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Analysis of 1.

2 kV 4H-SiC Trench-Gate MOSFETs


with Thick Trench Bottom Oxide
Aditi Agarwal Kijeong Han B. Jayant Baliga
Dept. of Electrical Engineering Dept. of Electrical Engineering Dept. of Electrical Engineering
NC State University NC State University NC State University
Raleigh, NC 27695, USA Raleigh, NC 27695, USA Raleigh, NC 27695, USA
Email: aagarw12@ncsu.edu Email: khan5@ncsu.edu Email: bjbaliga@ncsu.edu

Abstract—The 1.2 kV-rated trench-gate SiC power MOSFET kV-rated devices is performed using numerical simulations.
with thick trench bottom oxide is analyzed and compared with A detailed analysis of the thick bottom oxide structure is
previous trench-gate SiC power MOSFET structures. Specific on- also presented to demonstrate the electric field reduction
resistance (Ron,sp ), breakdown voltage (BV), threshold voltage
(VT H ), gate-drain capacitance (Cgd,sp ) and gate charge (Qgd ) phenomena.
were extracted using numerical simulations for trench bottom
oxide thickness between 500 Å and 8000 Å. It was found that the II. A NALYSIS OF TRENCH - GATE MOSFET WITH THICK
electric field in the trench bottom oxide was below 4 MV/cm for BOTTOM OXIDE
oxide thickness beyond 4000 Å. An analytical model is proposed Numerical simulations were first performed to determine
to allow estimation of the electric field in the trench bottom
oxide. The Ron,sp for the thick bottom oxide structure was 1.9 the Ron,sp (at Vgs =20 V), Vth , BV, Cgd,sp (at Vds =1000V)
mΩ − cm2 (at Vgs of 20 V), Cgd,sp (at Vds = 1000 V) was 417 and Qgd,sp (at Vgs = 20 V, Rg =10Ω, Vds =800V) for the
pF/cm2 and Qgd,sp (at Vgs =20 V, Rg =10 Ω, Vds =800V) was trench-gate MOSFET with thick trench bottom oxide using
671 nC/cm2 , which is significantly better than most planar- different oxide thicknesses (tT BO ) varying from 500 Å to
gate devices. This structure has superior specific on-resistance 8000 Å. Fig. 1(a) shows the simulated structure with all its
compared with previous trench-gate and planar-gate structures.
Index Terms—Silicon Carbide; Trench-gate MOSFET (UMOS- dimensions. A gate oxide thickness of 500 Å was used for all
FET); specific on-resistance; threshold voltage; breakdown voltage; the structures. As expected, the Ron,sp and Vth were found to
reverse transfer capacitance; gate charge; trench bottom oxide remain independent of tT BO at a value of 1.91 mΩ − cm2
and 3.43 V, respectively. The variations of the BV, Cgd,sp
I. I NTRODUCTION and Qgd,sp with trench bottom oxide thickness are shown in
Silicon trench-gate power MOSFETs were commercialized Fig. 1(b). BV is found to decrease gradually with increasing
in 1990s. It was found that the Silicon trench-gate struc- tT BO but remains above 1550 V. Since the breakdown occurs
tures have lower specific on-state resistance due to increased around the trench corner, the lower BV can be attributed to
channel density and elimination of JFET resistance. This has reduced shielding effect of the P-base region at larger oxide
inspired the development of 4H-SiC trench-gate MOSFETs. thicknesses. It should be noted that the BV is still much
4H-SiC is an excellent material for power devices due to above the rated value of 1.2 kV. Reverse transfer capacitance
its high BFOM (approx. 1000), wide band gap (3.26eV) and (Cgd,sp ) shows a decrease with increasing oxide thickness,
high thermal conductivity (3.7 W/cm/K). However, due to its which is expected because of decreasing oxide capacitance,
high critical electric field for breakdown, the conventional SiC Cox . Consequently, Qgd,sp follows a decreasing trend as well.
trench-gate MOSFET suffers from high electric field in the Additionally, electric field in the off-state at rated voltage of
gate oxide which raises reliability concerns. 1200 V was studied along different cross sections. Fig. 2 shows
Different structural modifications have been proposed and the schematic of the MOSFET structure with different cross
demonstrated to reduce electric field in the gate oxide. The sections identified. Fig. 3 (a) and (b) show the electric field in
SiC trench-gate power MOSFET structure with a P+ shielding the y-direction below the trench (along the green line). It is
region at the trench bottom was first proposed and patented observed that the electric field in the oxide reduces as tT BO is
in 1995 [1]. This structure was further modified by using a increased. Fig. 3 (c) shows the electric field in the y-direction
second P+ shielding region adjacent to the P-base region to in the middle of the mesa region (along the blue line). This
reduce the threshold voltage and Ron,sp [2]. A 1.2 kV-rated electric field profile remains approximately the same for all
SiC trench-gate MOSFETs with double trenches have been structures with different tT BO . Fig. 3 (d) shows the electric
reported by Rohm with Ron,sp of 2.99 mΩ − cm2 [3] and field in the SiC just below the bottom of the trench (along the
by Infineon with Ron,sp of 3.3 mΩ − cm2 [4]. A trench-gate path from point C to point B). The electric field in the SiC
SiC MOSFET with thick bottom oxide has been reported by at point B is observed to be smaller than but close to that at
Takaya, et al, with Ron,sp of 4.4 mΩ − cm2 and BV of 1400 point C. The analytical model developed in the next section
V [5]. In this paper, a comparison of these approaches for 1.2 uses the approximation that they are equal. It is demonstrated

