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Drive Technology \ Drive Automation \ System Integration \ Services *21362599_0215*

Service Kit

EI7. Encoder

Edition 02/2015 21362599/EN


SEW-EURODRIVE—Driving the world
Contents

Contents
1 Service kit content..................................................................................................................... 4

2 Procedure................................................................................................................................... 5
2.1 Recommended accessories ........................................................................................... 5
2.2 Disposal ......................................................................................................................... 5

3 Conversion of encoder generation A to encoder generation B ............................................ 6


3.1 Without brake ................................................................................................................. 6
3.1.1 Removal of the EI7.A encoder ........................................................................ 6
3.1.2 Installation of the new EI7.B encoder ........................................................... 10
3.1.3 Wiring the EI7.B encoder to the connection box........................................... 11
3.1.4 Wiring the EI7.B encoder to the connection unit........................................... 15
3.2 With brake .................................................................................................................... 18
3.2.1 Removal of the EI7.A encoder ...................................................................... 18
3.2.2 Installation of the new EI7.B encoder ........................................................... 22
3.2.3 Wiring the EI7.B encoder to the connection box........................................... 24
3.2.4 Wiring the EI7.B encoder to the connection unit........................................... 28

4 Replacement of encoder generation B with encoder generation B.................................... 31


4.1 Without brake ............................................................................................................... 31
4.1.1 Removal of the EI7.B encoder ...................................................................... 31
4.1.2 Installation of the new EI7.B encoder ........................................................... 35
4.1.3 Wiring the EI7.B encoder to the connection box........................................... 37
4.1.4 Wiring the EI7.B encoder to the connection unit........................................... 41
4.2 With brake .................................................................................................................... 44
4.2.1 Removal of the EI7.B encoder ...................................................................... 44
4.2.2 Installation of the new EI7.B encoder ........................................................... 49
4.2.3 Wiring the EI7.B encoder to the connection box........................................... 50
4.2.4 Wiring the EI7.B encoder to the connection unit........................................... 54

5 Appendix .................................................................................................................................. 57
5.1 Pin assignment for 8-pin M12 connector (AVRE) ........................................................ 57
5.1.1 Connection box ............................................................................................. 57
5.1.2 Connection via M12 connector ..................................................................... 57
5.2 Pin assignment for 4-pin M12 connector (AVSE) ......................................................... 58
5.2.1 Connection box ............................................................................................. 58
5.2.2 Connection via M12 connector ..................................................................... 58
5.3 Pin assignment without M12 connector ....................................................................... 59
5.3.1 Connection unit ............................................................................................. 59
21362599/EN – 02/2015

Service Kit – EI7. Encoder 3


1 Service kit content

1 Service kit content

[132] [119]
[632]
[131] [1524]
[1522] [1635]
[1552]
[1632]
[1526][1520] [1517][1518] [36]
[112]

[129]

[1546]
[1545]
[1539]
[1534]
[1525]
[1529]

18014401416894731

The different EI7.B service kits "Connection box with M12 connector" or "Connec-
tion unit without M12 connector" have the following part numbers and contain the
following parts:
Connection box with M12 connector Connection unit without M12 connector
Motor Part number Motor Part number
DR..71: 28214366 DR..71: 28214404
DR..80, DRN80: 28214374 DR..80, DRN80: 28214420
DR..90 – 100, DRN90: 28214382 DR..90 – 100, DRN90: 28214447
DR..112 – 132, DRN112 – 28214390 DR..112 – 132, DRN112 – 28214463
132S: 132S:
DRN100 28225562 DRN100 28225554

Connection box with M12 connector Connection unit without M12 connector
Item Designation Item Designation
[1517] Encoder module [119] Screw M5x20
[1518] Screw M5x10 [632] Screw M4x8
[1520] Spacer [1517] Encoder module
[9997] Spacer [1518] Screw M5x10
[9998] Hex nut M4 [1520] Spacer
[1524] Terminal washer [9997] Spacer
21362599/EN – 02/2015

[1526] Grommet [9998] Hex nut M4


[1534] Glass fiber sheathing Ø10 mm, [1522] Connection unit
long
[1552] Glass fiber sheathing Ø7 mm, [1524] Terminal washer
short
[1632] Connection box [1526] Grommet
[1635] Cable ties [1635] Cable ties

4 Service Kit – EI7. Encoder


Procedure
Recommended accessories 2
2 Procedure
The following table is used to help find the correct encoder installation description:

Type of installation
DR../DRN.. motors with encoder gener- DR../DRN.. motors with encoder gener-
ation A and endshield generation A ation B and endshield generation B
Conversion Replacement of
of EI7. generation A to EI7. generation B EI7. generation B
Motor without Distinguishing features: Distinguishing features:
brake • EI7.A encoder • EI7.B encoder
• End shield generation A (M5) • End shield generation B (M4)
Motor with brake/ Distinguishing features: Distinguishing features:
backstop • EI7.A encoder • EI7.B encoder
• End shield generation A (M5) • End shield generation B (M4)
• Spacing bushings • Spacers
Encoder identification (generation A or generation B):

Generation A Generation B

Designation on the nameplate: EI7. Designation on the nameplate: EI7.B

2.1 Recommended accessories


SEW‑EURODRIVE recommends the following accessories for the work to be per-
formed:
• Molykote® assembly paste from Dow Corning
• LUB-I wire lubricant from 3M
• 0.4 x 2.0 mm screw driver from Phoenix Contact, manufacturer part number
1205202

2.2 Disposal
Dispose of waste separately in accordance with the applicable regulations, for exam-
21362599/EN – 02/2015

ple: iron, aluminum, copper, plastic, electronic components, oil and grease (not mixed
with solvents).

