STANDARD QUALITY PLAN ( SQP)

SQP NO : ADANI/SQP/M/177
ITEM :Fabrication of STRUCTURE INCLUDING STRINGERS , SHOT POSTS , PULLEY FRAMES ,DRIVE BASEFRAMES ,
REV : R1

adani DECKPLATES, RAIN PROTECTION COVER, TAKE UP STRUCTURES ,BELT GUARDS, GENERAL ACCESS ,GALLERY
STRUCTURES, GRATING WALKWAYS, SUPPORTS HAND RAILS, CHUTES, SKIRTS , HOPPERS, COLUMN, BEAM, SILO
SHELL MISCELLANEOUS STRUCTURES etc.
DATE :11/01/2023

Approved By QA

SL COMPONENTS CHARACTERISTICS TYPE OF QUANTUM OF CHECK REFERENCE ACCEPTANCE AGENCY

CATEGORY
FORMATS OF Records
OF CHECK
NO OPERATION CHECK M C A DOCUMENT NORMS M C A REMARKS
1 2 3 4 5 6 7 8 9 10 11
1.0 RAW MATERIAL

Vendor's Fab Drawing / Client

1.1 Plates & Structural Section Surface Condition MA Visual 100% 100% 50% IS 2062 Latest Edition IR √ P V RW
Approved GA Drawings.

Vendor's Fab Drawing / Client Random 20% of each thickness of

1.2 Dimension MA Measurement 100% 100% 20% IS 2062 Latest Edition IR √ P H H
Approved GA Drawings. every lot

Vendor's Fab Drawing / Client

IS:2062 Quality A or B / FAB DRG./Client MTC/Lab test
1.3 Physical Properties MA Mechanical test 2/Lot/Heat /Size 100% 100% Approved GA Drawings./IS √ P V V Plates to confirm IS 2062 Gr B fully
approved GA Drawings. report
2062 Latest Edition killed. Other structural members to be
as per IS 2062 Gr A latest edition. Or
Vendor's Fab Drawing / Client as per client Spec.
MTC/Lab test
1.4 Chemical Properties MA Chemical Analysis 1/Lot/Heat /Size 100% 100% Approved GA Drawings./IS IS:2062 Quality A or B / FAB DRG. √ P V V
report
2062 Latest Edition

1.5 Internal Flaw (For PL THK 16mm & above ) MA Ultrasonic Test 100% 100% 100% ASTM A 578 ASTM A 578 LeveB UT REPORT √ P H H

Appd.Drg / Technical MTC/Lab test

1.6 Round for Roller Pin & cylinder pin Chem Properties MA Chem Properties 1/Heat/Size 1/Heat/Size 100% Appd.Drg / Technical Specification √ P V V
Specification report

Appd.Drg / Technical MTC/Lab test

1.7 Mech properties MA Mech proeprties 1/Heat/Size 1/Heat/Size 100% Appd.Drg / Technical Specification √ P V V
Specification report

Internal Flaw (For Round Ø 50 mm & ASME SEC VIII Div II /Aproved MTC/Lab test
1.8 MA Ultrasonic Test 100% 100% 100% ASTM A 388 -2011 √ P H H
above) procedure report
Appd.Drg / Technical MTC/Lab test
1.90 Liner Plate for Gate, hopper and chute Chem Properties MA Chem Properties 1/Heat/Size 1/Heat/Size 100% Appd.Drg / Technical Specification √ P V V
Specification report
Mech properties and Mech Properties & 1/Heat/Size 1/Heat/Size Appd.Drg / Technical MTC/Lab test
1.10 MA 100% Appd.Drg / Technical Specification √ P V V
Hardness Hardness At Random At Random Specification report

Vendor's Fab Drawing / Client Random 20% of each thickness of

1.11 Dimension MA Measurement 100% 100% 20% IS 2062 Latest Edition/approved. Dwg IR √ P H H
Approved GA Drawings. every lot

Internal Flaw (For PL THK 16mm and above

1.12 MA Ultrasonic Test 100% 100% 100% ASTM A 578 ASTM A 578 LeveB UT REPORT √ P H H
)

Appd.Drg / Technical Galvanized with coating 60-80

1.13 Fasteners Chemical, Physical, Proof Load MA Testing and analysis 1 / Lot / Size 1 / Lot / Size 1 / Lot / Size Appd.Drg / Technical Specification Lab test report √ P H V
Specification Microns.

Review of batch test KIOMPL/QA/Welding/01 (Latest KIOMPL/QA/Welding/01 (Latest batch test Only KIOMPL Appd. Welding
1.4 Welding Consumable Chemical & Mechanical properties MA 1 / Lot / Size 1 / Lot / Size 1 / Lot / Size √ P V V
certificate Revision) Revision) certificate consumable to be Used.

