PV Elite - 1311-E-206-AD R0D Div 2 - Change Gasket OD (1900 To 1896)

PETRONAS RAPID PROJECT (P0001-RFCC, LTU, PRU UNITS)
1311-E-206 A/B/C/D
Slurry Pumparound SH Generators
Table of Contents
Cover Page 1
Title Page 2
Warnings and Errors : 3
Input Echo : 4
XY Coordinate Calculations : 16
Flg Calc [Int P] : CHAN COV 17
Flg Calc [Int P] : F.CHAN FLG 21
Flg Calc [Int P] : R.CHAN FLG 26
Flg Calc [Int P] : SHELL FLG 31
Internal Pressure Calculations : 36
External Pressure Calculations : 43
Element and Detail Weights : 48
Nozzle Flange MAWP : 51
Wind Load Calculation : 52
Earthquake Load Calculation : 55
Center of Gravity Calculation : 57
Horizontal Vessel Analysis (Ope.) 58
Horizontal Vessel Analysis (Test) 71
Conical Section : CONE 82
Nozzle Calcs. : N3- DN250 84
Nozzle Calcs. : SU- DN40 124
Nozzle Calcs. : BD1- DN40 131
Nozzle Calcs. : BD2- DN40 138
Nozzle Calcs. : PSV1- DN80 145
Nozzle Calcs. : PSV2- DN80 152
Nozzle Calcs. : LG1- DN80 159
Nozzle Calcs. : LG2- DN80 166
Nozzle Schedule : 173
Nozzle Summary : 175
ASME TS Calc : Operating 176
ASME Fl-TS Calc : Operating 182
Flohead Analysis : Flo. Head 188
Vessel Design Summary : 193
Cover Page

1311-E-206 A/B/C/D
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 2
ASME Code Version : 2013
Analysis Performed by : SPLM Licensed User
Job File : D:\PVELITE\PVELITE(JOB)\0_RAPID P1\___E-206 REPA
Date of Analysis : Sep 14,2021 11:31am
PV Elite 2015 SP2, May 2015

Title Page
Note: PV Elite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the users set of selected units.
1311-E-206 A/B/C/D
PV Elite 2015 SP2 Licensee: SPLM Licensed User
FileName : 1311-E-206-AD R0D Div 2 Page 3 of 194
Warnings and Errors : Step: 0 11:31am Sep 14,2021
Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data

==========================================================================
There were no geometry errors or warnings.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015

1311-E-206 A/B/C/D
Input Echo : Step: 1 11:31am Sep 14,2021
PV Elite Vessel Analysis Program: Input Data

1311-E-206 A/B/C/D
Exchanger Design Pressures and Temperatures
Shell Side Design Pressure 66.600 barg

Channel Side Design Pressure 51.300 barg
Shell Side Design Temperature 455 C
Channel Side Design Temperature 370 C
Type of Hydrotest Hydrostatic

Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0.0000 mm
Projection of Nozzle from Vessel Bottom 0.0000 mm
Type of Construction Welded
Special Service None
Use Higher Longitudinal Stresses (Flag) N
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest Y
Is this a Heat Exchanger Yes
User Defined Hydro. Press. (Used if > 0) 0.0000 barg
User defined MAWP 0.0000 barg
User defined MAPnc 0.0000 barg
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code ASCE-7 2010

Wind Load Reduction Scale Factor 1.0
Basic Wind Speed [V] 32.500 m/sec
Surface Roughness Category D: Flat, unobstructed
1311-E-206 A/B/C/D
Importance Factor 1.0

Type of Surface Moderately Smooth
Base Elevation 8800.0 mm
Percent Wind for Hydrotest 25.0
Using User defined Wind Press. Vs Elev. N
Height of Hill or Escarpment H or Hh 0.0000 mm
Distance Upwind of Crest Lh 0.0000 mm
Distance from Crest to the Vessel x 0.0000 mm
Type of Terrain ( Hill, Escarpment ) Flat
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code ASCE 7-2010

Seismic Load Reduction Scale Factor 0.69999999
Table Value Fa 1.000
Table Value Fv 1.000
Short Period Acceleration value Ss 0.466
Long Period Acceleration Value Sl 0.279
Moment Reduction Factor Tau 1.000
Force Modification Factor R 3.000
Site Class B
Component Elevation Ratio z/h 0.000
Amplification Factor Ap 0.000
Force Factor 0.000
Consider Vertical Acceleration No
Minimum Acceleration Multiplier 0.000
User Value of Sds (used if > 0 ) 0.000
Design Nozzle for Des. Press. + St. Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Configuration Directives:
Using Metric Material Databases, ASME II D No

Using ASME VIII-1 Code Case 2695 No
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Flange
Description CHAN COVER
Distance "FROM" to "TO" 272.00 mm
Flange Inside Diameter 2330.0 mm
Element Thickness 272.00 mm
Internal Corrosion Allowance 0.7500 mm
Nominal Thickness 283.00 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 51.300 barg
Design Temperature Internal Pressure 370 C
Design External Pressure 0.5000 barg
1311-E-206 A/B/C/D
Design Temperature External Pressure 150 C

Effective Diameter Multiplier 1.0
Material Name SA-965 F304
Allowable Stress, Ambient 1379.0 bar
Allowable Stress, Operating 1090.5 bar
Allowable Stress, Hydrotest 1965.1 bar
Material Density 8027.2 kg/m3
P Number Thickness 0.0000 mm
Yield Stress, Operating 1214.7 bar
External Pressure Chart Name HA-1
UNS Number S30400
Product Form Forgings
Perform Flange Stress Calculation (Y/N) Y
Weight of ANSI B16.5/B16.47 Flange 0.0000 N
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange

Detail Type Insulation
Detail ID Hot
Dist. from "FROM" Node / Offset dist 0.0000 mm
Height/Length of Insulation 283.00 mm
Thickness of Insulation 80.000 mm
Density 100.00 kg/m3
--------------------------------------------------------------------

Element To Node 30
Element Type Flange
Description F.CHAN FLG

Detail Type Liquid
Detail ID HC
Height/Length of Liquid 1850.0 mm
Liquid Density 959.90 kg/m3

1311-E-206 A/B/C/D

Detail ID Hot
--------------------------------------------------------------------

Element To Node 40
Element Type Cylinder
Description CHAN SHELL
Inside Diameter 1850.0 mm
Material Name SA-240 304
UNS Number S30400
Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0

Detail Type Liquid
Detail ID HC

Detail ID Hot

Detail Type Nozzle
Detail ID N3- DN250
1311-E-206 A/B/C/D
Nozzle Diameter 273.10001 mm

Nozzle Schedule 80S
Nozzle Class 600
Layout Angle -27.547701
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.0000 N
Grade of Attached Flange GR 2.1
Nozzle Matl SA-182 F304

Detail Type Nozzle
Detail ID N4- DN250
Nozzle Schedule 80S
Nozzle Class 600
Layout Angle 207.548
--------------------------------------------------------------------

Element To Node 50
Element Type Flange
Description R.CHAN FLG
UNS Number S30400

Detail Type Liquid
1311-E-206 A/B/C/D
Detail ID HC

Detail ID Hot
--------------------------------------------------------------------

Element To Node 60
Element Type Flange
Description SHELL FLG
MDMT Curve B
External Pressure Chart Name CS-2
UNS Number K11572
Class / Thickness / Grade 2

Detail Type Liquid
Detail ID BFW

1311-E-206 A/B/C/D
Detail ID Hot
--------------------------------------------------------------------

Element To Node 70
Description SMALL SHELL
MDMT Curve A
External Pressure Chart Name CS-3
UNS Number K11789
Class / Thickness / Grade 2
Product Form Plate

Detail Type Liquid
Detail ID BFW

Detail ID Hot

Detail Type Nozzle
Detail ID N1- DN150
1311-E-206 A/B/C/D

Nozzle Schedule 80
Nozzle Class 900
Layout Angle 180.0

Detail Type For./Mom.
Detail ID P. BUNDLE
Force in X Direction -909048. N
Force in Y Direction 0.0000 N
Force in Z Direction 0.0000 N
Moment about X Axis 0.0000 N-m
Moment about Y Axis 0.0000 N-m
Moment about Z Axis 0.0000 N-m
Force/Moment Combination Method SRSS
--------------------------------------------------------------------

Element To Node 80
Element Type Conical
Description CONE
Cone Diameter at "To" End 2720.0 mm
Design Length of Cone 1510.0 mm
Half Apex Angle of Cone 29.950001 degrees
Toriconical (Y/N) N

Detail Type Liquid
Detail ID BFW

1311-E-206 A/B/C/D
Detail ID Hot
--------------------------------------------------------------------

Element To Node 90
Description LARGE SHELL

Detail Type Saddle
Detail ID Left Sdl-Slidin
Width of Saddle 380.00 mm
Height of Saddle at Bottom 1835.0 mm
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0.0000 mm
Width of Wear Plate 480.00 mm
Thickness of Wear Plate 72.000 mm
Contact Angle, Wear Plate (degrees) 132.0

Detail Type Saddle
Detail ID Right Sdl-Fixed
Width of Saddle 380.00 mm
Height of Saddle at Bottom 1835.0 mm
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0.0000 mm
Width of Wear Plate 480.00 mm
Thickness of Wear Plate 72.000 mm
Contact Angle, Wear Plate (degrees) 132.0

Detail Type Liquid
Detail ID BFW
1311-E-206 A/B/C/D

Detail ID Hot

Detail Type Nozzle
Detail ID N2- DN200
Nozzle Schedule 80
Nozzle Class 900
Layout Angle 0.0

Detail Type Nozzle
Detail ID SU- DN40
Nozzle Schedule 160
Nozzle Class 900
Layout Angle 180.0

Detail Type Nozzle
Detail ID BD1- DN40
Nozzle Schedule 160
Nozzle Class 900
Layout Angle 180.0

Detail Type Nozzle
Detail ID BD2- DN40
Nozzle Schedule 160
Nozzle Class 900
1311-E-206 A/B/C/D


Detail Type Nozzle
Detail ID PSV1- DN80
Nozzle Schedule 160
Nozzle Class 900
Layout Angle 0.0

Detail Type Nozzle
Detail ID PSV2- DN80
Nozzle Schedule 160
Nozzle Class 900
Layout Angle 0.0

Detail Type Nozzle
Detail ID LG1- DN80
Nozzle Schedule 160
Nozzle Class 900
Layout Angle 0.0

Detail Type Nozzle
Detail ID LG2- DN80
Nozzle Schedule 160
Nozzle Class 900
1311-E-206 A/B/C/D

Detail Type Weight
Detail ID BAF+ROD
Miscellaneous Weight 20808. N
Offset from Element Centerline 0.0000 mm

Detail Type Weight
Detail ID FLO. HD. FLG
Miscellaneous Weight 55433. N
Offset from Element Centerline 0.0000 mm
--------------------------------------------------------------------

Element To Node 100
Element Type Elliptical
Description HEAD
Elliptical Head Factor 2.0

Detail Type Liquid
Detail ID BFW

Detail ID Hot

1311-E-206 A/B/C/D
XY Coordinate Calculations : Step: 2 11:31am Sep 14,2021
XY Coordinate Calculations
| | | | | |
From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) |
| | mm | mm | mm | mm |
--------------------------------------------------------------
CHAN COVER| 272.000 | ... | 272.000 | ... |
F.CHAN FLG| 567.000 | ... | 295.000 | ... |
CHAN SHELL| 1417.00 | ... | 850.000 | ... |
R.CHAN FLG| 1947.00 | ... | 530.000 | ... |
SHELL FLG| 2747.00 | ... | 470.000 | ... |
SMALL SHEL| 3417.00 | ... | 670.000 | ... |
CONE| 4927.00 | ... | 1510.00 | ... |
LARGE SHEL| 10197.0 | ... | 5270.00 | ... |
HEAD| 10247.0 | ... | 50.0000 | ... |

1311-E-206 A/B/C/D
Flg Calc [Int P] : CHAN COV Flng: 5 11:31am Sep 14,2021
Flange Input Data Values Description: CHAN COV :
CHAN COVER
Description of Flange Geometry (Type) TEMA Channel Cover

Design Pressure P 51.30 barg
Design Temperature 370 C
Internal Corrosion Allowance ci 0.7500 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. Yes
Flange Outside Diameter A 2330.000 mm

Flange Thickness t 272.0000 mm
Flange Material SA-965 F304

Flange Material UNS number S30400
Flange Allowable Stress At Temperature Sfo 1090.54 bar
Flange Allowable Stress At Ambient Sfa 1379.00 bar
Bolt Material SA-193 B7

Bolt Allowable Stress At Temperature Sb 1723.75 bar
Bolt Allowable Stress At Ambient Sa 1723.75 bar
Diameter of the Load Reaction, Long Span D 0.000 mm

Diameter of the Load Reaction, Short Span d 0.000 mm
Perimeter along the Center of the Bolts L 6917.800 mm
Youngs Modulus for Blind Flange Matl. Sy 1710668.62 bar
Allowed Channel Cover Deflection dfAllow 2.3125 mm
Diameter of Bolt Circle C 2202.000 mm

Nominal Bolt Diameter a 56.0000 mm
Type of Threads TEMA Metric
Number of Bolts 52
Flange Face Outside Diameter Fod 1900.000 mm

Flange Face Inside Diameter Fid 1847.000 mm
Flange Facing Sketch 2, Code Sketch 1b
Gasket Outside Diameter Go 1896.000 mm

Gasket Inside Diameter Gi 1856.000 mm
Gasket Factor m 2.0000
Gasket Design Seating Stress y 280.00 bar
Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 6.5000 mm
Length of Partition Gasket lp 4550.0000 mm

Width of Partition Gasket tp 10.0000 mm
Partition Gasket Factor mPart 2.0000
Partition Gasket Design Seating Stress yPart 280.00 bar
Mating Flange Operating Bolt Load 15635400.00 N

Mating Flange Seating Bolt Load 0.00 N
Mating Flange Design Bolt Load 0.00 N
1311-E-206 A/B/C/D
ASME Code, Section VIII, Division 2, 2013
Gasket Contact Width, N = (Go - Gi) / 2 20.000 mm

Basic Gasket Width, bo = N / 2 10.000 mm
Effective Gasket Width, b = Cb sqrt(bo) 7.969 mm
Gasket Reaction Diameter, G = Go - 2 * b 1880.062 mm
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G^(2) * Peq
= 0.785 * 1880.0625^(2) * 51.300
= 14240163.000 N
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P + 2 * lp * bPart * mPart * P
= 2 * 7.9687 * 3.1416 * 1880.0625 * 2.0000 * 51.30
+ 2.0 * 4550.0000 * 5.0000 * 2.0000 * 51.3000
= 1432505.125 N
Design Bolt Load for the Operating Condition [Wo]:
= max( H + Hp + H'p, 0 )
= max( 14240163 + 1432505 + 0 , 0 )
= 15672668.000 N
Design Bolt Load for the Gasket Seating Condition [Wg]:
= y * b * Pi * G + yPart * bPart * lp
= 280.00*7.9687*3.141*1880.062+280.00*5.0000*4550.00
= 1954685.250 N
Required Bolt Area [Am]:
= Max of (Wo + Fa + 4Me/G)/Sb, Wg/Sa
= Max of (15672668 + 0 + 4*0/1880.06 )/1724 , 1954685/1724
= 0.091 m2
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 56.000 + 6 * 271.250/(2.00 + 0.5)
= 763.000 mm
Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 2202.000 * sin( 3.142/52 )
= 132.953 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 132.953/( 2 * 56.000 + 271.250 )), 1 )
= 1.0000
Bolting Information for TEMA Metric Thread Series (Non Mandatory):

-----------------------------------------------------------------------------
Minimum Actual Maximum
-----------------------------------------------------------------------------
Bolt Area, m2 0.091 0.097
Radial distance bet. bolts and the edge 63.500 64.000
Circumferential spacing between bolts 127.000 132.953 763.000
-----------------------------------------------------------------------------
1311-E-206 A/B/C/D
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 0.097 * 1723.75/(280.00 * 3.14 * (1896.000 + 1856.00 ) )
= 50.589 mm[Note: Exceeds actual gasket width, 20.000 ]
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 1723.75 * ( 0.0909 + 0.0968 )/2
= 16183892.00 N
Gasket Load for the Operating Condition [HG]:
= Wo
= 15672668.00 N
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 2202.0000 - 1880.0625 )/2
= 160.9688 mm
Tangential Flange Stress, Flat Head (UG-34), Operating [STo]:

= 1.9 * Wm1 * hG * Bsc/(t^(2) * G) + C * Z * Peq * G^(2)/t^(2)
= 1.9*15672668*160.9688*1.0000/(271.2500^(2)*1880.0625)+
0.30*1.0000*51.30*1880.0625^(2)/271.2500^(2)
= 1085.89 bar
Tangential Flange Stress, Flat Head (UG-34), Seating [STa]:
= 1.9 * W * hG * Bsc/ (t^(2) * G)
= 1.9*16183892*160.9688*1.000/(271.2500^(2)*1880.0625)
= 357.85 bar
Bolt Stress, Operating [BSo]:

= ( Wm1 / Ab )
= (15672668/0.0968)
= 1618.18 bar
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (1954685/0.0968)
= 201.82 bar
Flange Stress Analysis Results:

Operating Gasket Seating
Actual Allowed Actual Allowed
---------------------------------------------------------------------
Tangential Flange 1086. 1091. 358. 1379. bar
Bolting 1618. 1724. 202. 1724. bar
---------------------------------------------------------------------
TEMA Channel Cover Deflection Calculations:

Actual deflection at center per TEMA formula 1.5566 mm
Allowed deflection at center of Cover 2.3125 mm
Reqd. Blind Flange Thickness at Center 271.420 mm

Reqd. Blind Flange Thickness at Gasket 153.658 mm
Min. Required Flange Thickness per TEMA 237.722 mm
Note: MAWP Cannot be calculated due to Entered Mating Flange Loads.

1311-E-206 A/B/C/D
Estimated Finished Weight of Flange at given Thk. 9309.8 kgm

Estimated Unfinished Weight of Forging at given Thk 9309.8 kgm

1311-E-206 A/B/C/D
Flg Calc [Int P] : F.CHAN FLG Flng: 6 11:31am Sep 14,2021
Flange Input Data Values Description: F.CHAN FLG :
F.CHAN FLG
Description of Flange Geometry (Type) Integral Weld Neck

Use Corrosion Allowance in Thickness Calcs. No
Flange Inside Diameter B 1850.000 mm

Thickness of Hub at Small End go 62.0000 mm
Thickness of Hub at Large End g1 90.0000 mm
Length of Hub h 120.0000 mm



Number of Bolts 52




Corroded Flange ID, Bcor = B+2*Fcor 1851.500 mm

Corroded Large Hub, g1Cor = g1-ci 89.250 mm
Corroded Small Hub, g0Cor = go-ci 61.250 mm
Code R Dimension, R = ((C-Bcor)/2)-g1cor 86.000 mm
1311-E-206 A/B/C/D


= 0.785 * G^(2) * Peq
= 0.785 * 1880.0625^(2) * 51.474
= 14288502.000 N
= 2 * 7.9687 * 3.1416 * 1880.0625 * 2.0000 * 51.47
+ 2.0 * 4550.0000 * 5.0000 * 2.0000 * 51.4741
= 1437367.750 N
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor^(2) * P / 4
= 3.1416 * 1851.5000^(2) *51.4741/4
= 13857647.000 N
Pressure Force on Flange Face [Ht]:
= H - Hd
= 14288502 - 13857647
= 430854.406 N
= max( H + Hp + H'p, 0 )
= max( 14288502 + 1437368 + 0 , 0 )
= 15725869.000 N
= 280.00*7.9687*3.141*1880.062+280.00*5.0000*4550.00
= 1954685.250 N
= Max of (15725869 + 0 + 4*0/1880.06 )/1724 , 1954685/1724
= 0.091 m2
= 2a + 6t/(m + 0.5)
= 2 * 56.000 + 6 * 175.000/(2.00 + 0.5)
= 532.000 mm

= C * sin( pi / n )
= 2202.000 * sin( 3.142/52 )
= 132.953 mm
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 132.953/( 2 * 56.000 + 175.000 )), 1 )
= 1.0000

-----------------------------------------------------------------------------
1311-E-206 A/B/C/D
-----------------------------------------------------------------------------
Bolt Area, m2 0.091 0.097
Radial distance bet. hub and bolts 76.200 86.000
-----------------------------------------------------------------------------
= Ab * Sa/( y * Pi * (Go + Gi) )
= 0.097 * 1723.75/(280.00 * 3.14 * (1896.000 + 1856.00 ) )
Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :

= Sa * ( Am + Ab ) / 2
= 1723.75 * ( 0.0912 + 0.0968 )/2
= 16210493.00 N
= Wo - H
= 15725869 - 14288502
= 1437367.88 N

= (C - G ) / 2
= ( 2202.0000 - 1880.0625 )/2
= 160.9688 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 86.0001 + 89.2500 + 160.9688 )/2
= 168.1094 mm
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 86.0001 + ( 89.2500/2.0 )
= 130.6251 mm
Summary of Moments for Internal Pressure:

Loading Force Distance Bolt Corr Moment
End Pressure, Md 13857647. 130.6251 1.0000 1810222. N-m
Face Pressure, Mt 430854. 168.1094 1.0000 72433. N-m
Gasket Load, Mg 1437368. 160.9688 1.0000 231380. N-m
Gasket Seating, Matm 16210493. 160.9688 1.0000 2609478. N-m
Total Moment for Operation, Mop 2114036. N-m

Total Moment for Gasket seating, Matm 2609478. N-m
Effective Hub Length, ho = sqrt(Bcor*goCor) 336.756 mm

Hub Ratio, h/h0 = HL / H0 0.356
Thickness Ratio, g1/g0 = (g1Cor/goCor) 1.457
Flange Factors for Integral Flange:

Factor F per 4.16.5 0.873
Factor V per 4.16.5 0.361
Factor f per 4.16.5 1.000
1311-E-206 A/B/C/D
Factors from Table 4-16.4 K = 1.258

T = 1.815 U = 9.427
Y = 8.578 Z = 4.427
d = .32963E+08 mm ^(3) e = 0.0026 mm ^-1
Stress Factors ALPHA = 1.454
BETA = 1.605 GAMMA = 0.801
DELTA = 0.163 Lamda = 0.964
Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1^(2) )
= (1.0000*2114036/1851.5000)/(0.9635*89.2500^(2))
= 1487.76 bar
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1^(2) )
= (1.0000*2609479/1851.5000)/(0.9635*89.2500^(2))
= 1836.43 bar
Radial Flange Stress, Operating [SRo]:

= ( Beta * Mop / Bcor ) / ( L * t^(2) )
= (1.6049*2114036/1851.5000)/(0.9635*175.0000^(2))
= 621.02 bar
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t^(2) )
= (1.6049*2609479/1851.5000)/(0.9635*175.0000^(2))
= 766.57 bar
Tangential Flange Stress, Operating [STo]:

= ( Y * Mo / (t^(2) * Bcor) ) - Z * SRo
= (8.5785*2114036/(175.0000^(2)*1851.5000))-4.4266*621
= 449.46 bar
Tangential Flange Stress, Seating [STa]:
= ( y * Matm / (t^(2) * Bcor) ) - Z * SRa
= (8.5785*2609479/(175.0000^(2)*1851.5000))-4.4266*767
= 554.79 bar
Average Flange Stress, Operating [SAo]:

= ( SHo + max( SRo, STo ) ) / 2
= (1488+max(621,449))/2
= 1054.39 bar
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= (1836+max(767,555))/2
= 1301.50 bar

= ( Wm1 / Ab )
= (15725869/0.0968)
= 1623.68 bar
= ( Wm2 / Ab )
= (1954685/0.0968)
= 201.82 bar

1311-E-206 A/B/C/D
---------------------------------------------------------------------
Longitudinal Hub 1488. 1636. 1836. 2068. bar
Radial Flange 621. 1091. 767. 1379. bar
Maximum Average 1054. 1091. 1301. 1379. bar
Bolting 1624. 1724. 202. 1724. bar
---------------------------------------------------------------------
Minimum Required Flange Thickness 170.307 mm