Service Kit – EI7. Encoder 5


3 Conversion of encoder generation A to encoder generation B
Without brake

3 Conversion of encoder generation A to encoder generation B


3.1 Without brake
3.1.1 Removal of the EI7.A encoder

• Loosen the screws on the terminal box and re-


move the terminal box cover.

9007208700802827

If a connection box with a 4-pin M12 connector is


used:
• Remove the terminals on the encoder cables.
• Dispose of the terminals.
This step is not necessary if a connection box with
an 8-pin M12 connector is used.

9007208700732811

• Unscrew the M12 connector.


• Disconnect the conductors of the encoder ca-
ble from the M12 connector.
21362599/EN – 02/2015

9007208763132939

6 Service Kit – EI7. Encoder


Conversion of encoder generation A to encoder generation B
Without brake 3
If a connection unit without M12 connector is
used:
• Disconnect the conductors of the encoder ca-
ble from the wiring terminal.
• Loosen the screws in the terminal box and re-
move the wiring terminal.
• Dispose of the wiring terminal.

9007208846667659

• Loosen the screw for fastening the shielding


on the terminal box.
• Bend the terminal washer open and remove
the encoder cable shielding together with the
conductor end sleeve.
• Dispose of the terminal washer.

9007208700736651
21362599/EN – 02/2015

Service Kit – EI7. Encoder 7


3 Conversion of encoder generation A to encoder generation B
Without brake

• Loosen the screws on the fan guard and re-


2.
move the fan guard.
• Remove the retaining ring of the plastic fan.

3.

1.

9445974539

• Apply a puller to the bushing of the plastic fan


and remove the plastic fan.
Notice: Applying direct force to the plastic fan can
damage it.

9445978379 21362599/EN – 02/2015

9744815115

8 Service Kit – EI7. Encoder


Conversion of encoder generation A to encoder generation B
Without brake 3
• Place the bushing of the plastic fan on a warm-
> 1 min.
ing plate and heat it up to a maximum temper-
ature of 80°C.

< 80 °C While doing so, ensure that the plastic fan does
not come into direct contact with the warming
plate.
Any thermally conductive component [1] (e.g. a
metal ring) can be used as a contact surface.

[1] This step is necessary for re-assembly.

9007208700734731

• Loosen the screws on the encoder and re-


move the encoder.
• Dispose of the screws.

9445970699

• Remove the old grommet from the cable bush-


ing of the terminal box.
• Dispose of the old grommet.
21362599/EN – 02/2015

9445989899

Service Kit – EI7. Encoder 9


3 Conversion of encoder generation A to encoder generation B
Without brake

3.1.2 Installation of the new EI7.B encoder

• Push the grommet [1526] onto the cable end of


[1517] the encoder module [1517]. The inside diame-
ter of the grommet may not exceed the maxi-
[1526] mum inside diameter of 12 mm.

Ø 3.7 mm Ø ≤ 12 mm

9446005259

• Coat the cable jacket with wire lubricant. Using


a rotating movement, carefully pull the cable
through the grommet into the terminal box.
While doing so, ensure that the grommet does
not inadvertently slide through into the terminal
b-
I 2. box.
Lu
3M

The minimum bending radius of 28 mm must be


observed.
1.

r > 28 mm

9445987979
21362599/EN – 02/2015

10 Service Kit – EI7. Encoder


Conversion of encoder generation A to encoder generation B
Without brake 3
• Install the spacers [9997] on the end shield.
[9998] The tightening torque must be 5 Nm ± 10%.
• Fasten the encoder board onto the end shield
using 2 nuts [9998]. The tightening torque must
be 2.5 Nm ± 10%.

[9997]

9445997579

3.1.3 Wiring the EI7.B encoder to the connection box

1. 4-pin:
Ø10 mm
• Push the long glass fiber sheathing [1534] over
the single conductors of the encoder cable.
[1534] Lay the shielding [S] in the opposite direction.
[S]
RD, BU, • Push the short glass fiber sheathing [1552]
WH, GN over the single conductors.
2. [1552]
GY, PK, • Install the terminal washer [1524].
YE, BN
Ø7 mm

RD, BU,
WH, GN
3.
GY, PK,
YE, BN

[1524]
18014407973893771
21362599/EN – 02/2015

Service Kit – EI7. Encoder 11


3 Conversion of encoder generation A to encoder generation B
Without brake

1. 8-pin:
Ø10 mm
• Push the long glass fiber sheathing [1534] over
the single conductors of the encoder cable.
[1534] Lay the shielding [S] in the opposite direction.
[S]
• Push the short glass fiber sheathing [1552]
RD, BU
2. [1552] over the single conductors.
GY, PK, BN, • Install the terminal washer [1524].
WH, YE, GN
Ø7 mm

RD, BU
3.
GY, PK, BN,
WH, YE, GN

[1524]
18014407973891467

• Route the conductors through the thread re-


duction out of the terminal box to the outside.
• Connect the M12 connector as shown in the
wiring diagram.
The wiring diagrams for 4 and 8-pin connectors
are included in the appendix (→ 2 57).
• Screw on and secure the conductors with the
M12 connector. The tightening torque must be
0.8 Nm ± 10%.
• Fasten the connector.

