Professional Documents
Culture Documents
E(M) (ED) 系列
E(M) (ED) 系列
Thank you for using our E&M&ED -series vertical packing machine.
attention of Vertical Form Fill Seal Packing Machine (E&M&ED-series) for you. In
order to operate this machine in a better way, operation staff and related persons
should study and do operation training. Correct use, safe operation, periodical
please read the instruction manual carefully before operation. In this way, it can
1
【Request】
● Current machine is managed as per its model. If you want to inquire, please inform
● When you want to order spare part, please send us fax or email and tell us the spare
● Regarding to emergency contact on night and rest day, please send us fax or email.
● If there is any question about operation, please contact our after-sales service
department.
【Contents】
【Chapter 1】Installation Condition and Notice................................................................................................4
2
1-1 Installation Condition................................................................................................................................4
1-2 Notes..........................................................................................................................................................4
【Chapter 2】Mechanical properties..................................................................................................................5
2-1 Summary....................................................................................................................................................5
2-2 Machine Specifications..............................................................................................................................5
2-3 Application.................................................................................................................................................7
2-4 Advantages.................................................................................................................................................7
【Chapter 3】Safe Operation...............................................................................................................................8
3-1 Notes and Warning.....................................................................................................................................8
3-2 Danger signs..............................................................................................................................................9
【Chapter 4】Use of Machine and Parameter setting....................................................................................11
4-1 Pneumatic Components Adjustment......................................................................................................11
4-2 speed control of film releasing...............................................................................................................14
4-3 Date code printing adjustment (ribbon printing)....................................................................................28
4-4 Deviation adjustment.............................................................................................................................30
4-5 Eye mark tracking adjustment...............................................................................................................32
4-6 Servo Motor Parameter Setting..............................................................................................................35
4-7 Sealing roller Adjustment......................................................................................................................38
4-8 Film Pulling Adjustment........................................................................................................................43
4-9 Replace the film.....................................................................................................................................47
4-10 Replace bag former..............................................................................................................................48
4-11 Temperature control meter adjustment.................................................................................................49
【Chapter 5】Electric Box Panel Functions and Power Switch....................................................................51
5-1 Electric Box Panel Functions.................................................................................................................51
5-2 The introduce of power switch function................................................................................................53
【Chapter 6】Touch Screen Functions Introduction.....................................................................................54
6-1 Start-up page for touch screen...............................................................................................................54
6-2 Main interface........................................................................................................................................58
6-3 Parameter Setting Interface....................................................................................................................60
6-4 Manual Interface....................................................................................................................................67
6-5 Auto Running Interface..........................................................................................................................68
6-6 Temperature Setting...............................................................................................................................70
6-7 Alarm Set...............................................................................................................................................73
【Chapter 7】Analysis of common malfunction.............................................................................................76
【Chapter 8】Application taboo and maintenance of machine.....................................................................78
8-1 Application taboo of the machine..........................................................................................................78
8-2 Machine maintenance............................................................................................................................78
1-2 Notes
● When install and adjust the height of machine, please adjust the four feet, and let
● Make sure the machine is connecting effectively to the earth, in case of leakage or
electrostatic generation.
● The operator should wear protective clothing and safety helmet before working.
● Please close the door when the machine is running, and do not touch any running
parts.
2-1 Summary
4
● Mechanical principle
After film-pulling, the film is delivered into bag former through arrays of roller, and
film-pulling once is a bag length. The bag former will change the film’s form
gradually into tubular bag type, and then the vertical and horizontal sealing roller
(heat seal) seal the bag simultaneously to form a closed space. Meanwhile the
measuring equipment has been ready and discharged material which has been
weighed according to needed weight. The material dropped into bag through bag
finally the horizontal sealing knife cut the made bag to complete once packaging.
5
requirement
Gas Pressure 0.6~0.8MPa 0.6~0.8MPa 0.6~0.8MPa
Gas 0.8 m³/min 0.8 m³/min 1.0 m³/min
consumption
Machine size L*W*H=1640mm*1226mm*1 L*W*H=1640mm*1314mm*18 L*W*H=2380mm*1620mm*194
709mm 55mm 0mm
Machine weight 580Kg 650kg 820kg
E9265 E105070
Film width 250~920mm 300~1050mm
Bag size L*W= ( 60 ~ L*W= ( 100 ~
600mm)*(100~450mm) 800mm)*(140~510mm)
Max packing 40bags/min 5-40bags/min
speed
Power 6KW/220V/50(60)HZ 6.5KW/220V/50(60)HZ
requirement
Gas Pressure 0.6MPa 0.6MPa
Gas 1.2 m³/min 1.2 m³/min
consumption
Machine size L*W*H=2456mm*1716mm*2 L*W*H=2341mm*1786mm*27
153mm 85mm
Machine weight 850Kg 1100Kg
6
M4230 M5235
Film width 160~420mm Film width 180~520mm
Bag size L*W= ( 60 ~ 300mm ) * ( 70 ~ Bag size L*W= ( 60 ~ 350mm ) * ( 80 ~
200mm) 250mm)
Max packing speed 65bag/min Max packing speed 60bag/min
Power requirement 3.4KW/220V/50(60)HZ Power requirement 3.4KW/220V/50(60)HZ
Gas Pressure 0.6~0.8MPa Gas Pressure 0.6~0.8MPa
Gas consumption 0.6m 3/min Gas consumption 0.6m 3/min
Machine size L*W*H=1400mm*1100mm*1560mm Machine size L*W*H=1514mm*1154mm*1590mm
Machine weight 500kg Machine weight 550kg
M6240 M7245
Film width 180~620mm Film width 200~720mm
Bag size L*W= ( 80 ~ 400mm ) * ( 80 ~ Bag size L*W= ( 100 ~ 450mm ) * ( 90 ~
300mm) 350mm)
Max packing speed 60bag/min Max packing speed 50bag/min
Power requirement 3.8KW/220V/50(60)HZ Power requirement 3.8KW/220V/50(60)HZ
Gas Pressure 0.6~0.8MPa Gas Pressure 0.6~0.8MPa
Gas consumption 0.8m 3/min Gas consumption 0.8m 3/min
Machine size L*W*H=1640mm*1226mm*1720mm Machine size L*W*H=1640mm*1305mm*1850mm
Machine weight 600kg Machine weight 650kg
ED4230
2-3 Application
Applicable bag type: Pillow bag, Gusset bag, M type bag.
