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ORIGINAL ARTICLE
Abstract
SF6 has been extensively deployed in high voltage gas insulated equipment to be used as a dielectric medium since 1960
because of its excellent dielectric strength and arc interruption performance. This research proposes promising substitute
of SF6, by investigating a refrigerant gas such as Chlorodifluoromethane (CHClF2) with a mixture of CO2/N2/Air to miti-
gate environmental hazards of S F6. R22 has less atmospheric life and low cost as compared to S
F6. It has less GWP (1,810)
as compared to SF6 (23,900). In this research, the AC and DC breakdown properties of R22 mixtures along with varying
ratios of CO2, N2, and Air were investigated. The best alternative to S F6 has been found to be a mixture of R 22 + N2 which
is close to 81% of SF6 dielectric strength. The dielectric strength of different optimal mixtures was found in the order of
SF6 > R22 + N2 > R22 + Air > R22 + CO2 under AC voltage at 0.4 MPa. Moreover, the boiling point and GWP were further
reduced by adding the buffer gases such as N2,, CO2, and Air. R22 also has acceptable insulation self-recoverability and lique-
faction temperature. The results of this study are promising in terms of low cost and environment-friendly alternative to SF6.
Keywords Dielectric breakdown · Gas insulation · Global warming potential · R22 gas mixtures · SF6 alternatives
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Table 1 Gases breakdown voltage value, GWP and liquefaction tem- In lieu of this scenario, there is a need for finding a substitute
perature to SF6 with less cost and environmental impact.
Gas Breakdown Volt- GWP/100 years Liquefaction This research focused on the investigation of a promising
age (kV/0.5 cm) Temperature (°C) at substitute of S F6 having properties of low GWP, low lique-
0.1 MPa faction temperature, strong dielectric strength, economically
SF6 23 23,900 − 64 suitable and chemically sustainable. Four gases R 22, CO2,
CHClF2 16.5 1810 − 40.7 N2, and Air were selected with GWP and cost lower than
CO2 13 1 − 78.5 SF6. Different mixtures of these four gases were made to
N2 10 0 − 196 investigate the most suitable alternative for SF6.
Air 10.7 0 − 194 Chlorodifluoromethane (R22) is a colorless non-com-
bustible refrigeration gas with a slightly sweet odour. Its
molecular weight is 86.47 g/mol. It has a melting point of
has been used since the 1950s, but it does not completely 157.42 °C, the critical temperature of 96.2 °C and a dielec-
reduce the GWP of S F6 [10]. For S F6 reliability in cold tric constant of 6.11 at 24 °C. R 22 has 11.8 years of atmos-
areas, the breakdown voltage characteristics of SF6/N2 mix- pheric life and ozone depletion potential of 0.055. R 22 is
tures [11] in different percentages were tested under highly generally considered to be minimal toxic [28] and the lethal
nonuniform electric field and at low pressures. Wang et al. concentration at 50% mortality (LC50) exceeds 200,000 ppm
[12], Li et al. [13] and Hwang et al. [14] performed a break- [29]. At dense concentrations, it causes respiratory neuro-
down of S F6/CF4 mixture but that mixture has a limitation logical and cardiovascular effects [30]. However, all these
of liquefaction temperature (below – 40 ℃). In [15] author hazards are less than those produced by S F6. Therefore, in
and coworkers studied the mixtures of SF6-helium (He) to present paper this gas was selected.
improve the arc quenching quality of Sulphur hexafluoride. Dielectric properties based on Chlorodifluoromethane
The authors found a high thermal conduction in the case of with a different mixtures of C O2/N2,/Air having various
helium gas and the mixture of S F6-He exhibit 10% reduction ratios and pressures under highly non-uniform electrode
in critical electric field strength than that of S
F6. The afore- configuration with applied AC and DC voltages were ana-
mentioned parameters are key point to enhance the quality lyzed. The research also focused on comparative between
of arc quenching of mixture. This behavior is very prominent SF6 gas and investigated optimal mixture.