9007208763131019
21362599/EN – 02/2015

12 Service Kit – EI7. Encoder


Conversion of encoder generation A to encoder generation B
Without brake 3
• Wire the connection box [1632] (in accordance
with the previously installed encoder type).
The wiring diagrams for 4 and 8-pin connectors
are included in the appendix (→ 2 57).
[1632]

9007208700748171

• Fasten the short glass fiber sheathing [1552]


using a cable tie.

[1552]
• Fasten the connection box using a cable tie
[1635] as close to the conductor end sleeves
on the glass fiber sheathing as possible.

9007208700723211

• Screw on and secure the shielding on the ter-


minal box. The tightening torque must be 5 Nm
± 10%.
21362599/EN – 02/2015

9007208700725131

Service Kit – EI7. Encoder 13


3 Conversion of encoder generation A to encoder generation B
Without brake

3. • Apply assembly paste to the shaft.


• Install the plastic fan that has been heated.
• Fasten the plastic fan using a retaining ring.
2.

-
LY
O E
M T
1. C
O

9445999499

1. • Mount the fan guard and fasten it with screws.


The tightening torque must be 3.3 Nm ± 10%.

2.

9446001419
21362599/EN – 02/2015

14 Service Kit – EI7. Encoder


Conversion of encoder generation A to encoder generation B
Without brake 3
• Mount the terminal box cover and fasten it with
screws. The tightening torque must be 3.5 -
4.0 Nm ± 10%.

9007208718113291

3.1.4 Wiring the EI7.B encoder to the connection unit

• Wire the connection unit [1522] in accordance


with the previously installed encoder type and
10 = GN = B
9 = YE = B c the applicable wiring diagrams.
8 = WH = A d The wiring diagrams for connection without M12
7 = BN = A
6 = PK = GND 1 4 connector are included in the appen-
RD
BU

5 = GY = +UB dix (→ 2 59).


BU RD
1< TF < 10
EI71 c1 d4
EI72 c1 d3
EI76 c1 d2
EI7C c1 d1
TF

9591928587

TF
TF

9656059787
21362599/EN – 02/2015

Service Kit – EI7. Encoder 15


3 Conversion of encoder generation A to encoder generation B
Without brake

• Fasten the connection unit using screws [119]


[119] 5.0 Nm or [632] (dependent on the terminal box). The
[632] 1.8 Nm
[1522] tightening torque must be 5.0 Nm ± 10% for
[119] and 1.8 Nm ± 10% for [632].

BU
RD

9007208847313419

3. • Apply assembly paste to the shaft.


• Install the plastic fan that has been heated.
• Fasten the plastic fan using a retaining ring.
2.

-
LY
O E
M T
1. C
O

9445999499
21362599/EN – 02/2015

16 Service Kit – EI7. Encoder


Conversion of encoder generation A to encoder generation B
Without brake 3
1. • Mount the fan guard and fasten it with screws.
The tightening torque must be 3.3 Nm ± 10%.

2.

9446001419

• Mount the terminal box cover and fasten it with


screws. The tightening torque must be 3.5 -
4.0 Nm ± 10%.

9007208718113291
21362599/EN – 02/2015

Service Kit – EI7. Encoder 17


3 Conversion of encoder generation A to encoder generation B
With brake

3.2 With brake


3.2.1 Removal of the EI7.A encoder

• Loosen the screws on the terminal box and re-


move the terminal box cover.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9592975883

If a connection box with a 4-pin M12 connector is


used:
• Remove the terminals on the encoder cables.
• Dispose of the terminals.
This step is not necessary if a connection box with
an 8-pin M12 connector is used.

9592968203

• Unscrew the M12 connector.


• Disconnect the conductors of the encoder ca-
ble from the M12 connector.
21362599/EN – 02/2015

9007208847705355

18 Service Kit – EI7. Encoder


Conversion of encoder generation A to encoder generation B
With brake 3
If a connection unit without M12 connector is
used:
• Disconnect the conductors of the encoder ca-
ble from the wiring terminal.
• Loosen the screws in the terminal box and re-
move the wiring terminal.
• Dispose of the wiring terminal.

9592972043

• Loosen the screw for fastening the shielding


on the terminal box.
• Bend the terminal washer open and remove
the encoder cable shielding together with the
conductor end sleeve.
• Dispose of the terminal washer.

9592973963
21362599/EN – 02/2015

Service Kit – EI7. Encoder 19


3 Conversion of encoder generation A to encoder generation B
With brake

• Loosen the screws on the fan guard and re-


move the fan guard.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9592954763

• Apply a puller to the bushing of the plastic fan


and remove the plastic fan.
Notice: Applying direct force to the plastic fan can
damage it.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9683086219
21362599/EN – 02/2015

9744815115

20 Service Kit – EI7. Encoder


Conversion of encoder generation A to encoder generation B
With brake 3
• Place the bushing of the plastic fan on a warm-
> 1 min.
ing plate and heat it up to a maximum temper-
ature of 80°C.

< 80 °C While doing so, ensure that the plastic fan does
not come into direct contact with the warming
plate.
Any thermally conductive component [1] (e.g. a
metal ring) can be used as a contact surface.

[1] This step is necessary for re-assembly.

