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NOTE: PAGE NUMBERS OF REVISION HISTORY ARE INDEPENDENT OF PAGE NUMBERS IN STANDARD.
1.0 (Original) 2.0 3.0 4.0 5.0 6.0 10/16/06 10/30/06 01/04/07 07/15/08 9/16/08 5/25/09 Darrell Symes Drafting Mike Morris - Engineering Kevin Gentry Engineering Mark Priest Engineering Mark Priest Engineering Mark Priest Engineering All 1 3,4 3,4 2 4 New Chg. Casting Tols. Serration Chg & Plating/Coating Add Add notes to 4.6.1 Add notes to 5.7.1, 2, 3 Clarified Gray and Ductile Iron requirements Added Spec 4.7.1, 4.7.2, 5.6.2 Added electroless nickel processes Chg to ASTM A105 for Forge Steel & ASM A356 for Cast Aluminum Spec. Tols. on coatings/plating & WCB hardness Added hardness values to 3.2.4 and 3.2.5. Changed 3.2.6 specification from ASM Spec. A-356 to SAE AMS A-21180-A A356.0-T6-3 Added Section 9.0 Pressure Testing Section 9.0 moved to Section 10.0, pg. 12 Added Material Size Tolerance ASTM A108, A276, A479, A564, A582; A681, A108, A29, A576, B211, B221, B249, B16, B21 Added hardness value for non pressure containing cast iron Change Name from Kimray Drafting Terminology To Manufacturing Specifications & Terminologies Added Material Size Tolerance ASTM A-395 (Dura-Bar); A249, A269, A513, A106, A53, A240,A1011, B209, A178, B505, D4181, D4066, D3294, D3308, D5436, D4801, D5629, Lexan, & PVC. Re-arrange Sub-Heading

7.0 8.0 9.0

8/05/09 09/02/09 9/25/09

Kevin Gentry Engineering Kevin Gentry Engineering Mark Priest Engineering

2 2,5,6 2

11 12 10.0 1/06/10 Jimmy Chan Engineering 4,5,13,14,15,16,17

1/10/10 1/11/10

Mark Priest Engineering Kevin Gentry Engineering

2 All

11.0

1/21/2010

Jimmy Chan Engineering

12.0

3/29/2010

Jimmy Chan - Engineering

All

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13 5/28/2010 Jimmy Chan Engineering All Add Bar Specification Tolerances: Out of Round, Thickness, Width and Straightness Tolerances for Stainless, Carbon Steel, Aluminum, & Brass. Add A-36 dimension tolerances, Table 30. Change Dura Bar A395 Tolerances. Add A-312 Seamless & Welded Pipe, Table 31. Correction to Appendix Table 15 (A-106). Added 4.9 Fabrication Tolerance Added Component to 3.2.1.1. Added ASME SA-395 to 3.2.1.1 Added 3.2.2.1 Added ASME A-216-WCB to 3.2.3.1 Added 3.2.3.2 Added ASME SA-SA-351-CF8M to 3.2.4, changed max hardness to 220 Added groove depth to 4.4 and 4.5 Added 4.10 Changed EP to EPDM, Changed H to Polyacrylate Changed HSN to HNBR, Added LCC, Changed V to Fluorocarbon Added 10.0 Corrected Table 6

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10/8/10

Mark Priest - Engineering

iii 2

3 4 10 11 17 20

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TABLE OF CONTENTS
1.0 2.0 3.0 PURPOSE SCOPE.. CASTING STANDARD DEFAULTS
3.1 3.2 General Notes for Casting Drawings Casting Tensile & Yield Strengths
3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.2.6 Cast Iron Ductile Iron Steel 316 Stainless Steel Casting Forged Steel Aluminum

PAGE
1 1 1

4.0

MACHINING STANDARD DEFAULTS..

4.1 4.2 4.3 4.4 4.5 Corner Breaks Concentricity Parallelism Serrated Cast Iron & Cast Ductile
4.4.1 Concentric or Spiral

Serrated Steel
4.5.1 Concentric 4.5.2 Serration on flanges

4.6

Threads
4.6.1 Class 4.6.2 Length 4.6.3 Thread Bore Diameter

4.7 4.8 4.9

Tolerances Drilled Holes Fabrication Tolerance

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Manufacturing Specifications & Terminologies Standard Practice 5.0 PLATING/COATING STANDARD DEFAULTS..
5.1 5.2 5.3 5.4 5.5 5.6 5.7 Anodize Electro less Nickel Plating Electro Nickel Plating Hard Chrome Plastic Coating Powder Coating
5.6.1 Enduro Bond 5.6.2 Commercial Powder Coating

Zinc Plating
5.7.1 Procedure 1 5.7.2 Procedure 2 5.7.3 Procedure 3

5.8

Kimray Red
5.8.1 5.8.2 5.8.3 5.8.4 5.8.5 5.8.6 5.8.7 5.8.8 Standardize Color Gloss Range Corrosion Test Adhesion Dry Time Shelf Life Application Method Material Composition Duration Mil Spec Compatabilities Material Composition

5.9

Rust Inhibitor
5.9.1 5.9.2 5.9.3 5.9.4

6.0 7.0 8.0 9.0

FINISH SYMBOLS & STANDARDS.. ABBREVIATIONS. SUFFIXES... PRESSURE TESTING..

8 9 10 13

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Manufacturing Specifications & Terminologies Standard Practice 10.0 RAW MATERIAL STANDARD TOLERANCES...........
10.1 Stainless Steel Bar 10.2 Tool Steel (D2) Bar 10.3 Carbon Steel Bar 10.4 Aluminum and Aluminum-Alloy Bar and Rod 10.5 Free-Cutting Brass Rod, Bar and Shapes 10.6 Dura-Bar and Shapes 10.7 Welded Austenitic Steel Tube 10.8 Welded and Seamless Austenitic Stainless Tube 10.9 Carbon and Alloy Steel Mechanical Tube 10.10 Seamless Carbon Steel Pipe 10.11 Seamless and Welded Black and Hot Dipped Steel Pipe 10.12 Stainless Steel Plate, Sheet, and Strip 10.13 Carbon, High-Strength, and Low Alloy Steel Plate 10.14 Aluminum Sheet and Plate 10.15 Welded Carbon and Carbon-Manganese Steel Tube 10.16 Bearing Bronze 10.17 Delrin (Acetron GP Natural) 10.18 Nylon 10.19 Teflon 10.20 Acrylic 10.21 High Molecular Weigh (UHMW) 10.22 Urethane Tubing 10.23 Lexan 10.24 PVC 10.25 Carbon Structural Steel 10.26 Seamless & Welded Austenitic Stainless Steel Pip

14

11.0 MRO & KanBan 12.0 APPROVALS.

17 18

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Manufacturing Specifications & Terminologies Standard Practice APPENDIX A RAW MATERIAL STANDARD TOLERANCE TABLES
Table 1 Finish Symbols & Standards Table 2 Abbreviations Table 3 Suffixes Table 4 Pressure Testing Table 5 Stainless Steel Bar Tolerances Table 6 Tool Steel Bar Tolerances Table 7 Carbon Steel Bar Tolerances Free Machine Table 8 Carbon Steel Bar Tolerances Hot Wrought Table 9 Aluminum and Aluminum-Alloy Bar Tolerances Table 10 Brass/Copper-Alloy Bar Tolerances Table 11 Dura-Bar and Shapes Table 12 Welded Austenitic Steel Tube Table 13 Welded and Seamless Austenitic Stainless Tube Table 14 Carbon and Alloy Steel Mechanical Tube Table 15 Seamless Carbon Steel Pipe Table 16 Seamless and Welded Black and Hot Dipped Steel Pipe Table 17 Stainless Steel Plate, Sheet, and Strip Table 18 Carbon, High-Strength, and Low Alloy Steel Plate Table 19 Aluminum Sheet and Plate Table 20 Welded Carbon and Carbon-Manganese Steel Tube Table 21 Bearing Bronze Table 22 Delrin (Acetron GP Natural) Table 23 Nylon Table 24 Teflon Table 25 Acrylic Table 26 High Molecular Weigh (UHMW) Table 27 Urethane Tubing Table 28 Lexan Table 29 PVC Table 30 Carbon Structural Steel Table 31 Seamless & Welded Austenitic Stainless Steel Pipe

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Manufacturing Specifications & Terminologies Standard Practice 1.0 PURPOSE

To define manufacturing specifications, terminology, defaults, abbreviations and other notations used to communicate technical information or guidance contained in Kimray technical drawings and literature.

