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22 27 K1 K2

D MA MB D

26 25
B45
P
* 30
* 29 *

REG

REG
D1
VA VB
29 28
P2

AU Dr
VB VA B1 B2
T1 L1 L2 P3 P2 P2 P3

T1 T1

Pi
T2

P MB MA P
Pi Pi ITEM DESCRIPTION PRESSURE SETTINGS
T2 T2
P1
15 21 23 23 21 A= MAIN RELIEF (STANDARD) 31.4 MPa / 314 Bar / 4554 PSI

Pa9 A= MAIN RELIEF (BOOST) 34.3 MPa / 343 Bar / 4974 PSI

B= BOOM RAISING PORT SECONDARY RELIEF 36.3 MPa / 363 Bar / 5264 PSI
J I GB
P1 P1 B1/B2 = RELIEF ON BOOM HBCV 36.3 MPa / 363 Bar / 5264 PSI
GA
C= BOOM LOWERING PORT SECONDARY RELIEF 24.5 MPa / 245 Bar / 3553 PSI

D= DIPPER OUT PORT SECONDARY RELIEF 36.3 MPa / 363 Bar / 5264 PSI

D1 = RELIEF ON DIPPER HBCV 36.3 MPa / 363 Bar / 5264 PSI


MU E= DIPPER IN PORT SECONDARY RELIEF 36.3 MPa / 363 Bar / 5264 PSI
C
16 D
B A F= BUCKET OPEN PORT SECONDARY RELIEF 36.3 MPa / 363 Bar / 5264 PSI
1 Dr P
A
15 G= BUCKET CLOSE PORT SECONDARY RELIEF 36.3 MPa / 363 Bar / 5264 PSI
A B Pb7-2 H= PILOT PRESSURE RELIEF 3.9 MPa / 39 Bar / 565 PSI

I= RIGHT-HAND SWING PORT SECONDARY RELIEF 29.4 MPa / 294 Bar / 4264 PSI
RIGHT
LEFT J= LEFT-HAND SWING PORT SECONDARY RELIEF 29.4 MPa / 294 Bar / 4264 PSI
LEFT FORWARD RIGHT FORWARD
LEFT REVERSE RIGHT REVERSE K1/K2 = TRAVEL FORWARD PORT SECONDARY RELIEF 38 MPa / 380 Bar / 5511 PSI

L1/L2 = TRAVEL REVERSE PORT SECONDARY RELIEF 38 MPa / 380 Bar / 5511 PSI

N1/N2 = NEGATIVE CONTROL RELIEF 3.38 MPa / 33.8 Bar / 490.2 PSI

51 = ACCUMULATOR PRECHARGE 1.5 MPa / 15 Bar / 212 PSI


1.8 W1/W2 = CRUSHER OPTION SECONDARY RELIEF VALVE xxx MPa / xxx Bar / xxx PSI

0.18 MPa 0.3 MPa


42 1,8 bar 3 bar
PS1 T6 T3 26 psi T1 Pc5 T2 43.5 psi T4 T5 Ps2
15 ITEM DESCRIPTION

1. HYDRAULIC RESERVOIR

A
DR1' *91 2. BREATHER

41 DR1
N2 4.
5.
BY-PASS VALVE
SCREEN FILTER
Pa10 Y9 6. RETURN FILTER
78
T
Pc1 31 N1 D E A
30 10. MAIN HYDRAULIC PUMP

Pi 15. MAIN CONTROL VALVE

10µ
2 B5
B9 16. HYDRAULIC SWIVEL
OUT
A9
A5
ARM (1) ARM (2) 15 21. TRAVEL MOTOR
Pb9 57 Pa5-2 22. SWING MOTOR
OUT B 23. TRAVEL MOTOR BRAKE
IN Pa9
25. RIGHT BOOM CYLINDER
0.004 MPa Pb5
0.07 MPa 0.58 psi
A 30 26. LEFT BOOM CYLINDER

10.15 psi T1 Pa5-1 27. DIPPER CYLINDER


0.7 bar
0,04 bar
ON IN F G 28. BUCKET CYLINDER
B8
15 Pa5-2 29. BOOM SAFETY VALVE (OPTIONAL)

43 Pa9
BUCKET
OPEN A8 30. DIPPER SAFETY VALVE (OPTIONAL)
Pb8

HYDRAULIC / ELECTRIC
31. DIPPER LOAD HOLDING VALVE

Pa8 32. BOOM LOAD HOLDING VALVE


D9 PC4
90 * CLOSE
DR2' 43 41. FILTER (ULTRA-CLEAN)

CX460 EXCAVATOR
0.147 MPa T D8 83 B4 D7 42. OIL COOLER
21.3 psi A DR2 43. RETURN MANIFOLD
10µ
1.47 bar 76 A4 OPTION
D7 15 3 B C 32 PC2
51. ACCUMULATOR

*91
150 MESH DR2' 52. 6 SOLENOID VALVE BANK
D6 79 Pb4 53. BOOM & BUCKET CONTROL LEVER
43

SCHEMATIC
B1 A7
D1 54. SWING & DIPPER CONTROL LEVER
D3
79 Pa4 B7 52 51 55. TRAVEL CONTROL PEDAL
B2 DOWN
D2 BOOM (1) 57. BOOM & DIPPER CONTROL SHOCK ABSORBER
Pb7-1
A3 B T 58. PILOT AND RETURN SYSTEM MANIFOLD
D1 52 B3 Pb7-2 29
5 1 4 6 T 15
BOOM (2)
Pa7-1 Pi
C1
1.5 MPa
60 82
59. FILTER