Estimated M.A.W.P. ( Operating ) 53.239 barg
Flange Rigidity Based on Required Thickness [ASME]:
Flange Rigidity Criterion, Seating per Table 4.16.10 [Jg]:

= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go^(2) * ho * Ki )
= 52.14 * 2609479/1.0000 * 10000.483 * 0.361/( 0.944 * 1951285 *
61.250^(2) * 336.756 * 0.300 )
= 0.704 (should be <= 1)
Flange Rigidity Criterion, Operating per Table 4.16.10 [Jo]:

= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc^(2) * ho * Ki )
= 52.14 * 2114036/1.0000 * 10000.483 * 0.361/( 0.944 * 1710669
* 61.250^(2) * 336.756 * 0.300 )
= 0.651 (should be <= 1)
Flange Rigidity Based on Given Thickness [ASME]:

= 52.14 * 2609479/1.0000 * 10000.483 * 0.361/( 0.964 * 1951285 *
61.250^(2) * 336.756 * 0.300 )
= 0.690 (should be <= 1)

= 52.14 * 2114036/1.0000 * 10000.483 * 0.361/( 0.964 * 1710669
* 61.250^(2) * 336.756 * 0.300 )
= 0.638 (should be <= 1)

1311-E-206 A/B/C/D
Flg Calc [Int P] : R.CHAN FLG Flng: 7 11:31am Sep 14,2021
Flange Input Data Values Description: R.CHAN FLG :
R.CHAN FLG





Number of Bolts 52






1311-E-206 A/B/C/D



= 0.785 * G^(2) * Peq
= 0.785 * 1897.1814^(2) * 51.474
= 14549894.000 N
= 2 * 8.9093 * 3.1416 * 1897.1814 * 2.0000 * 51.47
+ 2.0 * 4567.0000 * 5.0000 * 2.0000 * 51.4741
= 1563356.375 N
= Pi * Bcor^(2) * P / 4
= 3.1416 * 1851.5000^(2) *51.4741/4
= 13857647.000 N
= H - Hd
= 14549894 - 13857647
= 692246.688 N
= max( H + Hp + H'p, 0 )
= max( 14549894 + 1563356 + 0 , 0 )
= 16113250.000 N
= 20294474.000 N , Mating Flange Load Governs
= 280.00*8.9093*3.141*1897.181+280.00*5.0000*4567.00
= 2126018.000 N
= Max of (20294474 + 0 + 4*0/1897.18 )/1616 , 2126018/1724
= 0.126 m2
= 2a + 6t/(m + 0.5)
= 2 * 64.000 + 6 * 250.000/(2.00 + 0.5)
= 728.000 mm

= C * sin( pi / n )
= 2610.000 * sin( 3.142/52 )
= 157.588 mm
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 157.588/( 2 * 64.000 + 250.000 )), 1 )
1311-E-206 A/B/C/D
= 1.0000

-----------------------------------------------------------------------------
-----------------------------------------------------------------------------
Bolt Area, m2 0.126 0.128
-----------------------------------------------------------------------------
= Ab * Sa/( y * Pi * (Go + Gi) )
= 0.128 * 1723.75/(280.00 * 3.14 * (1915.000 + 1865.00 ) )

= Sa * ( Am + Ab ) / 2
= 1723.75 * ( 0.1255 + 0.1283 )/2
= 21876890.00 N
= Wo - H
= 20294474 - 14549894
= 5744579.50 N

= (C - G ) / 2
= ( 2610.0002 - 1897.1814 )/2
= 356.4093 mm
= ( R + g1 + hg ) / 2
= ( 230.0001 + 149.2500 + 356.4093 )/2
= 367.8297 mm
= R + ( g1 / 2 )
= 230.0001 + ( 149.2500/2.0 )
= 304.6251 mm

Gasket Load, Mg 5744580. 356.4093 1.0000 2047497. N-m


1311-E-206 A/B/C/D

T = 1.718 U = 5.612
Y = 5.107 Z = 2.672
d = .53795E+08 mm ^(3) e = 0.0022 mm ^-1
BETA = 1.746 GAMMA = 0.908
DELTA = 0.290 Lamda = 1.198

= ( f * Mop / Bcor ) / ( L * g1^(2) )
= (1.0000*6523677/1851.5000)/(1.1981*149.2500^(2))
= 1320.24 bar
= ( f * Matm / Bcor ) / ( L * g1^(2) )
= (1.0000*7797414/1851.5000)/(1.1981*149.2500^(2))
= 1578.01 bar

= ( Beta * Mop / Bcor ) / ( L * t^(2) )
= (1.7465*6523677/1851.5000)/(1.1981*250.0000^(2))
= 821.80 bar
= ( Beta * Matm/Bcor ) / ( L * t^(2) )
= (1.7465*7797414/1851.5000)/(1.1981*250.0000^(2))
= 982.25 bar

= ( Y * Mo / (t^(2) * Bcor) ) - Z * SRo
= (5.1067*6523677/(250.0000^(2)*1851.5000))-2.6716*822
= 683.54 bar
= ( y * Matm / (t^(2) * Bcor) ) - Z * SRa
= (5.1067*7797414/(250.0000^(2)*1851.5000))-2.6716*982
= 817.00 bar

= ( SHo + max( SRo, STo ) ) / 2
= (1320+max(822,684))/2
= 1071.02 bar
= ( SHa + max( SRa, STa ) ) / 2
= (1578+max(982,817))/2
= 1280.13 bar

= ( Wm1 / Ab )
= (20294474/0.1283)
= 1582.03 bar
= ( Wm2 / Ab )
= (2126018/0.1283)
1311-E-206 A/B/C/D
= 165.73 bar

---------------------------------------------------------------------
Bolting 1582. 1616. 166. 1724. bar
---------------------------------------------------------------------


= 52.14 * 7797414/1.0000 * 10000.483 * 0.121/( 1.185 * 1951285 *
59.250^(2) * 331.212 * 0.300 )
= 0.611 (should be <= 1)

= 52.14 * 6523677/1.0000 * 10000.483 * 0.121/( 1.185 * 1710669
* 59.250^(2) * 331.212 * 0.300 )
= 0.584 (should be <= 1)

= 52.14 * 7797414/1.0000 * 10000.483 * 0.121/( 1.198 * 1951285 *
59.250^(2) * 331.212 * 0.300 )
= 0.605 (should be <= 1)

= 52.14 * 6523677/1.0000 * 10000.483 * 0.121/( 1.198 * 1710669
* 59.250^(2) * 331.212 * 0.300 )
= 0.577 (should be <= 1)

1311-E-206 A/B/C/D
Flg Calc [Int P] : SHELL FLG Flng: 8 11:31am Sep 14,2021
Flange Input Data Values Description: SHELL FLG :
SHELL FLG



Flange Material UNS number K11572


Number of Bolts 52





1311-E-206 A/B/C/D


= 0.785 * G^(2) * Peq
= 0.785 * 1897.1814^(2) * 66.780
= 18876180.000 N
= 2 * b * Pi * G * m * P
= 2 * 8.9093 * 3.1416 * 1897.1814 * 2.0000 * 66.78
= 1418294.500 N
= Pi * Bcor^(2) * P / 4
= 3.1416 * 1856.0000^(2) *66.7795/4
= 18065598.000 N
= H - Hd
= 18876180 - 18065598
= 810581.250 N
= max( H + Hp + H'p, 0 )
= max( 18876180 + 1418295 + 0 , 0 )
= 20294474.000 N
= 280.00*8.9093*3.141*1897.181+0.00*0.0000*0.00
= 1486692.375 N
= 2126018.000 N , Mating Flange Load Governs
= Max of (20294474 + 0 + 4*0/1897.18 )/1616 , 2126018/1724
= 0.126 m2
= 2a + 6t/(m + 0.5)
= 2 * 64.000 + 6 * 320.000/(2.00 + 0.5)
= 896.000 mm

= C * sin( pi / n )
= 2610.000 * sin( 3.142/52 )
= 157.588 mm
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 157.588/( 2 * 64.000 + 320.000 )), 1 )
= 1.0000

-----------------------------------------------------------------------------
-----------------------------------------------------------------------------
1311-E-206 A/B/C/D
Bolt Area, m2 0.126 0.128

-----------------------------------------------------------------------------
= Ab * Sa/( y * Pi * (Go + Gi) )
= 0.128 * 1723.75/(280.00 * 3.14 * (1915.000 + 1865.00 ) )

= Sa * ( Am + Ab ) / 2
= 1723.75 * ( 0.1255 + 0.1283 )/2
= 21876890.00 N
= Wo - H
= 20294474 - 18876180
= 1418293.75 N

= (C - G ) / 2
= ( 2610.0002 - 1897.1814 )/2
= 356.4093 mm
= ( R + g1 + hg ) / 2
= ( 280.0001 + 97.0000 + 356.4093 )/2
= 366.7047 mm
= R + ( g1 / 2 )
= 280.0001 + ( 97.0000/2.0 )
= 328.5001 mm

Gasket Load, Mg 1418294. 356.4093 1.0000 505512. N-m



1311-E-206 A/B/C/D
T = 1.720 U = 5.645
Y = 5.137 Z = 2.687
d = .20896E+08 mm ^(3) e = 0.0026 mm ^-1
BETA = 2.109 GAMMA = 1.065
DELTA = 1.568 Lamda = 2.633

= ( f * Mop / Bcor ) / ( L * g1^(2) )
= (1.0069*6737534/1856.0000)/(2.6328*97.0000^(2))
= 1475.55 bar
= ( f * Matm / Bcor ) / ( L * g1^(2) )
= (1.0069*7797414/1856.0000)/(2.6328*97.0000^(2))
= 1707.67 bar

= ( Beta * Mop / Bcor ) / ( L * t^(2) )
= (2.1085*6737534/1856.0000)/(2.6328*320.0000^(2))
= 283.92 bar
= ( Beta * Matm/Bcor ) / ( L * t^(2) )
= (2.1085*7797414/1856.0000)/(2.6328*320.0000^(2))
= 328.58 bar

= ( Y * Mo / (t^(2) * Bcor) ) - Z * SRo
= (5.1372*6737534/(320.0000^(2)*1856.0000))-2.6866*284
= 1058.46 bar
= ( y * Matm / (t^(2) * Bcor) ) - Z * SRa
= (5.1372*7797414/(320.0000^(2)*1856.0000))-2.6866*329
= 1224.97 bar

= ( SHo + max( SRo, STo ) ) / 2
= (1476+max(284,1058))/2
= 1267.01 bar
= ( SHa + max( SRa, STa ) ) / 2
= (1708+max(329,1225))/2
= 1466.32 bar

= ( Wm1 / Ab )
= (20294474/0.1283)
= 1582.03 bar
= ( Wm2 / Ab )
= (2126018/0.1283)
= 165.73 bar

---------------------------------------------------------------------
1311-E-206 A/B/C/D

Bolting 1582. 1616. 166. 1724. bar
---------------------------------------------------------------------


= 52.14 * 7797414/1.0000 * 10000.483 * 0.285/( 2.589 * 2040920 *
57.000^(2) * 325.257 * 0.300 )
= 0.693 (should be <= 1)

= 52.14 * 6737534/1.0000 * 10000.483 * 0.285/( 2.589 * 1737026
* 57.000^(2) * 325.257 * 0.300 )
= 0.703 (should be <= 1)

= 52.14 * 7797414/1.0000 * 10000.483 * 0.285/( 2.633 * 2040920 *
57.000^(2) * 325.257 * 0.300 )
= 0.681 (should be <= 1)

= 52.14 * 6737534/1.0000 * 10000.483 * 0.285/( 2.633 * 1737026
* 57.000^(2) * 325.257 * 0.300 )
= 0.692 (should be <= 1)

1311-E-206 A/B/C/D
Internal Pressure Calculations : Step: 7 11:31am Sep 14,2021
Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr| Element | Allowable |

From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | barg | mm | mm | mm | bar |
---------------------------------------------------------------------------
CHAN COVER| 51.300 | 283.00 | 0.7500 | 2330.0 | 1090.5 |
F.CHAN FLG| 51.474 | 180.00 | 0.7500 | 1850.0 | 1090.5 |
CHAN SHELL| 51.474 | ... | 0.7500 | 1850.0 | 1090.5 |
R.CHAN FLG| 51.474 | 255.00 | 0.7500 | 1850.0 | 1090.5 |
SHELL FLG| 66.780 | 325.00 | 3.0000 | 1850.0 | 1284.0 |
SMALL SHEL| 66.780 | ... | 3.0000 | 1850.0 | 1384.4 |
CONE| 66.780 | ... | 3.0000 | 2720.0 | 1384.4 |
LARGE SHEL| 66.780 | ... | 3.0000 | 2720.0 | 1384.4 |
HEAD| 66.780 | 82.000 | 3.0000 | 2720.0 | 1384.4 |
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From| To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | barg | barg | barg | mm | mm |
----------------------------------------------------------------------------
CHAN COVER| 51.3000 | No Calc | No Calc | 272.000 | 271.420 |
F.CHAN FLG| 51.3000 | 53.0649 | 54.6463 | 175.000 | 170.307 |
CHAN SHELL| 51.3000 | 54.1129 | 69.7641 | 48.0000 | 45.4935 |
R.CHAN FLG| 51.4741 | No Calc | No Calc | 250.000 | 247.218 |
SHELL FLG| 66.7795 | No Calc | No Calc | 320.000 | 317.297 |
SMALL SHEL| 66.6000 | 99.1105 | 155.049 | 72.0000 | 48.8603 |
CONE| 66.6000 | 67.6560 | 105.336 | 82.0000 | 80.7405 |
LARGE SHEL| 66.6000 | 68.1890 | 106.709 | 72.0000 | 70.3573 |
HEAD| 66.6000 | 76.6869 | 119.913 | 72.0000 | 62.8349 |
Summary of Heat Exchanger Maximum Allowable Working Pressures :
Note: For ASME UHX designs, the following values include MAWPs that
consider the tubesheet, tubes, tube/tubesheet joint etc. These
values were determined by iteration. Review the tubesheet analysis
report for more information.
Shell Side MAWP = 67.494 barg

Shell Side MAPnc = 72.761 barg
Channel Side MAWP = 53.065 barg
Channel Side MAPnc = 54.646 barg
Note: PV Elite could not compute the MAWP of one of the Flanges.
Please check the reported MAWP by entering it as the design
pressure and performing an extra analysis.
Internal Pressure Calculation Results :
Cylindrical Shell From 30 To 40 SA-240 304 at 370 C
CHAN SHELL
1311-E-206 A/B/C/D
Cylindrical Shell Calculation - Section 4.3.3.1
Computed Minimum Required Thickness [t]:

= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*1851.500 *(exp( 51.474/(1090.544 *1.000 ))-1) + 0.750 + 0.000
= 44.7435 + 0.750 + 0.000 = 45.4935 mm Equation 4.3.1
Computed Maximum Allowable Working Pressure [MAWP]:

= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1090.544 * 1.000 * Ln( ( 2*47.250 + 1851.500 )/1851.500 ) - 0.174
= 54.287 - 0.174 = 54.1129 barg
Computed Maximum Allowable Pressure New & Cold [MAPnc]:

= S * E * Ln( ( 2*t + D ) / D )
= 1379.000 * 1.000 * Ln( ( 2*48.000 + 1850.000 )/1850.000 )
= 69.7641 barg
Computed Stress Intensity at Design Pressure [S]:

= P * D / ( E( Do - D ) )
= 51.474 * 1851.500/( 1.00 ( 1946.000 - 1851.500 ) )
= 1008.5128 bar
Percent Fiber Elongation per Table 6.1
Cylinders formed from Plate (50*tnom/Rf)*(1-Rf/Ro) 2.529 %
SA-240 304, Min Metal Temp without impact per UHA-51: -196 C
This is not a Carbon Steel Material (No MDMT Calc Performed).
Cylindrical Shell From 60 To 70 SA-387 11 , Fig. 3.8M Curve A at 455 C
SMALL SHELL

= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*1856.000 *(exp( 66.780/(1384.437 *1.000 ))-1) + 3.000 + 0.000
= 45.8603 + 3.000 + 0.000 = 48.8603 mm Equation 4.3.1

= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1384.437 * 1.000 * Ln( ( 2*69.000 + 1856.000 )/1856.000 ) - 0.180
= 99.290 - 0.180 = 99.1105 barg

= S * E * Ln( ( 2*t + D ) / D )
= 2068.500 * 1.000 * Ln( ( 2*72.000 + 1850.000 )/1850.000 )
= 155.0486 barg

= P * D / ( E( Do - D ) )
= 66.780 * 1856.000/( 1.00 ( 1994.000 - 1856.000 ) )
= 898.1409 bar
1311-E-206 A/B/C/D
Conical Section From 70 To 80 SA-387 11 , Fig. 3.8M Curve A at 455 C
CONE
Thickness due to Internal Pressure: Equation 4.3.4.1 [tr]:

= 0.5 * Dc / Cos(a) * ( exp( P / ( S * E ) ) - 1 )+ ci + co
= 0.5*2726.000/Cos(29.950)*(exp(66.780/(1384.400*1.000))-1)+ci+co
= 77.7405 + 3.0000 + 0.0000 = 80.7405 mm
Maximum Allowable Working Pressure [MAWP]:

= S * E * Ln( 2 * tcor * Cos(a) + Dcor ) / Dcor )
= 1384.400*1.000*Ln(2*79.000*Cos(29.950)+2726.000)/2726.000)
= 67.8358 barg
Maximum Allowable Pressure New and Cold [MAPnc]:

= Sa * E * Ln( 2 * t * Cos(a) + D ) / D )
= 2068.500*1.000*Ln(2*82.000*Cos(29.950)+2720.000)/2720.000)
= 105.3355 barg
Stress Intensity at Design Pressure [S]:

= P * D / ( E( Do - D )cos[alpha] )
= 66.780*2726.000/(1.00(2884.000-2726.000)cos[29.950])
= 1329.734 bar
Cones formed from Plate (50*tnom/Rf)*(1-Rf/Ro) 4.217 %
Cylindrical Shell From 80 To 90 SA-387 11 , Fig. 3.8M Curve A at 455 C
LARGE SHELL

= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*2726.000 *(exp( 66.780/(1384.437 *1.000 ))-1) + 3.000 + 0.000
= 67.3573 + 3.000 + 0.000 = 70.3573 mm Equation 4.3.1

= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1384.437 * 1.000 * Ln( ( 2*69.000 + 2726.000 )/2726.000 ) - 0.180
= 68.369 - 0.180 = 68.1890 barg

= S * E * Ln( ( 2*t + D ) / D )
= 2068.500 * 1.000 * Ln( ( 2*72.000 + 2720.000 )/2720.000 )
= 106.7085 barg
1311-E-206 A/B/C/D

= P * D / ( E( Do - D ) )
= 66.780 * 2726.000/( 1.00 ( 2864.000 - 2726.000 ) )
= 1319.1443 bar
Elliptical Head From 90 To 100 SA-387 11 , Fig. 3.8M Curve A at 455 C
HEAD
Head Calculation - Section 4.3.6 (and Section 4.3.7 for Ellipsoidal Head)

tr = 59.8349 mm
t = tr + ci + co
= 59.8349 + 3.0000 + 0.0000
= 62.8349 mm - see below for the derivation
For Elliptical heads: Compute [h, k, r,] per 4.3.7.1 and PTB-3
h = D/(2*Aspect Ratio)
= 2720.000/(2*2.000 )
= 680.000 mm
k = D/(2*h)
= 2720.000/(2*680.000 )
= 2.000
r = D( 0.5/k - 0.08 ) + ca
= 2720.000 ( 0.5/2.000 - 0.08 ) + 3.000
= 465.400 mm
L = D(0.44 * k + 0.02 ) + ca
= 2720.000 (0.44 *2.000 + 0.02) + 3.000
= 2451.000 mm
Step 3: Geometric Constants [BetaTh, PhiTh, Rth]:

Equations 4.3.8 to 4.3.11 as appropriate
t (corroded) and P for the calc.: t = 59.8349 mm P = 66.7798 barg
BetTh = acos[(0.5 * D - r)/(L - r)]

= acos[(0.5 * 2726.000 - 465.400 )/(2451.000 - 465.400 )]
= 1.1017 radians - Equation 4.3.8
PhiTh = sqrt( L * t ) / r
= sqrt( 2451.000 * 59.835 )/465.400
= 0.8229 radians - Equation 4.3.9
PhiTh < BetaTh, Thus:

Rth = ( 0.5 * D - r ) / cos( BetaTh - PhiTh ) + r
= ( 0.5 * 2726.000 - 465.400 )/cos( 1.102 - 0.823 ) + 465.400
= 1399.0718 mm - Equation 4.3.10
1311-E-206 A/B/C/D
Step 4: Coefficients: Equations 4.3.12 to 4.3.15 [C1 and C2]:

r/D > 0.08, Thus:
C1 = 0.692 * ( r / D ) + 0.605
= 0.692 * ( 465.400/2726.000 ) + 0.605
= 0.7231 - Equation 4.3.13
C2 = 1.46 - 2.6 * ( r/D ) = 1.46 - 2.6 * ( 465.400/2726.000 )

= 1.0161 - Equation 4.3.15
Step 5: Pressure to produce knuckle elastic buckling [Peth]:

= C1 * Et * t^(2) / ( C2 * Rth * ( 0.5 * Rth - r ))
= 0.723 * 1737026 * 59.835^(2)/
( 1.016 * 1399.072 * ( 0.5 * 1399.072 - 465.400 ))
= 13511.08 barg - Equation 4.3.16
Step 6: Internal Pressure for max stress in knuckle equals yield [Py]:
C3 = Sy = 1625.678 bar (Not in the creep range - 4.3.6.1(f) )
Py = C3 * t / ( C2 * Rth * ( 0.5 * Rth / r - 1 ) )

= 1625.678 *59.835/(1.016 * 1399.072 * ( 0.5 * 1399.072/465.400 - 1 ))
= 136.009 barg - Equation 4.3.17
Step 7: Value of Internal Press. resulting in buckling of knuckle [G and Pck]:

G = Peth/Py = 13511.081/136.009 = 99.340
G > 1, Thus:
Pck = ( ( 0.77508G - 0.20354G^(2) + 0.019274*G^(3) ) /
( 1 + 0.19014G - 0.089534G^(2) + 0.0093965*G^(3) ) )Py
= ( ( 0.77508*99.340 -0.20354*99.340^(2)+0.019274*99.340^(3))/
( 1+0.19014*99.340 -0.089534*99.340^(2)+0.0093965*99.340^(3)))*136.009
= 276.37 barg - Equation 4.3.19
Step 8: Compute Allowable Pressure base on buckling of knuckle [Pak]:

= Pck/1.5 = 276.37/1.5 = 184.25 barg - Equation 4.3.21
Step 9: Compute allowable pressure based on rupture of crown [Pac]:

= 2 * S * E / (L / t + 0.5 )
= 2 * 1384.437 * 1.000/(2451.000/59.835 + 0.5 )
= 66.78 barg - Equation 4.3.22
Step 10: Compute final pressure [Pa]:

= min( Pak, Pac ) = min(184.248 , 66.780 )
= 66.78 barg - Equation 4.3.23: (same as original design pressure)
Allowable pressure in Crown at given thickness [Pac]:

= 2 * S * E / (L / t + 0.5 )
= 2 * 1384.437 * 1.000/(2451.000/69.000 + 0.5 )
= 76.867 barg
Computed Maximum Allowable Pressure [MAWP]:

= MaxPressure - Pliq = 76.8667 - 0.180 = 76.6869 barg
Computed Maximum Allowable Pressure New and Cold [MAPnc]:

= 119.9130 barg
Computed Membrane Stress Intensity at Design Pressure [Sm]:

1311-E-206 A/B/C/D
= 1202.763 bar
Required Thickness of Straight Flange = 70.357 mm
For Heads formed from Segments (75*tnom/Rf)*(1-Rf/Ro) 12.217 %

For one Piece doubly Curved Heads 100*ln(Db/(Df-2t)) 24.416 %
Where Db is the blank diameter for one piece doubly curved surfaces [Db]:
= square root( 4 * Head Surface Area / 3.14159 )
= square root( 4 * 9.5/3.14159 )
= 3472.222 mm
MDMT Calculations in the Head Straight Flange:
Hydrostatic Test Pressure Results:
Hydrotest Pressure Calculation [Shell Side]:

= max( Test Factor * ShellSide MAWP * ST/S, 1.43 * ShellSide MAWP )
= max( 1.25 * 67.494 * 1.343 , 1.43 * 67.494 )
= max( 113.287 , 96.516 )
= 113.287 barg
Hydrotest Pressure Calculation [Channel Side]:

= max( Test Factor * Channel Side MAWP * ST/S, 1.43 * Channel Side MAWP )
= max( 1.25 * 53.065 * 1.265 , 1.43 * 53.065 )
= max( 83.876 , 75.883 )
= 83.876 barg
Horizontal Test performed per: per VIII-2, Section 8.2
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure:
From To Stress Allowable Ratio Pressure

----------------------------------------------------------------------
CHAN SHELL 1688.6 1965.1 0.859 84.06
SMALL SHELL 1582.1 2947.6 0.537 113.47
CONE 2317.4 2947.6 0.786 113.55
LARGE SHELL 2299.4 2947.6 0.780 113.55
HEAD 2045.2 2947.6 0.694 113.55
----------------------------------------------------------------------
Stress ratios for Nozzle and Pad Materials:
Description Pad/Nozzle Ambient Operating ratio

----------------------------------------------------------------------
N3- DN250 Nozzle 1379.00 1090.54 1.265
N4- DN250 Nozzle 1379.00 1090.54 1.265
N1- DN150 Nozzle 1840.96 1283.97 1.434
1311-E-206 A/B/C/D
N2- DN200 Nozzle 1840.96 1283.97 1.434

SU- DN40 Nozzle 1840.96 1283.97 1.434
BD1- DN40 Nozzle 1840.96 1283.97 1.434
BD2- DN40 Nozzle 1840.96 1283.97 1.434
PSV1- DN80 Nozzle 1840.96 1283.97 1.434
PSV2- DN80 Nozzle 1840.96 1283.97 1.434
LG1- DN80 Nozzle 1840.96 1283.97 1.434
LG2- DN80 Nozzle 1840.96 1283.97 1.434
----------------------------------------------------------------------
Minimum 1.265
Stress ratios for Vessel Elements:
Description Ambient Operating ratio

----------------------------------------------------------------------
CHAN COVER 1379.00 1090.54 1.265
F.CHAN FLG 1379.00 1090.54 1.265
CHAN SHELL 1379.00 1090.54 1.265
R.CHAN FLG 1379.00 1090.54 1.265
SHELL FLG 1840.96 1283.97 1.434
SMALL SHELL 2068.50 1384.44 1.494
CONE 2068.50 1384.40 1.494
LARGE SHELL 2068.50 1384.44 1.494
HEAD 2068.50 1384.44 1.494
----------------------------------------------------------------------
Minimum 1.265
Stress ratios for Exchanger Materials:
Description Ambient Operating ratio

----------------------------------------------------------------------
Floating Head Matl. 1379.00 1026.97 1.343
Backing Ring Matl. 1379.00 1379.00 1.000
Flange Material 1379.00 1026.97 1.343
Tube Material 1379.00 1026.97 1.343
Tubesheet Material 1379.00 1026.97 1.343
----------------------------------------------------------------------
Minimum 1.000
Elements Suitable for Internal Pressure.

