Professional Documents
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Planning and Project Control Procedure
Planning and Project Control Procedure
Planning and Project Control Procedure
Project Services
Procedure
30-99-90-1682
Approved:
Khalid Sahouh Al Suwaidi
Senior Vice President (TC&P]
The original document has been approved by ADNOC Onshore and is held by [Select
Division].
The on-line version is definitive; prints are discouraged but may be taken for reference
purposes. They shall not be retained in filing systems.
Procedure No. - 30-99-90-1682
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Table of Contents
1.0 INTRODUCTION............................................................................................................... 5
2.0 PROJECT CONTROL PROCEDURES & PLANNING PACKAGE ................................... 5
3.0 PROJECT PLANNING AND SCHEDULING ..................................................................... 6
3.1 WORK BREAKDOWN STRUCTURE (WBS): ...........................................................................6
3.2 LEVEL 1 OVERALL PROJECT MASTER SCHEDULE ............................................................7
3.3 LEVEL 1 PROGRESS S CURVES.............................................................................................7
3.4 LEVEL 1 - OVERALL MANPOWER PLANNING AND HISTOGRAM ......................................7
3.5 LEVEL 2 – FRONT END SCHEDULE – LOOK AHEAD SCHEDULE .....................................7
3.6 LEVEL 2 - OVERALL PROJECT CPM NETWORK ..................................................................7
3.7 LEVEL 3- DETAILED SCHEDULE FOR HOME OFFICE & PROCUREMENT.........................8
3.8 LEVEL 3 - DETAILED SCHEDULE FOR CONSTRUCTION ACTIVITIES..................................8
3.9 LEVEL 4 - CONTROL LEVEL SCHEDULES............................................................................8
3.10 ANCILLARY SCHEDULES ......................................................................................................8
3.11 ENSURING COMPLETION DATE .............................................................................................9
3.12 PLANNING MEETINGS .............................................................................................................9
3.13 PROVISION OF SCHEDULES/ NETWORKS TO ADNOC ONSHORE ..................................9
3.14 ADNOC ONSHORE REVIEW...................................................................................................9
3.15 PLANNING DOCUMENTS SUBMITTAL SCHEDULE ............................................................9
4.0 PROJECT PROGRESS MEASUREMENT...................................................................... 10
4.1 FIXED WEIGHTS OF OVERALL PROJECT PROGRESS ......................................................10
4.2 HOME OFFICE PROGRESS MEASUREMENT ......................................................................11
4.2.1 ENGINEERING SERVICES PROGRESS MEASUREMENT:.........................................11
4.2.2 SUBCONTRACTING SERVICES PROGRESS MEASUREMENT.................................12
4.3 PROCUREMENT PROGRESS MEASUREMENT ...................................................................12
4.4 CONSTRUCTION & PRE-COMMISSIONING PROGRESS MEASUREMENT .......................12
4.5 RECORDS OF QUANTITIES ...................................................................................................13
5.0 PROJECT CHANGE CONTROL..................................................................................... 13
6.0 INVOICING, PAYMENT AND ACCOUNTING SERVICES .............................................. 13
7.0 SCHEDULE RISK ANALYSIS ........................................................................................ 13
8.0 COMMUNICATIONS....................................................................................................... 14
8.1 MEETINGS................................................................................................................................14
8.2 PROGRESS MEETINGS ..........................................................................................................14
8.3 FLOW OF DOCUMENTS..........................................................................................................14
9.0 QUALITY ASSURANCE ................................................................................................. 15
9.1 QUALITY ASSURANCE PLAN.................................................................................................15
10.0 MINIMUM PROJECT CONTROL MANPOWER REQUIREMENTS ......................... 15
11.0 DOCUMENTS TO BE SUBMITTED ALONG THE BID ............................................ 15
1.0 INTRODUCTION
Objective of this procedure is to define the project control activities to be performed by EPC
contractor so as to achieve the goal of project completion within the schedule of the project.
The procedure outlines the project control activities which have interface with ADNOC
ONSHORE. CONTRACTOR shall follow the internationally renowned system and best
industry practices of project control and demonstrate the same.
To ensure timely completion of the EPC contract, Contractor shall establish and maintain
an effective Planning, Scheduling, Monitoring and Control system, including mobilization of
required number of professionally qualified and experienced Planning Engineers for design
office and construction site. The system shall be capable of accurate and timely prediction
of trend, evolution of adequate preventive actions for likely slippages, and formulation of
suitable catch-up schedule for delays, if any, that have occurred.
Schedules, reports and documents to be prepared and submitted by the EPC contractor for
review of ADNOC ONSHORE/ Project Management Consultant (PMC) at various stages
and details of meetings to be held are described here.
CONTRACTOR shall issue, as part of the EPC proposal, the details of his Project
organization assigned to the Planning and Project Control Services.
During the engineering and procurement phases, CONTRACTOR shall appoint a dedicated
Project Controls representative to act as liaison on all matters related to Planning & Project
Control Services. The personnel assigned to provide these services shall be capable of
timely production of the necessary reports and other documentation that are required for
Trending and Variations in accordance to the contractual requirements and these
procedures. Should ADNOC ONSHORE at any time deem that the Services are
inadequate, additional resources shall be immediately assigned to satisfy the requirements.
During the Construction phase, CONTRACTOR shall appoint a dedicated Site based
Project Controls representative, who will ensure consistency and continuity of the services.
Project Procedures Manual shall include all Project Control Procedures necessary for
performing these activities. The procedures shall be subject to approval by ADNOC
ONSHORE, and shall include as a minimum, the following:
Refer to Appendix I.
The CONTRACTOR shall submit the 90/60/30 days Look Ahead Schedule for
ADNOC ONSHORE review and approval within Three (3) weeks of the
Commencement Date of the Contract. Refer to Appendix I.