9007208700734731

• Loosen the screws on the encoder and re-


move the encoder.
• Dispose of the screws.

a
5
a
4
a 5
3
a 4
2
a 3
1
2

9592962443
21362599/EN – 02/2015

Service Kit – EI7. Encoder 21


3 Conversion of encoder generation A to encoder generation B
With brake

• Dispose of the old spacing bushings.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9595142539

• Remove the old grommet from the cable bush-


ing of the terminal box.
• Dispose of the old grommet.

a
5
a
4
a 5
3
a 4
2
a 3
1
2

9595719051

3.2.2 Installation of the new EI7.B encoder

[1520] • Install the spacers [1520] on the end shield.


The tightening torque must be 5 Nm ± 10%.

5 Nm
21362599/EN – 02/2015

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9592977803

22 Service Kit – EI7. Encoder


Conversion of encoder generation A to encoder generation B
With brake 3
• Push the grommet [1526] onto the cable end of
[1517] the encoder module [1517]. The inside diame-
ter of the grommet may not exceed the maxi-
[1526] mum inside diameter of 12 mm.

Ø 3.7 mm Ø ≤ 12 mm

9446005259

[1517] [1526]
2.
• Coat the cable jacket with wire lubricant. Using
a rotating movement, carefully pull the cable
through the grommet into the terminal box.
I

3M
Lu
b-
While doing so, ensure that the grommet does
not inadvertently slide through into the terminal
1.
box.
The minimum bending radius of 28 mm must be
observed.

[1517]
[1520]

4
a 5
a
5
a
r > 28 mm
3
a 4
2
a 3
1
2
1

9592966283

[1518] • Fasten the encoder board to the spacers using


2,5 Nm 2 screws [1518]. The tightening torque must be
2.5 Nm ± 10%.
21362599/EN – 02/2015

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9592979723

Service Kit – EI7. Encoder 23


3 Conversion of encoder generation A to encoder generation B
With brake

3.2.3 Wiring the EI7.B encoder to the connection box

1. 4-pin:
Ø10 mm
• Push the long glass fiber sheathing [1534] over
the single conductors of the encoder cable.
[1534] Lay the shielding [S] in the opposite direction.
[S]
RD, BU, • Push the short glass fiber sheathing [1552]
WH, GN over the single conductors.
2. [1552]
GY, PK, • Install the terminal washer [1524].
YE, BN
Ø7 mm

RD, BU,
WH, GN
3.
GY, PK,
YE, BN

[1524]
18014407973893771

1. 8-pin:
Ø10 mm
• Push the long glass fiber sheathing [1534] over
the single conductors of the encoder cable.
[1534] Lay the shielding [S] in the opposite direction.
[S]
• Push the short glass fiber sheathing [1552]
RD, BU
2. [1552] over the single conductors.
GY, PK, BN, • Install the terminal washer [1524].
WH, YE, GN
Ø7 mm

RD, BU
3.
GY, PK, BN,
WH, YE, GN

[1524]
18014407973891467
21362599/EN – 02/2015

24 Service Kit – EI7. Encoder


Conversion of encoder generation A to encoder generation B
With brake 3
• Route the conductors through the thread re-
duction out of the terminal box to the outside.
• Connect the M12 connector as shown in the
wiring diagram.
The wiring diagrams for 4 and 8-pin connectors
are included in the appendix (→ 2 57).
• Screw on and secure the conductors with the
M12 connector. The tightening torque must be
0.8 Nm ± 10%.
• Fasten the connector.

9007208847722635

• Wire the connection box [1632] (in accordance


with the previously installed encoder type).
The wiring diagrams for 4 and 8-pin connectors
are included in the appendix (→ 2 57).
[1632]

9007208847724555
21362599/EN – 02/2015

Service Kit – EI7. Encoder 25


3 Conversion of encoder generation A to encoder generation B
With brake

• Fasten the short glass fiber sheathing [1635]


using a cable tie.

[1552]
• Fasten the connection box using a cable tie as
close to the conductor end sleeves on the
glass fiber sheathing as possible.

9592958603

• Screw on and secure the shielding on the ter-


minal box. The tightening torque must be 5 Nm
± 10%.

9592960523

21362599/EN – 02/2015

26 Service Kit – EI7. Encoder


Conversion of encoder generation A to encoder generation B
With brake 3
3. • Apply assembly paste to the shaft.
• Install the plastic fan that has been heated.
• Fasten the plastic fan using a retaining ring.
2.

-
LY
O E
M T
1. C
O

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9656061707

• Mount the fan guard and fasten it with screws.


The tightening torque must be 3.3 Nm ± 10%.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9592956683
21362599/EN – 02/2015

Service Kit – EI7. Encoder 27


3 Conversion of encoder generation A to encoder generation B
With brake

• Mount the terminal box cover and fasten it with


screws. The tightening torque must be 3.5 -
4.0 Nm ± 10%.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9592987403

3.2.4 Wiring the EI7.B encoder to the connection unit

• Wire the connection unit [1522] in accordance


with the previously installed encoder type and
10 = GN = B
9 = YE = B c the applicable wiring diagrams.
8 = WH = A d The wiring diagrams for connection without M12
7 = BN = A
6 = PK = GND 1 4 connector are included in the appen-
RD
BU

5 = GY = +UB dix (→ 2 59).