Applicable film materials: A variety of laminated films, single-layer PE film,
7
film thickness range 0.03mm-0.15mm.
Applicable packing materials: A variety of recreation food, frozen food, milk
Powder, coffee, oatmeal, granulated sugar, salt, rice, small hardware etc.
2-4 Advantages
Program memory for various products packing
This machine can pack different kinds of products and it can save 30 kinds of
products’ packing data. As long as find “product number” in the catalogs, the
machine will carry out related product package work immediately. Because the
packing parameters corresponding to the product number is in memory. Input the
“product number”, and the packing parameters will be shown. Resetting the packing
parameter is unnecessary.
Such as: Non-film alarm, Code printer ribbon exhaustion alarm, Material clamp on
horizontal sealing roller alarm, Automatic stop function when doors are opened and
The machine has 10 kinds of auto protection functions, which can effectively protect
8
work in emergency.
● Before operate the machine, please check each driving parts to ensure the machine
is in normal status.
● Before operate the machine, make sure to confirm nobody or obstacles are in
strictly forbidden.
● When the machine is in operation, please close the door, and forbid to touch any
● Be cautious that the sealing roller and printer are in high temperature, so as not to
be scalded.
● Before maintenance for the machine, power must be completely cut off.
● When malfunction occurs, please refer to the alarm information on touch screen to
eliminate the malfunction as soon as possible, and find out the reason to avoid the
● Take good care of Human Machine Interface touch screen, do not get it scratched
or heavily polluted.
carefully.
9
〖figure 3-2.1〗
The symbol in figure 3-2.2 warns the danger of high temperature. Do not touch.
〖figure 3-2.2〗
The symbol in figure 3-2.3 warns the danger of electric. Do please keep the
〖figure 3-2.3〗
The symbol in figure 3-2.4 warns the danger of the rolling gear. The operation
10
〖figure 3-2.4〗
The operation staff must keep hands away and avoid being hurt.
〖figure 3-2.5〗
The symbol in figure 3-2.6 warns this is a dangerous zone. Operation staff must
〖figure 3-2.6〗
11
【Chapter 4】Use of Machine and Parameter setting
4-1 Pneumatic Components Adjustment
Filter regulator lubricator adjustment
Through the filter regulator lubricator, the compressed air will be conveyed to each
pneumatic component of packing machine. The filter regulator lubricator is used for
controlling the air pressure, removing the water and particle, and lubricating the
cylinder piston. Please fill up the lubricator and adjust the air pressure, ensuring air
Pressure gauge
lubricator
filter
〖figure 4-1.1〗
As is shown in figure 4-1.2, film pulling cylinder and film releasing brake cylinder
(only in H4230) are equipped with independent air pressure regulator. The air
pressure regulator can reduce the air pressure of cylinder. Before using the machine,
please check the air pressure value first. It is better to set the value at 0.2Mpa.
12
The air pressure regulator of film
pulling cylinder
〖figure 4-1.2〗
brake and pressure regulator, while other models are not available)
compressed air flow of the cylinder through adjust knob. So it can control the
intensity and speed of the cylinder push forward or backward. Twist the adjust knob
clockwise, the air flow will be reduced. Otherwise, air flow will be increased.
cylinder
adjust knob
〖figure 4-1.3〗
13
Please refer to 〖 Figure 4-1.4 〗 the air cylinder with buffering quality standard, to
avoid inertia impact force from the horizontal sealing roller moving, and get a benefit
of smooth and stable machine running, reducing the machine running vibration and
noise. Each air cylinder with the buffering adjustment screws, one screw for adjusting
the buffering progress, one screw for adjusting the return buffering. If you spin the
screw at clockwise, it increase the buffering resistance, if you spin the screw at
〖Figure 4-1.4〗
When the motor of film releasing is three phase asynchronous motor, the speed of
14
Parameter display area
Run/Stop key
〖figure 4-2.1〗
〖figure 4-2.2〗
② Then press “PROG” key, the figure 4-2.3 will appears. This is major parameter
code setting. At this moment, press the “up” key to set other parameter codes. Like
15
〖figure 4-2.3〗
③ Then press “PROG” key again, the figure 4-2.4 will appears. This is small
parameter code setting. At this time, press the “up” key to set other parameter codes.
Like “01”or other greater values. After that, the parameter code is set well.
〖figure 4-2.4〗
④ Press “PROG” key again, then figure 4-2.5 will appears. This is code
corresponding parameter value setting. Press “up” or “down” key to set the parameter
〖figure 4-2.5〗
16
d3: Auto Accel/Decel
d4:Linear accel. Auto decel, stall
prevention during deceleration
d5: Auto accel. Auto decel, stall
prevention during deceleration
d0:Digital keypad
d1: 0 -10V from AVI
2-00 Source of frequency d2:4 - 20mA from AVI 3
command d3:Controlled by V.R on drive
d4:RS-485 communication interface
d0:By digital keypad
d1:By external terminals, keypad STOP
2-01 Source of operation enable 2
command d2:By external terminals, keypad
d3:By RS-485 communication interface,
keypad
STOP enable
d4:By RS-485 communication interface,
keypad
STOP disable
2-02 Stop method d0: Ramp stop 0
d0:Coast stop
2-04 Reverse operation d0:Enable reverse 1
inhibit d1:Disable reverse
d2:Disable forward
4-04 Multi-function input d0: not used 1
terminal1 (M1) d1:M0: FWD/STOP, M1: REV/STOP
(d 0-d 20)
4-05 Multi-function input d2:M0: RUN/STOP, M1: FWD/REV 7 d9-d20
terminal 2(M2) d3:M0, M1, M2: 3-wire operation control command is
mode d4:External fault, normally open (N.O.) omitted, as
4-06 Multi-function input d5:External fault, normally closed (N.C.) 8 per standard
terminal 3(M3) d6:RESET regular
(d 0, d 4-d 20) d7:multi-step speed command 1 setting is
d8:RESET command 2 enough
5-00 2nd step speed freq. d0.0-d400HZ 25 adjusting
knob is
available
5-01 3rd step speed freq. d0.0-d400HZ 35
5-02 1st step speed freq. d0.0-d400HZ 60-90
★ Notice:
17
1. Only user parameter can be set, some default parameter can not be set.
2. Don't change the parameters which are not listed above, to avoid causing
unnecessary trouble.