when the mixing ratio of S F6 was varied from 25-75% in the
SF6-He mixture. Trifluoro-iodomethane ( CF3I) has 1.2 times
higher dielectric strength than that of SF6 [16] with a good 2 Experimental Design and Setup
tendency of electronegative attachment which makes it a
suitable substitute for SF6. It has a major limitation of high 2.1 Experimental Circuit
liquefaction temperature (− 22.5 °C) due to which it has not
been used in a practical system. To address this C F3I issue The breakdown characteristics were studied under AC and
many researchers have investigated various mixtures of CF3I DC voltages in point-plane electrode arrangement with a gap
gas with C O2, N2, Air and other suitable gases [17]. These distance of 5 mm and a pressure range from 0 to 0.4 MPa.
mixtures have shown the advantage in applications where
the fault current interruption was within limit of 1 to 3 kA. 2.1.1 AC High Voltage Setup
Due to electron attaching property of CO2 the mixture of
CF3I/CO2 [2] has high interruption performance than CF3I/ For AC high voltage tests 50 Hz, 100 kV (rms), 50 mA and
N2 mixture [18]. A mixture of 30%CF3I + 70%CO2 has a 5 kVA single stage test transformer was used as displayed in
dielectric strength of about 0.75 to 0.8 times than that of Fig. 1. Transformer output varied @ of of 0.5 kV/s [9]. To
SF6 [19, 20]. Recently, an experimental study has been con- protect the transformer from high current during breakdown
ducted on C3F7CN [21] and C 4F7N [22, 23, 24, 25, 26] for a resistor was connected in series.
its dielectric properties. In another study, dielectric charac-
teristics and decomposition mechanism of C4F7N/CO2 and 2.1.2 DC High Voltage Setup
C5F10O/CO2 respectively were analyzed by Zhang et al. [26,
27]. The authors noticed that the dielectric strength of C4F7N The DC high voltage setup for measuring the break-
is 2.72 times that of S F6. However, the problem associated down of different gas mixtures under nonuniform field
with the said gas is its high boiling point of 4.8 °C. is shown in Fig. 2. 140 kV HVDC was achieved by con-
Several alternatives have been proposed in the literature in necting a silicon rectifier and smoothing capacitor with a
pure and mixture forms but still, none of them has found in test transformer described above in Sect. 2.1.1. All used
practical situations due to cost or environmental constraints. types of equipment have built-in mechanism to discharge
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Before filling the gases in the test vessel made all attached
valves closed except one connected to a vacuum pump. This
will evacuate all-natural gases and water vapors inside the
vessel. After the vacuum process, the pressure vessel was
slowly filled with a desired gas mixture in such a way that
any gas in liquid form should not filled in it which could
rise the pressure inside the vessel from its maximum limits
afterward. Only two gases were mixed at a time, the partial
pressure was calculated by Daltons Law for each gas [31].
Ratios can be calculated from the total pressure of the mix-
Fig. 2 Schematic diagram of an experimental circuit for high voltage ture. After mixing, before the application of voltage, settling
DC time is given for better mixing.
In this research, electrodes made of stainless steel were AC and DC breakdown voltages of base gas R 22 and buffer
connected in point-plane arrangement with a gap distance gases CO2, N2, Air were measured with pressure varying
of 5 mm as shown below in Fig. 3. High voltage source from the 0–0.4 Mpa with a gap distance of 5 mm. The BDV
was connected to a fixed-point electrode. The point elec- increases linearly with pressure under the AC voltage as
trode has a 45° angle, a tip radius of 1 mm and a diameter shown in Fig. 4. The BDV of R 22 is higher than buffer gases
of 4 mm. The plane electrode having radius 25 mm, on under the effect of AC and DC voltages with the highest
the other hand, is moveable vertically to adjust the gap value of 32.7 kV in AC voltage at 0.4 Mpa. Here it is noted
and attached to the ground. Before each experiment, the that N2 has several intersections between the curves under
electrodes were cleaned by using alcohol and dry cotton AC and DC BDV as shown in Figs. 4 and 5. This could be
to removes any dust particle on the surface of the elec- a dispersion of measurements in N2 as highlighted in [32].