BU RD
1< TF < 10
EI71 c1 d4
EI72 c1 d3
EI76 c1 d2
EI7C c1 d1
TF

9591928587

TF
TF

9656059787
21362599/EN – 02/2015

28 Service Kit – EI7. Encoder


Conversion of encoder generation A to encoder generation B
With brake 3
• Fasten the connection unit using screws [119]
[119] 5.0 Nm or [632] (dependent on the terminal box). The
[632] 1.8 Nm
[1522]
tightening torque must be 5.0 Nm ± 10% for
[119] and 1.8 Nm ± 10% for [632].

BU
RD

9592985483

3. • Apply assembly paste to the shaft.


• Install the plastic fan that has been heated.
• Fasten the plastic fan using a retaining ring.
2.

-
LY
O E
M T
1. C
O

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9656061707
21362599/EN – 02/2015

Service Kit – EI7. Encoder 29


3 Conversion of encoder generation A to encoder generation B
With brake

• Mount the fan guard and fasten it with screws.


The tightening torque must be 3.3 Nm ± 10%.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9592956683

• Mount the terminal box cover and fasten it with


screws. The tightening torque must be 3.5 -
4.0 Nm ± 10%.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9592987403

21362599/EN – 02/2015

30 Service Kit – EI7. Encoder


Replacement of encoder generation B with encoder generation B
Without brake 4
4 Replacement of encoder generation B with encoder generation B
4.1 Without brake
4.1.1 Removal of the EI7.B encoder

• Loosen the screws on the terminal box and re-


move the terminal box cover.

9007208700802827

If a connection box with M12 connector is used:


• Disconnect the conductors from the connec-
tion box.
SEW‑EURODRIVE recommends using the
1205202 screw driver from Phoenix

9007208700709771
21362599/EN – 02/2015

Service Kit – EI7. Encoder 31


4 Replacement of encoder generation B with encoder generation B
Without brake

• Unscrew the M12 connector.


• Disconnect the conductors of the encoder ca-
ble from the M12 connector.

9007208763132939

If a connection unit without M12 connector is


used:
• Disconnect the conductors of the encoder ca-
ble from the connection unit.
SEW‑EURODRIVE recommends using the
1205202 screw driver from Phoenix

BU
RD

9007208846671499
21362599/EN – 02/2015

32 Service Kit – EI7. Encoder


Replacement of encoder generation B with encoder generation B
Without brake 4
• Loosen the screw for fastening the shielding
on the terminal box.
• Bend the terminal washer open and remove
the encoder cable shielding together with the
conductor end sleeve.
• Dispose of the terminal washer.

9007208700736651

• Loosen the screws on the fan guard and re-


2.
move the fan guard.
• Remove the retaining ring of the plastic fan.

3.

1.

9445976459
21362599/EN – 02/2015

Service Kit – EI7. Encoder 33


4 Replacement of encoder generation B with encoder generation B
Without brake

• Apply a puller to the bushing of the plastic fan


and remove the plastic fan.
Notice: Applying direct force to the plastic fan can
damage it.

9445980299

9744815115

• Place the bushing of the plastic fan on a warm-


> 1 min.
ing plate and heat it up to a maximum temper-
ature of 80°C.

< 80 °C While doing so, ensure that the plastic fan does
not come into direct contact with the warming
plate.
Any thermally conductive component [1] (e.g. a
metal ring) can be used as a contact surface.

[1] This step is necessary for re-assembly.


21362599/EN – 02/2015

9007208700734731

34 Service Kit – EI7. Encoder


Replacement of encoder generation B with encoder generation B
Without brake 4
• Loosen the screws on the encoder and re-
move the encoder.
• Dispose of the screws.

9445972619

• Remove the old grommet from the cable bush-


ing of the terminal box.
• Dispose of the old grommet.

9445989899

4.1.2 Installation of the new EI7.B encoder

• Push the grommet [1526] onto the cable end of


[1517] the encoder module [1517]. The inside diame-
ter of the grommet may not exceed the maxi-
[1526] mum inside diameter of 12 mm.
21362599/EN – 02/2015

Ø 3.7 mm Ø ≤ 12 mm

9446005259

Service Kit – EI7. Encoder 35


4 Replacement of encoder generation B with encoder generation B
Without brake

• Coat the cable jacket with wire lubricant. Using


a rotating movement, carefully pull the cable
through the grommet into the terminal box.
While doing so, ensure that the grommet does
not inadvertently slide through into the terminal
b-
I 2. box.
Lu
3M

The minimum bending radius of 28 mm must be


observed.
1.

r > 28 mm

9445987979

• Fasten the encoder board to the end shield us-


ing the screws [1518] included in the service
[1518] kit. The tightening torque must be 2.5 Nm ±
10%.

9463370379 21362599/EN – 02/2015

36 Service Kit – EI7. Encoder


Replacement of encoder generation B with encoder generation B
Without brake 4
4.1.3 Wiring the EI7.B encoder to the connection box

1. 4-pin:
Ø10 mm
• Push the long glass fiber sheathing [1534] over
the single conductors of the encoder cable.
[1534] Lay the shielding [S] in the opposite direction.
[S]
RD, BU, • Push the short glass fiber sheathing [1552]
WH, GN over the single conductors.
2. [1552]
GY, PK, • Install the terminal washer [1524].
YE, BN
Ø7 mm