978-1-5386-5909-0/18/$31.00 ©2018 IEEE 125


Fig. 1. (a) Simulated UMOSFET structure with thick trench bottom oxide (b) Breakdown Voltage, Cgd,sp (at Vds =1000V), Qgd,sp (at Vgs =20V, Vds =800V,
Rg =10Ω) versus tT BO .

gate bias. In general, a triangular electric field distribution is


obtained for the solution of Poissons equation with uniform
doping concentration in the N-drift region [6]. In the case
of typical SiC power MOSFETs, including our designs, the
thickness of the drift region is chosen to produce a trapezoidal
electric field profile as shown on the left hand side by the blue
lines in Fig. 4 for the mesa region. The maximum electric field
at the P-N junction [EM,SiC (A)] can be related to the applied
drain bias (VD ) for this case using:

VD qND
EM,SiC (A) = + (tEP I − xJP ) (1)
(tEP I − xJP ) 2s

where tEP I is the thickness of the epitaxial layer, xJP is


the P-base junction depth, q is the electron charge and s is
the SiC dielectric constant. For the case of our 1.2 kV rated
devices, the epitaxial layer has a thickness of 10 µm and
Fig. 2. Schematic of UMOSFET structure showing the cross sections used doping concentration of 8×1015 cm−3 . The maximum electric
for electric field. field at the P-N junction for this case is 2×106 V/cm at a drain
bias of 1200 V. The electric field [ESiC (D)] at the interface
in the next section that in spite of this approximation, the between the epitaxial layer and the substrate (location D in
analytical model is in agreement with the simulations. Fig. 4) is given by:

III. A NALYTICAL M ODEL FOR E LECTRIC F IELD IN qND


T RENCH B OTTOM OXIDE ESiC (D) = EM,SiC (A) − (tEP I − xJP ) (2)
s
An analytical model that allows estimation of the electric
field in the trench bottom oxide is proposed in this section. This electric field is 5.8 × 105 V/cm at a drain bias of
This model can be used to determine the thickness of the 1200 V for our devices. In the case of trench-gate SiC power
trench bottom oxide required to reduce the electric field in it, MOSFETs, the electric field distribution in the y-direction
during the high voltage blocking mode, to below the reliability below the trench-gate oxide can be assumed to be the same as
limit (∼ 4 MV/cm). The model is developed using the electric in the mesa region. Consequently, the electric field distribution
field profiles in the drift region of the trench-gate SiC power below the trench bottom is as illustrated by the green profile
MOSFET as illustrated in Fig. 4. in Fig. 4 on the right hand side. The electric field [ESiC (B)]
The voltage is supported across the P-base/N-drift layer at the interface between the trench bottom oxide and the SiC
junction when a positive bias is applied to the drain with zero drift layer is then equal to the electric field [ESiC (C)] in the

126
Fig. 3. Electric field distributions in off-state at 1200 V for different tT BO between 0.1 to 0.8 microns (a) along the green path, (b) along the green path
zoomed in on the oxide region, (c) along the blue path, (d) along the path from point C to point B.

