PRODUCT DATA SHEET

Asphalt Repair Mortar status from 06 August 2020

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SERVICE-HOTLINE +49 375 2795 123

Asphalt Repair Mortar

bitumen | road construction | potholes | excavations | repair mortar | mortar

short information consumption

• multi-component repair asphalt • approx. 20 kg/m² per cm of layer
• for fast closure of breakouts and thickness
unevennesses
• adjustment of traffic areas to inlets,
manhole covers and other
transitions storage note
• layer thicknesses of 5 to 20 mm • frost-free, avoid exposure to heat
(RE 30) above +30 °C and direct solar
• layer thicknesses of 10 to 30 mm irradiation
(RE 50) • in originally closed container
• quick hardening, cold-applicable storable for 3 months

• grain size 0 to 3 mm or 0 to 50 mm

complementary products

cleaning follow-up products

• BORNIT® MultiClean • WK stirrer (lifting - small quantities)
• BORNIT® MultiClean Spray • MK stirrer (lifting - large quantities)
• BORNIT® Bitumen Cleaner

content item EAN code colour sufficient for:

Asphalt Repair Mortar RE 30
18 kg / bucket 6700000137 4 017228 00905 6 black approx. 0.9 m²
24 bucket (432 kg) / euro pallet

Asphalt Repair Mortar RE 50

18 kg / bucket 6700000138 4 017228 00906 3 black approx. 0.9 m²
24 bucket (432 kg) / euro pallet

Observe mixing order!

BORNIT-Werk Aschenborn GmbH | Reichenbacher Straße 117 | 08056 Zwickau

Tel. +49 375 - 2795 - 0 | Fax +49 375 - 2795 - 150 | info@bornit.de | www.bornit.de

Each construction project is different - obtain information before getting started!

Service-Hotline +49 375 2795 123

 PRODUCT DATA SHEET
Asphalt Repair Mortar status from 06 August 2020
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SERVICE-HOTLINE +49 375 2795 123

areas of application
BORNIT® Repair Mortar RE 30 is used for the fast closure of breakouts and unevennesses as well as the
adjustment of traffic areas to inlets, manhole covers, surrounds and other transitions.
Due to the grain size of BORNIT® Repair Mortar RE 30, layer thicknesses of 2 to 20 mm can be produced.
Higher layer thicknesses are possible with repeated application. The surfaces produced are traversable after
60 minutes.

product data in brief

product type multi-component repair material for asphalt and concrete surfaces
base chippings, bitumen, mineral hardener component
density at +20 °C Liquid component: approx. 0.90 g/cm³
Powder component: 2.75-3.20 g/cm³
Grit component: approx. 2.90 g/cm³
solvent none
application shovel, trowel, pounder
colour(s) black
consistency plastic after mixing
processing temperature (ambient and at least +5 °C
substrate)
processing time workable for approx. 5 - 10 minutes, at higher temperatures the
working time can be extremely shortened
thorough hardening time approx. 60 minutes
PH-value Liquid component: > 2.0
Powder component: 11.0 - 13.5
storage frost-free, avoid exposure to heat above +30 °C and direct solar
irradiation
shelf life in originally closed container storable for 3 months
GISCODE ZP1
BBP10
substances hazardous to health in terms none
of the ordinance on hazardous materials
hazard class according to ADR none
cleaning BORNIT® MultiClean Spray, BORNIT® MultiClean, BORNIT®
Bitumen Cleaner
Mixing time max. 2 minutes
Mixing order 1. mix grit with an anchor stirrer 2. mix in powder component dry 3.
mix in approx. 1.5 litres of water (consistency - earth-moist concrete)
4. shake and mix in emulsion (total mixing time max. 2 minutes!!!)

type and properties

BORNIT® Repair Mortar RE 30 is a multi-component, cold-applicable repair mortar for asphalt or concrete
traffic areas. The mineral portion (grain size 0/3 mm) required for preparing the mixture ready for processing
is included in the delivery container just as the polymer-modified bitumen emulsion (plastic bottle) and the
accelerator (plastic bag). The latter must be dosed depending on the temperature and, upon application of
the entire quantity, shortens the processing time, e.g. at 25 °C, to approx. 5 to 10 minutes.

BORNIT-Werk Aschenborn GmbH | Reichenbacher Straße 117 | 08056 Zwickau

Tel. +49 375 - 2795 - 0 | Fax +49 375 - 2795 - 150 | info@bornit.de | www.bornit.de

Each construction project is different - obtain information before getting started!

