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Flow Control Techniques For Transport Aircraft11
Flow Control Techniques For Transport Aircraft11
Flow Control Techniques For Transport Aircraft11
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Arvin Shmilovich, Yoram Yadlin
implementations for the set of aerodynamic mimic the swiveling motion of the nozzle. For a
problems. fixed jet velocity at the nozzle exit this
treatment produces non-constant jet mass flow
rate as the jet vector cycles through. In an
2 Numerical procedure alternative version which preserves constant jet
The numerical tool used for the simulation of mass flow, the jet velocity is periodically
active flow control is a modified version of the modified according to the instantaneous angle
OVERFLOW code originally developed by between the jet vector and the nozzle exit plane.
NASA [6]. OVERFLOW uses the unsteady Further details on the boundary conditions are
Reynolds Averaged Navier-Stokes formulation described in Ref. [7]. The current study
for overset grid systems. The numerical indicates that the two optional sets of boundary
procedure has been modified in order to conditions produce similar global flows,
facilitate the development of a family of flow although the time-varying flow characteristics
control techniques for vortex alleviation and are slightly different. The constant mass flow
reduced flow separation. Special modules have condition is used in the simulations presented
been developed for the modeling of time- here.
varying boundary conditions to simulate flow The calculations were obtained using a
excitation due to control devices. Jet actuation is second order upwind differencing scheme.
described by the mass flow rate, cross sectional Depending on the application, either the SA or
area and the stagnation pressure and temperature the SST turbulence models have been used. The
in order to define the velocity at the ejection flow control computations use a second order
nozzle. The numerical algorithm uses the time-accurate scheme. Time dependent
characteristics approach for consistent simulations are initiated from a steady-state
application of the boundary conditions. solution obtained for the flow in the absence of
The current flow control techniques can be any actuation. A minimum of 800 time steps per
generally grouped in two basic actuation modes. actuation cycle is used, depending on the
One group employs pulsed actuation which is application and frequency of actuation.
used to model synthetic jets and non zero-mass-
flow actuation. In the case of pulsed jets, the
flux vector is aligned with the nozzle axis and 3 Alleviation of engine ground vortex
jet pulsation is determined by the forcing Aircraft with turbo-jet engines mounted
frequency. Various signal shapes ranging from relatively close to the ground develop vortex
sinusoidal to step-function (i.e., jet velocity as a activity during high-power, low speed and static
function of time) are defined by sets of ground operation. The suction generated by the
analytical functions with continuous first and engine results in the formation of a vortex on
second derivatives. the ground. Usually, the ambient flow contains
The second family of flow control significant amounts of vorticity (turbulence) due
actuators is based on periodic motion of the to gusts, ground turbulence, wake flow of
ejection nozzle, much like a water sprinkler neighboring aircraft components (i.e., wing,
system. Jet flow is continuous but the fluid is fuselage), and mixing of engine reverser plumes
discharged through a swiveling nozzle. A direct when thrust-reversers are deployed. The
approach for modeling jet ejection from moving mechanism of ground vortex formation is the
nozzles requires moving grid systems. In order amplification of the seed vorticity in the
to avoid this complexity and to simplify the ambient flow due to the contracting streamlines
computational procedure, two alternative approaching the inlet. This interaction results in
implementations of boundary conditions were a concentrated vortex originating at the ground
employed to approximate moving jets. In one plane and terminating inside the engine. The
implementation the nozzle is assumed to be rotational flow field induced by the ground
stationary, but the jet flux vector at the exit vortex is the cause for kicked up dust and dirt,
plane is prescribed in a time-varying fashion to which can become entrained in the airflow
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FLOW CONTROL TECHNIQUES FOR TRANSPORT AIRCRAFT
drawn into the engine inlet. The tornado-like al [10] uses continuous ejection through a
flow is capable of dislodging sizable foreign moving nozzle mounted on the nacelle lip in
objects off the ground (for example, rocks, order to provide wide area coverage, thereby
chunks of ice or asphalt), causing FOD which reducing the risk of vortex ingestion even when
may lead to engine failure. The vexing problem the vortex moves rapidly. The effectiveness of
of ground vortex ingestion hinders the ability to these inlet vortex alleviation methods has been
land in austere fields and to perform essential demonstrated for isolated engines in proximity
ground maneuvers on unimproved terrain. to the ground plane [7]. The current numerical
Furthermore, the engine ingestion problem is simulations focus on the evaluation of the
exacerbated by the advent of larger and more control systems for full airplane configurations.
powerful high by-pass turbo jet engines.