T1 212 psi 60. PILOT SYSTEM MANIFOLD


Pa7-2 Pb3 UP 15 bar
Pa7-2 15 72. CONTROL PEDAL (OPTIONAL)
Pa3
B6 Pa3 Y2 76. 3-WAY SELECTOR (OPTIONAL)
TRAVEL Y4 P3
78. RETURN FILTER (OPTIONAL)
B2 FORWARD A6 10 µ
P P0 79. CONTROL SHUTTLE BLOCK (OPTIONAL)
P
A2 LEFT SWING *W1 W2
* BACKWARD
Pb6
55
4
C3 0.02 MPa
81.
82.
SWING SHUTTLE BLOCK
PILOT CIRCUIT FILTER
Pb2 2.5 C2 2.9 psi
Pa6 83. SHUT-OFF VALVE (OPTIONAL)
55 0.2 bar 0.103 MPa
Pa2 RIGHT 3 Y3 14.5 psi
1 bar
85. HAND/FOOT CONTROL PILOT FILTER
2.5 Y5 86. PILOT FILTER BY-PASS VALVE

* 78
90. HYDRAULIC BRECKER VERSION PLUG
P1 P2 91. SAFETY VALVE VERSION PLUG
B1

FORWARD
TRAVEL
C5 C4 86 B22. SWING PILOT PRESSURE SWITCH
A1 B23. BREAKER / CRUSHER PILOT PRESSURE SWITCH
55
42 T T 2 Y6 B25. BREAKER PILOT PRESSURE SWITCH

A 10µ
Pb1
BACKWARD B44 Y1 B26. UPPER PILOT PRESSURE SWITCH (YELLOW BAND)

55 Pa1 B27. TRAVEL PILOT PRESSURE SWITCH

* 76
1 B42. PUMP PRESSURE SENSOR (P1)
B43. PRESSURE SENSOR (NEGA-CONT)
Pr1 A Pr2 B44. PUMP PRESSURE SENSOR (P2) (BLUE BAND)
1 B42 B45. OVERLOAD INDICATOR PRESSURE SWITCH
2 15 P1 P2 M3. PRESSURE TEST POINT
PT ON 2.0 MPa PP PA PH P3
3 A4
20 bar Y1. SWING PILOT SHUT-OFF SOLENOID VALVE (GREEN BAND)
290 psi ON 1.2 MPa
B27 12 bar Y2. PILOT PRESSURE SOLENOID VALVE (BLUE BAND)

83 * OFF 1.5 MPa


15 bar
217 psi
174 psi
OFF 0.9 MPa
Y3. SWING BRAKE SOLENOID VALVE (PINK BAND)

B26 9 bar
Y4. 2 STAGE TRAVEL SOLENOID VALVE (RED BAND)

130 psi Y5. POWER-UP SOLENIOD VALVE (YELLOW BAND)


Y6. CUSHION CONTROL SOLENOID VALVE (LIGHT GREEN BAND)
A 15 Y7. MAIN PUMP PROPORTIONAL SOLENOID
B4 Y9. CRUSHER/BREAKER OPTION TWO FLOW SOLENOID VALVE
Y7
B43 A1 Psv a4 A2

a1 LEGEND
a2
(FRONT) (REAR) P1 PUMP
P4 P5 T4 T5
72 * OPTION
55 P2 PUMP

58 1 PILOT SYSTEM PUMP


P3 P2 P1 T3 T2 T1 E
TRAVEL (LEFT) TRAVEL (RIGHT)
81 RETURN TO RESERVOIR
85 LEAK-OFF-RETURN
P P 2S 3S 1S FORWARD BACKWARD BACKWARD FORWARD

54 85 53 UP Pi1 Pi2
PILOT SYSTEM CIRCUIT
G
T T
1 T 2 COMPONENT BOUNDARY
H

*B25
S2 S3 S1 HOSE
DOWN
P

*
PIPING CONNECTION
F
85 PIPING CROSS-OVER
IN
ARM
OUT LEFT
SWING
RIGHT DOWN
BOOM
UP
BUCKET
OPEN CLOSE T
R
* 79
*
3
B22 A1 S1 A2 M 41 COMPONENT ITEM NO.
3 1 3 1
B B23
ON 0.5 MPa 1 2 3 T 4 COMPONENT NUMBER
2 4 2 4
59 72.6 psi
ON 0.5 MPa
72,6 psi B1 S2 B2
5 bar 5 bar
OFF 0.3 MPa Dr2 15
85 OUT OFF 0.3 MPa 15 15 P
85 D 43.5 psi 43,5 psi Pb4 Pa4 85 M3 Pb1
3 bar 3 bar
5a4
H
C IN P T 10 a3 CONNECTION ITEM NO

15 15 15 15 15
Pb9
*
Pa1 Pb1 Pa6 Pb6 A3 * OPTION ITEM NO

A Y9
57 15
A Pa10
S Dr B1 B3
CX460 EXCAVATOR
HYDRAULIC SCHEMATIC
Number 9-36070

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