Muyang PLDY Series

Electronic Batching Scale

Operation Manual

Prior to use, please read through this operation manual

carefully and keep it properly for reference in the future.
Foreword
1. Thanks for your purchase of Muyang PLDY Series Electronic Batching Scale.
2. This Operation Manual is an important technical document for the safe and correct operation of the
equipment.
3.Prior to operation, please read over this operation manual carefully getting to know the safety
instructions, performances, requirements for installation and operation etc. of this scale in order to adroitly
operate and use this machine, and to create more benefits.
4. The scale must be operated in accordance with this Manual. Improper operation or breach of the
operation regulations will cause severe loss.
5. Following are Safety-Alert Symbol and signal words in this Manual.

① ② ③
6. Prior to use, please read through this Manual and well understand the signare words, especially the
DANGER ones.
7. Operation and maintenance personnel should read this Operation Manual carefully before they carry
out the operation and maintenance of the equipment.
8. Keep the Manual in a place near the scale, so as to look it up at any moment.
9. Please understand this operation thoroughly prior to operation and maintenance of the equipment.
10. Please contact our Company to purchase a new Operation Manual for this scale should this manual
be damaged or lost.
11. If the machine is transferred to the third party, please pass this Manual along with the equipment.
12. Attention, following are some explanations about its usage and the warranty of this scale.
① Application: Batch the nutrient materials such as major and minor ingredients, micro ingredients, etc.
to the batch mixer.
② Warranty item:electronic batching scale body
③ Warranty period: within 1 year after purchase of the equipment, except wearing parts.
[Note]:
(1) Jiangsu Muyang Holdings Co., Ltd. reserves the copyright of this document and related contents. The
recipient of this Manual shall recognize the copyright and shall not provide the document wholly or
partially to the third party without Muyang's authorization in writing beforehand, and shall not use it for
other purpose.
(2)No notification shall be given should the relative technologies and the parameters change.
(3)The foreign language version of this Operation Manual is translated based on the Chinese version of
this Operation Manual of Jiangsu Muyang Holdings Co., Ltd, therefore, in case of divergence, the
Chinese version of this Operation Manual shall govern.
 CONTENTS
1 Safety instructions ..................................................................................................................................... 1
1.1 Environment conditions .......................................................................................................................... 1
1.2 Description of warning signs .................................................................................................................. 1
1.3 Description of safety signs ..................................................................................................................... 2
1.4 General safety instructions..................................................................................................................... 3
1.5 Safety instructions in transportation, storage and installation ............................................................... 3
1.6 Safety instructions in operation, inspection and maintenance .............................................................. 4
1.7 Personal protection ................................................................................................................................ 5
1.8 Explosion Protection: Countermeasures against dust explosion and fire hazard ................................. 6
1.9 Other safety precautions (environmental protection measurements).................................................... 7
2 General Description................................................................................................................................... 8
2.1 Application and adaptability.................................................................................................................... 8
2.2 Main features and functions ................................................................................................................... 8
2.3 General outline and main structure feature ........................................................................................... 8
2.4 Production process (feeding and discharging) .................................................................................... 10
3 Specification .............................................................................................................................................11
3.1 Basic Specification ................................................................................................................................11
3.1.1 Working condition ...............................................................................................................................11
3.2 Main technical parameters ................................................................................................................... 13
3.2.1 Technical parameters of electronic batching scale ........................................................................... 13
4 Transportation, installation and adjustment ............................................................................................ 14
4.1 Transportation....................................................................................................................................... 14
4.2 Mechanical installation ......................................................................................................................... 16
4.3 Electric installation................................................................................................................................ 25
4.4 Pneumatic installation .......................................................................................................................... 28
5 Operations ............................................................................................................................................... 29
5.1 Special instructions for operations ....................................................................................................... 29
5.2 Functional inspection prior to commissioning ...................................................................................... 29
5.3 Commissioning ..................................................................................................................................... 29
5.4 Equipment use and operation .............................................................................................................. 30
6 Inspection, repair and maintenance ........................................................................................................ 31
6.1 Instructions for inspection, repair and maintenance ............................................................................ 31
6.2 Daily inspection and regular inspection ............................................................................................... 31
6.2.1 List of daily inspection items (prior to each running or during each running) ................................... 32
6.2.2 List of regular inspection items ......................................................................................................... 32
6.2.3 Equipment shutdown ......................................................................................................................... 33
6.2.4 Mechanical maintenance .................................................................................................................. 33
6.2.5 Pneumatic maintenance.................................................................................................................... 33
6.3 Malfunction and troubleshooting .......................................................................................................... 33
6.4 Tools for repair and maintenance ......................................................................................................... 34
6.5 Long-term out-of-service ...................................................................................................................... 35
6.6 Spare parts ........................................................................................................................................... 35
6.6.1 Spare parts ........................................................................................................................................ 35
6.6.2 Spare part list..................................................................................................................................... 36
6.6.3Order list of spare parts ...................................................................................................................... 41
7 Appendix .................................................................................................................................................. 42
7.1 Documents with shipment .................................................................................................................... 42
7.2 Contract information ............................................................................................................................. 42
7.3 Muyang PLDY Electronic Batching Scale (Operation manual list) ...................................................... 43
1 Safety instructions
1.1 Environment conditions
Please install the equipment according to the following conditions for safe operations.
(1) Please install the equipment indoors according to following conditions:
. Ambient temperature range: -10～+40℃.
. Relative humidity range: 30～85%
. Altitude: less than 1000m
. Ensure indoor clean and well vented
. Ensure that the equipment far away from the corrosive gas, inflammable and explosive gas as well as
steamy environment.
(2) Power source: compressed air pressure ≧0.6Mpa.
(3)To facilitate use, operation, maintenance and inspection of the equipment, adequate clearances
around it should be required.
(Please refer to scaled drawing for installation in chapter 4)
(4) Please place the equipment level.
1.2 Description of warning signs
(1) In order to well understand this operation Manual, the safety warning signs are classified as following
types.
(2) These warning signs have been set up according to the operating regulations and safety precautions
for the equipment. In order to avoid dangerous accidents, this Operation Manual also includes detailed
preventions. Please operate the equipment according to the instructions based on sufficient
understanding of warning signs.