2.0 SCOPE
ENG-007, Manufacturing Specifications & Terminologies applies to all parts, processes, drawings and technical information that are used by the Kimray Machine Shop, Assembly, Kimray Sales & Service, Kimray Distributors, Outside Suppliers, Outside Vendors or other Outside Service Providers.

3.0 CASTING STANDARD DEFAULTS

For castings, Kimray utilizes separate casting drawings from the final machining drawings. The casting drawings allow for differences associated with the foundry process. The designated foundry will reference these casting drawings when constructing respective patterns and generating final castings. The following Casting Standard Defaults shall be used when referencing drawings to produce molds and castings.

3.1 General Notes for Casting Drawings

Patterns shall be produced using the following defaults unless otherwise specified: All fillets and radii 0.062". Minimum practical draft 2. All unspecified tolerances on investment / permanent molds 0.015; all other molds 0.062". When part lines passes through a circular object no draft needed.

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3.2 Casting Tensile & Yield Strengths
Valve materials used in the casting process shall conform to the following specifications when stipulated. 3.2.1 Gray Iron - ASTM A 48 Class 20A-30A (20,000 psi minimum tensile strength) minimum requirement. 3.2.1.1 Pressure Containing Components -197 BHN max. 3.2.1.2 Other 229 BHN max. 3.2.2 Ductile Iron 3.2.2.1 ASME SA-395/ASTM A-395 143-187 BHN, as cast per item 5.2.1 Minimum Values Tensile: 60,000 psi, Yield: 40,000 psi, Elongation: 18%. 3.2.2.1 ASTM A-536, 156-217 BHN, 65-45-12 Minimum Values Tensile: 65,000 psi, Yield: 45,000 psi, Elongation: 12%. 3.2.3 Steel 3.2.3.1 ASME SA-216WCB/ASTM A-216WCB 143-187 BHN Minimum Values: Tensile: 70,000 psi; Yield: 36,000 psi, Elongation: 35%. ASME SA-352LCC/ASTM A-352LCC 143-187 BHN Minimum Values: Tensile: 70,000 psi; Yield: 40,000 psi, Elongation: 22%

3.2.3.2

3.2.4 316 Stainless Steel Casting ASME SA-351-CF8M/ASTM A-351-CF8M Tensile: 70,000 psi; Yield: 30,000 psi. 143- 220 BHN 3.2.5 Forged Steel ASME SA105/ASTM A-105 Tensile: 70,000 psi; Yield: 36,000 psi. 143-187 BHN

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3.2.6 Aluminum SAE AMS A-A21180A, A356.0-T6-3 Tensile: 45,000 psi minimum; Yield: 34,000 psi minimum. 4.0 MACHINING STANDARD DEFAULTS Kimray machining standard defaults are used to communicate useful information to produce high quality parts and products. These defaults have been determined over many years of experience and best suit our product line based on this experience. These Machining Standard Defaults shall be used unless otherwise specified. 4.1 Corner Breaks - .010-.015"@ 45. 4.2 Concentricity - Concentricity .002". 4.3 Parallelism - Two surfaces must be within .002" of parallel. 4.4 Serrated Gray Iron or Ductile Concentric or Spiral 45 55 grooves per inch, finish 125-250 micro-inches, 0.005 deep groove. 4.5 Serrated Steel 4.6.1 Concentric only - 45 55 grooves per inch, finish 125 250 micro-inches, 0.005 deep groove.. 4.6.2 Serration on flanges 2 3-5/8 Dia. 3 5 Dia. 4 6-3/16 Dia. 6 8-17/32 Dia.

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4.7 Threads 4.7.1 Class Class 2, Thread dimensions & tolerances are located in Machinist Handbook, threading section. 4.7.2 Length Threads completed to + - 0 threads for full threads. 4.7.3 Thread Bore Diameter See Machinist Handbook if not noted on drawing. 4.8 Tolerances unless specified 4.8.1 Length - .005. 4.8.2 Angle - . 4.9 Drilled Holes Tolerances .005. 4.9.1 Flange Bolt hole spacing 1/32 (Typical at all flanges). 4.10 Fabrication Tolerances unless specified 4.10.1 4.10.2 4.10.3 4.10.4 4.10.5 Pattern Torch - -0 to +1/8 Plasma Torch - +/- 0.010 Water Jet - +/- 0.005 Saw - -0 +1/16 Shear +/-0.015

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Manufacturing Specifications & Terminologies Standard Practice 5.0 PLATING/COATING STANDARD DEFAULTS
Kimray depends on plating and coatings to meet performance requirements on many of its parts and products. Due to fitment concerns, plating and coating thicknesses must be maintained for proper operation. These Plating and Coating Standard defaults shall be used unless otherwise noted.

5.1

Anodize
Clear Coat 0.2 mils 0.4 mils thick. Hard Coat 0.5 mils 1 mil thick.

5.2

Electroless Nickel Plating After all other machining, electroless nickel plating is to be 1.5 2 mils thick. The approved electroless nickel process are as follows: Kaigen Process Heat treat @ 750 F for 1 hour. Hardness68 70
RC

Crel Process Bake @ 600 F for 6 hours. Hardness65-68

RC

NIKLAD Process Bake @ 700 F for 1 hour. Hardness65-68 RC. 5.3 5.4 5.5 5.6 Electro Nickel Plating 1.5 2 mils thick. Hard Chrome After all other machining, Hard Chrome 4-6 mils thick. Plastic Coating After all other machining, Plastic Coat with Scotch Coat 134 as shown on drawing outlined with heavy black line. Powder Coating
5.6.1 Endurobond After all other machining, apply 1 4 mils thick. 5.6.2 Commercial Powder Coating After all other machining, apply 2-4 mil thick. All internal and external threads must be protected from overspray unless otherwise noted. The powder coating should be up to the 1st thread.

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5.7
Zinc Plating 5.7.1 (Procedure 1): Unless otherwise specified, zinc plate 0.3 2 mils thick after machining. 5.7.2 (Procedure 2): Fasteners: Meet or exceed ASTM F1941-07, Fe/Zn 5A classification code. 5.7.3 (Procedure 3): Pipe Fittings: Meet or exceed GM Standard GMW 3044, 8K240/120X

5.8

Kimray Red Paint Kimray Red Coating utilized in Kimrays manufacturing processes shall fall within the following standardized specifications: 5.8.1 Standardize Color Pantone 186 or R-213, G-10, B-39. 5.8.2 Gloss Range (60 deg.) 50 Min to 80 Max. 5.8.3 Corrosion Test Meet and exceed ASTM B-117 (100 hrs. Salt Spray). 5.8.4 Adhesion Cross Hatch per ASTM D-3359 (>90%) and also in house duct tape method (test specimen procedure, 45 minutes of air dry at 1.5 to 4 mil (>90%)). 5.8.5 Dry to Handle Time 15 to 25 minutes. 5.8.6 Shelf Life 6 to 12 months (closed container). 5.8.7 Application Method Spray.

