25-60-364 Lifejacket, MK50, Passenger

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Mk.50 HELICOPTER PASSENGER
FLIGHT JACKET (SENTINEL)
'Statement of Initial Certification'
It is certified that the material referred to within this Maintenance Manual has been
validated in accordance with the Company Quality Procedures documentation.
APPROVED ........................................
Paul Oliver
CHIEF DESIGNER
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DATE ..................................................
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NOTE: While comments intended to better the efficiency of the service

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procedures are always welcome, you must not make any changes to the
service procedures without the permission of Survitec Group Limited.
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Not approved changes may cause the equipment to malfunction.

They may also void the approval of the equipment. Send comments
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to:
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Technical Publications Department

(F Unc
Survitec Group Limited

a
Beaufort Road, Birkenhead

Merseyside, CH41 1HQ
Telephone: +44 (0)151 670 9009
Email: birkenhead.publications@survitecgroup.com
This manual is the copyright of Survitec Group Limited. It is supplied in confidence and
must not be used for any other purpose other than that for which it is supplied. It must not
be reproduced without permission from the owners.
Page 1
CERTIFICATION PAGE
25-60-364 Jun 14
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THIS PAGE INTENTIONALLY BLANK

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CERTIFICATION PAGE
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PERMANENT REVISION LIST
Revisions or amendments embodied in this manual, which have been certified by an

approved authorisation other than that applicable to the initial certification must be recorded
on separate record sheets.
Rev. No. Insertion Date By Rev.No. Insertion Date By
1 December 2015 KW
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REVISION RECORD
25-60-364 Page 1
Dec 01/15
TEMPORARY REVISION LIST
Revisions or amendments, or temporary revisions or amendments embodied in this manual

and certified by an Approved Organisation, other than that applicable to the initial certification,
(such as AILs or Service Newsletters) must be recorded on separate record sheets.
Rev. No. Insertion Date By Rev.No. Insertion Date By
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REVISION RECORD
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Jun 14
LIST OF SERVICE BULLETINS
Incorporated
Service Unit Mod. State
Modification in manual
Bulletin Part or
No
No. No. New Part No. Rev. Date
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SERVICE BULLETINS
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SERVICE BULLETINS
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Jun 14
LIST OF EFFECTIVE PAGES
PAGE TITLE PAGE No. DATE PAGE TITLE PAGE No. DATE
COVER 1 Jun 14 CHAPTER 2 201 Jun 14

202 Jun 14
CERTIFICATION 1 Jun 14 203 Jun 14
PAGE 2 Jun 14 204 Jun 14
REVISION 1 Dec 01/15 CHAPTER 3 301 Jun 14

RECORD 2 Jun 14 302 Jun 14
303 Dec 01/15
SERVICE 1 Jun 14 304 Jun 14
BULLETINS 2 Jun 14
CHAPTER 4 401 Dec 01/15
EFFECTIVE 1 Dec 01/15 402 Jun 14
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PAGES 2 Dec 01/15 403 Dec 01/15
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CONTENTS 1 lic py rin
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PAGES 2 Jun 14 CHAPTER 5 501 Jun 14
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502 Jun 14
INTRO 1 Jun 14 503 Jun 14
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3 Jun 14 505 Dec 01/15
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104 Dec 01/15 604 Dec 01/15

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105 Dec 01/15

106 Dec 01/15 CHAPTER 7 701 Dec 01/15
107 Dec 01/15 702 Dec 01/15
108 Dec 01/15 703 Dec 01/15
109 Dec 01/15 704 Dec 01/15
110 Dec 01/15 705 Dec 01/15
111 Jun 14 706 Dec 01/15
112 Dec 01/15 707 Dec 01/15
113 Dec 01/15 708 Dec 01/15
114 Dec 01/15
115 Dec 01/15
116 Dec 01/15
117 Dec 01/15
118 Dec 01/15
EFFECTIVE PAGES
25-60-364 Page 1
Dec 01/15
LIST OF EFFECTIVE PAGES
PAGE TITLE PAGE No. DATE PAGE TITLE PAGE No. DATE
CHAPTER 8 801 Dec 01/15 CHAPTER 10 1001 Jun 14

802 Dec 01/15 1002 Jun 14
803 Dec 01/15 1003 Jun 14
804 Dec 01/15 1004 Jun 14
805 Dec 01/15
806 Dec 01/15 CHAPTER 11 1101 Jun 14
807 Dec 01/15 1102 Jun 14
808 Dec 01/15 1103 Jun 14
809 Dec 01/15 1104 Dec 01/15
810 Dec 01/15 1105 Jun 14
811 Dec 01/15 1106 Dec 01/15
812 Dec 01/15 1107 Dec 01/15
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832 Jul 01/32
CHAPTER 8 8A01 Dec 01/15

ANNEX A 8A02 Dec 01/15
8A03 Dec 01/15
8A04 Dec 01/15
8A05 Dec 01/15
8A06 Dec 01/15
CHAPTER 9 901 Jun 14

902 Jun 14
903 Dec 01/15
904 Jun 14
EFFECTIVE PAGES
25-60-364 Page 2
Dec 01/15
TABLE OF CONTENTS
Chapter Title Page
INTRO Introduction to the manual......................................................... 1
1 Description and Operation......................................................... 101
2 Maintenance Schedule.............................................................. 201
3 Disassembly.............................................................................. 301
4 Cleaning.................................................................................... 401
5 Inspection.................................................................................. 501
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6 Testing....................................................................................... 601
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Repair........................................................................................ 701
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8 Assembly and packing.............................................................. 801

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8A Drawings and Markers.............................................................. 8A01

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9 Storage...................................................................................... 901
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10 Tools Equipment and Materials................................................. 1001

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11 Illustrated Parts List................................................................... 1101

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CONTENTS PAGES
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CONTENTS PAGES
25-60-364 Page 2
Jun 14
INTRODUCTION
Contents
1. GENERAL.................................................................................................. 2
2. STRUCTURE OF THE MANUAL............................................................... 2
A. Chapters and Page Numbers............................................................ 2
B. List of Effective Pages....................................................................... 3
C. Record of Revisions.......................................................................... 3
3. WARNINGS, CAUTIONS AND NOTES..................................................... 3
4. HEALTH AND SAFETY.............................................................................. 3
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5. ACRONYMS AND ABBREVIATIONS........................................................ 4
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25-60-364
INTRODUCTION Page 1
Jun 14
INTRODUCTION
1. GENERAL
A. This manual is intended for use by the people who will do regular service work
on the equipment.
B. Details of disassembly, clean, test, repair, assembly, storage and spare parts
are included in this maintenance manual.
C. The procedures given in this maintenance manual must only be carried out on
premises approved by Survitec Group Limited.
D. Complete details of maintenance procedures must be recorded by maintenance

personnel and retained.
E. Survitec Group Limited is the Design Authority for the equipment. The company
has invested much effort to make the equipment and its service procedures,
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so that the equipment will be approved of reliable use, regardless of climate,
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weather conditions or circumstances.
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F. While comments intended to better the efficiency of the service procedures are
always welcome, you must not make any changes to the service procedures
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without the permission of Survitec Group Limited. Not approved changes may
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cause the equipment to malfunction. They may also void the approval of the
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equipment.
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2. STRUCTURE OF THE MANUAL

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A. Chapters and Page Numbers

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(1) Chapters are allocated to each main topic of the manual. For each of
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these chapters, a block of 100 page numbers is allocated. These will be

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numbered as:
Chapter 1; Pages 101 - 199
Chapter 4; Pages 401 - 499, etc.
(2) In cases where more than 100 pages are needed to display the information,
the page numbers will ascend in the normal sequence to n98, which will
be followed by 98.1, 98.2, etc.
(3) Auxiliary sections of the manual, for example an Appendix or The List of
Effective Pages, will have their own page number sequence in the range
1 - 99.
INTRODUCTION
25-60-364 Page 2
Jun 14
B. List of Effective Pages
(1) A List of Effective Pages will be issued initially and at each revision of the
manual. This list will give the structure of the manual and the correct date
of each of its pages. The list may therefore be used to check the manual
for completeness and currency.
C. Record of Revisions
(1) When required, some pages of the manual will be amended, approved
and reissued as a revision. A revision to the manual has a transmittal
letter, a revised list of effective pages and pages with new or revised text
and illustrations. Revised contents lists are only issued when necessary.
(2) Each transmittal letter has, at its head, a certification statement which
approves the revision. The final part of the transmittal letter gives a
summary of the changes made and the page numbers that change. You
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must remove all other pages that have the same page number, but an
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earlier date. All additional pages are also shown on the transmittal letter.
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(3) File the transmittal letters behind the record of revisions page.
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3. WARNINGS, CAUTIONS AND NOTES

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WARNING: A WARNING IS A PROCEDURE WHICH IF INCORRECTLY DONE

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IS LIABLE TO CAUSE INJURY OR DEATH TO PERSONNEL.

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CAUTION: A CAUTION IS A PROCEDURE WHICH IF INCORRECTLY DONE

IS LIABLE TO CAUSE DAMAGE TO THE EQUIPMENT OR ITS
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COMPONENTS.
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NOTE: A Note is methods which make the job easier, or gives more information.
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4. HEALTH AND SAFETY
A. Survitec Group Limited shall not be deemed by virtue of any of these instructions
to have assumed any of the responsibilities of the Service Agent or Operator
under the HEALTH AND SAFETY AT WORK ACT or any such enactment.
25-60-364
INTRODUCTION Page 3
Jun 14
5. ACRONYMS AND ABBREVIATIONS
AIL - Advance Information Leaflet
A/R - As Required
°C - Degrees Celsius
Chap - Chapter
CO2 - Carbon Dioxide
etc - Et cetera (Latin - and the rest, and so forth)
Fig - Figure
g - Gram
iaw - In accordance with
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i.e. - id est (Latin - that is (to say); in other words)
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Illustrated Parts List
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LP - Locally Purchased
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MACS - Modular Attachment Carrier System

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mm - Millimetre(s)
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Mk - Mark
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No. - Number
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Para - Paragraph
PLB - Personal Locator Beacon
Qty - Quantity
Rev - Revision
RF - Reference Only
S/N - Serial Number
STASS - Short Term Air Supply System
INTRODUCTION
25-60-364 Page 4
Jun 14
CHAPTER 1
INTRODUCTION
Contents
1. INTRODUCTION....................................................................................... 103
2. DESCRIPTION.......................................................................................... 103
A. Protective Pouch............................................................................... 103
B. Inflatable Stole................................................................................... 103
D. Personal Locator Beacon (PLB) Pocket............................................ 109
F. Water Activated Battery and Lamp Assembly.................................... 111
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G. Strobe Light - ACR............................................................................ 112
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Figures
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FIG 101 - MK50 LIFEJACKET (TWIN CHAMBER)............................................ 104

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FIG 102 - INFLATABLE STOLE (TWIN CHAMBER SHOWN)........................... 106

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FIG 103 - HARNESS ASSEMBLY...................................................................... 108

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FIG 104 - MACS WEBBING............................................................................... 109

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FIG 105 - INFLATION SYSTEM......................................................................... 110

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FIG 106 - SEALING GASKETS.......................................................................... 111
FIG 107 - WATER ACTIVATED BATTERY AND LAMP ASSEMBLY.................. 111
FIG 108 - STROBE LIGHT................................................................................. 112
FIG 109 - RIGHT ARM IN................................................................................... 114
FIG 111 - CLOSE THE SLIDING FASTENER.................................................... 114
FIG 110 - LEFT ARM IN..................................................................................... 114
FIG 112 - CONNECT THE CROTCH STRAP.................................................... 114
FIG 113 - ADJUST THE CROTCH STRAP........................................................ 115
FIG 115 - ADJUST THE WAIST BELT................................................................ 115
Continued ...
25-60-364
CHAPTER 1 Page 101
Jun 14
... Continued
FIG 114 - STOW ADDITIONAL WEBBING......................................................... 115
FIG 116 - PULL OUT THE MOUTHPIECE......................................................... 115
FIG 117 - USE THE AIR SUPPLY...................................................................... 116
FIG 119 - OPEN POUCH MANUALLY............................................................... 116
FIG 118 - PULL THE RED KNOB....................................................................... 116
FIG 120 - USE ORAL TUBE TO INFLATE......................................................... 116
FIG 121 - PULL THE SPRAYSHIELD OVER THE HEAD.................................. 117
FIG 122 - ATTACH THE SPRAYSHIELD............................................................ 117
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Tables
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TABLE 101 - PLB POCKET ALTERNATIVES.................................................... 109
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CHAPTER 1 Page 102
Jun 14
1. INTRODUCTION
A. The Mk.50 Flight Jacket (Fig 101) is a personal flotation device to aid the wearer,
who may be either conscious or unconscious, to keep afloat. The flight jacket
will supply a minimum of 275 Newtons of buoyancy.
B. The flight jacket is manually inflated once the wearer is in the water and when fully
inflated, it will turn the wearer, even when unconscious, to an angle of between
30° to 60° from the vertical with their mouth and nose held clear of the water.
C. The flight jacket is available in two variants:
(1) Single chamber - The inflatable stole is a single chamber device with a
single inflation system and a single oral inflation valve.
(2) Twin chamber - The inflatable stole has two chambers which can be inflated
independently of each other. Each chamber has an inflation system and
an oral inflation valve. Twin chamber stoles are supplied for redundancy
if there is a leak in one of the air chambers or it does not inflate.
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(3) A training version of each variant is also available.
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The two variants of flight jacket are almost the same in all other respects so the
text is in the singular. Differences between the variants are highlighted in the text.
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E. The flight jacket is for use by passengers that are transported offshore by
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helicopter.
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F. The flight jacket is fully integrated, tested and approved with the ‘Passenger
Short Term Air Supply System’ (PSTASS).
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G. The flight jacket, complete with integrated PSTASS, is approved for use with
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the following immersion suits.