RD, BU,
WH, GN
3.
GY, PK,
YE, BN

[1524]
18014407973893771

1. 8-pin:
Ø10 mm
• Push the long glass fiber sheathing [1534] over
the single conductors of the encoder cable.
[1534] Lay the shielding [S] in the opposite direction.
[S]
• Push the short glass fiber sheathing [1552]
RD, BU
2. [1552] over the single conductors.
GY, PK, BN, • Install the terminal washer [1524].
WH, YE, GN
Ø7 mm

RD, BU
3.
GY, PK, BN,
WH, YE, GN

[1524]
18014407973891467
21362599/EN – 02/2015

Service Kit – EI7. Encoder 37


4 Replacement of encoder generation B with encoder generation B
Without brake

• Route the conductors through the thread re-


duction to the outside.
• Connect the M12 connector as shown in the
wiring diagram.
The wiring diagrams for 4 and 8-pin connectors
are included in the appendix (→ 2 57).
• Screw on and secure the conductors with the
M12 connector. The tightening torque must be
0.8 Nm ± 10%.
• Fasten the connector.

9007208763131019

• Wire the connection box [1632] (in accordance


with the previously installed encoder type).
The wiring diagrams for 4 and 8-pin connectors
are included in the appendix (→ 2 57).
[1632]

9007208700748171
21362599/EN – 02/2015

38 Service Kit – EI7. Encoder


Replacement of encoder generation B with encoder generation B
Without brake 4
• Fasten the short glass fiber sheathing [1635]
using a cable tie.

[1552]
• Fasten the connection box using a cable tie as
close to the conductor end sleeves on the
glass fiber sheathing as possible.

9007208700723211

• Screw on and secure the shielding on the ter-


minal box. The tightening torque must be 5 Nm
± 10%.

9007208700725131
21362599/EN – 02/2015

Service Kit – EI7. Encoder 39


4 Replacement of encoder generation B with encoder generation B
Without brake

3. • Apply assembly paste to the shaft.


• Install the plastic fan that has been heated.
• Fasten the plastic fan using a retaining ring.
2.

-
LY
O E
M T
1. C
O

9445999499

1. • Mount the fan guard and fasten it with screws.


The tightening torque must be 3.3 Nm ± 10%.

2.

9446001419
21362599/EN – 02/2015

40 Service Kit – EI7. Encoder


Replacement of encoder generation B with encoder generation B
Without brake 4
• Mount the terminal box cover and fasten it with
screws. The tightening torque must be 3.5 -
4.0 Nm ± 10%.

9007208718113291

4.1.4 Wiring the EI7.B encoder to the connection unit

• Wire the connection unit [1522] in accordance


with the previously installed encoder type and
10 = GN = B
9 = YE = B c the applicable wiring diagrams.
8 = WH = A d The wiring diagrams for connection without M12
7 = BN = A
6 = PK = GND 1 4 connector are included in the appen-
RD
BU

5 = GY = +UB dix (→ 2 59).


BU RD
1< TF < 10
EI71 c1 d4
EI72 c1 d3
EI76 c1 d2
EI7C c1 d1
TF

9591928587

TF
TF

9656059787
21362599/EN – 02/2015

Service Kit – EI7. Encoder 41


4 Replacement of encoder generation B with encoder generation B
Without brake

• Fasten the connection unit using screws [119]


[119] 5.0 Nm or [632] (dependent on the terminal box). The
[632] 1.8 Nm
[1522] tightening torque must be 5.0 Nm ± 10% for
[119] and 1.8 Nm ± 10% for [632].

BU
RD

9007208847313419

3. • Apply assembly paste to the shaft.


• Install the plastic fan that has been heated.
• Fasten the plastic fan using a retaining ring.
2.

-
LY
O E
M T
1. C
O

9445999499
21362599/EN – 02/2015

42 Service Kit – EI7. Encoder


Replacement of encoder generation B with encoder generation B
Without brake 4
1. • Mount the fan guard and fasten it with screws.
The tightening torque must be 3.3 Nm ± 10%.

2.

9446001419

• Mount the terminal box cover and fasten it with


screws. The tightening torque must be 3.5 -
4.0 Nm ± 10%.

9007208718113291
21362599/EN – 02/2015

Service Kit – EI7. Encoder 43


4 Replacement of encoder generation B with encoder generation B
With brake

4.2 With brake


4.2.1 Removal of the EI7.B encoder

• Loosen the screws on the terminal box and re-


move the terminal box cover.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9592975883

If a connection box with M12 connector is used:


BU
• Disconnect the conductors from the connec-
RD tion box.
SEW‑EURODRIVE recommends using the
1205202 screw driver from Phoenix

9592952843

21362599/EN – 02/2015

44 Service Kit – EI7. Encoder


Replacement of encoder generation B with encoder generation B
With brake 4
• Unscrew the M12 connector.
• Disconnect the conductors of the encoder ca-
ble from the M12 connector.

9007208847705355

If a connection unit without M12 connector is


used:
• Disconnect the conductors of the encoder ca-
ble from the connection unit.
SEW‑EURODRIVE recommends using the
1205202 screw driver from Phoenix

BU
RD

9592970123
21362599/EN – 02/2015

Service Kit – EI7. Encoder 45


4 Replacement of encoder generation B with encoder generation B
With brake

• Loosen the screw for fastening the shielding


on the terminal box.
• Bend the terminal washer open and remove
the encoder cable shielding together with the
conductor end sleeve.
• Dispose of the terminal washer.