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5.8.8 Material general Composition by Weight (CAS Number): Alkyd and Acrylic (Proprietary): 10-30%. 2-Butoxy Ethanol (111-76-2): 3-7%. N-Butyl Alcohol (71-36-3): 1-5%. Red Iron Oxide (1309-37-1): 1-5%. Dimethylamino Ethanol (108-01-0): 1-5%. Manganese Drier (27253-32-3): 0.1 1.0%. Cobalt Octoate (136-52-7): 0.1-1.0%. Manganese 2-Ethylhexanoate (15956-58-8): 0.1-1.0%. Cobalt Neodecanoate (27253-31-2): 0.1-1.0%.

5.9

Rust Inhibitor Rust Inhibitor utilized in Kimrays manufacturing processes shall fall within the following standardized specifications: 5.9.1 Rust Protection Duration (indoor) Up to 12 months minimum. 5.9.2 Characteristics requirement Meet Mil-C16173D, Grade III. 5.9.3 Other Notable Characteristic Useable with Alkaline Cleaner. 5.9.4 Material general Composition by Weight (CAS Number): Distillates (petroleum) (64742-52-5): 1-5%. Mineral Spirits (8052-41-3): 80-90%.

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Manufacturing Specifications & Terminologies Standard Practice 6.0

FINISH SYMBOLS & STANDARDS The following Finish Symbols and Standards shall be used when machining finishes on Kimray parts and products. Table 1 Finish Symbols & Standards DESCRIPTION Rough Finish Disc Grinder or File Medium Finish or Machine Finish Turning, Bore or Drill Some withdrawal marks clean up from rough casting Fine Finish pass Turning, Bore or Ream Polish Finish Surface Grinder, Shiny look to part, Slight withdrawal marks O-ring Fine Finish Hone or Surface Grind Static Seal Must be free of tool withdrawal marks O-Ring Polish Finish Hone or Polish Moving Seal FINISH 500 Inch

SYMBOL

250 Inch

F P

125 Inch 63 inch

OF OP

32 inch 10-20 inch

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7.0 ABBREVIATIONS The following Abbreviations shall apply to Kimray drawings and technical literature. Table 2 Abbreviations BC CBORE CCW CH CHAM CI CL CM CSTG CTR CW DBC DIA DIM DR FAO FIL ID IN Bolt Circle Counter bore Counter clockwise Case Harden Chamfer Cast Iron Class Centimeter Casting Center Clockwise Diameter Bolt Circle Diameter Dimension Drill Finish all over Fillet Inside Diameter Inch LH KWY MAX MIN MTR NTS NWD OD R RAD RH RM SF STL THD SYM TDD THK TRO Left hand Keyway Maximum Minimum Meter Not to scale Not Working Drawing Outside Diameter Radius Radius Right hand Ream Spot face Steel Thread Symmetrical Total Drill Depth Thick Total Run Out

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8.0 SUFFIXES The following Suffixes shall apply to Kimray parts, assemblies and products. Table 3 - Suffixes
CW C10 D D D2 D6 DA DEL DELK DK DS E E EB EB EP EP EX F F F FB FG FP FS G G GF GY H H HA HAC HB HC COLD WEATHER C1018 WELDABLE STEEL DUCTILE SUB-PART D2 MATERIAL SUB-PART FROM 316SS DUCTILE PART W/STEM GUIDE DELRIN PART W/GASKET DELRIN PART W/O GASKET DUCTILE PART W/O GASKET DOUBLE SHIELD EXXON (SPECIAL) SUB PART SUB-PART BLANK ENDURO BOND EQUAL PERCENTAGE EPDM EXPLOSION PROOF PART MACH FOR FLGD WELD STD W/NUT (783F) SUB-PART STEEL STUD W/NUT (783FB) FAWN GYLON FLANGE PROTECTOR FORGED STEEL OLD STYLE (889G) SUB-PART GRAFOIL GYLON 3521 HARDENED PT W/O GASKET POLYACRYLATE HARDENED SUB PT (384HA) HASTALLOY C HARDENED SUB-PT (384HB) HARD CHROME

A A A A A4 A6 AD AF AL AV AX B B B B BB BR BC BD BG BER BM BRS BS BSS C C6 C6 CA CD CP CS

ASSEMBLY NEW STYLE PART NUMBER SUB-PARTY SUB-PART FROM 17-4PH SUB-PART FROM 316SS SUB-PART FROM DUCT AFLAS ALUMINUM ASSEMBLY W/VITON ASSEMBLY EXCHANGE BLANK BRASS BUTYL SUB-PART BRONZE BUSHING BRONZE SUB-PART SUB-PART SUB-PART BEARING BEAR MANF (582BM) BRASS BALL 316SS SUB-PART FROM 316SS SUB-PART CAST 316SS SUB-PART 316SS CAST DIE ALUMINUM CAST DUCTILE CADMIUM PLATE LTR CHG CAST STEEL

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hk HSN ht htsw ic ic4 k ke KR L L L16 L20 L24 L30 L36 LH LNP LLC LRP LSL LTN M M ML MN N N NC NC NP NR NT NX NY OS OS P PA PC heat treated pt w/o gasket HNBR heat treated seat wrench heat treat investment casting investment cast 440-c ss without koenig engineering KALREZ LEVER LONG/LENGTH LEVER 16 IN LONG LEVER 20 IN LONG LEVER 24 IN LONG LEVER 30 IN LONG LEVER 36 IN LONG LEFT HAND LOW TEMP NEOPRENE LOW CARBON CONTENT LONG RUBBER PLUG LONG SEAMLESS LOW TEMP NITRILE NERCURY MOLYTHANE MONEL 4 PLY POLYAMIDE NICKEL PLATED SUB-PART NEOPRENE/2 PLY COTTON NYLON CASTING NEOPRENE NI-RESIST NITRIDE NOMEX NYLON OLD STYLE OVERSIZE POLYURETHANE PLASTIC COATED PEROXIDE CURE PH PI PL PR PP Q RF RH RP S S S SA SB SF SL SNW SP SP6 SPR SPL SRP SS SS3 SS4 SS6 SS6K SSL STL SW STL T TB TEF TS V V VNX VP W HEAT TREATED 17-4PH SS PLASTIC INSERT ASSEMBLED PF COVER PRIMER NAME PLATE QUAD RING RAISED FACE RIGHT HAND ROBBER PLUG SHORT SILICONE STEEL SUB ASSY SLIPEZE BEARING SEMI-FINISHED SEAMLESS SPANNER WRENCH STEEL PLATE STEEL PLATE 316SS SPRING SPECIAL SHORT ROBBER PLUG STAINLESS 303 SS STEEL 304 SS STEEL 316 SS STEEL 316 SS W/O GSKT SHORT SEAMLESS ALL STEEL SEAT WRENCH SOCKET WELD ALL STEEL TEFLON TEFLON BEARING TEFLON TREND SERVICE SPECIAL VERTICAL FLUOROCARBON VITON W/NOMEX VEE PACKING WELD/WELDED

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WS X XA XB XH XHT Z WITH SEATS (848WS) EXCHANGE EXCH ASSEMBLY OR PART EXCH W/NEW PORT PLATE EXTRA HEAVY EXTRA HEAT TREATED CORVASCOPE PARTS ZA ZB ZC ZP CORVASCOPE SUB-PART CORVASCOPE SUB-PART CORVASCOPE SUB-PART ZINC PLATE

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9.0 Static Pressure Testing Pressure test will be conducted for 30 seconds @ defined pressure shown below, 1 times working pressure. Pressure drop will be monitored and documented when required. 9.1 Raised and Grooved Flange: The following pressure test values are for the following Class ratings based on -20 to 100 F from ASME B16.34, A-Standard Class, pg 110. Table 4 Pressure Testing CLASS 150 300 600 900 1500 2500 4500 WORKING PRESSURE, PSIG 285 740 1,480 2,220 3,705 6,170 11,110 TEST PRESSURE, PSIG 430-500 1,110-1,200 2,220-2,350 3,330 3,450 5,560- 5,700 9,255-9,400 16,700-16,850