This sign warns: in order to avoid death and serious injury accidents,
please be sure tooperate the equipment according to relevant
stipulations of safety instructions.

This sign warns: in order to avoid potential dangerous accidents and

serious injuries, please operate the equipment according to relevant
stipulations of safety instructions.

This sign warns: in order to avoid minor and potential moderate injuries,
please operate the equipment according to relevant stipulations of safety
instructions.

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1.3 Description of safety signs
(1)Relevant safety signs are posted at the corresponding dangerous positions of this scale to personal
safety. See Fig.1-1.
(2) All the safety signs are indicated in Table 1-1. Please carefully understand and install, adjust, operate,
maintain and inspect the equipment according to the contents in Table 1-1.
(3) Please post these safety signs near the equipment.
(4) When these safety signs have fallen off or been damaged, please replace them with new ones.
(5)If you want to order new signs, please contact our company.

Fig. 1-1 Safety signs at the dangerous position of the equipment

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 Table 1-1 Description of safety signs

Warning signs: Do not open the junction box until

the power supply is cut off.

Instruction signs: Maintenance according to

Operation Manual.

1.4 General safety instructions

(1)The said equipment operators refer to all personnel who should participate in operation, inspection and
maintenance etc.
(2)The equipment operator must possess satisfactory understanding of the Operation manual.
(3) The owner has the duty and obligation to educate all operation personnel with the safety instructions
of the Operation Manual for the equipment.
(4)While obeying all the safety instructions herewith, the user must comply with all other safety
regulations and stipulations to prevent accidents.
(5)All related employees should receive safety training. The enterprise management should be in charge
of the training and observe the national, local and other company’s safety regulations.
(6) Please install, use and operate the equipment correctly. Whoever taking off guard or signs to destroy
its function should be responsible for the safety consequences.
(7) Any changes to the equipment shall not affect the functions and safety performances of the
equipment.
(8)Be sure to run the electronic batching scale under strict obeying of all regulations for prevention of
accidents.
(9) If any accidents are caused due to failure in obeying the stipulations in the Operation Manual and the
control system for Muyang equipment is not used as per the conditions mentioned above, Muyang
Holdings Co., Ltd will deny any responsibility. If Muyang is required to take such responsibility, we will
reserve the right toinvestigate and affix the liability of the party who is responsible.
1.5 Safety instructions in transportation, storage and installation
(1)The equipment must be placed and handled by professionals.
(2) Please use designated tools (steel cable, crane, hoist, etc.) to lift the equipment according
to designated sequence and method.
(3) Authorized staff only for lifting operation.
(4) In order to prevent serious injury accidents, no one is allowed to present under the
equipment during hoisting.
(5) The capacity of hoisting tools should be more than total weight of the equipment.
(6) When the equipment is stored temporarily, please place the equipment at level andkeep a
constant temperature and indoors clean.

