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Unit 17
Unit 17
17.1 INTRODUCTION
The cost of puniping water is the greatest operating expense of a water-works system.
Hence, while planning a water supply scheme, it has to be kept in mind that pumping
requirement should be as minimum as possible and this will depend on the site condition
and selection of location of different units of the Works.
Water Distribution If water cannot be obtained at an elevation sufficient to admit a satisfacton, zravity
pressure at the point where it is to be used, pumping machinery becomes ne - Zssary. Then
the engineer should select machinery and design a pumping plant, which will be most
economical for the condition under which the plant is to be installed and operated. The
first consideration in the design of a pumping plant is dependability for furnishing the
needed water at all times. The most economical equipment has low operating cost due to
high efficiency and low maintenance cost because it is well built. The design of a
pumping plant for a water works involves the selection o f :
(i) The type of pump best adapted to the purpose to be served, which may include
the choice of motive power to be used as being an essential part of the pump
selected.
(ii) The choice of motive power and the means of its application.
The choice of type of pump to be used depends on the following factors :
(i) Reliability of service
(ii) Initial cost
(iii) Maintenance cost, including depreciation
(iv) Cost of energy and labour
(v) Capacity of pumps
(vi) Efficiency of Pumps
(vii) Suction and delivery heads
(viii) Quantity of water to be pumped
(ix) Type of service - intermittent or continuous
(x) Type of water to be pumped
(xi) Variation in the rate of pumping and pumping heads.
With pumps and supply and storage system, different types of valves and appurtenances
are also associated. A brief discussion will be made about the same at the end of the unit.
Objectives
The unit deals with pumps and their requirements in detail and valves and appurtenances
associated with them. After going through this unit, you will know about :
different conditions under which pumps and pumping are required,
different heads under which the pump has to work,
different types of pumps used in water works, their components, principle of
work, characteristics and efficiency,
boosting, and
different types of valves and associated appurtenances.
plant
7/ service
RasPrvoiJ ~istribution~
The hydraulic machines, which convert the mechanical energy into hydraulic energy, are
known as pumps. The hydraulic energy is in the form of pressure energy. If the
mechanical energy is converted into pressure energy by means of centrifugal force acting
on the fluid, the hydraulic machine is called centrifugal pump. The basic difference
between a turbine and the pump from hydro-dynamic point of view is that in turbine the
flow takes places from the high pressure side to the low pressure side, whereas in pump
flow takes place from the low pressure towards the higher pressure. Therefore, in a
turbine there is accelerated flow whereas in pump the flow is de-accelerated.
Almost all pumps increase the pressure energy of the water, that is being lifted. This
energy is subsequently converted into potential energy, i.e., water gets lifted from a lower
level to a higer level. A pump can, therefore, be described as a mechanical device,
interposed in a pipe line, which converts the mechanical energy that it receives from
some external sources into increased hydraulic energy of water flowing in the pipeline.
The most common external sources of energy are an electric motor, an oil engine or a
steam engine (listed in order of their decreasing usage). Non-conventional sources of
energy such as wind energy through wind mills and solar energy through solar cells are
comparatively new entrants in this area.
Pumps may be classified into following two main types :
(i) Positive Displacement Pumps (Rotary and Reciprocating type)
(ii) Rotodynamic Pumps (Centrifugal and deep-well turbine pumps)
17.3.1 . Positive Displacement Pump
In a positive displacement pump liquid is sucked in and then actually pushed or displaced
due to the thrust exerted on it by a moving member, resulting in the lifting of the liquid to
a higher elevation. The displacement of liquid can be brought about either by (a) rotary
movement, and (b) reciprocating movement of the displacing mechanism.
(el [fl
Figure 1q.2 :me
a l Rotary Pumps
In the first case rotary of a rotary pump carries radially adjustable vanes, the outer tips of P u m p And Pumping
which are constrained by a circular casing whose centre is not congruent with that of the Requirements, Valves And
Appurtenances
rotor. Various conlbinations of gears, lobes, etc. within a casing, are so arranged that
lobes or teeth attached to each rotor pass in sequence through the same pumping space
(Figure 17.2 (a) through (f)). ,
Either of the above conditions can give direct displacement with smooth and
non-plusating flow. However, some internal contact of rotating parts is inevitable which
causes a minor turbulences. Rotary pumps are usually used for liquids, such as, oils with
good lubricating properties which causes a minor turbulence.