1311-E-206 A/B/C/D
External Pressure Calculations : Step: 8 11:31am Sep 14,2021
External Pressure Calculation Results :
Cylindrical Shell From 30 to 40 Ext. Chart: HA-1 at 150 C
CHAN SHELL
Maximum External Pressure per Code Case 2286 or Div. 2 Section 4.4
Determine Parameter [Mx]:

= L / sqrt( Ro * t )
= 850.000/sqrt( 973.000 * 47.250 )
= 3.964
Compute the Factor [Ch]:

Since Mx > 1.5 and Mx < 13, Ch = 0.92 / ( Mx - 0.579 )
= 0.92/( 3.964 - 0.579)
= 0.2718
Elastic Hoop Compressive Membrane Failure Stress [Fhe]:

= 1.6 * Ch * Ey * ( t / Do )
= 1.6 * 0.272 * 183312 * ( 47.250/1946.000 )
= 19353.762 bar
Ratio of Elastic Hoop Compressive Membrane Failure Stress to Yield [Fr]:

= Fhe / Fy
= 19353.8/1542.2
= 12.550
Predicted Buckling Stress [Fic]:

Since Fr >= 2.439, Fic = Fy
= 1542.164 bar
Compute the Factor of Safety [FS]:

Since Fic [1660.01 ] >= Fy[1542.16 ], FS = 1.667
Allowable Circumferential Compressive Stress [Fha]:

Since Fr > 2.439, Fha = Fy/FS
= 1542.164/1.667
= 925.113 bar
Allowable External Pressure at the given Thickness [Pa]:

= 2 * Fha * ( t / Do )
= 2 * 925.113 * ( 47.250/1946.000 )
= 44.925 barg
Cylindrical Shell From 60 to 70 Ext. Chart: CS-2 at 455 C
SMALL SHELL

1311-E-206 A/B/C/D
= 670.000/sqrt( 997.000 * 69.000 )

= 2.554

= 0.92/( 2.554 - 0.579)
= 0.4657

= 1.6 * Ch * Ey * ( t / Do )
= 1.6 * 0.466 * 173703 * ( 69.000/1994.000 )
= 44788.367 bar

= Fhe / Fy
= 44788.4/1625.7
= 27.551

= 1625.678 bar

Since Fic [1625.68 ] >= Fy[1625.68 ], FS = 1.667

= 1625.678/1.667
= 975.212 bar

= 2 * Fha * ( t / Do )
= 2 * 975.212 * ( 69.000/1994.000 )
= 67.492 barg
Cone From 70 to 80 Ext. Chart: CS-2 at 455 C
CONE

= 1742.720/sqrt( 1427.805 * 79.000 )
= 5.189

= 0.92/( 5.189 - 0.579)
= 0.1996

= 1.6 * Ch * Ey * ( t / Do )
= 1.6 * 0.200 * 173703 * ( 79.000/2855.610 )
= 15344.256 bar
1311-E-206 A/B/C/D

= Fhe / Fy
= 15344.3/1625.7
= 9.439

= 1625.700 bar

Since Fic [1625.70 ] >= Fy[1625.70 ], FS = 1.667

= 1625.700/1.667
= 975.225 bar

= 2 * Fha * ( t / Do )
= 2 * 975.225 * ( 79.000/2855.610 )
= 53.959 barg
Cylindrical Shell From 80 to 90 Ext. Chart: CS-2 at 455 C
LARGE SHELL

= 5546.667/sqrt( 1432.000 * 69.000 )
= 17.646

Since Mx > 13 and Mx < 2 * (Do/t)^(0.94), Ch = 1.12 * Mx^(-1.058)
= 1.12 * 17.646^(-1.058)
= 0.0537

= 1.6 * Ch * Ey * ( t / Do )
= 1.6 * 0.054 * 173703 * ( 69.000/2864.000 )
= 3598.152 bar

= Fhe / Fy
= 3598.2/1625.7
= 2.213

Since Fr > 0.552 and Fr < 2.439, Fic = 0.7 * Fy * Fr^(0.4)
= 0.7 * 1625.68 * 2.21^(0.4)
= 1563.689 bar

Since Fic > 0.55 Fy and Fic < Fy
= 2.407 - 0.741 * Fic / Fy
1311-E-206 A/B/C/D
= 2.407 - 0.741 * 1563.69/1625.68

= 1.694

Since Fr > 0.552 and Fr < 2.439, Fha = 0.7 * Fy/FS * Fr^(0.4)
= 0.7 * 1625.7/1.694 * 2.213^(0.4)
= 922.936 bar

= 2 * Fha * ( t / Do )
= 2 * 922.936 * ( 69.000/2864.000 )
= 44.471 barg
Elliptical Head From 90 to 100 Ext. Chart: CS-2 at 455 C
HEAD

= 0.075 * Ey * ( t / Ro )
= 0.075 * 173703 * ( 69.000/2457.612 )
= 3657.660 bar

= Fhe / Sy
= 3657.7 / 1625.7
= 2.250

Since Fr > 1.6 and Fr < 6.25, Fic = 1.31 * Fy /( 1.15 + Sy/Fhe )
= 1.31 * 1625.68/( 1.15 + 1625.678/3657.660 )
= 1335.650 bar

Since Fic > 0.55 Fy and Fic < Fy
= 2.407 - 0.741 * Fic / Fy
= 2.407 - 0.741 * 1335.65/1625.68
= 1.798

Since Fr > 1.6 and Fr < 6.25, Fha = 1.31 * Fy / ( FS * (1.15 + Sy/Fhe) )
= 1.31 * 1625.68/( 1.80 * (1.15 + 1625.68/3657.66 ) )
= 742.771 bar

= 2 * Fha[t/Ro]
= 2 * 742.771 [69.000/2457.612 ]
= 41.708 barg
External Pressure Calculations
| | Section | Outside | Corroded | Factor | Factor |

From| To | Length | Diameter | Thickness | A | B |
| | mm | mm | mm | | bar |
---------------------------------------------------------------------------
1311-E-206 A/B/C/D
10| 20| No Calc | ... | 271.250 | No Calc | No Calc |

30| 40| 850.000 | 1946.00 | 47.2500 | No Calc | No Calc |
60| 70| 670.000 | 1994.00 | 69.0000 | No Calc | No Calc |
70| 80| 1510.00 | 2909.28 | 79.0000 | No Calc | No Calc |
80| 90| 5546.67 | 2864.00 | 69.0000 | No Calc | No Calc |
90| 100| No Calc | 2864.00 | 69.0000 | No Calc | No Calc |
| | External | External | External | External |

From| To | Actual T. | Required T.|Des. Press. | M.A.W.P. |
| | mm | mm | barg | barg |
----------------------------------------------------------------
10| 20| 272.000 | 186.969 | 0.50000 | No Calc |
20| 30| 175.000 | 104.597 | 0.50000 | No Calc |
30| 40| 48.0000 | 3.95533 | 0.50000 | 44.9246 |
40| 50| 250.000 | 168.961 | 0.50000 | No Calc |
50| 60| 320.000 | 161.493 | 1.00000 | No Calc |
60| 70| 72.0000 | 6.95994 | 1.00000 | 67.4921 |
70| 80| 82.0000 | 10.2689 | 1.00000 | 53.9589 |
80| 90| 72.0000 | 14.8183 | 1.00000 | 44.4711 |
90| 100| 72.0000 | 9.80894 | 1.00000 | 41.7081 |
Minimum 41.708
| | Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |

From| To | Bet. Stiff.| Bet. Stiff.| Required | Available |
| | mm | mm | mm**4 | mm**4 |
-------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |
30| 40| 850.000 | 25.40E+06 | No Calc | No Calc |
60| 70| 670.000 | 25.40E+06 | No Calc | No Calc |
70| 80| 1510.00 | 1510.00 | No Calc | No Calc |
80| 90| 5546.67 | 25.40E+06 | No Calc | No Calc |
Elements Suitable for External Pressure.

1311-E-206 A/B/C/D
Element and Detail Weights : Step: 9 11:31am Sep 14,2021
Element and Detail Weights
| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kgm | m3 | kgm | m3 | kgm |
---------------------------------------------------------------------------
10| 20| 9686.30 | ... | 9686.30 | ... | 484.315 |
20| 30| 2719.90 | 0.78813 | 2709.40 | 0.78864 | 135.995 |
30| 40| 1952.88 | 2.23085 | 1923.13 | 2.23447 | 97.6442 |
40| 50| 8026.40 | 1.39209 | 8007.85 | 1.39326 | 401.320 |
50| 60| 8670.28 | 1.23907 | 8606.66 | 1.24155 | 433.514 |
60| 70| 2257.57 | 1.21217 | 2166.88 | 1.22359 | 112.878 |
70| 80| 8280.04 | 4.88775 | 7988.72 | 4.92445 | 414.002 |
80| 90| 25795.2 | 26.5276 | 24747.0 | 26.6597 | 1289.76 |
90| 100| 6251.74 | 2.85563 | 6023.02 | 2.87394 | 312.587 |
---------------------------------------------------------------------------
Total 73640 41.13 71858 41.34 3682
For elements specified as shell side elements, the volume(s) shown

above for those elements, reflects the displacement of the tubes.
Weight of Details
| | Weight of | X Offset, | Y Offset, |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kgm | mm | mm |
-------------------------------------------------
10|Insl| 42.3026 | 141.500 | ... | Hot
20|Liqd| 774.763 | 147.500 | ... | HC
20|Insl| 18.3105 | 150.000 | ... | Hot
30|Liqd| 2193.03 | 425.000 | ... | HC
30|Insl| 43.2776 | 425.000 | ... | Hot
30|Nozl| 208.161 | 450.000 | 1061.55 | N3- DN250
30|Nozl| 208.161 | 450.000 | 1061.55 | N4- DN250
40|Liqd| 1368.48 | 265.000 | ... | HC
40|Insl| 38.8725 | 262.500 | ... | Hot
50|Liqd| 1255.82 | 235.000 | ... | BFW
50|Insl| 30.3100 | 232.500 | ... | Hot
60|Liqd| 1228.55 | 335.000 | ... | BFW
60|Insl| 30.4087 | 335.000 | ... | Hot
60|Nozl| 96.8471 | 334.000 | 1009.15 | N1- DN150
60|Forc| ... | ... | ... | P. BUNDLE
70|Liqd| 3770.52 | 603.091 | 217.500 | BFW
70|Insl| 96.1378 | 755.000 | ... | Hot
80|Sadl| 1857.79 | 404.000 | 1525.50 | Left Sdl-Slidin
80|Sadl| 1857.79 | 4204.00 | 1525.50 | Right Sdl-Fixed
80|Liqd| 26886.1 | 2635.00 | 435.000 | BFW
80|Insl| 340.004 | 2635.00 | ... | Hot
80|Nozl| 186.280 | 1859.00 | 1469.55 | N2- DN200
80|Nozl| 13.2144 | 1259.00 | 1384.15 | SU- DN40
80|Nozl| 13.2144 | 1851.00 | 1384.15 | BD1- DN40
80|Nozl| 16.7023 | 1604.00 | 1384.15 | BD2- DN40
80|Nozl| 29.3361 | 3109.00 | 1404.45 | PSV1- DN80
80|Nozl| 29.6625 | 3909.00 | 1404.45 | PSV2- DN80
80|Nozl| 29.2430 | 4954.00 | 1404.45 | LG1- DN80
1311-E-206 A/B/C/D
80|Nozl| 60.9414 | 4954.00 | 1404.45 | LG2- DN80

80|Wght| 2122.00 | 800.000 | ... | BAF+ROD
80|Wght| 5653.00 | 4520.00 | ... | FLO. HD. FLG
90|Liqd| 2195.35 | 276.667 | 435.000 | BFW
90|Insl| 82.4037 | 348.750 | ... | Hot
40|FTsh| 14126.0 | 698.000 | ... | STA. TUBESHEET
40|Tube| 19193.2 | 4190.50 | ... |
40|FlTs| 5073.36 | 7848.00 | ... |
40|FlHd| 5632.07 | 8035.50 | ... |
Total Weight of Each Detail Type
Total Weight of Saddles 3715.6

Total Weight of Liquid 39672.6
Total Weight of Insulation 722.0
Total Weight of Nozzles 891.8
Total Weight of Weights 7775.0
Total Weight of Exchanger Components 44024.6
Total Weight of Liquid in Tubes 3446.7
---------------------------------------------------------------
Sum of the Detail Weights 100248.3 kgm
Weight Summation
Fabricated Shop Test Shipping Erected Empty Operating

------------------------------------------------------------------------------
77322.3 133729.3 77322.3 133729.3 77322.3 134451.3
3715.6 42110.2 3715.6 ... 3715.6 39672.6
891.8 ... 891.8 ... ... ...
... 3829.6 ... 722.0 ... ...
... ... ... ... 722.0 ...
... ... ... ... ... ...
... ... ... ... ... ...
... ... ... ... 891.8 3446.7
44024.6 ... 44024.6 ... ... ...
7775.0 ... 7775.0 ... ... ...
... ... ... ... 44024.6 ...
... ... ... ... 7775.0 ...
------------------------------------------------------------------------------
133729.3 179669.2 134451.3 134451.3 134451.3 177570.6 kgm
Miscellaneous Weight Percent: 5.0 %
Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.
Note: The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
Fabricated Wt. - Bare Weight W/O Removable Internals 133729.3 kgm

Shop Test Wt. - Fabricated Weight + Water ( Full ) 179669.2 kgm
1311-E-206 A/B/C/D
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 134451.3 kgm

Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 134451.3 kgm
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 134451.3 kgm
Operating Wt. - Empty Wt + Operating Liq. Uncorroded 177570.6 kgm
Oper. Wt. + CA - Corr Wt. + Operating Liquid 175700.1 kgm
Field Test Wt. - Empty Weight + Water (Full) 178731.9 kgm
Exchanger Tube Data

Volume of Exchanger tubes : 3.7 m3
Weight of Ope Liq in tubes : 3446.7 kgm
Weight of Water in tubes : 3829.6 kgm
Note: The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Note: The Field Test weight as computed in the corroded condition.
Outside Surface Areas of Elements
| | Surface |
From| To | Area |
| | m2 |
----------------------------
10| 20| 6.33381 |
20| 30| 3.65779 |
30| 40| 5.19522 |
40| 50| 7.27955 |
50| 60| 6.95944 |
60| 70| 4.19606 |
70| 80| 12.2118 |
80| 90| 47.4052 |
90| 100| 9.46667 |
------------------------
Total 102.706 m2

1311-E-206 A/B/C/D
Nozzle Flange MAWP : Step: 10 11:31am Sep 14,2021
Nozzle Flange MAWP Results :
Nozzle ----- Flange Rating

Description Operating Ambient Temperature Class Grade|Group
barg barg C
----------------------------------------------------------------------------
N3- DN250 58.3 99.3 370 600 GR 2.1
N4- DN250 58.3 99.3 370 600 GR 2.1
N1- DN150 100.1 155.1 455 900 GR 1.9
N2- DN200 100.1 155.1 455 900 GR 1.9
SU- DN40 100.1 155.1 455 900 GR 1.9
BD1- DN40 100.1 155.1 455 900 GR 1.9
BD2- DN40 100.1 155.1 455 900 GR 1.9
PSV1- DN80 100.1 155.1 455 900 GR 1.9
PSV2- DN80 100.1 155.1 455 900 GR 1.9
LG1- DN80 100.1 155.1 455 900 GR 1.9
LG2- DN80 100.1 155.1 455 900 GR 1.9
Shellside Flange Rating

Lowest Flange Pressure Rating was (Ope)[ShellSide]: 100.146 barg
Lowest Flange Pressure Rating was (Amb)[ShellSide]: 155.109 barg
Channelside Flange Rating

Lowest Flange Pressure Rating was (Ope)[TubeSide ]: 58.343 barg
Lowest Flange Pressure Rating was (Amb)[TubeSide ]: 99.306 barg
Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Metric Edition

1311-E-206 A/B/C/D
Wind Load Calculation : Step: 11 11:31am Sep 14,2021
Input Values:
Wind Design Code ASCE-7 2010

Wind Load Reduction Scale Factor 1.0
Basic Wind Speed [V] 32.500 m/sec
Surface Roughness Category D: Flat, unobstructed
Type of Surface Moderately Smooth
Base Elevation 8800.0 mm
Percent Wind for Hydrotest 25.0
Using User defined Wind Press. Vs Elev. N
Height of Hill or Escarpment H or Hh 0.0000 mm
Distance Upwind of Crest Lh 0.0000 mm
Distance from Crest to the Vessel x 0.0000 mm
Type of Terrain ( Hill, Escarpment ) Flat
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Wind Analysis Results
Static Gust-Effect Factor, Operating Case [G]:

= min(0.85, 0.925((1 + 1.7 * gQ * Izbar * Q )/( 1 + 1.7 * gV * Izbar)))
= min(0.85,0.925((1+1.7*3.400*0.167*0.951)/(1+1.7*3.400*0.167)))
= min(0.85, 0.903 )
= 0.850
Natural Frequency of Vessel (Operating) 33.000 Hz

Natural Frequency of Vessel (Empty) 33.000 Hz
Natural Frequency of Vessel (Test) 33.000 Hz
Force Coefficient [Cf] 0.555

Structure Height to Diameter ratio 4.326
This is classified as a rigid structure. Static analysis performed.
Sample Calculation for the First Element
The ASCE code performs all calculations in Imperial Units

only. The wind pressure is therefore computed in these units.
Value of [Alpha] and [Zg]:

Exposure Category: D from Table 26.9.1
Alpha = 11.500 : Zg = 213359.984 mm
Effective Height [z]:

= Centroid Height + Vessel Base Elevation
= 1835.000 + 8800.000 = 10634.999 mm
= 34.892 ft. Imperial Units
Velocity Pressure coefficient evaluated at height z [Kz]:

Because z (34.892 ft.) > 15 ft.
= 2.01 * ( z / Zg ) ^(2 / Alpha)
= 2.01 * ( 34.892/700.000 )^(2/11.500 )
= 1.193
1311-E-206 A/B/C/D
Type of Hill: No Hill
Wind Directionality Factor [Kd]:

= 0.95 per Table 26.6-1
As there is No Hill Present: [Kzt]:

K1 = 0, K2 = 0, K3 = 0
Topographical Factor [Kzt]:

= ( 1 + K1 * K2 * K3 )^(2)
= ( 1 + 0.000 * 0.000 * 0.000 )^(2)
= 1.0000
Velocity Pressure evaluated at height z, Imperial Units [qz]:

= min( 16, 0.00256 * Kz * Kzt * Kd * V(mph)^(2) )
= min( 16, 0.00256 * 1.193 * 1.000 * 0.950 * 72.702^(2) )
= 16.0 psf [78.120 ] Kgs/m^2
Force on the first element [F]:

= qz * G * Cf * WindArea
= 16.000 * 0.850 * 0.555 * 7.290
= 55.1 lbs. [245.0 ] N
Element Hgt (z) K1 K2 K3 Kz Kzt qz

mm Kgs/m^2
---------------------------------------------------------------------------
CHAN COVER 10635.0 0.000 0.000 0.000 1.193 1.000 78.120
F.CHAN FLG 10635.0 0.000 0.000 0.000 1.193 1.000 78.120
CHAN SHELL 10635.0 0.000 0.000 0.000 1.193 1.000 78.120
R.CHAN FLG 10635.0 0.000 0.000 0.000 1.193 1.000 78.120
SHELL FLG 10635.0 0.000 0.000 0.000 1.193 1.000 78.120
SMALL SHELL 10635.0 0.000 0.000 0.000 1.193 1.000 78.120
CONE 10635.0 0.000 0.000 0.000 1.193 1.000 78.120
LARGE SHELL 10635.0 0.000 0.000 0.000 1.193 1.000 78.120
HEAD 10635.0 0.000 0.000 0.000 1.193 1.000 78.120
Wind Loads on Masses/Equipment/Piping
ID Wind Area Elevation Pressure Force

m2 mm Kgs/m^2 N
-------------------------------------------------------------------------
BAF+ROD 0.00 9600.00 78.12 0.00
FLO. HD. FLG 0.00 13320.00 78.12 0.00
Wind Load Calculation
| | Wind | Wind | Wind | Wind | Element |

From| To | Height | Diameter | Area | Pressure | Wind Load |
| | mm | mm | m2 | Kgs/m^2 | N |
---------------------------------------------------------------------------
10| 20| 10635.0 | 2490.00 | 0.67711 | 78.1200 | 244.952 |
20| 30| 10635.0 | 2010.00 | 0.59280 | 78.1200 | 214.452 |
30| 40| 10635.0 | 2106.00 | 1.78966 | 78.1200 | 647.425 |
40| 50| 10635.0 | 2008.49 | 1.06424 | 78.1200 | 384.997 |
1311-E-206 A/B/C/D
50| 60| 10635.0 | 1988.51 | 0.93437 | 78.1200 | 338.016 |

60| 70| 10635.0 | 2134.00 | 1.42943 | 78.1200 | 517.108 |
70| 80| 10635.0 | 2589.00 | 3.90842 | 78.1200 | 1413.91 |
80| 90| 10635.0 | 3004.00 | 15.8272 | 78.1200 | 5725.62 |
90| 100| 10635.0 | 3004.00 | 2.08906 | 78.1200 | 755.735 |

1311-E-206 A/B/C/D
Earthquake Load Calculation : Step: 12 11:31am Sep 14,2021
Input Values:
Earthquake Analysis per ASCE 7-2010
Short-period site coefficient 11.4-1 Fa: 1.000

Long -period site coefficient 11.4-2 Fv: 1.000
Maximum Mapped Acceleration Value for Short Periods Ss: 0.466
Maximum Mapped Acceleration Value for 1 Sec. Period S1: 0.279
Response Modification Factor R: 3.000
Importance Factor Ie: 1.000
Site Class B
Seismic Analysis Results:
Sms = Fa * Ss = 1.000 * 0.466 = 0.466

Sm1 = Fv * S1 = 1.000 * 0.279 = 0.279
Sds = 2/3 * Sms = 2/3 * 0.466 = 0.311
Sd1 = 2/3 * Sm1 = 2/3 * 0.279 = 0.186
Check Approximate Fundamental Period from 12.8-7 [Ta]:

= Ct * hn^(x) where Ct = 0.020, x = 0.75 and hn = Structural Height (ft.)
= 0.020 * ( 10.4823^(0.75))
= 0.117 seconds
The Coefficient Cu from Table 12.8-1 is : 1.600
Fundamental Period (1/Frequency) [T]:

= ( 1/Natural Frequency ) = ( 1/33.000 )
= 0.030
Check the Value of T which is the smaller of Cu*Ta and T:

= Minimum Value of (1.600 * 0.117 , 0.030 ) per 12.8.2
= 0.030
As the time period is < 0.06 second, use section 15.4.2.
Compute the Base Shear per equation 15.4-5, [V]:

= 0.3 * Sds * W * I
= 0.3 * 0.311 * 1722915 * 1.00
= 160575.719 N
Final Base Shear, V = 112403.00 N
Earthquake Load Calculation
| | Earthquake | Earthquake | Element |

From| To | Height | Weight | Ope Load |
| | mm | N | N |
-------------------------------------------------
10| 20| 1165.00 | 156629. | 10773.3 |
20| 30| 925.000 | 156629. | 8553.91 |
30| 40| 925.000 | 156629. | 8553.91 |
40| 50| 925.000 | 156629. | 8553.91 |
50| 60| 925.000 | 156629. | 8553.91 |
1311-E-206 A/B/C/D
Earthquake Load Calculation : Step: 12 11:31am Sep 14,2021
60| 70| 925.000 | 156629. | 8553.91 |

70| 80| 925.000 | 156629. | 8553.91 |
80|Sadl| 1360.00 | 156629. | 12576.6 |
Sadl| 90| 1360.00 | 156629. | 12576.6 |
80| 90| 1360.00 | 156629. | 12576.6 |
90| 100| 1360.00 | 156629. | 12576.6 |
Note: The Earthquake Loads calculated and printed in the Earthquake

Load calculation report have been factored by the input
scalar/load reduction factor of: 0.700.