3. For more details about the frequency transformer, please refer to the instructions of
frequency transformer.
“MODE”button
〖figure 4-2.6〗
18
② Built-in speed controller with brake (SKB type)
19
20
21
22
23
③ Built-in speed controller without brake (SK type)
24
25
26
★Notice: Other parameters of Built-in Driver are set as the factory setting. Do not
27
● Film releasing three step speed frequency control: As is shown in the figure
control three different speed frequency respectively. The speed from high to low,
there are “1st stage speed,”, “2nd stage speed,” and “3rd stage speed,”. (Note: E3220
and
film runs out, the roller will drop to the lowest place or be pulled to the top. When the
roller in the lowest place, it can detected by “electric-eye tracker 1”. In the top, it can
28
Sliding
滑杆 rod
Electric-eye
电眼 6,无膜报警 tracker 6, no film alarm
Electric-eye tracker 5,
电眼 5,三段速
3rd step speed freq.
Metal
金属感应件 induction element
Electric-eye
电眼 3,一段速 tracker 3,1st
step speed freq.
Electric-eye
电眼 2,放膜电机停 tracker 2 , film
releasing motor stop
Electric-eye
电眼 1,无膜报警 tracker 1, no film
alarm
Movable rod
游动辊筒(或游动杆)
〖figure 4-2.7〗
Adjustment knob
〖figure 4-3.1〗
Rotate the temperature control knob and let the white tick mark point to the value.
The larger the value is, the higher date code printing temperature will be. According
to different film materials, the date code printing temperature value are set at 3-5. The
thicker the film is, the higher date code printing temperature will be.
film
Code printer
slider
Fixed screw
Sliding rod
〖figure 4-3.2〗
Method: Loose the screw (do not screwed down), then the code printer can move
along with the sliding rod. Move the code printer and match the printer head with the
horizontal printing place of the bag. Then fix the screw. Maybe you need to repeat
★ Notice: The above is only applicable to our company's standard type of date
30
code printer.
Fixed handle
Chute
film rack
〖figure 4-3.3〗
Method: As is shown in〖figure 4-3.3〗, loose the fixed handle, then code printing
adjusting roller can move in the chute. When the code printing adjusting roller
moves, the packing film will move too. Move the adjusting roller and match the
printer head with the vertical printing place of the bag. Then tighten the fixed handle.
Maybe you need to repeat this step 2-3 times until make it well.
E3220/E4230/E5235/E6240/E7245/E8250)
31
Fixed handle
Sliding rod
Regulating handle
〖图 4-4.1〗
〖figure 4-4.1〗
Method: As is shown in the figure 4-4.1, loose the fixed handle and then rotate the
regulating handle, the film rack( or just the film releasing axis) can move along with
the sliding rod. It will stop when the film arrive at the preset position. Then tighten
the fixed handle. Maybe you need to repeat this step 2-3 times until vertical sealing
M4230/M5235/M6240/M7245)
Sliding rod
correction motor
Film rack
32
〖figure 4-4.2〗
button controls the normal transfer while the other one controls the reverse transfer.
When pressing a button for a long time, correction motor starts to run and drive the
correction screw rod to run. At the same time, the film rack and film move along with
the sliding rod. Releasing the button when the film arrives at the preset position, then
the motor will stop. At this time, the adjustment is finished. Maybe you need to repeat
this step 2-3 times until vertical sealing meets the requirement.
the eye mark. The size of mark is L*W=10*5(mm). The distance between two eye
marks is one bag length. Adjust the relative position between photoelectric eye and
eye mark: When the photoelectric eye match to the eye mark, the length of film
between photoelectric eye to horizontal sealing cutter is just equal to the integer times
of bag length (it means that the cutter must cut in the eye mark position).
33
Eye mark
photoelectric
eye position
photoelectric
eye
Cutter
positio
n
〖4- 5.1〗
discriminate the eye mark position through receiving intensity of the Infrared light.
But it is only applicable for the transparent or semi transparent packaging film. The
head) + amplifier.
1、optical fiber head adjustment: adjust the distance between optical fiber head
2、Amplifier adjustment:
34
★Notice: More detail, please see the electric eye manual.
● SLR electric eye: As is shown in figure 4-5.2, SLR electric eye determines
color coding by detecting the reflected light intensity. SLR electric eye can apply to
transparent film and opaque film, as long as the color coding of packaging film is
more visible aberration with other parts of the film, electric eye will be able to tell
them.
35
② The sensitivity adjustment: adjust the side knobs of electric eye to control
sensitivity.
Sensing head
Sensitivity knob
〖Figure 4-5.2〗
★Notice: More detail, please see the electric eye manual.
circumstances, only motor positive inversion and command pulse often need to adjust
parameters.
36
Display area
Set key
〖Figure 4-6.2〗
② Secondly, press the mode switch key "M", a function code "Pr0.00" appears. If
you need to select other function codes, press the number increases key, the code will
6.3 shows.