trode to attain reliable results. All the experimentation In fact, the electrons associated free path is reduced which
was done in a dry environment at room temperature. is inversely proportional to pressure of gas, and thus the
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Fig. 5 Dielectric characteristics of R22, CO2, N2 and Air under DC Fig. 7 Dielectric characteristics of R22/CO2 mixtures under DC volt-
voltage in the non-uniform electrode arrangement age in the non-uniform electrode arrangement
electrons accumulated kinetic energy is reduced between the BDV value increases linearly up to 0.3 Mpa then start
the two collisions. Hence, the mechanism of generation of to decrease for further increase in pressure and mixture of
ionization is reduced and therefore, the breakdown voltage R22/CO2 (70%/30%) has a maximum value at 0.3 Mpa. The
increases with pressure. This relationship is almost linear decrease in breakdown voltage after 0.3 Mpa could from
under AC and DC applied voltage when the gas is employed space charge and mixture breakdown mechanisms involved
in its pure form as can be as verified from the results in in discharge phenomena. This similar behavior was also dis-
Figs. 4 and 5. cussed in [33].
As all selected buffer gases were inert so they can be mixed The employed proportions for making mixtures of R22 with
with R22 to de-energize electrons from high to low energy N2 were also the same as for CO2 in 3.1.2. An abrupt change
level. Another advantage achieved was that mixing gases was observed for all mixtures after 0.3 Mpa in the AC voltage
makes a more environmentally friendly alternative to SF6. as shown in Fig. 8. The BDV of R 22/N2 at ratio 80%/20% is
Figures 6 and 7 shows the AC and DC BDV of R22 and CO2 maximum from all the employed mixtures under DC voltage
mixtures with R 22 percentage ratio mentioned. Under AC as shown in Fig. 9. Under DC, the breakdown voltage growth
applied voltage, the relation was linear between BDV and rate starts to decrease after the mixture pressure increases from
pressure with a maximum value observed at the mixture 0.3 Mpa, which shows a saturated growth trend. Due to same
percentage ratio R 22/CO2 (80%/20%) at 0.4 Mpa. Under DC, polarity effect of DC, the surface area and surface state of
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electrodes may be the factors which cause the nonlinearity in mixtures of R 22/CO 2 and R 22/Air have low breakdown
the breakdown voltage at higher pressure but have low influ- voltages as compared to R22/N2 optimal mixture. Under
ence at the low pressure [26]. AC and DC voltage most favorable results were achieved
for the optimal mixture at 0.4 MPa. So, in Fig. 12 only the
3.1.4 Mixtures of R22/Air comparison between SF6 and optimal mixture is shown.
By comparing the AC and DC BDV in Sects. 3.1.1,
Figures 10 and 11 have BDV for R22/Air different mixtures 3.1.2 and 3.1.3 it can be observed that R22/N2 (80%/20%)
for AC and DC, respectively. Similar behavior like DC BDV has highest value of 41.92 kV under AC. The increase
of R22/CO2 has observed for R22/Air but here the maximum in breakdown AC than DC in mixture of base gas with
value of breakdown voltage for R22/Air (50%/50%) was lower low dielectric strength buffer gases (CO2, N2 or Air) may
than R22/CO2 (50%/50%). Moreover, the mixture of R 22 with be attributed due to corona stabilization disablement as
Air does not gain importance as compared to R22 mixture with described in [34].
N2 or C O2 in engineering applications because of O
2 presence
in Air which is chemical active. 3.3 Liquefaction Temperature Behaviour of R22
3.2 Comparison of SF6, R22 and its Buffer Gases The Increase in gas pressure also increases its temperature
Mixture which instigates a gaseous form to liquid state. For a suitable
alternative, this condition is defined by an important fac-
As SF 6 is strong electronegative gas so it has the high- tor entitled liquefaction temperature. Its value is − 40.7 °C
est BDV in both type of applied voltages. The optimal for R22 gas at standard atmospheric pressure (0.1 MPa).
