INTERACTIVE SCHEMATIC

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EC-C2 E-C60 this interactive schematic
EC-C3
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E-C61

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EC-C1
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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the

Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)

Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 UENR6724-01
November 2016

966L and 972L Wheel Loader

Hydraulic System
966L: 972L:
FSL1-UP RFB1-UP
FRS1-UP YJW1-UP

© 2016 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Part Schematic Machine
Description
Number Location Location
Accumulator Gp - Brake (Charged) 375-2804 H-13
1
Accumulator Gp - Brake (Charged) (Atch) 375-2805 H-13
Accumulator Gp - Hydraulic (Charged) 355-9981 H-6 2
Accumulator Gp - Ride Control Front (Charged) 435-4297 G-3 3
Accumulator Gp - Ride Control Rear (Charged) 435-4298 G-3 4
Brake Gp - Parking 436-5961 I-13 5
Breather As 312-2684 D-11 6
Connector As 166-4057 F-6, F-14 7
Control Gp - Service Brake 351-9419 I-12 8
Core As - Hydraulic Oil Cooler 349-5935 I-14
9
Core As - Hydraulic Oil Cooler (Attachment) 349-5934 I-14
Cylinder Gp - Coupler 361-2507 A-3 10
Cylinder Gp - Lift (Left) 349-2514 H-4 11
Cylinder Gp - Lift (Right) 349-2515 H-4 12
Cylinder Gp - Steering (Auto Diff Lock - Left) 388-4770 H-8 13
Cylinder Gp - Steering (HMU Steering) 456-4890 I-8 14
Cylinder Gp - Tilt (High Lift) 359-6692 H-5
Cylinder Gp - Tilt (Logger) 359-6693 H-5
15
Cylinder Gp - Tilt (Standard) 359-6691 H-5
Cylinder Gp - Tilt (Standard) 359-6693 H-5
Filter Element - Oil (return) 376-1288 C-11 16
Filter Gp - Oil 436-3444 F-14 17
Filter Gp - Oil (Return) 376-1286 C-11 18
Manifold Gp - Control (Axle Oil cooler divider) 237-8180 I-14 19
Manifold Gp - Control (Fan Drive & Brake Charge) CE Certified 467-3049 H-12
20
Manifold Gp - Control (Fan Drive & Brake Charge) Non CE certified 458-2253 H-12
Manifold Gp - Ride Control 455-0949 F-3 21
Motor Gp - Fan 350-7075 H-14 22
Pump Gp - Electric Drive 378-4323 G-9 23
Pump Gp - Fan 352-4500 F-13 24
Pump Gp - Gear 362-9555 G-10 25
Pump Gp - Implement 365-8177 G-11 26
Pump Gp - Metering (HMU) 349-6093 H-11 27
Pump Gp - Piston (Steering) 356-6454 G-10 28
Screen - (Case Drain Return) 118-8693 C-12 29
Sensor - Pressure (Attachment) 349-1178 H-3 30
Sensor Gp - Position 269-1982 I-13 31
Sensor Gp - Pressure (Imp Pump Discharge) 344-7391 F-3, H-11, H-14 32
Sensor Gp - Pressure (Park Brake) 296-5270 I-13 33
Sensor Gp - Pressure (Secondary Steering) 419-5574 H-10 34
Sensor Gp - Temperature 264-4297 I-6, J-13 35
Switch As - Limit (Normally closed) - Brake Pedal 105-6117 I-13 36
Tank & Filter GP - Hydraulic 447-8190 C-12 37
Valve - Ball 112-1817 H-3, A-4 38
Valve - Bypass (Thermal) 188-8726 I-14 39
Valve - Sampling 8C-3446 I-14 40
Valve & Mtg Gp - Coupler 416-4796 A-5 41
Valve As - Check 123-4750 B-5,C-6,F-3 42
Valve Gp - Brake Control 210-5587 I-12 43
Valve Gp - Check & Relief 9T-1573 D-5 44
Valve Gp - Check (Anti drift) 445-6109 H-4, H-5 45
Valve Gp - Check (Back Pressure) 349-8844 F-6 46
Valve Gp - Check (Implement Pilot) 6E-4701 F-6,G-6 47
Valve Gp - Control 356-8561 G-4, G-5 48
Valve Gp - Control (1 Function) 445-4988 D-5 49
Valve Gp - Main Control (2 Function) Non Ride Ctrl 457-1007 H-3 50
Valve Gp - Main Control (2 Function) Ride Control 444-8048 H-3
51
Valve Gp - Main Control (2 Function) Ride Control 455-9799 H-3
Valve Gp - Make up 234-4869 G-4 52
Valve Gp - Pressure Reducing 367-8969 G-6 53
 COMPONENT LOCATION
Page 2 of 2
Part Schematic Machine
Description Number Location Location
Valve Gp - Relief (Back up) 456-4633 H-10 54
Valve Gp - Relief (Crossover) 456-4624 I-9 55
Valve Gp - Relief (Load Signal) 375-3789 F-5 56
Valve Gp - Relief (Margin) 370-5764 G-6 57
Valve Gp - Relief (Ride Control Limiter) 455-5822 G-3 58
Valve Gp - Relief (Ride Control Ped) 445-8805 G-3 59
Valve Gp - Relief (Tilt Head) 451-6647 H-5 60
Valve Gp - Relief (Tilt Rod) 332-1985 H-5 61
Valve Gp - Ride Control 430-8983 G-3 62
Valve Gp - Secondary Steering 396-9028 G-11 63
Valve Gp - Solenoid 349-4389 H-13 64
Valve Gp - Solenoid & Pressure Reducing 371-4745 I-12 65
Valve Gp - Solenoid (Diff Lock) 385-7261 F-6 66
Valve Gp - Solenoid (Imp. Pilot pressure) 333-8242 H-6 67
Valve Gp - Solenoid (Pressure Reducing) 313-7668 B-5,D-5,F-4, F-5, G-4,G-5 68
Valve Gp - Solenoid (Ride Control Activation) 277-8863 G-4 69
Valve Gp - Solenoid (Ride Control Balancing) 397-9397 F-3 70
Valve Gp - Steering 456-0776 I-9 71
Valve Gp - Steering Neutralizer 296-5662 I-12 72
Note: Check Part Number In The Part Manual For Your Specific Machine.
TAP LOCATION