Service-Hotline +49 375 2795 123

 PRODUCT DATA SHEET
Asphalt Repair Mortar status from 06 August 2020
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SERVICE-HOTLINE +49 375 2795 123

advantages
• good adhesion
• solvent free
• economical and cost-cutting, due to low equipment and material costs and effort

surface
The substrate must be firm and clean.

processing
The substrate for application must be clean, free from oil and grease, as well as have sufficient strength and
load-bearing capacity (asphalt). Soil, grit or antifreeze substrates are not suitable!
Loose particles as well as standing water must be removed. With summer outdoor temperatures,
moistening of the substrate is recommended. Processing must not be undertaken in the rain or at outside
temperatures below +5 °C. In very hot weather (over +25 °C) or upon using materials stored under hot
conditions (e.g. in a vehicle), the processing time can shorten such that processability is lost during mixing
already. Therefore, application should always be undertaken during a cooler time of day.
The coordinated components can be mixed right in the container. First, the accelerator (small bag) is
admixed with the crushed sand in a dry state. Subsequently, up to 1.5 litres of water are admixed in portions
under stirring, until the consistency of an earth-moist concrete is achieved.
The bitumen emulsion must be shaken well prior to use, and is then added to the prepared mixture.
Blending is undertaken using a trowel, shovel or slow-running stirrer, until a uniform brown colouring is
achieved.
The mixing time should not exceed 1-2 minutes.
Depending on the outside temperature, the repair compound stays processable for 5 to 10 minutes – the
higher the temperatures, the shorter the processing time applies as a rule. The repair compound is filled into
the prepared spot to be repaired and smoothed using a trowel or shovel applying slight pressure.
Subsequently, sand is spread onto the surface.

consumption
approx. 20 kg/m² per cm of layer thickness

health and fire protection, occupational safety

To ensure safe handling of the product, the physical, safety, toxicological and ecological information
provided online, the information in the current safety data sheet and the additional information on the label
must be read and followed before purchasing or using the product! The applicable regulations, ordinances
and laws must be complied with.

In case of doubt, please contact the BORNIT® application technology department or the BORNIT® service
hotline on +49 375 2795 123.

notes component A

BORNIT-Werk Aschenborn GmbH | Reichenbacher Straße 117 | 08056 Zwickau

Tel. +49 375 - 2795 - 0 | Fax +49 375 - 2795 - 150 | info@bornit.de | www.bornit.de

Each construction project is different - obtain information before getting started!

Service-Hotline +49 375 2795 123

 PRODUCT DATA SHEET
Asphalt Repair Mortar status from 06 August 2020
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SERVICE-HOTLINE +49 375 2795 123

Hazard pictograms

signal word Gefahr

Hazard-determining Portland cement, Portland cement (dust)

components for labelling

H-records H315: Causes skin irritation.

H318: Causes serious eye damage.
H335: May cause respiratory irritation.

P-records P261: Avoid breathing dust/fume/gas/mist/vapours/spray.

P280: Wear protective gloves/protective clothing/eye protection/face protection/hearing protection.
P302 + P352: IF ON SKIN: Wash with plenty of water and soap.
P305 + P351 + P338: IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses, if
present and easy to do. Continue rinsing.
P310: Immediately call a doctor.
P333 + P313: If skin irritation or rash occurs: Get medical advice/attention.

recommended, personal
protective equipment:

component B

H-records H412: Harmful to aquatic life with long lasting effects.

P-records P273: Avoid release to the environment.

P501: Dispose of contents/container to a suitable recycling or disposal facility.

recommended, personal
protective equipment:

disposal note
Only recycle completely empty containers. Material residues can be disposed of according to AVV-ASN:
170302 (bituminous mixtures, except for those falling under 170301).

note
This datasheet replaces any previous technical information about the product. Thus, this information is no
longer valid. The details have been compiled according to the latest state of application technology. Please
observe, however, that, depending on the state of the construction object, deviations from the method of
application suggested in the datasheet may be required. Unless agreed otherwise in individual contracts,
any information contained in the datasheet shall be non-binding and thus does not represent an agreed
product constitution. We reserve the right to any changes in the information contained in this datasheet
anytime. We recommend informing yourself about possible changes on our website www.bornit.de.

BORNIT-Werk Aschenborn GmbH | Reichenbacher Straße 117 | 08056 Zwickau

Tel. +49 375 - 2795 - 0 | Fax +49 375 - 2795 - 150 | info@bornit.de | www.bornit.de

Each construction project is different - obtain information before getting started!

Service-Hotline +49 375 2795 123