Reciprocating P u m p (i.e., the second type), in its simple form, has a cylinder into which a
piston moves to alternately suck and push water (Figure 17.3 (a)). Flow rate of water in
such pumps almost wholly depends on the speed of the pump. Forward and backward
motion of the piston is brought about by a prime mover like an electric motor, an oil
engine or a steam engine. Obviously the usual rotary motion of the electric motor is to be
first converted into a reciprocating motion by a suitable mechanical device. Usually the
speed of the electric motor is suitably brought down to the working speed of the
* reciprocating motion of the piston. The cylinder is connected to the suction and delivery
pipes. At the start of both suction and delivery pipes a non-return valve is fitted which
permits the flow only from suction pipe into the cylinder, and from the cylinder into the
delivery pipe. One can easily imagine that the flow rate would be pulsating
(Figure 17.3(b)), and thus would not be uniform unless special appurtenants are provided
to even out the pulsations. Pressure rises that can be achieved, are theoretically very large
and limited only by the mechanical strength of the cylinder and the pipe system,
considering the fact that water is almost incompressible. To sum up, a reciprocating pump
can be used to achieve large rise in delivery pressure heads, but the flow rates are
restricted by the speeds of the piston and the discharge is relatively small and uneven.
These disadvantages make the centrifugal pump (a rotodynamic pumpla more preferred
type in water works. Important differences of operating characteristics of a reciprocating
pump with those of rotodynamic (centrifugal) pump is given in Table 17.1.
A. SUCTION VALVE
B. DELIVERY VALVE
C. CYLINDER
C1. CONNECTING ROD
C2. CRANK
D. DELIVERY PIPE
P. PISTON OR PLUNGER
S. SUCTION PIPE
- - -
(ii) Head, H 1
High heads can be obtained through High heads can be obtained efficiently even at
multistages running at hi h speeds; economical low speeds and comparatively low rates of flow.
f
only in case of relatively arge outputs.
(iii)Speed, n, of the Pump (or its prime mover)
The usual range of speed is 1000 rpm to The usual range of speed is 100 to 300 rmp and
3000 m. Direct coupling to electric motors is this speed is seldom exceeded. A speed
possi8e. Step-up gearing is needed only when reduction gear or pulley is required if the prime
the prime mover has low speed. Turbine-driven mover is an electnc motor. Therefore, direct
pump can run even at 6000 rpm. coupling of pump is possible with a slow speed
prime mover only.
(iv) Eficiency, q
Greatly affected by (Q lH) ratio. Efficiency is Practically independent of (Q lH) ratio.
low for small (Q IH), but ap roaches that of a Efficiency is independent of liquid property
reciprocating pump when (JlH) is large. like viscosity.
Efficiency falls when water with suspended
matter is pumped.
( v ) Method of Control
Various cases regarding operational parameters arise :( a ) Speed, n, is constant
Q depends on H I Q is independent of H
Reduction of Q is easily made by a throttling Q can be reduced by returning a part of it
valve, although usually with a consequent loss through a branch in suction involving a loss of
of efficiency. efficiency. Q can be varied by varying the
stroke, without loss of efficiency, but a special
design is required.
(b)Head, H, is constant 1
Q can be changed by v in the speed and by Q can be changed by varying s eed without
throttling. The latter mxocfinvolves loss of loss of efficiency. A by-pass vJve can be used
efficiency. to change Q, but this entails loss of efficiency.
(c) Discharge Q, is constant
Special measures are unnecessary since the A large cushion chamber is required to store
static water head is accelerated to full velocity the discharge until the contents of the pipe line
at a discharge Q in accordance with the gauge have been accelerated to full velocity.
pressure at Q = 0.
(ir)Stop Valves
No stop valves should be fitted in the suction If a stop valve is to be fitted in the discharge
line, but non-return and stop valves should be line, it is essential that a safety valve rated for
installed immediately after the delivery branch. full discharge is fitted between the pump and
the stop valve.
