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    GB 50203-2002 Code For Acceptance of Construction Quality of Masonry Engineering

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    50203-2003 ae he) RSE National Standard of the People's Republic of China . BARU D pegot Construction Quality of Masonry me” Engineering Ne GB50203-2002 Compiled by: Department of Development of Shanxi Province Approved by: _ the State Ministry of Construction of the People’s Republic of China Implemented on: April 1, 2002 Beijing 2002 Notice of Approval on Issue of Code for Acceptance of Construction Quality of Masonry Engineering J.B. [2002] No. 59 ‘As per the demand of Notice on Issue of Formulation and Revision Plan of State Code for Construction 2000 to 2001 (J. B. [2001] No. 87), the Department of Development of Shanxi Province has jointly revised Code for Acceptance of Construction Quality of Masonry Engineering. We have carried out inspection with certain authorities and hereby approve as the state code, serial number as GBS0203- 2002, implemented from April 1, 2002. In which, clauses 4.0.1, 4.0.8, 5.2.1, 5.2.3, 6.1.2, 6.1.7, 6.1.9, 6.2.1, 6.23, 7.1.9, 7.2.1, 8.2.1, 8.2.2, and 10.0.4 are obligatory that have to be carried out strictly. The original Code for Acceptance of Construction Quality of Masonry Engineering GB50203-98 abolishes at the same time The Ministry of Construction will be responsible for the management and explanation on the obligatory clauses, The Administration of Construction of Shanxi Province will be responsible for the explanation on the detailed technical contents, and the Standard Ration Research Institute of the’ Ministry of Construction will organize the China Planning Publishing House to issue the publication. The Ministry of Construction of the People’s Republic of China March 15, 2002 10. ul yeeee Contents General principles... ‘Terms... Basic regulations.. ‘The mortar in the masonry construction. The engineering of the brick masonry 5.1 General regulations 5.2 The master items 5.3. The common items The masonry engineering of the concrete smal{ size hollow bricks... 6.1 General regulations 6.2 The master items 6.3 The common items The masoncy engineering of the stone: 7.1. General regulations 7.2 The master items 7.3 The common items The masonry engineering of the reinforced masonry... 8.1 General regulations 8.2 The master items 8.3 The common items The masonry engineering of the filling in walls... 9.1 General regulations 9.2 The master items 9.3 The common items Construction in winter... ‘The construction inspection and acceptance on the sub-engineering Attachment A The quality acceptance recorder of the masonry engineering inspected batch... 5 +30 Attachment B_ The explain of the words in this inspection. 36 1 General principles 1.0.1 To tighten to quality control of the construction engineering, unify the inspection and acceptance of the construction quality of masonry engineering and to guarantee the quality of the whole engineering, this code is hereby formulated. 1.0.2 This cade is suitable for the construction quality control and acceptance of the bricks, stones, concrete small-size hollow bricks, and evaporized and pressurized concrete bricks. 1.0.3 This code is accomplished with the state standard Unified Code for acceptance ‘of construction quality of construction engineering GBS0300-2001. 1.0.4 The requirement of the construction quality specified in the technical documents and contracts should not be lower than in this code. 1.0.5 The acceptance requirement of the masonry engineering not only should accord with this code, but also should accord with the current state code. 2.0.1 2.0.2 2.0.3 2.0.4 2.0.5 2.0.6 2.0.7 2. Terms Control grade of construction quality To grade the construction technique level according to the main points of quality control and quality guarantee. Type inspection The inspection can test the result after using of the products or the process. Continuous seam In the masonry, the connection length of the upright surface bricks should be less than the specified value. Supposititious seam To conceal to quality bug of the vertical seam in the masonry, seams to be made only on the surface of the masonry while constructing. Reinforced masonry The general call of the meshy reinforced masonry poles, vertical reinforced masonry walls, stone masonry and masonry poles with stone masonry and reinforced steel bar concrete surface ot reinforced steel bar mortar surface, the combined wall of the stone masonry and reinforced steel bar pole and the bricks of the reinforced masonry sheating forte wall. Core column The inside reinforced steel bar concrete pole formed after pouring the concrete to the boliow masonry with vertical reinforced steel bar of the masonry. Inspection at original space With the standard inspection way, to inspect the masonry at the spot with little or without any destroy, so as to identify the intensity of the masonry mortar and the body of the masonry. 3.0.1 3. Basic regulations All the materials used in the masonry engineering must have the qualification certificate and the product performance report. The blocks, cement, reinforced steel bars and the external reactant should have the second performance report when transported to the spot. All the materials eliminated by the state are forbidden for using. 3.0.2 To check the size that can be reduced or broaden before building the masonry base. The permitted error should according to the specification in form 3.0.2. Form 3.0.2 The permitted size of the error Length(L), Width(W) | Error(mm) Length(L), Width(W) | Error(mm) | Lor B)s 30 #5 601600(kw/im3)_| The density of the masonry 1300—1600(kg/mn3) 's of wall | Wind load(Kn/m2) ‘Wind load(Kn/m2) (pole) 0.3(about = 7 | 0.4(about 8 | 0.5(about 9 | 0.3(about 7 | 0.4{about 8 | 0.5(about 9 grade (mm) grade wind) | grade grade grade wind) | grade wind) wind) wind) wind) 190 ~ : - 14 Ld 0.7 240 2.8 21 14 2.2 17 Ld 370 5.2 3.9 26 42 32 21 490. 8.6 6.5. 43 7.0 5.2 3.5 620 14.0 10.5 70 14 8.6 57 ‘Note: I. This form is suitable for the construction spot where the relative height is within 10m, When 10m20m, it should use anti-commutation failure checking computations to confirm the permitted free height. 