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3.4 Self‑Recoverability Testing
3.5 Synergistic Effect
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the mixing gases in pure form. Here in Tables 2, 3 and 4 Table 4 Synergistic effect of R22/Air in non-uniform field
S is the synergistic value. The best results were obtained Pressure, R22 mixing value
at 0.4 MPa in case of mixture (Chlorofluoromethane gas
MPa 80% 70% 50% 30%
(80%) + nitrogen gas (20%)). Under DC, at lower pressure
0.3 MPa due to highly stressed electrode filed stabilization 0.05 0.8 0.2 0.2 0.4 S
occurs. The generation of space charges near the electrode 0.1 2.1 0.7 0.1 0.4
at higher potential due to which filed stabilization occurs 0.15 1.6 0.5 0.6 0.3
increases the breakdown voltage. 0.2 1.2 0.7 0.5 0.3
0.25 1.1 0.6 0.7 0.3
0.3 0.3 0.4 0.6 0.2
4 Conclusions 0.35 − 0.3 − 0.1 0.0 0.1
0.4 0.1 0.1 − 0.1 0.0
An experimental method to measure the breakdown char-
acteristics of R22 and a different mixture of R22 with buffer
gases in highly nonuniform point-plane electrode arrange- 0.65, 0.64 and 0.63 times of SF6 BDV value, respectively at
ment under AC and DC voltage was investigated in this pressure (0.4 MPa).
study. A comparative study of BDV between optimal mix- By applying DC, R22 mixtures with separate buffer gases
tures of R
22 and S
F6 gas was done with the following results: do not exhibit a linear relationship between breakdown volt-
The breakdown voltage of proposed alternate R22 and its age and pressure higher from 0.3 MPa. The mixtures of R22/
mixture with buffer gases have shown approximately con- CO2 (70%/30% at 0.4 MPa), R 22/N2 (70%/30% at 0.3 MPa),
stant increase in breakdown voltage with pressure. Under R22/Air (70%/30% at 0.3 MPa) have shown optimal values.
AC voltage, optimal mixtures of R22/N2 (80%/20%), R22 The best optimal alternate to SF6 is the mixture of R22/N2
(100%), R22/Air (50%/50%), R 22/CO2 (80%/20%) have 0.81, (80%/20%) at 0.4 MPa under AC voltage. The mixing per-
centage of R22/N2 (80%/20%) have price of only 7% of S F 6.
The liquefaction temperature of Chlorodifluoromethane
(R22) can be reduced by buffer gas (N2, CO2, or Air) mix-
Table 2 Synergistic effect of R22/CO2 in a non-uniform field
ing with R22 and thus make it promise to employ in regions
Pressure, R22 mixing value with temperature well below zero to liquefaction tempera-
MPa 80% 70% 50% 30% ture. R22 optimal mixture is a very good alternative to S F6
as it has very low GWP and cost. In further, a study on
0.05 − 0.6 1.2 0.5 0.6 S Impulse breakdown voltage testing of the proposed optimal
0.1 0.0 1.4 1.3 0.7 mixture could be performed. Furthermore, investigation can
0.15 0.0 0.7 0.9 0.3 be formed on other mixtures of R 22 with oxygen and helium
0.2 0.9 0.5 0.4 0.6 in point-plane electrode geometry with large gaps and under
0.25 1.6 0.9 0.8 0.4 higher pressure to understand more practical avenues.
0.3 0.9 0.9 0.9 0.3
0.35 0.2 1.7 5.0 0.1 Acknowledgements This research was supported by Taif University
0.4 0.0 0.2 2.8 0.1 Researchers Supporting Project number (TURSP-2020/144), Taif Uni-
versity, Taif, Saudi Arabia. The authors acknowledge the funding of
the Researchers Supporting Project number (TURSP-2020/144), Taif
University, Taif, Saudi Arabia.
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17. Zhang X, Tian S, Xiao S, Li Y, Deng Z, Tang J (2017) Experimen- Muhammad Zaheer Saleem born in Punjab province, Pakistan, on
tal studies on the power-frequency breakdown voltage of CF3I/N2/ 05 May 1996. He received the B.Sc. and M.Sc. degrees in Electrical
CO2 gas mixture. J Appl Phys 121(10):103303 Engineering from University of Engineering and Technology, Lahore
18. Xiao S, Zhang X, Han Y, Dai Q (2016) AC breakdown charac- in 2017 and 2019, respectively. He is currently pursuing the Ph.D.
teristics of CF3I/N2 in a nonuniform electric field, IEEE Trans degree. His main research interests include gaseous and solid insula-
Dielectr Electr Insul 23(5):2649–2656 tion materials.