ADNOC ONSHORE shall have the right at any time to review and audit
Contractor’s performance, books and records related to planning,
scheduling, progress and resources.
Overall project physical progress will be calculated based upon fixed weight factors for
the major components of the project as specified below:
Note :
1. The overall Level-1 weightings for Home Office services, Procurement, Overall
Construction and PAC, Final Documentation & Handover as specified above for the
type of projects shall remain fixed for the entire project duration.
2. Depending on the scope of the project, the Level-2 items may be a modified as per the
scope of the work with prior ADNOC ONSHORE approval.
3. Contractor shall refer to Appendix-II for further breakdown of the Level-2 weightages.
CONTRACTOR shall refer to the following procedure and Appendix II for further
requirements of Home Office Progress Measurement.
The milestone percentage progress for various document types are shown in
Appendix III.
CONTRACTOR shall submit for ADNOC ONSHORE review and approval a system
of measuring progress for subcontracting activities. CONTRACTOR shall prepare
a detailed listing of all the subcontracts required for construction. Each subcontract
shall be weighted depending upon estimated cost/man-hours/complexity. This will
include all subcontracts to be issued from CONTRACTOR’s Home Office as well as
from Field locations. A fixed percentage of progress shall be attached to each
milestone for subcontracting process.
The event milestones and percentage progress for each subcontract are specified in
Appendix III.
i) Equipment
ii) Bulk Materials
The system shall include both pre-ordering and post ordering activities for each
item.
Pre-ordering (Ordering/Purchasing):
Activities will cover issue of RFQ’s for bidding up to the placement of the Purchase
Orders.
Each item shall be weighted depending upon the estimated cost / complexity.
These stages shall be identified, evaluated and processed from submission to approval/ rejection by
ADNOC ONSHORE in accordance with Contract Article 8 and the Change Control Procedure in
Appendix V.
All project Invoicing; Payment & Accounting shall be in accordance with Appendix IV.
CONTRACTOR shall follow the procedure for schedule risk analysis (Ref. ACA-ED-PL-G-14-0001)
latest revision to carry out Schedule Risk analysis and generate the reports.
8.0 COMMUNICATIONS
8.1 MEETINGS
Meetings shall be held as often as necessary to keep all parties up-to-date on matters
concerning the Project. The party calling the meeting will notify the others concerned
and will provide and distribute an agenda to all parties in a timely manner.
Minutes of meeting shall record action items agreed during the meeting, the action
parties concerned and the date by which the action is to be completed.
All minutes of meeting, which ADNOC ONSHORE has attended, shall be prepared by
CONTRACTOR and shall be subject to agreement by ADNOC ONSHORE.
CONTRACTOR shall issue of the draft minutes within two (2) working days of the
meeting. If ADNOC ONSHORE has comments, these will be returned to
CONTRACTOR within two (2) working days where upon CONTRACTOR shall
incorporate the comments and re-distribute the minutes with the revisions indicated.
The approved minutes shall be submitted to ADNOC ONSHORE within one (1)
working day of receipt of comments.
EPC contractor shall submit the project control documents regularly as required
and agreed with ADNOC ONSHORE. Indicative flow of document is attached.
EPC contractor shall prepare quality assurance plan for project control
deliverables and submit the same in kick off meeting. EPC contractor to ensure
that the deliverables are submitted to ADNOC ONSHORE after requisite checks
as per quality assurance plan. Approval of ADNOC ONSHORE is required on all
deliverable having consequences for ADNOC ONSHORE, whether financial,
schedule or otherwise.
EPC contractor mobilise the minimum project control manpower for types of projects as
given below:
The EPC bidder shall submit following documents along with the bid:
a) Proposed Overall Project Schedule in network form showing all the details
unit wise.
b) Write up on proposed Project Planning, Scheduling, Monitoring and Control
system (in line with requirement of this Procedure).
c) Organizational set up for Planning, Scheduling, Monitoring & Control at EPC
Contractor’s Design Office and Site Office.
d) Progress Measurement System with details such as Weighting, Milestones,
frequency etc.
e) Project Execution Methodology.
f) Function wise Resource Deployment Schedule (HO & Site manpower and
construction equipment).
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Procedure No. - 30-99-90-1682
NO. OF COPIES
S.NO. DESCRIPTION OF DOCUMENT FREQUENCY / TIME OF RECEIPT
HO SITE
Work Breakdown Structure
1. 2 Weeks from effective Date 2* 2*
(WBS)
Project Master Schedule
2. 3 Weeks from effective Date 2 2
(Level 1)
3. Level 2 - 90 Days Front 3 Weeks from effective Date 2* 2*
End Schedule
4. Level 2 - Overall Project 6 Weeks from effective Date and 2* 2*
CPM Network regular updation.
5. Level 3 - Detail Schedule 8 Weeks from effective Date 2* -
for Home Office and and regular updation.
Manufacturing Activities
6 Level 3 - Detail Schedule 8 Weeks prior to start of 1* 2*
for Construction Activities mobilization and regular updation.
7a. Test pack wise piping Two months before start of hydro - 1* 2*
completion schedule testing as scheduled in unit wise
construction network
7b. Updation of test pack wise 1 2*
piping completion schedule @ Weekly, to be submitted before
review meeting
NO. OF COPIES
S.NO. DESCRIPTION OF DOCUMENT FREQUENCY / TIME OF RECEIPT
HO SITE
8a. System wise completion 6 weeks before scheduled system 3* 2*
schedule completion as per unit wise
construction network
8b. Updation of system wise 1 2*
completion schedule Weekly, to be submitted before
review meeting
9a. Pre-commissioning / Two months before scheduled 3* 2*
commissioning schedule system completion or one month
before starting.
Updation of Pre- Pre-commissioning activities as
9b. commissioning / per unit wise construction , 1 2*
commissioning schedule @ whichever is earlier.