One of the salient features of flows with 3.1 Methods of vortex control
increased propensity to ground vortex activity is
the unsteady characteristic of the air motion. The flow control techniques utilize fluidic
Flow visualization in full-scale experiments injection in critical regions close to the engine
indicates that the flow field is highly unsteady inlet. The flow actuation is accomplished by
and the movement of the vortex origination high-pressure bleed air from the compressor,
point on the ground is sporadic. Consequently, which is supplied to a valve located inside the
the vortex filament fluctuates incessantly over a engine cowl and close to the nacelle lip. The
significant portion of the lower inlet sector. The amount of air required to affect the inlet vortex
apparent randomness of the flow in realistic and is less than one percent of total inlet flow, well
an uncontrolled environments is due to gusts within the bleed limit of the engine. Two modes
with varying strengths and direction (time- of actuation have been considered for the
variation of ambient flow), ensuing structural treatment of vortex ingestion.
response of aircraft components (i.e., the flexing 3.1.1 Pulsed actuation
of the entire wing/engine assembly) and the The pulsed jets system [9] uses high-pressure air
unsteady turbulent mixing of the thrust reverser to alternately eject fluid from two nozzles
plumes. mounted underneath the engine nacelle close to
There have been several attempts to solve the nacelle lips. The nozzles would be deployed
the engine vortex ingestion but none have during low aircraft speed and high engine power
proven to be satisfactory in an operational setting. The injection nozzles are directed
sense. Johns [8] has reviewed these approaches upstream and towards the ground plane. The
from a practical point. Prior techniques target intermittent high frequency ejection provides
specific flow situations and do not provide sufficient turbulent mixing to avoid the
effective solutions for real life applications. formation of a coherent vortex.
Specifically, they constitute ‘point design’ The effect of pulsed actuation is
solutions since they provide localized treatment demonstrated on a transport airplane which
of a ground vortex without consideration of the includes all relevant components for adequate
inherent problem of sporadic vortex motion. representation during ground operations. A pair
A couple of vortex disruption methods that of actuators is included at each engine as shown
address the unsteady characteristics of realistic in Figure 1. The nozzles are pointing 15° inward
inlet vortex flows have been recently developed. and 30° below the horizon. A tail wind of M∞ =
The pulse jets device developed by Smith and 0.007 is considered in the simulation. High
Dorris [9] uses high-pressure air to alternatively power setting is used at each engine to simulate
eject fluid from two nozzles mounted realistic operational conditions. The flow
underneath the engine nacelle close to the control signal consists of a pulsed jet at a
nacelle lips. The intermittent high frequency frequency of 140 Hz , defined by a signal
ejection provides turbulent mixing to prevent resembling a step function and is shown in the
the formation of a coherent vortex. The inset. The short time-scale of the ejection
sprinkler jet actuator proposed by Shmilovich et patterns is illustrated by releasing particles from
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Arvin Shmilovich, Yoram Yadlin
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FLOW CONTROL TECHNIQUES FOR TRANSPORT AIRCRAFT
general upstream direction. The slew motion of close to the inboard engine inlet at t = 0.14
the ejecting fluid disrupts the global flow field second. The subsequent time frames show that
in front of the engine and prevents the formation the vortex filament is altered by the ejecting
of vortices. Since realistic full-scale engine flow and it is expelled away from the engine.
vortex ingestion is a highly unsteady Engine vortex ingestion from the bottom side
phenomenon, with the vortex meandering has been curbed by the sprinkler actuation while
underneath the engine, this method is very the vortex off the fuselage is only slightly
effective in breaking up of the non-stationary affected.
ground vortex.
Wind conditions and engine power setting
as in the pulsed jets case are used for the
sprinkler actuation. The sprinkler jet actuation is
applied at the lower part of each engine, close to
the inlet lips. The nozzle is pointed at an angle
of 20º below the horizontal plane and the jet
moves side-to-side within a ±30º range at a
frequency of 140 Hz. The short time-scale flow
development in the vicinity of the engine
highlight regions is presented in Figure 3, where
particles are released from the nozzles during
five cycles from start of actuation.
and takeoff frequency is the time necessary for surface movement is the continual change in
the dissipation of wake vortices produced by wing load, with implications on dynamic loads,
planes in motion since trailing vortices pose airplane controllability and ride quality.
particularly dangerous conditions for following Recently Greenblatt [15] demonstrated the
airplanes. The eventual breakup of the vortices feasibility of near-field vortex management via
is the result of instabilities generated by control of flow separation using pulse zero net
perturbations due to ambient turbulence [12]. mass flux actuation on wing flaps.