(x) Floor Space Required, Weight, Dimensions
Owing to hi h speed, rotary motion, and Reciprocating masses and moving valves set a
continuous {ow, it is possible to obtain high limit on the number of strokes per minute
output with light, compact units. resulting in large swept volumes for same
output; and, thus greater weights and
Aimensions are encountered.
17.3.2 Rotodynamic Pump pump ~ n pumping
d
Requirements, Valves And
A roto-dynamic pump has a wheel or a rotating element which rotates the water in casing Appurtenances
thus increasing the energy level due to a combination of centrifugal energy, pressure
energy and kinetic energy.
A centrifugal pump is the most common among the rotodynamic pumps. Unlike a
positive displacement pump, in which the liquid is simply pushed out of the pump, a
centrifugal pump changes the hydraulic energy such that the liquid is lifted to a higher
level. The basic principle on which a centrifugal pump works is that when a certain mass
of liquid is made to rotate by an external force, it is thrown outwards from the axis of
rotation and a centrifugal head is impressed on it. This enables the liquid to rise to a
higher level. If more liquid is made available at the centre of rotation, a continuous
supply of the liquid to the higher level may be ensured. The mechanism by which a liquid
is made to rotate consists of a revolving wheel with vanes which is called an impeller.
During the passage of the liquid through the impeller, angular momentum changes, and
this circumstance also results in the increase of the pressure head of the liquid.
The main advantages of a centrifugal pump over a reciprocating pump is the former's
larger discharging capacity. A centrifugal pump can also be used to pump turbid (muddy)
waters which may damage the valves of a reciprocating pump. A centrifugal pump is
usually connected directly on to an electric motor or an oil engine, while a reciprocating
pump needs a speed reduction mechanism, like a pulley and a belt drive. These are the
few but significant advantages of a centrifugal pump over other pumps.
-
figure 17.4 :Various Impeller Shapes and Comparison of Pump Profiles Range of Specitlc Speed
Water Distribution (i) Radial Flow Pump
In a radial flow centrifugal pump, water entering at the centre of the impeller, flows
radially outwards through the impeller vanes. Generally, all the centrifugal pumps are
provided with radial flow impellers.
(ii) Mixed Flow Pump
In a mixed flow pump the impeller is so shaped that the flow passage takes a form that
is intermediate between radial and axial directions, and ultimately the flow emerges in
an outward direction. A mixed flow impeller is a modification of the radial impeller in
that the former is capable of discharging larger quantity of liquid at lesser heights with
respect to inlet (or suction point) compared to radial impellers.
(iii) Axial Flow Pump
In an axial flow pump, water, immediately after entering the vane assembly, flows
parallel to the axis of the propeller (vane assembly) which is also the axis of the
rotating shaft.
Axial flow pumps are usually designed for very large discharges and comparatively
lower heads. As there is hardly any centrifugal action, while the pump operates they
are best described as propeller pumps or axial flow pumps. Figure 17.4 (a) and
17.4 (b) show the part of an impeller with radial and mixed flows, respectively.
Figure 17.4 (c) shows flow past a propeller of an axial pump. More details about the
effect of shape of impellers on the dynamics of water, energy conversion, etc., as water
passes through a revolving impeller of a pump, is explained in subsequent portions of
the unit.
IMPELLER ,
. . SECTION-YY
(a),VOLUTE PUMP
.GUIDE VANES
Y
( c ) DIFFUSER ( OR TURBINE1 PUMP
i Figure 17.7 :A Typical Assembly of a Single Stage Pump with Motor (Horizontal Shaft)
Figure 17.8 shows the cross-section of a typical assembly of a five-stage pump
mounted on a horizontal-shaft radial pump with bearings and other accessories
such as diffusers. Pumps employed in imgation practice are usually with
, horizontal shafts. However, for deep well pumps, a vertical shaft is more suitable
from pracitcal point of view. Usually centrifugal pumps of small capacity have a
1t single suction pipe. However, pumps with large capacity may have double suction
pipes.
I
I
.
1 IHPLLLLD
.