Weekly, to be submitted before
review meeting
10. a. Catch up Schedules As desired by Client/PMC
For Overall Project 2* 2*
Schedule 2* 2*
b. For Construction As Defined above.
Networks
c. Updation
11. Sub-contractor schedules with To be made within two weeks of As called for
Progress curves including all award of Sub-Contract
Sub-Contractor Packages like To be submitted when called for by
Heater, DM Plant etc, ADNOC ONSHORE
@
17. Expediting Report @ Fortnightly 2 2
18. Planning package Within 12 weeks of award 2 2
Note: All the above deliverables shall also be furnished in soft form (native format) along
with hard copies.
@: Only soft copy by e-mail.
APPENDIX I
TABLE OF CONTENTS
1.0 SCOPE
The scope of this procedure includes the following:
1.1 The development of schedules which represent the plan for execution of the project,
consistent with ADNOC ONSHORE requirements and reflecting the total scope.
1.2 A monitoring system which continually compares actual performance with planned
performance and allows early review and corrective actions on deviations.
1.3 Adaptation of special controls into the overall control plan including making all
concerned aware of the schedule requirements.
2.0 PURPOSE
To define the system and levels of planning and scheduling on the project and interface
between CONTRACTOR and ADNOC ONSHORE.
3.0 DEFINITIONS
3.1 All schedules and documents will be produced as defined in this procedure.
3.2 All schedules will be in network form using suitable software system to process logic
networks and to produce reports and graphic presentations. For logic diagram time
scaled bar chart / Precedence Diagram Method (PDM) will be used.
4.0 RESPONSIBILITIES
4.1 CONTRACTOR will be responsible for development of the master and detail
schedules in consistent format.
4.2 CONTRACTOR will be responsible for maintaining the overall system and advising
ADNOC ONSHORE of deviations to the plan, including suggestions for corrective
actions.
5.0 DESCRIPTIONS
The work breakdown structure is a tree structure which shows a subdivision of effort
required to achieve an objective (project). The WBS is developed by starting with
the end objective and successively subdividing it into manageable components in
terms of size, duration, and responsibility (e.g., systems, subsystems, components,
tasks, subtasks, and work packages) which include all steps necessary to achieve
the objective.
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Procedure No. - 30-99-90-1682
The work breakdown structure provides a common framework for the natural
development of the overall planning and control of a contract and is the basis for
dividing work into definable increments from which the statement of work can be
developed.
A Kick Off Meeting shall be organised within two weeks of award of contract. The
meeting shall be attended by ADNOC ONSHORE and PMC’s representatives.
During the meeting, the following with respect to Planning, Scheduling, Monitoring
and Control system shall be discussed and finalized:
- Planned Progress.
- Actual progress.
- Forecast.
The 'S' curves will be supported by summary bar charts developed from Level-2
CPM networks.
These curves will be updated monthly to display actual progress versus planned
progress, as well as projected trends for the remaining period throughout the project
duration and will be issued with the Monthly Progress Report.
- Overall Project
- Overall Home Office
- Overall Construction
- Home Office Functions
These histograms will indicate planned and actual man-hours separately for
engineering, procurement and other disciplines for the entire duration of home
office services. For engineering, further split by disciplines shall also be
provided.
The total project shall be broken into activities and logically inter-linked. A
suitable Work Breakdown Structure (WBS) shall be developed to group the
activities by:
b) Physical area/unit/system.
c) Discipline.
The detailed network shall identify all activities and work to be carried out
by CONTRACTOR, Subcontractors, and/or third parties. In addition, this
will specifically highlight all contractual milestones.
a) Resources.
c) Interdependency.
e) Time Analysis Report with early and late dates and activity float
b) Bar Charts.
The Network will be updated at agreed cut-off dates and together with
schedule reports and associated graphics shall be submitted to ADNOC
ONSHORE at those dates.
The critical activities listing shall be included in the monthly Progress Report.
Detailed Control Schedules and Registers will be generated for tracking and control
of various deliverables of all home office functions. A computer software system will
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Procedure No. - 30-99-90-1682
The monthly programs shall be further broken down into weekly programs
and indicated in weekly reports for closer monitoring of progress.
6.0 PROCUREMENT
EPC Contractor shall expedite for orders where delivery of materials is critical to
project completion by visiting vendor’s work periodically. A list of such critical
items/vendors shall be specified by ADNOC ONSHORE / PMC during the kick off
meeting or at a later date. EPC Contractor shall submit fortnightly expediting
reports based on his representative’s visit to vendor’s work
The EPC Contractor shall follow an integrated material control system for the
project. The system shall be such that material identification in the design office,
procurement and allocation, are all channelised and controlled in an orderly
manner. The EPC Contractor shall follow material identification like
unitwise/system wise/area wise/zone wise/Linewise, and shall give construction
orientation to material control. The EPC Contractor, right from the beginning, at
the design office stage, shall start identifying materials system wise or area wise
as indicated above. The system shall be based upon tracking of material
requisitioning, placement of purchase order, manufacturing at vendor’s shop up to
receipt at site for making the material available for performing planned and
sequential construction work.
Through periodic reviews, the EPC Contractor shall have a system of generating
Hold up reports well in advance to identify exception on material availability and to
track such material by the expeditors through a systematic follow up procedure
from the vendors.
The EPC contractor shall make a presentation on the bulk material control system
proposed to be implemented by them for the project during the kick-off meeting.
EPC Contractor shall submit the following reports on monthly basis for each unit
as well as summary level.
7.2 At all times, CONTRACTOR shall furnish sufficient work forces, materials,
facilities, construction plant and equipment, work the hours of work, perform the
work in character, sequence and timing, and control progress of the work so as to
achieve completion of the work on or before the scheduled completion dates
specified in the project master schedule detailed in attachment “J” to the contract.
