ENR 101

DC(13) - 3D PRINTING REPORT

Group - C
Name Enrollment Number

Akshat Patel AU2340053

Twisha Patel AU2340056

Sneha Mirani AU2340071

Harsh Patel AU2340083

Q1: Getting Fimiliar with Wood Working

1.1 : Write down the definition of 3D printer (Official from a reliable source)

3D printing, in manufacturing, any of several processes for fabricating three-

dimensional objects by layering two-dimensional cross sections sequentially, one on
top of another. In the case of 3D printing, the layering is repeated hundreds or
thousands of times until the entire object has been finished throughout its vertical
dimension.(Britannica.com)

Write down the definition of 3D printer in your own words(personal definition)

3D printing is a manufacturing technique that requires less resources to create an 3D

object with the use of 3D printer and helps to reduce the labour cost and the time
needed in making of the same object and also it is easy to use and be ran by an
individual person as well.

1.2: Comparison between Ultimaker 2+ and Ultimaker 2 extended+

 Ultimaker 2+ Ultimaker 2 extended+

Build volume: 223 x 223 x 205 mm Build volume: 223 x 223 x 305 mm

Printing Speed: 30 - 300 mm/s Printing Speed: 30 - 300 mm/s

Layer Resolution: 20 - 200 microns Layer Resolution: 20 - 200 microns

Connectivity: USB, SD Card Connectivity: USB, SD Card

Display : LCD Display Display: LCD Display

Build Plate: Heated Glass Build Plate Build Plate: Heated Glass Build Plate

Filament Diameter: 2.85mm Filament Diameter: 2.85mm

Nozzel Diameter: 0.4mm Nozzel Diameter: 0.4mm

Weight: 11.3kg Weight: 14.8kg

Print Bed Leveling: Manual Print Bed Leveling: Manual

1.3: In your Own Words write a few sentences related with 3D printing about
following softwares for which you have recieved introduction in the current session:
TinkerCAD and Cura.

The Softwares such as TinkerCAD and Cura are used to prepare the design and
dimensions of the desired to be printed and can also be used to set the properties for
the printing of the product such as temperature etc..

1.4: If there is no restriction on the size of the product, which one product you
would like to prepare using a 3D printer. Explain in Detail why you would produce
that product

If there is no restriction on the size of the product, we would like to create a Iron Man
Mask. As Iron Man Mask is a fascinating thing to make and wear, And Also we can
Create the Details of the Mask Using AutoCAD.
Task 2: Manual 3D Printing Using Clay
2.1: Prepare the Following Products Using Clay:

Section - 1: Square base pyramid

Length of the dimension(a) is at least 50mm.

Minimum Number of Layers = 15,

Maximum Thickness of layer = 2mm.

2.2: Attach the Pictures of the Object created during this activity.
Task 3: Understanding of 3-D Printing Possibilities
3.1: Explain why you need to 3D print? Explain in detail about the advantages of
3D printing technology
3D printing is needed as it lets us to produce the product which we need at a time. It has various
Advantages Such as:
1. It requires less time and Labour
2. Customization and Personalization
3. Can Produce objects when required
4. It is cost effective
5. Reduces Waste Material

3.2: Write down the steps to 3D print your selected Design.

First We need to make a 3D model using software like TinkerCAD etc..
Then we need to Export the File in the .sldprt format
 After that we need to Prepare a 3D model using Cura and adjust the settings such as Layer
Height and temperature etc..
Then we need to load the filament and Start the Print
Then After print, we have to remove the print and finally clean the leftover filament from the
printer.

3.3: Write down what is the time and temperature required to complete the 3D
print of that product
The Time required to 3D print depends on the size and complexity of the design and the printer.
3D Printing a SD card Slot takes upto an hour. And the temperature depends upon the filament
that is being used, for eg., PLA usually needs an extruder temperature of 190-220°C and a
heated bed temperature of 50-60°C.

3.4: Prepare a table of different variables associated with the 3D printing machine.
Variable Description

The maximum dimensions (length, width,

Print Bed Size height) the printer can accommodate for
printing.

The type of 3D printing technology used

(e.g., Fused Deposition Modeling (FDM),
Print Technology
Stereolithography (SLA), Selective Laser
Sintering (SLS)).

The thickness of each layer in the printed

Layer Resolution
object, typically measured in microns.

The speed at which the 3D printer's

nozzle moves during the printing process,
Print Speed
measured in millimeters per second
(mm/s).

The diameter of the extrusion nozzle,

Nozzle Diameter
influencing the precision of the print.

The diameter of the filament used in the

Filament Diameter 3D printer, usually 1.75 mm or 2.85 mm
for FDM printers.

The material and type of build plate (e.g.,

Build Plate Type heated glass, magnetic, flexible) that
holds the print during printing.