I Dlff USED
L 3 . SHAFT
I
p,
O=-+-+hS+hf,
v: . . . (17.3)
Y 2g
where, Ps is the suction pressure at the entry to the pump at point 1, Vs is the
velocity in the suction pipe, 5: is the head loss due to friction'and minor losses in
the suction pipe, and y is specific weight of water. Therefore, we can write :
It may be realized that if the pump is located below the level of the liquid surface
as shown in Figure 17.10 then the suction lift, h,, will be negative. The head
as given by Eq. (17.4) is known the suction head.
Pumps And Pumping
Requirements, Valves And
Appurtenances
in which, Pd is the pressure in the delivery pipe at (3), hLc is the loss of head in the
pump casing, and Vd is the flow velocity in the delivery pipe. Suction pressure Ps
and delivery pressure Pd can be measured by the pressure gauge fitted at point (I)
on the suction pipe and by the pressure gauge fitted at point (3), respectively.
Adding Eq. (17.5) and (17.6) we get the following relationship :
:[ :] :[ 9
(Head imparted by the impeller on water) = -+ -+ h - -+ -
Water Distribution
-plp&
NPSHA = ( h a - h V a p r
ha n 34'( = l0.'0rn)
Z, ) - available NPSH.
atmospheric pressure absolute.
hvap = Vapour pressure ot water ( a b s o l u t e )
a t pumping temperature.
Zt a Water d e p t h over Impeller eye.
I
Zi a Submergence ot s u c t i o i pipe.
slightly larger diameter than the delivery pipe; however, the velocity heads - and
vi
2g
v:
- do not differ much from each other i.e., we can say - -
v; v:
-= 0.
2g 2g 2g
Thus, the Eq. (17.7) reduces to :
(Head imparted by the impeller to water) - (the total loss of head in the pump)
Left hand side' of this equation is also known as manometric head. However, an
expression can be derived for the manometric head also by considering the
kinematics of flow over the impeller, as will be discussed later on. \
I
Figure 17.11 :Velacity Wangles at Inlet and Outlet of a Vane
Veloc:ity Triangles at Inlet and Exit
We have seen earlier in Figure 17.5 and 17.6 (a), that water enters the impeller at
the centre and leaves at the periphery. Figure 17.11 shows a typical vane (i.e.,
blade) of an impeller (shown hatched) whose tips at inlet and exit lie on concentric
circles of radii R and R1, respectively, with respect to the centre of the impeller. Lel
the impeller rotate in anti-clockwise direction at an angular velocity o. Pump And Pumping
Requirements, Valves And
Following symbols are used to describe the velocity triangles at inlet and exit as water Appurtenances
moves over the vane that is rotating :
(i) U, U1 are tangential velocities of vane tips at entry and exit such that
U = o R, U1 = o Rl, respectively.
In which, o is the angular velocity of the impeller at entry in radians / sec.
(ii) Vis the absolute velocity of water at entry and is assumed to be radial due to the
designed arrangement for such an entry of water. Thus, the relative velocity of
water at entry Vr is obtained by combining vectorially as shown in the inlet
triangle (Figure 17.1 1).
It may be seen that while V is radial and is perpendicular to the tangent to the
wheel at inlet, V, is at an angle of 9 to the wheel tangent.
(iii) At the exit point of the vane, the tangential velocity of vane tip is U1 = w R1,
which is tangential to the wheel at the exit point. It may be noted that obviously,
U1 > U. Water leaves the vane at a relative velocity of Vrl. If one combines
vectorially Vrl with U1 at exit, the absolute velocity of water leaving the vane,
V1, is obtained as shown in Figure 17.11. VI is seen to be at an angle P with the
wheel tangent, and Vrl at angle I$ with the wheel tangent. Components of V1
along the tangent, and the radial direction, respectively, are known as the
velocity of whirl V, and velocity of flow Vfl, respectivley. It is easily seen that
at the entry tip of the blade, V = Vf and Vw = 0 as the entry of water, in
absdlute terms, is assumed to be radial.
(iv) Work done by the impeller per second is the product of torque it applies and the
angular velocity that is developed.
(v) Torque is given by change in moment of momentum or angular momentum of
fluid between inlet and exit.