2.0 IN PROCESS / ASSEMBLY

Previous WPS, PQR, WPQ can be

Welding Procedure , Performance &
2.1 WPS, PQR , WPQR MA Welding tests 100% 100% 100% ASME SEC IX : 2010 ASME SEC IX : 2010 WPS, PQR, WQT √ P H V considered if approved by Reputed
Welder Qualification
Client/TPIA .
Vendor's Fab Drawing / Client
Vendor's Fab Drawing / Client Approved
Approved GA / Technical
2.2 Marking , Cutting & Fitting Correctness & Dimension MA Visual / Measurement 100% 100% 100% GA / Technical Specification / IS 7215 IR √ P V RW
Specification / IS 7215 Latest
Latest Edition
Edition

WPS/Vendor's Fab Drawing /

WPS/Vendor's Fab Drawing / Technical
2.3 Fit up Visual . & Dimension MA Visual / Measurement 100% 100% 100% Technical Specification / IS IR √ P V RW
Specification / IS 7215 Latest Edition
7215 Latest Edition

weld visual, Reinforcement, Fillet size , In Vendor Procedure / AWS D1.1 Table.1 / Client approved fabrication to be checked at the time of final
2.4 Welding MA Visual / Measurement 100% 100% 100% IR √ P H H
process NDT etc specification inspection.
 STANDARD QUALITY PLAN ( SQP)
SQP NO : ADANI/SQP/M/177
ITEM :Fabrication of STRUCTURE INCLUDING STRINGERS , SHOT POSTS , PULLEY FRAMES ,DRIVE BASEFRAMES ,
REV : R1

adani DECKPLATES, RAIN PROTECTION COVER, TAKE UP STRUCTURES ,BELT GUARDS, GENERAL ACCESS ,GALLERY
STRUCTURES, GRATING WALKWAYS, SUPPORTS HAND RAILS, CHUTES, SKIRTS , HOPPERS, COLUMN, BEAM, SILO
SHELL MISCELLANEOUS STRUCTURES etc.
DATE :11/01/2023

Approved By QA

SL COMPONENTS CHARACTERISTICS TYPE OF QUANTUM OF CHECK REFERENCE ACCEPTANCE AGENCY

CATEGORY
FORMATS OF Records
OF CHECK
NO OPERATION CHECK M C A DOCUMENT NORMS M C A REMARKS
1 2 3 4 5 6 7 8 9 10 11
R.T for butt joints in case of Weld
Vendor's Fab Drawing / Client ASME SEC VIII Div1 , Apendix12 ASME
Thickness is less than 16mm, UT for
UT/RT MA NDT testing Random Random Random Approved GA / Technical SEC VIII Div 1 ,Appendix4/ IR/R.T Film √ P H H
butt joints in case of weld thickness
Specification Approved procedure
equal or greater than 16mm.
2.5 NDT
Vendor's Fab Drawing / Client ASME SEC VIII Div 1 , Appendix8 ASME In case of fillet joints. MPI if weld
MPI/DPT MA NDT testing 100% 100% 30% Approved GA / Technical SEC VIII Div. 1,Appendix6/ IR √ P H H thickness is grater than 6 mm, DPT If
Specification Appd .procedure weld thickness is less than 6 mm.

Vendor's Fab Drawing / Client Vendor's Fab Drawing / Client Approved

2.6 Shop Assembly of Part as applicable. Visual . Dimension , Arrangement MA Visual / Measurement 100% 100% 100% IR √ P H H
Approved GA GA

PLATE THICK ABOVE Vendor's Fab Drawing / Client Vendor's Fab Drawing / Client Approved
2.7 PRE HEATING MA Measurement 100% 100% 100% IR √ P H V
20MM Approved GA GA

PWHT (STRESS PLATE THICK Vendor's Fab Drawing / Client Vendor's Fab Drawing / Client Approved
2.8 MA Measurment 100% 100% 100% IR √ P H V Heat Chart review
RELIEVING) 30 mm & above Approved GA/procedure GA/procedure

Vendor's Fab Drawing / Client Vendor's Fab Drawing / Client Approved

2.9 Edge Preparation GROOVE ANGLE MA Measurment 100% 100% 20% IR √ P H RW
Approved GA/procedure GA/procedure

ROOT GAP, OVERLAP Vendor's Fab Drawing / Client Vendor's Fab Drawing / Client Approved
2.10 Butt Joint Fit Up MA Measurment 100% 100% 100% IR √ P H H
& STRAIGHTNESS Approved GA/procedure GA/procedure

