load Case 1 NP+EW+WI+FW+BW

Wind Design Code ASCE-7 93

Seismic Design Code UBC 94

Design Pressure + Static Head Y

Material Database Year Current w/Addenda or Code Year

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Using Metric Material Databases, ASME II D Yes

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element From Node 10

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Layout Angle 25.0

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Blind Flange (Y/N) N

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Weight of Nozzle ( Used if > 0 ) 9.6496 Kgf

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 30

Element From Node 30

Element From Node 30

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr | Element | Allowable |

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

MAWP: 20.001 bars, limited by: DISH END.

Internal Pressure Calculation Results :

ASME Code, Section VIII Division 1, 2017

Torispherical Head From 10 To 20 SA-36 , UCS-66 Crv. A at 200 °C

Material UNS Number: K02600

Inside Corroded Head Depth [h]:

M factor for Torispherical Heads ( Corroded ):

Required Thickness due to Internal Pressure [tr]:

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

M factor for Torispherical Heads ( New & Cold ):

Maximum Allowable Pressure, New and Cold [MAPNC]:

Actual stress at given pressure and thickness, corroded [Sact]:

Straight Flange Required Thickness:

Straight Flange Maximum Allowable Working Pressure:

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 6.618 %

MDMT Calculations in the Knuckle Portion:

Percent Elong. per UCS-79, VIII-1-01-57 (75tnom/Rf)(1-Rf/Ro) 6.618 %

% Elongation per Table UG-79-1 (50tnom/Rf(1-Rf/Ro)) 1.099 %

Percent Elong. per UCS-79, VIII-1-01-57 (75tnom/Rf)(1-Rf/Ro) 6.618 %