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 (7)For transportation, it is not allowed to damage the equipment by packing.Report to the
manager immediately in case of any machine damage or missing parts during transportation.
(8)In installation, enough clearances should be allowed for future maintenance and
replacement of the equipment.
(9)Prior to installation, all machine parts must be kept in their original package. The machine
parts and packing boxes should be properly covered and stored in places sheltered from rain,
sunlight and damp.
(10)The cover plate, protection hood or guard grating are usually installed and delivered
together with the equipment. They can only be disassembled with tools. And all the equipment
required for the protection devices can never be put into work until such devices have been
properly installed.
1.6 Safety instructions in operation, inspection and maintenance
(1) The operation, inspection, repair and maintenance of the equipment shall be carried out
only by the trained technical personnel according to applicable specifications provided together
with the equipment. Electric installation shall be performed only by professional persons
according to relevant electric safety standards.
(2)For maintenance or repairing, the power must be cut off so as to prevent the linked motors
from unauthorized start.
(3)Maintenance and installation should be done after power shutdown. For operation,
installation, repair and maintenance, please be sure to turn off and lock the main power switch,
and place the signboard on the workshop gateway, in front of the electric control panel in the
control room and near the electronic batching scale respectively to prevent the motor from
accidental tripping.
(4) In operation, take special care of the positions with attached safety signs.
(5) The safety protection devices can never be dismounted, covered or bypassed at liberty.
They can never be opened until the machine has come to complete stop. And the scale can
only be started when these safety protection devices are in good order.
(6)When the scale is scheduled to stop, make positive way to prevent it from being started by
any unauthorized start.
(7)When the machine is in running, it is strictly forbidden to put fingers near the running
components, such work as inspection, maintenance and cleaning etc cannot be done until the
motor has been completely stopped.
(8) In case maintenance and inspection work should be done with a welder or other tools that
can generate sparks, take strict safety precautions against dust explosion andcombustion (see
"Explosion protection").
(9)If the parts are damaged, please repair or replace them immediately.
(10) Ensure the safety of the electric system. Before the electric circuit is powered off, it is
strictly prohibited to open the terminal box to avoid electric shock.
(11) The electric control system of the electronic batching scale must comply with the following
instructions. Otherwise, the technical safety responsibility of the supplier will be denied.
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 ①The electric control system of the electronic batching scale must be supplied by Jiangsu
Muyang Holdings Co., Ltd.
②The equipment must be checked by an expert from Muyang before commissioning.
③The electric control is a part of the safety regulations for accident prevention.
④Prior to commissioning the control system must be tested by an expert from Muyang
according to the testing list and a permit will be signed off by the expert.
⑤If the control system for Muyang equipment does not go through the conditions above,
Muyang will deny any responsibility. If the Muyang is required to take the responsibility, we will
reserve the right to investigate and affix the liability of the party who is responsible.
1.7 Personal protection
(1)All the mechanical equipment manufactured by Jiangsu Muyang Holdings Co.,Ltd has
safety devices that are consistent with modern technical frontier and generally effective safety
rules prior to shipping out, so that the customers can use the equipment in accordance with the
regulations.
(2) If the operators employed lack of communication skills, the owner has the responsibility to
explain to them clearly where dangers exist and warn them that special attention should be
exercised.
(3) In order to ensure safety and health for the workers during production process, it is
necessary to use personal protection equipment (such as gloves, breathing masks and safety
shoes) during operation.
(4) Please execute the special regulations on accident prevention in the operation manual
provided by Muyang.
(5) The enterprises are obligated to execute following regulations to ensure operators' safety.
①The coupling guards must be mounted at any time and kept in place. It is very dangerous
when they are opened or disassembled. It may cause casualty accident. This is also applicable
for the preventive device of the robot.
② Stop the drive motor of the equipment completely when carrying out inspection,
commissioning, repair and maintenance. This can be done through a full-phase cut-off and
lockable switch which is installed near the machine or on the operation desk, or the control
panel on site. It is not enough only to screw off the fuse wire!
③If the machine needs other energy like pneumatic, hydraulic, steam and hot water energy,
cut off the energy supply or turn off the switch, and eliminate the pressure in the internal
pipeline system of the machine.
④As for handling heated or cooled parts and components of the machine, watch for the
danger of burning or scalding, frost-bitting.
⑤In case you have pressed the emergency stop to shut down the machine. When the button
is released it is not permissible to only re-press this button rather to turn on the main switch to
restart the machine.
⑥If some machines are equipped with a partial shutdown system, especial care should be

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 taken. Read the instruction manuals along with the machine carefully. In such machines with a
partial shutdown system, temperature will rise because pressure or vacuum will build up after
they have been used for a while.
⑦The cleaning, lubricating and oiling of the machine or its parts and components may be
carried out only when the machine is stopped.
⑧Clean out the deposited dust, dirties and materials frequently. Keeping the machine clean
can enhance production safety and housekeeping level of workshop, and is also beneficial to
prevent dust explosion.
⑨In case of oil (grease) leakage, clean it up immediately and seal well the place where
leakage occurs. Oil or grease on the floor will easily bring about hazards to the operators.
⑩During operation, the machine must be equipped with safety devices, which may be neither
removed and abandoned nor reduced in functions. Otherwise, Muyang is not responsible for
any accidents resulted wherefrom, and reserves the right to ascertain where the responsibility
lies.
1.8 Explosion Protection: Countermeasures against dust explosion and fire hazard
(1)General housekeeping
① Keeping the work place combustible dust free is an important condition for safe production.
② Try not to pile bagged or bulk materials between machines.
③ In order to reduce dust emission to surrounding areas, all conveying devices, cyclone, filter bags
should be kept in good condition without any leakage especially pipes and covers of the conveying
device.
④ In order to reduce dust explosion hazard, clean out dust frequently and effectively everywhere.
(2)Regular inspection and maintenance
① Check the safety devices such as speed monitor or the like apparatus regularly, at least once a week.
② Check and clean every the magnetic separator regularly, at least once a day.
③ In order to avoid heat generation, check the functions of all main shafts and bearings periodically, at
least once a week, and to fill up with lubricant on regular basis.
(3)Electric apparatus
Regularly check the electric apparatus and articles, and pay special attention to the following:
①Do not use any flashlights and other lamps without shielding or explosion-proof glass.
② Do not to use any cable extension or electric heater.
③Immediately repair or replace the electric apparatus and equipment if any failure occurs.
④Do not install cables without conduits on the floor.
⑤ Cut off the power supply of the machine after work.
⑥An electrician should be assigned to check the insulation of all the power lines of electric
network according to relevant regulations, at least once a year.
(4)Smoking and welding
①Smoking is forbidden,which is applicable to all workers and staff of the enterprise as well
as guests, customers, foreigners and drivers visiting the factory.