7.5 CONTRACTOR will plan and schedule field activities well in advance of
the start of site work. Construction Planning Group will review engineering and
procurement schedules to ensure that the engineering and procurement work
priorities are aligned with the construction plan for the Project. Field planning
and scheduling updates shall take into account the current status of Engineering
and Procurement activities and shall include, but not limited to the following.
Submitting for review by ADNOC ONSHORE, the basis and formats for
the type of schedules to be used by CONTRACTOR indicating the
frequency of update.
A detailed, critical path network will be prepared for construction activities, which,
after discussions with the construction Subcontractor(s), will be finalized and used
for progress monitoring, control and reporting purposes. The logic of
pre-commissioning activities shall also be considered while developing the
construction network.
This document shall be a status table on the progressing of the handover packages.
9.0 CO-ORDINATION
a) CONTRACTOR has the obligation to co-ordinate and supervises all schedules and
work plans of Subcontractors and other parties. CONTRACTOR shall assist these
parties in preparing realistic schedules where required.
The schedules shall allow for multi-discipline monitoring per system, showing the
actual versus planned progress for all activities per system.
In order to comply with the agreed planned completion dates for the Works (or part
thereof), CONTRACTOR shall advise ADNOC ONSHORE on a monthly basis or
at intervals as may be directed by ADNOC ONSHORE Representative of all
activities which, in his opinion will be critical for timely completion.
Should the work not progress in accordance with the Project planning
documentation or the reports and /or schedules submitted not be adequate to
identify progress, CONTRACTOR shall prepare and submit special or exception
reports and /or schedules with format and timing as requested by ADNOC
ONSHORE.
ADNOC ONSHORE may direct CONTRACTOR to take further actions, such as, but
not limited to increasing the work force, increasing the number of shifts or
increasing the level of construction Equipment. All costs related to such actions
will be at the expense of CONTRACTOR.
12.1 ADNOC ONSHORE reserves the right to add / modify any or all of the
scheduling and reporting requirements if deemed necessary for ensuring
effective control and monitoring purpose. ADNOC ONSHORE shall discuss /
explain all such changes / requirements and CONTRACTOR shall implement
the same at all items till project completion.
APPENDIX II
TABLE OF CONTENTS
1.0 PURPOSE....................................................................................................................... 41
2.0 RESPONSIBILITY........................................................................................................... 41
3.0 BASIS OF MEASUREMENT OF PROGRESS................................................................ 41
3.1 OVERALL PROJECT PROGRESS SUMMARY ......................................................................41
3.2 GENERAL .................................................................................................................................41
3.3 HOME OFFICE PROGRESS MEASUREMENT (BASIS / SOURCE): ....................................42
3.4 PROCUREMENT INCLUDING ORDERING, MANUFACTURING AND DELIVERY
STATUS REGISTER ........................................................................................................................43
4.0 PROJECT PROGRESS REPORTING IMPLEMENTATION AND SEQUENCE .............. 44
5.0 PROGRESS EVALUATION ............................................................................................ 44
5.1 FUNCTION LEVEL ...................................................................................................................44
5.2 HOME OFFICE SERVICE PROGRESS ...................................................................................48
5.3 SUBCONTRACTING ................................................................................................................51
5.4 PROCUREMENT INCLUDING ORDERING, MANUFACTURING & DELIVERY
PROGRESS ......................................................................................................................................51
5.5 OVERALL CONSTRUCTION INCLUDING MECHNAICAL COMPLETION,
PRECOMMISSIONING / RFC ..........................................................................................................53
5.6 PAC, FINAL DOCUMENTATION AND HANDOVER ..............................................................54
6.0 PERFORMANCE PRODUCTIVITY ................................................................................. 55
1.0 PURPOSE
The purpose of this procedure is to provide a consistent method for measuring and
reporting the physical progress and thereby providing a basis for checking and analyzing
progress, productivity and forecasting.
2.0 RESPONSIBILITY
The assessment and reporting of progress will be the responsibility of the CONTRACTOR.
The planned and actual progress shall be assessed for the total project scope, i.e.
home office engineering and construction planning, procurement including
ordering, manufacturing and delivery. While the home office activities shall
include engineering, Subcontracting and construction planning and other services,
the ordering, manufacturing and delivery shall include activities for issue of RFQ’s
up to ordering and through activities at manufacturers’/suppliers' shops and
transportation of materials to site and installation of material at site. Field activities
shall cover construction including pre-commissioning and Ready for
Commissioning (RFC) of facilities and final documentation / Handover.
The overall weightings between various units for multiple units project, home office
services, ordering and manufacturing and field activities shall be fixed depending
on the type of the project. The Function level weightings are given in section 5.1.
The weightings indicated as “Fixed” are firm weightings and shall not be changed
during the entire project duration without prior ADNOC ONSHORE approval. The
weightings indicated as “by Contractor” and subsequent levels shall be proposed
by Contractor for ADNOC ONSHORE. The overall weightings established will
remain fixed unless there are changes in total work scope of a large magnitude or
the base contract has changed significantly. Any change will require ADNOC
ONSHORE approval prior to implementation.
3.2 GENERAL
The following describes the basis for establishing the planned progress and
measuring the actual progress for the various home office activities, manufacturing
and delivery of materials and construction activities. The basic concept of
Progress shall be reported and calculated at the project level by means of the
project level CPM schedules. Activities will be weighted based on budgeted man-
hours related to the physical work quantum and the physical progress shall be
measured and reported against each activity based upon the physical work
performance. The physical work performance will be measured through
achievement of specific milestones representing the key stages of work process for
the activity.
The status and physical progress shall be updated monthly for each document.
This report shall then form the basis of feeding the status and progress to the CPM
schedule.
The engineering register shall be computerized in such a way that it can roll up
activity progress in order to update networks.