2. When the walls being built have across’ walls or have connection with other construction, and the distance is less than 2 times of the listed in the form, the construction height can be free from the specification of this form. 3.0.9 It should find the plane when lay the masonry peak side of the prefab gitder and board, and fill in the mortar while install. While there’s no limitation of the design, the 1:2.5 cement mortar should be used. 3.0.10 The quality control of the masonry engineering construction can be divided into three grades and to be accord with the specification listed in form 3.0.10. Form 3.0.10 __the grade of the quality controt for masanty construction [items ihe grade of the quality control for masonry construction a B Cc ‘Quality control in| With right system and | With almost right | With systems; the construction site canbe implemented | system and just ean be | quality supervisors not very strictly; the | implemented; the | from the construction quality supervisors not | quality supervisors not | side are rarely come to from the construction | from the construction | the construction. site; side are usually come | side are | there are technical to the construction | discontinuously come | staff on the post from site, or there are no |to the construction | the construction side permanent delegates | site; there are in the construction | professional technical site; there are | staff on the post from professional technical | the construction side staff on the post from | with post certificate. the construction side, all are on duty, and have post certificate. mortar an The intensity of the |The trial block is] The trial block is] The intensity is met id concrete | made according to the | made according to the | the requirement of the | specification. The | specification. The | acceptance with large | intensity 1s met the | intensity is met the | discrete. requirement of the | requirement of the acceptance with less | acceptance with small disorete. discrete. ‘The way of mixture | Mixed by machines | Mixed by machines | Mixed by machines or the mortar with strict proportion. | with common } manually with bad proportion. proportion The masonry | The staff holding the | The staff holding the | The staff are above construction workers | post of over the | post of intermediate | the junior level intermediate level , of | and senior level are which the senior level | not less than 70% are more than 20% 3.0.11 3.0.12 3.0.13 3.0.14 If the reinforced steel bar in the masonry seam set in the moisture environment or chemical corrosive medium, antisepsis action must be conducted. During the construction of the masonry, the load of the floor and the roof is forbidden to exceed the permitted load value. The temporary support action should be conducted under of floor, which is the feed-in place of the construction. The acceptance of the sub construction should on the basis of the acceptance of the inspecting batch. The division of the inspecting batch can according to the step of the construction. All the main controlled items of the masonry engineering should meet the specification of this code while being inspected; there should be more than 80% selected spot of the common items meet the specification, of the error are within the permitted windage range. 4.0.1 4.02 4.03 4.0.4 4.0.5 4. The mortar in the masonry construction Before the cement enter the site, inspection on the intensity and safety should be conducted in batches should be conducted. The batch should be divided according to the same manufacture, the same serial number. ‘When there is doubt on the quality of the cement during the usage or the cement has been manufactured more than three months(one month for fast vuleanize silicate cement), callback inspection should be conducted and use the cement according to the inspection results, Do not mix the cement with different brands. The sand used in the mortar can not have hazardous substances. The mud proportion of the sand should meet the following requirements: 1. For the cement mixture mortar, which the intensity grade is more than MS, the proportion of the sand should not exceed 5%; 2 For the cement mixture mortar, which the intensity grade is less than MS, the proportion of the sand should not exceed 10%; 3. For manually sand, mountain sand and super slender sand, they must be tested for compound before use to see if can meet the requirements of the masonry mortar technical specification. The dehydration scleroses lime cream can not be used while collocating the cement lime mortar. Hydrated lime is forbidden to use direetly in the masonry mortar. The water used in the mixture of the mortar must meet the current state code Specifications of Water Used for Mixture the Concrete JG363. 40.6 4.0.7 The proportion of the masonry mortar should be confirmed by the test collocation. The proportion should be confirmed again when the composition of the mortar changed. The intensity grade of the mortar should be confirmed over again when use cement mortar instead of cement mixture mortar during the construction. 4.0.8 4.0.9 4.0.10 When organic plasticizing agent, early-strength admixture, retarder and antifreeze have been added into the mortar, they only ean be used after inspected to be qualified. There are should be type inspection report of the masonry intensity for organic plasticizing agent, When mix the mortar at the construction site, the sub materials of each group should be calculated by weight. It should use machine 10 mix the masonry mortar, the mixture time should according to the following specification, calculating from the completion the materials filling. 1. Here are should be more than two minutes for cement mortar and cement ‘mixture mortar; 2, There are should be more than three minutes for cement powder and coal ash mortar and mortar added with additional crear, 3. There are should be three to five minutes for mortar added with organic plasticizing agent. 4.0.11 The mortar should be used right after mixed. The cement mortar and cement mixture mortar should be used within three and four hours respectively; and within two and three hours respectively when the highest temperature is more than 30°C during the construction, Note: For the mortar added with retarder, the using time can be prolonged according to the specific situation, 4.0.12 The intensity qualification standard for building mortar testing block at acceptance shall meet with the following specifications: ‘The average value of the anti-press intensity of the same acceptance batch should be more than or the same as the cube intensity corresponding to the designed anti-press intensity grade. The lowest value of the anti-press intensity grade of the same acceptance batch should be more than or the same as the 0.75 times of the cube intensity corresponding to the designed anti- press intensity grade. Note: 1 There are at lease three groups of the testing batches for the same type and the same intensity grade in the acceptance batch of the masonry mortar, When there is only one group of testing batch in the same acceptance batch, the average value of the anti-press intensity grade must be more than or the same as the cube intensity corresponding to the designed anti-press intensity grade. ‘2. The intensity of the mortar should be conserved according to the specification of the anti-press testing result of the block with the duration of 28d. The quantity of the spot check: The kinds of types and intensity grades of masonry mortar for each testing batch within 250m’ masonry, at least one time inspection on each mixture is demanded. ‘The way of inspection: To take the mortar testing block at the exit of the mixture at random(one group of testing block in the same mixture time), and to test the intensity report of the testing block at last. 4.0.13 When the following institution appears during the building or the inspection, the mortar and the intensity grade of the masonry body can be tested locally, at the original site or taking samples, to identify the intensity grade, 1 The testing block of the mortar is lack of representative or insufficiency. 