Vendor's Fab Drawing / Client Vendor's Fab Drawing / Client Approved

3.0 FINAL INSPECTION Completeness/Mock up MA Visual 100% 100% 100% IR √ P H H
Approved GA GA

Dimension (Length, width, dia,no of holes,

PCD,diagonal,alignment, orientation,
elevation, projection, line and level etc) Shop assembly of items at the time of
VISUAL, WATER Vendor's Fab Drawing / Client Vendor's Fab Drawing / Client Approved inspection shall be carried out by the
3.1 MA Measurement 100% 100% 100% IR √ P H H
LEVEL, CAMBER, Approved GA GA/IS 7215 vendor.
SWEEP , TWIST,
COLUMN ASSEMBLY, IDENTIFICATION
MARK

Visual
3.2 Weld Quality / Size MA 100% 100% 100% AWS D1.1 Div 1 . Table1 /Appd drg/ Appd procedure I √ P H H
testing/Measurment
 STANDARD QUALITY PLAN ( SQP)
SQP NO : ADANI/SQP/M/177
ITEM :Fabrication of STRUCTURE INCLUDING STRINGERS , SHOT POSTS , PULLEY FRAMES ,DRIVE BASEFRAMES ,
REV : R1

adani DECKPLATES, RAIN PROTECTION COVER, TAKE UP STRUCTURES ,BELT GUARDS, GENERAL ACCESS ,GALLERY
STRUCTURES, GRATING WALKWAYS, SUPPORTS HAND RAILS, CHUTES, SKIRTS , HOPPERS, COLUMN, BEAM, SILO
SHELL MISCELLANEOUS STRUCTURES etc.
DATE :11/01/2023

Approved By QA

SL COMPONENTS CHARACTERISTICS TYPE OF QUANTUM OF CHECK REFERENCE ACCEPTANCE AGENCY

CATEGORY
FORMATS OF Records
OF CHECK
NO OPERATION CHECK M C A DOCUMENT NORMS M C A REMARKS
1 2 3 4 5 6 7 8 9 10 11

If required as per drg ,Ultrosonic

testing (UT) ,Radiography testing (RT) ,
Magnetic particle testing (MT) for butt
welds shall be carriedout.
ASME SEC VIII Div 1 , Appendix4 ASME SEC VIII Div. 1,Appendix12 /
3.3 Weld Soundness MA RT / UT / MPT 100% 20% 20% TC √ P H H
ASME SEC VIII Div.1 Appendix6/ Appd .procedure
For MT : Reference standard ASTM E
709 :2008 ( Wet method by YOKE)
Acceptance : No lenier indication. No
rounded indication more than 5mm dia.

SURFACE PREPARATION PAINTING & Vendor's Fab Drawing / Client Vendor's Fab Drawing / Client Approved
4.0 Finishing & Correctness &Match Marking MA Visual / Measurement 100% 100% 100% IR √ P H RW
MATCH MARKING Approved GA GA

Surface profile, Salt contamination

test,Painting Thickness ( DFT ) & Adhesion MA Visual / Measurement 100% 20% 20% IR √ P H RW
test and Paint Shade Corrosion protection specification / Approved Procedure

Note: -

1. Wherever Raw material traceability is not available , check testing is to be carried out at NABL accredited laboratory.
2. If not specified in drawing, minimum fillet size is to be 6mm.
3. If not specified in drawing Single V groove joint to be considered upto 28mm. For size 28mm and above double V joint preparation is to be considered.
4. NO holes to foul at fasteners / weld bead.
5. Match marking is mendatory wherever assebly is to be done at site.
5. At matching flange / other faces skim machining cut is mendatory, respective components thickness must be consider for skim machining cut .
7. Rust preventive is must prior to dispatch on machining surfaces and fasteners.
8. Stress releaving is to be done in closed furnace and charts are to be submitted for client review and records.
9. No mitre joints are allowed. For hand rais and grating bend are to be pre fabricated / Pipe fittings.
10. Machining is to be done in single setting and all the relevant inspections to be done
11. Vendor To ensure that Corrosion protection specification as relavent is given to manufacturer prior to commencement of manufacturing.
12. Drive base frames are to be stress relieved mendatorily as per client approved procedure.
13. Latest edition reference and acceptance standars shall be refered and followed .
14. Vendor to submit all NDT procedures for client review and approval
15. Welding consumables and Paint are to be of approved make only. Batch test certificates for these consumables are to be submited at the time of final inspection.
16. Unless specified all fasteners are to be hot dip galvanized with HDG thickness of 60 to 80 microns .
17. All tests shall be carried out as per BIS or equivalent international standards as per Concession Agreement.

LEGEND:- D* Records identified with tick (p) shall be essentially included by supplier & manufacturer in Quality Documentation package.
** M: Manufacturer / Sub-Supplier, C: Main Supplier, A: Client or their authorized representative.
Use the following term as appropriate in columns 10. , MA- Major, P: Perform, V: verification, RW: Random Witness and H: Customer Hold Point to be witnessed and work shall not proceeded till it is witnessed and cleared in writing.