The temperature of the heated bed,

Heated Bed Temperature essential for adhesion and preventing
warping.

The temperature of the extruder nozzle,

Extruder Temperature determining the melting point of the
filament.

The types of filaments the 3D printer can

Filament Compatibility
use (e.g., PLA, ABS, PETG, TPU).
 Indicates whether the 3D printer can use
Dual Extrusion Capability two different filaments/colors
simultaneously.

The method used for leveling the print

Print Bed Leveling
bed, either manual or automatic.

Whether the 3D printer has an enclosed

build chamber, which can be useful for
Enclosure
temperature control and reducing
warping.

The ways the printer can be connected to

Connectivity a computer or other devices (e.g., USB,
SD card, Wi-Fi).

The type of user interface or display on

Display the 3D printer for controlling settings and
monitoring prints.

The amount of noise produced by the 3D

Noise Level
printer during operation.

The weight of the 3D printer, which can

Weight
affect portability and stability.

The physical dimensions of the 3D

Dimensions printer, including height, width, and
depth.

The power supply requirements,

Power Requirements
including voltage and frequency.

The material the print bed is made of

Print Bed Material
(e.g., glass, PEI, magnetic).

Whether the 3D printer is equipped with

Automatic Bed Leveling
automatic bed leveling for ease of use.

The software embedded in the 3D

Firmware printer's hardware that controls its
 operation.

3.5: Write atleast 3 problems that can occur while you are working with a 3D
printing Machine. Write Possible Solutions for these problems.
Layer shifting or inappropriate printing because of the Loose Belt

Solution:- Layers are shifted or misaligned during printing. Regularly check the belt if it loosen
or not. If it is loosen then fit it properly. So the printing will be done properly.

Adhesion or Wrapping Problems

Solution:- Due to the lack of stickiness on the bed, the object may warp or move while printing.
To increase the stickiness, glue sticks or special bed adhesives can be used.

Clog in the Nozzle

Solution:- While printing if uneven layering or irrgular extrusion is observed the it might occur
because of a clog in the nozzle, then clean the nozzle using a cleaning filament.

3.6: List names and full forms of different materials available for using 3D printing
Machine.Moreover Provide a guideline when we use which material depending on
the end product.
 Names (Full Forms) Details

Commonly used for prototypes,

PLA (Polylactic Acid) consumer goods, decorative items, etc.
Environment friendly, easy print.

Suitable for functional prototypes,

ABS (Acrylonitrile Butadiene Styrene) tooling, automotive components.
Durable and impact-resistant

Commonly used for mechanical parts,

PETG (Polyethylene Terephthalate Glycol) enclosures, objects requiring flexibility
and strength.

Better Resistance. Suitable for outdoor

ASA (Acrylonitrile Styrene Acrylate) usage like in signage, automotive
components, etc.

Known for its strength, flexibility,

resistance to abrasion. Suitable for
Nylon
parts requiring high impact resistance
like gears, etc.

Guidelines:- When selecting a material for your 3D printing project, we should consider its heat
resistance, flexibility and aesthetics. The characteristics of the material must be matched to
their requirement to achieve the desired result.

3.7: Prepare a Table of sources(website, softwares) available for 1)Preparing 3D

Design.. 2)Downloading readymade 3D Design for 3D printing
 Preparing a 3D Design Downloading readymade 3D Design

Blender Thingiverse

Tinkercad MyMiniFactory

Fusion 360 Cults3D

OpenSCAD YouMagine

SketchUp PrusaPrinters

GrabCAD

3.8: List Some Disadvantages of 3D printing. Which one is a major Disadvantage?

Some of the disadvantages associated with a 3D printer are:

High Investment
Post Processing Requirements
Material Cost
Limited Material Options
Layer Resolution Limitation

The Major Disadvantage is The High Initial Cost which is much high for a individual to invest in a 3D
printer, due to which it restricts the adoption of the 3D printing much faster.

Task 4: Conclusion
Akshat Patel - AU2340053

Through the Activity of 3D printing, I was able to understand the mechanism and
processes involved in the making of a 3D object and role of each part in the making,
and the properties which are needed to be satisfied to successfully create a 3D
object.

Twisha Patel - AU2340056

3D printing activity taught us the working of the 3D printing machine. How the 3D
object needs to be designed in the software and then printed by the machine. It
reduces the time and cost in 3D printing

Sneha Mirani - AU2340071

3D printers have put the power of creation into the hands of individuals and small
businesses, enabling anyone to design and print physical objects in their
homes or workshops.

Harsh Patel - AU2340083

The 3D Printing activity make us understand that how different design on the object
are created using 3D Printing. Also some basics of how to operate the machine used
for 3D Printing.