(vi) If rn is the mass of water passing over the vanes in unit time we can write :
in which, Q is the volumetric flow rate. It can be shown that the work done by
the impeller per second is given by the following term :
work done = Torque x angular velocity
This expresssion for work done per second per unit weight of water can be
introduced in Eq. (17.8) resulting in the following expression (in place of the
head imparted by the impeller to water) :
Water Distribution
One can recognise the left hand side of the Eq. (17.13) as the manometric head Hm (as
defined earlier), and hence we write :
With Vd = V, (i.e., when the suction and delivery pipe diameters are same), Eq. (17.14)
can be explained as below :
Power input to the pump = Power supplied by electric motor = S.H.P. of the pump
r Q Hm
." l o= 7 5 x S'H. P.
It can also be written as
TO DELIVERY PIPE
!,' \ \
Qi az
Delivery pipes -.
first
t- second pump
I
LL SUMP
Fipre 17.13 :W o Centrifugal Pumps in Parallel
Each of the pump is working against the same head.
If n = number of identical pumps .manged in parallel
q = discharge from one pump.
:. Total discharge = n x q
Cavitation
Cavitation is defined as the phenomenon of formation of vapour bubbles of a
flowing liquid in a region ;here the pressure of the liquid falls below its vapour
pressure and the sudden collapsing of these vapour bubbles in a region of higher
pressure. When the vapour bubbles collapse, a very high pressure is created. The
metallic surfaces, above which the liquid is flowing is subjected to these high
pressvres which cause pitting action on the surface. Therefore, cavities are formed
on the metallic surface and also consideraye noise and vibrations are produced.
The efficiency of a pump also decreases.
d2 + dl
q!, = 6.5 -sin pm
d2 - dl
where dl and d2 are (shown in Figure 17.13(a), inner and outel. diameters,
respectively, of vanes and Pm is the mean of the vane angle at inlet and outlet of
the vane (Figure 17.14).
(do)
2
I
For experimentation, Q and H are kept constant, while the speed (N) is altered with
the same inlet edge. Figure 13.14(a) shows the radial flow impeller with
characteristic dimensions 4, dl, d2 and b2 indicated. It i$ to be pointed out that
It is obvious that if the velocity of whirl at exit, V,,, is to remain invariable with
increasing speed, N, d2 must be reduced to some value d2 ' (i.e., A2 B2 A ' B2 '
shown dot-dash-dot line in Figure 17.14(a). As the impeller gets shorter there is the
need, to improve the suction performance of the pump, the impeller width at inlet
is lengthened to A1' B1'. If for a given head and speed, Q is to increased, keeping,
V, constant, then do increases to do' and b;? to b2' such that the blade gets a
shape of A1" B1" B2A; (shown as a dashed line in Figure 17.14(a). This gives a
mixed flow higher specific speed impeller.
Impeller Dimensions
Referring to Figure 17.14(a), dsh denotes the diameter of the shaft and dh the
diameter of the hub, where the diameter of the shaft depends on several mechanical
factors like : power, speed, permissible deflections, etc. However, the diameter of
the hub, dh, is made as small as possible on the inlet side. Usually, the hub
diameter is chosen according to the following criterion :
The value of inlet diameter (do) is based on the values of axial velocity (V,) which
is usually between 1.5 to 6 m/s and depends on the prevailing suction conditions.
When the discharge Q, (which includes leakage loss) is known the entry area (A,)
is obtained from the following equation :
[ "$1
By adding the hub area ah = - to A , the inlet area A;,
have :
is obtained. Thus, we
The impeller outlet diameter d2 is obtained using Eq. (17.24). The area of flow at
blade inlet location (Al) is given by the following relationship (also refer
Figure '17.1 1)
discharge
A2 = (outlet construction coefficient) x
Thus, in the light of the foregoing discussion one can summarise the main steps
involved in the method of calculating the impeller dimensions, such as :
(i) diameter (d2) at the outlet of the blade tip (for given U and N) through
Eq. (17.24),
(ii) diameter of the hub (dh) through Eq. (17.25),
(iii) diameter at inlet of the blade (do) through Eq. (17.27),
)
1
(iv) breadth of the blade (bl) at inlet through Eq. (17.29),
(v) breadth of the blade (b2) at outlet through Eq. (27.31).