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10.0 RAW MATERIAL STANDARD TOLERANCES Raw materials utilized in Kimrays manufacturing processes shall fall within the applicable dimensional tolerances as specified: 10.1 Stainless Steel Bar- See Appendix A, Table 5 [Taken from 2007 ASME BPVC SECTION II-A (Identical with ASTM Spec: SA-484/SA-484M-98); Table 2Permissible Variations in Size of Hot-Finished Round, Turned, and Square Bar. Table 3- Permissible Variation in Size of Hot-Finished Hexagonal and Octagonal Bar. Table 6- Permissible Variations in size of Cold-Finished Round Bars. Table 7Permissible Variations in Size of Cold Finished Hexagonal, Octagonal, and Square Bars. Table 8 Permissible Variations in Width and Thickness of Cold-Finished Flat Bars]. Table 11- Permissible Variations in Straightness; Hot and Cold Finished Bars. 10.2 Annealed Tool Steel (D2) 255 BHN Hardness Max See Appendix A, Table 6 [Taken from ASTM International; Designation: A681-08; Table 9- Hot-Rolled Bars. Table 10- Forged Bar. Table 11 Rough Turned Bar-Table 12 Cold-Drawn Bars]. 10.3 Carbon Steel Bars See Appendix A, Table 7 [Taken from 2007 ASME BPVC SECTION II-A (Identical with ASTM Spec: SA-29/SA-29M-99]; Table A1.11- Size Tolerances for Cold-Finished Carbon Steel Bars, Cold Drawn or Turned and Polished. Table A1.14- Straightness Tolerances for Cold Finished Bar. See Appendix A, Table 8; [Taken from 2007 ASME BPVC SECTION II-A (Identical with ASTM Spec: SA-29/SA-29M-99] Table A1.1 Permissible Variations in Cross Section for Hot-Wrought Round, Square, and Round-Cornered Square Bars of Steel. Table A1.2 Permissible Variations in Cross Section for Hot-Wrought Hexagon Bars of Steel]. 10.4 Aluminum and Aluminum-Alloy Bar and Rod- See Appendix A, Table 9. [Taken from ASTM International; Designation: B- 221-08; ANSI H35.2-2009; Table 11.3Diameter or Distance across Flats Round Wire and Rod Square, Hexagonal and Octagonal Wire and Bar]. Table 11.4- Thickness or Width of Rectangular Bar.

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10.5 Free-Cutting Brass Rod, Bar and Shapes- See Appendix A, Table 10. [Taken from ASTM International; Designation: SB-249/SB-249M -09; Table 1- Tolerances for Diameter or Distance between Parallel Surfaces of Cold-Drawn Rod]. Table 8Thickness Tolerances for Rectangular and Square Shape. Table 10- Width Tolerances for Rectangular Bar. Table 16- Straightness Tolerances for Rod, Bar, and Shapes. 10.6 Dura-Bar and Shapes See Appendix A, Table 11, ASTM A-395 Dimensional Tolerances Table [Taken from Suppliers Resource Guide Handbook]. 10.7 Welded Austenitic Steel Tube- See Appendix A, Table 12, ASTM A-249 Dimensional Tolerances Table [Taken from Supplier]. 10.8 Welded and Seamless Austenitic Stainless Tube- See Appendix A, Table 13, ASTM A-269 Dimensional Tolerances Table [Taken from Supplier]. 10.9 Carbon and Alloy Steel Mechanical Tube- See Appendix A, Table 14, ASTM A513 Dimensional Tolerances Table [Taken from Supplier]. 10.10 Seamless Carbon Steel Pipe- See Appendix A, Table 15, ASTM A-106 Dimensional Tolerances Table [Taken from Supplier]. 10.11 Seamless and Welded Black and Hot Dipped Steel Pipe- See Appendix A, Table 16, ASTM A-53 Dimensional Tolerances [Taken from Supplier]. 10.12 Stainless Steel Plate, Sheet, and Strip- See Appendix A, Table 17, ASTM A240 Dimensional Tolerances [Taken from 2007 ASME BPVC SECTION II-A (Identical with ASTM Spec: SA-480/SA-480M); Table A2.5 Permitted Variations in Thickness of Cold-Rolled, etc.]. 10.13 Carbon, High-Strength, and Low Alloy Steel Plate- See Appendix A, Table 18, ASTM A-1011 Dimensional Tolerances [Taken from 2007 ASME BPVC SECTION IIA (Identical with ASTM Spec: SA-568/SA-568M); Table 6, Standard Thickness Tolerances for Hot-Rolled Sheet, etc.]. 10.14 Aluminum Sheet and Plate- See Appendix A, Table 19. [Taken from ASTM International; Designation: B-209; ANSI H35.2-2009; Table 7.7a- Sheet and Plate Thickness Tolerances].

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10.15 Welded Carbon and Carbon-Manganese Steel Tube- See Appendix A, Table 20 ASTM A-178 Dimensional Tolerances. [Taken from 2007 ASME BPVC SECTION II-A (Identical with ASTM Spec: SA-450/SA-450M); Table 3, Permissible Variations in Outside Diameter]. 10.16 Bearing Bronze- See Appendix A, Table 21 ASTM B-505 Dimensional Tolerances. [Taken from 2007 ASME BPVC SECTION II-A (Identical with ASTM Spec: SB-505/SB-505M); Table 5, Diameter Tolerances for Rod and Bar]. 10.17 Delrin (Acetron GP Natural) - See Appendix A, Table 22 ASTM D4181Dimensional Tolerances. [Taken from Supplier]. 10.18 Nylon- See Appendix A, Table 23 ASTM D4066 Dimensional Tolerances. [Taken from Supplier]. 10.19 Teflon- See Appendix A, Table 24 ASTM D3294 & D3308 Dimensional Tolerances. [Taken from Supplier]. 10.20 Acrylic- See Appendix A, Table 25 ASTM D5436 Dimensional Tolerances. [Taken from Supplier]. 10.21 High Molecular Weigh (UHMW) - See Appendix A, Table 26 ASTM D4801Dimensional Tolerances. [Taken from Supplier]. 10.22 Urethane Tubing - See Appendix A, Table 27 ASTM D5629 Dimensional Tolerances. [Taken from Supplier]. 10.23 Lexan - See Appendix A, Table 28 Dimensional Tolerances. [Taken from Supplier]. 10.24 PVC - See Appendix A, Table 29 Dimensional Tolerances. [Taken from Supplier]. 10.25 Carbon Structural Steel (Hot Rolled) - See Appendix A, Table 30, ASTM A-36 Dimensional Tolerances Table [Taken from 2007 ASME BPVC SECTION II-A (Identical with ASME Spec: SA-6/SA-6M-99b]; Table 26 Permitted Variation in Sectional Dimensions for Square-Edge and Round-Edge Flat Bars.

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10.26 Seamless and Welded Austenitic Stainless Steel See Appendix A Table 31, ASTM A312 Dimensional Tolerances Table [Taken from 2007 ASME BPVC SECTION II-A (Identical with ASME Spec. SA-312/SA-312M]; Table 3 Permitted Variations in Wall Thickness.

11.0 MRO & Kanban

11.1 Approved items used in the manufacturing process , Machining, Assembly, or Shipping are listed in W: //Kimserv/Users/Engineering/Public/MRO KANBAN.