9592973963

• Loosen the screws on the fan guard and re-


move the fan guard.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9683088139 21362599/EN – 02/2015

46 Service Kit – EI7. Encoder


Replacement of encoder generation B with encoder generation B
With brake 4
• Apply a puller to the bushing of the plastic fan
and remove the plastic fan.
Notice: Applying direct force to the plastic fan can
damage it.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9656067723

9744815115

• Place the bushing of the plastic fan on a warm-


> 1 min.
ing plate and heat it up to a maximum temper-
ature of 80°C.

< 80 °C While doing so, ensure that the plastic fan does
not come into direct contact with the warming
plate.
Any thermally conductive component [1] (e.g. a
metal ring) can be used as a contact surface.

[1] This step is necessary for re-assembly.


21362599/EN – 02/2015

9007208700734731

Service Kit – EI7. Encoder 47


4 Replacement of encoder generation B with encoder generation B
With brake

• Loosen the screws on the encoder and re-


move the encoder.
• Dispose of the screws.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9656069643

• Remove the old grommet from the cable bush-


ing of the terminal box.
• Dispose of the old grommet.

a
5
a
4
a 5
3
a 4
2
a 3
1
2

9656065803

21362599/EN – 02/2015

48 Service Kit – EI7. Encoder


Replacement of encoder generation B with encoder generation B
With brake 4
4.2.2 Installation of the new EI7.B encoder

• Push the grommet [1526] onto the cable end of


[1517] the encoder module [1517]. The inside diame-
ter of the grommet may not exceed the maxi-
[1526] mum inside diameter of 12 mm.

Ø 3.7 mm Ø ≤ 12 mm

9446005259

[1517] [1526]
2.
• Coat the cable jacket with wire lubricant. Using
a rotating movement, carefully pull the cable
through the grommet into the terminal box.
I

3M
Lu
b-
While doing so, ensure that the grommet does
not inadvertently slide through into the terminal
1.
box.
The minimum bending radius of 28 mm must be
observed.

[1517]
[1520]

4
a 5
a
5
a
r > 28 mm
3
a 4
2
a 3
1
2
1

9592966283

[1518] • Fasten the encoder board to the spacers using


2,5 Nm 2 screws [1518]. The tightening torque must be
2.5 Nm ± 10%.
21362599/EN – 02/2015

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9592979723

Service Kit – EI7. Encoder 49


4 Replacement of encoder generation B with encoder generation B
With brake

4.2.3 Wiring the EI7.B encoder to the connection box

1. 4-pin:
Ø10 mm
• Push the long glass fiber sheathing [1534] over
the single conductors of the encoder cable.
[1534] Lay the shielding [S] in the opposite direction.
[S]
RD, BU, • Push the short glass fiber sheathing [1552]
WH, GN over the single conductors.
2. [1552]
GY, PK, • Install the terminal washer [1524].
YE, BN
Ø7 mm

RD, BU,
WH, GN
3.
GY, PK,
YE, BN

[1524]
18014407973893771

1. 8-pin:
Ø10 mm
• Push the long glass fiber sheathing [1534] over
the single conductors of the encoder cable.
[1534] Lay the shielding [S] in the opposite direction.
[S]
• Push the short glass fiber sheathing [1552]
RD, BU
2. [1552] over the single conductors.
GY, PK, BN, • Install the terminal washer [1524].
WH, YE, GN
Ø7 mm

RD, BU
3.
GY, PK, BN,
WH, YE, GN

[1524]
18014407973891467
21362599/EN – 02/2015

50 Service Kit – EI7. Encoder


Replacement of encoder generation B with encoder generation B
With brake 4
• Route the conductors through the thread re-
duction out of the terminal box to the outside.
• Connect the M12 connector as shown in the
wiring diagram.
The wiring diagrams for 4 and 8-pin connectors
are included in the appendix (→ 2 57).
• Screw on and secure the conductors with the
M12 connector. The tightening torque must be
0.8 Nm ± 10%.
• Fasten the connector.

9007208847722635

• Wire the connection box [1632] (in accordance


with the previously installed encoder type).
The wiring diagrams for 4 and 8-pin connectors
are included in the appendix (→ 2 57).
[1632]

9007208847724555
21362599/EN – 02/2015

Service Kit – EI7. Encoder 51


4 Replacement of encoder generation B with encoder generation B
With brake

• Fasten the short glass fiber sheathing [1635]


using a cable tie.

[1552]
• Fasten the connection box using a cable tie as
close to the conductor end sleeves on the
glass fiber sheathing as possible.

9592958603

• Screw on and secure the shielding on the ter-


minal box. The tightening torque must be 5 Nm
± 10%.

9592960523

21362599/EN – 02/2015

52 Service Kit – EI7. Encoder


Replacement of encoder generation B with encoder generation B
With brake 4
3. • Apply assembly paste to the shaft.
• Install the plastic fan that has been heated.
• Fasten the plastic fan using a retaining ring.
2.

-
LY
O E
M T
1. C
O

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9656061707

• Mount the fan guard and fasten it with screws.


The tightening torque must be 3.3 Nm ± 10%.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9592956683
21362599/EN – 02/2015

Service Kit – EI7. Encoder 53


4 Replacement of encoder generation B with encoder generation B
With brake

• Mount the terminal box cover and fasten it with


screws. The tightening torque must be 3.5 -
4.0 Nm ± 10%.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9592987403

4.2.4 Wiring the EI7.B encoder to the connection unit

• Wire the connection unit [1522] in accordance


with the previously installed encoder type and
10 = GN = B
9 = YE = B c the applicable wiring diagrams.
8 = WH = A d The wiring diagrams for connection without M12
7 = BN = A
6 = PK = GND 1 4 connector are included in the appen-
RD
BU

5 = GY = +UB dix (→ 2 59).