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 ②If the tools such as welding machine or soldering lamp (flame soldering lamp) etc. are
required for repair or installation, do as best as possible to arrange the work in a special
workshop or on a designated site.
③If occasional welding or the like work directly in production area or warehouse is necessary,
submit a written application to a related supervisor in advance for written approval. The above
mentioned operations can only be carried out when special safety measures have been
taken, such as water soaked canvas or the covering canvas special for the surrounding area
lying on ground with fire extinguishers readily available. After completion of the operation,
monitor the welding site and the surrounding area at least 10hours.
④The torch cutting sparks are very dangerous. They can travel across through the narrow
clearance of walls and drop downstairs or to the next rooms, or even fly off 10 m away in
distance. If the sparks drop in dusts, fire accidents may occur at any time.
⑤Welding is prohibited on a running conveyor. If the welding work is a must, shut down the
machine first, and then make a thorough cleaning and isolate both sides of the welding site
tightly with materials like mineral wool to avoid connecting with other conveying devices, silos
or tanks. If the chutes or conveying pipes require welding work, disassemble them or
disconnect their lower ends with silo or tank and seal them to avoid welding sparks entering
the conveying pipes or silos.
(5) Beware of static electricity
①To ensure the safety of electric circuits and avoid explosion resulted from spark
discharge.
② The paint coat at the electric connections must be removed.

1.9 Other safety precautions (environmental protection measurements)

If you decide not to use the machine any longer after it is used for a certain number of years (about
8-10 years), take actions for environmental protection and parts reutilization .
(1) The plastic parts shall be picked up for reutilization.
(2) The metal parts shall be sorted out for special handling.

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2 General Description
2.1 Application and adaptability
PLDY series electronic batching scale is mainly used for weighing the materials according to a preset
proportion as well as batching and metering of several ingredients of the weighed materials. With wide
application of batching and metering varieties of materials, it also can be used for metering one
ingredient.
2.2 Main features and functions
·Load cells are adopted, offering high precision;
·Simple structure;
·Automatic control system and easy operation;
2.3 General outline and main structure feature
(1) Working principle
Raw material,one after another,goes into the scale via screw or other ways until reaching the target
weight.When the mixer under the batching scale calls for loading,the scale gate is open to feed the mixer
with a batch materials.When the scale display zero,the scale gate is closed to start the next cycle.
(2) Overall structure (see Fig.2-1)
The machine consists of scale body, scale top,a support,scale gate,load cell,etc.

8
1. Scale top 2.Access door 3.Support 4.Scale gate 5.Load cell 6.Scale body
Fig.2-1 Diagram of overall structure

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2.4 Production process (feeding and discharging) (Fig. 2-2)

1. Feeding screw 2.Batching scale 3.Spout 4.Mixer

Fig.2-2

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3 Specification
3.1 Basic Specification
3.1.1 Working condition
(1) Material characteristics
Powder or solid particles of certain flowability with or without heating
(2) Environmental conditions
①Ambient temperature range (-10~+40°C)
② Relative humidity range: 30%~85%
③ Altitude: less than 1000m
④ Temperature range for normal transportation:-25～55℃
⑤ Compressed air for normal use: above 0.6Mpa
⑥ Electricity for normal use: AC380V
Note: if the actual condition fails to comply with the environment condition ①, the temperature shall be
adjusted properly. If it fails to accord with conditions ② and ③, the motor shall be customized. If it fails to
meet condition No.⑥, please refer to the motor specifications to customize the gear motor.
(3) Configuration conditions
①The electronic batching scale should fit the process flow working with upstream and
downstream equipment.
②Power supply for normal use (permissible voltage deviation ±5% and frequency
deviation ±1%).

③The user must provide an over-voltage protection device for the power supply.

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(4) Noise testing during normal production
Table 3-1 Noise testing condition and method

Noise-pressure level LP≤ - dB(A)

Idling noise—power level LW≤ - dB(A)

Noise on testing surface (pressure level) LP= 60 dB(A)

Testing surface specification LS= - dB(A)

Equivalent noise(power level) Lweq= - dB(A)

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3.2 Main technical parameters
3.2.1 Technical parameters of electronic batching scale
(1) Main technical parameters (see Table 3-2).
Table 3-2 Main technical parameters

Model Rated batch capacity kg Dosing error %

PLDY150B 150
PLDY250 250
PLDY500 500
PLDY750 750
≤±0.50
PLDY1000 1000
PLDY1500 1500
PLDY2000 2000
PLDY3000 3000

(2) Model nomenclature

PL D □ □ □

Upgrade code: indicated by A, B, C...

Specification code: Max. capacity
Model code: Y--round scale
Assortment code: Electronic batching scale
Specialty code: batch machinery

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4 Transportation, installation and adjustment
4.1 Transportation
Warning! Transportation can only be carried out by the trained personnel familiar with
such duty.