Tap Schematic
Description
Number Location
B Front Brake Pressure I-13
C Rear Brake Pressure I-13
D Park Brake Pressure H-13
G1 Fan Pump Discharge Gauge Port F-13
G2 Fan Pump Load Sense Gauge Port F-13
G3 Implement or Implement/Redundant Steering Pilot Supply Gauge Port F-6
G4 Brake Accumulator Gauge Port H-14
G5 Implement Pump Discharge Gauge Port G-9
G6 Implement Pump Load Sense Gauge Port F-6
G7 Differential Lock Pressure - Front F-6
G8 Differential Lock Pressure - Rear I-12
G9 Steering Pump Discharge Gauge Port - HMU G-10
G10 Steering Pump Load Sense Port - HMU H-12
G11 Quick Coupler Supply Gauge Port A-6
G12 Air Bleed Port Port E-14
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

(35) SENSOR GP - TEMP

J 264-4297 J

AXLE
RESERVIOR

DIFFERENTIAL LOCK

(19) MANIFOLD GP - CONTROL (8) CONTROL GP - SERVICE BRAKE

237-8180
351-9419
(36) SWITCH AS LIMIT
105-6117
FP RP
TO
TRANSMISSION
CONTROL TO BRAKE LIGHTS
(43) VALVE GP (72) VALVE GP
FT
BRAKE CONTROL STEERING FRONT AXLE
NO 210-5587 NEUTRALIZER
RT
NC 296-5662 AXLE

(31) SENSOR GP
RESERVIOR
C C
(65) VALVE GP
POSITION (72) VALVE GP
SOLENOID AND DIFFERENTIAL LOCK

I 269-1982 PRESSURE REDUCING

STEERING (71) VALVE GP - STEERING I
NEUTRALIZER 456-0776
REAR
P T B C 371-4745 296-5662
(9) CORE AS
HYD OIL COOLER (40) VALVE CONNECTIONS ONLY FOR
DIFFERENTIAL LOCK - REAR