The Subcontract status report shall track all Subcontracts to be awarded on the
project from initial pre-qualification stage through award of Subcontract.
The number and types of Subcontract shall be determined as part of the
Subcontracting plan.
A Suitable computer software will be utilized to track and update the status of each
deliverable in these control registers, roll up and evaluate the progress of
engineering, procurement, Subcontracting and overall home office through network
activity linkage as mentioned above.
The procurement status register shall track all equipment and materials on the
project, from the RFQ issue stage through purchase order issue, material
shipment and receipt at the job site. It shall also provide the means to review the
status and evaluate potential project schedule delays on account of material
delivery.
Weighting of each RFQ / Purchase Order will be based upon the cost data and
complexity of equipment / material. All the weight factors and intermediate
milestone percentage progress will require ADNOC ONSHORE approval.
Procurement status report shall indicate planned, actual and forecast status for
each item by milestone and will be updated at regular intervals indicating planned
and actual progress.
After development of the project master schedule, work will start on development of the
detailed schedules and the other reports discussed in this procedure. As soon as these
have been approved and issued, they shall supersede the front-end progress base and
become the basis of progress measurement.
Home office progress reporting shall be done every month for each discipline and
summarized as follows:
- Overall/Divisional Engineering Services.
- Procurement Services.
- Subcontracting and Construction Planning.
- Total home office.
WBS Basis of
Function Level Weighting Remarks
Level Weightings
A Home Office Service As per Fixed
5.1.1
A.1 Engineering 95% Fixed
5.1.3 Procurement
WBS Basis of
Function Level Weighting Remarks
Level Weightings
WBS Basis of
Function Level Weighting Remarks
Level Weightings
WBS Basis of
Function Level Weighting Remarks
Level Weightings
Example:
Example
Process 5%
Vessels/ Machinery/Rot. Equipment 10%
Civil/Structural 17%
Piping 25%
Pipeline 16%
Corrosion Protection 2%
Electrical 12%
Instrumentation 12%
Telecommunication 0.5%
Environmental/Safety 0.5%
----------
ENGINEERING (EDDR) 100%
a. ENGINEERING ACTIVITIES
The progress of various activities under different disciplines of engineering shall
cover the following:
- Material Requisitions
- Procurement related activities
- Subcontracting related activities
- Engineering for Construction
Mechanics of measuring the progress of the above will be as follows:
SN Milestones Cumulative
1 Started 5%
2 Issued for ADNOC ONSHORE approval 35%
3 ADNOC ONSHORE comments incorporated 90%
Engineering Deliverables:
SN Milestones Cumulative
1 Started 5%
2 Issued for ADNOC ONSHORE 15%
Review/Comment (IFR)
3 Incorporate ADNOC ONSHORE 35%
Comments/Re-issue for Review
4 Approved for construction (with holds) 85%
5 Approved for construction (final) 100%
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Procedure No. - 30-99-90-1682
SN Milestones Cumulative
1 Started 5%
2 Issued for ADNOC ONSHORE 15%
Review/Comment (IFR)
3 Incorporate ADNOC ONSHORE 35%
Comments/Issue for HAZOP
4 Approved for design (AFD) 85%
5 Approved for construction (final) 100%
c. Engineering Non-deliverables : are considered the activities in the EDDR which will
have weightings but the progress will be measured based on separate progress
measurement system. Progress measurement of 3D Modelling and Vendor drawings
will come under this category. Separate PMS will be proposed by Contractor for
ADNOC ONSHORE approval.
Percent Complete
Description Standard Complicated Bulk
Equipment Machinery Materials
Prepare RFQ 10%
15% 10%
Issue of Technical Evaluation of Bids 30%
40% 70%
Issue of Purchase Requisition 45%
50% 100%
Approve Vendor Drawings 85% 90%
Equipment Manuals/Test Procedures
Approved 95% 95%
Review Final Tests/Inspection Reports 100% 100%
5.3 SUBCONTRACTING
SN Milestones Cumulative
Discipline
Weighting
Piping 16%
Heat Transfer Equipment 19%
Pressure Vessels 18%
Rotating / Mech. Equipment / Systems 28%
Electrical 7%
Instrumentation 12%
The proposed milestone-progress-release procedure for equipment and bulk
material will be based on distinct milestones, identified for various stages of
ordering, manufacturing and delivery, which can be identified and controlled. The
suggested milestones are:
Procurement Milestones:
Discipline 1st MTO 2nd MTO 3rd MTO Final MTO Top Up
MTO
50 20% 10% 10% 10%
Piping After issue of
Bulks After 30% After 90% After issue
P&IDs, Plot After 60%
Model Model of all ISOSs
Plans, Line List, Model review
review review without hold
PMS
Discipline 1st MTO 2nd MTO 3rd MTO Final MTO Top Up
MTO
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Procedure No. - 30-99-90-1682
90% 10%
Line
Pipes Based on
After approved approval of
route plan alignment
sheets
A.1 Construction :
i. Temporary facilities : Contractor will provide the further facility wise breakdown
and progress measurement proposal for ADNOC ONSHORE approval.
Avg Range
PILING (IF APPLICABLE) 03 (1-6)
CIVIL /STRUCTURAL WORK 29 (20-34)
PIPING & EQUIPMENT ERECTION 39 (26-48)
INSULATION 03 (2-4)
PAINTING 01 (1-2)
ELECTRICAL 08 (4-10)
INSTRUMENTATION 09 (5-10)
MISCELLENEOUS (INCL. PACKAGES) 08 (4-9)
Note : In case of utilities and offsite, package/system wise weight factors and
then to discipline wise weight factors shall be developed. This will be more
relevant in case the EPC contractor is sub-contracting some packages on turnkey
basis. For example: RW System etc.