1311-E-206 A/B/C/D
Center of Gravity Calculation : Step: 13 11:31am Sep 14,2021
Shop/Field Installation Options :
Insulation is installed in the Shop.
Note : The CG is computed from the first Element From Node
Center of Gravity of Saddles 7230.999 mm

Center of Gravity of Liquid 6382.418 mm
Center of Gravity of Insulation 5724.046 mm
Center of Gravity of Nozzles 4098.877 mm
Center of Gravity of Added Weights (Operating) 8431.715 mm
Center of Gravity of Added Weights (Empty) 8431.715 mm
Center of Gravity of Tubesheet(s) 4004.360 mm
Center of Gravity of Tubes 5607.500 mm
Center of Gravity of the Floating Head 9452.499 mm
Center of Gravity of Bare Shell New and Cold 4656.736 mm

Center of Gravity of Bare Shell Corroded 4603.992 mm
Vessel CG in the Operating Condition 5451.734 mm

Vessel CG in the Fabricated (Shop/Empty) Condition 5191.663 mm
Vessel CG in the Test Condition 5482.481 mm

1311-E-206 A/B/C/D
Horizontal Vessel Analysis (Ope.) : Step: 14 11:31am Sep 14,2021
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)
Horizontal Vessel Stress Calculations : Operating Case
Note: Wear Pad Width (480.00) is less than 1.56*sqrt(rm*t)

and less than 2a. The wear plate will be ignored.
Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 380.000 + 1.56*sqrt( 1397.5000 * 69.0000 ), 2 * 404.000 )
= 808.0000 mm
Input and Calculated Values:
Vessel Mean Radius Rm 1397.50 mm

Stiffened Vessel Length per 4.15.6 L 5320.00 mm
Distance from Saddle to Vessel tangent a 404.00 mm
Saddle Width b 380.00 mm

Saddle Bearing Angle theta 120.00
Shell Allowable Stress used in Calculation 1384.44 bar

Head Allowable Stress used in Calculation 1283.97 bar
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00
Saddle Force Q, Operating Case 2107148.50 N
Horizontal Vessel Analysis Results: Actual Allowable

-------------------------------------------------------------------
Long. Stress at Top of Midspan 619.70 1384.44 bar
Long. Stress at Bottom of Midspan 730.16 1384.44 bar
Long. Stress at Top of Saddles 667.32 1384.44 bar
Long. Stress at Bottom of Saddles 682.54 1384.44 bar
Tangential Shear in Shell 192.29 1107.55 bar

Tangential Shear in Head 41.86 1027.17 bar
Circ. Stress at Horn of Saddle 272.68 1730.55 bar
Circ. Compressive Stress in Shell 26.86 1384.44 bar
Intermediate Results: Saddle Reaction Q due to Wind or Seismic
Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.00 * ( 10242.2/2 + 0 ) * 1835.0000/2420.5410
= 11646.9 N
Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 4935.04 , 133453.91 , 909048 ) * 1835.0000/3799.9998
= 438974.5 N
Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= max( Fl, Friction Force, Sum of X Forces ) * B / Ls
1311-E-206 A/B/C/D
= max( 112402.98 , 133453.91 , 909048 ) * 1835.0000/3799.9998

= 438974.5 N
Saddle Reaction Force due to Earthquake Ft [Fst]:

= 3.00 * ( 112403/2 + 0 ) * 1835.0000/2420.5410
= 127818.2 N
Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 1668174 + Max( 438975 , 11647 , 438975 , 127818 )
= 2107148.5 N
Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 2125365.75 N
Transverse Shear Load Saddle 56201.49 N
Longitudinal Shear Load Saddle 909047.94 N
Formulas and Substitutions for Horizontal Vessel Analysis:
Note: Wear Plate is Welded to the Shell, k = 0.1
The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0132 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923
Note: Dimension a is less than Rm/2.
Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R^(2)-h2^(2))/(2a*L))/(1+(4h2)/3L)]
= -2107149*404.00[1-(1-404.00/5320.00+(1397.500^(2)-0.000^(2))/
(2*404.00*5320.00))/(1+(4*0.00)/(3*5320.00))]
= 322139.0 N-m

= Q*L/4(1+2(R^(2)-h2^(2))/(L^(2)))/(1+(4h2)/( 3L))-4a/L
= 2107149*5320/4(1+2(1398^(2)-0^(2))/(5320^(2)))/(1+(4*0)/
(3*5320))-4*404/5320
= 2338079.0 N-m
Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rm^(2)t)
= 66.648 * 1397.500/(2*69.000 ) - 2338079/(pi*1397.5^(2)*69.000 )
= 619.70 bar
Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm^(2) * t)
= 66.648 * 1397.500/(2 * 69.000 ) + 2338079/(pi * 1397.5^(2) * 69.000 )
= 730.16 bar
Longitudinal Stress at Top of Shell at Support (4.15.8) [Sigma3]:

= P * Rm/(2t) - M1/(pi * Rm^(2) * t)
= 66.648 * 1397.500/(2 * 69.000 ) - 322139.0/(pi * 1397.5^(2) * 69.000 )
= 667.32 bar
1311-E-206 A/B/C/D
Longitudinal Stress at bottom of Shell at Support (4.15.9) [Sigma4]:

= P * Rm/(2t) + M1/(pi*Rm^(2)t)
= 66.648 * 1397.500/(2*69.000 ) + 322139.0/(pi*1397.5^(2)*69.000 )
= 682.54 bar
Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 2107149 ( 5320.00 - 2 * 404.00 )/(5320.00 + ( 4 * 0.00/3))
= 1787115.2 N
Shear Stress in the shell no rings, stiffened (4.15.15) [tau3]:

= K3 * Q / ( Rm * t )
= 0.8799 * 2107149/( 1397.5000 * 69.0000 )
= 192.29 bar
Shear Stress in the head, shell stiffened (4.15.16) [tau3*]:

= K3 * Q / ( Rm * th )
= 0.8799 * 2107149/( 1397.5000 * 317.0000 )
= 41.86 bar
Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 1397.500 * 69.000 )
= 242.212 mm
Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 2107149 * 0.1/( 69.000 * ( 380.00 + 242.21 + 242.21 ) )
= -26.86 bar
Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.25) [sigma7*]:

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t^(2))
= -2107149/(4*69.000 *(380.000 +242.212 +242.212 )) -
12 * 0.013 * 2107149 * 1397.500/(5320.000 * 69.000^(2))
= -272.68 bar
Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 380.00 + 1.56 * sqrt( 1397.500 * 69.000 ), 2 * 404.000 )
= 808.00 mm
Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

= Alpha * Ls * ( Design Temperature - Ambient Temperature )
= 0.142E-04 * 3800.000 * ( 455.0 - 21.1 )
= 23.444 mm
Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 1970.0001 mm
Baseplate Thickness Bpthk 42.0000 mm
Baseplate Width Bpwid 380.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 3
Rib Thickness Ribtk 36.0000 mm
Web Thickness Webtk 36.0000 mm
Web Location Webloc Center
Moment of Inertia of Saddle - Lateral Direction

1311-E-206 A/B/C/D
Y A AY Io
Shell 34. 0. 2281487. 104948296.
Wearplate 105. 0. 3628800. 395953632.
Web 266. 0. 2394000. 683678336.
BasePlate 412. 0. 6575520. 2711457536.
Totals 818. 0. 14879807. 3896037632.
Value C1 = Sumof(Ay)/Sumof(A) = 118. mm

Value I = Sumof(Io) - C1*Sumof(Ay) = 2133933440. mm**4
Value As = Sumof(A) - Ashell = 0. m2
K1 = (1+Cos(beta)-.5*Sin(beta)^(2) )/(pi-beta+Sin(beta)*Cos(beta)) = 0.2035
Fh = K1 * Q = 0.2035 * 2107149 = 0.4E+06 N
Tension Stress, St = ( Fh/As ) = 72.0576 bar

Allowed Stress, Sa = 0.6 * Yield Str = 1861.6500 bar
d = B - R*Sin(theta) / theta = 668.8081 mm

Bending Moment, M = Fh * d = 286829.0938 N-m
Bending Stress, Sb = ( M * C1 / I ) = 159.1833 bar

Allowed Stress, Sa = 2/3 * Yield Str = 2068.5000 bar
Minimum Thickness of Baseplate per Moss :

= ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 4 * BasePlateLength *
AllStress ))^(.5)
= ( 3 * (2107149 + 18218 ) * 380.00/( 4 * 1970.000 * 2068.500 ))^(.5)
= 38.556 mm
Calculation of Axial Load, Intermediate Values and Compressive Stress
Effective Baseplate Length [e]:

= ( Bplen - Clearance ) / ( Nribs - 1)
= ( 1970.0001 - 25.4 )/( 3 - 1 ) = 972.3000 mm
Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 972.3000 * 380.0000/2 = 0.1847 m2
Axial Load [P]:

= Ap * Bp
= 0.2 * 2815483 = 519995 N
Area of the Rib and Web [Ar]:

= ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk
= ( 380.000 - 25.4 - 36.000 ) * 36.000 + 972.3000/2 * 36.000
= 0.029 m2
Compressive Stress [Sc]:

= P/Ar
= 519995/0.0290 = 179.5034 bar
Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction
1311-E-206 A/B/C/D
Y A AY Ay^(2) Io
Rib 190.0 0.0 2266092.0 0.0 148656416.0
Web 190.0 0.0 3325266.0 0.0 3780299.2
Values 190.0 0.0 5591358.0 0.0 152436720.0
Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * rl / 2
= 909048/( 2 * 1970.00 ) * 972.300 * 1080.00/2
= 121143.625 N-m
KL/R < Cc ( 14.8888 < 112.7866 ) per AISC E2-1

Sca = (1-(Klr)^(2)/(2*Cc^(2)))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr^(3))/(8*Cc^(3))
Sca = ( 1-( 14.89 )^(2)/(2 * 112.79^(2) )) * 3103/
( 5/3+3*(14.89 )/(8* 112.79 )-( 14.89^(3))/(8*112.79^(3))
Sca = 1792.50 bar
AISC Unity Check on Outside Ribs ( must be <= 1.0 )

Check = Sc/Sca + (Rm/Z)/Sba
Check = 179.50/1792.50 + (121143.62/802299 )/2068.50
Check = 0.83
Check of Inside Ribs

Inertia of Saddle, Inner Ribs - Axial Direction
Y A AY Ay^(2) Io
Rib 177.3 0.0 2033560.0 0.0 133763328.0
Web 177.3 0.0 6205996.5 0.0 3780299.2
Values 177.3 0.0 8239556.5 0.0 137543632.0
KL/R < Cc ( 5.3674 < 112.7866 ) per AISC E2-1

Sca = ( 1-( 5.37 )^(2)/(2 * 112.79^(2) )) * 3103/
( 5/3+3*(5.37 )/(8* 112.79 )-( 5.37^(3))/(8*112.79^(3))
Sca = 1839.86 bar
AISC Unity Check on Inside Ribs ( must be <= 1.0 )

Check = 223.81/1839.86 + ( 65507.32/775768 )/2068.50
Check = 0.53
Input Data for Base Plate Bolting Calculations:
Total Number of Bolts per BasePlate Nbolts 8

Total Number of Bolts in Tension/Baseplate Nbt 4
Bolt Material Specification SA-307 C
Bolt Allowable Stress Stba 1000.00 bar
Bolt Corrosion Allowance Bca 0.0000 mm
Distance from Bolts to Edge Edgedis 99.9998 mm
Nominal Bolt Diameter Bnd 48.0000 mm
Thread Series Series TEMA Metric
BasePlate Allowable Stress S 2068.50 bar
Area Available in a Single Bolt BltArea 0.0013 m2
Saddle Load QO (Weight) QO 1686391.4 N
Saddle Load QL (Wind/Seismic contribution) QL 438974.5 N
Maximum Transverse Force Ft 56201.5 N
1311-E-206 A/B/C/D
Maximum Longitudinal Force Fl 909047.9 N

Saddle Bolted to Steel Foundation No
Bolt Area Calculation per Dennis R. Moss
Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)
Bolt Area due to Shear Load [Bltarears]:

= Fl / (Stba * Nbolts)
= 909048/(1000.00 * 8.00 )
= 0.0011 m2
Bolt Area due to Transverse Load
Moment on Baseplate Due to Transverse Load [Rmom]:

= B * Ft + Sum of X Moments
= 1835.00 * 56201.49 + 0.00
= 103133.51 N-m
Eccentricity (e):
= Rmom / QO
= 103133.51/1686391
= 61.15 mm < Bplen/6 --> No Uplift in Transverse direction
Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)
Required Area of a Single Bolt [Bltarear]:

= max[Bltarearl, Bltarears, Bltareart]
= max[0.0000 , 0.0011 , 0.0000 ]
= 0.0011 m2
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle



= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 380.000 + 1.56*sqrt( 1397.5000 * 69.0000 ), 2 * 1066.000 )
= 864.4233 mm


Inside Depth of Head h2 683.00 mm

1311-E-206 A/B/C/D

Saddle Force Q, Operating Case 493715.62 N

-------------------------------------------------------------------


= 3.00 * ( 10242.2/2 + 0 ) * 1835.0000/2420.5410
= 11646.9 N

= max( 4935.04 , 24633.50 , 909048 ) * 1835.0000/3799.9998
= 438974.5 N
Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= max( 112402.98 , 24633.50 , 909048 ) * 1835.0000/3799.9998
= 438974.5 N
Saddle Reaction Force due to Earthquake Ft [Fst]:

= 3.00 * ( 112403/2 + 0 ) * 1835.0000/2420.5410
= 127818.2 N

= 54741 + Max( 438975 , 11647 , 438975 , 127818 )
= 493715.6 N


K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
1311-E-206 A/B/C/D
K5 = 0.7603 K6 = 0.0529 K7 = 0.0340 K8 = 0.3405

K9 = 0.2711 K10 = 0.0581 K1* = 0.1923
Note: Dimension a is greater than or equal to Rm / 2.

= -Q*a [1 - (1- a/L + (R^(2)-h2^(2))/(2a*L))/(1+(4h2)/3L)]
= -493716*1066.00[1-(1-1066.00/5320.00+(1397.500^(2)-683.000^(2))/
(2*1066.00*5320.00))/(1+(4*683.00)/(3*5320.00))]
= -108076.4 N-m

= Q*L/4(1+2(R^(2)-h2^(2))/(L^(2)))/(1+(4h2)/( 3L))-4a/L
= 493716*5320/4(1+2(1398^(2)-683^(2))/(5320^(2)))/(1+(4*683)/
(3*5320))-4*1066/5320
= 93265.9 N-m

= P * Rm/(2t) - M2/(pi*Rm^(2)t)
= 66.648 * 1397.500/(2*69.000 ) - 93265.9/(pi*1397.5^(2)*69.000 )
= 672.72 bar

= P * Rm/(2t) + M2/(pi * Rm^(2) * t)
= 66.648 * 1397.500/(2 * 69.000 ) + 93265.9/(pi * 1397.5^(2) * 69.000 )
= 677.13 bar
Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rm^(2)t)
= 66.648*1397.500/(2*69.000)--108076.4/(0.1066*pi*1397.5^(2)*69.000)
= 698.87 bar
Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm^(2) * t)
= 66.648*1397.500/(2*69.000)+-108076.4/(0.1923*pi*1397.5^(2)*69.000)
= 661.65 bar

= Q(L-2a)/(L+(4*h2/3))
= 493716 ( 5320.00 - 2 * 1066.00 )/(5320.00 + ( 4 * 683.00/3))
= 252615.9 N
Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 1.1707 * 252615.91/( 1397.5000 * 69.0000 )
= 30.67 bar

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 1397.500 * 69.000 )
= 242.212 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 493716 * 0.1/( 69.000 * ( 380.00 + 242.21 + 242.21 ) )
= -6.29 bar
1311-E-206 A/B/C/D

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t^(2))
= -493716/(4*69.000 *(380.000 +242.212 +242.212 )) -
12 * 0.034 * 493716 * 1397.500/(5320.000 * 69.000^(2))
= -132.00 bar

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 380.00 + 1.56 * sqrt( 1397.500 * 69.000 ), 2 * 1066.000 )
= 864.42 mm
Results for Vessel Ribs, Web and Base

Y A AY Io
Shell 34. 0. 2281487. 104948296.
Wearplate 105. 0. 3628800. 395953632.
Web 266. 0. 2394000. 683678336.
BasePlate 412. 0. 6575520. 2711457536.
Totals 818. 0. 14879807. 3896037632.

Fh = K1 * Q = 0.2035 * 493715.625 = 0.1E+06 N




AllStress ))^(.5)
= ( 3 * (493716 + 18218 ) * 380.00/( 4 * 1970.000 * 2068.500 ))^(.5)
= 18.923 mm

1311-E-206 A/B/C/D

= ( 1970.0001 - 25.4 )/( 3 - 1 ) = 972.3000 mm

= e * Bpwid / 2
= 972.3000 * 380.0000/2 = 0.1847 m2
Axial Load [P]:

= Ap * Bp
= 0.2 * 659682 = 121837.5 N

= ( 380.000 - 25.4 - 36.000 ) * 36.000 + 972.3000/2 * 36.000
= 0.029 m2

= P/Ar
= 121837.5/0.0290 = 42.0586 bar

Y A AY Ay^(2) Io
Rib 190.0 0.0 2266092.0 0.0 148656416.0
Web 190.0 0.0 3325266.0 0.0 3780299.2
Values 190.0 0.0 5591358.0 0.0 152436720.0

= Fl /( 2 * Bplen ) * e * rl / 2
= 909048/( 2 * 1970.00 ) * 972.300 * 1080.00/2
= 121143.625 N-m
KL/R < Cc ( 14.8888 < 112.7866 ) per AISC E2-1

Sca = ( 1-( 14.89 )^(2)/(2 * 112.79^(2) )) * 3103/
( 5/3+3*(14.89 )/(8* 112.79 )-( 14.89^(3))/(8*112.79^(3))
Sca = 1792.50 bar

Check = 42.06/1792.50 + (121143.62/802299 )/2068.50
Check = 0.75

Y A AY Ay^(2) Io
Rib 177.3 0.0 2033560.0 0.0 133763328.0
Web 177.3 0.0 6205996.5 0.0 3780299.2
Values 177.3 0.0 8239556.5 0.0 137543632.0
KL/R < Cc ( 5.3674 < 112.7866 ) per AISC E2-1

Sca = ( 1-( 5.37 )^(2)/(2 * 112.79^(2) )) * 3103/
( 5/3+3*(5.37 )/(8* 112.79 )-( 5.37^(3))/(8*112.79^(3))
1311-E-206 A/B/C/D
Sca = 1839.86 bar

Check = 52.44/1839.86 + ( 65507.32/775768 )/2068.50
Check = 0.44


= (QL - QO) / (Stba * Rnbolts)
= (438974.50 - 72958.63 )/(1000.00 * 8.00 )
= 0.0005 m2

= 909048/(1000.00 * 8.00 )
= 0.0011 m2

= 1835.00 * 56201.49 + 0.00
= 103133.51 N-m
Eccentricity (e):
= Rmom / QO
= 103133.51/72958.63
= 1413.54 mm > Bplen/6 --> Uplift in Transverse direction
f = Bplen / 2 - Edgedis
= 1970.00/2 - 100.00
= 885.00 mm
Modular Ratio Of Steel/Concrete (n1):

= ES / EC
1311-E-206 A/B/C/D
= 2034025/215263.17
= 9.45
K1 = 3 (e - 0.5 * Bplen)
= 3 (1413.54 - 0.5*1970.00 )
= 1285.61 mm
K2 = 6 * n1 * At / Bpwid * (f + e)
= 6 * 9.45 * 0.01/380.00 * (885.00 + 1413.54 )
= 1842164.68 mm ^(2)
K3 = -K2 * (0.5 * Bplen + f)

= -0.2E+07 * (0.5 * 1970.00 + 885.00 )
= -3444848145.58 mm ^(3)
Iteratively Solving for the Effective Bearing Length:

Y^(3) + K1 * Y^(2) + K2 * Y + K3 = 0
Y^(3) + 1285.61 * Y^(2) + 1842165 * Y + -0.3E+10 = 0
Y = 902.51 mm
Num = (Bplen / 2 - Y / 3 - e)
= (1970.00/2 - 902.51/3 - 1413.54 )
= -729.37
Denom = (Bplen / 2 - Y / 3 + f)
= (1970.00/2 - 902.51/3 + 885.00 )
= 1569.16
Total Bolt Tension Force [Tforce]:

= - QO * Num / Denom
= - 72958.63 * -729.37/1569.16
= 33912.39 N
Bolt Area Required due to Transverse Load [Bltareart]:

= Tforce / (Stba * Nbt)
= 33912.39/( 1000.00 * 4.00 )
= 0.0001 m2

= max[0.0005 , 0.0011 , 0.0001 ]
= 0.0011 m2
Baseplate Thickness Calculation per D. Moss:
Bearing Pressure (fc)

= 2(QO + Tforce) / (Y * Bpwid)
= 2(72958.63 + 33912.39 )/(902.51 * 380.00 )
= 6.23 barg
Distance from Baseplate Edge to the Web [ADIST]:

= (Bplen - Weblngth) / 2
= (1970.00 - 1919.20 )/2
= 25.4000 mm
1311-E-206 A/B/C/D
Overturning Moment due To Bolt Tension [Mt]:

= Tforce * Adist
= 33912.39 * 25.40
= 861.41 N-m
Equivalent Bearing Pressure (f1):

= fc * (Y - Adist) / Y
= 6.23 * (902.51 - 25.40 )/902.51
= 6.06 barg
Overturning Moment due to Bearing Pressure [Mc]:

= (Adist^(2) * Bpwid / 6) * (f1 + 2 * fc)
= (25.40^(2) * 380.00/6) * (6.06 + 2 * 6.23 )
= 75.68 N-m
Baseplate Required Thickness [Treq]:

= (6 * max(Mt,Mc) / (Bpwid * Sba))^(.5)
= (6 *max(861.41 ,75.68/(380.00 * 3102.75 ))^(.5)
= 6.6210 mm

1311-E-206 A/B/C/D
Horizontal Vessel Analysis (Test) : Step: 15 11:31am Sep 14,2021
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

Horizontal Vessel Stress Calculations : Test Case


= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 380.000 + 1.56*sqrt( 1397.5000 * 69.0000 ), 2 * 404.000 )
= 808.0000 mm



Saddle Force Q, Test Case, no Ext. Forces 1701311.38 N

-------------------------------------------------------------------

Tangential Shear in Head 33.79 2358.09 bar

= 3.00 * ( 2560.6/2 + 0 ) * 1835.0000/2420.5410
= 2911.7 N

= max( 1233.76 , 0.00 , 0 ) * 1835.0000/3799.9998
= 595.8 N

1311-E-206 A/B/C/D
= 1698400 + Max( 596 , 2912 , 0 , 0 )

= 1701311.4 N

Hydrostatic Test Pressure at center of Vessel: 113.424 barg

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0132 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923
Note: Dimension a is less than Rm/2.