E10 (35) SENSOR GP - TEMP

349-5935 SAMPLING AXLE OIL COOLING ATTACHMENT (55) VALVE GP - RELIEF (14) CYLINDER GP - STEERING 264-4297
ATCH:349-5934 8C-3446 G8 (CROSSOVER) HMU STEERING
(33) SENSOR T 456-4624 456-4890
(39) VALVE BYPASS PARKING
(5) BRAKE BRAKE GP - PRESS
(THERMAL)
GP (PARK P
188-8726 A PB
PARKING BRAKE) L R B
436-5961 296-5270
D A
C GP
PA
(38) VALVE BALL
E3
(64) VALVE GP (15) CYLINDER GP - TILT (12) CYLINDER GP - LIFT (RIGHT) 112-1817
(22) MOTOR GP SOLENOID (13) CYLINDER GP - STEERING STANDARD : 359-6691 349-2515
349-4389 STANDARD : 359-6693 (11) CYLINDER GP - LIFT (LEFT)
FAN AUTO DIFF LOCK LEFT 349-2514
388-4770 LOGGER : 359-6693 (50) VALVE GP - MAIN CONTROL
350-7075 P T
G10
HIGH LIFT : 359-6692
(2) ACCUMULATOR GP - HYDRAULIC 2 FUNCTION
(54) VALVE GP (CHARGED) (45) VALVE GP (NON RIDE CONTROL) : 457-1007
LS
(32) SENSOR GP RELIEF 355-9981 RACK CHECK LIFT (30) SENSOR
H (1) ACCUMULATOR GP (20) MANIFOLD GP
T P
P
445-6109
(51) VALVE GP - MAIN CONTROL
PRESSURE
H
PRESSURE BRAKE (CHARGED) CONTROL FAN DRIVE (BACKUP) 2 FUNCTION (RIDE CONTROL)
(60) VALVE GP
(BRAKE AND BRAKE CHARGE 456-4633 DUMP LOWER 444-8048 349-1178
375-2804 RELIEF (61) VALVE GP
ACCUMULATOR) (CE Certified) 455-9799
ATCH:375-2805 HMU 451-6647
344-7391 (27) PUMP GP (45) VALVE GP - CHECK RELIEF
467-3049 (34) SENSOR GP
A2 A1 (20) MANIFOLD GP METERING A.PS 445-6109 332-1985
PRESSURE T (67) VALVE GP - SOLENOID A1 B1 A2 B2 A3 A4
CONTROL FAN DRIVE (HMU) 419-5574 333-8242
AND BRAKE CHARGE 349-6093 ML
G4
(NON CE Certified) E4
(32) SENSOR GP - PRESSURE (52) VALVE GP MAKE UP
344-7391 (68) VALVE GP (3) ACCUMULATOR GP
458-2253 (53) VALVE GP - PRESSURE (68) VALVE GP 234-4869
PS SOLENOID RIDE CONT. FRONT
(63) VALVE GP REDUCING SOLENOID
435-4297
(47) VALVE GP 313-7668 313-7668 (69) VALVE GP
SECONDARY STEERING G5
367-8969
CHECK E6 SOLENOID
396-9028 E8
6E-4701 277-8863
PS (48) VALVE GP (48) VALVE GP
CONTROL CONTROL
E1 356-8561 356-8561
(4) ACCUMULATOR
A.RC GP - RIDE CONT
(26) PUMP GP - PISTON X1 REAR
T.AUX E13
365-8177 PS.AUX 435-4298
G (28) PUMP GP - PISTON T G
X (STEERING) (57) VALVE GP
G9
356-6454 (23) PUMP GP RELIEF (59) VALVE GP
TRANS
MISSION ELECTRIC DRIVE (MARGIN) RACK RAISE RELIEF
P1 SA1
378-4323 370-5764 445-8805
(25) PUMP GP - GEAR
B
362-9555 P.AUX
HOLD HOLD
F
(58) VALVE GP
U L (62) VALVE RELIEF
P
LOWER
GP 455-5822
Qmax Qmin DUMP
RIDE CONT
(46) VALVE GP 430-8983
E14
CHECK FLOAT
LS P T 349-8844 (56) VALVE GP
S G7 RELIEF
G1 S1 L2 L1 (LOAD SIGNAL)
D1 S1 (66) VALVE
GP LS.AUX 375-3789
SOLENOID
IMPLEMENT PUMP LOAD SENSE
DIFF LOCK
IMPLEMENT VALVE DRAIN
(FRONT)
(7) CONNECTOR AS DL 385-7261
F 166-4057 F
(47) VALVE (70) VALVE GP
G2
DIFFERENTIAL LOCK - FRONT

GP-CHECK (68) VALVE GP SOLENOID

6E-4701 SOLENOID E5 397-9397
E9 E7 313-7668
(17) FILTER GP- OIL (32) SENSOR GP
436-3444 (24) PUMP GP - PISTON LS D
(42) VALVE AS PRESSURE
352-4500 DR
X DR PP
CHECK 344-7391 (21) MANIFOLD GP
LS RIDE CONTROL
(7) CONNECTOR AS 123-4750
G3 G6
166-4057 455-0949

IMPLEMENT PILOT SUPPLY

B

LI IMPLEMENT VALVE RETURN

G12 S L
AIR BLEED TAP

E E

AUXILIARY VALVE PILOT SUPPLY

AUXILIARY VALVE RETURN

AUXILIARY VALVE SUPPLY

3RD FUNCTION ATTACHMENT

(OUT-BOARD LINES ON BOOM)