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(1) 1000 series immersion suit (Ref: 1000GN000).

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(2) 500 series immersion suit (Ref: 504GA000).

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(3) Shark immersion suits (Ref: 93204).

2. DESCRIPTION
A. Protective Pouch
(1) The pouch contains the deflated and folded stole to prevent damage to
the stole from wear and weather. The pouch is attached to the waistcoat
and is made from flame retardant fabric, dyed black.
(2) Information about the operation of the flight jacket is found on a label on
the pouch. Twin chamber flight jackets are labelled on each pouch lobe.
Single chamber flight jackets are labelled on the left lobe only.
(3) The right pouch lobe has attachment points for the PSTASS mouthpiece.
B. Inflatable Stole
(1) The inflatable stole (Fig 102) is made from polyurethane coated nylon
fabric, dyed yellow. The stole is available in two variants.
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POUCH
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PSTASS
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ENTRY
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SLIDING
FASTENER
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POCKET
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PLB
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POCKET
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OPERATING
KNOB
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CROTCH
STRAP
Fig 101 - MK50 LIFEJACKET (TWIN CHAMBER)
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CHAPTER 1 Page 104
Dec 01/15
(2) Single Chamber Stole:
(a) The single chamber stole is made from two panels of polyurethane
coated nylon fabric, welded together around the edge to form an
inflatable chamber.
(b) An inflation valve is welded to the front left lobe of the stole. A Halkey
Roberts manual inflator is attached to the inflation valve. A 60g CO2
cylinder and an operating knob are attached to the manual inflator.
(c) A webbing lifeline comes with a black plastic toggle that is attached
to the bottom of the left stole lobe. When not in use the lifeline and
toggle are stowed in an elastic loop.
(d) An oral inflation tube and valve assembly is welded to the front right
stole lobe. The wearer can inflate or top up the stole with the oral
inflation tube.
(e) The oral inflation tube has a dust cap which is attached over the end
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for protection when the valve is not in use.
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The oral inflation tube has a relief valve to let unwanted CO2 be
released from the stole.
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(g) An elastic loop is attached over the oral inflation tube. A whistle and
cord assembly is attached to the elastic loop. The whistle is stowed
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in the elastic loop with the mouthpiece vertical.

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(h) Two strips of reflective tape are attached to the front panel of the
stole, one on each lobe, and another reflective strip is attached to
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the sprayshield. The light reflection property of the tapes aid search
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and rescue services to find the wearer at night.

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(i) A water activated battery and lamp attachment patch is attached to

the front of the right stole lobe. The lamp is attached to the patch
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with a cord. The lamp will aid search and rescue services to find the
wearer at night.
(j) A strobe light attachment patch is attached to the front of the right
stole lobe. A strobe light is attached to the patch to aid search and
rescue services to find the wearer at night.
(k) A sprayshield is attached to the neck section of the stole. The

sprayshield can be deployed if the red webbings are pulled, attached
to snap fasteners above the reflective strips on the front of each stole
lobe.
(l) Lifting beckets are attached to snap fasteners adjacent to the reflective
strips on the front of each stole lobe.
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CHAPTER 1 Page 105
Dec 01/15
(3) Twin Chamber Stole:
(a) The Twin chamber stole is made from three panels. The front and
rear panels are made from polyurethane coated nylon fabric. The
middle panel, or baffle, is made from polyurethane. All three panels
are welded together around the edge to make two independent
chambers.
(b) The twin chamber stole has two inflation valves. One inflation valve
is welded to the front left lobe of the stole to inflate the front chamber.
The other inflation valve is welded to the rear of the right stole lobe
to inflate the rear chamber.
SPRAYSHIELD
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LIFTING
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WHISTLE
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ORAL
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INFLATION
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TUBE
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STROBE REFLECTIVE
LIGHT
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TAPE
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CO2
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STOLE CYLINDER
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MANUAL
WATER INFLATOR
ACTIVATED
BATTERY
OPERATING
CROTCH
KNOB
STRAP
Fig 102 - INFLATABLE STOLE (TWIN CHAMBER SHOWN)
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CHAPTER 1 Page 106
Dec 01/15
(c) A Halkey Roberts manual inflator is attached to each inflation valve.
A 60g CO2 cylinder and an operating knob are attached to each
manual inflator.
(d) An oral inflation tube and valve assembly is welded to the front left
stole lobe. The wearer can inflate or top up the front chamber stole
with the front oral inflation tube.
(e) A second oral inflation tube and valve assembly is welded to the rear
right stole lobe. The wearer can inflate or top up the rear chamber
stole with the rear oral inflation tube.
(f) The inflation tubes have dust caps which are attached over the end
for protection of the valves when not in use.
(g) The oral inflation tubes have relief valves at the bottom of the tube
to let unwanted CO2 be released from the stole chambers.
(h) An elastic loop is attached over the front oral inflation tube. A whistle
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and cord assembly is attached to the elastic loop. The whistle is
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stowed in the elastic loop with the mouthpiece which must point up.
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(i)
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All other features are the same as the single chamber variant.
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CHAPTER 1 Page 107
Dec 01/15
POUCH
VERTICAL
RESTRAINING
STRAP
BACK PAD
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WAIST BELT
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Fig 103 - HARNESS ASSEMBLY
C. Harness Assembly
(1) The harness assembly (Fig 103) is made from broad nylon webbing and
is made up of a waist belt and vertical restraining strap.
(2) One end of the vertical restraining strap is attached to the rear section of
the stole. A loop is made approximately 25 cm from the neck section, which
the waist belt passes through. The free end of the vertical strap is passed
under the crotch and is attached to the front of the waistcoat with a buckle.
(3) A waist adjustment buckle is attached to the left side of the waistbelt.
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CHAPTER 1 Page 108
Dec 01/15
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Fig 104 - MACS WEBBING
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D. Personal Locator Beacon (PLB) Pocket

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(1) A series of Modular Attachment Carrier System (MACS) webbings are

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attached to the front left of the waistcoat (Fig 104). The MACS webbings
are used to attach the PLB pocket.
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(2) Three different PLB assemblies have been qualified for use with the Mk50
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Flight Jacket. Table 101 lists all possible alternative PLB assemblies. All
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three variants fit into the standard PLB pocket.

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(3) Tunnel for antenna is routed around the edge of the pouch.
Table 101 - PLB POCKET ALTERNATIVES

Pocket Part No. Beacon Brand
AU9-HT Beacon Sea Marshall/sMRT
C3055A00 AU10-HT Beacon sMRT
RT-B77 Beacon Rotheta
E. Inflation system
(1) The inflation system (Fig 105) causes the stole to inflate when operated.
The single chamber flight jacket has one inflation system, attached to the
front left stole lobe.
(2) The twin chamber flight jacket has two inflation systems, one attached to
the front left lobe to inflate the front chamber, another attached to the rear
right lobe to inflate the rear chamber.
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CHAPTER 1 Page 109
Dec 01/15
CO2 CYLINDER
OPERATING KNOB
CYLINDER
GASKET
CAP NUT
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TOP GASKET
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MANUAL
INFLATOR
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BOTTOM
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GASKET
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INFLATION
VALVE
Fig 105 - INFLATION SYSTEM

(3) The stole is inflated with carbon dioxide gas from a 60 g disposable cylinder.
The cylinder is held in position by a webbing loop.
(4) The cylinder is attached to a Halkey Roberts manual Inflator. The manual
inflator is attached to the inflation valve. The inflator is held in position on
the valve stem by a chrome cap nut.
(5) A operating knob is attached to the manual inflator using black nylon cord.
(6) The operating knobs are coloured red. Only one needs to be pulled to fully
operate the flight jacket. If both are pulled, unwanted gas is released from
the stole through the relief valves on the oral inflation tubes.
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CHAPTER 1 Page 110
Dec 01/15
Sealing gasket for cylinder (ME75/1)
Sealing gasket for the bottom of the ‘D’ Post (ME80/4)
Sealing gasket for the top of the ‘D’ post (cap nut)
(ME80/5)
Fig 106 - SEALING GASKETS
io n d
at co te
) ct
ns ta
F. lic py rin
Water Activated Battery and Lamp Assembly
ub co P
(1) An emergency water activated battery and lamp assembly (Fig 107) is
l P d en
attached to the stole.

ca lle h
ni tro W
(2) The lamp housing with a domed lens, is attached to the front right stole
panel using cord.
ch on lled
(3) The battery remains loose and is attached to the lamp via a cable.
Te c ro
CAUTION: ORANGE PLUG TO BE REMOVED FROM THE BATTERY

nt
PRIOR TO OPERATION.
or o
(F Unc
a
Fig 107 - WATER ACTIVATED BATTERY AND LAMP ASSEMBLY
25-60-364
CHAPTER 1 Page 111
Dec 01/15
G. Strobe Light
(1) An automatically activated strobe light (Fig 108) is attached to the a patch
on the front panel of the right lobe of the stole.
(2) Move the activation switch down to the off position to turn off the strobe light.
ACR Waterbug Water Activated Firefly Pro Water Activated
On
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
Off
ca lle h
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Fig 108 - STROBE LIGHT

ch on lled
Te c ro
nt
or o
(F Unc
a
25-60-364
CHAPTER 1 Page 112
Dec 01/15
H. Operation
(1) Put your right arm into the flight jacket (Fig 109).
(2) Put your left arm into the flight jacket (Fig 110).
(3) Fully close the front sliding fastener (Fig 111).
(4) Connect the crotch strap with the buckle (Fig 112).
(5) Ensure the back strap is fully pulled out the rear of the pouch. Adjust and
tighten the crotch strap (Fig 113).
(6) Roll up and stow the additional webbing (Fig 114). Secure the webbing
with the touch-and-close fastener.
(7) Adjust and tighten the waist belt. Stow the additional webbing with the
elastic stowage (Fig 115).
io n d
at co te
) ct
(8) Pull the mouthpiece out of its stowage to release, breaking the hose from
ns ta
lic py rin
its touch-and-close tabs (Fig 116).
ub co P
(9) Use air supply as necessary (Fig 117).
l P d en
ca lle h
(10) Operate the left red operating knob first (Fig 118).
ni tro W
(11) If inflation fails, pull the right operating knob (twin chamber only).
ch on lled
(12) If inflation fails, open the pouch manually from the orange tabs (Fig 119).
Te c ro
nt
(13) If inflation fails, use the oral tube to inflate (Fig 120).
or o
(F Unc
(14) Pull the sprayshield over the head once the flight jacket is inflated (Fig 121).
a
(15) Attach the sprayshield to the stole (Fig 122).
25-60-364
CHAPTER 1 Page 113
Dec 01/15
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
Fig 109 - RIGHT ARM IN Fig 110 - LEFT ARM IN

ca lle h
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Te c ro
nt
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(F Unc
a
Fig 111 - CLOSE THE SLIDING Fig 112 - CONNECT THE CROTCH
FASTENER STRAP
25-60-364
CHAPTER 1 Page 114
Dec 01/15
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
Fig 113 - ADJUST THE CROTCH STRAP Fig 114 - STOW ADDITIONAL WEBBING
ca lle h
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Te c ro
nt
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(F Unc
a
Fig 115 - ADJUST THE WAIST BELT Fig 116 - PULL OUT THE MOUTHPIECE
25-60-364
CHAPTER 1 Page 115
Dec 01/15
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
Fig 117 - USE THE AIR SUPPLY Fig 118 - PULL THE RED KNOB
ca lle h
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Te c ro
nt
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(F Unc
a
Fig 119 - OPEN POUCH MANUALLY Fig 120 - USE ORAL TUBE TO INFLATE
25-60-364
CHAPTER 1 Page 116
Dec 01/15
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
Fig 121 - PULL THE SPRAYSHIELD Fig 122 - ATTACH THE SPRAYSHIELD
ca lle h
OVER THE HEAD

ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
25-60-364
CHAPTER 1 Page 117
Dec 01/15
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en

ca lle h
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Te c ro
nt
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(F Unc
a
25-60-364
CHAPTER 1 Page 118
Dec 01/15
CHAPTER 2
MAINTENANCE SCHEDULE
Contents
1. MAINTENANCE SCHEDULE.................................................................... 203
io n d
at co te
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ns ta
lic py rin
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l P d en
ca lle h
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Te c ro
nt
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a
25-60-364
CHAPTER 2 Page 201
Jun 14
io n d
at co te
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ns ta
lic py rin
ub co P
l P d en

ca lle h
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Te c ro
nt
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(F Unc
a
25-60-364
CHAPTER 2 Page 202
Jun 14
1. MAINTENANCE SCHEDULE
A. The Flight Jacket must be examined iaw Chapter 5 and/or tested iaw Chapter 6,
of this publication. Flight Jackets must be examined and tested at periods not
more than 12 months or as agreed between the operator and their applicable
Approval Authority and as follows:
(1) At anytime if they have been inflated.
(2) At anytime if they are, or may be damaged.
(3) At anytime if the pouch has been opened by unauthorised persons.
io n d
at co te
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ns ta
lic py rin
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l P d en
ca lle h
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Te c ro
nt
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(F Unc
a
25-60-364
CHAPTER 2 Page 203
Jun 14
io n d
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ns ta
lic py rin
ub co P
l P d en

ca lle h
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Te c ro
nt
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(F Unc
a
25-60-364
CHAPTER 2 Page 204
Jun 14
CHAPTER 3
DISASSEMBLY
Contents
1. DISASSEMBLY ......................................................................................... 303
A. CO2 Cylinder...................................................................................... 303
B. Manual Inflator................................................................................... 303
C. Water Activated Battery and Lamp.................................................... 303
D. Strobe Light....................................................................................... 303
E. Inflatable Stole................................................................................... 303
io n d
at co te
) ct
F. PLB Pocket........................................................................................ 304
ns ta
lic py rin
ub co P
l P d en
ca lle h
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Te c ro
nt
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(F Unc
a
CHAPTER 3
25-60-364 Page 301
Jun 14
io n d
at co te
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ns ta
lic py rin
ub co P
l P d en

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Te c ro
nt
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(F Unc
a
CHAPTER 3
25-60-364 Page 302
Jun 14
1. DISASSEMBLY
A. CO2 Cylinder
(1) Fully open the pouch by bursting open the sliding fastener at the yellow
teeth and unfolding the stole.
(2) On the single chamber Flight Jacket the 60 g CO2 cylinder is found on the
front left of the stole. The twin chamber Flight Jacket has two 60 g CO2
cylinders, one on the back of the right stole lobe and one on the front of
the left stole lobe.
(3) Tightly hold the manual inflator and turn counterclockwise to remove the
cylinder. Keep the cylinder iaw local regulations.
(4) Remove the cylinder from the webbing retaining loop.
B. Manual Inflator
io n d
at co te
) ct
(1) Use a 13 mm spanner, remove the cap nut from the manual inflator. Remove
ns ta
lic py rin
the manual inflator, which includes the operating knob, for the Flight Jacket.
ub co P
(2) Remove and discard the inflation valve sealing washer, the cap nut sealing
l P d en
washer and the cylinder sealing washer.

ca lle h
ni tro W
(3) Install the cap nut to the valve stem, finger tight, to act as a dust cap.
ch on lled
C. Water Activated Battery and Lamp

Te c ro
(1) Fully open the pouch and unfold the stole.

nt
or o
(2) Cut the nylon cord to remove the lamp from the stole.
(F Unc
a
(3) Remove and keep the battery and lamp assembly.
D. Strobe Light
(1) Fully open the pouch and unfold the stole.
(2) Cut through the nylon cord which attaches the webbings and the webbing
attachment.
(3) Remove and keep the strobe light.
E. Inflatable Stole
(1) Fully open the pouch by bursting open the sliding fastener and unfolding
the stole.
(2) Cut through the two nylon cords that attach the Flight Jacket to the stole,
which can be found at the bottom of the stole lobes.
CHAPTER 3
25-60-364 Page 303
Dec 01/15
(3) Open the waist belt on the flight jacket and unthread the waist belt through
the back panel and through the stole webbing.
(4) Remove the stole from the Flight Jacket.
F. PLB Pocket
(1) Remove the PLB from the pocket.
(2) Locate the stiffened end of the pocket strap, tucked under the attachment
webbings of the Flight Jacket, at the bottom edge of the pocket. Untuck
the stiffened end of the pocket strap.
(3) Carefully remove the pocket strap, from the attachment webbings of the
Flight Jacket and the pocket.
(4) Remove the pocket from the Flight Jacket.
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
CHAPTER 3
25-60-364 Page 304
Jun 14
CHAPTER 4
TO CLEAN THE FLIGHT JACKET
Contents
1. TO CLEAN................................................................................................. 403
Figures
FIG 401 - WASH CARE SYMBOLS................................................................... 403
Tables
TABLE 401 - MATERIALS AND EQUIPMENT USED TO CLEAN..................... 402
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
ca lle h
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Te c ro
nt
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(F Unc
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CHAPTER 4
25-60-364 Page 401
Dec 01/15
Table 401 - MATERIALS AND EQUIPMENT USED TO CLEAN
Nomenclature Part No.

Acid free detergent LP
io n d
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ns ta
lic py rin
ub co P
l P d en
ca lle h
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Te c ro
nt
or o
(F Unc
a
CHAPTER 4
25-60-364 Page 402
Jun 14
1. TO CLEAN
A. Instructions on how to clean the Flight Jacket are found on the manufacturers
label attached to each component. To clean and dry the Flight Jackets follow
the process below:
(1) Carrier and Pouch
(a) Light dirt can be cleaned with a damp cloth or sponge with fresh
water.
(b) For stubborn dirt, clean the area in a detergent mix of 1 table
spoon of detergent to 2 pints of water. Do not use fabric softener.
(c) Do not wash.
(d) Hang to drip dry with the garment attached to a padded coat
hanger - dry in the shade out of direct sunlight and direct heat.
io n d
at co te
) ct
(e) Do not bleach.
ns ta
(f)
lic py rin
Do not tumble dry.
ub co P
l P d en
(g) Do not iron.

ca lle h
ni tro W
(h) Do not dry clean.

ch on lled
Te c ro
nt
or o
(F Unc
a
Fig 401 - WASH CARE SYMBOLS
CHAPTER 4
25-60-364 Page 403
Dec 01/15
io n d
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ns ta
lic py rin
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l P d en

ca lle h
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Te c ro
nt
or o
(F Unc
a
CHAPTER 4
25-60-364 Page 404
Jun 14
CHAPTER 5
INSPECTION
Contents
1. INSPECTION............................................................................................. 503
A. General.............................................................................................. 503
2. AFTER LAST FLIGHT DAILY MAINTENANCE......................................... 503
A. Carrier............................................................................................... 503
B. Pockets.............................................................................................. 503
C. Pouch................................................................................................ 503
io n d
at co te
) ct
D. Inflatable Stole................................................................................... 503
ns ta
3. lic py rin
AFTER IMMERSION AND SCHEDULED MAINTENANCE....................... 504
ub co P
l P d en
A. Carrier............................................................................................... 504
ca lle h
B. Pocket............................................................................................... 504
ni tro W
ch on lled
C. Stole Pouch....................................................................................... 504

Te c ro
D. Inflatable Stole................................................................................... 504

nt
E. Inflation unit and CO2 Cylinder.......................................................... 505

or o
(F Unc
F. To Test............................................................................................... 506
a
CHAPTER 5
25-60-364 Page 501
Jun 14
io n d
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lic py rin
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l P d en

ca lle h
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Te c ro
nt
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(F Unc
a
CHAPTER 5
25-60-364 Page 502
Jun 14
1. INSPECTION
A. General
(1) Flight Jackets are to be inspected at the intervals described in Chap 2 of

this publication.
(2) Components which are unsatisfactory must be repaired or replaced within

the limits given in Chap 7 of this publication or cleaned iaw Chap 4 of this
publication.
2. AFTER LAST FLIGHT DAILY MAINTENANCE
A. Carrier
(1) Examine the waistcoat fabric. Examine for frayed material and check for
broken stitches.
io n d
(2) Examine all touch-and-close fasteners. Make sure it is attached correctly
at co te
) ct
and look for integrity.
ns ta
(3)
lic py rin
Examine snap fasteners. Make sure they are correctly attached.
ub co P
l P d en
(4) Examine the front closure sliding fastener. Make sure the teeth are not
ca lle h
misaligned or missing. Operate the sliding fastener to make sure it functions

ni tro W
correctly. Examine the sliding fastener pull tabs, look for damage and
ch on lled
make sure it is attached correctly.
B. Pockets
Te c ro
nt
(1) Examine the pocket, look for damage and make sure it is correctly attached.
or o
(F Unc
(2) Examine the pocket closure snap fasteners. Operate to make sure they
a
function correctly.
C. Pouch
(1) Examine the stole pouch for frayed fabric and punctured or holed fabric,
and broken stitches, look around the neck and manual inflator areas.
(2) Examine the peripheral sliding fastener. Make sure the teeth are not
misaligned or missing.
(3) Examine the waistcoat/stole attachment webbings, look for damage and
make sure the tie cord is attached correctly.
D. Inflatable Stole
(1) If there is no damage to the stole pouch and that the pouch has not been
opened there is no need to open the pouch to examine the stole on an
After Last Flight Daily Maintenance. Otherwise examine iaw the Scheduled
Maintenance instructions.
CHAPTER 5
25-60-364 Page 503
Dec 01/15
3. AFTER IMMERSION AND SCHEDULED MAINTENANCE
A. Carrier
(1) Examine the waistcoat fabric, examine for frayed material and check for
broken stitches.
(2) Examine all touch-and-close fasteners, look for the correct attachment
and integrity.
(3) Examine the manufacturers label, look for legibility and make sure it is
attached correctly.
(4) Examine the waist adjustment strap and crotch strap, make sure it is
attached correctly.
(5) Examine waist adjustment buckles, make sure they are correctly attached.
io n d
(6) Examine the front closure sliding fastener. Make sure the teeth are not
at co te
) ct
misaligned or missing. Operate the sliding fastener to make sure it functions
ns ta
lic py rin
correctly. Examine the sliding fastener pull tabs, look for damage and that
ub co P
it is attached correctly.
l P d en
(7) Examine lifting beckets, look for broken stitches and make sure it is attached
ca lle h
correctly. Make sure the retro-reflective sheet is attached correctly.

ni tro W
ch on lled
B. Pocket
(1) Examine the pocket, look for damage and that is it correctly attached.
Te c ro
nt
(2) Examine the pocket closure snap fasteners. Operate to make sure the
or o
snap fasteners function correctly.