Function code
display area
〖Figure 4-6.3〗
③ Confirmed function code, press "s" again, parameter value corresponding to
function code will appear (Figure 4-6.4). Firstly press " Numeric decimal key", red
light points will move forward, confirm the number you need to change, then press
37
"numerical increases key" or "numerical decrease small key" to change parameter
〖Figure 4-6.4〗
④ After setting parameters, press "s" for 5 seconds until the display area returns to
〖Figure 4-6.5〗
〖Figure 4-6.6〗
⑦ Press "Numerical increase key" for 10s until figure 4-6.7 displays, then setting
〖Figure 4-6.7〗
⑧ Back to the initial setting, repeat the above operations, set other parameter
● Parameter Adjustment:
① code Pr0.00: control motor forward and reverse, "0" is forward while “1” is
reverse. When the motor needs reversing, do not need to change the wiring, directly
38
② Code Pr0.08: Command pulse number of motor rotates once. It is inversely
proportional to motor speed, the larger it is, motor speed more slowly, otherwise the
motor is faster. Generally, film servo command pulse number is set as "1650";
Special note:
Film pulling servo "command pulse number" is related to bags length, in the
bags making process, the actual packaging bags length often does not match to the
bag length setting value in the interface, if excluded other factors, please adjust the
value of "command pulse number": When the actual bag length is longer than the
setting one, please set "command pulse number" at a greater value; When the actual
bag length is shorter than the setting one, please set "command pulse number" at a
smaller value.
adjustment:
recognition
39
Metal Sensor chip
〖Figure 4-7.1〗
The electric eye of clamp material stopping position adjustment method:
close the horizontal sealing roller and move electric eye of clamp material stopping,
let the electric eye sense the metal sensors ( electric eye indicator light will be off
when sense the metal chip), then fix the electric eye. The adjustment is finished.
Insulated pad
Fixed screw
〖Figure4-7.2〗
Adjustment Method:
① Loosen the fixed screws of horizontal sealing roller, then manually close the
roller (power off) and let the gear of the sealing roller match together.
40
② locking the fixed screws of horizontal sealing roller, put two pieces of white
paper with a printed blue paper in the middle of two rollers (be cautious, do not place
your hands in it), and then connect to the power and seal once.
③ Cut off the power and take out the paper. Check the depth of the embossing
on the paper. If the depth is consistent, it means it is qualified and the roller force is
uniform. Otherwise, the roller force is not uniform and it need to be adjusted.
④ Loosen the fixed screws of sealing roller and adding the copper gasket to the
matching roller gear, and then locking rollers, try to set again as the 2nd step. Maybe
it need to repeat two or three times until the roller embossing depth are consistent.
When replacing the bag forming tube, the diameter of feeding tubes’ size are
different, straight-line distance from vertical sealing roller to the outer surface of the
feeding tube also change, which requires adjusting the distance between the vertical
sealing roller and the center line of feeding tube, as the figure 4-7.3 shows.
Hand wheel
〖Figure 4-7.3〗
41
Specific methods:
① Loosen the fixed handle of the vertical sealing on both sides and the handle of
adjusting screw.
② Turn the hand wheel: vertical sealing will backward when rotating clockwise;
③ When the vertical sealing roller reaches the suitable position(joint sealing: When
the cylinder was pulled back, distance between vertical sealing roller joint surface to
the joint surface of feeding tube is 10-15mm. Clamp Sealing: the distance between
sealing roller to the outside the arc surface is 2-3mm.), stop turning the hand wheel,
tighten the fixed handle of the adjusting screw and then lock the fixed handle of the
clamping sealing roller is installed in pairs, on one side is fixed and the other side is
driven by cylinder, as the figure 4-7.4 shows. The Specific methods are as follows:
①Loosen two fixed screws of the vertical sealing seat. So the vertical sealing seat
can move within the long hole. Move the vertical sealing seat so that the sealing
surface of fixed side roller sealing is matched to the central line of the bag former.
②Adjust 4 adjusting screws of the vertical sealing seat and the installation plane of
the vertical sealing seat so that vertical roller sealing edges parallel to the middle line
③ When steps ① and ② are completed, lock the fixed screws of the vertical
sealing seat.
42
④ Loosen the fixed screw of the vertical sealing roller and manual close the
sealing roller(cut off the power and gas) so that the gears of both vertical sealing
⑤ Adjust the sealing force of all part in the sealing roller to be uniform, as the
⑥ Adjust distance between sealing rollers and bag former as the method in figure
Adjusting screw
Fixed screw
Push cylinder
〖Figure 4-7. 4〗
sealing rollers, driven by cylinders back and forward, as the figure 4-7.5 shows.
43
Sealing roller
Fixed screw
Sealing
cylinder
〖Figure 4-7. 5〗
①Loosen the fixed screws of the sealing roller fixed board. So the vertical sealing
roller can move within the long hole. Move the vertical sealing roller so that the
sealing surface of vertical sealing is matched to the vertical sealing mouth of the bag.
① Using two adjusting screws from upper and lower to adjust installation plane
of sealing roller fixed board, so sealing surface of vertical sealing roller is parallel to
the feeding tube’s and then lock the fixed screws of the vertical fixed board.
③Double cylinder structure is shown in figure 4-7.5.Please adjust the exhaust throttle
valve of the upper and lower sealing cylinder, make sure that the speed of both
④Try to make some bags, perhaps need to repeat two or three times before the
44
Film pulling belt
Close wheel
Feeding tube
Screw of the
film pulling belt
〖Figure 4-8.1〗
Adjusting method:
① Film pulling belt tension: loosen lock nut of the film pulling belt, rotate the
② The parallel adjustment between the film pulling belt and the feeding tube:
loosen the fixed screw of film pulling support plane, Support plates swing angle can
be adjusted through the screw hole clearance (only little tuning), make sure that
③ Close wheel adjustment: loosen the fixed screw of supporting board, which can
45
be adjusted in the context of long-hole. Move the close wheel so that the gear of
④ Try to make some bags. If they don’t meet the requirements, you need to repeat
it again.
produces negative pressure, make packaging film adsorbed on the synchronous belt,
when the synchronous belt runs downward, it will drive the packing film to move
synchronous, that is called vacuum film pulling, as the figure 4-8.2 shows.
Adjusting method:
① Film pulling belt tension: as the common film pulling adjusting method.