19. Nakauchi S, Tosu D, Matsuoka S, Kumada A, Hidaka K (2006)
Breakdown characteristics measurement of non-uniform field gap Muhammad Kamran joined University of Engineering and Technology,
in SF6/N2, CF3I/N2 and CF3I/CO2 gas mixtures by using square Lahore in February 1994 as Lecturer. After getting PhD in July 2007
pulse voltage steep-front square voltage generator experimental from Beijing Institute of Technology, Beijing, China, he is appointed as
results. vol 2, pp 365–368 Professor and Chairman of Electrical Engineering Department, UET,
20. Xiao S (2016) Research on insulation performance of SF6 Substi- Lahore, KSK Campus. His research interest includes development of
tute CF3I/CO2 under power frequency voltage and the influence algorithms for digital system design. Intelligent method to recognize
of micro-moisture on CF3I, Doctoral dissertation, Université de image after compression. Transient behavior of power system with
Toulouse, Université Toulouse III-Paul Sabatier, pp 141 fault remedies is also the area of interest. He was the team member of
21. Wang C et al (2018) Characteristics of C3F7CN/CO2 as an alter- ICEE2007, and ICEE 2008 conferences held in UET, Lahore, Pakistan.
native to SF6 in HVDC-GIL systems. IEEE Trans Dielectr Electr He is a reviewer of Elsevier Science Journal of Mathematics and com-
Insul 25(4):1351–1356 puters in simulation. He also publishes and serves on a regular basis as
reviewer of the International Conference/Journal papers. He has also
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Journal of Electrical Engineering & Technology
handled responsibility evaluating Laboratories in other universities. He currently working as an Associate Professor of Electrical Engineering
is also author of a chapter of a book, titles “OBOT VISION”. with TAIF University KSA. His research interests include renewable
energy, flight control systems, integer and fractional order modeling
Salman Amin received the Ph.D. degree in electrical engineering from of dynamic systems, integer/fractional order adaptive robust control
the University of Engineering and Technology, Taxila, Pakistan, in methods, Fuzzy/NN, hydraulic and electrical servos, epidemic, and
2013. He is currently working as an Associate Professor with the Elec- vaccination control strategies.
trical Engineering Department, University of Engineering and Tech-
nology, Taxila, Pakistan. His research interests include dielectrics and Fazal Muhammad received the B.Sc. and M.S. degrees in Electri-
electrical insulation materials, and composite materials. cal Engineering from the University of Engineering and Technology,
Peshawar, Pakistan, in 2004 and 2007, respectively, and the Ph.D.
Rahmat Ullah received the B.S. and M.S. degrees in Electrical Power degree from the Ghulam Ishaq Khan Institute of Engineering Science
Engineering from COMSATS University, Pakistan, in 2014 and 2017, and Technology, Topi, Pakistan, in 2017. In 2017. He is currently work-
respectively. He is currently working towards his Ph.D. degree at Ghu- ing as Assistant Professor in the Department of Electrical Engineer-
lam Ishaq Khan (GIK) Institute of Engineering Sciences and Technol- ing, University of Engineering & Technology, Mardan. His research
ogy Topi, Pakistan. His research interests include gaseous insulation, is focused on the modeling and analysis of heterogeneous cellular net-
environmentally friendly alternative of SF6 gas and Polymeric com- works using tools from stochastic geometry, point process theory, and
posite insulation for high voltage applications. spatial statistics. His other research interests include interference chan-
nel modeling, cognitive radio networks, mmWave, optical networks,
Hafiz Shafqat Abbas Kharal received the M.Sc. and Ph.D. degrees in and antennas modeling and design for 5G application.
Electrical Engineering from University of Engineering and Technol-
ogy, Lahore. His main research interests include gaseous and solid Taqi ur Rahman born on 23 Dec. 1996 in Punjab Pakistan. He Com-
insulation materials. pleted B.Sc. and M.Sc. degrees from UET Taxila in 2017 and 2019,
respectively. His area of research includes solid dielectric and insula-
Nasimullah received the Ph.D. degree in mechatronic engineering from tion materials.
Beihang University, Beijing, China, in 2013. From September 2006
to 2010, he was a Senior Design Engineer with IICS, Pakistan. He is
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