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Manufacturing Specifications & Terminologies Standard Practice 12.0 APPROVALS

Issued by: Mark A. Priest

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Mark A. Priest, Engineering Support Manager 10/8/10

Mark A. Priest, Engineering Support Manager

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APPENDIX A RAW MATERIAL STANDARD TOLERANCE TABLES Table 5 Stainless Steel Bar Tolerances [ASTM A-276 (304SS,316SS), A-479 (304SS, 316SS), A-564 (17-4PH), A-582 (303SS6) ] Round, Turned, and Square Bars
Hot Finished Bar Sizes (in) 5/16 to 7/16 Over 7/16 to 5/8 Over 5/8 to 7/8 Over 7/8 to 1 Over 1 to 1-1/8 Over 1-1/8 to 1-1/4 Over 1-1/4 to 1-3/8 Over 1-3/8 to 1-1/2 Over 1-1/2 to 2 Over 2 to 2-1/2 Over 2-1/2 to 3-1/2 Over 3-1/2 to 4-1/2 Over 4-1/2 to 5-1/2 Over 5-1/2 to 6-1/2 Over 6-1/2 to 8 Over 8 to 12 Over 12 to 15 Over 15 to 25 Tolerances (in) Under (-) Over (+) 0.006 0.006 0.007 0.007 0.008 0.008 0.009 0.009 0.010 0.010 0.011 0.011 0.012 0.012 0.014 0.014 0.016 0.016 0 0.031 0 0.047 0 0.063 0 0.078 0 0.125 0 0.156 0 0.188 0 0.583 0 0.250 Out of Round 0.009 0.010 0.012 0.013 0.015 0.016 0.018 0.021 0.023 0.023 0.035 0.046 0.058 0.070 0.085 0.094 0.109 0.125

Hex. & Octagon. Bars

Hot Finished Bar Sizes (in) 1/4 to 1/2 Over 1/2 to 1 Over 1 to 1-1/2 Over 1-1/2 to 2 Over 2 to 2-1/2 Over 2-1/2 to 3-1/2 Tolerances (in) Under (-) Over (+) 0.007 0.007 0.010 0.010 0.021 0.021 0.031 0.031 0.047 0.047 0.016 0.016

Straightness Tolerances Hot Finished 1/8 inch in any 5 feet; but may not exceed 1/8 inch.

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Table 6 Tool Steel Bar Tolerances (ASTM A-681 D2)
Round Bar Rough Turned Specified Sizes (in) to 1 Incl. 1 to 3 1/16 Incl. 3 116 to 4 1/16 Incl. 4 1/16 to 6 1/6 Incl 6 1/16 to 10 1/16 Incl

Tolerances (in) Under (-) Over (+) 0.000 0.040 0.000 0.055 0.000 0.081 0.000 0.092 0.000 0.124

Rough turned tool steel, ASTM A-681, is controlled by the producer. The supplier has said the producer will provide material 0.015 to 0.031 above the over tolerance stated in ASTM A-681, Table 11 per Note B.

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Table 7 Carbon Steel Bar Tolerances (ASTM A-108; Free Machine, 1018CW)
Round Bars Cold-Fin. Turn, & Polish. Specified Sizes (in) 0 to 1-1/2 Over 1-1/2 to 2-1/2 Over 2-1/2 to 4 Over 4 to 6 Over 6 to 8 Over 8 to 9 Square Bars Cold-Finished Specified Sizes (in) 0 to 3/4 Over 3/4 to 1-1/2 Over 1-1/2 to 2-1/2 Over 2-1/2 to 4 Over 4 to 5 Over 5 to 6 Hexagon Bars Cold-Finished Specified Sizes (in) 0 to 3/4 Over 3/4 to 1-1/2 Over 1-1/2 to 2-1/2 Over 2-1/2 to 3-1/8 Over 3-1/8 to 4

Tolerances (in) Under (-) Over (+) 0.002 0.00 0.003 0.00 0.004 0.00 0.005 0.00 0.006 0.00 0.007 0.00

Tolerances (in) Under (-) Over (+) 0.002 0.00 0.003 0.00 0.004 0.00 0.005 0.00 0.005 0.00

Tolerances (in) Under (-) Over (+) 0.002 0.00 0.003 0.00 0.004 0.00 0.006 0.00 0.010 0.00 0.014 0.00

Flat Bars Cold-Finished Specified Width (in) 0 to 3/4 Over 3/4 to 1-1/2 Over 1-1/2 to 3 Over 3 to 4 Over 4 to 6 Over 6

Thickness Tol. (in) Under (-) Over (+) 0.003 0.00 0.004 0.00 0.005 0.00 0.006 0.00 0.008 0.00 0.013 0.00

Straightness Tolerances for Cold Finished Bars Size (in) Less than 5/8 Less than 5/8 5/8 and over 5/8 and over Length (ft) less than 15 15 and over less than 15 15 and over Round Bar (in) 0.125 0.125 0.062 0.125 Sq, Hex, & Oct. Bar (in) 0.187 0.312 0.125 0.187

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Table 8 Carbon Steel Bar Tolerances (ASTM A-29, A-576; Hot-Wrought Special Quality)
Round & Square Bars Hot-Wrought Bar Sizes (in) 0 to 5/16 Over 5/16 to 7/16 Over 7/16 to 5/8 Over 5/8 to 7/8 Over 7/8 to 1 Over 1 to 1-1/8 Over 1-1/8 to 1-1/4 Over 1-1/4 to 1-3/8 Over 1-3/8 to 1-1/2 Over 1-1/2 to 2 Over 2 to 2-1/2 Over 2-1/2 to 3-1/2 Over 3-1/2 to 4-1/2 Over 4-1/2 to 5-1/2 Over 5-1/2 to 6-1/2 Over 6-1/2 to 8-1/4 Over 8-1/4 to 9-1/2 Over 9-1/2 to 10 Hex Bars Hot-Wrought Bar Sizes (in) 0 to 1/2 Over 1/2 to 1 Over 1 to 1-1/2 Over 1-1/2 to 2 Over 2 to 2-1/2 Over 2-1/2 to 3-1/2 Over 3-1/2 to 4-1/16

Tolerances (in) Under (-) Over (+) 0.005 0.005 0.006 0.006 0.007 0.007 0.008 0.008 0.009 0.009 0.010 0.010 0.011 0.011 0.012 0.012 0.014 0.014 0.016 0.016 0.000 0.031 0.000 0.047 0.000 0.063 0.000 0.078 0.000 0.125 0.000 0.156 0.000 0.188 0.000 0.250

Out of Rd. or Sq. 0.008 0.009 0.010 0.012 0.013 0.015 0.016 0.018 0.021 0.023 0.023 0.035 0.046 0.058 0.070 0.085 0.100 0.120

Tolerances (in) Under (-) Over (+) 0.007 0.007 0.010 0.010 0.013 0.021 0.016 0.031 0.016 0.047 0.016 0.063 0.016 0.078