2. There are doubt or conflict on the results of testing block of the masonry. 3 The results of the masonry testing block can not meet the requirements of the design. n 5 The engineering of the brick masonry 5.0 General regulations 5.0.1 This chapter is suitable for the masonry engineering of agglomerating the common bricks, agglomerating the perforated bricks, steaming and pressing the sand lime bricks and the fly ash bricks. 5.0.2 The bricks used for dry walls and the surface of the pole should be trimness on the comers and coloury. 5.0.3 The masonry body of the underground or under the damp proofing course should not use the perforated bricks in the areas of with frost heaving environment or condition, 5.0.4 The bricks should be pour liquid on one or two days before building the masonry body. 5.0.5 The length of the spreading plasma should be less than 750mm when use spreading plasma while building the bricks. The length of the spreading plasma should be less than S00mm when the temperature is exceed 30°C during the construction term. 5.0.6 The brick piling should be carried out on the highest layer of bricks of each layer of wall of 240mm mail wall, stage level of the brick masonry and the extruding course. 5.0.7 The seams, which the bricklaying is higher than the girder, should be built as the triangle shape. The width of the seams should be more than Smm on the bottom surface of the girder; while be less than 15mm at the top side of the girder. The width of the internal to the arch should not be less than 20mm. There is should be 1% cove at the bottom of the arch. 5.0.8 The moulding boards, of which the bricks are exceeding the girder, only can be removed when the intensity grade of the masonry seam is not less than 50% of, the designed value. 5.0.9 The holes of the perforated bricks should be upright to the pressed surface while being built. 5.0.10 The period of the steamed and pressed bricks of should be longer than twenty- eight days while being built in the construction. 5.0.11 Transparent seams, blind seams and bastes are forbidden for vertical seams. 5.0.12 The connection of the temporary broken part of the masonry should be washed clean before being rebuilt, and to fill in the mortar to keep the seam straight and plain, 5.1 The master items 5.2.1 The intensity grade of the bricks and mortar must to accord with the designed requirements. The quantity of the take out samples: after the bricks of each manufacture arrived to the building site, each batch have 150,000 pieces of the clinker bricks, 50,000 pieces of the perforated bricks, 19,000 pieces of the sand limb 5.2.2 5.2.3 5.2.4 bricks and the fly ash bricks, as one group. The quantity of the samples of the masonry testing bricks is according to the specification of 4.0.12. Testing method: to check the testing reports of the bricks and mortar. The satiation of the mortar on the vertical seams of the masonry should not, be less than 80%, The quantity of the take out samples: there are should be more than 5 parts for each testing batch. Testing method: to test the area of the adhesive spoor of the bottom of the bricks and mortar with hundred-grid net. To test three bricks on each parts and take the average value of the three. The corners and connection of the masonry must be built at the same time. To build the inside and outside walls separately without any available measure is forbidden. For the circumstance of can not to be built at the same time and must to obligate the temporary gap, the gap must to be built as inclined stubble. The length of the vertical projection of the inclined stubble must be longer than 2/3 of the height of itself. The quantity of the take out samples: to test 20% of inclined stubble of each testing batch and should be more than 5 parts. Testing method: test by inspecting In the area, where the grade of the non-anti-earthquake fortify and anti- earthquake fortify is six and seven grade, the temporary gap can be obligated as straight stubble except at the comers when inclined stubble can not be obligated, The straight stubble must be built as protruding stubble. The agglomerated reinforced steel bar should be put in the place with straight stubble with the amount of 196 for each 120mm thick wall (2$6 reinforced steel bar for 120mm thick wall), the space alone the height of the wall should not exceed 500mm, All the length of the buried-in from the stubble should not be shorter than 500mm, and should not be shorter than 1000mm in the area where the anti-earthquake fortify is six or seven grade. There should be bend catch with 90 degree angle at the end of the wall, (Fig. 5.2.4) ‘The quantity of the take out samples: to test 20% of inclined stubble of each testing batch and should be more than 5 parts. ‘Testing method: observe and measure The specification for approval: the obligated stubble and the diameter are right, the vertical space error is less than 100mm, and the length of the obligation is almost accord with the specification. 5, 2.3 The permitted error of the position and upright degree of the masonry should be accord with specification in the form 5.2.5, Form 5.2.5 _ the permitted error of the position and upright degree of the masonry No Project Permitted error (mm) _| Testing method T |The excursion of the| 10 To test with theodolite position of axes and measute or any other | instruments. 2 | Upright | Each layer 3 To test with 2m line degree board The [10m [20 suspend line and ruler or height i any other instruments 5, 5, 5, The quantity of the take out samples: for all the axes, the supported wall pole should be tested. Check the extruding angle for the entire height of the verticality of the external wall. They should be checked at least four parts, one part for each 20m of each layer. Check 10% of the typical rooms for the internal wall, at least three rooms, at least 2 parts and 5 poles in one room. 5.3 The Common Items .3.1 The building method of the masonry body should be right. The wrap building way is forbidden to use for interleaving up and down seams, building to link to inside and outside walls and brick poles. The quantity of the take out samples: one part each 20m for external wall, three to five meters for each part and at least three parts. Check 10% of the typical rooms for the internal wall, at least three rooms. Testing method: observe The specification for approval: besides to meet the requirements of this term, the dry walls and walls between the windows should have no seams, The seams on the wet walls which are longer than 300mm should be less than three and can not be on the same wall. 3.2 The seams of the masonry body should be horizontal, even, vertical and straight, and should be in even thickness. The thickness of the horizontal seam should be 10mm, within the scale of 8mm to 12mm. ‘The quantity of the take out samples: for the masonry being built in each step of the falsework, one part each twenty meters. Testing method: to measure with ruler the height of the masonry for ten husk and calculate. 