BU RD
1< TF < 10
EI71 c1 d4
EI72 c1 d3
EI76 c1 d2
EI7C c1 d1
TF

9591928587

TF
TF

9656059787
21362599/EN – 02/2015

54 Service Kit – EI7. Encoder


Replacement of encoder generation B with encoder generation B
With brake 4
• Fasten the connection unit using screws [119]
[119] 5.0 Nm or [632] (dependent on the terminal box). The
[632] 1.8 Nm
[1522]
tightening torque must be 5.0 Nm ± 10% for
[119] and 1.8 Nm ± 10% for [632].

BU
RD

9592985483

3. • Apply assembly paste to the shaft.


• Install the plastic fan that has been heated.
• Fasten the plastic fan using a retaining ring.
2.

-
LY
O E
M T
1. C
O

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9656061707
21362599/EN – 02/2015

Service Kit – EI7. Encoder 55


4 Replacement of encoder generation B with encoder generation B
With brake

• Mount the fan guard and fasten it with screws.


The tightening torque must be 3.3 Nm ± 10%.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9592956683

• Mount the terminal box cover and fasten it with


screws. The tightening torque must be 3.5 -
4.0 Nm ± 10%.

a
5
a
4
a 5
3
a 4
2
a 3
1
2
1

9592987403

21362599/EN – 02/2015

56 Service Kit – EI7. Encoder


Appendix
Pin assignment for 8-pin M12 connector (AVRE) 5
5 Appendix
5.1 Pin assignment for 8-pin M12 connector (AVRE)
5.1.1 Connection box

EI7C B EI76 B
1 2 3 4 1 2 3 4
c
GND n. c. n. c. n. c. c GND n. c. n. c. n. c. c
d
(BU) (BU)
1 4

9007208840916875
EI7C n. c. n. c. n. c. d n. c. EI76 n. c. n. c. d
(RD) (RD)

EI72 B EI71 B
1 2 3 4 1 2 3 4
GND n. c. n. c. n. c. c GND n. c. n. c. n. c. c
(BU) (BU)
n. c. n. c. EI72 n. c. d n. c. n. c. n. c. EI71 d
(RD) (RD)

5.1.2 Connection via M12 connector


There is an 8-pin M12 connector for connection.

M12 AVRE
Male Pin 1: +UB GY
Pin 2: GND PK
2 1
3
8
7
6 Pin 3: A BN
4 5
Pin 4: A WH
Pin 5: B YE
Pin 6: B GN
Pin 7: TF1
Pin 8: TF1
21362599/EN – 02/2015

Service Kit – EI7. Encoder 57


5 Appendix
Pin assignment for 4-pin M12 connector (AVSE)

5.2 Pin assignment for 4-pin M12 connector (AVSE)


5.2.1 Connection box

EI7C B EI76 B
1 2 3 4 1 2 3 4
c
GND n. c. B A c GND n. c. B A c
d
(BU) (GN) (WH) (BU) (GN) (WH)
1 4

9007208840916875
EI7C n. c. n. c. n. c. d n. c. EI76 n. c. n. c. d
(RD) (RD)

EI72 B EI71 B
1 2 3 4 1 2 3 4
GND n. c. B A c GND n. c. B A c
(BU) (GN) (WH) (BU) (GN) (WH)
n. c. n. c. EI72 n. c. d n. c. n. c. n. c. EI71 d
(RD) (RD)

5.2.2 Connection via M12 connector


There is a 4-pin M12 connector for connection.

M12 AVSE
Male Pin 1: +UB GY
Pin 2: B YE
2 1
3 4
Pin 3: GND PK
Pin 4: A BN

21362599/EN – 02/2015

58 Service Kit – EI7. Encoder


Pin assignment without M12 connector
Appendix
5
5.3 Pin assignment without M12 connector
5.3.1 Connection unit

a
c
d
b
1 10 1 4
9007207579353739

1 2 3 4 5 6 7 8 9 10 1 2 3 4
a TF1 TF1 TF2 TF2 +UB GND A A B B EI7.B c
Opt. Opt. (GY) (PK) (BN) (WH) (YE) (GN)
b TF1 TF1 TF2 TF2 +UB GND A A B B EI7.B d
Opt. Opt.

EI7C B EI76 B
1 2 3 4 1 2 3 4
GND n. c. n. c. n. c. c GND n. c. n. c. n. c. c
(BU) (BU)
EI7C n. c. n. c. n. c. d n. c. EI76 n. c. n. c. d
(RD) (RD)

EI72 B EI71 B
1 2 3 4 1 2 3 4
GND n. c. n. c. n. c. c GND n. c. n. c. n. c. c
(BU) (BU)
n. c. n. c. EI72 n. c. d n. c. n. c. n. c. EI71 d
(RD) (RD)
21362599/EN – 02/2015

Service Kit – EI7. Encoder 59


SEW-EURODRIVE—Driving the world

SEW-EURODRIVE GmbH & Co KG


P.O. Box 3023
76642 BRUCHSAL
GERMANY
Phone +49 7251 75-0
Fax +49 7251 75-1970
sew@sew-eurodrive.com
www.sew-eurodrive.com

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