= -Q*a [1 - (1- a/L + (R^(2)-h2^(2))/(2a*L))/(1+(4h2)/3L)]
= -1701311*404.00[1-(1-404.00/5320.00+(1397.500^(2)-0.000^(2))/
(2*404.00*5320.00))/(1+(4*0.00)/(3*5320.00))]
= 260095.0 N-m

= Q*L/4(1+2(R^(2)-h2^(2))/(L^(2)))/(1+(4h2)/( 3L))-4a/L
= 1701311*5320/4(1+2(1398^(2)-0^(2))/(5320^(2)))/(1+(4*0)/
(3*5320))-4*404/5320
= 1887764.6 N-m

= P * Rm/(2t) - M2/(pi*Rm^(2)t)
= 113.424 * 1397.500/(2*69.000 ) - 1887765/(pi*1397.5^(2)*69.000 )
= 1104.03 bar

= P * Rm/(2t) + M2/(pi * Rm^(2) * t)
= 113.424 * 1397.500/(2 * 69.000 ) + 1887765/(pi * 1397.5^(2) * 69.000 )
= 1193.21 bar
Longitudinal Stress at Top of Shell at Support (4.15.8) [Sigma3]:

= P * Rm/(2t) - M1/(pi * Rm^(2) * t)
= 113.424 * 1397.500/(2 * 69.000 ) - 260095.0/(pi * 1397.5^(2) * 69.000 )
= 1142.48 bar
Longitudinal Stress at bottom of Shell at Support (4.15.9) [Sigma4]:

= P * Rm/(2t) + M1/(pi*Rm^(2)t)
= 113.424 * 1397.500/(2*69.000 ) + 260095.0/(pi*1397.5^(2)*69.000 )
= 1154.76 bar

= Q(L-2a)/(L+(4*h2/3))
= 1701311 ( 5320.00 - 2 * 404.00 )/(5320.00 + ( 4 * 0.00/3))
1311-E-206 A/B/C/D
= 1442916.6 N
Shear Stress in the shell no rings, stiffened (4.15.15) [tau3]:

= K3 * Q / ( Rm * t )
= 0.8799 * 1701311/( 1397.5000 * 69.0000 )
= 155.26 bar
Shear Stress in the head, shell stiffened (4.15.16) [tau3*]:

= K3 * Q / ( Rm * th )
= 0.8799 * 1701311/( 1397.5000 * 317.0000 )
= 33.79 bar

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 1397.500 * 69.000 )
= 242.212 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 1701311 * 0.1/( 69.000 * ( 380.00 + 242.21 + 242.21 ) )
= -21.69 bar

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t^(2))
= -1701311/(4*69.000 *(380.000 +242.212 +242.212 )) -
12 * 0.013 * 1701311 * 1397.500/(5320.000 * 69.000^(2))
= -220.16 bar

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 380.00 + 1.56 * sqrt( 1397.500 * 69.000 ), 2 * 404.000 )
= 808.00 mm
Results for Vessel Ribs, Web and Base:

Y A AY Io
Shell 34. 0. 2281487. 104948296.
Wearplate 105. 0. 3628800. 395953632.
Web 266. 0. 2394000. 683678336.
BasePlate 412. 0. 6575520. 2711457536.
Totals 818. 0. 14879807. 3896037632.


1311-E-206 A/B/C/D
Fh = K1 * Q = 0.2035 * 1701311 = 0.3E+06 N




AllStress ))^(.5)
= ( 3 * (1701311 + 18218 ) * 380.00/( 4 * 1970.000 * 2068.500 ))^(.5)
= 34.680 mm

= ( 1970.0001 - 25.4 )/( 3 - 1 ) = 972.3000 mm

= e * Bpwid / 2
= 972.3000 * 380.0000/2 = 0.1847 m2
Axial Load [P]:

= Ap * Bp
= 0.2 * 2273221 = 419843.9 N

= ( 380.000 - 25.4 - 36.000 ) * 36.000 + 972.3000/2 * 36.000
= 0.029 m2

= P/Ar
= 419843.9/0.0290 = 144.9310 bar

Y A AY Ay^(2) Io
Rib 190.0 0.0 2266092.0 0.0 148656416.0
Web 190.0 0.0 3325266.0 0.0 3780299.2
Values 190.0 0.0 5591358.0 0.0 152436720.0

= Fl /( 2 * Bplen ) * e * rl / 2
= 1233.8/( 2 * 1970.00 ) * 972.300 * 1080.00/2
= 164.416 N-m
KL/R < Cc ( 14.8888 < 112.7866 ) per AISC E2-1

Sca = ( 1-( 14.89 )^(2)/(2 * 112.79^(2) )) * 3103/
1311-E-206 A/B/C/D
( 5/3+3*(14.89 )/(8* 112.79 )-( 14.89^(3))/(8*112.79^(3))

Sca = 1792.50 bar

Check = 144.93/1792.50 + (164.42/802299 )/2068.50
Check = 0.08

Y A AY Ay^(2) Io
Rib 177.3 0.0 2033560.0 0.0 133763328.0
Web 177.3 0.0 6205996.5 0.0 3780299.2
Values 177.3 0.0 8239556.5 0.0 137543632.0
KL/R < Cc ( 5.3674 < 112.7866 ) per AISC E2-1

Sca = ( 1-( 5.37 )^(2)/(2 * 112.79^(2) )) * 3103/
( 5/3+3*(5.37 )/(8* 112.79 )-( 5.37^(3))/(8*112.79^(3))
Sca = 1839.86 bar

Check = 180.70/1839.86 + ( 88.91/775768 )/2068.50
Check = 0.10



= 1233.76/(1000.00 * 8.00 )
= 0.0000 m2
1311-E-206 A/B/C/D

= 1835.00 * 1280.28 + 0.00
= 2349.39 N-m
Eccentricity (e):
= Rmom / QO
= 2349.39/1716617

= 0 (No Uplift)

= max[0.0000 , 0.0000 , 0.0000 ]
= 0.0000 m2
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle



= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 380.000 + 1.56*sqrt( 1397.5000 * 69.0000 ), 2 * 1066.000 )
= 864.4233 mm


Inside Depth of Head h2 683.00 mm

Saddle Force Q, Test Case, no Ext. Forces 73427.47 N

-------------------------------------------------------------------
1311-E-206 A/B/C/D


= 3.00 * ( 2560.6/2 + 0 ) * 1835.0000/2420.5410
= 2911.7 N

= max( 1233.76 , 0.00 , 0 ) * 1835.0000/3799.9998
= 595.8 N

= 70516 + Max( 596 , 2912 , 0 , 0 )
= 73427.5 N

Hydrostatic Test Pressure at center of Vessel: 113.424 barg

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0340 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923
Note: Dimension a is greater than or equal to Rm / 2.

= -Q*a [1 - (1- a/L + (R^(2)-h2^(2))/(2a*L))/(1+(4h2)/3L)]
= -73427*1066.00[1-(1-1066.00/5320.00+(1397.500^(2)-683.000^(2))/
(2*1066.00*5320.00))/(1+(4*683.00)/(3*5320.00))]
= -16073.6 N-m

= Q*L/4(1+2(R^(2)-h2^(2))/(L^(2)))/(1+(4h2)/( 3L))-4a/L
= 73427*5320/4(1+2(1398^(2)-683^(2))/(5320^(2)))/(1+(4*683)/
(3*5320))-4*1066/5320
= 13870.9 N-m

= P * Rm/(2t) - M2/(pi*Rm^(2)t)
= 113.424 * 1397.500/(2*69.000 ) - 13870.9/(pi*1397.5^(2)*69.000 )
= 1148.29 bar
1311-E-206 A/B/C/D

= P * Rm/(2t) + M2/(pi * Rm^(2) * t)
= 113.424 * 1397.500/(2 * 69.000 ) + 13870.9/(pi * 1397.5^(2) * 69.000 )
= 1148.95 bar
Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rm^(2)t)
= 113.424*1397.500/(2*69.000)--16073.6/(0.1066*pi*1397.5^(2)*69.000)
= 1152.18 bar
Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm^(2) * t)
= 113.424*1397.500/(2*69.000)+-16073.6/(0.1923*pi*1397.5^(2)*69.000)
= 1146.65 bar

= Q(L-2a)/(L+(4*h2/3))
= 73427 ( 5320.00 - 2 * 1066.00 )/(5320.00 + ( 4 * 683.00/3))
= 37570.1 N
Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 1.1707 * 37570.11/( 1397.5000 * 69.0000 )
= 4.56 bar

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 1397.500 * 69.000 )
= 242.212 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 73427 * 0.1/( 69.000 * ( 380.00 + 242.21 + 242.21 ) )
= -0.94 bar

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t^(2))
= -73427/(4*69.000 *(380.000 +242.212 +242.212 )) -
12 * 0.034 * 73427 * 1397.500/(5320.000 * 69.000^(2))
= -19.63 bar

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 380.00 + 1.56 * sqrt( 1397.500 * 69.000 ), 2 * 1066.000 )
= 864.42 mm
Results for Vessel Ribs, Web and Base

1311-E-206 A/B/C/D
Y A AY Io
Shell 34. 0. 2281487. 104948296.
Wearplate 105. 0. 3628800. 395953632.
Web 266. 0. 2394000. 683678336.
BasePlate 412. 0. 6575520. 2711457536.
Totals 818. 0. 14879807. 3896037632.

Fh = K1 * Q = 0.2035 * 73427.469 = 14944.0820 N




AllStress ))^(.5)
= ( 3 * (73427 + 18218 ) * 380.00/( 4 * 1970.000 * 2068.500 ))^(.5)
= 8.006 mm

= ( 1970.0001 - 25.4 )/( 3 - 1 ) = 972.3000 mm

= e * Bpwid / 2
= 972.3000 * 380.0000/2 = 0.1847 m2
Axial Load [P]:

= Ap * Bp
= 0.2 * 98110.72 = 18120.2 N

= ( 380.000 - 25.4 - 36.000 ) * 36.000 + 972.3000/2 * 36.000
= 0.029 m2

= P/Ar
= 18120.2/0.0290 = 6.2551 bar
1311-E-206 A/B/C/D

Y A AY Ay^(2) Io
Rib 190.0 0.0 2266092.0 0.0 148656416.0
Web 190.0 0.0 3325266.0 0.0 3780299.2
Values 190.0 0.0 5591358.0 0.0 152436720.0

= Fl /( 2 * Bplen ) * e * rl / 2
= 1233.8/( 2 * 1970.00 ) * 972.300 * 1080.00/2
= 164.416 N-m
KL/R < Cc ( 14.8888 < 112.7866 ) per AISC E2-1

Sca = ( 1-( 14.89 )^(2)/(2 * 112.79^(2) )) * 3103/
( 5/3+3*(14.89 )/(8* 112.79 )-( 14.89^(3))/(8*112.79^(3))
Sca = 1792.50 bar

Check = 6.26/1792.50 + (164.42/802299 )/2068.50
Check = 0.00

Y A AY Ay^(2) Io
Rib 177.3 0.0 2033560.0 0.0 133763328.0
Web 177.3 0.0 6205996.5 0.0 3780299.2
Values 177.3 0.0 8239556.5 0.0 137543632.0
KL/R < Cc ( 5.3674 < 112.7866 ) per AISC E2-1

Sca = ( 1-( 5.37 )^(2)/(2 * 112.79^(2) )) * 3103/
( 5/3+3*(5.37 )/(8* 112.79 )-( 5.37^(3))/(8*112.79^(3))
Sca = 1839.86 bar

Check = 7.80/1839.86 + ( 88.91/775768 )/2068.50
Check = 0.00

1311-E-206 A/B/C/D



= 1233.76/(1000.00 * 8.00 )
= 0.0000 m2

= 1835.00 * 1280.28 + 0.00
= 2349.39 N-m
Eccentricity (e):
= Rmom / QO
= 2349.39/88733.28

= 0 (No Uplift)

= max[0.0000 , 0.0000 , 0.0000 ]
= 0.0000 m2

1311-E-206 A/B/C/D
Conical Section : CONE Cone: 1 11:31am Sep 14,2021
Conical Calculations per ASME VIII-2, 4.3.11
Conical Section From 70 To 80 SA-387 11
CONE
Elastic Modulus Data from ASME Section II Part D at 455 C
Elastic Modulus of Cone Material 0.174E+06 N/mm2 at 455 C

Elastic Modulus of Small Cylinder Material 0.174E+06 N/mm2 at 455 C
Elastic Modulus of Large Cylinder Material 0.174E+06 N/mm2 at 455 C
Elastic Modulus of Large End Reinforcement 0.174E+06 N/mm2 at 455 C
Elastic Modulus of Small End Reinforcement 0.174E+06 N/mm2 at 455 C
Elastic Modulus Data from ASME Section II Part D at 455 C
Elastic Modulus of Cone Material 0.174E+06 N/mm2 at 455 C

Elastic Modulus of Small Cylinder Material 0.174E+06 N/mm2 at 455 C
Elastic Modulus of Large Cylinder Material 0.174E+06 N/mm2 at 455 C
Elastic Modulus of Large End Reinforcement 0.174E+06 N/mm2 at 455 C
Elastic Modulus of Small End Reinforcement 0.174E+06 N/mm2 at 455 C
Axial Force on Small End of Cone 0.00 N

Axial Force on Large End of Cone 0.00 N
Moment on Small End of Cone 0.00 N-m
Moment on Large End of Cone 0.00 N-m
Note: Axial forces and moments are not computed for Horizontal geometries.
Please compute them manually and input them as Miscellaneous Load on the
ends of the cone.
Maximum Centroid Reinforcement Distance Large End 25.4000 mm

Maximum Centroid Reinforcement Distance Small End 25.4000 mm
Note: No ring was found close enough to the large end to be considered.
Note: No ring was found close enough to the small end to be considered.
Junction Calculations per 4.3.11:
Calculations for the Large End Cone/Shell Junction - Without Knuckle
Fhe per 4.1.3 or 4.3.11.2 Step 6 [Fhe]:

= 0.4 * E(tc/D)
= 0.4 * 173703 (79.000/2864.000 )
= 19165.5 bar

Since Fic [1625.70 ] >= Fy[1625.70 ], FS = 1.667
Allowable Stress per 4.3.11 Step 6 [Fha]:

= Fic/FS
= 1625.7000/1.6670
= 975.225 bar
Large End under Internal Pressure:

1311-E-206 A/B/C/D
Conical Section : CONE Cone: 1 11:31am Sep 14,2021
Cone Length along Cone surface per 4.3.46 [ConeMinLen]:

= 2 * sqrt( RL * Tc/cos(alpha)) + 1.4 * sqrt( Rs * tc/cos(alpha) )
= 2*sqrt(1363.462*79.000/cos(29.95))+1.4*sqrt(0.000*79.000/cos(29.95))
= 1112.396 mm
Error: RL/tL is out or range. Must be: 20 <= RL/tL <= 500
Large End under External Pressure:
Cone Length along Cone surface per 4.3.46 [ConeMinLen]:

= 2 * sqrt( RL * Tc/cos(alpha)) + 1.4 * sqrt( Rs * tc/cos(alpha) )
= 2*sqrt(1363.462*79.000/cos(29.95))+1.4*sqrt(0.000*79.000/cos(29.95))
= 1112.396 mm
Error: RL/tL is out or range. Must be: 20 <= RL/tL <= 500
Calculations for the Small End Cone/Shell Junction
Fhe per 4.1.3 or 4.3.11.2 Step 6 [Fhe]:

= 0.4 * E(tc/D)
= 0.4 * 173703 (79.000/1994.000 )
= 27527.6 bar

Since Fic [1625.70 ] >= Fy[1625.70 ], FS = 1.667
Allowable Stress per 4.3.11 Step 6 [Fha]:

= Fic/FS
= 1625.7000/1.6670
= 975.225 bar
Small End under Internal Pressure:
Error: RS/tS is out or range. Must be: 20 <= RS/tS <= 500
Small End under External Pressure:
Error: RS/tS is out or range. Must be: 20 <= RS/tS <= 500

1311-E-206 A/B/C/D
Nozzle Calcs. : N3- DN250 Nozl: 1 11:31am Sep 14,2021
INPUT VALUES, Nozzle Description: N3- DN250 From : 30
Pressure for Reinforcement Calculations P 51.310 barg

Temperature for Internal Pressure Temp 370 C
Design External Pressure Pext 0.50 barg
Temperature for External Pressure Tempex 150 C
Shell Material SA-240 304

Shell Allowable Stress at Temperature S 1090.54 bar
Shell Allowable Stress At Ambient Sa 1379.00 bar
Inside Diameter of Cylindrical Shell D 1850.00 mm

Design Length of Section L 850.0001 mm
Shell Finished (Minimum) Thickness t 48.0000 mm
Shell Internal Corrosion Allowance c 0.7500 mm
Shell External Corrosion Allowance co 0.0000 mm
Distance from Cylinder/Cone Centerline L1 450.0000 mm
Distance from Bottom/Left Tangent 1016.9999 mm
User Entered Minimum Design Metal Temperature 16.00 C
Type of Element Connected to the Shell : Nozzle
Material SA-182 F304

Material UNS Number S30400
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 1090.54 bar
Allowable Stress At Ambient Sna 1379.00 bar
Diameter Basis (for tr calc only) ID

Layout Angle -27.55 deg
Diameter 247.7000 mm.
Size and Thickness Basis Actual

Actual Thickness tn 12.7000 mm

Flange Type Weld Neck Flange
Hub Height of Integral Nozzle h 184.8000 mm

Height of Beveled Transition L' 43.5000 mm
Hub Thickness of Integral Nozzle ( tn or x+tp ) 56.2000 mm
Corrosion Allowance can 0.7500 mm
Outside Projection ho 381.6870 mm

Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 45.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
Class of attached Flange 600

Grade of attached Flange GR 2.1
1311-E-206 A/B/C/D
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
/ |
/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|
Hub Nozzle (Set-in)
Reinforcement CALCULATION, Description: N3- DN250
ASME Code, Section VIII, Div. 2, 2013, Section 4.5.1 - 4.5.14
Actual Inside Diameter Used in Calculation 247.700 mm.

Actual Thickness Used in Calculation 12.700 mm
Nozzle input data check completed without errors.

= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*249.200 *(exp( 51.310/(1090.544 *1.000 ))-1) + 0.750 + 0.000
= 6.0025 + 0.750 + 0.000 = 6.7525 mm Equation 4.3.1

= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1090.544 * 1.000 * Ln( ( 2*11.950 + 249.200 )/249.200 ) - 0.000
= 99.874 - 0.000 = 99.8744 barg
Nozzle Minimum Thickness per Table 4.5.2

Min. required Nozzle Neck Thickness + c : 0.358 in. 9.090 mm
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 587.4, Allowable : 1090.5 bar Passed
Expansion : 0.0, Allowable : 2499.5 bar Passed
Occasional : 255.3, Allowable : 1450.4 bar Passed
Shear : 158.5, Allowable : 763.4 bar Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
Nozzle Calculations per Section 4.5: Internal Pressure Case:
Nozzle Material Factor [frn]:

= min[Sn/S, 1]
1311-E-206 A/B/C/D
= min[1090.5/1090.5 , 1]
= 1.000
Thickness of Nozzle at Shell [tn]:

= hub thickness - corrosion allowance
= 56.200 - 0.750
= 55.450 mm
Thickness of Nozzle at Top [tn2]:

= thickness - corrosion allowance
= 12.700 - 0.750
= 11.950 mm
Shell Diameter to Thickness ratio [D/t]:

= Di/t
= 1851.500/47.250
= 39.185 must be less than 400.
Effective Pressure Radius [Reff]:

= Di/2 + corrosion allowance
= 1850.000/2 + 0.750
= 925.750 mm
Effective Length of Vessel Wall [LR]:

= min( sqrt( Reff * t ), 2 * Rn )
= min( sqrt( 925.750 * 47.250 ), 2 * 124.600 )
= 209.145 mm
Thickness Limit Candidate [LH1]:

= min[1.5t,te] + sqrt( Rn * tn )
= min[1.5*47.250 , 0.000 ] + sqrt( 124.600 * 55.450 )
= 83.121 mm

= Lpr1
= 381.687
= 381.687 mm

= 8( t + te )
= 8( 47.250 + 0.000 )
= 378.000 mm
Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ] + t for set-in nozzles
= min[ 83.121 , 381.687 , 378.000 ) + 0.000
= 130.371 mm
Effective Vessel Thickness [teff]:

= t + (( A5 * frp ) / LR )
= 47.250+((0.000*1.00)/209.145)
= 47.250 mm
Determine Parameter [Lamda]:

= min( 12, ( 2*Rn + tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 12, (2*124.60 + 55.450 )/( sqrt((1851.50 + 47.250 ) * 47.250 )) )
1311-E-206 A/B/C/D
= 1.017
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:

= t * LR * max( (Lamda/5)^(0.85), 1 )
= 47.250 * 209.145 * max( (1.017/5)^(0.85), 1 )
= 0.010 m2
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH
= 55.450 * 130.371
= 0.007 m2
Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg41^(2)
= 0.5 * 9.000^(2)
= 0.000 m2
The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 0.010+1.000(0.007+0.000)+0.000+0.000+0.000
= 0.017 m2
Angle [Theta1]:
= cos^(-1)[Dx/Reff]
= cos^(-1)[450.000/925.750 ]
= 1.063
Angle [Theta2]:
= cos^(-1)[(Dx+Rn)/Reff]
= cos^(-1)[(450.000 + 124.600 )/925.750 ]
= 0.901
Nozzle Radius for Force Calculation [Rxn]:

= tn / ln[1 + tn/Rn ]
= 55.450/ln[ 1 + 55.450/124.600 ]
= 150.628 mm
Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]
= 47.250/ln[ 1 + 47.250/925.750 ]
= 949.179 mm
Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E
= 1.5 * 1090.544 * 1.000
= 1635.8 bar
Determine Force acting on the Nozzle [fN]:

= P * Rxn * LH
= 51.310 * 150.628 * 130.371
= 100751.0 N
Determine Force acting on the Shell [fS]:

= P * Rxs( LR + tn )
1311-E-206 A/B/C/D
= 51.310 * 949.179 ( 209.145 + 55.450 )

= 1288528.6 N
Discontinuity Force from Internal Pressure [fY]:

= P * Rxs * Rnc
= 51.310 * 949.179 * 124.600
= 606778.6 N
Area Resisting Internal Pressure [Ap]:

= ( fS + fY + fN )/P
= ( 1288529 + 606779 + 100751.0 )/51.310
= 0.4 m2
Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )
= 1635.816/( 2 * 0.389/0.017 - 949.179/47.250 )
= 64.7 barg

= S[t/Rxs]
= 1090.544 [47.250/949.179 ]
= 54.3 barg
Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )
= min( 64.714 , 54.287 )
= 54.287 barg
Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT
= ( 100751.047 + 1288529 + 606779 )/0.017
= 1163.868 bar
General Primary Membrane Stress [SigmaCirc]:

= P * Rxs / teff
= 51.310 * 949.179/47.250
= 1030.7 bar
Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 1163.868 - 1030.736 , 1030.736 )
= 1297.0 bar
Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 1635.82 bar
Local Primary Membrane Stress PL 1297.00 bar
Maximum Allowable Working Pressure Pmax 54.29 barg
Strength of Nozzle Attachment Welds per 4.5.14
Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc
= ( 124.600 + 55.450 )/124.600
= 1.445 For set-in Nozzles
Weld Length of Nozzle to Shell Weld for non-radial Nozzles [Ltau]:

1311-E-206 A/B/C/D
= pi/2 * sqrt((( Rnc+Tn )^(2) + ( Rn+Tn )^(2) )/2 )

= pi/2 * sqrt((( 124.600 + 55.450 )^(2) + ( 124.600 + 55.450 )^(2) )/2 )
= 282.822 mm
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 6.364, 0.000, 0.000, mm
Required Weld Throat Dimensions :

tc, L41T = 6.364, must be >= min( 0.7 * 55.450 , 6.000 ) Passed
Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(606779*1.45,1.5*1090.5(0.007+0.000),pi/4*51.3*124.60^2*1.45^2)
= 130629.172 N
Weld Stress Value [tau]:

= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 130629.172/(282.822 (0.49*6.364 + 0.6*45.000 + 0.49*0.000 ) )
= 153.368 < or = to 1090.544 Weld Size is OK
Nozzle Calculations per Section 4.5: External Pressure Case:
Angle [Theta1]:
= cos^(-1)[Dx/Reff]
= cos^(-1)[450.000/925.750 ]
= 1.063
Angle [Theta2]:
= cos^(-1)[(450.000 + 124.600 )/925.750 ]
= 0.901

= tn / ln[1 + tn/Rn ]
= 55.450/ln[ 1 + 55.450/124.600 ]
= 150.628 mm

= 47.250/ln[ 1 + 47.250/925.750 ]
= 949.179 mm

= Shell Fha Value
= 925.113
= 925.1 bar

= P * Rxn * LH
= 0.500 * 150.628 * 130.371
= 981.8 N

= 0.500 * 949.179 ( 209.145 + 55.450 )
= 12556.3 N
1311-E-206 A/B/C/D
Discontinuity Force from External Pressure [fY]:

= P * Rxs * Rnc
= 0.500 * 949.179 * 124.600
= 5912.9 N
Area Resisting External Pressure [Ap]:

= ( fS + fY + fN )/P
= ( 12556.3 + 5912.9 + 981.8 )/0.500
= 0.4 m2

= 925.113/( 2 * 0.389/0.017 - 949.179/47.250 )
= 36.6 barg

= min( Shell Fha, Nozzle Fha ) * [t/Rxs]
= 925.113 [47.250/949.179 ]
= 46.1 barg

= min( 36.598 , 46.052 )
= 36.598 barg

= ( fN + fS + fY ) / AT
= ( 981.790 + 12556.340 + 5912.883 )/0.017
= 11.342 bar

= P * Rxs / teff
= 0.500 * 949.179/47.250
= 10.0 bar

= max( 2 * 11.342 - 10.044 , 10.044 )
= 12.6 bar

Maximum Allowable External Pressure Pmax 36.60 barg
The Drop for this Nozzle is : 130.9156 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 567.1282 mm
Input Echo, WRC107/537 Item 1, Description: N3- DN250 :
Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.7500 mm
Vessel Diameter Dv 1850.000 mm
Vessel Thickness Tv 48.000 mm
1311-E-206 A/B/C/D
Design Temperature 370.00

Vessel Material SA-240 304
Vessel Cold S.I. Allowable Smc 1379.00 bar
Vessel Hot S.I. Allowable Smh 1090.54 bar
Attachment Type Type Round
Diameter Basis for Nozzle Nbasis ID

Corrosion Allowance for Nozzle Can 0.7500 mm
Nozzle Diameter Dn 247.700 mm
Nozzle Thickness Tn 56.200 mm
Nozzle Material SA-182 F304
Nozzle Cold S.I. Allowable SNmc 1379.00 bar
Nozzle Hot S.I. Allowable SNmh 1090.54 bar
Design Internal Pressure Dp 51.310 barg

Include Pressure Thrust No
External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P 13200.0 N
Longitudinal Shear (SUS) Vl 13200.0 N
Circumferential Shear (SUS) Vc 13200.0 N
Circumferential Moment (SUS) Mc 13819.9 N-m
Longitudinal Moment (SUS) Ml 13819.9 N-m
Torsional Moment (SUS) Mt 13819.9 N-m
Use Interactive Control No

WRC107 Version Version March 1979
Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107 Stress Calculation for SUStained loads:

Radial Load P 13200.0 N
Circumferential Shear VC 13200.0 N
Longitudinal Shear VL 13200.0 N
Circumferential Moment MC 13819.9 N-m
Longitudinal Moment ML 13819.9 N-m
Torsional Moment MT 13819.9 N-m
Dimensionless Parameters used : Gamma = 20.09
Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.166 4C 3.317 (A,B)
N(PHI) / ( P/Rm ) 0.166 3C 2.725 (C,D)
1311-E-206 A/B/C/D
M(PHI) / ( P ) 0.166 2C1 0.072 (A,B)

M(PHI) / ( P ) 0.166 1C 0.103 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.166 3A 0.698 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.166 1A 0.094 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.166 3B 2.177 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.166 1B 0.042 (A,B,C,D)
N(x) / ( P/Rm ) 0.166 3C 2.725 (A,B)

N(x) / ( P/Rm ) 0.166 4C 3.317 (C,D)
M(x) / ( P ) 0.166 1C1 0.108 (A,B)
M(x) / ( P ) 0.166 2C 0.072 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.166 4A 1.060 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.166 2A 0.050 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.166 4B 0.666 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.166 2B 0.067 (A,B,C,D)
Stress Concentration Factors Kn = 1.00, Kb = 1.00
Stresses in the Vessel at the Attachment Junction

------------------------------------------------------------------------
| Stress Values at
Type of | (bar )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -9.8 -9.8 -9.8 -9.8 -8.0 -8.0 -8.0 -8.0
Circ. Bend. P | -25.6 25.6 -25.6 25.6 -36.7 36.7 -36.7 36.7
Circ. Memb. MC | 0.0 0.0 0.0 0.0 -13.6 -13.6 13.6 13.6
Circ. Memb. MC | 0.0 0.0 0.0 0.0 -220.6 220.6 220.6 -220.6
Circ. Memb. ML | -42.6 -42.6 42.6 42.6 0.0 0.0 0.0 0.0
Circ. Bend. ML | -99.1 99.1 99.1 -99.1 0.0 0.0 0.0 0.0
|
Tot. Circ. Str.| -177.1 72.4 106.3 -40.7 -278.9 235.6 189.5 -178.3
------------------------------------------------------------------------
Long. Memb. P | -8.0 -8.0 -8.0 -8.0 -9.8 -9.8 -9.8 -9.8
Long. Bend. P | -38.3 38.3 -38.3 38.3 -25.6 25.6 -25.6 25.6
Long. Memb. MC | 0.0 0.0 0.0 0.0 -20.7 -20.7 20.7 20.7
Long. Bend. MC | 0.0 0.0 0.0 0.0 -118.5 118.5 118.5 -118.5
Long. Memb. ML | -13.0 -13.0 13.0 13.0 0.0 0.0 0.0 0.0
Long. Bend. ML | -157.5 157.5 157.5 -157.5 0.0 0.0 0.0 0.0
|
Tot. Long. Str.| -216.8 174.7 124.3 -114.3 -174.6 113.6 103.9 -82.0
------------------------------------------------------------------------
Shear VC | 4.9 4.9 -4.9 -4.9 0.0 0.0 0.0 0.0
Shear VL | 0.0 0.0 0.0 0.0 -4.9 -4.9 4.9 4.9
Shear MT | 14.4 14.4 14.4 14.4 14.4 14.4 14.4 14.4
|
Tot. Shear| 19.3 19.3 9.4 9.4 9.4 9.4 19.3 19.3
------------------------------------------------------------------------
Str. Int. | 224.7 178.2 128.3 115.4 279.8 236.3 193.7 182.0
------------------------------------------------------------------------
WRC 107/537 Stress Summations:
Vessel Stress Summation at Attachment Junction

1311-E-206 A/B/C/D
------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (bar )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 1030.7 1030.7 1030.7 1030.7 1030.7 1030.7 1030.7 1030.7
Circ. Pl (SUS) | -52.3 -52.3 32.8 32.8 -21.7 -21.7 5.6 5.6
Circ. Q (SUS) | -124.7 124.7 73.5 -73.5 -257.3 257.3 183.9 -183.9
------------------------------------------------------------------------
Long. Pm (SUS) | 490.1 490.1 490.1 490.1 490.1 490.1 490.1 490.1
Long. Pl (SUS) | -21.1 -21.1 5.0 5.0 -30.5 -30.5 11.0 11.0
Long. Q (SUS) | -195.8 195.8 119.3 -119.3 -144.1 144.1 92.9 -92.9
------------------------------------------------------------------------
Shear Pm (SUS) | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Pl (SUS) | 4.9 4.9 -4.9 -4.9 -4.9 -4.9 4.9 4.9
Shear Q (SUS) | 14.4 14.4 14.4 14.4 14.4 14.4 14.4 14.4
------------------------------------------------------------------------
Pm (SUS) | 1030.7 1030.7 1030.7 1030.7 1030.7 1030.7 1030.7 1030.7
------------------------------------------------------------------------
Pm+Pl (SUS) | 978.4 978.4 1063.6 1063.6 1009.1 1009.1 1036.4 1036.4
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 854.3 1104.0 1137.2 990.2 752.0 1266.5 1220.9 853.3
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | bar |
---------------|--------------------------------------------------------
Pm (SUS) | 1030.74 1090.54 | Passed
Pm+Pl (SUS) | 1063.60 1635.82 | Passed
Pm+Pl+Q (TOTAL)| 1266.46 3704.32 | Passed
------------------------------------------------------------------------

1311-E-206 A/B/C/D



Material SA-182 F304

Material UNS Number S30400

Layout Angle 207.55 deg





1311-E-206 A/B/C/D
| |
| |
/ |
/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|
Hub Nozzle (Set-in)


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*249.200 *(exp( 51.464/(1090.544 *1.000 ))-1) + 0.750 + 0.000
= 6.0210 + 0.750 + 0.000 = 6.7710 mm Equation 4.3.1

= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1090.544 * 1.000 * Ln( ( 2*11.950 + 249.200 )/249.200 ) - 0.000
= 99.874 - 0.000 = 99.8744 barg


= min[Sn/S, 1]
1311-E-206 A/B/C/D
= min[1090.5/1090.5 , 1]
= 1.000

= 56.200 - 0.750
= 55.450 mm

= 12.700 - 0.750
= 11.950 mm

= Di/t
= 1851.500/47.250

= 1850.000/2 + 0.750
= 925.750 mm

= min( sqrt( 925.750 * 47.250 ), 2 * 124.600 )
= 209.145 mm

= min[1.5*47.250 , 0.000 ] + sqrt( 124.600 * 55.450 )
= 83.121 mm

= Lpr1
= 381.687
= 381.687 mm

= 8( t + te )
= 8( 47.250 + 0.000 )
= 378.000 mm

= min[ 83.121 , 381.687 , 378.000 ) + 0.000
= 130.371 mm

= t + (( A5 * frp ) / LR )
= 47.250+((0.000*1.00)/209.145)
= 47.250 mm

= min( 12, (2*124.60 + 55.450 )/( sqrt((1851.50 + 47.250 ) * 47.250 )) )
1311-E-206 A/B/C/D
= 1.017

= t * LR * max( (Lamda/5)^(0.85), 1 )
= 47.250 * 209.145 * max( (1.017/5)^(0.85), 1 )
= 0.010 m2

= tn * LH
= 55.450 * 130.371
= 0.007 m2

= 0.5 * Leg41^(2)
= 0.5 * 9.000^(2)
= 0.000 m2

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 0.010+1.000(0.007+0.000)+0.000+0.000+0.000
= 0.017 m2
Angle [Theta1]:
= cos^(-1)[Dx/Reff]
= cos^(-1)[450.000/925.750 ]
= 1.063
Angle [Theta2]:
= cos^(-1)[(450.000 + 124.600 )/925.750 ]
= 0.901

= tn / ln[1 + tn/Rn ]
= 55.450/ln[ 1 + 55.450/124.600 ]
= 150.628 mm

= 47.250/ln[ 1 + 47.250/925.750 ]
= 949.179 mm

= 1.5 * S * E
= 1.5 * 1090.544 * 1.000
= 1635.8 bar

= P * Rxn * LH
= 51.464 * 150.628 * 130.371
= 101054.2 N

1311-E-206 A/B/C/D
= 51.464 * 949.179 ( 209.145 + 55.450 )

= 1292405.9 N

= P * Rxs * Rnc
= 51.464 * 949.179 * 124.600
= 608604.5 N

= ( fS + fY + fN )/P
= ( 1292406 + 608605 + 101054.2 )/51.464
= 0.4 m2

= 1635.816/( 2 * 0.389/0.017 - 949.179/47.250 )
= 64.7 barg

= S[t/Rxs]
= 1090.544 [47.250/949.179 ]
= 54.3 barg

= min( 64.714 , 54.287 )
= 54.287 barg

= ( fN + fS + fY ) / AT
= ( 101054.219 + 1292406 + 608605 )/0.017
= 1167.370 bar

= P * Rxs / teff
= 51.464 * 949.179/47.250
= 1033.8 bar

= max( 2 * 1167.370 - 1033.837 , 1033.837 )
= 1300.9 bar


= ( 124.600 + 55.450 )/124.600

1311-E-206 A/B/C/D

= pi/2 * sqrt((( 124.600 + 55.450 )^(2) + ( 124.600 + 55.450 )^(2) )/2 )
= 282.822 mm

= 6.364, 0.000, 0.000, mm


= min(608605*1.45,1.5*1090.5(0.007+0.000),pi/4*51.5*124.60^2*1.45^2)
= 131022.266 N

= 131022.266/(282.822 (0.49*6.364 + 0.6*45.000 + 0.49*0.000 ) )
Angle [Theta1]:
= cos^(-1)[Dx/Reff]
= cos^(-1)[450.000/925.750 ]
= 1.063
Angle [Theta2]:
= cos^(-1)[(450.000 + 124.600 )/925.750 ]
= 0.901

= tn / ln[1 + tn/Rn ]
= 55.450/ln[ 1 + 55.450/124.600 ]
= 150.628 mm

= 47.250/ln[ 1 + 47.250/925.750 ]
= 949.179 mm

= Shell Fha Value
= 925.113
= 925.1 bar

= P * Rxn * LH
= 0.500 * 150.628 * 130.371
= 981.8 N

= 0.500 * 949.179 ( 209.145 + 55.450 )
= 12556.3 N
1311-E-206 A/B/C/D

= P * Rxs * Rnc
= 0.500 * 949.179 * 124.600
= 5912.9 N

= ( fS + fY + fN )/P
= ( 12556.3 + 5912.9 + 981.8 )/0.500
= 0.4 m2

= 925.113/( 2 * 0.389/0.017 - 949.179/47.250 )
= 36.6 barg

= 925.113 [47.250/949.179 ]
= 46.1 barg

= min( 36.598 , 46.052 )
= 36.598 barg

= ( fN + fS + fY ) / AT
= ( 981.790 + 12556.340 + 5912.883 )/0.017
= 11.342 bar

= P * Rxs / teff
= 0.500 * 949.179/47.250
= 10.0 bar

= max( 2 * 11.342 - 10.044 , 10.044 )
= 12.6 bar



1311-E-206 A/B/C/D






Note:


-------------------------------------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.166 4C 3.317 (A,B)
N(PHI) / ( P/Rm ) 0.166 3C 2.725 (C,D)
1311-E-206 A/B/C/D
M(PHI) / ( P ) 0.166 2C1 0.072 (A,B)

M(PHI) / ( P ) 0.166 1C 0.103 (C,D)
N(x) / ( P/Rm ) 0.166 3C 2.725 (A,B)

N(x) / ( P/Rm ) 0.166 4C 3.317 (C,D)
M(x) / ( P ) 0.166 1C1 0.108 (A,B)
M(x) / ( P ) 0.166 2C 0.072 (C,D)

------------------------------------------------------------------------
| Stress Values at
Type of | (bar )
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Memb. P | -9.8 -9.8 -9.8 -9.8 -8.0 -8.0 -8.0 -8.0
Circ. Bend. P | -25.6 25.6 -25.6 25.6 -36.7 36.7 -36.7 36.7
Circ. Memb. MC | 0.0 0.0 0.0 0.0 -13.6 -13.6 13.6 13.6
Circ. Memb. MC | 0.0 0.0 0.0 0.0 -220.6 220.6 220.6 -220.6
Circ. Memb. ML | -42.6 -42.6 42.6 42.6 0.0 0.0 0.0 0.0
Circ. Bend. ML | -99.1 99.1 99.1 -99.1 0.0 0.0 0.0 0.0
|
Tot. Circ. Str.| -177.1 72.4 106.3 -40.7 -278.9 235.6 189.5 -178.3
------------------------------------------------------------------------
Long. Memb. P | -8.0 -8.0 -8.0 -8.0 -9.8 -9.8 -9.8 -9.8
Long. Bend. P | -38.3 38.3 -38.3 38.3 -25.6 25.6 -25.6 25.6
Long. Memb. MC | 0.0 0.0 0.0 0.0 -20.7 -20.7 20.7 20.7
Long. Bend. MC | 0.0 0.0 0.0 0.0 -118.5 118.5 118.5 -118.5
Long. Memb. ML | -13.0 -13.0 13.0 13.0 0.0 0.0 0.0 0.0
Long. Bend. ML | -157.5 157.5 157.5 -157.5 0.0 0.0 0.0 0.0
|
Tot. Long. Str.| -216.8 174.7 124.3 -114.3 -174.6 113.6 103.9 -82.0
------------------------------------------------------------------------
Shear VC | 4.9 4.9 -4.9 -4.9 0.0 0.0 0.0 0.0
Shear VL | 0.0 0.0 0.0 0.0 -4.9 -4.9 4.9 4.9
Shear MT | 14.4 14.4 14.4 14.4 14.4 14.4 14.4 14.4
|
Tot. Shear| 19.3 19.3 9.4 9.4 9.4 9.4 19.3 19.3
------------------------------------------------------------------------
Str. Int. | 224.7 178.2 128.3 115.4 279.8 236.3 193.7 182.0
------------------------------------------------------------------------

1311-E-206 A/B/C/D
------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 1033.8 1033.8 1033.8 1033.8 1033.8 1033.8 1033.8 1033.8
Circ. Pl (SUS) | -52.3 -52.3 32.8 32.8 -21.7 -21.7 5.6 5.6
Circ. Q (SUS) | -124.7 124.7 73.5 -73.5 -257.3 257.3 183.9 -183.9
------------------------------------------------------------------------
Long. Pm (SUS) | 491.6 491.6 491.6 491.6 491.6 491.6 491.6 491.6
Long. Pl (SUS) | -21.1 -21.1 5.0 5.0 -30.5 -30.5 11.0 11.0
Long. Q (SUS) | -195.8 195.8 119.3 -119.3 -144.1 144.1 92.9 -92.9
------------------------------------------------------------------------
Shear Pm (SUS) | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Pl (SUS) | 4.9 4.9 -4.9 -4.9 -4.9 -4.9 4.9 4.9
Shear Q (SUS) | 14.4 14.4 14.4 14.4 14.4 14.4 14.4 14.4
------------------------------------------------------------------------
Pm (SUS) | 1033.8 1033.8 1033.8 1033.8 1033.8 1033.8 1033.8 1033.8
------------------------------------------------------------------------
Pm+Pl (SUS) | 981.5 981.5 1066.7 1066.7 1012.2 1012.2 1039.5 1039.5
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 857.4 1107.1 1140.3 993.3 755.1 1269.6 1224.0 856.4
------------------------------------------------------------------------
------------------------------------------------------------------------
Stress Int. | bar |
---------------|--------------------------------------------------------
Pm (SUS) | 1033.84 1090.54 | Passed
Pm+Pl (SUS) | 1066.70 1635.82 | Passed
------------------------------------------------------------------------

1311-E-206 A/B/C/D



Material SA-182 F11

Material UNS Number K11572





User Defined Nozzle/Shell Centerline Angle 90.0000 deg.