Fig. 4. Electric field distributions in the trench gate SiC power MOSFET with thick trench bottom oxide.

mesa region. This electric field is given by:

ESiC (B) =ESiC (C) ESiC (B) + ESiC (D)


VD = (ET BO tT BO )+ (tEP I −tT ) (4)
qND (3) 2
=EM,SiC (A) − (tG + tT BO − xJP )
s where tT is the depth of the trench given by (tG + tT BO ).
The electric field (ET BO ) in the trench bottom oxide can be
where tG is the depth of the gate electrode and tT BO is derived from this equation:
the thickness of the trench bottom oxide. The applied drain 
voltage (VD ) is supported across the trench bottom oxide and 1  ESiC (B) + ESiC (D) 
ET BO = × VD −
the SiC drift layer located beneath it if the gate electrode is tT BO 2
held at zero bias in the blocking state. Assuming a uniform
 (5)
electric field (ET BO ) in the trench bottom oxide layer yields: × (tEP I − tG − tT BO )

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The electric field in the trench bottom oxide computed by oxide for the basic trench-gate structure, which is much above
using the above equation for a drain bias of 1200 V is shown in the electric field for dielectric breakdown of SiO2 . Thicker
Fig. 5 for oxide thickness ranging from 0.1 to 1 µm. A P-base oxide at the trench bottom reduces the electric field in the
junction depth (xJP ) of 0.6 µm and gate depth (tG ) of 0.9 µm trench bottom oxide [Fig. 7 (b)] to below 4 × 106 V/cm.
were used to match values used in the numerical simulations. The Rohm structure Fig. 6 (d) was found to exhibit some
The electric field observed in the numerical simulations along alleviation of stress in the gate oxide as observed in Fig. 7(c)
path B was shown in Fig. 3 (a,b). The field is observed to but it suffers from early breakdown due to reach-through in
vary across the oxide. The value of the electric field at the the P-base region. The Infineon structure (Fig. 6(e)) was found
center of the trench bottom oxide is plotted in Fig. 5 (square to have low electric field in the gate oxide.
data points) for comparison with the analytical model. A very Fig. 8 shows the on-state current flow lines for all the
good agreement is observed validating the analytical model. structures simulated at VGS =20V and VDS =0.1V. The thick
It can be concluded from Fig. 5 that a trench bottom oxide trench bottom oxide structure Fig. 6(b) has excellent current
thickness of 0.4 µm is sufficient to reduce the average electric flow similar to the basic structure Fig. 6(a). However, current
field in it below 4 MV/cm. constriction is observed for structures in Fig. 6(c) and Fig.
6(e), which results in increase of their on-resistance.
Table I summarizes the simulation results for all the struc-
tures Fig. 6(a-e). Structures Fig. 6 (a,b) show excellent Ron,sp ,
almost half that of Infineon structure Fig. 6(e) because of lower
cell pitch and lack of current constricting regions. However,
structure Fig. 6(e) has a lower Cgd,sp when compared to
structure Fig. 6(b) because of very small overlap between gate
and drain. The High-Frequency Figure-of-Merit (HF-FOM)
[Ron,sp * Cgd,sp ] calculated for all the devices is given in
Table I. The Infineon structure Fig. 6(e) has the best value
followed by structures Fig. 6(b) and Fig. 6(c).
V. C ONCLUSION
In this paper, a detailed study of 1.2kV trench-gate MOS-
FET with thick bottom oxide was carried out. It is demon-
strated that electric field reduction occurs with increasing
bottom oxide thickness (tT BO ). An analytical model was
Fig. 5. Electric field in trench bottom oxide (blue line represents anaytical
model and square data points are simulation results)
developed to calculate the electric field reduction in the
trench bottom oxide. Different UMOSFET structures (with
It is worth noting that Gausses Law requires the electric and without gate shielding) were simulated for Ron,sp , BV