② The parallel adjustment between the film pulling belt and the feeding tube: as
chamber and film pulling support board, vacuum chamber (front room and back
room) can move back or forward or swing angle through the long hole. Move vacuum
chamber so that suction plane of vacuum chamber’s front room is matched to alveolar
medial plane of vacuum film pulling synchronous belt. Lock the fixed screw of the
④ Limited block position adjustment: there is one limited block in both sides,
limited cushion is in above (Buffer), which is used to adjust the lateral clearance
between the film pulling belt and feeding tube. Generally, the lateral clearance is
0.5mm.Touch screen interface manually, click on "manual SV", the film pulling will
46
be closed and limit pads of limited block will resist above film. Access the lateral
clearance of film pulling first and then adjust. Open the film pulling belt and loosen
the fixed screws of limited block. And limited block can be moved on the slider.
Move limited block to the predetermined position and then tighten the fixed screws.
⑤ Try to make some bags. If they don’t meet the requirements, you need to repeat
it again.
Front room
Back room
Limited cushion
Limited block
〖Figure 4-8.2〗
47
4-9 Replace the film
Our packaging machine film releasing axis is air axis. There are claw in the axis,
claw is pushed under the pressure when it is charging and blow film roller tube, then
the film is fixed on the film releasing axis. When it is exhausting, the claw will be
pulled back, the film can be easily removed from the film releasing axis, as the figure
4-9.1 shows.
Charging handle
Film
claw
Charging connector
〖Figure 4-9.1〗
Replace method:
①Remove film: when a roll of film runs out, press the charging connector of the air
bulge axis, and the air bulge axis discharges. when the claw is fully received, remove
the film.
② Change the film and charging: Set the new film in the air bulge axis and notice
the mark on the air bulge axis. Make sure the film is in the center of air bulge
axis. Then take the charging handle in hand, aimed the charging connector of the
charging handle at the charging connector of air bulge axis and then press the
48
charging connector. At this time, the claw will be pushed out and blow the film
③Connect the film: connect the new film head to the previous film tail (after no
film stop, the previous film tail will stay at the film receiving board) by the magnet.
Then cut the film with cutter and then paste the film by packing tape.
Press board
Fixed board
Press handle
Vertical sealing
〖Figure 4-10.1〗
Step of replacement:
①Open the vertical sealing handle and open outwards the vertical sealing more than
90 degrees.
②Steer the press handle up and fixed board of bag former will lift.
49
③ Hold the struts in hands and remove the bag former.
④ Hold the braces on both sides of the new bag former and place them on the
support plate of the frame. At this time, the fixed holes on the lower fixed plate of
the bag former should be in direct alignment with the limited step axle of the bag
former pressing plate, pull down the pressing handle of the bag former, and the
pressing plate will be pressed and replaced by the lower fixed plate of the bag
former.
Auto-Tuning
instructions Alarm
light:green light :
"AT" light Red“ALM”li
ght
Set key
Function key
〖Figure 4-11.1〗
● Temperature Setting
50
① Press the “function key” in the temperature control interface. “5P” will display
〖Figure 4-11.2〗
②Then press “Set key” to set the temperature parameter of the sealing roller. When it
is set, press the “function key”. Then the parameter setting is finished.
Note: When using laminated film, the temperature of horizontal sealing is set as 135
while the vertical sealing temperature is set as 130. When using PE film, the
①Press the “function key” for 5s until the figure 4-11.3 shows.
〖Figure 4-11.3〗
② Then click the “function key” three times, the figure 4-11.4 will appear.
“function key” for a long time until the display area back to the temperature display
Notice: 1. Alarm values are one-way, or too high temperature alarm, or too low
51
temperature alarm. 2. Please select the alarm of low temperature, and the alarm value
Settings for the temperature correction value (RT display): This setting has been
● Temperature self-tuning function: This setting has been done before shipment.
interface (touch screen) is the operational system of the whole packing machine. It is
Touch screen
〖Figure 5-1.1〗
●Running Button : As is shown in the figure 5-1.2,running button controls
functions of the machine. There are red (stop),yellow(make one bag) and blue(fill and
52
“Run” Button
“Stop” Button
“Make one
bag” Button
〖Figure 5-1.2〗
① Blue “Run” Button: This function is the same as the “fill and pack” button in
the human-machine interface. When press the button, the packing machine is in the
filling and packing status. When the system is running, for example, it includes the
combination weigher equipment, this button can only control the packing machine
② Red “Stop” button: No matter the packing machine is in what status, this
button can stop the packing machine(but the packing machine is still power on).When
the system is running, for example, it includes the combination weigher equipment,
this button can only control the packing machine and can not control other
equipment.
③ Yellow “Make one bag” button: Press this button can make one bag, but it can
● Emergency Stop Switch: As is shown in the figure 5-1.3, when the machine
runs abnormal or will hurt somebody, press this button, the packing machine will
53
stop(but still connect to the electricity).When the packing machine is equipped with
other equipment, all the equipment will stop running. What’ more, the combination
〖Figure 5-1.3〗
the packing machine. When the machine is in abnormal status, it will alarm. The
buzzer is a louder, which can make a noise to inform us that there are something
Buzzer
〖Figure 5-1.4〗
on or off.
54
Master control switch
〖Figure 5-2.1〗
Before the power is on, the "master control switch" must be switched on first. At this
time, apart from the electrical appliances controlled by the "independent control
switches" (e.g. exhaust fan, servo motor and driver, speed controller or frequency
converter), other electrical appliances will turn on the power supply, and then turn on
the "independent control switch" one by one, exhaust fan, servo motor and frequency
are powered on separately. If one of "independent control switch" is turned off, only
appliances. If the "master control switch" is turned off, the whole machine will be
powered off.
55
Permission display area
〖图 6-1.1〗
[Fault alarm] The abnormal reset button can be operated, and the alarm
[Parameter Settings] Page free port function switch button, "color mark
tracking" switch button, and "code selection" switch button are all operable.
"Fault alarm" page "access control alarm" and "alarm master switch"
hidden.
The "alarm master switch" in the page can be displayed and operated.
customers), permission display "3": on the basis of permission "2", add the
following permissions:
and 2.
The "Access Guard Alarm" switch in the page shows and can be operated.