1311-E-206 A/B/C/D
| |
| |
/ |
/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|
Hub Nozzle (Set-in)


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*152.360 *(exp( 66.780/(1283.967 *1.000 ))-1) + 3.000 + 0.000
= 4.0670 + 3.000 + 0.000 = 7.0670 mm Equation 4.3.1

= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1283.967 * 1.000 * Ln( ( 2*7.970 + 152.360 )/152.360 ) - 0.000
= 127.757 - 0.000 = 127.7573 barg


= min[Sn/S, 1]
= min[1284.0/1384.4 , 1]
1311-E-206 A/B/C/D
= 0.927

= 51.800 - 3.000
= 48.800 mm

= 10.970 - 3.000
= 7.970 mm

= Di/t
= 1856.000/69.000

= 1850.000/2 + 3.000
= 928.000 mm

= min( sqrt( 928.000 * 69.000 ), 2 * 76.180 )
= 152.360 mm

= min[1.5*69.000 , 0.000 ] + sqrt( 76.180 * 48.800 )
= 60.972 mm

= Lpr1
= 320.200
= 320.200 mm

= 8( t + te )
= 8( 69.000 + 0.000 )
= 552.000 mm

= min[ 60.972 , 320.200 , 552.000 ) + 0.000
= 129.972 mm

= t + (( A5 * frp ) / LR )
= 69.000+((0.000*1.00)/152.360)
= 69.000 mm

= min( 12, (2*76.18 + 48.800 )/( sqrt((1856.00 + 69.000 ) * 69.000 )) )
= 0.552
1311-E-206 A/B/C/D

= t * LR * max( (Lamda/5)^(0.85), 1 )
= 69.000 * 152.360 * max( (0.552/5)^(0.85), 1 )
= 0.011 m2

= tn * LH
= 48.800 * 129.972
= 0.006 m2

= 0.5 * Leg41^(2)
= 0.5 * 9.000^(2)
= 0.000 m2

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 0.011+0.927(0.006+0.000)+0.000+0.000+0.000
= 0.016 m2

= tn / ln[1 + tn/Rn ]
= 48.800/ln[ 1 + 48.800/76.180 ]
= 98.575 mm

= 69.000/ln[ 1 + 69.000/928.000 ]
= 962.088 mm

= 1.5 * S * E
= 1.5 * 1384.437 * 1.000
= 2076.7 bar

= P * Rxn * LH
= 66.780 * 98.575 * 129.972
= 85550.6 N

= 66.780 * 962.088 ( 152.360 + 48.800 )
= 1292298.0 N

= P * Rxs * Rnc
= 66.780 * 962.088 * 76.180
= 489397.8 N

= ( fS + fY + fN )/P
= ( 1292298 + 489397.8 + 85550.6 )/66.780
1311-E-206 A/B/C/D
= 0.3 m2

= 2076.655/( 2 * 0.280/0.016 - 962.088/69.000 )
= 103.4 barg

= S[t/Rxs]
= 1384.437 [69.000/962.088 ]
= 99.3 barg

= min( 103.395 , 99.290 )
= 99.290 barg

= ( fN + fS + fY ) / AT
= ( 85550.555 + 1292298 + 489397.812 )/0.016
= 1136.189 bar

= P * Rxs / teff
= 66.780 * 962.088/69.000
= 931.1 bar

= max( 2 * 1136.189 - 931.127 , 931.127 )
= 1341.3 bar


= ( 76.180 + 48.800 )/76.180
Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )
= pi/2 * ( 76.180 + 48.800 )
= 196.318 mm

= 6.364, 0.000, 0.000, mm


1311-E-206 A/B/C/D

= min(489398*1.64,1.5*1284.0(0.006+0.000),pi/4*66.8*76.18^2*1.64^2)
= 81917.633 N

= 81917.633/(196.318 (0.49*6.364 + 0.6*48.000 + 0.49*0.000 ) )

= tn / ln[1 + tn/Rn ]
= 48.800/ln[ 1 + 48.800/76.180 ]
= 98.575 mm

= 69.000/ln[ 1 + 69.000/928.000 ]
= 962.088 mm

= Shell Fha Value
= 975.212
= 975.2 bar

= P * Rxn * LH
= 1.000 * 98.575 * 129.972
= 1281.1 N

= 1.000 * 962.088 ( 152.360 + 48.800 )
= 19351.7 N

= P * Rxs * Rnc
= 1.000 * 962.088 * 76.180
= 7328.6 N

= ( fS + fY + fN )/P
= ( 19351.7 + 7328.6 + 1281.1 )/1.000
= 0.3 m2

= 975.212/( 2 * 0.280/0.016 - 962.088/69.000 )
= 48.6 barg

= 975.212 [69.000/962.088 ]
= 69.9 barg
1311-E-206 A/B/C/D

= min( 48.555 , 69.941 )
= 48.555 barg

= ( fN + fS + fY ) / AT
= ( 1281.089 + 19351.707 + 7328.561 )/0.016
= 17.014 bar

= P * Rxs / teff
= 1.000 * 962.088/69.000
= 13.9 bar

= max( 2 * 17.014 - 13.943 , 13.943 )
= 20.1 bar







1311-E-206 A/B/C/D



Note:


-------------------------------------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.114 4C 2.628 (A,B)
N(PHI) / ( P/Rm ) 0.114 3C 2.510 (C,D)
M(PHI) / ( P ) 0.114 2C1 0.121 (A,B)
M(PHI) / ( P ) 0.114 1C 0.154 (C,D)
N(x) / ( P/Rm ) 0.114 3C 2.510 (A,B)

N(x) / ( P/Rm ) 0.114 4C 2.628 (C,D)
M(x) / ( P ) 0.114 1C1 0.158 (A,B)
M(x) / ( P ) 0.114 2C 0.121 (C,D)

------------------------------------------------------------------------
1311-E-206 A/B/C/D
| Stress Values at
Type of | (bar )
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Memb. P | -3.6 -3.6 -3.6 -3.6 -3.5 -3.5 -3.5 -3.5
Circ. Bend. P | -14.0 14.0 -14.0 14.0 -17.8 17.8 -17.8 17.8
Circ. Memb. MC | 0.0 0.0 0.0 0.0 -2.3 -2.3 2.3 2.3
Circ. Memb. MC | 0.0 0.0 0.0 0.0 -66.9 66.9 66.9 -66.9
Circ. Memb. ML | -8.5 -8.5 8.5 8.5 0.0 0.0 0.0 0.0
Circ. Bend. ML | -35.6 35.6 35.6 -35.6 0.0 0.0 0.0 0.0
|
Tot. Circ. Str.| -61.8 37.5 26.5 -16.8 -90.5 79.0 47.9 -50.3
------------------------------------------------------------------------
Long. Memb. P | -3.5 -3.5 -3.5 -3.5 -3.6 -3.6 -3.6 -3.6
Long. Bend. P | -18.3 18.3 -18.3 18.3 -14.0 14.0 -14.0 14.0
Long. Memb. MC | 0.0 0.0 0.0 0.0 -3.1 -3.1 3.1 3.1
Long. Bend. MC | 0.0 0.0 0.0 0.0 -38.6 38.6 38.6 -38.6
Long. Memb. ML | -2.2 -2.2 2.2 2.2 0.0 0.0 0.0 0.0
Long. Bend. ML | -57.7 57.7 57.7 -57.7 0.0 0.0 0.0 0.0
|
Tot. Long. Str.| -81.7 70.4 38.1 -40.7 -59.4 45.9 24.1 -25.1
------------------------------------------------------------------------
Shear VC | 3.4 3.4 -3.4 -3.4 0.0 0.0 0.0 0.0
Shear VL | 0.0 0.0 0.0 0.0 -3.4 -3.4 3.4 3.4
Shear MT | 8.4 8.4 8.4 8.4 8.4 8.4 8.4 8.4
|
Tot. Shear| 11.8 11.8 5.0 5.0 5.0 5.0 11.8 11.8
------------------------------------------------------------------------
Str. Int. | 87.2 74.2 40.0 41.7 91.3 79.8 52.7 54.9
------------------------------------------------------------------------

------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 931.1 931.1 931.1 931.1 931.1 931.1 931.1 931.1
Circ. Pl (SUS) | -12.1 -12.1 4.9 4.9 -5.8 -5.8 -1.2 -1.2
Circ. Q (SUS) | -49.6 49.6 21.7 -21.7 -84.8 84.8 49.1 -49.1
------------------------------------------------------------------------
Long. Pm (SUS) | 433.0 433.0 433.0 433.0 433.0 433.0 433.0 433.0
Long. Pl (SUS) | -5.6 -5.6 -1.3 -1.3 -6.7 -6.7 -0.5 -0.5
Long. Q (SUS) | -76.0 76.0 39.4 -39.4 -52.7 52.7 24.6 -24.6
------------------------------------------------------------------------
Shear Pm (SUS) | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Pl (SUS) | 3.4 3.4 -3.4 -3.4 -3.4 -3.4 3.4 3.4
Shear Q (SUS) | 8.4 8.4 8.4 8.4 8.4 8.4 8.4 8.4
------------------------------------------------------------------------
Pm (SUS) | 931.1 931.1 931.1 931.1 931.1 931.1 931.1 931.1
------------------------------------------------------------------------
Pm+Pl (SUS) | 919.0 919.0 936.0 936.0 925.4 925.4 930.0 930.0
1311-E-206 A/B/C/D
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 869.6 968.9 957.7 914.4 840.7 1010.2 979.3 881.2
------------------------------------------------------------------------
------------------------------------------------------------------------
Stress Int. | bar |
---------------|--------------------------------------------------------
Pm (SUS) | 931.13 1384.44 | Passed
Pm+Pl (SUS) | 936.03 2076.65 | Passed
------------------------------------------------------------------------

1311-E-206 A/B/C/D



Material SA-182 F11







1311-E-206 A/B/C/D
| |
| |
/ |
/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|
Hub Nozzle (Set-in)


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*199.700 *(exp( 66.600/(1283.967 *1.000 ))-1) + 3.000 + 0.000
= 5.3159 + 3.000 + 0.000 = 8.3159 mm Equation 4.3.1

= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1283.967 * 1.000 * Ln( ( 2*9.700 + 199.700 )/199.700 ) - 0.000
= 119.039 - 0.000 = 119.0391 barg


= min[Sn/S, 1]
= min[1284.0/1384.4 , 1]
1311-E-206 A/B/C/D
= 0.927

= 73.200 - 3.000
= 70.200 mm

= 12.700 - 3.000
= 9.700 mm

= Di/t
= 2726.000/69.000

= 2720.000/2 + 3.000
= 1363.000 mm

= min( sqrt( 1363.000 * 69.000 ), 2 * 99.850 )
= 199.700 mm

= min[1.5*69.000 , 0.000 ] + sqrt( 99.850 * 70.200 )
= 83.723 mm

= Lpr1
= 362.374
= 362.374 mm

= 8( t + te )
= 8( 69.000 + 0.000 )
= 552.000 mm

= min[ 83.723 , 362.374 , 552.000 ) + 0.000
= 152.723 mm

= t + (( A5 * frp ) / LR )
= 69.000+((0.000*1.00)/199.700)
= 69.000 mm

= min( 12, (2*99.85 + 70.200 )/( sqrt((2726.00 + 69.000 ) * 69.000 )) )
= 0.615
1311-E-206 A/B/C/D

= t * LR * max( (Lamda/5)^(0.85), 1 )
= 69.000 * 199.700 * max( (0.615/5)^(0.85), 1 )
= 0.014 m2

= tn * LH
= 70.200 * 152.723
= 0.011 m2

= 0.5 * Leg41^(2)
= 0.5 * 9.000^(2)
= 0.000 m2

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 0.014+0.927(0.011+0.000)+0.000+0.000+0.000
= 0.024 m2

= tn / ln[1 + tn/Rn ]
= 70.200/ln[ 1 + 70.200/99.850 ]
= 131.850 mm

= 69.000/ln[ 1 + 69.000/1363.000 ]
= 1397.215 mm

= 1.5 * S * E
= 1.5 * 1384.437 * 1.000
= 2076.7 bar

= P * Rxn * LH
= 66.600 * 131.850 * 152.723
= 134097.4 N

= 66.600 * 1397.215 ( 199.700 + 70.200 )
= 2511328.5 N

= P * Rxs * Rnc
= 66.600 * 1397.215 * 99.850
= 929070.6 N

= ( fS + fY + fN )/P
= ( 2511329 + 929071 + 134097.4 )/66.600
1311-E-206 A/B/C/D
= 0.5 m2

= 2076.655/( 2 * 0.537/0.024 - 1397.215/69.000 )
= 83.3 barg

= S[t/Rxs]
= 1384.437 [69.000/1397.215 ]
= 68.4 barg

= min( 83.311 , 68.369 )
= 68.369 barg

= ( fN + fS + fY ) / AT
= ( 134097.438 + 2511329 + 929071 )/0.024
= 1504.363 bar

= P * Rxs / teff
= 66.600 * 1397.215/69.000
= 1348.6 bar

= max( 2 * 1504.363 - 1348.616 , 1348.616 )
= 1660.1 bar


= ( 99.850 + 70.200 )/99.850

= pi/2 * ( Rn + tn )
= pi/2 * ( 99.850 + 70.200 )
= 267.114 mm

= 6.364, 0.000, 0.000, mm


1311-E-206 A/B/C/D

= min(929071*1.70,1.5*1284.0(0.011+0.000),pi/4*66.6*99.85^2*1.70^2)
= 151244.828 N

= 151244.828/(267.114 (0.49*6.364 + 0.6*68.000 + 0.49*0.000 ) )

= tn / ln[1 + tn/Rn ]
= 70.200/ln[ 1 + 70.200/99.850 ]
= 131.850 mm

= 69.000/ln[ 1 + 69.000/1363.000 ]
= 1397.215 mm

= Shell Fha Value
= 922.936
= 922.9 bar

= P * Rxn * LH
= 1.000 * 131.850 * 152.723
= 2013.5 N

= 1.000 * 1397.215 ( 199.700 + 70.200 )
= 37707.6 N

= P * Rxs * Rnc
= 1.000 * 1397.215 * 99.850
= 13950.0 N

= ( fS + fY + fN )/P
= ( 37707.6 + 13950.0 + 2013.5 )/1.000
= 0.5 m2

= 922.936/( 2 * 0.537/0.024 - 1397.215/69.000 )
= 37.0 barg

= 922.936 [69.000/1397.215 ]
= 45.6 barg
1311-E-206 A/B/C/D

= min( 37.026 , 45.578 )
= 37.026 barg

= ( fN + fS + fY ) / AT
= ( 2013.475 + 37707.633 + 13950.010 )/0.024
= 22.588 bar

= P * Rxs / teff
= 1.000 * 1397.215/69.000
= 20.2 bar

= max( 2 * 22.588 - 20.249 , 20.249 )
= 24.9 bar







1311-E-206 A/B/C/D



Note:


-------------------------------------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.106 4C 3.737 (A,B)
N(PHI) / ( P/Rm ) 0.106 3C 3.403 (C,D)
M(PHI) / ( P ) 0.106 2C1 0.113 (A,B)
M(PHI) / ( P ) 0.106 1C 0.149 (C,D)
N(x) / ( P/Rm ) 0.106 3C 3.403 (A,B)

N(x) / ( P/Rm ) 0.106 4C 3.737 (C,D)
M(x) / ( P ) 0.106 1C1 0.152 (A,B)
M(x) / ( P ) 0.106 2C 0.113 (C,D)

------------------------------------------------------------------------
1311-E-206 A/B/C/D
| Stress Values at
Type of | (bar )
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Memb. P | -5.0 -5.0 -5.0 -5.0 -4.6 -4.6 -4.6 -4.6
Circ. Bend. P | -18.5 18.5 -18.5 18.5 -24.3 24.3 -24.3 24.3
Circ. Memb. MC | 0.0 0.0 0.0 0.0 -3.6 -3.6 3.6 3.6
Circ. Memb. MC | 0.0 0.0 0.0 0.0 -88.8 88.8 88.8 -88.8
Circ. Memb. ML | -12.6 -12.6 12.6 12.6 0.0 0.0 0.0 0.0
Circ. Bend. ML | -45.5 45.5 45.5 -45.5 0.0 0.0 0.0 0.0
|
Tot. Circ. Str.| -81.6 46.3 34.6 -19.4 -121.2 104.9 63.5 -65.5
------------------------------------------------------------------------
Long. Memb. P | -4.6 -4.6 -4.6 -4.6 -5.0 -5.0 -5.0 -5.0
Long. Bend. P | -24.8 24.8 -24.8 24.8 -18.5 18.5 -18.5 18.5
Long. Memb. MC | 0.0 0.0 0.0 0.0 -4.9 -4.9 4.9 4.9
Long. Bend. MC | 0.0 0.0 0.0 0.0 -50.5 50.5 50.5 -50.5
Long. Memb. ML | -3.4 -3.4 3.4 3.4 0.0 0.0 0.0 0.0
Long. Bend. ML | -74.7 74.7 74.7 -74.7 0.0 0.0 0.0 0.0
|
Tot. Long. Str.| -107.5 91.5 48.7 -51.0 -78.9 59.1 32.0 -32.2
------------------------------------------------------------------------
Shear VC | 3.5 3.5 -3.5 -3.5 0.0 0.0 0.0 0.0
Shear VL | 0.0 0.0 0.0 0.0 -3.5 -3.5 3.5 3.5
Shear MT | 8.3 8.3 8.3 8.3 8.3 8.3 8.3 8.3
|
Tot. Shear| 11.8 11.8 4.8 4.8 4.8 4.8 11.8 11.8
------------------------------------------------------------------------
Str. Int. | 112.1 94.5 50.1 51.8 121.8 105.4 67.4 69.3
------------------------------------------------------------------------

------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 1348.6 1348.6 1348.6 1348.6 1348.6 1348.6 1348.6 1348.6
Circ. Pl (SUS) | -17.6 -17.6 7.6 7.6 -8.2 -8.2 -1.0 -1.0
Circ. Q (SUS) | -64.0 64.0 27.0 -27.0 -113.1 113.1 64.5 -64.5
------------------------------------------------------------------------
Long. Pm (SUS) | 641.6 641.6 641.6 641.6 641.6 641.6 641.6 641.6
Long. Pl (SUS) | -8.0 -8.0 -1.2 -1.2 -9.9 -9.9 -0.1 -0.1
Long. Q (SUS) | -99.5 99.5 49.9 -49.9 -69.0 69.0 32.1 -32.1
------------------------------------------------------------------------
Shear Pm (SUS) | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Pl (SUS) | 3.5 3.5 -3.5 -3.5 -3.5 -3.5 3.5 3.5
Shear Q (SUS) | 8.3 8.3 8.3 8.3 8.3 8.3 8.3 8.3
------------------------------------------------------------------------
Pm (SUS) | 1348.6 1348.6 1348.6 1348.6 1348.6 1348.6 1348.6 1348.6
------------------------------------------------------------------------
Pm+Pl (SUS) | 1331.0 1331.0 1356.2 1356.2 1340.5 1340.5 1347.6 1347.6
1311-E-206 A/B/C/D
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 1267.2 1395.2 1383.2 1329.2 1227.4 1453.6 1412.3 1283.3
------------------------------------------------------------------------
------------------------------------------------------------------------
Stress Int. | bar |
---------------|--------------------------------------------------------
Pm (SUS) | 1348.62 1384.44 | Passed
Pm+Pl (SUS) | 1356.21 2076.65 | Passed
------------------------------------------------------------------------

1311-E-206 A/B/C/D
Nozzle Calcs. : SU- DN40 Nozl: 5 11:31am Sep 14,2021
INPUT VALUES, Nozzle Description: SU- DN40 From : 80



Material SA-182 F11







1311-E-206 A/B/C/D
| |
| |
/ |
/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|
Hub Nozzle (Set-in)
Reinforcement CALCULATION, Description: SU- DN40


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*40.020 *(exp( 66.780/(1283.967 *1.000 ))-1) + 3.000 + 0.000
= 1.0683 + 3.000 + 0.000 = 4.0683 mm Equation 4.3.1

= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1283.967 * 1.000 * Ln( ( 2*4.140 + 40.020 )/40.020 ) - 0.000
= 241.453 - 0.000 = 241.4529 barg


= min[Sn/S, 1]
= min[1284.0/1384.4 , 1]
= 0.927

= 38.000 - 3.000
= 35.000 mm

= 7.140 - 3.000
1311-E-206 A/B/C/D
= 4.140 mm

= Di/t
= 2726.000/69.000

= 2720.000/2 + 3.000
= 1363.000 mm

= min( sqrt( 1363.000 * 69.000 ), 2 * 20.010 )
= 40.020 mm

= min[1.5*69.000 , 0.000 ] + sqrt( 20.010 * 35.000 )
= 26.464 mm

= Lpr1
= 239.552
= 239.552 mm

= 8( t + te )
= 8( 69.000 + 0.000 )
= 552.000 mm

= min[ 26.464 , 239.552 , 552.000 ) + 0.000
= 95.464 mm

= t + (( A5 * frp ) / LR )
= 69.000+((0.000*1.00)/40.020)
= 69.000 mm

= min( 12, (2*20.01 + 35.000 )/( sqrt((2726.00 + 69.000 ) * 69.000 )) )
= 0.171

= t * LR * max( (Lamda/5)^(0.85), 1 )
= 69.000 * 40.020 * max( (0.171/5)^(0.85), 1 )
= 0.003 m2

= tn * LH
1311-E-206 A/B/C/D
= 35.000 * 95.464
= 0.003 m2

= 0.5 * Leg41^(2)
= 0.5 * 9.000^(2)
= 0.000 m2

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 0.003+0.927(0.003+0.000)+0.000+0.000+0.000
= 0.006 m2

= tn / ln[1 + tn/Rn ]
= 35.000/ln[ 1 + 35.000/20.010 ]
= 34.610 mm

= 69.000/ln[ 1 + 69.000/1363.000 ]
= 1397.215 mm

= 1.5 * S * E
= 1.5 * 1384.437 * 1.000
= 2076.7 bar

= P * Rxn * LH
= 66.780 * 34.610 * 95.464
= 22061.9 N

= 66.780 * 1397.215 ( 40.020 + 35.000 )
= 699917.6 N

= P * Rxs * Rnc
= 66.780 * 1397.215 * 20.010
= 186688.2 N

= ( fS + fY + fN )/P
= ( 699918 + 186688.2 + 22061.9 )/66.780
= 0.1 m2

= 2076.655/( 2 * 0.136/0.006 - 1397.215/69.000 )
= 80.3 barg

= S[t/Rxs]
= 1384.437 [69.000/1397.215 ]
1311-E-206 A/B/C/D
= 68.4 barg

= min( 80.258 , 68.369 )
= 68.369 barg

= ( fN + fS + fY ) / AT
= ( 22061.863 + 699918 + 186688.219 )/0.006
= 1540.076 bar

= P * Rxs / teff
= 66.780 * 1397.215/69.000
= 1352.3 bar

= max( 2 * 1540.076 - 1352.252 , 1352.252 )
= 1727.9 bar


= ( 20.010 + 35.000 )/20.010

= pi/2 * ( Rn + tn )
= pi/2 * ( 20.010 + 35.000 )
= 86.410 mm

= 6.364, 0.000, 0.000, mm


= min(186688*2.75,1.5*1284.0(0.003+0.000),pi/4*66.8*20.01^2*2.75^2)
= 15870.102 N

= 15870.102/(86.410 (0.49*6.364 + 0.6*68.000 + 0.49*0.000 ) )

1311-E-206 A/B/C/D

= tn / ln[1 + tn/Rn ]
= 35.000/ln[ 1 + 35.000/20.010 ]
= 34.610 mm

= 69.000/ln[ 1 + 69.000/1363.000 ]
= 1397.215 mm

= Shell Fha Value
= 922.936
= 922.9 bar

= P * Rxn * LH
= 1.000 * 34.610 * 95.464
= 330.4 N

= 1.000 * 1397.215 ( 40.020 + 35.000 )
= 10481.0 N

= P * Rxs * Rnc
= 1.000 * 1397.215 * 20.010
= 2795.6 N

= ( fS + fY + fN )/P
= ( 10481.0 + 2795.6 + 330.4 )/1.000
= 0.1 m2

= 922.936/( 2 * 0.136/0.006 - 1397.215/69.000 )
= 35.7 barg

= 922.936 [69.000/1397.215 ]
= 45.6 barg

= min( 35.669 , 45.578 )
= 35.669 barg

= ( fN + fS + fY ) / AT
= ( 330.369 + 10481.020 + 2795.590 )/0.006
= 23.062 bar
1311-E-206 A/B/C/D

= P * Rxs / teff
= 1.000 * 1397.215/69.000
= 20.2 bar

= max( 2 * 23.062 - 20.249 , 20.249 )
= 25.9 bar



1311-E-206 A/B/C/D
Nozzle Calcs. : BD1- DN40 Nozl: 6 11:31am Sep 14,2021
INPUT VALUES, Nozzle Description: BD1- DN40 From : 80



Material SA-182 F11







1311-E-206 A/B/C/D
| |
| |
/ |
/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|
Hub Nozzle (Set-in)
Reinforcement CALCULATION, Description: BD1- DN40


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*40.020 *(exp( 66.780/(1283.967 *1.000 ))-1) + 3.000 + 0.000
= 1.0683 + 3.000 + 0.000 = 4.0683 mm Equation 4.3.1

= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1283.967 * 1.000 * Ln( ( 2*4.140 + 40.020 )/40.020 ) - 0.000
= 241.453 - 0.000 = 241.4529 barg


= min[Sn/S, 1]
= min[1284.0/1384.4 , 1]
= 0.927

= 38.000 - 3.000
= 35.000 mm

= 7.140 - 3.000
1311-E-206 A/B/C/D
= 4.140 mm

= Di/t
= 2726.000/69.000

= 2720.000/2 + 3.000
= 1363.000 mm

= min( sqrt( 1363.000 * 69.000 ), 2 * 20.010 )
= 40.020 mm

= min[1.5*69.000 , 0.000 ] + sqrt( 20.010 * 35.000 )
= 26.464 mm

= Lpr1
= 239.552
= 239.552 mm

= 8( t + te )
= 8( 69.000 + 0.000 )
= 552.000 mm

= min[ 26.464 , 239.552 , 552.000 ) + 0.000
= 95.464 mm

= t + (( A5 * frp ) / LR )
= 69.000+((0.000*1.00)/40.020)
= 69.000 mm

= min( 12, (2*20.01 + 35.000 )/( sqrt((2726.00 + 69.000 ) * 69.000 )) )
= 0.171

= t * LR * max( (Lamda/5)^(0.85), 1 )
= 69.000 * 40.020 * max( (0.171/5)^(0.85), 1 )
= 0.003 m2

= tn * LH
1311-E-206 A/B/C/D
= 35.000 * 95.464
= 0.003 m2

= 0.5 * Leg41^(2)
= 0.5 * 9.000^(2)
= 0.000 m2

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 0.003+0.927(0.003+0.000)+0.000+0.000+0.000
= 0.006 m2