field in the trench bottom oxide to be 2.5-times (ratio of SiC and Cgd,sp . The thick oxide structure was found to have much
to oxide permittivity) that in the SiC below the oxide. This is lower Ron,sp than other structures. It has the second best HF-
observed in Fig. 3 (a,b) for the electric fields obtained using FOM after the Infineon CoolSiC design.
numerical simulations at the oxide-SiC interface. In order for ACKNOWLEDGMENT
this to be consistent with the reduced average electric field in This work was supported by PowerAmerica Institute at NC
the trench bottom oxide, the electric field in the SiC at the State University.
oxide interface becomes depressed as seen in Fig. 3 (a,b).
R EFERENCES
IV. R ESULTS AND D ISCUSSION [1] Bantval J Baliga. Silicon carbide switching device with rectifying-gate,
This sections presents a comparison of the thick trench March 7 1995. US Patent 5,396,085.
[2] Baliga B Jayant. Silicon carbide power devices. World scientific, 2006.
bottom oxide structure to the basic trench MOSFET structure [3] T Nakamura, M Aketa, Y Nakano, M Sasagawa, and T Otsuka. Novel
(without gate shielding) and other UMOSFET structures with developments towards increased sic power device and module efficiency.
some form of gate shielding. Fig. 6 [(a) the basic trench-gate In Energytech, 2012 IEEE, pages 1–6. IEEE, 2012.
[4] Dethard Peters, Thomas Basler, Bernd Zippelius, Thomas Aichinger,
MOSFET, (b) the trench-gate MOSFET with thick bottom Wolfgang Bergner, Romain Esteve, Dyaniel Kueck, and Ralf Siemieniec.
oxide, (c) trench MOSFET with dual P+ shielding regions, (d) The new coolsic trench mosfet technology for low gate oxide stress and
Rohm double trench structure with P-region below the source high performance. In PCIM Europe 2017; International Exhibition and
Conference for Power Electronics, Intelligent Motion, Renewable Energy
trench, (e) Infineon CoolSiC structure with deep P+ regions] and Energy Management; Proceedings of, pages 1–7. VDE, 2017.
shows all the structures used for TCAD simulations with their [5] Hidefumi Takaya, Jun Morimoto, Kimimori Hamada, Toshimasa Ya-
dimensions. mamoto, Jun Sakakibara, Yukihiko Watanabe, and Narumasa Soejima.
A 4h-sic trench mosfet with thick bottom oxide for improving charac-
Fig. 7 shows the electric field at the breakdown condition teristics. In Power Semiconductor Devices and ICs (ISPSD), 2013 25th
for three structures. It can be seen from Fig. 7 (a) that there is International Symposium on, pages 43–46. IEEE, 2013.
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Fig. 6. Cross-Sectional View and dimensions of the SiC Trench MOSFET structures (a) Basic trench MOSFET, (b) UMOSFET with Thick Trench Bottom
Oxide, (c) UMOSFET with dual-shielding regions, (d) Rohm double-trench structure, (e) Infineon CoolSiC structure.

Fig. 7. Electric Field densities in off-state at SiC breakdown condition for (a) Basic trench-gate MOSFET, (b) UMOSFET with thick bottom oxide, (c) Rohm
double trench structure.

Fig. 8. On-state Current Flow lines (Vgs =20V, Vds =0.1V) for (a) Basic trench-gate MOSFET, (b) Thick trench bottom oxide MOSFET, (c) Dual P+ shield
trench MOSFET, (d) Rohm double-trench structure, (e) Infineon CoolSiC structure.

TABLE I
C OMPARISON OF SIMULATION RESULTS FOR DIFFERENT MOSFET STRUCTURES

MOSFET structure Cell Pitch (µm) Ron,sp (mΩ − cm2 ) BV (V) Cgd,sp (pF/cm2 ) HF-FOM (mΩ − pF )
Basic UMOSFET (a) 1.3 1.8 1645 734 1321
UMOSFET with 1.3 1.89 1610 417 788
thick trench bottom
oxide (b)
UMOSFET with Dual 1.3 2.68 1672 289 775
shielding regions (c)
Rohm double-trench 3.0 2.44 756 (Reach-through 366 893
MOSFET (d) limited)
Infineon CoolSiC 2.8 3.77 1538 10 37
MOSFET (e)

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