(1)Hoisting
PLDY Electronic Batching Scale should use split lifting. Check if the lifting device is able to take the
weight of the equipment .The angle between two lifting cables should not exceed 65°.
Hoist the equipment by the scale frame (see Fig.4-1 Hoisting diagram of electronic batching scale).
Adjust the cables to make the bottom of the machine level up in the air. When moving the equipment in
horizontal direction, make sure the moving speed not exceed 0.5m/s. The cables should be able to take
the weight of the equipment to be hoisted (refer to Table 3-2 Main technical parameters).

Fig.4-1 Hoisting diagram of the electronic batching scale

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(2)Transportation
①For shipment, to use a packing case or not is determined according to actual conditions.
②If a packing case is not used in transportation, make sure to protect the equipment against water and to
prevent it from collision or overturn.
③If using a packing case, fix the whole equipment and all accessories securely in the case and leave a
certain clearance from the boards of the packing case to avoid collision and damage in transportation. If
the height is in excess of the standard, partial packing should be employed.
④During transportation, any overturn, heavy loads or collision are not allowed onto the equipment body.

(3) Storage
① If the equipment is to be stored in an open area, the facilities for prevention of rain, sunshine and water
buildup should be available. When the equipment is to be stored indoors, proper ventilation and damp
proof procedures shall be taken.
② If long-term storage is in need, the equipment should be stored in ventilated, dry and cool place.
Moreover, damp proof procedures should be taken and the exposed surfaces without painting should be
covered with rust-proof oil.

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4.2 Mechanical installation
(1) Unpacking and inspection
① When the equipment arrives at the jobsite, unpack and check it over carefully if any signs like collision
or rubbing exist during the transportation.
② Check the documents and accessories attached against the packing list. Make a complete record with
pictures.
(2)Necessary drawing for installation
①Scaled drawing of mixer installation, see Fig.4-2:

Fig. 4-2 Scaled drawing of PLDY150B electronic batching scale

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 A

Fig.4-3 Scaled drawing of PLDY250 electronic batching scale

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 144

(359)
Φ 906
Φ 896
1284
1140

Φ 310

1138
1102

120,0°

Φ 1088
70

Fig.4-4 Scaled drawing of PLDY250B electronic batching scale

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 Φ 1506
Φ 1496

2320

1518
666

150

A
120.0°
644
1373

604

Φ 1590

1584

Fig.4-5 Scaled drawing of PLDY500 electronic batching scale

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 Φ 1706
Φ 1696

2519
1848
1513

150
644
1905

604

Φ 1746

1890

Fig.4-6 Scaled drawing of PLDY750 electronic batching scale

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 Φ 1906
Φ 1896
2724

1842
662

150

Φ 1900
604
644
1606

1853

Fig.4-7 Scaled drawing of PLDY1000 electronic batching scale

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 Φ 2206
Φ 2196

3050
1952

659
150

A
120.0°

604
644
1828

Φ 2190

2152

Fig.4-8 Scaled drawing of PLDY1500 electronic batching scale

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 Φ 2406
Φ 2396
1297
3265

2280
770
150

120.0°
A

704
749
1908

Φ 2300

2199

Fig.4-9 Scaled drawing of PLDY2000 electronic batching scale

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 Φ 2740
Φ 2606
3568

2951
2400

2390
767
150

704
749

Φ 2590

Fig.4-10 Scaled drawing of PLDY3000 electronic batching scale

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②Installation requirements
a. The scale is generally delivered as a complete set. First to check if there is any damage during
transportation when unpacking;
b. Installation field should be solid and roomy, For installation, leave enough clearance for maintenance
and replacement of parts
c.(Please refer to the dimensions in the scaled drawing of the electronic batching scaleprovided at
ordering）
d.The proper maintenance platform and staircase should be provided if necessary. The staircase shall
have handrails. (See Fig.4-2 Schematic diagram for machine installation)
e.This electronic batching scale shall be positioned on horizontal surface where should be leveled and
firm with sufficient stability and supporting capacity for the scale to work at full load.Jiangsu Muyang
Holdings Co., Ltd will not take any responsibility for the accident caused by equipment loose-setting.

4.3 Electric installation

Schematic diagram of electric control principle
①For the electric control of the batching system, see Fig.4-6. Schematic diagram for electric control of
PLDY Series Electronic Batching Scale
②The batching system should posses a starting device with relevant capacity, a safety device and electric
instruments.
③All the motors and electric control panel must have sure grounding.
④ For safe and reliable service of electric elements, all installations and operations must comply with the
instructions in the manual.
⑤ User should provide the cables to connect the equipment and relevant safety devices to the central
control room.

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Fig.4-6a Cable layout of PLDY electronic batching scale

26
Fig.4-6b Electrical connection of PLDY electronic batching scale

27
 Note

1. All cables shall be of 0.75mm2.

2. The user must provide an over-voltage or surge protection device for the power supply.
3. The above schematic diagrams are only for the independent operation of the PLDY Electronic batching
scale.The interlocking of the batching system with its upstream and downstream processing equipment
should be taken into account in process design.
4. Check the wiring at least once a year to ensure the insulation of the electric wiring in good condition.