Click the password setting area, then pop up the numeric input keyboard, enter the
six-digit password "181818" or "282828" from the numeric key, and press "Enter"
to confirm. At this time, the permissions are displayed as "1" or "2", and then
57
Permission display area
〖 Figure 6-
1.2〗
③When you enter a level 4 password, the language menu will be displayed in the
upper right corner of the interface, and you can choose the language you want, as
Language Menu
〖 Figure 6-
58
1.3〗
〖Figure 6-2.1〗
There are seven functional buttons on the main interface, which are 〖 Auto 〗 ,
〖Manual〗,〖Parameter〗,〖Alarm〗,〖Temperature〗,〖Parameter Recovery〗,
page.
〖Parameter〗: Click on the " Parameter " button, then jump to the " Parameter 1"
59
operation page.
〖 Alarm 〗 : Click on the " Alarm " button, then jump to the 〖 Alarm 〗 operation
page.
〖 Temperature 〗 : Click on the " Temperature " button, then jump to the "
6-2.2〗selection page:
〖 Figure 6-
2.2〗
Select "confirm", then the selected parameter group will be automatically restored to
password. Click the " Change Password " button, then jump out of the page 〖Figure
6-2.3〗:
60
〖Figure 6-2.3〗
Our standard level 1 and level 2 password setting can be revised
“Program 1”Page. There are 11 parameter settings, one additional shortcut window
button, one inverted triangle button and one EXIT “ ”button in this page.
〖Figure 6-3.1〗has description of each parameter in detail:
〖Figure 6-3.1〗
〖 Product No. 〗 : Click on the digital settings area, a digital input keypad will
61
appear, as the figure 6-1.2 shows. Input Product No.(choose from 1-30, total 30), and
then confirm, the setting is finished. Product No. is the number of the product being
produced, the packing machine can remember it. After finishing input product No.
include parameters of “Parameter Set 2”, “Parameter Set 3”), product number and the
packing products, you only need to input the product number and then the
〖Prod. Name〗: In order to distinguish different products, each product has its own
name or code. Click on the product name setting area, the input keypad will appear.
And it is only allowed to input Arabic numerals or letters in the keypad. Input
corresponding product name or code and then confirm, the setting is finished.(Note:
〖 Packing Speed 〗 : It means the figure setting for bag making speed. The value
generally is set between 10~60 packs per minute, which can directly affect the
production speed. However, the setting of this parameter is subject to the following
limitations:
①This parameter cannot be larger than the speed parameter of measuring equipment
(weighing).
②Film pulling servo motor frequency must meet the packing speed requirements.
③Horizontal sealing gas cylinder must meet the packing speed requirements.
④Material fluidity should be fully considered and in case that horizontal sealing will
62
clamp the material.
If the parameters do not match the setting, the actual speed may be less than the
〖 Vertical Seal Length 〗 : That refers to the sealing length of the vertical sealing
rollers. Setting parameters of vertical sealing length ≥setting parameters of bag length
for film pulling once. When pulling film twice, the vertical sealing length parameter
〖Package Delay〗: The period from the time when the packing machine receives
the baiting signal of the metering machine to the time before the packing machine
starts to operate. When the material fluidity is poor and the baiting time is too long,
the delay time should be set. In general, non delay packing is needed and the setting
should be "0".
〖Materal Delay〗: refers to the delay between the receiving of the request material
baiting signal by the metering equipment and the actual material baiting.
〖 Eye Mark Move Length 〗 : refers to the distance from which the photoelectric
eye senses the color marks on the packing film and then instructs the packing film to
move forward. Generally, by moving (or relative moving) the position of the electric-
eye, the film length between the position of the electric-eye color-sensitive
punctuation point and the position of the horizontal sealing cutter is just an integral
multiple of the bag length, and the offset is set to "0". If the color mark point of the
packing bag is not in the position of the horizontal sealing cutting blade edge, the
color mark can be set by setting the color label. The distance between the sensing
63
color mark point and the horizontal cutting blade is changed by the amount until the
two coincide.
Note: When the synchronous belt slips, the offset of the color mark will increase
● 〖 Bag Length 〗 : Refers to the length of packaging bag and the bag length
depends on the product requirements. Pull the film once, bag length L≤vertical
sealing roller length-20. The bag length is controlled by the eye mark of the film,
the set bag length must be 30-50mm longer than the actual bag length.
equipment need to discharge for packing one bag. Generally the parameter is set
process, the first few bags are not cut off completely except the last bag. The
packaging bag is not completely cut in the first stroke while is completely cut in
the second stroke. Non sequent bag, the parameter is set as “0”. N sequent bags,
● Note: If the above parameters are set too small, the alarm will be false. If the
careful.
64
● When all parameters have been set, the parameters are automatically saved. Press
the page key to enter “Parameter Setting 2” and press the “Exit” key to return to
● “Program 2” page: Press next page button in the “Program 1”, it will enter to
“Program 2:. There are 10 parameters in this page, thereinto, “Pull Film Time” is
the parameter setting of PLC, which can be displayed but cannot not be set. Other
〖Figure 6-3.2〗
〖Film Pulling Delay〗:It refers to the time that film pulling motor from receiving
the running messages of packing machine to start running. If you don’t need film
〖Vertical Seal Close〗:The time that vertical sealing roller use for heating the bag
mouth (it is also called closing time). It is usually set as 0.2-0.5s. Note: packing speed
discharge signal of measuring machine and the machine starts running to horizontal
〖Horizontal Seal Close 〗: The time that horizontal sealing roller use for heating
the bag mouth (it is also called closing time). It is usually set as 0.25-0.6s. Note:
〖 Cutting 〗 : It refers to the time cutter from push to return. Generally, this
〖 Printing 〗 : It refers to the time that coding cylinder from push to return.
After all the parameters are set, the parameters are automatically saved.
〖 Film Pulling Frequency 〗 : The frequency used when the film servo motor is
running,
generally set between "10000 ~ 16000". The higher the frequency is, the faster the
film is pulled, otherwise, the slower the film is pulled. The setting of the film pulling
frequency is related to the packaging speed and the length of the bag. Under the
condition of the specified bag length, as long as the package speed can be satisfied,
〖Pull Film Acceleration Time〗: It represents the time taken by the film pulling
〖Pull Film Deceleration Time〗: It represents the time taken by the film pulling
servo motor from running speed to decelerate to 0 (stop). Generally set to 0.3S.
