Professional Documents
Culture Documents
Mini Shear Manual
Mini Shear Manual
Hydraulic Shear
TRIS5SHR
TRIS5S
TRIS3S
TRIS2S
This operator's manual is intended as a guide for the safe and efficient use and
maintenance of the machine.
Therefore, carefully read and follow it before starting and operating the machine,
or before carrying out any preventive maintenance. Especially, give the most
priority to safety.
Keep the manual in the cab so that it is always at hand. Replace it immediately
with a new manual, if it is lost.
Many hours are spent on design and production to make a machine that is as
efficient and safe as possible. The accidents which occur in spite of this, are
mostly caused by the human factor. A safety conscious person and a well
maintained machine make a safe, efficient and profitable combination. Therefore,
read the safety instructions and follow them.
We continually strive to improve our products and to make them more efficient
through changes to their design. We retain the right to make these changes
without committing ourselves to introducing these improvements on products that
have already been delivered. We also retain the right to change data and
equipment, as well as instructions for service and maintenance without prior
notice.
Unauthorized modifications of the machine may impair its function and/or safety
and affect machine life. In order to maintain safe and efficient function, always
use KOMAC genuine spare parts.
1
Contents
Foreword ..................................................................................................................................... 1
Safety ............................................................................................................................................ 3
Specifications ............................................................................................................................. 18
1. Specifications .................................................................................................................. 18
Maintenance .............................................................................................................................. 21
1. General ........................................................................................................................... 21
Storage ...................................................................................................................................... 24
2
Safety
Read the manual before using the machine, to make yourself familiar with the procedures
and instructions for operating, inspecting and servicing.
Precautions are essential to avoid accident. Managers and operators shall have knowledge
and measures about potential danger. Further safety precautions and requirements are given
within this manual.
The following warning level have been used in this manual and the product to indicate the
seriousness of the hazards that could be encountered by failing to comply with the applicable
product warnings, as follows:
DANGER
identifies immediate hazards that will result in death or serious injury if the message
is ignored.
WARNING
identifies potential hazards that could result in death or serious injury if the message
is ignored.
CAUTION
identifies potential hazards that could result in minor or moderate injury if the
message is ignored.
IMPORTANT
"IMPORTANT" has been utilized in this Manual to denote those User Directions that
must be followed to assure the safe operation and maintenance of the machine.
It cannot foresee all hazards that will arise in the field. Therefore, safety measures described
this manual can not cover all situations.
To avoid the risk of accidents, operator must follow the rules and recommendations given in
the Operator's Manual, but also pay attention to potential work area hazards and the
necessary precautions.
The machine operator must be in charge of the working area of the machine.
3
Safety
1. Basic Precautions
Wear a hard hat, safety shoes and a safety belt for added
security. Be sure to wear safety goggles, respirator or filter
mask, hearing protection, gloves and other protective items,
as appropriate.
4
Safety
Apart from that the decals must be kept in a legible, i.e. clean
condition.
5
Safety
Never admit any persons into the work area who are not taking
part in the work to avoid personal injury.
Any person who ignores the safety rules, there is a great risk
of serious injury. When operating or servicing the machine,
follow all the safety rules, precautions and procedures.
6
Safety
Avoid heating near pressurized fluid lines
7
Safety
8
Safety
9
Safety
10
Safety
Always shear from high to low, and from floor to post. Pay
attention to conditions for work piece
11
Safety
12
Safety
Do not work under the positions that full max. stroke or min.
stroke of each cylinder. End parts of cylinder may be
broken by reactions of shearing force. Shearing with
approximately 100mm clearance of cylinder stroke.
IMPORTANT:
13
Safety
IMPORTANT:
14
Safety
15
Safety
16
Safety
Before draining any fluids, find out the proper way to dispose
of waste from your local environmental agency. Do not pour oil
into the ground, down a drain, or into a stream, pond, or lake.
17
Specifications
1. Specifications
* Above specifications are subject to change without prior notice for quality improvement
18
Specifications
2. Suitable Excavators
Shear Models
SH020 SH030 TRIS5S
Volvo EC15 Volvo EC25 Volvo EC55B
Volvo EC35
Volvo ECR38
Hitachi EX30
331E/334 341
19
Lubricant and oil
1. Lubrication
Lubrication is an important part of preventive maintenance. The
service life of pins and rotating parts can be extended
considerably, if the machine is lubricated in a correct way.