Out of Hex 0.011 0.015 0.025 0.031 0.047 0.063 0.078

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Table 9 Aluminum and Aluminum-Alloy Bar Tolerances (ASTM B-211; B-221)
Round, Square, Hex., & Oct. Bars Round Tolerances (in) Specified Sizes (in) Under(-) Over(+) Up thru 0.124 0.006 0.006 0.125 to 0.249 0.007 0.007 0.250 to 0.499 0.008 0.008 0.500 to 0.749 0.009 0.009 0.750 to 0.999 0.010 0.010 1.000 to 1.499 0.012 0.012 1.500 to 1.999 0.014 0.014 2.000 to 3.999 0.024 0.024 4.000 to 5.999 0.034 0.034 6.000 to 7.070 0.044 0.044 7.071 to 7.999 0.044 0.044 8.000 to 8.659 0.054 0.054 8.660 to 8.999 0.054 0.054 9.000 to 9.238 0.054 0.054 9.239 to 9.999 0.054 0.054 10.000 to 11.999 0.074 0.074 12.000 to 13.999 0.084 0.084 14.000 to 15.999 0.094 0.094 Square Tolerances (in) Under(-) Over(+) 0.006 0.006 0.007 0.007 0.008 0.008 0.009 0.009 0.010 0.010 0.012 0.012 0.014 0.014 0.024 0.024 0.034 0.034 0.044 0.044 0.054 0.054 0.064 0.064 0.064 0.064 0.064 0.064 0.064 0.064 0.074 0.074 0.084 0.084 0.094 0.094 Hexagon Tolerances (in) Under(-) Over(+) 0.006 0.006 0.007 0.007 0.008 0.008 0.009 0.009 0.010 0.010 0.012 0.012 0.014 0.014 0.024 0.024 0.034 0.034 0.044 0.044 0.044 0.044 0.054 0.054 0.064 0.064 0.064 0.064 0.064 0.064 0.074 0.074 0.084 0.084 0.094 0.094 Octagon Tolerances (in) Under(-) Over(+) 0.006 0.006 0.007 0.007 0.008 0.008 0.009 0.009 0.010 0.010 0.012 0.012 0.014 0.014 0.024 0.024 0.034 0.034 0.044 0.044 0.044 0.044 0.054 0.054 0.054 0.054 0.054 0.054 0.064 0.064 0.074 0.074 0.084 0.084 0.094 0.094

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Table 9 Aluminum and Aluminum-Alloy Bar Tolerances (ASTM B-211; B-221)
Thickness or Width of Rectangular Bars Specified Bar Dimension (in) Up thru 0.124 0.125 to 0.249 0.250 to 0.499 0.500 to 0.749 0.750 to 0.999 1.000 to 1.499 1.500 to 1.999 2.000 to 3.999 4.000 to 5.999 6.000 to 7.999 8.000 to 9.999 10.000 to 11.999 12.000 to 13.999 14.000 to 15.999 Thickness or Width Under(-) Over(+) 0.006 0.006 0.007 0.007 0.008 0.008 0.009 0.009 0.010 0.010 0.012 0.012 0.014 0.014 0.024 0.024 0.034 0.034 0.044 0.044 0.054 0.054 **** **** **** **** **** ****

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Table 10 Brass/Copper-Alloy Bar Tolerances (ASTM B-249, B-16; B-21)
Tolerances for Bars Round Tolerances (in) Under (-) Over (+) 0.0013 0.0013 0.0015 0.0015 0.0020 0.0020 0.0025 0.0025 0.150 0.150 Hex. and Oct. Tolerances (in) Under (-) Over (+) 0.0025 0.0025 0.003 0.003 0.004 0.004 0.005 0.005 0.300 0.300 Maximum Curvature (in) 0.031 0.125 0.500

Specified Sizes (in) Up to 0.150 Over 0.150 to 0.500 Over 0.500 to 1.00 Over 1.00 to 2.00 Over 2.00

Straightness Tolerances for Bars Size (in) Up to & Over 2.00 Up to & Over 2.00 Up to & Over 2.00 Length (ft) Up to 5 Over 5 to 10 Over 10

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Table 10 Brass/Copper-Alloy Bar Tolerances (ASTM B-249, B-16; B-21)
Thickness Tolerances for Rectangular and Square Bars Thickness Tolerances for Width Given in inches Over 0.5 Over 1.25 Over 2.0 Over 4.0 to 1.25 to 2.0 to 4.0 to 8.0 0.0040 0.0045 0.0045 0.006 0.0045 0.005 0.005 0.007 0.0050 0.005 0.006 0.008 **** **** 0.300 ****

Specified Thickness (in) Over 0.188 to 0.500 Over 0.500 to 1.00 Over 1.00 to 2.00 Over 2.00 to 4.00

Up to 0.500 0.0035 **** **** ****

Over 8 to 12.0 0.008 0.009 **** ****

Width Tolerances for Rectangular Bars Specified Sizes (in) Up to 0.500 Over 0.500 to 1.250 Over 1.250 to 2.00 Over 2.00 to 4.00 Over 4.00 to 12.00 Tolerances (in) Under (-) Over (+) 0.0035 0.0035 0.0050 0.0050 0.0080 0.0080 0.0120 0.0120 0.3000 0.3000

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Table 11 Dura-Bar Tolerances (ASTM A-395) Extruded Round Bars
Nominal Bar Sizes (in) 00.750 01.250 01.251 02.000 02.001 03.000 03.001 04.000 04.001 05.000 05.001 06.000 06.001 07.000 07.001 08.000 08.001 09.000 09.001 10.000 10.001 11.000 11.001 16.000 16.001 18.000 18.001 20.000 OD Tolerances (in) Under (-) Over (+) 0.000 0.176 0.000 0.190 0.000 0.236 0.000 0.272 0.000 0.308 0.000 0.344 0.000 0.380 0.000 0.426 0.000 0.484 0.000 0.566 0.000 0.864 0.000 1.246 0.000 1.630 0.000 1.638

Square & Rectangular (as Milled) Specified Sizes (in) All Tolerances (in) Under (-) Over (+) 0.008 0.008

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Table 12 Welded Austenitic Steel Tube 304SS, 316SS (ASTM A-249) Diameter Tolerances
Tolerances (in) Under (-) Over (+) 0.004 0.004 0.006 0.006 0.008 0.008 0.010 0.010 0.012 0.012 0.015 0.015 0.015 0.025 0.015 0.045

Tube OD Sizes (in) Up to 1 Over 1 to 1-1/2 Over 1-1/2 to 2.0 Over 2.0 to 2-1/2 Over 2-1/2 to 3.0 Over 3.0 to 4.0 Over 4.0 to 7-1/2 Over 7-1/2 to 9

Wall Thickness Tolerances

Specified Thickness (in) 0.065 0.072 0.083 0.095 0.109 0.120 0.134

Outside Diameter Up to 9.0 inch Thickness Tolerances (in) Under (-) Over (+) 0.007 0.007 0.007 0.007 0.008 0.008 0.010 0.010 0.010 0.006 0.011 0.011 0.013 0.013

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Table 13 Welded and Seamless Austenitic Stainless Steel Tube 304SS, 316SS (ASTM A-269) Diameter Tolerances
Tolerances (in) Under (-) Over (+) 0.005 0.005 0.010 0.010 0.015 0.015 0.030 0.030

Tube OD Sizes (in) Up to 1-1/2 Over 1-1/2 to 3-1/2 Over 3-1/2 to 5-1/2 Over 5-1/2 to 8-1/2

Wall Thickness Tolerances

Specified Thickness (in) 0.065 0.072 0.083 0.095 0.109 0.120 0.134 Outside Diameter Up to 8.5 inch Thickness Tolerances (in) Under (-) Over (+) 0.007 0.007 0.007 0.007 0.008 0.008 0.010 0.010 0.010 0.006 0.011 0.011 0.013 0.013

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Table 14 Carbon and Alloy Steel Mechanical Tube (ASTM A-513)
Diameter Tolerances OD Tolerances (in) Specified Sizes (in) 1/2 to 1-1/8 Over 1-1/8 to 2.0 Over 2 to 2-1/2 Over 2-1/2 to 3.0 Over 3 to 3-1/2 Over 3-1/2 to 4.0 Over 4.0 to 5.0 Over 5.0 to 6.0 Over 6.0 to 8.0 Over 8 to 10.0 Over 10.0 to 12.0 Under (-) 0.004 0.005 0.006 0.010 0.012 0.015 0.020 0.020 0.025 0.030 0.035 Over (+) 0.004 0.005 0.006 0.010 0.012 0.015 0.020 0.020 0.025 0.030 0.035

