INSPECTION & TEST PLAN DOC.

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Case No.: Book No: Set No:

1. Specification /Drawing: RDSO Drg. No. WD-92081-S-51&52 Alt.2

2. Date of Inspection :

3. Place of Inspection :

4. Size of lot :

5. Size of Sample :

6. Document Verification: a) Internal/ External test certificate for raw material.

b) Internal inspection/test and dimensional check report.
c) Calibration record of gauges, measuring instruments & test
equipments.

7. Tests/Checks (to be witnessed/conducted by inspector ):-

S.
Parameter Value Specified Observations Remarks
No.

Batch-wise TC of
welding consumable
i) It shall be free from visible surface may be
defects, bend, dent & all edges & reviewed/verified
corners to be grounded.
ii) Weld size shall be as per drawing
(a) Visual
& welding shall be uniform and free
from welding defects.
(Suitable declaration
iii) General Workmanship. may be obtained &
verified regarding
sequence followed
by fabricator)

As per RDSO Drg. No.

WD-91071-S-52 Alt.2
(b) Dimensional
Tolerance for untoleranced Dimension sheet
dimensions shall be as per enclosed
IS:2102 Part-I

Lever X end, Y end & Central (1 no. each), Connecting link small & large (2 nos. each), Eye
(c) bolt with spring washer, nut & lock (4 sets), Adjustable lever (3 nos.), Nut lock (4 nos.), Eye
bolt (1 no.), Bearing near and far end (4 nos. each), and Misc. items like pins, cotters etc

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S.
No. Parameter Value Specified Observations Remarks
Cast Steel IS:1030 Gr. 280-520W
Ladle Analysis
%C 0.25 max.
%Mn 1.20 max.
%S 0.035 max.
%P 0.040 max.
%Si 0.60 max.
%Cu 0.40 max.
%CE 0.42 max.
As per IRS M-44/97 Test Method-
Sheet/Plate 10mm thick Either by the
Laddle Analysis Product Analysis methods specified
Tolerance in relevant parts of
(ASTM A480) ASTM A240 or by
%C 0.03 max. %C +0.005 any other
Material %Mn 0.8 to 1.5 %Mn ±0.04 established
c.3 %Si 1.00 max. %Si +0.05 instrumental/
Composition
%Cr 10.8-12.5 %Cr ±0.15 chemical method.
%Ni 1.50 max. %Ni +0.07
%P 0.03 max. %P +0.005
%S 0.03 max. %S +0.005
%Ti 0.75 max. %Ti +0.05
Components to IS:1875 CL 4 Ref. Cl. No. 6 of
Ladle Analysis . IS:1875/1992

%C 0.40-0.50 Test method-

%Mn 0.60-0.90 As per IS:228 & its
%S 0.040 max. relevant parts or
%P 0.040 max. any other
%Si 0.15-0.35 established
instrumental/
chemical method.

Manufacturer
Name/initials,
If & as specified in P.O.
(d) Marking Month & year of
(Not specified in Drg.) manufacture for
traceability

Name & Signature of IE

Note:
i. Sampling shall be done according to IS:2500 - 2000 Pt- I single sampling plan (normal) unless mentioned
otherwise.
ii. In case, a quality plan is mentioned in the Purchase Order, Inspecting Engineer shall also take the same into
consideration during inspection and mention the same in Inspection Records.
iii. In case purchase order mentions different drawing/specification, then that will be applicable.
iv. If actual size/shape of the product didn’t permit cutting of test sample for a particular specified test parameter
like tensile/bend, etc., then MTC/Lab TC for the same shall be taken into consideration, subject to testing of

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those specified parameters which is/are feasible (in terms of size/shape of sample piece/test specimen
intended for respective tests) and the same shall be mentioned in Inspection Records/Report.
Important:
1. Cross check original PO (Either in physical form or online)
2. Do not undertake inspection elsewhere other than the place of inspection mentioned in PO.
3. Do not undertake inspection if quantity offered is less than quantity mentioned in call letter.
4. Do not inspect part quantity unless provided in PO or authorized by client.
5. Stamp/seal complete offered lot after drawing samples for lab/in-house testing and before leaving the site.
6. Use check sheet for recording observations.
7. In case of any ambiguity in PO/Specification/Drawing/QAP/Technical Spec. annexed with PO, the same
shall be brought into the notice of vendor as well as CM for seeking necessary clarification from
Purchaser/Client.

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