4.4 Pneumatic installation

Install air pipeline connections according to the Operation Manual of pneumatic control valve

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5 Operations
5.1 Special instructions for operations
Note: Equipment operations shall comply with owner's regulations besides the safety instructions
specified in Chapter 1 of this operation manual.
(1) Watch safety warnings where the signs for danger are posted.
(2) The safety protection devices can never be dismounted, covered or bypassed at will.

5.2 Functional inspection prior to commissioning

(1) Before shipment, a thorough test-running has already been conducted for the equipment.
(2) The initial test run in the user’s facility cannot be done until following checkups have been completed.
①Check whether the load cells are properly installed.
②All connections must be checked carefully to ensure no loosening.
③Check whether each cylinder and valve can be opened or closed correctly.
5.3 Commissioning
Take the calibration of PT650D batching scale for example, Fig.4-7 is the operation screen.

①Parameter setting: Press both the "MODE' and"G/N" keys for two seconds at the same time, for FUNC
to show up, then press"ZERO"
②Set the parameter F1 to" Zero"
③"Zero position "calibration:Press "MODE" and "G/N" for two seconds,when "CAL"shows up,
press"ZERO",then press"MODE"twice.
④Zero calibration after the weight tray is placed(while bin empty without material):press "MODE"and
"G/N" for two seconds at the same time for "CAL"to come on,press the "ZERO"then press"MODE"twice.
⑤Weighing stepping calibration: press "MODE"and "G/N" for two seconds at he same time ， for
"CAL".Press the "ZERO", for "00000000"， then input calibration value (e.g.input of 1000 is 1000kg),
press "MODE" after the Farmar weights are put on;
⑥Take down the Farmar weights one by one, to see if the weighing is correct.
⑦Calibrate the scale with zero clearing after taking all the Farmar out.
⑧ Set the parameter F1 to" 1".

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5.4 Equipment use and operation
(1)The operator should well know the structure, performance and operation procedures of the
equipment and have received the training organized by Jiangsu Muyang Holdings Co., Ltd.
(2)Pay attention to the weight reading, and calibrate the scale if there is any abnormality.
(3)When using the Turbine vibrator, check whether the installation is secure after using for a
while.
(4) Do cleaning and inspection at the end of each shift.

30
6 Inspection, repair and maintenance
6.1 Instructions for inspection, repair and maintenance
Besides the safety instructions in Chapter 1, comply with the following instructions for inspection,
repair and maintenance.
(1)Cut off power first before inspection, commissioning, repair and maintenance
(2) Only is trained technical personnel allowed to do danger-potential work such as parts
replacement and repair.
(3) The replacement or maintenance of electric control system, circuit and electric parts and
components should only be done by trained personnel.
(4)Before doing installation, repair and maintenance, please be sure the warning tags
[Maintenance and Inspection work in process] are placed on the workshop gateway, in front of

the electric control panel in the control room and near the mixer respectively, so as to caution
other people about the work and prevent the motor from accidental staring.
(5) Attention! Improper operation and maintenance may cause accident.

Note: Operate the equipment in strict compliance with operation regulations.

Routing checking and cleaning should be conducted for each working shift.

6.2 Daily inspection and regular inspection

During daily and regular inspection, stop the equipment immediately and take proper
steps in case of any abnormality in the operation.
Resume the operation after confirming that the equipment is recovered to normal
operation.

31
 6.2.1 List of daily inspection items (prior to each running or during each running) (see Table 6-1)
No. Position Inspection item Cycle Method Solution
Adjust the
Make sure air supply is over
Everyday Inspection air
0.6Mpa
pressure
Air Check whether the water level in the
Drain
1 filter-regulator-lubricator filter is about half of the max.water Everyday Inspection
water
unit level.
Check whether the lubricant oil in
Add
the lubricator is higher than 1/3 of Everyday Inspection
lubricant
the max. oil level.
Repair
2 Air hose Check for any air leakage Everyday Listening and
correct it
3 Cylinder Check for any abnormal noise Everyday Listening Checking

6.2.2 List of regular inspection items (Table 6-2)

No. Position Inspection item Cycle Method Solution

Air filter-regulator-lubricator Once every 6
1 Clean Clean Cleaning
unit months
Once every 6
2 Cylinder Clean Clean Cleaning
months
Opening and closing
3 Cylinder solenoid valve Monthly Inspection Checking
condition
Zero
4 Load cells Calibration Monthly Calibration
calibration

Note) Assuming the duty cycle as 12h a day and 25 days a month. Customers can make adjustment
according to actual conditions

32
 6.2.3 Equipment shutdown
(1)Before any maintenance or repairing work, the equipment and other associated
equipment must be shut down.

6.2.4 Mechanical maintenance

(1)Drain out the liquid in the scale hopper, surge hopper and pipeline prior to system
shutdown.
(2) If the equipment to be out of service for a long time, complete cleaning is required and
corrosion and rust prevention must be done.
6.2.5 Pneumatic maintenance
(1) Clean the dust regularly.
(2) Clean the filter element, water cap and oil cup regularly.
(3) Clean metal parts with mineral oil and rubber parts with liquid soap. Both oil and water
cups should be rinsed in the petroleum solution but not in acetone, ethyl acetate or toluene
solution etc.
(4)Check the oil level of the atomizer regularly, and supply it with oil in time once it drops
getting to the low-level. It is suggested to use 1# turbine oil ISOVG32 (no additive) but not
engine oil or spindle oil.
(5)Check the water level of filter regularly.Drain out water in time if water level rises to
approach over the filter element, and then shut off the draining valve when water is gone.
(6)Handle all the parts gently to avoid any collision when disassembling.