3.3 The permitted error for general measurement of the masonry body should be accord with the specification in form 5.3.3. Form 5.3.3 _ the permitted error for general measurement of the masonry body room No | Project Permitte | Testing method The quantity derror of the (mm) samples T_ |The tip surface of the [+15 | To check with theodolite and | Should _ not) base and the elevation ruler be less than of the floor 5 parts 2 [The | Dry wall [3 To check with two meters | 10% of the level off | and pole alongside ruler and triangle | typical of the [Wet wall | 8 shaped ruler rooms, and surface | and pole should not be less than three rooms, at least two parts in each room 3 | The height and width | #15) To check with ruler 10% of the |” | of the windows and holes of the | | doors(the back stuft) testing batch, : should not be less than five parts 4 |The excursion of the | 20 Based on the window in the | 10% of the up and down windows dottom, to check with | testing on the outside wall theodolite and suspend ine | batch, should not be less than five parts 3 |The grade | Dry wall [7 To check with ten meters| 10% of the | of line and rulers typical =| horizontal rooms, and and even | Wet wall [10 should not of the be less than vertical three rooms, seam at least two | parts in each \ room 6 |The shape crack | 20 Based on the first husk brick | 10% of the seam on the dry wall of each layer, to check with | typical suspend line and rulers rooms, and should not be less than three rooms, at least two parts in each | 1s 6 The masonry engineering of the concrete smal} size hollow bricks 6.0 General regulations 6.0.1 This chapter is suitable for the acceptance of construction quality of he common concrete small size hollow bricks and the lightweight aggregate concrete small size hollow bricks (small size bricks for short hereinafter) 6.0.2 The age of the small size bricks used in the construction should be less than 28d. 6.0.3 When laying small size bricks, the feculence on the surface and the rough edge on the bottom of the hole of the bricks used as the button stems should be cleaned. And the bricks of the unqualified presentation quality should be picked out. 6.0.4 The mortar used in the construction should select special one for the masonry of the small size bricks. 6.0.5 The masonry under the indoor ground course of the bottom floor or under the damp proof course should adopt the holes made with the full filled concrete bricks whose intensity grade should not be less than C20. 6.0.6 When laying small size brick in the dry and buming hot weather, the water may be sprinkled to moisten small size bricks in advance. The lightweight aggregate concrete small size bricks may be watered in advance. If there is water on the surface of the small size bricks, the construction is prohibited. 6.0.7 The cracked small size bricks are not allowed to use in the construction of the bearing wall body. 6.0.8 The small size bricks wall body should be laid in the way of the stagger joint according to holes. And the length of the seam should be less than 90mm. When the separate parts of the wall body can not meet the previous conditions, the binding steel bars or the steel bar net slices should be installed in the seams. But the vertical straight seams still should not exceed two pieces of small size bricks. 6.0.9 The small size bricks should be laid on the wall inversely with the bottom- side up. 6.1.10 The concrete poured to form the button stems should adopted the special concrete poured hole small size bricks. When the common concrete is adopted, the slump constant should not less than 90mm. 6.1.11 When pouring the button stem concrete, the following rules should be obeyed: 1. The sundries in the holes, such as the mortar etc., should be cleaned, and flushed with the water. 2. When the intensity of the masonry mortar is greater than IMpa, the button stem concrete may be poured. 3. Before pouring the button stem concrete, the proper quantities of the stone-cleaned sanded cement grout same with the button stem conerete should be poured, then the conerete is poured. 6.1.12 When the small size bricks need to be moved or the small size bricks are impacted, they should be laid again. 16 6.1 The master items 6.1.1 The intensity grade of the small size bricks and the mortar should be meet the demand of the design, The quantity of the spot check: Every manufacturer, one group should be inspected casually per ten thousand small size bricks. For the small size bricks used in the construction base and the base course of the multistoried, The quantity of the spot check should not less than 2 groups. The quantity of casual inspection of the mortar test blocks should observe the regulation 4.0.12 in this record, The way of inspection: Refer to the test report of the small size bricks and the mortar. 6.1.2 The satiation grade of the mortar of the horizontal masonry seams should not be less than 90% computed according to the net area. The satiation grade of the mortar of the vertical masonry joints should not be less than 80%, and the beard of the vertical seam should be infilled with the masonry mortar. The hidden seams and the transparent seams should not exist. The quantity of the spot check: the places sampled from every verification set should not be less than 3. The way of inspection; To measure the bonding ttace of the small size bricks and the mortar, 3 small size bricks should be measured every place, and the average is the result. 6.1.3 The corner of the wall body and the junction of the cross walls should be built at the same time. The temporary intermittence should be built crosswise, and the horizontal projection length should not be less than 2/3 of the height. ‘The quantity of the spot check: the 20% junctions should be sampled from every verification sets ‘The way of inspection: observation inspection. 6.1.4 The axial line displacement and the verticality displacement of the masonry should observe the regulation 5.2.5 in this record. 6.2 The common items 62.1 The vertical seam thickness and the horizontal seam width of the wall body should be 10mm, but not greater than 12mm and not less than 8mm, ‘The quantity of the spot check: the amount of the inspection points every floor should not be less than 3. The way of inspection: To reduce the height of 5 pieces of small size bricks measured with the rule and the length of the 2m masonry. 6.2.2 The allowable deviation of general size of the small size bricks wall body should observe the regulation 5.3.3 and the items 1~S in the form 5.3.3 in this regulation, 7 The masonry engineering of the stones 7.1 General regulations 7.1.1 The texture of the stones used in the stone masonry should be compact, and without the decency and cracks. The stones used in the dry walls and the pole surfaces should be colory. 7.1.2 The extraneous components, such as the mud and the inerustation, on the surface of the stones should be cleaned before building. 7.1.3 The joint thickness of the stone masonry: the coarse stones and the rubble ashlar should not be greater than 20mm. The fine stones should not be greater than Smm, 7.1.4 After the mortar coagulates initially, if the laid stones need to be moved, the original mortar should be cleaned, and the stones should be laid over again. 