Unfortunately, these instabilities evolve very
slowly and do not result in flow conditions that 4.1 Method of wake control
allow meaningful reductions in airplane
separation. Trailing vortices have caused The current study explores a technique
numerous airplane crashes and have been a based on fluidic actuation for control of tip
main concern for the Federal Aviation vortex as proposed in Ref. [16]. The flow
Administration and similar organizations around actuation introduces time-varying perturbations
the world. Currently, the only way to solve the into vortex elements in order to hasten vortex
problem of this invisible hazard is to avoid the break-up. The control devices can be installed at
flight path of large aircraft. Air traffic the tips of lifting surfaces, including wing tips
regulations require aircraft separation to be and edges of flap elements. The current
maintained to assure that severe vortex approach can be used for the control of either
encounters are avoided. The minimum airplane wing wakes or rotorcraft blade wakes
separation distance represents a key limiting since it does not require usage of control
factor in productivity at a growing number of surfaces. A schematic layout of the wake
airports, with ripple effects on the entire air alleviation system for a typical transport is
traffic system. The problem of vortex depicted in Figure 5, which shows the flow
encounters is exacerbated with the advent of control actuator at the tip of the wing. The
very large transports requiring increased system utilizes high-pressure bleed air from the
separation and offsetting some of the economic engine compressor (or from other air sources),
advantages of the larger vehicles. Operating by which is supplied to valves located close to the
current standards presents a bleak prospect for tips of the wing and/or the flap elements.
the future of air traffic. Consequently, there Individual valves are connected to respective
exists a keen practical interest in developing movable nozzles that control the fluid ejection.
techniques for wake flow control and During actuation the jet off each of the
alleviation. individual nozzles is blown in the general lateral
Prior attempts to control airplane trailing direction. The continuous jet is discharged
wakes can be grouped in two categories. One set through a nozzle which swivels intermittently at
seeks to alter the vortex structure while the given frequency and within predefined azimuth
other group targets vortex instabilities which bounds.
lead to vortex disintegration. An early technique
for break-up of wake vortex was investigated by
Crow and Bate [13], whereby airplane control
surfaces were used to periodically alter the wing
loading in order to introduce perturbations into
the vortex system which ultimately lead to
vortex instability. Crouch and Spalart [14]
extended this method to airplanes with flap
deployed, where quicker vortex break-up was
accomplished by periodic movement of control
surfaces in order to trigger instabilities
Fig. 5: System for the control of wing vortex
associated with multiple trailing vortices. An
undesirable by-product of this mode of control
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FLOW CONTROL TECHNIQUES FOR TRANSPORT AIRCRAFT
The controlled motion of each nozzle is control computations. The vortex fitted grid
prescribed in order to achieve maximum effect occupies a sufficiently large volume such that
on vortex formation and its subsequent the excursions of vortex core due to flow
development. Various scanning patterns can be actuation are contained within this grid block.
obtained by using select combinations of Actuation is applied at the edge of the wing
sinusoidal horizontal and vertical motions (i.e., tip. The boundary condition for the actuation is
sets of amplitude, frequency and phase of the prescribed on the surface of the wing tip cap.
planar motions). Depending upon the frequency, The exit plane of the ejection nozzle is defined
the flow control can be effective in either by an elongated rectangular shape. In the
accelerating vortex decay or in introducing following simulations the actuation nozzle
instabilities leading to vortex disintegration. effectively moves up and down in the lateral
The method for controlling wing tip vortex direction in the range of ±30º off the horizontal
development has been evaluated for a wing plane.
mounted on a vertical wall. No high lift devices Actuation at a frequency of 10.7 Hz is first
are included in the current analysis. A free considered for describing the flow excitation in
stream Mach number of 0.25, an angle of attack the very near field. Figure 6 shows the flow
of 8º and Reynolds number of 38.5 million structure in the front views, where the vortex is
(based on Cmac) are used to represent final represented by the streakline traces off the wing
approach conditions. These conditions result in tip during time interval of one actuation cycle
a lift coefficient of 0.68. (0.093 seconds). A distinct vortex originates at
Special considerations must be given to the wing tip before active control is being
grid resolution to ensure adequate representation applied. The resulting flow after jet activation
of wing wake development, particularly in the demonstrates that the intermittent mixing
context of active flow control. Proper modeling provided by the periodic motion of the jet coherent vortices
of the bounded wing viscous layers, vortex perturbs the flow in the tip region and alters the are essential for
rollup and downstream flow development is development of the trailing vortex by reducing generating lift and
providing stability,
assured only if the level of numerical dissipation its strength and diffusing it in the cross plane. they also pose
is small in comparison with the viscous terms. challenges in
terms of induced
Excessive numerical dissipation results in drag, downwash,
unrealistic vortex decay, and therefore demands and noise
generation.
high grid resolution. Moreover, the diameter of Engineers use
the vortical element is quite small and it various strategies,
such as wingtip
occupies a small portion of the computational devices (e.g.,
domain. Clearly, without a priori knowledge of winglets) and
active flow control
vortex location a conventional grid system with techniques
adequate fineness presents an unacceptable
option since it is both wasteful and impractical.