6.3 Malfunction and troubleshooting

Malfunction and troubleshooting of the system (See Table 6-4）
Table 6-4 Malfunction and troubleshooting
Trouble Cause Solution
1.Lack of zero calibration 1. Recalibrate the scale.
2. Loss of control of suspension weight 2. Reset the in-air suspension weight to
1. Inaccurate weighing in the air. gain control of it.
3.Inlet gate of scale is not closed tightly 3. Repair or replace scale inlet gate.
4.Unsteady foundation 4. Fix the foundation

33
6.4 Tools for repair and maintenance (Table 6-5)
Item
Tool name Spec. Function
No.
Opening size width
Combination
1 (mm): 8×10, Tighten bolts and nuts
fixed wrench
12×14,17×19
Adjustable Max. opening width
2 Tighten bolts and nuts
wrench (mm): 46
3 Scissors Cutting
4 Screw driver Tighten screws
5 Ammeter Measuring the temperature of motor and bearing
6 Thermometer Measuring the temperature of motor
7 Knife Cutting
8 Tape ruler Length measuring
Long straight
9 Length measuring
ruler
10 Hammer Hitting
Portable
11 electric drill(0～ Drilling hole
13mm)
12 Caulking gun Applying caulking
13 Multimeter Current and voltage Measuring/checking
14 Hearing needle Checking
15 Scraper Clean
16 Metal brush Clean
17 Air blow gun Clean

34
6.5 Long-term out-of-service
If the equipment is to be halted for a long time, thoroughly clean both inside and outside to avoid
rusting of the equipment and aging of rubber parts.
6.6 Spare parts
Important note:
Muyang guarantees repairing or replacing parts without any charge to the customer (excluding
wearing parts) by defects due to manufacturing quality within one year from the date of leaving the
factory under normal use and safekeeping by the customer, excluding the operations not in
accordance with the operating instructions and human factor.
We continue to undertake maintenance and repair after one year from the date of leaving the factory,
to ensure normal use of the customer, but the expenses shall be borne by the customer.
6.6.1 Spare parts
Some parts and components of this equipment are worn out gradually upon operation. If such parts
are still in use after being worn out to a certain degree, the performance of equipment should be affected
and dangerous accidents should occur accordingly. Therefore, these parts and components shall be
replaced in timely fashion after a certain service period. The spare parts in this Operation Manual are also
called wearing parts.
Timely and accurate ordering of spare parts will inspire your production. In order to purchase correct
spare parts, when placing an order, please indicate the corresponding serial number, code, description of
the spare parts and the quantity required in the order list (see Section 6.6.3 Ordering list of spare parts).
Please send the order list over to us via regular mailing or e-mail; If possible, please attach a sketch of the
spare parts you require.

35
6.6.2 Spare part list

PLDY150B/250B suspension type batching scale

PLDY250-3000 compression type batching scale

Fig.6-1 Spare parts of PLDY Electronic Batching Scale

36
 Table 6-6 Spare parts of PLDY150B Electronic Batching Scale

Serial Replacement
Part spec. Part name Coding Qty Supplier Classification Delivery(month)
No. frequency

Ningbo
1 PST250KG Load cell H03012913 3 2 1 B
Keli
Turbine
Shanghai
2 VT-16 type JX00003092 1 2 1 B
Fine
vibrator
Pneumatic
3 FP104D-DN250 butterfly Q15005002 1 FLOWX 2 3 B
valve

Table 6-7 Spare parts list of PLDY250B type electronic batching scale
Serial Replacement
Part spec. Part name Coding Qty Supplier Classification Delivery(month)
No. frequency
1 PST300KG Load cell H03012915 3 Ningbo 2 1 B
Turbine Shanghai
2 VT-16 JX00003092 1 2 1 B
vibrator FINE
Pneumatic
powder
3 FP104D-DN300 Q15005002 1 FLOWX 2 3 B
butterfly
valve

Table 6-8 Spare parts list of PLDY250 type electronic batching scale
Replacem
Serial Part Qt Classificat Delivery(mo
Part spec. Coding Supplier ent
No. name y ion nth)
frequency
Turbine
Shanghai
1 VT-16 type JX00003092 1 2 1 B
Fine
vibrator
Ningbo
2 PST300KG Load cell H03012916 3 2 1 B
Keli
Junction TOYOGIK
3 NE-AG-1020 JX00003432 1 2 1 B
box EN
Junction TOYOGIK
4 TB-AG-1115 JX00003431 1 2 1 B
box EN
QGSFN2-50× Air G010401000
5 2 Hengli 2 1 B
180B-TA Cylinder 48

37
 Table6-9 Spare parts list of PLDY500/750 electronic batching scale

Replacem
Part Classifi Delivery(mo
Serial No. Part spec. Coding Qty Supplier ent
name cation nth)
frequency