(F Unc
a
C. Stole Pouch
(1) Fully open and examine the pouch for frayed fabric and broken stitches,
check around the neck and manual inflator areas.
(2) Examine the peripheral sliding fastener. Make sure teeth are not misaligned
or missing. Operate the sliding fastener to make sure it functions correctly.
(3) Examine the waistcoat/stole attachment webbings, look for damage and
the correct attachment of the tie cords.
D. Inflatable Stole
NOTE: The inflatable stole is ‘lifed on condition’ i.e. If the stole can
satisfy a Scheduled Maintenance, then it is serviceable.
(1) Examine the stole fabric for abrasions, wear and general deterioration.
CHAPTER 5
25-60-364 Page 504
Dec 01/15
(2) Examine the stole fabric under the inflation mechanism for wear from the
operating lever rubbing on the fabric.
(3) Examine the oral inflation tubes, look for damage and the correct attachment.
Examine the dust cap, make sure it is attached correctly.
(4) Examine all snap fasteners, look for damage and make sure they are
attached correctly.
(5) Examine the lifeline and toggle, look for the correct length of lifeline and
that the toggle is attached correctly.
(6) Examine whistle and lanyard, look for the correct length of lanyard and
that the knots are correctly tied. Make sure all orifices are clear and the
whistle functions correctly.
(7) Examine the waistcoat/stole attachment loops, particularly for damage and
make sure the stole is attached correctly.
io n d
at co te
) ct
(8) Test the stole iaw Chap 6 of this publication.
ns ta
lic py rin
ub co P
E. Inflation unit and CO2 Cylinder
l P d en
(1) Make sure the inflator has a date of manufacture (DoM). If no DoM is
ca lle h
found reject the inflator

ni tro W
ch on lled
NOTE: The DoM is Month, Day, Year (i.e. 1st June 2014 is shown
as 060114).
Te c ro
(2) Use a magnifying glass to examine both sides of the inflator body cracks,
nt
look around the operating lever pivot pin. If any cracks are found, reject
or o
(F Unc
the inflator.
a
(3) Examine the piercing pin, make sure the pin is not bent, damaged or blunt.
(4) Examine the cylinder recess, make sure it is clean and free from swarf.
(5) Examine the operating knob and lever. Operate the lever to make sure
there is free movement of the lever and that the piercing pin lifts and falls
during the travel and when the lever is disconnected
(6) Examine the lever for security of attachment to the operating knob.
(7) Stow the lever back into position over the pivot pin and fully into the body
of the manual inflator. Attach the safety clip or safety thread as shown in
Chapter 8
(8) Examine the 60g disposable CO2 cylinder for corrosion, dents and damage,
look at the integrity of the gas seal and screw threads. Check the weight
of the cylinder. Stamped details on the cylinder must be clear. Weight
must not be less than that stamped on the cylinder. Plus indications of up
to 3g are acceptable.
CHAPTER 5
25-60-364 Page 505
Dec 01/15
F. To Test
(1) As part of After Immersion or Scheduled Maintenance, all stoles must be

subjected to the tests detailed in Chap 6 of this publication.
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
ca lle h
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Te c ro
nt
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(F Unc
a
CHAPTER 5
25-60-364 Page 506
Jun 14
CHAPTER 6
TO TEST THE FLIGHT JACKET
Contents
1. TEST PROCEDURE.................................................................................. 603
A. General.............................................................................................. 603
B. Test Control....................................................................................... 603
C. Test Procedure.................................................................................. 603
(1) Stole.......................................................................................... 603
(2) Oral Inflation Valve.................................................................... 604
io n d
at co te
) ct
ns ta
lic py rin
ub co P
Tables
l P d en
TABLE 601 - TEST EQUIPMENT....................................................................... 602

ca lle h
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Te c ro
nt
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CHAPTER 6
25-60-364 Page 601
Jun 14
Table 601 - TEST EQUIPMENT

Test adaptor for oral inflation valve D3951A00
Dry compressed air supply with regulator on/off valve LP
Acid free detergent LP
Brush LP
Clean container LP
io n d
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) ct
ns ta
lic py rin
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l P d en
ca lle h
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Te c ro
nt
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(F Unc
a
CHAPTER 6
25-60-364 Page 602
Jun 14
1. TEST PROCEDURE
A. General
(1) Air holding tests must be applied to all Flight Jacket stoles during Scheduled
Maintenance. Test figures are in the applicable paragraph.
(2) All stoles must be fully clean and dry prior to the test.
(3) The items listed in Table 601 are required to test the stole.
B. Test Control
(1) Pressure tests must be done under stable temperature conditions, free
from draughts and sunlight.
(2) The tests should be carried out on a clean test bench and kept away from
the floor and walls.
io n d
at co te
) ct
C. Test Procedure
ns ta
(1) Stole
lic py rin
ub co P
l P d en
(a) Position the stole on a clean, flat surface.

ca lle h
ni tro W
(b) Find the oral inflation tubes and valve assembly and remove the
dustcap.
ch on lled
(c) Attach the air supply line and test adaptor to the oral inflation tube.
Te c ro
nt
NOTE: Make sure the rubber shroud around the test adaptor
or o
is attached tightly around the oral inflation tube.

(F Unc
a
CAUTION: THE STOLE MUST BE INFLATED SLOWLY AND

THE PRESSURE CAREFULLY MONITORED TO
PREVENT OVER-INFLATION.
(d) Do not over inflate, operate the air supply to slowly inflate the stole
until the stole is hard. Examine the stole for leaks.
(e) Let the inflated stole stand for four hours. The stole is serviceable
if there is no appreciable loss of pressure during this period of time.
(f) If there is a drop in pressure, obey Para 1.D to examine the oral
inflation valve; also search for leaks and porous fabric; use a brush
to apply the whole of the stole with a solution of one part acid free
detergent to 9 parts water and look for bubbles.
(g) Repair to the approved limits iaw Chap 7 of this publication and test
the stole again.
CHAPTER 6
25-60-364 Page 603
Dec 01/15
(h) Fully deflate the stole. The stole must be smooth and free of wrinkles.
Knife edge creases must not show. Replace the dustcap on the oral
inflation tube.
(2) Oral Inflation Valve
NOTE: Oral inflation valve test only necessary if leakage

found in Para 1 C (1).
(a) Position the stole on a clean, flat surface.
(b) Find the oral inflation tube and valve assembly and remove the dustcap.
(c) Attach the air supply line and test adaptor to the oral inflation tube.
NOTE: Make sure the rubber shroud around the test adaptor
is attached tightly around the oral inflation tube.
io n d
CAUTION: THE STOLE MUST BE INFLATED SLOWLY AND
at co te
) ct
THE PRESSURE CAREFULLY MONITORED TO
ns ta
lic py rin
PREVENT OVER INFLATION.
ub co P
(d) Do not over inflate, operate the air supply to slowly inflate the stole
l P d en
until the stole is hard. Examine the stole for leaks.

ca lle h
ni tro W
(e) Put the valve into fresh water for a minimum of 10 seconds. No
ch on lled
bubbles from the valve should show at the surface of the water.
(f) If the valve leaks, discard it and install a new valve iaw Chap 7 of
Te c ro
this publication.
nt
or o
(F Unc
a
CHAPTER 6
25-60-364 Page 604
Dec 01/15
CHAPTER 7
REPAIR
Contents
1. REPAIR LIMITS......................................................................................... 703
2. CONDITIONS OF REPAIR AND RENEWAL............................................. 703
3. METHODS OF RENEWAL........................................................................ 704
A. Patching (for training jackets only).................................................... 704
B. Touch-and-close Fasteners............................................................... 706
C. Snap Fasteners (Fig 703 refers)....................................................... 706
io n d
at co te
) ct
D. Oral Inflation Valve............................................................................ 707
ns ta
E.
lic py rin
Pull Tabs (Sliding Fasteners)............................................................. 707
ub co P
l P d en
F. Sliding Fastener (Waistcoat)............................................................. 708

ca lle h
ni tro W
Figures
ch on lled
FIG 701 - FULL BACK STITCH.......................................................................... 704

Te c ro
nt
FIG 702 - PATCHING......................................................................................... 705

or o
(F Unc
FIG 703 - SNAP FASTENERS........................................................................... 707

a
CHAPTER 7
25-60-364 Page 701
Dec 01/15
Table 701 - REPAIR EQUIPMENT

Closing die set (for use with snap fastener closing tool) TL125
Closing die, button TL125/1
Closing die, stud TL125/2
Closing die, socket TL125/3
Closing die, post TL125/4
25 mm Paint Brush LP
Hand Roller LP
Dusting Powder LP
Tailor Chalk LP
Un-picker LP
Toluene LP
io n d
Methyl Ethyl Ketone LP
at co te
) ct
Adhesive BASE 2402 LP
ns ta
lic py rin
ub co P
l P d en
ca lle h
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ch on lled
Te c ro
nt
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(F Unc
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LP = Locally purchased
CHAPTER 7
25-60-364 Page 702
Dec 01/15
1. REPAIR LIMITS
A. Flight Jacket are limited to the repairs that follow:
(1) Renewal of:
(a) Patching of the Stole (for training jackets only)
(b) Touch-and-close Fasteners.
(c) Snap Fasteners.
(d) Oral Inflation Valve.
(e) Pull Tabs (Sliding Fastener)
(f) Sliding Fastener (Waistcoat)
(2) Replacement of:
io n d
at co te
) ct
(a) Lifeline and Toggle.
ns ta
lic py rin
ub co P
(b) Whistle and Lanyard.
l P d en
(c) Pouch.
ca lle h
ni tro W
(d) Inflatable Stole.

ch on lled
(e) Water activated Battery and Lamp.

Te c ro
(f) Manual Inflator and Operating knob.

nt
or o
(3) Darn small holes.

(F Unc
a
B. Replacement items are removed iaw Chapter 3 and attached iaw Chapter 8.
C. If the Flight Jacket cannot be repaired within these limits, but is otherwise
serviceable, it should be returned to the manufacturer to check.
2. CONDITIONS OF REPAIR AND RENEWAL
A. Repairs to, or renewal of, parts or components of the inflatable stole are permitted,
in line with the repair limitations detailed in the manual.
B. The cut ends of Nylon or Polyester components are to be heat sealed to prevent
frayed ends. Nylon or Polyester fabrics and webbings are usually cut and heat-
sealed by an electrically-heated wire ‘knife’.
C. All stitches are to be done with thread, Nylon, Black.
D. Replacement fabric components, are to be offset so that new stitches do not

occupy original stitch holes. All is to be sewn with the applicable thread and
the machine set to a pitch of 7 to 10 stitches per 25 mm.
CHAPTER 7
25-60-364 Page 703
Dec 01/15
E. Broken stitches are to be repaired by the insertion of new stitches, as far as
possible to pass through the original stitch holes and extend to 13 mm beyond
the broken portion and onto the original stitches. Locking off is to be done with
back stitches.
F. Stitches along the edges are to be not less than 2 mm from the edge of the
seam, and both ends of a line that is sewn are to be back-tacked for not less
than 13 mm. When a line is sewn continuously, the ends are to overlap for not
less than 13 mm.
G. Small holes can be darned if they are of up to 3 mm in diameter. In all conditions,

thread, nylon, black shall be used. The threads used to darn are to be parallel
to the wrap and weft of the material and are to be in light tension.
H. Be careful when a component is renewed, to prevent damage to the garment

material. When the component is renewed, the repair area is to be brushed
clean and made fully free of all thread ends. Renewal of components is to be
io n d
hand stitched with the full backstitch method (Fig 701 refers).
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
nt
Fig 701 - FULL BACK STITCH

or o
(F Unc
3. METHODS OF RENEWAL
a
A. Patching (for training jackets only)
CAUTION: PATCHES MUST NOT BE PUT OVER THE SEAMS.
(1) Patches are to be manufactured from self fabric. A maximum of only two
patches are permitted on each lifejacket.
(2) A patch must be large enough to extend 25 mm + 5 mm/-0 mm beyond

the damaged area on all sides (Fig 702 refers).
(3) The minimum distance between a patch and a seam must not be less
than 10 mm.
(4) Lifejackets damaged outside these limits must be deemed unserviceable

and returned to the manufacturer for assessment.
CHAPTER 7
25-60-364 Page 704
Dec 01/15
JAGGED TEAR STRAIGHT TEAR ‘L’ SHAPED TEAR
PATCH PATCH PATCH
io n d
25 mm
at co te
) ct
25 mm
ns ta
lic py rin
ub co P
ROUNDED 25 mm
l P d en
EDGES
ca lle h
ni tro W
Fig 702 - PATCHING

ch on lled
(5) To patch the lifejacket:

Te c ro
nt
(a) Lay the lifejacket on a flat, smooth and clean surface or prepared
or o
former.
(F Unc
a
(b) Cut a patch of the correct size of self fabric. If a rectangle patch is
to be used, round the corners to prevent peeling.
(c) Lay the patch in position and mark around the periphery of the patch
using tailors chalk or a chinagraph pencil.
(d) Wipe clean the proofed surface on the patch (the shiny side) with a
cloth dampened, NOT SOAKED, with Toluene.
(e) Polyurethane-coated fabrics must be prepared for bonding by

thoroughly priming the proofed surface with the solvent MEK
immediately before application of the first coat of adhesive. The
solvent is applied with a lint-free fabric pad. The pad must be damp
with the solvent, but the solvent must not drip from the pad. Prime
the surface until it has a matt appearance and is slightly tacky.
(f) If priming Polyurethane surfaces in a hot, humid environment, the

rapid evaporation of the MEK solvent can cause the formation of
atmospheric dew.
CHAPTER 7
25-60-364 Page 705
Dec 01/15
CAUTION: DO NOT WORK IN THESE CONDITIONS AS POOR
ADHESION WILL RESULT.
(g) For best results, make the MEK wipe at standard room temperature
and apply the adhesive within 10-20 seconds of the MEK wipe. The
best time limits for applying adhesive at other temperatures can be
found by experimenting with identical fabrics. After the time limit, the
receptiveness of Polyurethane surfaces for Polychloroprene adhesive
decreases rapidly.
(h) Apply the first coat of adhesive immediately after the first MEK wipe.
If you make several applications of MEK solvent, the solvent will
become less effective.
(i) Using a 25 mm paintbrush, apply three coats of BASE 2402 adhesive

to the stole and the primed side of the patch, allowing each coat to
become touch-dry before applying each subsequent coat.
io n d
at co te
) ct
(j) Before the final coat becomes touch-dry, attach the patch in position.
ns ta
(k) lic py rin
Using a hand roller, firmly roll the whole patch to expel creases and
ub co P
bubbles and to make sure the edges are well adhered.
l P d en
(l) Apply dusting powder to, or remove any exposed solution.

ca lle h
ni tro W
(m) Allow the adhesive to cure fully for a minimum of 72 hours before
ch on lled
re-testing the stole.