Axial Thrust
In a single entry impeller an axial thrust is developed in the machine, since the
suction pressure acts on the surface of the back shroud facing the suction end while
a considerably higher pressure is experienced on the other side of the shroud by the
1 water leaving the impeller. Therefore, thrust bearing is provided for the shaft to
bear this thrust. In a double entry (double suction) pump, this problem is
minimised by balancing the axial forces owing to symmetry of water entry points.
I
Drive Motors 1 Engines
t
Diesel engines and electric motors are most commonly used prime movers for
pumps used in imgation and water supply. Diesel engines are used in pumping at
places where electric power is not available. Diesel engines are also used as stand
by for electric power. The most convenient and also cost effective source of power
for pump sets is three phase 440 V electric supply. In addition to lower cost, clean,
smooth, noiseless, continuous power can always be provided by electric power. Its
operating efficiency is generally uniformly high, and compared to diesel power,
electric power supply needs less attention and is easy to switch on. Smoke is
totally absent and fire hazards are negligible. Both vertical and horizontal shaft
settings make it suitable for both open-well canal pumping system as well as
deep-well system.
(n:d2 N / 6 0 ) ~- (n:dl ~ / 6 0 ) ~
2 H,,,
2g 2g
gives the minimum speed (N) required for a pump to commence the flow.
Maintenance of a Pump
Some of the troubles commonly experienced during the operation of the
centrifugal pump are listed below :
(a) . Pump failing to start
Following reasons for the pump not starting can be listed, such as :
(i) Probably the pump is not primed properly. Reprime the pump by opening
the air vent until steady unbroken stream of water (without air) issues out;
(ii) Total static head may be more than the design head. Check the suction side
vacuum gauge and pressure gauge properly. Check the head losses;
(iii) Rotation of the wheel may be taking place in the wrong direction;
(iv) The impeller might have got clogged. Open and clean the impeller;
(v) There may be a clogged strainer, leading to excessive suction head; and
(vi) Speed may be lower than the minimum speed as pointed out above.
(b) Pump starts but may not deliver water and raise its head
Following causes can be attended to :
(i) Air may be leaking through suction line and stuffing box;
(ii) Speed may be smaller than the required value;
(iii) Delivery head may be higher, hence the discharge drops down;
(vi) Suction lift may be too high.
(v) Foot valve may not have enough submergence or may have clogged; and
(vi) Bearing may be worn-out.
17.4.7 Pump Characteristics
Characteristics of centrifugal pumps are parameters to compare and monitor their
performance under various conditions. These characteristics are discussed as given
below :
Specific Speed and Similitude Studies
Specific speed (N,), as a parameter, has been defined through Eq. (17.23). It
includes all the three important variables like discharge Q, head H , and the
rotational speed N of the pump. Specific speed, as may be easily verified, is a
dimentioned term. In more specific terms, it is defined as the speed (in rpm) of a
geometrically similar pump of such a size that under corresponding conditions that
would deliver 1 litre of water per second against a head of 1 metre. This concept ~ u m And
p Pumping
can, however be used to predict or compare the behaviour of a pump, based on the Requirements, Valves And
Appurtenances
studies on similar pumps of different sizes. Herein, it may be noted that the
numerical value of specific speed depends on the system of units chosen, e.g.,
metric unit U.S.customary units, etc. The expression for Ns given in Eq. (17.23)
earlier can be derived from first principles as shown below :
Consider discharge, Q = K n b2 d2
( ) V'
With reference to Figures 17.11 and 17.12, we know that b2, d2, VP denote
breadth, diameter and radial velocity of flow at the impeller exit. Since b2 is
proportional to using appropriate constant of proportionality and it is easy to see
that
V' is proportional to K , we can state Eq. (17.33) as :
or, = constant
4 K
nd2N
Further, the peripheral velocity, U1, = -, we have :
60
= C (say) . . . (17.36)
1
-
capacity oischarge (lit resJmin1
Figure 17.18 is drawn using the information from Figure 17.16(a) which gives
variation of head H,,,with Q for different constant speeds, with speed as a third
parameter. Iso-efficiency points are plotted on this plot using information from
Figure 17.16(c). Thus, the curve of maximum efficiency is plotted through the
valley generated by iso-efficiency curves.