Security Code: 4 - ADNOC Onshore Internal Confidential
Procedure No. - 30-99-90-1682
A.2 Mechanical Completion : It will based on the area wise / system wise
/subsystem wise / discipline wise. Further it will identify the Inspection Test
Reports (ITR) / Check sheet by the Contractor. All status of ITRs, punch items,
MC Dossiers etc. will be managed through a completion software with access to
ADNOC ONSHORE. The progress milestone breakup are as given below:
A.3 Pre-commissioning / RFC : It will based on the area wise / system wise /
wise / discipline wise. Further it will identify the Inspection Test Reports (ITR) /
Checksheet by the Contractor. All status of ITRs, punch items, RFC Dossiers
etc. will be managed through a completion software with access to ADNOC
ONSHORE. The progress milestone breakup are as given below:
A. Performance Test Runs (PTR) : It will based on the approved PTR procedures.
B.1 Final As Built & Mastering :This will be further divided into:
i. Maximo - 50%
i. Spares - 80%
a. Receipt at site - 30%
b. Handover to ADNOC ONSHORE - 70%
Performance will be calculated by using the earned man-hour concept, i.e. man-hours
earned based on physical progress of activities completed as indicated in the Progress
Milestones Tables, divided by the actual man-hours expended for these activities resulting
in performance evaluation. The tabulation shall cover all disciplines and will be as per the
format shown “Format 7”.
Basis of
Measurement
Weightage Level
Activity Description for Individual
Discipline /
Activity
Level -1 Level - 2 Level -3 Level-4 Level-5 Level-6
A) Home Office Services (4-8%)
a) Detail Engineering (Incl. Basic Engineering) 95%
Effort based as
b1) Deliverables based upon EDDR - Effort
per Document
Based
Control Index
Process 5% By Contractor Manhour
Vessel / Machinery / Rot. Equipment 10% By Contractor Manhour
Civil/Structural 17% By Contractor Manhour
Piping 25% By Contractor Manhour
Pipeline 16% By Contractor Manhour
Corrosion Protection 2% By Contractor Manhour
Electrical 12% By Contractor Manhour
Instrumentation 12% By Contractor Manhour
Telecommunication 0.50% By Contractor Manhour
Environment / Safety 0.50% By Contractor Manhour
B) Procurement (40-55%)
a) Ordering 10%
i) Project Materials 95% By Contractor Cost
i) Issue RFQ 10% Cost
ii) TBE Issued 20% Cost
iii) Complete Bid Review 30% Cost
iv) Issue PO 40% Cost
ii) Operating Spares 5% By Contractor Cost
i) Issue RFQ 10% Cost
ii) TBE Issued 20% Cost
iii) Complete Bid Review 30% Cost
iv) Issue PO 40% Cost
b) Manufacturing / Delivery Ex Works 60%
i) Equipment 30-70% By Contractor Cost
i) Vendor Documents 10%
ii) Fabrication and Materials Tested 75%
iii) FOB Docs. Issued. 15%
ii) Bulk Materials 30-70% By Contractor Cost
i) Vendor Documents 10% Cost
i) MTO - 1 50% Cost
ii) MTO - 2 20% Cost
iii) MTO - 3 (Based on 90% Model) 20% Cost
iv) MTO - Top up 10% Cost
APPENDIX III
TABLE OF CONTENTS
1.0 PURPOSE
The following outlines the contents of the Daily, Weekly, Monthly and Monthly Flash
Progress Reports to be submitted by the CONTRACTOR and the schedule for submitting
the same:
2.3.1 The monthly report will be a bound document produced by the CONTRACTOR
and issued each month to ADNOC ONSHORE. Number of copies and
distribution list to be agreed with ADNOC ONSHORE.
2.3.2 The report will be the formal means of recording the status of the project at the
end of each month. It will couple progress, performance, cost status, quality of
work and actual status compared with planned status, along with problems and
proposed solutions. The cutoff dates for the monthly progress report will be in
accordance with the approved project calendar and the report will be submitted
to ADNOC ONSHORE at the latest by the 5th day of the following month.
a) Executive summary that narrates major activities accomplished during the month
for the total project, detailing problem areas and how they have been, or will be
resolved.
c) Overall project 'S' curve showing early planned, late planned, actual and
forecast.
e) Summary of the project schedule status (Time Analysis) with particular reference
to critical activities, slippages, problem areas and corrective actions proposed.
Section II - Engineering
b) Summary of the procurement status for equipment and materials, i.e. comparison
of planned and actual status of number of requisitions under various stages of
procurement.
- Weighting
- Planned, actual and forecast dates under each stage
- Planned versus actual progress
- Required on site and forecast delivery date
c) Major areas of concerns where slippages are foreseen and proposed corrective
actions are taken.
Section VI - Construction
a) A narrative summary of main activities for the month on each major area and
subcontract, and planned activities for the following month.
c) A tabulation showing progress status, plan versus actual, for each work
package/area with further division by discipline (e g. civil, mechanical, piping,
electrical, etc.) as approved by ADNOC ONSHORE.
d) Progress 'S' curves for overall construction, [plan (early & late), actual and
forecast] and for main subcontracts/disciplines, as appropriate.
This chapter shall contain a summary of lost time and non lost-time incidents,
injuries, total man-hours worked and average number of employees during the
report period. It shall indicate what inspections and audits have been carried out
during the audit period and shall compare performance of all Subcontractors.
Safety statistics shall be included and trends highlighted. Inspections and audits
planned for the next reporting period shall also be detailed.
a) Narrative on milestones reached during the month with significant areas of effort
and completion outlook of the project.
c) Cost and Schedule Trend Analysis Report in narrative Tabular and Graphical
form.
d) Variation Order and Trend Registers listing all changes and variations with
corresponding costs, approved, canceled or outstanding and the cumulative
costs.
This chapter shall highlight important quality matters in general and the deviations
form the QA/QC requirements in particular, inclusive status in tables and/or graphs
of non-conforming items, their disposal and any corrective action.