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Table 14 Carbon and Alloy Steel Mechanical Tube; Continued (ASTM A-513) Wall Thickness Tolerances
Outside Diameter (in) Wall Thickness (in) 0.065 0.072 0.083 0.095 0.109 0.120 0.134 0.148 0.165 0.180 0.203 0.220 0.238 0.259 0.284 0.300 0.320 0.344 0.360 0.375 0.406 0.438 0.469 0.500 Under (-) 0.009 0.009 0.010 0.010 0.010 0.010 0.010 *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** Over (+) 0.005 0.005 0.006 0.006 0.006 0.006 0.006 *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** Under (-) 0.004 0.004 0.005 0.005 0.005 0.005 0.005 0.006 0.006 0.006 *** *** *** *** *** *** *** *** *** *** *** *** *** *** 0.750 to 1.0 Over 1.0 to 1.937 Over (+) 0.010 0.010 0.010 0.011 0.011 0.011 0.011 0.012 0.012 0.012 *** *** *** *** *** *** *** *** *** *** *** *** *** *** Over 1.937 to 3.750 Under (-) 0.011 0.011 0.012 0.012 0.012 0.012 0.012 0.013 0.013 0.013 0.015 0.015 0.020 0.021 0.022 0.023 0.024 0.025 0.025 *** *** *** *** *** Over (+) 0.003 0.003 0.004 0.004 0.004 0.004 0.004 0.005 0.005 0.005 0.007 0.007 0.012 0.013 0.014 0.015 0.016 0.017 0.017 *** *** *** *** *** Over 3.750 to 4.500 Under (-) 0.012 0.012 0.013 0.013 0.013 0.013 0.013 0.014 0.014 0.014 0.016 0.016 0.021 0.022 0.023 0.024 0.025 0.026 0.026 0.026 0.027 0.027 *** *** Over (+) 0.002 0.002 0.003 0.003 0.003 0.003 0.003 0.004 0.004 0.004 0.006 0.006 0.011 0.012 0.013 0.014 0.015 0.016 0.016 0.016 0.017 0.017 *** *** Over 4.500 to 6.0 Under (-) 0.012 0.012 0.013 0.013 0.013 0.013 0.013 0.014 0.014 0.014 0.017 0.017 0.022 0.023 0.024 0.025 0.026 0.027 0.027 0.027 0.028 0.028 0.028 0.028 Over (+) 0.002 0.002 0.003 0.003 0.003 0.003 0.003 0.004 0.004 0.004 0.005 0.005 0.010 0.011 0.012 0.013 0.014 0.015 0.015 0.015 0.016 0.016 0.016 0.016 Wall Thickness Tolerances (in)

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Table 15 Seamless Carbon Steel Pipe (ASTM A-106)
Diameter Tolerances OD Tolerances (in) Specified Sizes (in) 1/8 to 1-1/2 Over 1-1/2 to 4.0 Over 4.0 to 8.0 Over 8.0 to 18.0 Over 18.0 to 26.0 Over 26.0 to 34.0 Over 34.0 to 48.0 Wall Thickness Tolerances Specified Thickness (in) 0.031 0.062 0.125 0.187 0.250 0.312 0.375 0.500 Outside Diameter Up to 48 inch Thickness Tolerances (in) Under (-) 0.004 0.008 0.016 0.023 0.031 0.039 0.047 0.062 Under (-) 0.015 0.031 0.031 0.031 0.031 0.031 0.031 Over (+) 0.015 0.031 0.062 0.093 0.125 0.156 0.187

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Table 16 Seamless & Welded Black and Hot Dipped Steel Pipe (ASTM A-53) Diameter Tolerances
Specified Sizes (in) Up to 1-1/2 Over 1-1/2 3.0 Wall Thickness Tolerance Specified Thickness (in) 0.031 0.062 0.125 0.187 0.250 0.312 0.375 Outside Diameter Up to 3 inch Thickness Tolerances (in) Under (-) Over (+) 0.004 0.004 0.008 0.008 0.016 0.016 0.023 0.023 0.031 0.031 0.039 0.047 0.039 0.047 OD Tolerances (in) Under (-) Over (+) 0.015 0.015 0.030 0.030

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Table 17 Stainless Steel Plate, Sheet, and Strip 304SS, 316SS (ASTM A-240) Wall Thickness Tolerances
Permitted Variations Over and Under in, for Specified Width, in Specified Thickness (in) 0.012 0.016 0.020 0.024 0.032 0.040 0.047 0.059 0.079 0.098 0.118 0.157 0.197 0.236 0.312 Under (-) 0.0010 0.0015 0.0015 0.0020 0.0020 0.0025 0.0030 0.0030 0.0040 0.0040 0.0050 0.0070 0.0070 0.0070 0.0070 Over (+) 0.0010 0.0015 0.0015 0.0020 0.0020 0.0025 0.0030 0.0030 0.0040 0.0040 0.0050 0.0070 0.0070 0.0070 0.0070 Up to 40 Over 40 to 50 Thickness Tolerances (in) Under (-) *** 0.0015 0.0015 0.0020 0.0020 0.0025 0.0030 0.0030 0.0040 0.0040 0.0050 0.0070 0.0070 0.0080 0.0090 Over (+) *** 0.0015 0.0015 0.0020 0.0020 0.0025 0.0030 0.0030 0.0040 0.0040 0.0050 0.0070 0.0070 0.0080 0.0090 Under (-) *** *** *** *** *** 0.0030 0.0030 0.0040 0.0045 0.0050 0.0060 0.0070 0.0075 0.0090 0.0100 Over (+) *** *** *** *** *** 0.0030 0.0030 0.0040 0.0045 0.0050 0.0060 0.0070 0.0075 0.0090 0.0100 Over 50 to 84

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Table 18 Carbon, High-Strength, and Low Alloy Steel Sheet (ASTM A-1011) Wall Thickness Tolerances
Permitted Variations Over and Under in, for Specified Width, in Specified Thickness (in) 0.044 to 0.051 Over 0.051 to 0.059 Over 0.059 to 0.070 Over 0.070 to 0.082 Over 0.082 to 0.098 Over 0.098 to 0.180 Over 0.180 to 0.230 Over (+) 0.010 0.012 0.012 0.012 0.012 0.014 0.014 Over (+) 0.10 0.012 0.140 0.140 0.014 0.016 0.016 12 to 15 Over 15 to 20 Over 20 to 32 Over 32 to 40 Over 40 to 48 Over 48 to 60 Over 60 to 72 Over 72 to 80 Over 80

Thickness Tolerances, Over, in., No tolerance Under Over (+) 0.012 0.012 0.014 0.014 0.014 0.016 0.018 Over (+) 0.012 0.012 0.014 0.014 0.016 0.016 0.018 Over (+) 0.012 0.014 0.014 0.014 0.016 0.020 0.020 Over (+) *** 0.014 0.014 0.014 0.016 0.020 *** Over (+) *** *** 0.016 0.016 0.018 0.022 *** Over (+) *** *** *** 0.016 0.018 0.024 *** Over (+) *** *** *** *** 0.020 0.024 ***

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Table 19 Aluminum Sheet and Plate (ASTM B-209) Wall Thickness Tolerances
Permitted Variations Over and Under in, for Specified Width, in Over Over Over Over Over Over 39.37 to 59.06 to 78.74 to 98.43 to 118.11 to 137.8 to 59.06 78.74 98.43 118.11 137.8 157.48 Thickness Tolerances, Over, in., No tolerance Under Over (+) 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.009 0.012 0.015 0.023 0.031 0.039 0.055 Over (+) 0.001 0.003 0.004 0.005 0.006 0.007 0.009 0.011 0.014 0.017 0.023 0.031 0.039 0.055 Over (+) *** 0.004 0.005 0.006 0.007 0.009 0.011 0.013 0.015 0.020 0.027 0.037 0.047 0.060 Over (+) *** 0.004 0.006 0.007 0.009 0.011 0.013 0.015 0.018 0.023 0.032 0.043 0.055 0.070 Over (+) *** *** 0.007 0.009 0.011 0.013 0.015 0.018 0.022 0.027 0.035 0.047 0.065 0.085 Over (+) *** *** 0.009 0.011 0.013 0.015 0.018 0.022 0.027 0.033 0.043 0.058 0.075 0.100 Over (+) *** *** *** *** *** *** *** 0.027 0.035 0.041 0.053 0.070 0.090 0.115 Over (+) *** *** *** *** *** *** *** *** 0.043 0.051 0.065 0.085 0.105 ***