66
● “Program 3” page: on the “Program 2” page, press the page turning key,〖figure
〖Figure 6-3.3〗
There are 3 free port and 3 function switches in the interface (when functions
〖 Function 〗 :It is also called the preset optional function. It includes gusset, PE
sealing, horizontal seal blowing, bag supporting and other 6 functions. Click the
function display area can change the optional function. If you don’t need the optional
function, you can choose “No output” and “ OFF” switch (If the optional function is
〖Delay〗:The time from the optional function receiving the discharge message to
67
〖Printer〗:It can be “OFF”, if you don’t use the coding printer.
When all parameter are set, press the SAVE button, the parameter will be saved. Now,
the entire packing parameters are set. Press “EXIT” to back to the home page.
〖Copy〗: To copy the current product number to the specified number of products
as〖Figure 6-4.1〗.
〖Figure 6-4.1〗
In〖figure 6-4.1〗page, there are nine basic manual functions (when the free port has
alternative functions, it will be displayed on the manual page, at this time, the manual
operation items will have additional entries). Following are annotations on nine
68
〖One Bag Film〗:Press this button once, the film pulling servo motor synchronous
〖Make One Bag〗:Press this button once, each part of the packing machine runs
once and make one empty bag (the weigher does not discharge).
〖Pull bag Clamp〗:Press this button, the film pulling cylinder will push or pull the
film belt.
Notice: When the machine is automatic packing, if the film pulling cylinder does not
〖Print〗:Press this button, the printer will finish once coding print.
〖Pull Film〗:Press this button for a long time, film releasing servo motor will run.
〖Horizontal Seal〗:Press this button, the sealing roller will gradually from opening
status to closed status. Press this button again, the sealing roller will from closed
〖Cut〗:Press this button, the horizontal sealing cutter will be reset again according
〖One Discharge〗:Press this button once, it will send a message to the combination
The five parameters in this interface are display parameters, which are “packing
speed”, “bag length”, “product No.”, “product name” and “net weight”. The
〖 Total Discharge 〗 :The quantity of accumulate bags when filling and bagging.
〖Total Bags〗:The quantity of accumulate empty bags when testing. Press “Reset”,
Fill the Bag〖Run〗:Press this button (or the blue one in the electric box panel),
the packing machine will be filling and packing. At this time, the weigher will
discharge the material in the bags through the bag forming tube. When the packing
machine receives the discharge message from the weigher, it will run as the preset
parameter.
Fill the Bag〖Stop〗:Press this button (or the red one in the electric box panel), the
70
packing machine will stop.
Empty Bag Testing 〖 Run 〗 : Press this button, the packing machine will make
empty bags. But the packing machine has no signal connection with other
equipments.
Empty Bag Testing 〖Stop〗: Press this button (or the red one in the electric box
〖Fig. 6-6.1〗. When using the thermometer to control the temperature, click on the
temperature control switch button, select "ON" heater in the heating state, and select
〖Fig. 6-6.1〗
The following will introduce the parameter setting and function choice of the
71
temperature control module.
〖Position〗:The first line in the interface is the specific heating positions controlled
“Alternate”. “V Seal” means the temperature controlling point of the vertical sealing
sealing roller, which closes to the inside of machine. “Outside of H Seal” means the
temperature controlling point of horizontal sealing roller, which closes to the outside
〖 Alarm Enable 〗 : " Alarm Enable " functions in the second line are the alarm
selected switches for the "position" temperature controlling point. “ON”means open
the alarm, “OFF”means close the alarm. But this function work by inputting the 4-
level password (permission is 4). Notice: no matter choose “ON” or “OFF”, as long
as open the master temperature control switch, the heater will work.
〖 Set Value 〗 :This third line in the interface is the temperature setting area of
“position”. Click the digital display area, the numeric keypad will appear. Input the
temperature value you need and press the “confirm” button, the temperature is set.
Generally, the temperature of horizontal sealing is set as 135 while the vertical one is
set as 125.
〖 Over Wt 〗 :The fourth line in the interface is the upper temperature alarm
〖 Under Wt 〗 :The fifth line in the interface is the lower temperature alarm
72
deviation value of each “Position”. Generally, it is set as 5.
〖 Process Value 〗 :The sixth line in the interface is actual temperature value
operation this value is always in a state of fluctuation, and close to the setting value.
heating state. When it is heating, the green indicator light flashes. When heating is
finished, the green led indicator light turns off and no display.
〖TC Error〗:The eighth line in the interface shows whether each “position” is in
the normal working condition while the red one flashes in the disconnected state.
〖 Alarm 〗 :The ninth line in the interface shows whether the temperature of each
“position” is in alarm state. When the temperature difference between the measured
value and the setting value is greater than the upper and lower deviation values, the
“position” temperature is in the alarm state and red indicator light is on. When the
temperature difference between the measured value and the setting value is less than
the upper and lower deviation values, the “position” temperature is in the normal
〖 Self Tuning 〗 :The measured value of thermocouple can reflect the actual
module is self tuning. And the discrepancies between measured value and the setting
value can be controlled to the minimum. The specific methods are as follows.
73
① machine in cold condition (sealing roller in the before heating state and
temperature control module will stop running for more than 4 hours), input 4-level
② Click on each “position” self tuning switch button, when all "OFF" turns to
③ Open each "position" heating switch and "temperature control" master switch,
④ keep above state until the measured value reaches setting value (Note: the
setting value is required about 20 degrees higher than usual). At this time,
measurements will fluctuate up and down (compared with setting values). Wait more
than 20 minutes, measured values become stable. When measurements are the same
⑤After that, turn off the "position" self-tuning switch and exit the temperature
control interface.
and it is finished by the user, and it is unnecessary for the second setting after the
machine problems, this series packing machine alarm page set up 9 alarm functions.