PORT B
LEVER FORWARD RIGHT
HAND LINE ON BOOM RIGHT
HAND PORT AND SOLENOID ON VALVE

PORT A
LEVER REARWARD LEFT HAND LINE
ON BOOM LEFT HAND PORT
(44) VALVE GP - CHECK AND RELIEF AND SOLENOID ON VALVE
9T-1573
D D
(49) VALVE GP - CONTROL B A
(1 FUNCTION)
445-4988
(6) BREATHER AS
312-2684 (68) VALVE GP
SOLENOID LINE PATTERNS HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
313-7668 Pressure Line IMPLEMENT AND REDUNTANT STEERING PILOT CIRCUIT
IMPLEMENT PUMP CIRCUIT
Pilot / Load Sensing Pressure
TRANSMISSION PUMP OUTPUT
E11
Drain / Return Lines STEERING CIRCUIT
FAN PUMP CIRCUIT
Component Group SUPPLY LINE
BRAKE CIRCUIT
CALLOUTS AUXILIARY CIRCUIT
LIFT CIRCUIT
YY Taps (Pressure, Sampling, DIFFERENTIAL LOCK CIRCUIT CIRCUIT
Sensor - by letter) DRAIN / RETURN LINE
QUICK COUPLER CIRCUIT
Callout Number Component TILT CIRCUIT
(Machine Location from (52) VALVE GP - CONTROL Name
BRAKE COOLING CIRCUIT
P Component LocationsTable)
138-1234 Part Number
ELECTRICAL CIRCUITS
C (16) FILTER ELEMENT - OIL
(42) VALVE AS - CHECK C
(29) SCREEN 123-4750
CASE DRAIN (RETURN)
RETURN 376-1288
118-8693 (18) FILTER GP - OIL LS
PORT A SOLENOID VALVE REFERENCE
(RETURN) E1 FAN / BRAKE VALVE DEMAND SPEED FAN SOLENOID
(37) TANK AND FILTER GP - HYDRAULIC
376-1286 HOLD E2 FAN / BRAKE VALVE ELECTROHYDRAULIC BRAKE CHARGING SOLENOID
447-8190
E3 PARK BRAKE VALVE ELECTROHYDRAULIC PARK BRAKE SOLENOID
PORT B
E4 IMPLEMENT VALVE IMPLEMENT PILOT SHUTOFF SOLENOID
E5 IMPLEMENT VALVE - LIFT LOWER/FLOAT SOLENOID
T
E6 IMPLEMENT VALVE - LIFT RAISE SOLENOID
AUXILIARY VALVE RETURN
E7 IMPLEMENT VALVE - TILT DUMP SOLENOID
PS
E8 IMPLEMENT VALVE - TILT RACK BACK SOLENOID
E9 DIFFERENTIAL LOCK - FRONT FRONT AXLE (MANUAL / AUTO)
D E10 DIFFERENTIAL LOCK - REAR REAR AXLE (AUTO)
E11 IMPLEMENT VALVE - 3RD FUNCTION 3RD FUNCTION PORT A SOLENOID
E12
E12 IMPLEMENT VALVE - 3RD FUNCTION 3RD FUNCTION PORT B SOLENOID
B AUXILIARY VALVE DRAIN
E13 RIDE CONTROL VALVE ACTIVATION SOLENOID B
E14 RIDE CONTROL VALVE BALANCING/CHARGING SOLENOID
QUICK COUPLER RETURN
(68) VALVE GP E15 QUICK COUPLER VALVE LOAD SENSE SOLENOID
QUICK COUPLER SUPPLY SOLENOID E16 QUICK COUPLER VALVE ENGAGE SOLENOID
313-7668
QUICK COUPLER LOAD SENSE E17 QUICK COUPLER VALVE DISENGAGE SOLENOID
(42) VALVE AS - CHECK
123-4750

P LS T
(10) CYLINDER GP
E15
COUPLER
C1 361-2507

(38) VALVE - BALL

112-1817
A E16 A
G11
THIS SCHEMATIC IS FOR THE 966L and 972L WHEEL LOADER HYDRAULIC SYSTEM
C2 MEDIA NUMBER: UENR6724-01
(10) CYLINDER GP
COUPLER SCHEMATIC PART NUMBER: 459-1229, CHANGE: 00, VERSION: -
361-2507 BRAKE SCHEMATIC PART NUMBER: 392-0017, CHANGE: 00, VERSION: -
(41) VALVE AND MTG GP - COUPLER E17
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
416-4796 in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
IMPLEMENT AND AUX VALVES
VIEW ALL CALLOUTS

51
50 60
30
4
44 3

49 57 50
68
55 70
47 52 53

67 61

2
45
48
42
7 68

56

69
68
LEFT SIDE VIEW
VIEW ALL CALLOUTS

36
8

43

27
B

G3 C

46
66

54

G6
23
MACHINE VIEWS
VIEW ALL CALLOUTS

5
39
22
9 24 6 18 G4 65 26
28
G8
35 15
38

37
14
G12 13 25
1 11
64
20 10
12
RIGHT SIDE VIEW
VIEW ALL CALLOUTS

31 62 59

16 G11

29 41

34 21

63
D
33

G9

G10 G2 G1 17 40 19 32 71 G5 72 58 G7