Turbine Shanghai
1 VT-16 JX00003092 1 2 1 B
vibrator Fine
2 PST500KG Load cell H03012918 3 Ningbo 2 1 B
Junction TOYOGIK
3 NE-AG-1020 JX00003432 1 2 1 B
box EN
Junction TOYOGIK
4 TB-AG-1115 JX00003431 1 2 1 B
box EN
QGSFN2-50×25 Air G010401000
5 2 Hengli 2 1 B
0B-TA cylinder 15

Table 6-10 Spare part list of PLDY1000 electronic batching scale

Clas Replacem
Serial Part Q Delivery(mo
Part spec. Coding Supplier sifica ent
No. name ty nth)
tion frequency
Turbine Shanghai
1 VT-16 JX00003092 1 2 1 B
vibrator Fine
2 PST1000KG Load cell H03012906 3 Ningbo Keli 2 1 B
Junction TOYOGIKE
3 NE-AG-1020 JX00003432 1 2 1 B
box N
Junction TOYOGIKE
4 TB-AG-1115 JX00003431 1 2 1 B
box N
QGSFN2-50×2
5 Cylinder G01040100015 2 Hengli 2 1 B
50B-TA

38
 Table 6-11 Spare part list of PLDY1500 Electronic batching scale
Replacem
Serial Classific Delivery(mo
Part spec. Part name Coding Qty Supplier ent
No. ation nth)
frequency
Turbine Shanghai
1 VT-16 JX00003092 1 2 1 B
vibrator Fine
2 PST1.2T Load cell JX00003094 3 Ningbo Keli 2 1 B
TOYOGIK
3 NE-AG-1020 Junction box JX00003432 1 2 1 B
EN
TOYOGIK
4 TB-AG-1115 Junction box JX00003431 1 2 1 B
EN
QGSFN2-50× G010401000
5 Air cylinder 2 Hengli 2 1 B
250B-TA 15

Table 6-12 Spare part list of PLDY2000 electronic batching scale

Serial Classific Delivery Replacement
Part spec. Part name Coding Qty Supplier
No. ation (month) frequency
1 VT-16 Turbine vibrator JX00003092 1 Shanghai Fine 2 1 B

2 PST1.5T Load cell JX00003095 3 Ningbo Keli 2 1 B

3 NE-AG-1020 Junction box JX00003432 1 TOYOGIKEN 2 1 B

4 TB-AG-1115 Junction box JX00003431 1 TOYOGIKEN 2 1 B

QGSFN2-63 G0106010001
5 Air cylinder 2 Hengli 2 1 B
×300B-TA 9

39
 Table 6-13 Spare parts list of PLDY3000 electronic batching scale

Replacem
Serial Part Qt Classificat Delivery(mo
Part spec. Coding Supplier ent
No. name y ion nth)
frequency
Turbine Shanghai
1 VT-16 JX00003092 1 2 1 B
vibrator Fine
2 PST2T Load cell JX00003096 3 Ningbo Keli 2 1 B
Junction TOYOGIK
3 NE-AG-1020 JX00003432 1 2 1 B
box EN
Junction TOYOGIK
4 TB-AG-1115 JX00003431 1 2 1 B
box EN
QGSFN2-63× Air G010601000
5 2 Hengli 2 1 B
300B-TA Cylinder 19

Note:
Classification Digit.1stands for parts manufactured by Muyang;
Digit.2 stands for parts purchased from Muyang suppliers;
Replacement frequency: A. within one year; B. One year or longer;
Note6: The codes in this spare part list and those in the following component parts lists only work for the
mixers made of carbon steel. Mixers made of #304stainless steel, #304 stainless steel wiring plate and
316L anti-acid stainless steel are also available, but the codes for the parts will be different and the exact
codes depend on the Contract.

40
6.6.3 Order list of spare parts
Order list of spare parts
Ex-works
Model of the batching system HP
No.
Order Muyang
Serial No. Name Qty Remarks
No. code

Note: This list can be copied or made into electronic form.

41
7 Appendix
7.1 Documents with shipment
Serial
Name Unit Qty Remarks
No.
Operation Manual of PLDY Electronic
1 Copy 1
Batching Scale

2 Document with shipment Copy 1

3 Quality certificate of PLDY Copy 1

4 Customer's feedback Copy 1

7.2 Contract information

Company name Address∕Telephone∕Fax

Add:No.1, Huasheng Road, Yangzhou,

Jiangsu, China
Jiangsu Muyang Holdings Co., Ltd. P. C.:225127
Tel:(0514-87848888)
Fax: +86-514-87848686

42
7.3 Muyang PLDY Electronic Batching Scale (Operation manual list)
Equipment designation: Muyang PLDY Electronic Batching Scale
REV of the original edition: August 2014
Revision Revision Author of
Item Description Pages Remarks
No. date revision

0 I Original edition All August,2014

10

43
 Integrated
Solution
Provider

Jiangsu Muyang Holdings Co., Ltd

No.1 Huasheng Road, Yangzhou, China 225127
Tel: +86-514-87848880 Fax: +86-514-87848686
www.muyang.commypublic@muyang.com