Therefore, the current study employs a grid Fig. 6: Near-field wing tip flow structure before and
adaptation technique for efficient modeling of after actuation (front view)
high resolution vortex flows [17].
The adaptation process is performed for the
baseline flow (without flow control) by keying The flow fields obtained with high and low
off minimum total pressure. When convergence actuation frequencies of 10.7 Hz and 1.07 Hz ,
is reached and grid adaptation is complete, the respectively, are described next. The wake
vortex core is usually represented by stencils of structure for the baseline and the controlled
about 16x16 grid points on each of the cross flows are depicted in Figure 7 where the tip
sectional grid surfaces. This procedure ensures vortex is tracked by the total-pressure loss. The
that the rollup is well captured and the vortex vortex core is represented by an iso-surface of
core is preserved. The adapted grid obtained total pressure. Cross sectional contours are also
from the baseline flowfield is used for flow shown at select streamwise stations. The
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Arvin Shmilovich, Yoram Yadlin
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FLOW CONTROL TECHNIQUES FOR TRANSPORT AIRCRAFT
5 Enhanced high-lift for takeoff and landing dimensional simulations for flap deflection of
25° are shown in Figures 9 and 10. The baseline
Takeoff and landing performance are two of the
flow consists of a very large flow separation
principal design objectives of transport
bubble at the flap, resulting in maximum lift of
airplanes. Whether the requirement is for a
about 2.4. Flow control using a momentum
higher airplane weight or for shorter runways,
superior high-lift capability is a key requirement coefficient (Cμ) of 0.03 is first applied at port #1
of the airplane manufacturers. Techniques for at the hinge line where the separation originates
altering the viscous flow structures at high-lift in the baseline case. The computations indicate
conditions are highly desirable due to the that AFC is effective, providing a lift increment
potential for improved efficiency. Although of approximately 0.65 in the linear lift range. In
previous investigations of AFC demonstrate a time-average sense the application of AFC at
various degrees of performance improvements, the hinge line is only partially effective,
it is not clear whether the gains are substantial reducing flow separation in the front portion of
enough to warrant the development of a whole the flap.
new airplane based on this technology. It is Simultaneous actuation is then applied at 5
therefore important to explore ways of AFC ports along the flap, with Cμ=0.03 at each port
implementation for providing very high and phase shift of 180º between adjacent ports.
performance levels while addressing issues of A unique flow structure ensues in this case,
practical airframe integration. where the original separation bubble is
In the application of AFC to high-lift the effectively altered to a predominantly attached
numerical tool was first validated against flow. The cumulative effect provided by the
experimental data for several wing sections and multiple ports results in a lift gain of 1.33
various actuation modes [18, 19]. Numerical relative to the baseline and it represents more
simulations were then used to develop flow than twice the gain realized with the single port.
control approaches for a set of high-lift systems. Further confirmation of the effectiveness of
Actuation is prescribed at ports represented by distributed actuation is demonstrated by the
nozzles embedded within the airfoil. Details of resemblance of this flow control mode with the
the numerical implementation are described in inviscid case in Figure 10. Also, the lift is close
Ref. [18]. Sinusoidal pulsed zero mass-flux is to the level obtained in the inviscid case.
generally used, unless otherwise noted. In the
following analyses the inviscid simulations are
also used for reference. Inviscid lift determines
the theoretical upper limit of an airfoil to
produce lift in the absence of viscous effects
and is conveniently used as a yardstick for AFC
efficiency.
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Arvin Shmilovich, Yoram Yadlin
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FLOW CONTROL TECHNIQUES FOR TRANSPORT AIRCRAFT
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Arvin Shmilovich, Yoram Yadlin
Copyright Statement
The authors confirm that they, and/or their company or
institution, hold copyright on all of the original material
included in their paper. They also confirm they have
obtained permission, from the copyright holder of any
third party material included in their paper, to publish it as
part of their paper. The Boeing Company, as the
copyright holder of this paper, grants full permission for
the publication and distribution of their paper as part of
the ICAS2008 proceedings or as individual off-prints
from the proceedings.
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