Te c ro
B. Touch-and-close Fasteners
nt
or o
(1) Identify size and type of fastener to be replaced i.e. hook or loop, make
(F Unc
sure dimensions, colour and type are the same as the damaged fastener
a
to be replaced.
(2) Mark around the periphery of the damaged fastener with a tailors chalk.
(3) Carefully unpick the stitches and remove the damaged fastener.
(4) Remove all the thread ends that remain and stitch a replacement section
of the applicable hook or loop type fastener within the marked area made
at Para 3.B.(2).
C. Snap Fasteners (Fig 703 refers)
(1) Drill out the centre rivet with a 5 mm drill and remove the damaged fastener
and all signs of swarf.
(2) Assemble the applicable parts of replacement snap fasteners in the vacant
hole and close the parts together with a hand closing tool.
CHAPTER 7
25-60-364 Page 706
Dec 01/15
Fig 703 - SNAP FASTENERS
D. Oral Inflation Valve
(1) Hold the oral inflation tube in a container of water at 60°C for 10 minutes.
io n d
(2) Compress the tube directly below the valve with the finger and thumb.
at co te
) ct
ns ta
(3) lic py rin
If the valve will not move or will not easily move, put the tube back into the
ub co P
warm water until it is sufficiently soft to move the valve out.
l P d en
(4) Dry the tube fully.

ca lle h
ni tro W
(5) Select a serviceable replacement valve.

ch on lled
(6) Push the new valve into the oral tube, until the valve is flush with the top
of the tube.
Te c ro
nt
E. Pull Tabs (Sliding Fasteners)

or o
(F Unc
(1) Sliding fastener pull tabs are made from 12.5 mm wide, Nylon webbing
a
and are repaired by complete replacement iaw the procedures that follow:
(a) Unpick the relevant stitches and remove the damaged pull tab.
(b) Cut 100 mm length of Nylon webbing, 12.5 mm wide and heat seal
the ends.
(c) Put one end of the cut webbing through the hole in the metal tab of
the sliding fastener.
(d) Mate the ends of the webbing and box stitch together. Locking off is
to be done with back stitches.
CHAPTER 7
25-60-364 Page 707
Dec 01/15
F. Sliding Fastener (Waistcoat)
(1) Carefully unpick the stitching on the damaged sliding fastener and remove
from the waistcoat.
(2) Use lockstitch and the existing pitch of stitching, attach the new sliding
fastener to the waistcoat, use the existing stitching holes as a guide.
(3) Make sure that the sliding fastener is orientated correctly prior to sewing.
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
CHAPTER 7
25-60-364 Page 708
Dec 01/15
CHAPTER 8
TO ASSEMBLE AND PACK THE FLIGHT JACKET
Contents
1. ASSEMBLY................................................................................................ 804
B. Lifeline and Toggle............................................................................. 807
C. Whistle............................................................................................... 807
D. Water Activated Battery and Lamp Assembly.................................... 807
E. Water Activated Strobe...................................................................... 809
F. Pouch and Stole................................................................................ 814
io n d
at co te
) ct
G. PLB Pocket Attachment..................................................................... 817
ns ta
H. lic py rin
To Modify the Flight Jacket and Fit the MRT AU9-HT PLB................ 819
ub co P
l P d en
(1) Waistcoat Modification.............................................................. 819

ca lle h
(2) Stole Modification...................................................................... 824

ni tro W
ch on lled
(3) To fit the MRT AU9-HT PLB...................................................... 825

Te c ro
2. TO FOLD AND PACK THE FLIGHT JACKET............................................ 829

nt
or o
Figures
(F Unc
FIG 801 - TO ATTACH THE MANUAL INFLATOR............................................. 804

a
FIG 802 - MANUAL INFLATOR.......................................................................... 805
FIG 803 - MARKING UP THE CYLINDER......................................................... 806
FIG 804 - INFLATION MECHANISM WITH BLUE PAINT.................................. 806
FIG 805 - ATTACHMENT OF THE LAMP........................................................... 808
FIG 806 - STROBE LIGHT ATTACHMENT........................................................ 809
FIG 807 - ATTACHMENT OF THE STOLE......................................................... 811
FIG 808 - STOLE ATTACHMENT....................................................................... 812
FIG 809 - ATTACHMENT OF THE PLB POCKET.............................................. 813
FIG 810 - ATTACHMENT OF THE PLB POCKET CONTINUED....................... 814
Continued
CHAPTER 8
25-60-364 Page 801
Dec 01/15
Continued
FIG 811 - REAR OF THE STOLE....................................................................... 815
FIG 812 - POSITION OF THE MARKER............................................................ 816
FIG 813 - MARK THE ANTENNA TUNNEL........................................................ 816
FIG 814 - MARK THE REAR OF THE STOLE................................................... 817
FIG 815 - DRAW A LINE BETWEEN THE DOTS.............................................. 817
FIG 816 - PUNCH THE HOLE............................................................................ 818
FIG 817 - USE SCISSORS TO CUT BETWEEN THE HOLES.......................... 819
FIG 818 - CUT THE TOP LAYER ONLY............................................................. 819
FIG 819 - MARKER AGAINST THE STOLE...................................................... 820
io n d
at co te
) ct
FIG 820 - USE THE CHALK PENCIL TO MARK THE HOLES.......................... 820
ns ta
lic py rin
ub co P
FIG 821 - PUNCH HOLES IN THE STOLE........................................................ 821
l P d en
FIG 822 - TO ROUTE THE ANTENNA............................................................... 822

ca lle h
ni tro W
FIG 823 - ROUTE THE ANTENNA..................................................................... 823

ch on lled
FIG 824 - CLOSE THE PRESS STUD............................................................... 823

Te c ro
FIG 825 - TIE THE ANTENNA............................................................................ 824

nt
FIG 826 - TIE THE ANTENNA (1)...................................................................... 824

or o
(F Unc
FIG 827 - TO PACK THE STOLE....................................................................... 825

a
FIG 828 - TO PACK THE STOLE (2).................................................................. 826
FIG 831 - PACKING THE MRT AU9-HT............................................................. 829
Tables
TABLE 801 - SPECIAL TOOLS.......................................................................... 803
CHAPTER 8
25-60-364 Page 802
Dec 01/15
Table 801 - SPECIAL TOOLS

Cord, gunnel 51, white CO116
Cord, Nylon, 2 mm (black) CO100
Oral inflation valve test adaptor D3951A00
Marker - Stole DRG D4690
Marker - Antenna Tunnel/Rear Stole Cover DRG D4691
Cylinder gasket ME75/1
Top gasket ME80/4
Bottom gasket ME80/5
Cap nut ME80/6
Green safety clip (for manual inflator) ME103/1
Bodkin ND1
Tape TA76
io n d
Thread, red TH180
at co te
) ct
ns ta
Calibrated Ruler
Chalk Pencil
lic py rin LP
LP
ub co P
Dry compressed air supply (Capable of suction) LP
l P d en
4 mm Hole Punch Tool LP

ca lle h
ni tro W
Scissors LP
Torque Spanner, 9/16” ring, (1-10 Nm) LP
ch on lled
Webbing, nylon, 20 mm, black WE213

Te c ro
nt
or o
(F Unc
a
LP - Locally Purchased
CHAPTER 8
25-60-364 Page 803
Dec 01/15
1. ASSEMBLY
A. Inflation System
NOTE: On each removal and fitment of a manual inflator to the

stole the sealing washers must be replaced. Sealing
washers once used must not be installed.
(1) Select a new washer (inflation valve) and move it down onto the inflation
valve and into the recess at the bottom (Fig 801, Stage 1).
(2) Align the ‘D’ section passage in the manual inflator, with the inflation valve
on the stole. Make sure the cylinder housing points up.
(3) Move the manual inflator down onto the inflation valve and push it tightly
into position (Fig 801 stage 2). Make sure the stole fabric is not caught
between the inflator and the inflation valve.
io n d
at co te
) ct
Stage 1
   ns ta
lic py rin
ub co P
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
Stage 2 Stage 3
Fig 801 - TO ATTACH THE MANUAL INFLATOR

CHAPTER 8
25-60-364 Page 804
Dec 01/15
(4) Position the washer onto the inflation valve and position into the recess in
the top of the manual inflator.
(5) Select a serviceable cap nut and attach it to the inflation valve. Torque
tighten the cap nut to 4.5 Nm (Fig 801 stage 3).
(6) Make sure the operating lever is in the armed position, in the recess of the
body of the inflator. If a green or red safety pin is not already in position
use a single length of thread, scarlet locking, form a break tie through the
aligned holes in the manual inflator and the operating lever. Tie off the
thread ends with a reef and double thumb knot.
(7) Select a new cylinder sealing washer (Cylinder) and insert it into the
cylinder housing in the manual inflator. Make sure the washer lies flat in
the bottom of the housing.
(8) Attach a green plastic safety clip to the manual inflator. Alternatively, a
single tie of red thread, tied with a double reef knot, can be used (Fig 802).
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
Fig 802 - MANUAL INFLATOR WITH THE GREEN SAFETY CLIP AND RED THREAD
(9) Select a serviceable 60 g CO2 disposable cylinder.
(10) Check the cylinder weight. Cylinder can be -0 + 0.035 oz (-0 +1 gram)
(11) Mark the outer edge of the cylinder diaphragm with the blue paint pen (Fig
803, Stage 1 refers).
(12) Insert the cylinder into the manual inflator and hand tighten.
(13) Mark up the cylinder with the blue paint pen as shown in Fig 803 Stage 2.
CHAPTER 8
25-60-364 Page 805
Dec 01/15
Stage 1 Stage 2
Fig 803 - MARKING UP THE CYLINDER
io n d
(14) Remove the cylinder from the inflation mechanism and check that the blue
at co te
) ct
paint has marked the bottom of the inflation mechanism (Fig 804 refers).
ns ta
lic py rin
ub co P
Stage 1 Stage 2
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
Fig 804 - INFLATION MECHANISM WITH BLUE PAINT AND TORQUE TIGHTENING
THE CYLINDER
(15) Screw the cylinder into the manual inflator and torque tighten to 31 - 35
lbf.in (3.5 - 4 Nm). Make sure the cylinder meets up with the line draw in
Para 1.A.(13) (Fig 803, Stage 2 refers).
CHAPTER 8
25-60-364 Page 806
Dec 01/15
B. Lifeline and Toggle
(1) Select a new lifeline and toggle assembly.
(2) Use the loop made in the free end of the cord, attach the lifeline and toggle
to the stole attachment webbings with a larkshead knot.
(3) Hank the lifeline into lengths of not less than 60 mm and not more than 70
mm. Attach tape, PVC, 9 mm to the hanked lifeline.
C. Whistle
(1) Select a new whistle.
(2) To attach the whistle to the left oral inflation tube, thread the oral inflation
tube through the elasticated webbing attached to the end of the whistle
and cord.
io n d
(3) Hank the cord into lengths of not less that 60 mm and not more than 70
at co te
) ct
mm. Put the hanked cord into the elastic webbing loop.
ns ta
D.
lic py rin
Water Activated Battery and Lamp Assembly
ub co P
l P d en
(1) Select a serviceable battery and lamp assembly.

ca lle h
ni tro W
(2) To attach the lamp to the stole, thread the cord through the base of the
lamp and then through the holes on the top right hand side of the stole
ch on lled
(Fig 805 stage 1 to 3).