Net Positive Suction Head (NPSH)
Net positive suction head (NPSH) is the absolute pressure head at the pump inlet
minus the vapour pressure head (in absolute unit) corresponding to the local
temperature, plus the velocity head. If P, is the atmospheric pressure, then we say
(p,/y) is the atmospheric pressure in terms of head of water. If h, is the suction
lift, we can write with reference to point (0) and (1) in Figure 17.9 :
. . .(17.37
(a)
(b)
960 rpm
-C-e 880
---- 8 00
'I"
Overall
20 -
Ic)
Q-
Figure 17.16 :Main Characteristics of Centrifugal Pumps
Water Distribution
I
1 SAQ1 Pumps And Pumping
Requirements, Valves And
i It is required to calculate the effective head and power of drive motor for a Appurtenances
centrifugal pump to deliver a discharge of 100 1/ s, from a sump to an overhead
tank, from the following data.
Difference of water levels in the sump and overhead tank = 24.8 m
Suction lift = 2.8 m
Delivery head = 22.0 m
Head loss in suction pipe = 1.06m
I
Head loss in delivery pipe line = 5.41 m
SAQ 2
Calculate the dimensions of a centrifugal pump impeller with 7 blades. Suction
side is axial, and the discharge is 100 1 / s at a total head of 40 m. Prime mover is
electric motor of 1470 rpm, with the efficiency of the pump being 78%. Further,
assume the following data :
Shaft diameter = 4.0 m
Volumetric efficiency = 96%
Velocity coefficient for inlet = 0.157
Velocity coefficient for outlet = 0.120.
rlman = gHm/VwI x UI
Manometric head
H, = (h, + hd) + hfi + hf4 + v;/ zg
= 2 0 + 1.019+0.707~/(2x9.81)[because(h,+hd=Hs=20m]
= 21.044m
Overall efficiency q, =
YQ Hm
75 x S. H. P.
1000 x 0.05 x 21.044 = 19.5
:. SHP =
75 x 0.72 p.
:. S.H.P. = the power required to drive the centrifugal pump = 19.5 h.p. (Ans.) -.
Example 17.3 Pumps And Pumping
Requirements, Valves And
A three stage centrifugal pump has impellers 40 cm in diameter and 2 cm wide at Appurtenances
outlet. The vanes are curved back at the outlet at 45' and reduce the
circumferential area by 10%. The manometric efficiency is 90% and the overall
efficiency is .80%. Determine the head generated by the pumps when running at
1000 r.p.m. delivering 52 litres per second. What should be the shaft horse power?
Solation
Velocity of flow at outlet
Discharge
vf2 -
- Area of flow
fx
(e) Delivery Valve
DELIVERY PtPE
CONNECTING R t m
-
0 . V. DELIVERY V W E
S. Y. -SUCTION VALVE
SUMP
-y x ALN x (h, + h4
4500
PISTON ROD
.-
D -DELIVERY VALVES
SUMP L E V U
--- -- - - --
- -
-
---
- --
-----
- --
--I-
P=
2 X y x Am (h, + hd
4500
= 6.568 k,pa(Ans.)
17.5.6 Rotary Pumps
Rotary pumps are positive displacemetlt punlps where rotary motiotl is used in place of
reciprocating motion. It has rotating elements tuning inside a casing with inlet and outlet
ports as shown in Figure 17.21.
Low pressure or
suction zone
-- - --
-----
-
Delivery PIP@
---.---
r I
VD Vg - DeLivery valve
-
SUPPLY
vatre
Vw - Waste Valve
A
Valve boxf
Initially the water flows down the supply line, the valve Vw is opened and water edcapes
through it to waste. As the velocity of flow in the supply pipe increases, dynamic pressuie
on the underside of valve Vw increases, which closes the valve and the water in the
supply line is suddenly brought to rest and consequently pressure in the valve box
increases. The increased high pressure lifts the valve VD and a part of water edters the air
vessel. Subsequently, air pressure inside the air vessel increases and that forces water to
delivery tank through the delivery pipe. As soon as momentum of water gets destroyed in
the valve box, valve VD closes and the valve Vw opens. The pressure in the valve box
falls below the atmospheric pressure momentarily and the flow of water from supply
tanks recommences and the cycle is repeated. The air vessel provides storage and helps to
regulate the flow at the delivery end.
