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Operation of Dyeing Machine

1. Purpose

To secure the safety of the workers operating dyeing machines, and to lead them up to the standard
procedures of operating.

2. Scope

To specifies the standard procedure in operating dyeing machines.

3. Responsibility and Authority

3.1. Production GM

(1) Issue <Dyeing Recipe> when he receives <Dyeing Request> from Marketing Department.
(2) Issue <Swatch Slip> according to the contents of <Dyeing Request>
(3) Control over dyeing machines during operation.

4. Operation of Dyeing Machine

4.1. Dyeing Process

 4.2. SOP of Dyeing Machine

Production GM shall put the following SOP of Dyeing machine on the open space of walls.

SOP of Dyeing Machine (for posting up)

Photo Operation Procedures

1. Identify item and quantity with Dyeing Request.

2. Identify color with Dyeing Request

Preparation
3. Dyestuff and Chemical Agent to be ready

4. Put the cheeses on the Cheese Carrier

1. Water into the Kier.

2. Carrier into the Kier

3. Solution of Dyestuff + Chemical Agent

Operating

4. Starting Motor Switch

5. Adjusting Steam Valve

6. Wash out after Dyeing

7. Move Dyed Yarn to Drying M/c

Control Mal-
Attention! Freq.
Point Function
(for Worker’s Safety)
Temp Every
1. Rubber Boots/ Rubber Gloves 1 Temp. Re-Dyeing
Check Points

±5℃ Dyeing
2. Mind possible Burn
3. Mind Short-circuit of Electricity
Longer
4. Beware of Slippery Floor 2 Time -ditto- -ditto-
Time
(Attention to:)
1. Correct Weight of Dyestuffs Control
Pressur
2. Skilled Mixing 3 Point -ditto- -ditto-
e
3. Time/Pressure ±0.2kg