Notes:
1. The above listing is not limiting and additional information will be added, if
considered relevant by ADNOC ONSHORE. However, the above should be
considered as minimum requirements for the project. The format for the report
shall be mutually agreed between ADNOC ONSHORE and the CONTRACTOR.
Sample Formats are attached with this procedure.
The CONTRACTOR shall submit by the 1st working day of the following month a Flash
Monthly Progress Report in a summary form as specified by ADNOC ONSHORE. This
report will be faxed to ADNOC ONSHORE’s projects control division on the same day.
3.0 RESPONSIBILITIES
4.0 REVIEWS
4.1 A weekly meeting will be held with ADNOC ONSHORE to review the weekly
progress.
4.2 The monthly management review meetings depending upon the stage of the project
and importance of situation shall be held at the CONTRACTOR’s Home Office,
ADNOC ONSHORE’s Office in Abu Dhabi or at the Construction Site, and shall be
attended by CONTRACTOR’s Senior Management Personnel.
Abbreviations
AFC Approved for Construction
AFD Approved for Design
AIMS Asset Integrity Management System
CPM Critical Path Method
EDDR Engineering Drawings Document Register
EPC Engineering, Procurement & Construction
HAZOP Hazard and Operability Study
IDC Inter Discipline Check
IFA Issue For Approval
IFC Issue for Construction
IFR Issued for ADNOC ONSHORE Review/Comment
MR Materials Requisition
MTO Materials Take Off
PAC Provisional Acceptance Certificate
PMC Project Management Consultancy
PR Purchase Requisition
QA/QC Quality Assurance / Quality Control
RFC Ready For Commissioning
RFQ Request For Quotation
RFSU Ready for Start up
RW Raw Water
TBT Technical Bid Tabulation
WBS Work Break Down Structure
APPENDIX IV
TABLE OF CONTENTS
1.0 SCOPE
This document details invoicing and accounting procedures, reports and cost coding required
by ADNOC ONSHORE for the Engineering, Procurement and Construction works Contract.
2.0 PURPOSE
The purpose of this procedure is to establish the method, format, contents of payment
proposals for Contract works and reimbursable elements, and establish responsibilities for
initiating and processing of same.
3.0 RESPONSIBILITIES
4.0 INSTRUCTIONS
4.1 GENERAL
It is understood that this procedure shall not create any additional entitlement(s) to
CONTRACTOR other than those specifically mentioned elsewhere in the Contract.
Therefore, in the event of any conflict or contradiction arising between the contents
of this procedure and the Contract, the Contract shall prevail.
4.2 INSTRUCTIONS
It is understood that this procedure shall not create any additional entitlement(s) to
CONTRACTOR other than those specifically mentioned elsewhere in the Contract.
Therefore, in the event of any conflict or contradiction arising between the contents
of this procedure and the Contract, the Contract shall prevail.
4.2.2 CONTRACTOR shall prepare and submit its payment proposal for
the works performed /milestone(s) achieved and payable up to
21st day of the same month.
4.2.3 All payment proposals shall be consecutively numbered.
Number is to reflect project number, year and serial. Refer to
Attachment No. 1 for a sample payment proposal.
4.2.4 CONTRACTOR shall submit to ADNOC ONSHORE specimen
signatures and initials of the CONTRACTOR’s employees and
their alternatives who can sign payment proposals.
4.2.5 Signatories name, title and signature shall be shown on the face
of each payment proposal and covering letter.
4.2.6 ADNOC ONSHORE shall rightfully reject any payment proposal
which is not complying with 4.2.4 above.
4.2.7 Payment proposal currency shall be the Contract currency, i.e.,
US Dollars. Reimbursable costs other than US Dollars shall be
converted using UK Financial Times mid-rates as per Contract
provisions.
4.2.8 Payment proposals shall be adequately documented and shall
show the cumulative value of payment proposals submitted, less
the value of payment proposal previously paid. Any contractual
variation order payments shall be shown separately in the
payment proposal with respective cumulative and previous
payments.
4.2.9 Payment proposals shall be submitted in triplicate, one original
plus two copies. The original payment proposal is to be hand
delivered to ADNOC ONSHORE Representative and the second
copy to Team Leader (Financial Control) – E&P.
4.2.10 Payment proposals shall be considered as correct and good for
payment if they are adequately supported, meeting the milestone
schedule and certified by ADNOC ONSHORE.
4.2.11 ADNOC ONSHORE shall inform CONTRACTOR, within seven (7)
days of transmittal letter date, of acceptance or rejection of a
payment proposal in full or in part.
4.2.12 Within seven (7) days of acceptance of a payment proposal, in full
or in part, ADNOC ONSHORE shall issue a Payment Certificate
authorising payment of the undisputed amount of the payment
proposal.
4.2.13 Due date of payment will be 30 days from the date of the
Payment Certificate.
4.3 ACCRUALS
4.3.1 CONTRACTOR shall submit, on a monthly basis, an accruals return for
work done but not yet invoiced or included in a payment proposal.
Format of the return is as per Attachment No. 3. This shall be submitted by
the 20th of each month.
4.3.2 CONTRACTOR shall give special care to year-end accruals
5.0 ATTACHMENTS
ATTACHMENT 1
BANK NAME :
BANK ADDRESS :
ACCOUNT NAME :
ACCOUNT NO. :
Security Code: 4 - ADNOC Onshore Internal Confidential
Procedure No. - 30-99-90-1682
ATTACHMENT 3
ATTACHMENT 4
APPENDIX V
TABLE OF CONTENT
1.0 SCOPE
The principal rights and duties of ADNOC ONSHORE and CONTRACTOR with respect to
changes in the Works are set forth in Article 8 (Changes in the Works) and Article 29
(Suspension and Termination). The following requirements and procedures shall govern
changes to the Works.