Efficiency of a hydraulic ram depends on
(i) losses in the pipe
(ii) losses in the valve box and
(iii) ratio of VH and hlH. For optimum performance values of 1/H and h . should be
2.5 and 5 respectively and under this condition, efficiency upto 75% can be
obtained.
The efficiency of hydraulic ram is expressed as D' Aubuisson's efficiency or Rankine
= y q H / y Q h = qH/Qh
A hydraulic ram is receiving water at the rate of 23 litres per second from a height
of 3.2 m and it raises 2.3 litres / sec to a height of 23 metres from the ram.
Determine D' Ambuisson's and Rankine's efficiencies of the hydraulic ram.
Rankine's efficiency :
- 0'0023 19'8
= 0.6875 = 68.75 % Ans.
0.0207 x 3.2
17.6.4 Submersible Pumps
Submersible pumps are centrifugal pumps installed under water. Actually they should be
termed as "Submersed motor" pumps because the pump is directly connected to an
electric motor sited immediately below it and the motor is capable of running under
water. As per modem practice, the windings are surrounded by water from the well or
bore-hole so that water can act as a coolant and also as a bearing lubricant. In some
models whole motor is sealed, off from water. The motor is a squirrel case a. c. motor
running at a fixed speed unless a variable speed frequency changer is interposed on the
line to change the speed. Power to the motor is fed by waterproof cables clipped to the
side of the rising main. They can be easily and quickly installed and can be of small
diameter.
17.7 BOOSTING
Boosting is a term used for any pumping arrangement, which increases the pressure or
quantity of water delivered through an existing main system. There are three main
arrangements, which are employed in practice depending upon requirement.
(a) Addition of a fixed extra flow to an existing supply.
(b) Addition of a fixed extra pressure to an existing supply.
(c) Maintenance of a given pressure irrespective of the flow.
17.7.1 Addition of Fixed Extra Flow or Pressure
If we want to double the flow, two similar pumps may be connected in parallel whereas if
the pressure is to be doubled two similar pumps may be connected in series. But for
intermediate increase of pressure or discharge, a smaller pump has to be added in series
or parallel. In such case a combined characteristics of the system has to be considered for
proper planning. Figure 17.25 shows the characteristic flow-pressure curve for a pump A.
Due to friction in the system results are not to be found as expected. Curves between
II
0
A = Slatic lifl
5 10 15 20 25 30
DEWERY (MILLION LIT/DAY )-
discharge and head of water has been drawn for pumps connected in series and parallel Pumps And Pumping
and of single pump also. Characteristic curve S also has been drawn for the system into Requirements,Valves And
Appurtenances
which the pumps are delivering water. The system head curve gives the relationship
between the discharge and the total head in a pumping system. It shows that more head is
required to increase the discharge through the system.
The point of intersection of the curves (A + A) and S indicates the joint output of the two
pumps A in series and it is observed that the joint output is less than the sum of the
individual nominal outputs. If pumps are connected in parallel, a pump characteristic
curve (A 11 A) is obtained. The point where this curve cuts curve S indicates the joint
output of the pumps while working in parallel.
To confirm that no suction trouble occurs the hydraulic gradient also should be studied.
Refemng Figure 17.26, jet pump initially drawing water from a reservoir No. 1 and
pumping it to reservoir No. 2.
Hydraulic gradient
ot increased flow
'c'
p- - --- . Reserwir No 2
I
I I
(iv) If the pumps are to be run in parallel, they must have stable running
characteristics.
17.7.2 Maintenance of a Given Pressure
One of the most frequent use of a booster is to increase the pressure of water over a
distribution system at the time of high drawoff. Figure 17.27 shows the hydraulic
gradients that may be available before and after boosting.
The booster pump has to be so arranged to cut in automatically when pressure
downstream of the pump reaches a low value or the flow reaches a certain high value.
! A booster which is automatically controlled to maintain a given pressure involves a
complicated automatic control, which may cause some times pressure surging or sudden
draw-off. It is also an expensive arrangement. If a balancing tower is provided in the
system, much of the complication can be avoided. Additional water requirement in case
of more water demand can be served through the balancing tower. It will also maintain ,
the pressure, which may drop in the system due to increased water flow at the time of
more water demand.
- . ',