It includes one general alarm switch (If user requires, alarm switch can be hided, only
show under permission 4), 4 independent alarm switches (If user requires, "unopened
74
door alarm" independent switches can be canceled, the default always on), one error
reset switch and one EXIT switch. As the 〖figure 6-7.1〗 shows, the following will
〖Figure 6-7.1〗
〖Printer Alarm〗: In the production process, when coding ribbon runs out, electric
eye of ribbons coding printer senses it and sends the alarm signal to the packaging
〖No Film Alarm〗: In the production process, when packing film runs out, electric
eye senses it and sends the alarm signal to the packaging machine to stop running.
〖Door Alarm〗: When the packing machine is power on, if open the glass door of
packing machine, electric eye senses it and sends the alarm signal to the packaging
〖Eye Mark Failure Alarm 〗: When the packing machine moves a distance (bag
length distance) from one eye mark, but the electric eye fail to sense the next eye
75
mark, then it will send alarm message to the packing machine to stop running.
〖 Low air pressure Alarm 〗 (optional function): When air pressure of packaging
machine’s fluctuation range is greater than the air pressure alarm allowable deviation
value, pressure alarm senses and sends alarm message to packing machine to stop
running.
control meter or temperature control module will send alarm signal to packaging
〖 Hor. Seal Clamp Alarm 〗 : When the material is clamped in the horizontal
sealing, the electric eye senses it and sends alarm signal to packaging machine to stop
running.
〖 Pull Bag Clamp Alarm 〗 : It alarms when film pulling synchronous belt is not
〖 Emergency Stop Alarm 〗 : It alarms when emergency stop is not open but the
〖Film Pulling Servo Alarm〗: It alarms when film pulling servo motor is overload
or a fault occurs.
〖General Alarm〗: Turn off this switch (OFF), all the alarm function will be off;
〖 Independent alarm switches 〗: Open "General Alarm" first, and then open the
76
"Independent alarm switches". Only in this way, the alarm function under their
〖Error Reset〗: It means to cancel the alarm. When alarm works, the machine can
not start. Only by pressing the "Error Reset" to cancel alarm, the machines can
restart. Notice: When the servo motor has ever used overload alarm, the error reset is
invalid. The alarm can be canceled only when the machine restart.
77
temperature value is
different from setting
temperature and the
value is fluctuating.
the actual 1.Thermocouple is not installed well, led to large error of
temperature of roll detection temperature .
always higher (or 2.Compensation values of temperature table is not set.
lower) than 3.Temperature table (or temperature control module) is not
7
temperature table (or self-tuning or self-tuning is not fully.
temperature control
module) values, and
quite different.
Frequent temperature 1.Temperature alarm deviation value is set too low.
8
alarm
Horizontal sealing 1.Alarm electric eye is located on the critical
material clamp point.Sometimes it can feel the metal,but sometimes not.
9
alarms when no 2.The time that horizontal sealing look for the original point
material clamps. is set too low.
1.Alarm electric eye is not installed properly and inductive
It does not alarm metal over-sensing
10 when material 2.The time that horizontal sealing look for the original point
clamps. is set too low.
3.Alarm function is closed.
Bag vertical sealer Forming tube’s collar is not in the right place.
11 (or line)
misalignment
1.The feeding tube of bag forming device is not in the right
Bag mouth is fold place.
2. The mouth of bag is so wide and is not equipped with the
12
bag open parts.
3.The product is so heavy that packaging film is
deformed(need to be equipped with a bag support device).
Horizontal roller is 1. The parameter of “horizontal sealing starting”is set too
over-opened and led great and the electric eyes in the horizontal sealing open
13
to spare parts limiting position is set unreasonable or the electric eyes are
collision. broken.
14 The film runs too fast 1.The speed of film releasing motor is too fast that the motor
starts frequently.
2. The frequency of film pulling motor is set too high and the
inertia of film pulling is too large.
1. Pulling force of both side film pulling belts are uneven.
15 Deviation of the film 2. The bag forming device is not adjusted properly or the
collar is not making well.
78
3.The film runs too fast.
1.Package film runs too fast.
2. The color of color mark is too light or the difference
16 Color mark tracking between surrounding colors is too small.
does not work, and it 3. Transparency of film does not fit with the color mark
often alarms. electric eye.
4.Color mark’s mode, sensitivity, light and sensor head and
the sense distance of film haven’t adjusted properly.
1.Coding time is not suitable. The packaging film does not
17 Coding pattern is not completely stop.
clear 2.The temperature of coding is too low or too high.
3. The setting of coding time is too short.
18 Packaging machine 1.Signal cable is not connected correctly with a measuring
can not receive signal device.
●Do not change the parameter of the machine or set the machine parameter beyond
●Do not operate machine overload. It means that not to use the machine for long time
or in extraordinary speed.
●Do not run the faulty machine: machines must be immediately repaired. Avoid any
●Never use water to wash machine.Electrical enclosures and boxes should be wiped
79
8-2 Machine maintenance
●Daily cleaning
①Machines must be cleaned daily and the working environment must be keep clean.
The body of machine should be wiped with dry towel and the horizontal roll teeth
Shutters
White cotton
exhaust fan
〖Figure 8-2.1〗
● Gas maintenance
② Regularly eliminate water from filter and change the oil of oil feeder, as the figure
8-2.2 shows.
80
Oil feeder
filter
〖Figure 8-2.2〗
④When using the vacuum pump, periodically clean its air filter.
● Lubricating
① Regularly lubricating horizontal sealing linear guide rails and linear bearing (in
case of allowed), as the figure 8-2.3 shows.
linear bearing
horizontal sealing
linear guide rails
〖Figure 8-2.3〗
② Regularly lubricating vertical sealing linear guide rails and linear bearing, just
81
need to lubricate little oil, as the figure 8-2.4 shows.
Vertical sealing
linear bearing
〖Figure 8-2.4〗
③Regularly coat lubricating grease on film pulling bevel gear, as the figure 8-2.5
shows.
〖Figure 8-2.5〗
82
④Regularly replace lubricating oil for film pulling worm gear and endless screw
〖Figure 8-2.6〗
83