Technical Query (TQ): means a document which can be issued by CONTRACTOR for
ADNOC ONSHORE approval or by ADNOC ONSHORE as an instruction to
CONTRACTOR.
A TQ can be followed or not by a Variation Enquiry or a Variation Proposal depending of the
type.
(See Attachment 2 of this Appendix V – pro-forma)
CONTRACTOR shall develop a system designed to document and log queries raised
relating to the project. A common system should be used to cover ADNOC ONSHORE to
CONTRACTOR, CONTRACTOR to ADNOC ONSHORE, and interface queries. The Query
System should include a checklist to identify whether the query results in a design change, a
standards deviation, and/or a Variation Proposal. System should be capable of transmission
by e-mail, and form should consist of a single sheet only.
CONTRACTOR shall develop a design change control system to control key documents
after they have been frozen. Key documents include, but are not limited to P&IDs, cause &
effect diagrams, hazardous area layouts, material selection diagrams. CONTRACTOR
system shall identify these key documents and control change to these. Control should
include tracing the reason for the change and identify whether the change requires a review
of the HSE implications.
CONTRACTOR shall respond to a Variation Enquiry within seven (7) days after receipt
thereof from ADNOC ONSHORE. If CONTRACTOR cannot respond by submitting a VP or
OOM to ADNOC ONSHORE within the response period, CONTRACTOR shall promptly
notify ADNOC ONSHORE in writing stating the reasons for the delay, and shall advise the
date when a VP/OOM will be submitted. In any case such time for submittal shall not exceed
21 days from the date of ADNOC ONSHORE VE.
(See Attachment “F” to the Contract – pro-forma)
Variation Proposal (VP); means an evaluation related to a change in the Scope of Work
issued by the CONTRACTOR to ADNOC ONSHORE. It shall identify the scope of the
change, an estimate for carrying out the works or services and / or any adjustment to the
Contract Schedule.
(See Attachment “F” of the Contract – pro-forma)
A Variation Proposal shall specify the upward or downward adjustment to the Contract Price
& Completion Date proposed by CONTRACTOR with respect to the change in works. The
proposed adjustment to the Contract Price shall be made on the basis of a detailed estimate
of the change. Such detailed estimates shall include quantity take-off, where applicable, and
shall be broken down into separate categories such as materials, engineering, construction,
and subcontractors, etc. Where available, the rates and prices set forth in Attachment “D”
shall be used. Where the services include procurement and/or subcontracting, and rates and
prices do not exist within Attachment “D”, then the principal of actual cost shall be used.
Estimates for the value of these items should be included for the purposes of the initial
submission of the Variation Proposal.
The Variation Proposal shall set forth the adjustments proposed by CONTRACTOR to the
Completion Date and Contract Price, as applicable.
ADNOC ONSHORE shall respond to a Variation Proposal within a reasonable time after
receipt thereof from CONTRACTOR. ADNOC ONSHORE may accept the Variation
Proposal, but shall be under no obligation to do so, or it may pursue modification to or
negotiation of the change in question with CONTRACTOR. ADNOC ONSHORE may, if it
decides to proceed with a change, direct CONTRACTOR to make the change by issuing a
Variation Order.
Variation Proposals shall be numbered to match the corresponding Variation Enquiry (if this
exists). Each Variation Proposal shall include all information and details relevant to the
change in question. CONTRACTOR to propose Proforma as part of change control system.
CONTRACTOR shall maintain the Variation Proposal summary on a current basis, and shall
attach a copy of the latest revision to each Progress Report submitted to ADNOC
ONSHORE’s Representative.
A Variation Order issued by ADNOC ONSHORE shall be numbered consecutively, and shall
be prepared in conformance with the Proforma Variation Order shown in Attachment “F” of
the Contract..
All Variation Orders issued by ADNOC ONSHORE shall be signed by ADNOC ONSHORE’s
Representative.
All costs associated with the preparation, administration and implementation of the change
control system and all changes are deemed to be included within CONTRACTOR’s Lump
Sum price and shall not be separately reimbursed by ADNOC ONSHORE. The Direct Costs
for the ‘additional/deleted scope of work’ will only be reimbursed as part of an approved
Variation Order.
For the purposes of the Contract, the rates and prices and lump sums included in
Attachment ‘D’ are deemed to include mark up to cover CONTRACTOR’s administration,
overhead and profit.
5.0 ATTACHMENTS
ATTACHMENT 1
CHANGE FLOW MATRIX
CONTRACTOR ADCO
Issue TQ Issue TQ
Review in
Principle
Yes
Yes
Issue TD Technical
Other
Deviation
Other
TD TD No
Accepted No Cancelled
Yes
Contractor to notify
ADCO & Issue an NOC Contractor to Log
No Yes
Is the changed
required?
Yes
ADCO declare VE / No Is the
NOC is cancelled Entitlement
Valid ADCO directs
NOV Rejected by
ADCO Contractor
to proceed with
Contractor not to
the works
proceed with change Contractor to Proceed
with the change
ATTACHMENT 2
TECHNICAL QUERY FORM (By CONTRACTOR)
ATTACHMENT 3
TECHNICAL DEVIATION (TD) FORM (By CONTRACTOR)
ATTACHMENT 3
TECHNICAL DEVIATION (TD) FORM (By CONTRACTOR)
ATTACHMENT 3
TECHNICAL DEVIATION (TD) FORM (By CONTRACTOR)
Security Code: 4 - ADNOC Onshore Internal Confidential
Procedure No. - 30-99-90-1682
ATTACHMENT 3
TECHNICAL DEVIATION (TD) FORM (By CONTRACTOR)
ATTACHMENT 4
NOTIFICATION OF VARIATION (By CONTRACTOR)
ATTACHMENT 5
ORDER OF MAGNITUDE (By CONTRACTOR)