7.1.5 The first stone to build the rough ashlar base should coat the mortar and the bigger plane should be downward, The stones of the first layer to build the construction base should coat the mortar, and the layer should be built as the t- shaped one. 7.1.6 The first layer, the comers, the junctions and the holes of the rough ashlar masonry should use the bigger flat rough ashlar. The highest layer of the masonry of every floor( including the base) should use the bigger rough ashlar. 7.1.7 The building of the earth-retaining wall should observe the following regulations: 1. Every 3~4 layer is one delamination height which should be leveled once, 2. The seam thickness of the exposed plane should not be greater 4mm, the stagger joint between two delamination heights should not be less than 80mm. 7.1.8 If the middle part of the tearth-retaining wall is made of the rough ashlar, the length by which the t-shaped stones extend into the rough ashlar should not be less than 200mm. .9 If there is no regulation for the design of the flush hole, the construction should observe the following regulations: 1. The flush holes should located evenly. One flush hole is located at intervals of about 2m every 1m in the height. 2. The grait or the reduced stone should be paved as the drainage layer whose heigh and weigth are 300mm and whose thickness is 200mm between the the flush hole and the soil body. 7.1.10 The fill of the inner side of the earth-retaining wall should be pounded hierarchically. The thickness of the hierarchical loose earth should be 300mm. The soil surface of the top of the wall should be made as the proper slope in order to lead the running water to the outside of the earth-retaining wall. 7.2 The master items 7.2.1 The intensity grade of the stones and the mortar should meet the demand of 18 the design. 1. The quantity of the spot check: One group should be sampled from the identical habitat. The quantity of the spot check of the mortar test block should observe the regulation 4.0.12 in this regulation. 2. The way of inspection: the verification of the stone should refer to the certificate of the product quality. The verification of the stone and the mortar should refer to the test report of the test block. 7.2.2 The fullness grade of the mortar should not be less than 80% The quantity of the spot check: the places sampled from one batch should not, be less than 1. The way of inspection: To observe. 7.2.3 The allowable deviation of the axial line position and the verticality of the stone masonry should observe the specification of the form 7.2.3. Form 7.2.3 The allowable deviation of the axial line position and the verticality of the stone masonry Item | Items Allowable deviation(mm) Way of numbe rough Ashlar | Stone masonry | inspection r masonry, | ‘base | wall | Coarse stone | Rubble Fine ashlar ashlar base | wall | base | wall | Wall, pole 1 ‘Axial line position | 20 15 | 20 15 [15 [10 | 10 | Inspecting with the altometer and the rule or other measuring apparatus 2 Verticali | Every 20 20 10 [7 [Inspecting with | ty of| floor the _altometer, | wall suspension wire surface and rule, o other Full 30 30 5 [20 _ | measuring depth apparatus. The quantity of the spot check: For the exterior wails, one position should be inspected every 20m as per one floor (or within 4m in height), every position extend by 3m, but the inspected positions should not be less than 3. For the inner wall, the 10% of the typical natural space should be inspected, but the inspected spaces should not be less than 3. The inspected places should not be less than 2, and the inspected poles should not be less than5. 7.3 The common items 7.3.3 The allowable deviation of the stock size of the stone masonry should observe the specification in the form 7.3.4. ‘The quantity of the spot check: For the exterior walls, one position should be inspected every 20m as per one floor ( within 4m in height), every position extend by 3m, but the inspected positions should not be less than 3. For the inner 19 wall, the 10% of the typical natural space should be inspected, but the inspected spaces should not be less than 3. The inspected places should not be less than 2, and the inspected poles should not be less than5. Form 7.3.1 The allowable deviation of the stock size of the stone masonry Item] Hems ‘Allowable deviation Way of inspection no. Rough ‘Stone mortar | ashlar mortar ‘base [wall | base | wall | base | wall | Wall, pole T Height mark of | #25 [21 | £25 [21 [#15 [215 [£10 | Inspection with the the Base and the 5 5 balance level and the rule wall masonry top plane 2 Thickness of the [+30 [+20 |+30 [420 [415 [+10 [+10 | Inspection with the rule masor 10 -10 ~5_|-5 | 3 Surfa [Dry | - 20 | - 20 [- 10 |S Fine ashlar should be ce | wall, inspected with the and | sm | pole guiding ruler of 2m the oot [Earth |- [20 |- [20 |- ,[15 |- | Wedge-type feeler, others hhne | wall, should be inspected with ss | pole the 2m wire drawn according to two rulers 1 vertical to the seams _| a Flainess of the|- [- |- |- |- 10 [3 | Inspection with the 10m | seam of the dry wire and the rule wall L 7.3.4 The form of the group building of the stone masonry should observe the following specifications: Building between the inner and the outer, building stagger joints between the upper and the lower. The stone on the rough ashlar wall should not be less than 1 every 0,7m? of wall area, The quantity of spot check: For the exterior walls, one position should be inspected every 20m as per one floor (or within 4m in height), every position extend by 3m, but the inspected positions should not be less than 3 For the inner wall, the 10% of the typical natural space should be inspected, but the inspected spaces should not be less than 3. The way of inspection: To observe 8 The masonry engineering of the reinforced masonry 8.1 General regulations 8.0.1 The masonry engineering of the reinforced masonry should observe the regulations in the chapter 5 and 6 besides the demands in this chapter. 8.0.2 Before filling the concrete into the constructional column, the position of the retaining pole and the template should be watered moist, The floor ash, the brick residues and other sundries in the template should be cleaned, and the stone- cleaned sanded cement grout of the proper quantity same as the construction pole concrete should be filled in the connection plane. When vibroing, the wall body should be protected from impacting. The vibration propagation through the wall body is forbidden. 8.0.3 The length of the anchoring installed in the horizontal seam of the masonry should not be less than 50d, and the length of its horizontal or vertical fold should not be less than 20d and 150mm. The length of the lap joint of the steel bar should not be less than 55d. 8.0.4 The masonry shear wall of the building blocks of the reinforcing bars should adopt the special mortar of the small size bricks masonry and the special hole-filled concrete of the small size bricks. 