Te c ro
(3) Thread the cord through the hole on the other side of the lamp and pull
nt
tight (Fig 805 stage 4).

or o
(F Unc
(4) Use a double reef and a stop knot to tie the ends of the cord and attach
a
black PVC tape to any free ends (Fig 805 Stage 5 & 6).
CHAPTER 8
25-60-364 Page 807
Dec 01/15
Stage 1 Stage 2
Stage 3 Stage 4
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
Stage 5 Stage 6
a
Fig 805 - ATTACHMENT OF THE LAMP
CHAPTER 8
25-60-364 Page 808
Dec 01/15
E. Water Activated Strobe
(1) To attach the cord lanyard to the strobe (Strobe ACR Waterbug Water
Activated Only):
(a) The cord lanyard is attached to the slider of the strobe light using
a simple threading tool. The threading tool is a thin strip of flexible
plastic material with a small hole punched through one end (Fig 806
refers).
io n d
at co te
) ct
Fig 806 - VIEW OF CORD LANYARD THREADING TOOL
ns ta
(b)
lic py rin
The strobe slider is positioned in the ‘on’ position on the slider path
ub co P
and the threading tool inserted under the slider (Fig 807, Stage 1
l P d en
refers). The slider will then be re-positioned to the ‘off’ position on

ca lle h
the slider path whilst holding the threading tool in place (Fig 807,
ni tro W
Stage 2 refers).
ch on lled
Te c ro
Stage 1 Stage 2
nt
or o
(F Unc
a
Fig 807 - SLIDER AT TOP AND BOTTOM OF THE SLIDER PATH
(c) A 300 mm length of cord, gunnel 51, is then passed through the hole
in the end of the threading tool and the threading tool extracted from
under the slider, whilst pushing the slider to the ‘on’ position and
pulling through the end of the length of cord (Fig 808 refers).
CHAPTER 8
25-60-364 Page 809
Dec 01/15
Fig 808 - VIEW OF THREADING TOOL BEING EXTRACTED FROM UNDER THE
SLIDER
(d) Return the slider to the ‘off’ position.
(e) The cord is then tied around the slider using 2 overhand knots leaving
a minimum of a 20 mm loose tail (Fig 809 refers).
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
Fig 809 - VIEW OF LANYARD CORD TIED AROUND THE SLIDER

nt
or o
(F Unc
(f) A 20 mm loop is tied in the free end of the cord using a bowline knot
a
and leaving a minimum of a 20 mm loose tail (Fig 810 refers) ensuring

that the lanyard length is 150 mm (± 5 mm) between the 2 knots.
150 mm (± 5 mm)
20 mm loop
Fig 810 - VIEW OF LOOP TIED IN THE FREE END OF THE CORD
CHAPTER 8
25-60-364 Page 810
Dec 01/15
(g) A 20 mm width of webbing cut at a length of 100 mm is then folded
in half equally through the loop over the end of the webbing (Fig 811
refers)
Fig 811 - VIEW OF STROBE ASSEMBLY WITH LANYARD ATTACHED
io n d
NOTE: Both Strobe lights are fitted identically through Para 1.E.(2)
at co te
) ct
to 1.E.(4). Strobe ACR Waterbug Water Activated shown
ns ta
lic py rin
in the figures.
ub co P
l P d en
(2) Thread the two black webbings found on the right hand side of the stole
through the side of the strobe light (Fig 812 stage 1).
ca lle h
ni tro W
(3) Attach the two black webbings to the attachment webbing near the top of
ch on lled
the strobe light with cord (Fig 812 stage 2).

Te c ro
nt
or o
(F Unc
a
CHAPTER 8
25-60-364 Page 811
Dec 01/15
Stage 1 Stage 2
io n d
at co te
) ct
ns ta
lic py rin
Stage 3
ub co P
ACR Waterbug Water Activated Firefly Pro W/Activated
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
‘On’ position
Fig 812 - STROBE LIGHT ATTACHMENT

(4) Tie off with a reef knot and a stop knot and apply tape, PVC, 9 mm to the
knot to keep in position (Fig 812 stage 3).
NOTE: (1) The ACR Waterbug Water Activated slider is to be

in the ‘off’ position to conserve battery life and the Firefly
Pro Water Activated slider is to be in the ‘on’ position.
(2) Para 1.E.(5) to 1.E.(7) apply to the Strobe ACR

Waterbug Water Activated only.
CHAPTER 8
25-60-364 Page 812
Dec 01/15
(5) Fold up the bottom edge of the stole as per the packing procedure.
(6) Connect the end of the lanyard to the stud on the stole folding iaw Fig 813.
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
Fig 813 - LANYARD FITTED TO THE STUD ATTACHMENT PRIOR TO PACKING

ca lle h
ni tro W
(7) Pull the bottom of the stole to its normal flat position and make sure that
the lanyard pulls the slider of the strobe to the fully ‘on’ position (Fig 814
ch on lled
refers).
Te c ro
nt
or o
(F Unc
a
Fig 814 - CHECKING THE STROBE OPERATION
CHAPTER 8
25-60-364 Page 813
Dec 01/15
F. Pouch and Stole
(1) Deflate the stole fully with an air blower in suction mode and a test adaptor
through the oral inflation tube to help deflation. Put the dust cap in position
over the oral inflation tube.
(2) Put the waistcoat on a clean, flat surface.
(3) Thread the webbing strap from the stole through the hole in the top of the
pouch and thread the back pad onto the webbing strap (Fig 815 stage 2).
(4) Pass the waist belt webbing through the back pad and then also through
the loop in the end of the rear webbing strap on the stole (Fig 815 stage 3).
(5) To attach the waist belt thread it through the buckle on left hand side of
the waistcoat (Fig 815 stage 4 and 5).
(6) Align the pouch on top of the waistcoat so that the holes in the pouch align
io n d
with the 2 off stole/waistcoat webbings.
at co te
) ct
ns ta
(7) lic py rin
Lay the stole on top of the pouch, align the 2 off attachment webbings with
ub co P
the related webbings on the waistcoat.
l P d en
(8) Attach each attachment webbing of the stole to the related webbing on
ca lle h
the waistcoat as follows:

ni tro W
ch on lled
(a) Cut a 250 mm length of cord, polyester, black and heat seal the ends.
(b) Pass the cord through the webbing attachment loop on the waistcoat
Te c ro
and the related webbings on the stole. Pass the free end of the cord
nt
through the centre webbing again (Fig 816, Stage 1, 2 and 3).
or o
(F Unc
(c) Tie the free ends of the cord together with a double reef and stop knot.
a
(d) Use tape, PVC, 9 mm to tape the knot and the free ends of the cord
together (Fig 816, Stage 4 and 5).
CHAPTER 8
25-60-364 Page 814
Dec 01/15
Stage 1 Stage 2
Stage 3 Stage 4
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
Stage 5
Fig 815 - ATTACHMENT OF THE STOLE
CHAPTER 8
25-60-364 Page 815
Dec 01/15
Stage 1 Stage 2
Stage 3 Stage 4
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
Stage 5
(F Unc
a
Fig 816 - STOLE ATTACHMENT
CHAPTER 8
25-60-364 Page 816
Jun 14
G. PLB Pocket Attachment
(1) The Mk.50 Helicopter Passenger Flight Jacket has one pocket which is
used for the PLB.
(2) The waistcoat is made with 4 horizontal rows of 25 mm webbing, which

are spaced 25 mm apart (Fig 817 stage 1).
(3) The PLB pocket has equivalent spaced horizontal webbing attached to
the back of the pocket. These are aligned with the spaces between the
webbing on the waistcoat when the pocket is attached (Fig 817 stage 2).
Stage 1 Stage 2
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
Fig 817 - ATTACHMENT OF THE PLB POCKET
(4) The pocket is attached to the waistcoat by the means of the ‘weave and
tuck’ method, where the pocket straps are weaved between the horizontal
webbings of the waistcoat and pocket. The ends of the pocket straps are
stiffened to help to weave (Fig 818 stage 1 and 2).
(5) The weaves are then attached in position by the stiffened end of the pocket
strap tucked back under the waistcoat horizontal webbings (Fig 818 Stage
3 refers).
CHAPTER 8
25-60-364 Page 817
Dec 01/15
Stage 1 Stage 2
io n d
at co te
) ct
ns ta
lic py rin
Stage 3
ub co P
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
Fig 818 - ATTACHMENT OF THE PLB POCKET CONTINUED
CHAPTER 8
25-60-364 Page 818
Dec 01/15
H. To Modify the Flight Jacket and Fit the MRT AU9-HT PLB
(1) Waistcoat Modification
(a) Print Marker DRG D4691, Marker - Antenna Tunnel/Rear Stole

Cover and Marker DRG D4690, Marker - Stole. Both can be found
in Chapter 8 Annex A. Make sure that both markers have printed to
scale by measuring the printed copy using a calibrated ruler.
(b) Cut the markers from the paper, and using a suitable hole punching
tool, punch the holes where marked.
(c) Completely unpack the Mk.50 Helicopter Passenger Flight Jacket.
(d) Turn the Mk.50 Helicopter Passenger Flight Jacket over and lay flat
on the work surface to allow access to the rear of the stole cover
(Fig 819).
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
Fig 819 - REAR OF THE STOLE

a
(e) Align the Marker - Antenna Tunnel/Rear Stole Cover (DRG D4691)
on the antenna tunnel (Fig 820). The left edge of the marker is to
be butted up against the seam between the antenna tunnel and the
stole cover. The bottom edge of the marker is to be lined up against
the edge of the clear panel on the antenna tunnel.
CHAPTER 8
25-60-364 Page 819
Dec 01/15
Stage 1 Stage 2
io n d
at co te
) ct
ns ta
lic py rin
Fig 820 - POSITION OF THE MARKER
ub co P
l P d en
(f) Mark the antenna tunnel, using the chalk pencil, with two dots (Fig
ca lle h
821 Stage 1).

ni tro W
(g) Remove the marker and draw a line between the centre of the two
ch on lled
dots using a ruler (Fig 821 Stage 2).

Te c ro
Stage 1 Stage 2
nt
or o
(F Unc
a
Fig 821 - MARK THE ANTENNA TUNNEL
CHAPTER 8
25-60-364 Page 820
Dec 01/15
(h) Turn over the marker and mark the rear of the stole cover (Fig 822).
The right edge of the marker is to be butted up against the seam
between the stole cover and the antenna tunnel. The base of the
marker is to be in line with the top of the clear panel on the antenna
tunnel (Fig 822 Stage 1).
Stage 1 Stage 2
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
ca lle h
ni tro W
Fig 822 - MARK THE REAR OF THE STOLE

ch on lled
(i) Mark the rear of the stole cover with two dots using a chalk pencil.
Te c ro
(j) Remove the marker and, using a ruler, draw a line between the centre
nt
of the two dots in line with the marking made in 1.H.(1).(f) (Fig 823).
or o
(F Unc
a
Fig 823 - DRAW A LINE BETWEEN THE DOTS

CHAPTER 8
25-60-364 Page 821
Dec 01/15
(k) At either end of the lines marked in chalk, press a 4 mm hole using
a suitable hole punch tool. Punch holes in the stole cover (Fig 824
Stage 1 and 2). Due to limited access to punch the holes, on the
antenna tunnel, punch the hole through the front and rear of the
tunnel (Fig 824 Stage 3).
NOTE: The holes in the rear of the antenna tunnel are not
required for the modification.
CAUTION: (1) MAKE SURE THAT THE STOLE IS CLEAR OF
THE HOLE PUNCHER BEFORE PUNCHING HOLES
IN THE STOLE COVER.
(2) MAKE SURE THAT THE ANTENNA TUNNEL IS
LYING FLAT PRIOR TO PUNCHING THE HOLES.
Stage 1 Stage 2
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
ca lle h
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ch on lled
Te c ro
nt
or o
(F Unc
a
Stage 3
Fig 824 - PUNCH THE HOLE
CHAPTER 8
25-60-364 Page 822
Dec 01/15
(l) On the stole cover, use scissors to cut between the two punched
holes (Fig 825).
io n d
at co te
) ct
ns ta
lic py rin
Fig 825 - USE SCISSORS TO CUT BETWEEN THE HOLES
ub co P
l P d en
(m) On the antenna tunnel, use scissors to cut a line between the two
punched holes in the top layer of the tunnel only (Fig 826).
ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
Fig 826 - CUT THE TOP LAYER ONLY
CHAPTER 8
25-60-364 Page 823
Dec 01/15
(2) Stole Modification
(a) Cut the Marker - Stole (See Drawing D4690) out of the paper and lay
over the edge of the stole, left hand side as worn. The curved edge of
the marker is to line up with the outer edge of the weld line (Fig 827).
io n d
at co te
) ct
ns ta
lic py rin WELD LINE
ub co P
l P d en
ca lle h
Fig 827 - MARKER AGAINST THE STOLE

ni tro W
ch on lled
(b) Using a chalk pencil, mark the two punch holes onto the stole. Make
sure the marks are outside of the weld line (Fig 828).
Te c ro
nt
or o
(F Unc
a
Fig 828 - USE THE CHALK PENCIL TO MARK THE HOLES
CHAPTER 8
25-60-364 Page 824
Dec 01/15
(c) Position an appropriate hole punch tool over one of the marked dots.
Move the tool to midway between the weld line and the edge of the
stole fabric. Punch the 4 mm hole and repeat on the second marked
point (Fig 829).
NOTE: Punch midway between the outside edge of the