Specified Thickness (in) 0.0059 to 0.016 Over 0.016 to 0.032 Over 0.039 to 0.063 Over 0.063 to 0.098 Over 0.098 to 0.126 Over 0.126 to 0.158 Over 0.158 to 0.197 Over 0.197 to 0.248 Over 0.248 to 0.315 Over 0.315 to 0.394 Over 0.394 to 0.630 Over 0.630 to 0.984 Over 0.984 to 1.575 Over 1.575 to 2.362

Up to 39.37

Over 157.48 to 177.17

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Table 20 Welded Tubes and Cold Finished Seamless Tubes (ASTM A-178) Diameter Tolerances
OD Tolerances (in) Under (-) Over (+) 0.004 0.004 0.006 0.006 0.008 0.008 0.010 0.010 0.012 0.012 0.015 0.015 0.015 0.025 0.015 0.045

Specified Size (in) Up to 1.0 Over 1.0 to 1-1/2 Over 1-1/2 to 2.0 Over 2.0 to 2-1/2 Over 2-1/2 to 3.0 Over 3.0 to 4.0 Over 4.0 to 7-1/2 Over 7-1/2 to 9.0

Wall Thickness Tolerances Specified Thickness (in) 0.031 0.062 0.125 0.187 0.250 0.312 0.375 Outside Diameter Up to 9.0 inch Thickness Tolerances (in) Under (-) 0.004 0.008 0.016 0.023 0.031 0.039 0.047 Over (+) 0.004 0.008 0.016 0.023 0.031 0.039 0.047

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Table 21 Bearing Bronze (ASTM B-505) Diameter Tolerances
OD Tolerances (in) Under (-) Over (+) 0.005 0.005 0.008 0.008 0.016 0.016

Specified Size (in) Up to 4.0 Over 4.0 to 5.0 Over 5.0

Table 22 Delrin (Acetron GP Natural) (ASTM D4181) Diameter Tolerances

OD Tolerances (in) Specified Sizes (in) Up to 1.0 Over 1.0 to 2.0 Over 2.0 to 2-3/4 Over 2-3/4 to 4-3/4 Over 4-3/4 tp 8.0 Under (-) 0.000 0.000 0.000 0.000 0.000 Over (+) 0.003 0.005 0.015 0.187 0.250

Table 23 Nylon (ASTM D4066) Diameter Tolerances

OD Tolerances (in) Specified Sizes (in) Up to 1.0 Over 1.0 to 2.0 Over 2.0 to 2-3/4 Over 2-3/4 to 4-3/4 Over 4-3/4 tp 8.0 Under (-) 0.000 0.000 0.000 0.000 0.000 Over (+) 0.003 0.005 0.015 0.187 0.250

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Table 24 Teflon (ASTM D3294 & D3308) Diameter Tolerances (D3294)
OD Tolerances (in) Under (-) Over (+) 0.000 0.002 0.000 0.004 0.000 0.010

Specified Sizes (in) Up to 1/2 Over 1/2 to 1.0 Over 1.0 to 1-5/8

Wall Thickness Tolerances (D3308) Thickness Tolerances (in) Under (-) 0.000 0.000 0.000

Specified Thickness (in) Up to 1/32 Over 1/32 to 1/16 Over 1/16 to 1/8

Over (+) 0.002 0.008 0.012

Table 25 Acrylic (ASTM D5436) Diameter Tolerances

OD Tolerances (in) Specified Sizes (in) 3/4 Under (-) 0.000 Over (+) 0.075

Table 26 Ultra High Molecular Weigh (UHMW) (ASTM D4801) Diameter Tolerances
OD Tolerances (in) Specified Sizes (in) 5/16 Under (-) 0.000 Over (+) 0.031

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Table 27 Urethane Tubing (ASTM D5629) Diameter Tolerances

Specified Sizes (in) 1/4 OD Tolerances (in) Under (-) Over (+) 0.008 0.000 ID Tolerances (in) Under (-) Over (+) 0.005 0.000

Table 28 Lexan Diameter Tolerances

OD Sizes (in) 7/8 Tolerances (in) Under (-) Over (+) 0.000 0.002

Table 29 PVC Diameter Tolerances Tolerances (in)

OD Sizes (in) 1-7/8 to 3.0 Under (-) 0.000 Over (+) 0.090

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Table 30 Carbon Structural Steel (ASTM A-36) Dimensions for Square-Edge and Round-Edge Flat Bars
Permitted Variations Over and Under Specified Thickness, inch 0.203 to 0.230 to 0.250 to 0.500 to Over 1 Over 2 Over 3 0.230 0.250 0.500 1.00 to 2 to 3 Thickness Tolerances, Over, in., No tolerance Under Over (+) Over (+) Over (+) Over (+) Over (+) Over (+) Over (+) 0.007 0.007 0.008 0.010 **** **** **** 0.007 0.007 0.012 0.015 0.031 **** **** 0.008 0.008 0.015 0.020 0.031 0.047 0.047 0.009 0.009 0.015 0.020 0.031 0.047 0.047 **** 0.015 0.016 0.025 0.031 0.047 0.047 Width Tolerances Permitted Variation from Specified Width, inch Over (+) Under (-) 0.016 0.016 0.031 0.031 0.063 0.031 0.094 0.063 0.125 0.094

Specified Widths, (in) Up to 1 Over 1 to 2 Over 2 to 4 Over 4 to 6 Over 6 to 8

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Table 31 Seamless and Welded Austenitic Stainless Steel Pipes (ASTM A-312)
Wall Thickness Tolerances NPS: Schedule 40s NPS Nominal Thickness Tolerances (in) Designator Wall (in) Under (-) Over (+) 1/8 0.068 0.009 0.014 1/4 0.088 0.011 0.018 3/8 0.091 0.011 0.018 1/2 0.109 0.014 0.022 3/4 0.113 0.014 0.023 1.0 0.133 0.017 0.027 1-1/4 0.140 0.018 0.028 1-1/2 0.145 0.018 0.029 2.0 0.154 0.019 0.031 2-1/2 0.203 0.025 0.041 3.0 0.216 0.027 0.049 3.5 0.226 0.028 0.051 4.0 0.237 0.030 0.053 5.0 0.258 0.032 0.058 6.0 0.280 0.035 0.063 8.0 0.322 0.040 0.072 10.0 0.365 0.046 0.082 12.0 0.375 0.047 0.084 14.0 **** **** **** 16.0 **** **** **** 18.0 **** **** ****

NPS: Schedule 80s Nominal Wall (in) Under (-) 0.095 0.012 0.119 0.015 0.126 0.016 0.147 0.018 0.154 0.019 0.179 0.022 0.191 0.024 0.200 0.025 0.218 0.027 0.276 0.035 0.300 0.038 0.318 0.040 0.337 0.042 0.375 0.047 0.432 0.054 0.500 0.063 0.500 0.063 0.500 0.063 **** **** **** **** **** ****

Over (+) 0.019 0.024 0.025 0.029 0.031 0.036 0.038 0.040 0.044 0.055 0.068 0.072 0.076 0.084 0.097 0.113 0.113 0.113 **** **** ****

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