8.1 The master items 8.1.1 The kind, the specification and the quantity of the steel bar should observe the demand of the design, The way of inspection: To inspect the certificate of qualification of the steel bars, the test report of the steel bar performance and the potential engineering records. 8.1.2 The intensity grade of the concrete and the mortar of the constructional column, the button stem, the combined masonry structural parts and the reinforcing bars masonry shear wall structural parts should meet the demands of the design. The quantity of spot check: For all kinds of structural parts, one group of test blocks should be made at least every baich of masonry to be inspected. The way of inspection: To refer to the test report of the test blocks of the conerete and the mortar. 8.1.3 The joint of the constructional and the wall body should be build as the combed joint. The combed joint should be withdrawn firstly and moved forward late. The position preformed for the binding steel bars should be correct. Optionally folding is not allowed under construction. The quantity of spot check: The 20% constructional columns every inspection batch should be sampled, and not be less than 3 places. The way of inspection: To observe. The criterion of qualification: The vertical dislocation of the steel bars should not, be greater than 100mm. The size of the combed joint along the direction of height should not be greater than 300mm. The vertical dislocation of the steel bars and the size deviation of the combed joint should not exceed 2 places every constructional column, 8.1.4 The position of the constructional columns and the allowable verticality deviation should observe the specifications in the form 8.2.4. Form 8.2.4 the allowable size deviation of the constructional columns = ‘Allowable ~ Items deviation Way of inspection (mm) Inspecting with the 1 | Position of the pole center line 10 | altometer and the ruler or other measuring apparatus a Inspecting with —_the | 2. | Dislocation between two pole 8 | altometer and the ruler or | vy other measuring apparatus _| Inspecting with the wire Every layer 10 | pallet of Sn A Pole = 15 | inspecting with the Verticality | Full | 10m altometer, the suspension depth wire and the ruler, or other 210m | 20 * | measuring apparatus The quantity of spot check: 10% should be sampled every inspecting batch at least, and not be less than 5 places. 8.1.5 For the small size hollow bricks masonry of the reinforcing bars conerete, the button stem concrete should be cut through at the fabricated floor and the sectional size of the button stem should not be weakened. The quantity of spot check: The 10% constructional columns every inspection batch should be sampled, and not be less than 3 places. The way of inspection: To observe. 8.2 The common items 82.1 The steel bars installed in the vertical seam of the masonry should be installed in the seam centeredly. The thickness of the vertical seam should be greater than the diameter of the steel bar by more than 4mm. The thickness of the mortar covering layer of the exposed plane of the masonry should not less than 1Smm. The quantity of spot check: 3 constructional parts should be sampled from one batch to be inspected. 3 places should be inspected every constructional part The way of inspection: To observe aided with the steel ruler. 8.2.2 The prevention of corrosion of the steel bars stalled in the seams of the masonry should meet the specification of the item 3.0.11 in this regulation. The quantity of spot check: 10% steel bars should be sampled from one batch to be inspected. The way of inspecting: To observe. The ctiterion of qualification: The anti-corrosive paint should not miss brushing( soaked). The desquamation owing to the expansion scab scale should not exist. 8.23 In the reticulate reinforcing bars masonry, the mesh reinforcement and its arrangement spacing interval should meet the demands of the design. 2 The quantity of spot check: 10% should be sampled from one batch to be inspected, and 5 places at least should be sampled. The way of inspecting: The specification of the steel bars should refer to the end products of the mesh reinforcement. For the inspecting of the spacing interval of the mesh reinforcement, the local seam should be picked for observation, or the seam should be pierced into with the probe for observation, or the steel bars location determinator should be used to determinate. The criterion of qualification: The location of the mesh reinforcement along the height of the masonry which exceeds the specification of the design by one layer of bricks should not be more than 1. 8.2.4 For the combined bricks masonry constructional parts, the vertical bearing steel bars protective layer should meet the demands of the design, the distance apart from the surface of the bricks masonry should not be less than Smm. The tow ends of the binding steel bar should have hooks. The location of the binding steel bars and the hoop reinforcement should be correct, The quantity of spot check: 10% should be sampled from one batch to be inspected, and 5 places at least should be sampled. The way of inspecting: To observe and measure with the ruler before making the template, . The criterion of qualification: the steel bars protective layer should meet the demands of the design. 80% of the location of the binding steel bars and the making of the hooks should meet the demands, The locations where the spacing interval of the hoop reinforcement exceeds the specified value should not more than 2, and the spacing interval of every one of these locations should not exceed the height of one layer of bricks. 8.2.5 In the reinforcing bars building bricks masonry shear wall, the lap joint length of the bearing steel bars adopting the lab butts should not be less than 35d, and not be less than 300mm. The quantity of spot check: 20% of every kind of constructional parts( wall, pole, lintel) should be sampled from one batch to be inspected, and the quantity should not be less than 3 pieces. The way of inspecting: To measure with the ruler. 9 The masonry engineering of the filling in walls 9.0 General regulations 9.0.1 The chapter is suitable for the acceptance of construction quality of the building construction using the masonry of the filling in walls such as the hollow blocks, the steam compression concrete building blocks, the lightweight aggregate concrete small size hollow bricks et. 9.0.2 The product age of the steam compression concrete building blocks and the lightweight aggregate concrete small size hollow bricks should exceed 28d. 9.0.3 During the process of the transportation and the loading and unloading, the hollow blocks, the steam compression concrete building blocks and the lightweight aggregate concrete small size hollow bricks are forbidden to be thrown and dumped, and should be stacked trimly separately according to the kind and the specification after approaching, The stack height should not exceed 2m. The steam compression concrete building blocks should be prevented from the rain 9.0.4 Before building of the masonry of the filling in walls, the bricks should be watered moist ahead of 2d. When laying the steam compression concrete building blocks, the masonry plane should be watered properly. 