weld line and the edge of fabric using the mark as
guidance.
Stage 1 Stage 2
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
Fig 829 - PUNCH HOLES IN THE STOLE

nt
or o
(3) To fit the MRT AU9-HT PLB

(F Unc
a
(a) Route the antenna through the lower end of the antenna tunnel (Fig
830 Stage 1).
(b) Route the antenna through the aperture cut in the antenna tunnel at
point 1.H.(1).(m) (Fig 830 Stage 2).
(c) Route the antenna through the aperture cut in the stole cover at point
1.H.(1).(l) (Fig 830 Stage 3).
CHAPTER 8
25-60-364 Page 825
Dec 01/15
Stage 1 Stage 2
io n d
at co te
) ct
ns ta
lic py rin
Stage 3
ub co P
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
Fig 830 - TO ROUTE THE ANTENNA
(d) Lay the Mk.50 Helicopter Passenger Flight Jacket flat on a work
surface with the open stole cover facing up.
(e) Check the antenna to make sure that it assumes a straight and
unrestricted routing from the PLB when stowed (Fig 831).
CHAPTER 8
25-60-364 Page 826
Dec 01/15
io n d
Fig 831 - ROUTE THE ANTENNA
at co te
) ct
ns ta
(f) lic py rin
Position the beacon into the beacon pocket. Close the pocket flap
ub co P
and secure the lower press stud (Fig 832).
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
Fig 832 - CLOSE THE PRESS STUD
(g) Tie the antenna to the stole using CO100 cord, nylon, 2 mm (black),
cut to 25 cm. Loop the cord twice through the lowest punched hole
tightly around the antenna. Tie off with a double half hitch knot and
secure with a stop (Fig 833).
CHAPTER 8
25-60-364 Page 827
Dec 01/15
io n d
Fig 833 - TIE THE ANTENNA
at co te
) ct
ns ta
(h) lic py rin
Repeat point 1.H.(2).(g) using the upper punched hole.
ub co P
(i) Secure the loose ends of the cord using 2 turns of Black Tape 9 mm
l P d en
(Fig 834).
ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
Fig 834 - TIE THE ANTENNA (1)
2. TO FOLD AND PACK THE FLIGHT JACKET
NOTE: Before packing the flight jacket ensure the strobe lanyard is
attached in accordance with para 1.E.(6) and para 1.E.(7) (ACR
waterbug water activated only)
CHAPTER 8
25-60-364 Page 828
Dec 01/15
A. Put the waistcoat on a clean, flat surface. Make sure the sprayshield webbing
retrieval straps are attached to the stole and all air is expelled from the stole.
B. Make sure the sliding fastener puller is engaged at the bottom of the peripheral
sliding fastener on the left side of the pouch.
C. Fold the bottom of the left stole lobe up, the fold is to be in line with the attachment
cord on the rear of the stole (Fig 835 stage 2).
D. Fold the left hand side of the left stole lobe over and then fold the right side over
(Fig 835 Stage 3 and 4).
Stage 1 Stage 2
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
Stage 3 Stage 4
Fig 835 - TO PACK THE STOLE

CHAPTER 8
25-60-364 Page 829
Dec 01/15
E. Fold back the overlapping lobe to reveal the sliding fastener (Fig 836 stage 1).
F. Keep the folds as neat as possible, gradually close the peripheral sliding
fastener, make sure no stole fabric gets trapped in the fastener. Once past the
yellow section, close the protective flap pouch (Fig 836 Stage 2, 3, 4 and Fig
837 stage 1).
Stage 1 Stage 2
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
nt
Stage 3 Stage 4
or o
(F Unc
a
Fig 836 - TO PACK THE STOLE (2)
CHAPTER 8
25-60-364 Page 830
Dec 01/15
G. Turn the Flight Jacket round (Fig 837 Stage 2). Flatten the sprayshield against
the neck of the jacket (Fig 837 Stage 3).
H. Fold the top of the sprayshield in half so that the two reflective tapes are
completely covered and the peak of the sprayshield is in line with the top of the
stole (Fig 837 Stage 4).
Stage 1 Stage 2
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
nt
Stage 3 Stage 4
or o
(F Unc
a
CHAPTER 8
25-60-364 Page 831
Dec 01/15
I. Fold the clear sprayshield fabric over the fold in the orange fabric. Concertina
the clear sprayshield so that another fold is made in line with the top of the stole
(Fig 838 Stage 1).
J. Fold the clear sprayshield once again over the original fold in the sprayshield.
Fold back the sprayshield once more at the top of the stole (Fig 838 Stage 2).
K. Fold in the sides of the stole at either side of the sprayshield. The fold should
be in line with the outer edge of the stole lobes (Fig 838 Stage 3). Fold down
the top of the stole across the top of the back strap webbing (Fig 838 Stage 4).
Stage 1 Stage 2
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
Stage 3 Stage 4
a
CHAPTER 8
25-60-364 Page 832
Dec 01/15
L. If the MRT AU9-HT antenna is fitted it is to be folded around the back of the
neck (Fig 839 refers).
Stage 1 Stage 2
io n d
at co te
) ct
Fig 839 - PACKING THE MRT AU9-HT
ns ta
lic py rin
ub co P
M. Fold the back of the stole once again to reveal the webbing back strap and
l P d en
stole cover sliding fastener (Fig 840 Stage 1). Continue to close the peripheral
sliding fastener (Fig 840 stage 2).
ca lle h
ni tro W
N. Fold up the base of the right stole lobe. The fold should be as high as the
ch on lled
attachment cords on the rear of the stole (Fig 840 Stage 3).
Te c ro
O. Fold the outer edge of the stole inwards, folding the stole in line with the cylinder
nt
and inflation mechanism on the rear of the stole (Fig 840 Stage 4).
or o
(F Unc
a
CHAPTER 8
25-60-364 Page 833
Dec 01/15
Stage 1 Stage 2
io n d
at co te
) ct
ns ta
Stage 3 lic py rin Stage 4
ub co P
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
CHAPTER 8
25-60-364 Page 834
Dec 01/15
P. Fold the left side of the right stole across to the outer edge so that the inside
seam in the stole cover is revealed (Fig 841 Stage 1).
Q. Fold back the overlapped stole lobe towards the inside of the jacket (Fig 841
Stage 2).
R. Make sure the inflation mechanism and the CO2 cylinder are still positioned at
the rear of the stole when folded (Fig 841 Stage 3).
S. Fully close the peripheral sliding fastener (Fig 841 Stage 4 and Fig 842 Stage 1).
Stage 1 Stage 2
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
Stage 3 Stage 4
(F Unc
a
CHAPTER 8
25-60-364 Page 835
Dec 01/15
T. Once the sliding fastener is completely closed, conceal both ends of the sliding
fastener inside the stole cover by inserting them behind the pull handles (Fig
842 Stage 2 and 3).
Stage 1 Stage 2
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
ca lle h
ni tro W
Stage 3
ch on lled
Te c ro
nt
or o
(F Unc
a
CHAPTER 8
25-60-364 Page 836
Dec 01/15
CHAPTER 8 ANNEX A
DRAWINGS AND MARKERS
Contents
1. DRAWINGS AND MARKERS.................................................................... 8A03
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
25-60-364
CHAPTER 8 ANNEX A Page 8A01
Dec 01/15
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en

ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
25-60-364
Dec 01/15
1. DRAWINGS AND MARKERS
A. The following pages contain markers or drawings that are referred to in chapter
8 for the modification of the pouch or stole.
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
25-60-364
Dec 01/15
DRG. NO. D4690
3rd ANGLE
ALL DIMENSIONS IN PROJECTION
MILLIMETRES
io n d
at co te
) ct
ns ta
lic py rin
THIS WAY UP
ub co P
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
nt
MARKER
or o
STOLE - SERVICE
(F Unc
NEWSLETTER 05/14
a
© SURVITEC GROUP LIMITED 2014.

COPYRIGHT AND ALL OTHER INTELLECTUAL
PROPERTY RIGHTS IN THIS DOCUMENT BELONG A 28/08/14
SUITABLE FOR TEMPLATE TO SURVITEC GROUP LIMITED. THIS DOCUMENT
IS PROVIDED IN CONFIDENCE AND THIS
**** DOCUMENT MUST NOT BE DISCLOSED, USED,
SOLD, LICENCED, TRANSFERRED, COPIED OR
REPRODUCED IN WHOLE OR IN PART AND
ARTICLES AND PARTS OF ARTICLES TO THE
DESIGN SHOWN IN THE DRAWING MUST NOT BE
±2mm MADE WITHOUT WRITTEN CONSENT FROM
SURVITEC GROUP.
RFD BEAUFORT LIMITED, BIRKENHEAD,

MERSEYSIDE CH41 1HQ 1:1 H.SHAH ****
STOLE AMENDMENT MK50

DRG. NO. D4690
SERVICE NEWSLETTER 05/14
Dec 01/15
DRG. NO. D4691
3rd ANGLE
ALL DIMENSIONS IN PROJECTION
MILLIMETRES
40
MARKER-ANTENNA
/REAR STOLE
io n d
at co te
) ct
COVER SERVICE
NEWSLETTER 05/14
ns ta
lic py rin
50
ub co P
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
© SURVITEC GROUP LIMITED 2014.

COPYRIGHT AND ALL OTHER INTELLECTUAL
PROPERTY RIGHTS IN THIS DOCUMENT BELONG A 28/08/14
SUITABLE FOR TEMPLATE TO SURVITEC GROUP LIMITED. THIS DOCUMENT
IS PROVIDED IN CONFIDENCE AND THIS
**** DOCUMENT MUST NOT BE DISCLOSED, USED,
SOLD, LICENCED, TRANSFERRED, COPIED OR
REPRODUCED IN WHOLE OR IN PART AND
ARTICLES AND PARTS OF ARTICLES TO THE
DESIGN SHOWN IN THE DRAWING MUST NOT BE
±2mm MADE WITHOUT WRITTEN CONSENT FROM
SURVITEC GROUP.
RFD BEAUFORT LIMITED, BIRKENHEAD,

MERSEYSIDE CH41 1HQ 1:1 H.SHAH ****
STOLE AMENDMENT MK50

ANTENNA TUNNEL/REAR STOLE COVER DRG. NO. D4691
SERVICE NEWSLETTER 05/14
Dec 01/15
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en

ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
25-60-364
Dec 01/15
CHAPTER 9
STORAGE
Contents
1. PREVENTION OF DAMAGE..................................................................... 903
2. IN SERVICE STORAGE............................................................................ 903
3. LONG TERM STORAGE........................................................................... 903
4. TO PACK THE FLIGHT JACKET............................................................... 903
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
CHAPTER 9
25-60-364 Page 901
Jun 14
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en

ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
CHAPTER 9
25-60-364 Page 902
Jun 14
1. PREVENTION OF DAMAGE
A. Flight Jackets must be handled with care and contact with sharp objects, oils
and grease must be avoided.
2. IN SERVICE STORAGE
A. Refer to local regulations for the requirements for the storage of the Survival
Equipment and Aircrew Equipment Assemblies.
B. Flight Jackets are to be stored iaw the regulations applicable to the storage of
gas cylinders.
3. LONG TERM STORAGE
A. All survival aids and ancillary equipment are to be removed from the waistcoat
iaw current procedures prior to when they are put into long term storage.
io n d
B. The Flight Jacket must be perfectly clean before it is put into storage.
at co te
) ct
ns ta
C. lic py rin
The Flight Jacket must be dry before being put into bags for storage.
ub co P
4. TO PACK THE FLIGHT JACKET
l P d en
ca lle h
A. Find a suitably sized container, the insides of which must be smooth.

ni tro W
B. Position the Flight Jacket into a Polythene bag. If available put a dehydrating
ch on lled
agent in a wrapping which will not stain the garment.