Wipe off grease nipples and grease gun before greasing, so that
dirt and sand is not introduced through the grease nipples.
Also, grease the bearing until new, clean grease is forced out
through the outer seal.
♦ Greasing intervals
• 2 points of arm pin : every 2 hours
• 2 points of cylinder pin : every 2 hours
• 2 points of rotating parts (mounting) : daily or every 2 hours
♦ Recommended specification :
Same as that used for excavator.
2. Hydraulic oil
♦ Recommended specification :
20
Maintenance
WARNING
Carefully read and follow it when carrying out any preventive maintenance and inspection.
1. General
Thorough maintenance and care (as well as the periodic inspection) are the best prerequisites for a
permanent availability of the machine and low repair requirements. The stability of the machine is a
prerequisite for safe assembly, maintenance and repair work. Therefore, comply with the inspection
items and inspection intervals, maintenance method.
5. Wait for 10 minutes until residual pressure in the shear body and the inside of piping has been
released.
♦ Checking the shear body and jaw body for crack (Visual check)
21
Maintenance
♦ Inspect the shear body and connecting hoses, piping for leaks, if necessary, retightening it.
♦ Check that all connections for looseness and tighten loose connections to the specified torque. If it
is damaged, replace it with a new part. Refer to Section "Recommended tightening torque."
Improper maintenance and use of the machine can be dangerous and may even cause fatal injury.
Special attention must be paid to the following matters when servicing.
Perform the maintenance work of all hydraulic parts in a clean area. Always keep the work area clean
when disassembly and assembly and make sure that there is no dirt inside the shear.
• Make sure that apply a clean working oil or grease to O-rings and packings and seals before
assembly. Pay attention to the direction of installation.
• Do not force any parts when disassembly and assembly, and take care not to lose the dismantled
part.
• Always use KOMAC genuine parts when replacing parts. If any parts other than genuine ones are
used and a serious damage occurs, the machine warranty may become null and void.
• Wipe off spilled fluids immediately when servicing the shear or machine.
22
Maintenance
♦ Daily
♦ Weekly
• Check the connecting hoses and main hydraulic parts for oil leak
IMPORTANT
To ensure safe operation, be sure to conduct periodic inspection and maintenance of the
machine. Comply with the inspection items and inspection intervals, maintenance method.
23
Parts List : SHEAR ASSEMBLY
Remove the shear from the machine according to the following procedure for safety.
3. Lower the shear down on a firm and clean block of wood and release the quick-coupler
(quick-clamp or link).
5. Wait for 10 minutes until residual pressure in the shear body and inside of piping has
been released.
Push the shear by acting pedal of both sides several times to release the working pressure in
the circuit.
When uncoupling the shear hose, plug the end of hoses and pipeline of excavator. When
it spilled to ground, clean it off.
Storage
▪ Close the jaw fully when storing, install hose plug to prevent contamination.
▪ Apply a small amount of antirust to exposed parts of the machine to prevent rust.
▪ Pay attention to the risk of contamination due to spilled oil or working oil.
24
Parts List : SHEAR ASSEMBLY
Parts List
Hydraulic Shear
TRIS2S
25
Parts List : CYLINDER ASSEMBLY
26
Parts List : ARM ASSEMBLY
27
Parts List : MOUNTING ASSEMBLY
28
Parts List : TURNING JOINT ASSEMBLY
29
Parts List : SHEAR ASSEMBLY
30
Parts List : SHEAR ASSEMBLY
Parts List
Hydraulic Shear
TRIS3S
31
Parts List : MOUNTING ASSEMBLY
32
Parts List : TURNING JOINT ASSEMBLY
④
⑤
⑥
⑧
⑦
33
Parts List : ARM ASSEMBLY
⑤
⑥
②
③
④ ⑧
⑦
34
Parts List : CYLINDER ASSEMBLY
⑥ ⑦ ② ③
③ ② ⑦ ⑥
4 102-00151 PIN_CYLINDER 1
5 - SNAP RING 1
6 9018-11005 BOLT-SOCKET 6 M10 X L25
35
Parts List : SHEARING KNIFE ASSEMBLY
② ①
① ④
②
③
36
Parts List : SHEAR ASSEMBLY
37
● Factory
● Head Office