9.0.5 When building the masonry Wall with the steam compression concrete building blocks and the lightweight aggregate concrete small size hollow bricks, the common agglomeration bricks, or the cellular bricks, or the common concrete small size hollow bricks, of the time-casting concrete bank etc. should be used in the bottom of the wall, and the height should not be less than 200mm, 9.1 The master items 9.1.1 The intensity grade of the bricks, the building blocks and the masonry mortar should meet the demands of the design. The way of inspecting: To refer to the product qualification certificate and the product performance inspection report of the bricks or the building blocks, and the test report of the mortar test blocks. 9.2. The common items 9.2.1 The stock size allowable deviation of the masoncy of the filling in walls should observe the regulations in form 9.3.1. The quantity of spot check: (1) For the item 1 and 2 in the form, 10% but not less than 3 spots should be sampled stochastically from the standard rooms batch to be inspected, For the rooms of big area or the corridors, two axial lines or every extension of 10 meters are regarded as one standard room, the check spots of every room should not be less than 3, (2) For the item 3 and 4 in the form, 10% but not less than 5 spots should be sampled stochastically from the batch to be inspected. Form 9.3.1 the stock size allowable deviation of the masonry of the filling in m walls Ttem = Allowable _ | Way of inspection | number deviation(mm) | Deviation of the i Tnspecting with the ruler | axial line 1 <3m 3 Inspecting with the wire pallet verticality of 2m, or the suspension wire a i and the ruler Inspecting with the guiding ruler 2 _| Surface smoothness e of 2m and the wedge-type feeler Height and width of Inspecting with the ruler 3 the holes of the +5 widows(rear jack) Deviation of the Inspecting with the altometer or | A upper and lower aa the suspension wire windows in the exterior wall 9.32 The steam compression concrete building blocks and the lightweight aggregate concrete small size hollow bricks should not be used with other bricks. Z ‘The quantity of spot check: 20% but not less than 5 places should be sampled from the batch to be inspected. ‘The way of inspecting: To inspect the external appearance. 9.3.3 The fullness grade of the masonry of the filling in walls and its way of inspecting should observe the specifications in the form 9.3.3 The quantity of spot check: 3 places should be inspected every shelf at least, and 3 blocks should be inspected every place at least. Form 9.3.3 The fullness grade of the masonry of the filling in walls and its way of inspecting Kind of the masonry | seam | Fullness grade and its demands | Way of inspectin, Masonry of the hollow | Horizon | >80% Inspecting the bricks Vertical | Filled with the mortar, the| area of the | transparent seams and the | mortar hidden seams and the false | bonding trace seams are not allowed on the back Masonry of the steam | Horizon | >80% surface of the compression concrete | Vertical | >g0% bricks building blocks and the lightweight aggregate | concrete small size hollow bricks 9.3.4 The retained ‘location for the binding steel bars and the net chips on the masonry of the filling in walls should accord with the number of the block layer. The binding steel bars and the net chips should be embedded in the seams. The embedded length should meet the demands of the design. The vertical deviation should not exceed the height of one layer. 2s 935 9.3.6 9.3.7 The quantity of spot check: 20% but not less than 5 places should be sampled from the batch to be inspected. The way of inspecting: To observe and measure with the ruler. The masonry of the filling in walls should be built in the way of the stagger joints. The joint length of the steam compression concrete building blocks should not less than 1/3 of the length of the building blocks. The joint length of the lightweight aggregate concrete small size hollow bricks should not less than 90mm. The vertical straight joint should not bigger than 2 layers. The quantity of spot check: 10% of the standard rooms batch to be inspected but not less than 3 rooms should be sampled. ‘The way of inspecting: To observe and measure with the ruler. The thickness and width of the masonry of the filling in walls should be correct. The seams of the masonry made of the hollow bricks and the lightweight aggregate concrete small size hollow bricks should be 8~12mm. The horizontal seam thickness and the vertical seam width of the masonry made of the steam compression concrete building blocks should be 15mm and 20mm separately. The quantity of spot check: 20% but not less than 5 places should be sampled from the batch to be inspected. : The way of inspecting: To reduce the height measured S layers of the hollow bricks or the small size bricks and the masonry of 2m with the ruler. When the part of the masonry of the filling in walls being built close to the girder and the bottom of the board, a given interstice should be retained which should be built tightly at least 7d after the masonry of the filling in walls is finished. The quantity of spot check: 10% of the filling in walls pieces (the filling in wall between two poles is regarded as a filling in wall), but not less than 3 pieces, should be sampled from the batch to be inspected. The way of inspecting: To observe. 26 10.0.1 10 Construction in winter When the outdoor average temperature is steadily below 5°C for Sd continuously, the masonry engineering should adopt the measures of the construction in winter. Note: The temperature should be determined by the local meteorologic data. 10.0.2 10.0.3 10.0.4 10.0.5 10.0.6 10.0.7 10.0.8 @Besides during the term of the construction in winter, if the lowest temperature of that day is below 0'°C, the regulations in this chapter should be observed. Besides the requirements in this chapter, the acceptance of the teleutostage construction quality of masonry engineering should still observe the specifications in the previous chapters of this regulation and the specifications in the national current standards Code for Teleutostage Construction of Construction Engineering JGJ104. ‘The materials used in the teleutostage construction should meet the following demands: 1 The lime paste and the calcium carbide paste ete. should be prevented from freezing. If frozen, they should be meited before being used. . 2 When mixing the sand used for the mortar, the ice cakes and frozen blocks whose size exceeds 10mm should not be included. 