Te c ro
C. Lay the Flight Jacket flat into the storage container.

nt
or o
D. Seal the storage container and write necessary garment identification details
(F Unc
on the outside.
a
CHAPTER 9
25-60-364 Page 903
Dec 01/15
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en

ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
CHAPTER 9
25-60-364 Page 904
Jun 14
CHAPTER 10
TOOLS, EQUIPMENT AND MATERIALS
Contents
1. SPECIAL TOOLS....................................................................................... 1003
2. EQUIPMENT AND MATERIALS................................................................ 1003
3. CONSUMABLES....................................................................................... 1003
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
CHAPTER 10
25-60-364 Page 1001
Jun 14
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en

ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
CHAPTER 10
25-60-364 Page 1002
Jun 14
1. SPECIAL TOOLS
A. Test adaptor for oral inflation valve....................................... D3951A00
B. Marker - Stole....................................................................... DRG D4690
C. Marker - Antenna Tunnel/Rear Stole Cover......................... DRG D4691
D. Bodkin.................................................................................. ND1
E. Closing die set (for use with snap fastener closing tool)...... TL125
(1) Closing die, cap........................................................... TL125/1
(2) Closing die, stud.......................................................... TL125/2
(3) Closing die, socket....................................................... TL125/3
(4) Closing die, post.......................................................... TL125/4
io n d
at co te
) ct
F. 4 mm Hole Punch Tool......................................................... LP
ns ta
lic py rin
ub co P
G. 25 mm Paint Brush............................................................... LP
l P d en
H. Calibrated Ruler................................................................... LP
ca lle h
ni tro W
I. Dry suppressed air supply (capable of suction)................... LP

ch on lled
J. Hand Roller.......................................................................... LP
Te c ro
K. Torque spanner, 9/16” ring, (1-10 Nm)................................. LP

nt
or o
L. Unpicker............................................................................... LP
(F Unc
a
2. EQUIPMENT AND MATERIALS
A. Cord, Nylon, 2 mm (Black)................................................... CO100
B. Cylinder casket..................................................................... ME75/1
C. Top gasket............................................................................ ME80/4
D. Bottom gasket...................................................................... ME80/5
E. Cap nut................................................................................. ME80/6
F. Green safety clip (for manual inflator).................................. ME103/1
LP = Locally Purchased
CHAPTER 10
25-60-364 Page 1003
Dec 01/15
3. CONSUMABLES
A. Acid free detergent............................................................... LP
B. Adhesive............................................................................... LP
C. Chalk Pencil......................................................................... LP
D. Dusting Powder.................................................................... LP
E. MEK Solvent......................................................................... LP
F. Scissors................................................................................ LP
G. Tailor Chalk........................................................................... LP
H. Tape...................................................................................... TA76
Thread, red........................................................................... TH180
io n d
I.
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
LP = Locally Purchased
CHAPTER 10
25-60-364 Page 1004
Dec 01/15
CHAPTER 11
ILLUSTRATED PARTS LIST
Contents
1. GENERAL.................................................................................................. 1103
2. INTRODUCTION....................................................................................... 1103
A. Illustrations........................................................................................ 1103
B. Item Numbering................................................................................. 1103
C. Non-Illustrated Items......................................................................... 1103
D. Part Number...................................................................................... 1103
io n d
at co te
) ct
ns ta
E.
lic py rin
Nomenclature.................................................................................... 1104
ub co P
F. Quantity (QTY) Column..................................................................... 1104
l P d en
G. Ordering............................................................................................ 1104
ca lle h
ni tro W
ch on lled
Figures
Te c ro
FIG 1101 - FLIGHT JACKET - MK.50................................................................ 1106

nt
or o
(F Unc
a
CHAPTER 11
25-60-364 Page 1101
Jun 14
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en

ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
CHAPTER 11
25-60-364 Page 1102
Jun 14
1. GENERAL
A. The Illustrated Parts List (I.P.L.) has been prepared for the sole function to identify
and/or order replacement parts only, it should not be used for any other function.
2. INTRODUCTION
A. Illustrations
(1) A view of each assembly, exploded as necessary, to show the component

parts thereof is given. Each illustration is given a figure number. All
illustrated parts are given item numbers which relate to the item numbers
on the parts list page(s).
(2) When it is not possible to illustrate on the basic illustration all variants of an
assembly, additional illustrations will be given. The additional illustrations
will bear the same figure number as the basic illustration, but will be
suffixed by a letter, taken in alpha sequence, A through Z. When additional
io n d
illustrations are used it will be shown in ‘FIG-ITEM’ column of the parts list.
at co te
) ct
ns ta
B. Item Numbering lic py rin
ub co P
l P d en
(1) In each illustration the items are numbered from 1 and, as a general rule,
continue in increments of 10, e.g. 10, 20, 30 etc., to let new items be
ca lle h
ni tro W
put into the sequence without the necessity for the full renumbering of
subsequent items.
ch on lled
(2) All item numbers will be basic numbers (i.e. 10, 20, 30 etc.), however,
Te c ro
should variants and/or alternatives to the basic part be necessary, they

nt
will be shown as alpha numbers (i.e. 10A, 10B, 10C etc.) using alpha
or o
sequence variants.
(F Unc
a
C. Non-Illustrated Items
(1) Some item numbers in the parts list are preceded by a hyphen (-). This
shows that this item number will not be found on the illustration, either
because it is not policy to illustrate such an item, e.g. breaking thread, or,
because the item is not illustrated in the form in which it is listed (i.e. the
item may be listed as an assembly, but illustrated ‘exploded’, in order to
show the component parts that may be procurable).
D. Part Number
(1) The part number given in this column (in the majority of cases), will be the
part number given by the Design Authority for that applicable item.
CHAPTER 11
25-60-364 Page 1103
Jun 14
E. Nomenclature
(1) A brief description of the item is included, this includes a descriptive noun
plus any additional descriptive words which aid in the identification of the
item. Extra useful information, such as dimensions, materials etc. may
also be included.
F. Quantity (QTY) Column
(1) In this column ‘RF’ shows that an item is ‘Reference Only’ at this location. In
other words, it is already recorded for spares function in another illustration
as part of another assembly or sub- assembly.
(2) ‘AR’ means, ‘As Required’. It is usually applied to items such as cordage,
where quantity requirements may change from assembly to assembly.
(3) The number given in this column against each item is the quantity of that
item necessary per assembly, per sub-assembly or per sub-sub-assembly
io n d
as applicable.
at co te
) ct
ns ta
G. Ordering lic py rin
ub co P
l P d en
(1) Replacement parts may be ordered directly from the manufacturer at the
address below.
ca lle h
ni tro W
(2) For orders, please give the part number, description and quantity necessary.
ch on lled
Sales Department
Te c ro
Survitec Group Limited

nt
1 - 5 Beaufort Road
or o
Birkenhead
(F Unc
Merseyside
a
United Kingdom
CH41 1HQ
Tel: +44 (0)151 670 9009

Email: info@survitecgroup.com
CHAPTER 11
25-60-364 Page 1104
Jun 14
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en

ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
CHAPTER 11
25-60-364 Page 1105
Jun 14
10
160
120/130
150
140
40/45
io n d
at co te
) ct
20
ns ta
lic py rin
ub co P
l P d en
ca lle h
ni tro W
170
ch on lled
Te c ro
nt
or o
(F Unc
a
110
90 100
60
70
50
80
Fig 1101 - FLIGHT JACKET - MK.50

CHAPTER 11
25-60-364 Page 1106
Dec 01/15
FIG PART/No. NOMENCLATURE QTY

ITEM 123456
PL1101-
10A A393200A00 FLIGHT JACKET, MK.50 PASSENGER SINGLE

CHAMBER 1
10B A393300A00 FLIGHT JACKET, MK.50 PASSENGER TWIN
CHAMBER 1
20A A393201A00 . FLIGHT JACKET, MK.50 PASSENGER SINGLE
CHAMBER, CARRIER
— 30A FZ1303 . . SLIDING FASTENER, 26 CM 1
20B A393301A00 . FLIGHT JACKET, MK.50 PASSENGER TWIN
CHAMBER, CARRIER 1
— 30B FZ1303 . . SLIDING FASTENER, 26 CM 1
CHAMBER, STOLE ASSEMBLY 1
45A 8926/1 . STOLE FABRIC (TRAINING ONLY) 1
io n d
at co te
) ct
50A ME75 . . MANUAL INFLATOR 1
ns ta
60A ME75/1
70A ME80/4
lic py rin
. . . GASKET, CYLINDER 1
. . . GASKET, TOP 1
ub co P
80A ME80/5 . . . GASKET, BOTTOM 1
l P d en
90A ME80/6 . . . CAP NUT 1

ca lle h
100A KB3 . . OPERATING KNOB 1

ni tro W
110A CL149 . . CYLINDER, 60G DISPOSABLE CO2 1

120A WH10 . . WHISTLE, PLASTIC, ORANGE 1
ch on lled
130A CO100 . . . CORD, 2MM, POLYESTER, BLACK A/R

140A LI137 . . STROBE LIGHT 1
Te c ro
150A SURV0021CAA . . WATER ACTIVATED BATTERY AND LAMP, L8-4 1

nt

or o
(F Unc
CHAMBER, STOLE ASSEMBLY 1

45B 8926/1 . STOLE FABRIC (TRAINING ONLY) A/R
a
50B ME75 . . MANUAL INFLATOR 2

60B ME75/1 . . . GASKET, CYLINDER 2
70B ME80/4 . . . GASKET, TOP 2
80B ME80/5 . . . GASKET, BOTTOM 2
90B ME80/6 . . . CAP NUT 2
100B KB3 . . OPERATING KNOB 2
110B CL149 . . CYLINDER, 60G DISPOSABLE CO2 2
120B WH10 . . WHISTLE, PLASTIC, ORANGE 1
130B CO100 . . . CORD, 2MM, POLYESTER, BLACK A/R
140B LI135 . . STROBE LIGHT 1
150B SURV0021CAA . . WATER ACTIVATED BATTERY AND LAMP, L8-4 1
CHAMBER, SPRAYSHIELD 1
CHAMBER, SPRAYSHIELD 1
170 SS5 . PSTASS (PASSENGER SHORT TERM AIR
SUPPLY SYSTEM
— (Item Not Illustrated)
CHAPTER 11
25-60-364 Page 1107
Dec 01/15
FIG PART/No. NOMENCLATURE QTY

ITEM 123456
— 180 C3055A00 . URT BEACON POCKET 1
— 190 C3080A00 . CL149 PROTECTION SLEEVE 1
io n d
at co te
) ct
ns ta
lic py rin
ub co P
l P d en
ca lle h
ni tro W
ch on lled
Te c ro
nt
or o
(F Unc
a
CHAPTER 11
25-60-364 Page 1108
Dec 01/15

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(F Unc

'Statement of Initial Certification'

NOTE: While comments intended to better the efficiency of the service

Not approved changes may cause the equipment to malfunction.

Technical Publications Department

Survitec Group Limited

Beaufort Road, Birkenhead

THIS PAGE INTENTIONALLY BLANK

PERMANENT REVISION LIST

Revisions or amendments embodied in this manual, which have been certified by an

Rev. No. Insertion Date By Rev.No. Insertion Date By

TEMPORARY REVISION LIST

Revisions or amendments, or temporary revisions or amendments embodied in this manual

Rev. No. Insertion Date By Rev.No. Insertion Date By

LIST OF SERVICE BULLETINS

THIS PAGE INTENTIONALLY BLANK

LIST OF EFFECTIVE PAGES

COVER 1 Jun 14 CHAPTER 2 201 Jun 14

REVISION 1 Dec 01/15 CHAPTER 3 301 Jun 14

2 Jun 14 504 Dec 01/15

4 Jun 14 506 Jun 14

CHAPTER 1 101 Jun 14 CHAPTER 6 601 Jun 14

102 Jun 14 602 Jun 14

103 Dec 01/15 603 Dec 01/15

104 Dec 01/15 604 Dec 01/15

105 Dec 01/15

LIST OF EFFECTIVE PAGES

CHAPTER 8 801 Dec 01/15 CHAPTER 10 1001 Jun 14

817 Dec 01/15

819 Dec 01/15

821 Dec 01/15

823 Dec 01/15

824 Dec 01/15

825 Dec 01/15

826 Dec 01/15

827 Dec 01/15

CHAPTER 8 8A01 Dec 01/15

CHAPTER 9 901 Jun 14

Chapter Title Page

INTRO Introduction to the manual......................................................... 1

1 Description and Operation......................................................... 101

2 Maintenance Schedule.............................................................. 201

8 Assembly and packing.............................................................. 801

8A Drawings and Markers.............................................................. 8A01

10 Tools Equipment and Materials................................................. 1001

11 Illustrated Parts List................................................................... 1101

THIS PAGE INTENTIONALLY BLANK

2. STRUCTURE OF THE MANUAL............................................................... 2

A. Chapters and Page Numbers............................................................ 2

B. List of Effective Pages....................................................................... 3

3. WARNINGS, CAUTIONS AND NOTES..................................................... 3

4. HEALTH AND SAFETY.............................................................................. 3

D. Complete details of maintenance procedures must be recorded by maintenance

2. STRUCTURE OF THE MANUAL

A. Chapters and Page Numbers

these chapters, a block of 100 page numbers is allocated. These will be

Chapter 1; Pages 101 - 199

Chapter 2; Pages 201 - 299

Chapter 3; Pages 301 - 399

Chapter 4; Pages 401 - 499, etc.

B. List of Effective Pages

3. WARNINGS, CAUTIONS AND NOTES

WARNING: A WARNING IS A PROCEDURE WHICH IF INCORRECTLY DONE