3. The bricks used for the masonry and other materials should be prevented from water for the protection of frost. Besides the demands in the normal atmosphere temperature, The retaining of the mortar test blocks in the teleurostage construction should meet the demands of retaining 1 group more of test blocks under the same maintenance condition as the masonry at least, And the intensity should be inspected for 28d. If the frozen soil dose not have the frost heaving nature, the base can be built on the frozen ground base. If the frozen soil has the frost heaving nature, the base can be built on the unfrozen ground base, Under construction and before backfilling earth, the ground base should be prevented from freezing. If being laid in the temperature over 0°C, the common bricks, the multihole bricks and the hollow bricks should be watered moist. If building in the temperature below or equal to 0°C, watering is not necessary, but the consistency of the mortar should be increased. For the construction with the shock strength of 9 degrees, if the common bricks, the multihole bricks and the hollow bricks can’t be watered moist, the laying is forbidden without the special measurements. The materials should be filled in by two steps when mix the mortar. The temperature of the water can not exceed 80 °C while the temperature of the sand can not exceed 40°C. The temperature of the using of the mortar should meet the following specifications: 27 1 The temperature should be higher than +5°C while using the method of adding additional cream. 2, The temperature should be higher than +5°C while using the method of adding chlorine salt. 3. The temperature should be higher than +5°C while using the method of warming room. 4 The lowest temperature for using the mortar should be 10°C , 15°C and 20°C respectively while using the method of freezing when the extra ventricular temperature is 0°C~~ -10°C, -11°C—~ -25°C and below - 25°C respectively. 10.0.9 The temperature should not be lower than +5°C for the bricks while being built when using the method of warming room. The temperature of the warming house, which is 0.5 meter to the bottom of what have been built, should not be lower than +5°C. 10.0.1 The conserve time of the masonry in the warming house should be carried ‘out according to the temperature in the house with the specification in form 10.0.11 Form 10.0.1 __ The conserve time of the masonry for warming house method [Temperature in the [5 10 5 20 warming house(*C) Conserve time (a) 36 35 24 33 10.0.11 Observation and inspection should be done on masonry in the thawy period of the construction while using the method of freezing. 10.0.12 The intensity grade of the mortar should be lifted one degree higher than as in the normal temperature environment when using the method of adding salty mortar. 10.0.13 The method of adding salty mortar is forbidden for masonry with bars. 28 11.The construction inspection and acceptance on the sub- engineering 11.0.1 The following documents and records should be supplied before acceptance of the masonry engineering. 1. The technical code for the complement of the construction 2. The qualification cettificate and the product performance report of the raw materials 3. The notification of the proportion of the concrete and the mortar 4, The testing report of the anti-press grade for concrete and the mortar piece 5. The recorder of the construction 6. The acceptance records of the master items and the common items for each testing batch 7 The quality control documents of the construction 8. The technical documents for the disposal of very important problems or the amendment of the design 9. Any other required documents : 11.0.2 The general comments on the impression quality of the masonry engineering should be given out while inspecting and accepting the sub-engineering. 11.0.3 When the quality of the masonry engineering can not meet the requitements, is should be executed accord with the current state standard Unified Code for acceptance of construction quality of construction engineering GBS0300. 11.0.4 The masonry with cracks should be inspected according to the following circumstance: 1 For the cracks on the masonry that could effect the safety of the framework, the experienced inspection unit should authenticate them. For those to be repaired or reinforced, they should be inspected for a second time when being used meeting the requirements. 2. For the cracks on the masonsy that will not effect the safety of the framework, they should be inspected. For those will effect the using function and the impression quality, they should be disposed. 29 Attachment A The quality acceptance recorder of the masonry engineering inspected batch 0.1 To uniform the forms of the testing records for acceptance of masonry engineering, the forms from A.0.1-1~form A.0.1-5 are listed for the checking of the quality. A.0.2 For the testing records of the quality of masonry engineering with reinforce steel bars, form A.0.1-1 or form A.0.1-2 should be used except for the form A.0.1-4, 30 Form A.0.1-1 The acceptance records of the quality of masonry engineering testing batch [Profect name Sub-engineering ‘Accepiance parts “The Construction unit The project manager "The code and the serial The professional section number of the construction chiet | anit |The sub construction unit The team lead of the construction team. The | The code for the acceptance of the | The assess |The acceptance records from the mast | quality records from the | supervisor (construction) unit items construction unit 1. the intensity | The design grade of the bricks | requirements MU 2, the intensity | The design grade of the mortar | requirements M 3. the obligation of | 5.23 the inclined stubble 4. the joint| $2.4 treatment of the stubble and steel bars 5. the _ satiation | 280% | grade of the mortar 6. the displacement | <10mm of the axes 7. the vertical | <3mm degree(each layer) 1. the building way | 5.3.1 2, the thickness of | 5.3.2 the vertical seam 3. the elevation of | Within the top surface +15mm the level off of | Dry wall:Smm ‘the surface Wet wall:8mm_ 5. the holes of the | Within doors and windows | + 15mm. 6. excursion of the | 20mm doors and windows 7. the even and | Dry wall:7mm steaight degree of | Wet the vertical seams _| wall:10mm_ 8, The t-shape | 20mm crace seam on the dry wall |The assess results given by the | Professional Check of the project: the principal of the quality construction unit contral: Yy/mm/dd The assess results given by the | The engineer of the supervising( the principal of the technical ffom the supervisor(construction) unit} construction unit Yyimm/éd Note: this form is filled in by the professional quality checker of the construction, and accepted by the engineer of the supervising. 31 Form A.0.1-2 The acceptance records of the small size bricks and the mortar testing batch unit Project name Sub-engineering ‘Acceptance parts ] ‘The Construction unit “The project manager The code and the serial The professional section number of the construction chief ‘The sub construction unit The tam lead of the construction team The mast items The code for the acceptance of the | The assess quality records ftom the construction unit The acceptance records from the supervisor (construction) unit 1. the _ intensity grade of the smal bricks The design requirements MU. 2. the intensity grade of the mortar The design’ requirements M 3. the obligation of the inclined stubble 623 4. 3. 6 the satiation grade ofthe vertical seams 290% 8. the satiation grade of the upright seams 280% 9. the excursion of the axes <10mm_ 10. the vertical degree(each layer)

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