= tn / ln[1 + tn/Rn ]
= 35.000/ln[ 1 + 35.000/20.010 ]
= 34.610 mm

= 69.000/ln[ 1 + 69.000/1363.000 ]
= 1397.215 mm

= 1.5 * S * E
= 1.5 * 1384.437 * 1.000
= 2076.7 bar

= P * Rxn * LH
= 66.780 * 34.610 * 95.464
= 22061.9 N

= 66.780 * 1397.215 ( 40.020 + 35.000 )
= 699917.6 N

= P * Rxs * Rnc
= 66.780 * 1397.215 * 20.010
= 186688.2 N

= ( fS + fY + fN )/P
= ( 699918 + 186688.2 + 22061.9 )/66.780
= 0.1 m2

= 2076.655/( 2 * 0.136/0.006 - 1397.215/69.000 )
= 80.3 barg

= S[t/Rxs]
= 1384.437 [69.000/1397.215 ]
1311-E-206 A/B/C/D
= 68.4 barg

= min( 80.258 , 68.369 )
= 68.369 barg

= ( fN + fS + fY ) / AT
= ( 22061.863 + 699918 + 186688.219 )/0.006
= 1540.076 bar

= P * Rxs / teff
= 66.780 * 1397.215/69.000
= 1352.3 bar

= max( 2 * 1540.076 - 1352.252 , 1352.252 )
= 1727.9 bar


= ( 20.010 + 35.000 )/20.010

= pi/2 * ( Rn + tn )
= pi/2 * ( 20.010 + 35.000 )
= 86.410 mm

= 6.364, 0.000, 0.000, mm


= min(186688*2.75,1.5*1284.0(0.003+0.000),pi/4*66.8*20.01^2*2.75^2)
= 15870.102 N

= 15870.102/(86.410 (0.49*6.364 + 0.6*68.000 + 0.49*0.000 ) )

1311-E-206 A/B/C/D

= tn / ln[1 + tn/Rn ]
= 35.000/ln[ 1 + 35.000/20.010 ]
= 34.610 mm

= 69.000/ln[ 1 + 69.000/1363.000 ]
= 1397.215 mm

= Shell Fha Value
= 922.936
= 922.9 bar

= P * Rxn * LH
= 1.000 * 34.610 * 95.464
= 330.4 N

= 1.000 * 1397.215 ( 40.020 + 35.000 )
= 10481.0 N

= P * Rxs * Rnc
= 1.000 * 1397.215 * 20.010
= 2795.6 N

= ( fS + fY + fN )/P
= ( 10481.0 + 2795.6 + 330.4 )/1.000
= 0.1 m2

= 922.936/( 2 * 0.136/0.006 - 1397.215/69.000 )
= 35.7 barg

= 922.936 [69.000/1397.215 ]
= 45.6 barg

= min( 35.669 , 45.578 )
= 35.669 barg

= ( fN + fS + fY ) / AT
= ( 330.369 + 10481.020 + 2795.590 )/0.006
= 23.062 bar
1311-E-206 A/B/C/D

= P * Rxs / teff
= 1.000 * 1397.215/69.000
= 20.2 bar

= max( 2 * 23.062 - 20.249 , 20.249 )
= 25.9 bar



1311-E-206 A/B/C/D
INPUT VALUES, Nozzle Description: BD2- DN40 From : 80



Material SA-182 F11







1311-E-206 A/B/C/D
| |
| |
/ |
/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|
Hub Nozzle (Set-in)
Reinforcement CALCULATION, Description: BD2- DN40


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*40.020 *(exp( 66.613/(1283.967 *1.000 ))-1) + 3.000 + 0.000
= 1.0655 + 3.000 + 0.000 = 4.0655 mm Equation 4.3.1

= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1283.967 * 1.000 * Ln( ( 2*4.140 + 40.020 )/40.020 ) - 0.000
= 241.453 - 0.000 = 241.4529 barg


= min[Sn/S, 1]
= min[1284.0/1384.4 , 1]
= 0.927

= 38.000 - 3.000
= 35.000 mm

1311-E-206 A/B/C/D
= 7.140 - 3.000
= 4.140 mm

= Di/t
= 2726.000/69.000

= 2720.000/2 + 3.000
= 1363.000 mm

= min( sqrt( 1363.000 * 69.000 ), 2 * 20.010 )
= 40.020 mm

= min[1.5*69.000 , 0.000 ] + sqrt( 20.010 * 35.000 )
= 26.464 mm

= Lpr1
= 286.495
= 286.495 mm

= 8( t + te )
= 8( 69.000 + 0.000 )
= 552.000 mm

= min[ 26.464 , 286.495 , 552.000 ) + 0.000
= 95.464 mm

= t + (( A5 * frp ) / LR )
= 69.000+((0.000*1.00)/40.020)
= 69.000 mm

= min( 12, (2*20.01 + 35.000 )/( sqrt((2726.00 + 69.000 ) * 69.000 )) )
= 0.171

= t * LR * max( (Lamda/5)^(0.85), 1 )
= 69.000 * 40.020 * max( (0.171/5)^(0.85), 1 )
= 0.003 m2

1311-E-206 A/B/C/D
= tn * LH
= 35.000 * 95.464
= 0.003 m2

= 0.5 * Leg41^(2)
= 0.5 * 9.000^(2)
= 0.000 m2

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 0.003+0.927(0.003+0.000)+0.000+0.000+0.000
= 0.006 m2
Angle [Theta1]:
= cos^(-1)[Dx/Reff]
= cos^(-1)[376.000/1363.000 ]
= 1.291
Angle [Theta2]:
= cos^(-1)[(376.000 + 20.010 )/1363.000 ]
= 1.276

= tn / ln[1 + tn/Rn ]
= 35.000/ln[ 1 + 35.000/20.010 ]
= 34.610 mm

= 69.000/ln[ 1 + 69.000/1363.000 ]
= 1397.215 mm

= 1.5 * S * E
= 1.5 * 1384.437 * 1.000
= 2076.7 bar

= P * Rxn * LH
= 66.613 * 34.610 * 95.464
= 22006.8 N

= 66.613 * 1397.215 ( 40.020 + 35.000 )
= 698171.0 N

= P * Rxs * Rnc
= 66.613 * 1397.215 * 20.010
= 186222.4 N

= ( fS + fY + fN )/P
1311-E-206 A/B/C/D
= ( 698171 + 186222.4 + 22006.8 )/66.613

= 0.1 m2

= 2076.655/( 2 * 0.136/0.006 - 1397.215/69.000 )
= 80.3 barg

= S[t/Rxs]
= 1384.437 [69.000/1397.215 ]
= 68.4 barg

= min( 80.258 , 68.369 )
= 68.369 barg

= ( fN + fS + fY ) / AT
= ( 22006.811 + 698171 + 186222.359 )/0.006
= 1536.233 bar

= P * Rxs / teff
= 66.613 * 1397.215/69.000
= 1348.9 bar

= max( 2 * 1536.233 - 1348.878 , 1348.878 )
= 1723.6 bar


= ( 20.010 + 35.000 )/20.010

= pi/2 * sqrt((( 20.010 + 35.000 )^(2) + ( 20.010 + 35.000 )^(2) )/2 )
= 86.410 mm

= 6.364, 0.000, 0.000, mm

1311-E-206 A/B/C/D

= min(186222*2.75,1.5*1284.0(0.003+0.000),pi/4*66.6*20.01^2*2.75^2)
= 15830.500 N

= 15830.500/(86.410 (0.49*6.364 + 0.6*68.000 + 0.49*0.000 ) )
Angle [Theta1]:
= cos^(-1)[Dx/Reff]
= cos^(-1)[376.000/1363.000 ]
= 1.291
Angle [Theta2]:
= cos^(-1)[(376.000 + 20.010 )/1363.000 ]
= 1.276

= tn / ln[1 + tn/Rn ]
= 35.000/ln[ 1 + 35.000/20.010 ]
= 34.610 mm

= 69.000/ln[ 1 + 69.000/1363.000 ]
= 1397.215 mm

= Shell Fha Value
= 922.936
= 922.9 bar

= P * Rxn * LH
= 1.000 * 34.610 * 95.464
= 330.4 N

= 1.000 * 1397.215 ( 40.020 + 35.000 )
= 10481.0 N

= P * Rxs * Rnc
= 1.000 * 1397.215 * 20.010
= 2795.6 N

= ( fS + fY + fN )/P
= ( 10481.0 + 2795.6 + 330.4 )/1.000
= 0.1 m2
1311-E-206 A/B/C/D

= 922.936/( 2 * 0.136/0.006 - 1397.215/69.000 )
= 35.7 barg

= 922.936 [69.000/1397.215 ]
= 45.6 barg

= min( 35.669 , 45.578 )
= 35.669 barg

= ( fN + fS + fY ) / AT
= ( 330.369 + 10481.020 + 2795.590 )/0.006
= 23.062 bar

= P * Rxs / teff
= 1.000 * 1397.215/69.000
= 20.2 bar

= max( 2 * 23.062 - 20.249 , 20.249 )
= 25.9 bar



1311-E-206 A/B/C/D
Nozzle Calcs. : PSV1- DN80 Nozl: 8 11:31am Sep 14,2021
INPUT VALUES, Nozzle Description: PSV1- DN80 From : 80



Material SA-182 F11







1311-E-206 A/B/C/D
| |
| |
/ |
/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|
Hub Nozzle (Set-in)
Reinforcement CALCULATION, Description: PSV1- DN80


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*72.700 *(exp( 66.600/(1283.967 *1.000 ))-1) + 3.000 + 0.000
= 1.9353 + 3.000 + 0.000 = 4.9353 mm Equation 4.3.1

= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1283.967 * 1.000 * Ln( ( 2*8.100 + 72.700 )/72.700 ) - 0.000
= 258.297 - 0.000 = 258.2968 barg


= min[Sn/S, 1]
= min[1284.0/1384.4 , 1]
= 0.927

= 41.600 - 3.000
= 38.600 mm

= 11.100 - 3.000
1311-E-206 A/B/C/D
= 8.100 mm

= Di/t
= 2726.000/69.000

= 2720.000/2 + 3.000
= 1363.000 mm

= min( sqrt( 1363.000 * 69.000 ), 2 * 36.350 )
= 72.700 mm

= min[1.5*69.000 , 0.000 ] + sqrt( 36.350 * 38.600 )
= 37.458 mm

= Lpr1
= 226.852
= 226.852 mm

= 8( t + te )
= 8( 69.000 + 0.000 )
= 552.000 mm

= min[ 37.458 , 226.852 , 552.000 ) + 0.000
= 106.458 mm

= t + (( A5 * frp ) / LR )
= 69.000+((0.000*1.00)/72.700)
= 69.000 mm

= min( 12, (2*36.35 + 38.600 )/( sqrt((2726.00 + 69.000 ) * 69.000 )) )
= 0.253

= t * LR * max( (Lamda/5)^(0.85), 1 )
= 69.000 * 72.700 * max( (0.253/5)^(0.85), 1 )
= 0.005 m2

= tn * LH
1311-E-206 A/B/C/D
= 38.600 * 106.458
= 0.004 m2

= 0.5 * Leg41^(2)
= 0.5 * 9.000^(2)
= 0.000 m2

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 0.005+0.927(0.004+0.000)+0.000+0.000+0.000
= 0.009 m2

= tn / ln[1 + tn/Rn ]
= 38.600/ln[ 1 + 38.600/36.350 ]
= 53.342 mm

= 69.000/ln[ 1 + 69.000/1363.000 ]
= 1397.215 mm

= 1.5 * S * E
= 1.5 * 1384.437 * 1.000
= 2076.7 bar

= P * Rxn * LH
= 66.600 * 53.342 * 106.458
= 37817.1 N

= 66.600 * 1397.215 ( 72.700 + 38.600 )
= 1035608.9 N

= P * Rxs * Rnc
= 66.600 * 1397.215 * 36.350
= 338224.5 N

= ( fS + fY + fN )/P
= ( 1035609 + 338224.5 + 37817.1 )/66.600
= 0.2 m2

= 2076.655/( 2 * 0.212/0.009 - 1397.215/69.000 )
= 75.4 barg

= S[t/Rxs]
= 1384.437 [69.000/1397.215 ]
1311-E-206 A/B/C/D
= 68.4 barg

= min( 75.354 , 68.369 )
= 68.369 barg

= ( fN + fS + fY ) / AT
= ( 37817.129 + 1035609 + 338224.469 )/0.009
= 1592.006 bar

= P * Rxs / teff
= 66.600 * 1397.215/69.000
= 1348.6 bar

= max( 2 * 1592.006 - 1348.616 , 1348.616 )
= 1835.4 bar


= ( 36.350 + 38.600 )/36.350

= pi/2 * ( Rn + tn )
= pi/2 * ( 36.350 + 38.600 )
= 117.731 mm

= 6.364, 0.000, 0.000, mm


= min(338224*2.06,1.5*1284.0(0.004+0.000),pi/4*66.6*36.35^2*2.06^2)
= 29381.262 N

= 29381.262/(117.731 (0.49*6.364 + 0.6*68.000 + 0.49*0.000 ) )

1311-E-206 A/B/C/D

= tn / ln[1 + tn/Rn ]
= 38.600/ln[ 1 + 38.600/36.350 ]
= 53.342 mm

= 69.000/ln[ 1 + 69.000/1363.000 ]
= 1397.215 mm

= Shell Fha Value
= 922.936
= 922.9 bar

= P * Rxn * LH
= 1.000 * 53.342 * 106.458
= 567.8 N

= 1.000 * 1397.215 ( 72.700 + 38.600 )
= 15549.7 N

= P * Rxs * Rnc
= 1.000 * 1397.215 * 36.350
= 5078.4 N

= ( fS + fY + fN )/P
= ( 15549.7 + 5078.4 + 567.8 )/1.000
= 0.2 m2

= 922.936/( 2 * 0.212/0.009 - 1397.215/69.000 )
= 33.5 barg

= 922.936 [69.000/1397.215 ]
= 45.6 barg

= min( 33.490 , 45.578 )
= 33.490 barg

= ( fN + fS + fY ) / AT
= ( 567.825 + 15549.684 + 5078.445 )/0.009
= 23.904 bar
1311-E-206 A/B/C/D

= P * Rxs / teff
= 1.000 * 1397.215/69.000
= 20.2 bar

= max( 2 * 23.904 - 20.249 , 20.249 )
= 27.6 bar



1311-E-206 A/B/C/D
INPUT VALUES, Nozzle Description: PSV2- DN80 From : 80



Material SA-182 F11







1311-E-206 A/B/C/D
| |
| |
/ |
/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|
Hub Nozzle (Set-in)
Reinforcement CALCULATION, Description: PSV2- DN80


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*72.700 *(exp( 66.600/(1283.967 *1.000 ))-1) + 3.000 + 0.000
= 1.9353 + 3.000 + 0.000 = 4.9353 mm Equation 4.3.1

= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1283.967 * 1.000 * Ln( ( 2*8.100 + 72.700 )/72.700 ) - 0.000
= 258.297 - 0.000 = 258.2968 barg


= min[Sn/S, 1]
= min[1284.0/1384.4 , 1]
= 0.927

= 41.600 - 3.000
= 38.600 mm

= 11.100 - 3.000
1311-E-206 A/B/C/D
= 8.100 mm

= Di/t
= 2726.000/69.000

= 2720.000/2 + 3.000
= 1363.000 mm

= min( sqrt( 1363.000 * 69.000 ), 2 * 36.350 )
= 72.700 mm

= min[1.5*69.000 , 0.000 ] + sqrt( 36.350 * 38.600 )
= 37.458 mm

= Lpr1
= 245.852
= 245.852 mm

= 8( t + te )
= 8( 69.000 + 0.000 )
= 552.000 mm

= min[ 37.458 , 245.852 , 552.000 ) + 0.000
= 106.458 mm

= t + (( A5 * frp ) / LR )
= 69.000+((0.000*1.00)/72.700)
= 69.000 mm

= min( 12, (2*36.35 + 38.600 )/( sqrt((2726.00 + 69.000 ) * 69.000 )) )
= 0.253

= t * LR * max( (Lamda/5)^(0.85), 1 )
= 69.000 * 72.700 * max( (0.253/5)^(0.85), 1 )
= 0.005 m2

= tn * LH
1311-E-206 A/B/C/D
= 38.600 * 106.458
= 0.004 m2

= 0.5 * Leg41^(2)
= 0.5 * 9.000^(2)
= 0.000 m2

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 0.005+0.927(0.004+0.000)+0.000+0.000+0.000
= 0.009 m2

= tn / ln[1 + tn/Rn ]
= 38.600/ln[ 1 + 38.600/36.350 ]
= 53.342 mm

= 69.000/ln[ 1 + 69.000/1363.000 ]
= 1397.215 mm

= 1.5 * S * E
= 1.5 * 1384.437 * 1.000
= 2076.7 bar

= P * Rxn * LH
= 66.600 * 53.342 * 106.458
= 37817.1 N

= 66.600 * 1397.215 ( 72.700 + 38.600 )
= 1035608.9 N

= P * Rxs * Rnc
= 66.600 * 1397.215 * 36.350
= 338224.5 N

= ( fS + fY + fN )/P
= ( 1035609 + 338224.5 + 37817.1 )/66.600
= 0.2 m2

= 2076.655/( 2 * 0.212/0.009 - 1397.215/69.000 )
= 75.4 barg

= S[t/Rxs]
= 1384.437 [69.000/1397.215 ]
1311-E-206 A/B/C/D
= 68.4 barg

= min( 75.354 , 68.369 )
= 68.369 barg

= ( fN + fS + fY ) / AT
= ( 37817.129 + 1035609 + 338224.469 )/0.009
= 1592.006 bar

= P * Rxs / teff
= 66.600 * 1397.215/69.000
= 1348.6 bar

= max( 2 * 1592.006 - 1348.616 , 1348.616 )
= 1835.4 bar


= ( 36.350 + 38.600 )/36.350

= pi/2 * ( Rn + tn )
= pi/2 * ( 36.350 + 38.600 )
= 117.731 mm

= 6.364, 0.000, 0.000, mm


= min(338224*2.06,1.5*1284.0(0.004+0.000),pi/4*66.6*36.35^2*2.06^2)
= 29381.262 N

= 29381.262/(117.731 (0.49*6.364 + 0.6*68.000 + 0.49*0.000 ) )

1311-E-206 A/B/C/D

= tn / ln[1 + tn/Rn ]
= 38.600/ln[ 1 + 38.600/36.350 ]
= 53.342 mm

= 69.000/ln[ 1 + 69.000/1363.000 ]
= 1397.215 mm

= Shell Fha Value
= 922.936
= 922.9 bar

= P * Rxn * LH
= 1.000 * 53.342 * 106.458
= 567.8 N

= 1.000 * 1397.215 ( 72.700 + 38.600 )
= 15549.7 N

= P * Rxs * Rnc
= 1.000 * 1397.215 * 36.350
= 5078.4 N

= ( fS + fY + fN )/P
= ( 15549.7 + 5078.4 + 567.8 )/1.000
= 0.2 m2

= 922.936/( 2 * 0.212/0.009 - 1397.215/69.000 )
= 33.5 barg

= 922.936 [69.000/1397.215 ]
= 45.6 barg

= min( 33.490 , 45.578 )
= 33.490 barg

= ( fN + fS + fY ) / AT
= ( 567.825 + 15549.684 + 5078.445 )/0.009
= 23.904 bar
1311-E-206 A/B/C/D

= P * Rxs / teff
= 1.000 * 1397.215/69.000
= 20.2 bar

= max( 2 * 23.904 - 20.249 , 20.249 )
= 27.6 bar



1311-E-206 A/B/C/D
Nozzle Calcs. : LG1- DN80 Nozl: 10 11:31am Sep 14,2021
INPUT VALUES, Nozzle Description: LG1- DN80 From : 80



Material SA-182 F11







1311-E-206 A/B/C/D
| |
| |
/ |
/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|
Hub Nozzle (Set-in)
Reinforcement CALCULATION, Description: LG1- DN80


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*72.700 *(exp( 66.600/(1283.967 *1.000 ))-1) + 3.000 + 0.000
= 1.9353 + 3.000 + 0.000 = 4.9353 mm Equation 4.3.1

= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1283.967 * 1.000 * Ln( ( 2*8.100 + 72.700 )/72.700 ) - 0.000
= 258.297 - 0.000 = 258.2968 barg


= min[Sn/S, 1]
= min[1284.0/1384.4 , 1]
= 0.927

= 41.600 - 3.000
= 38.600 mm

= 11.100 - 3.000
1311-E-206 A/B/C/D
= 8.100 mm

= Di/t
= 2726.000/69.000

= 2720.000/2 + 3.000
= 1363.000 mm

= min( sqrt( 1363.000 * 69.000 ), 2 * 36.350 )
= 72.700 mm

= min[1.5*69.000 , 0.000 ] + sqrt( 36.350 * 38.600 )
= 37.458 mm

= Lpr1
= 226.852
= 226.852 mm

= 8( t + te )
= 8( 69.000 + 0.000 )
= 552.000 mm

= min[ 37.458 , 226.852 , 552.000 ) + 0.000
= 106.458 mm

= t + (( A5 * frp ) / LR )
= 69.000+((0.000*1.00)/72.700)
= 69.000 mm

= min( 12, (2*36.35 + 38.600 )/( sqrt((2726.00 + 69.000 ) * 69.000 )) )
= 0.253

= t * LR * max( (Lamda/5)^(0.85), 1 )
= 69.000 * 72.700 * max( (0.253/5)^(0.85), 1 )
= 0.005 m2

= tn * LH
1311-E-206 A/B/C/D
= 38.600 * 106.458
= 0.004 m2

= 0.5 * Leg41^(2)
= 0.5 * 9.000^(2)
= 0.000 m2

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 0.005+0.927(0.004+0.000)+0.000+0.000+0.000
= 0.009 m2

= tn / ln[1 + tn/Rn ]
= 38.600/ln[ 1 + 38.600/36.350 ]
= 53.342 mm

= 69.000/ln[ 1 + 69.000/1363.000 ]
= 1397.215 mm

= 1.5 * S * E
= 1.5 * 1384.437 * 1.000
= 2076.7 bar

= P * Rxn * LH
= 66.600 * 53.342 * 106.458
= 37817.1 N

= 66.600 * 1397.215 ( 72.700 + 38.600 )
= 1035608.9 N

= P * Rxs * Rnc
= 66.600 * 1397.215 * 36.350
= 338224.5 N

= ( fS + fY + fN )/P
= ( 1035609 + 338224.5 + 37817.1 )/66.600
= 0.2 m2

= 2076.655/( 2 * 0.212/0.009 - 1397.215/69.000 )
= 75.4 barg

= S[t/Rxs]
= 1384.437 [69.000/1397.215 ]
1311-E-206 A/B/C/D
= 68.4 barg

= min( 75.354 , 68.369 )
= 68.369 barg

= ( fN + fS + fY ) / AT
= ( 37817.129 + 1035609 + 338224.469 )/0.009
= 1592.006 bar

= P * Rxs / teff
= 66.600 * 1397.215/69.000
= 1348.6 bar

= max( 2 * 1592.006 - 1348.616 , 1348.616 )
= 1835.4 bar


= ( 36.350 + 38.600 )/36.350

= pi/2 * ( Rn + tn )
= pi/2 * ( 36.350 + 38.600 )
= 117.731 mm

= 6.364, 0.000, 0.000, mm


= min(338224*2.06,1.5*1284.0(0.004+0.000),pi/4*66.6*36.35^2*2.06^2)
= 29381.262 N

= 29381.262/(117.731 (0.49*6.364 + 0.6*68.000 + 0.49*0.000 ) )

1311-E-206 A/B/C/D

= tn / ln[1 + tn/Rn ]
= 38.600/ln[ 1 + 38.600/36.350 ]
= 53.342 mm

= 69.000/ln[ 1 + 69.000/1363.000 ]
= 1397.215 mm

= Shell Fha Value
= 922.936
= 922.9 bar

= P * Rxn * LH
= 1.000 * 53.342 * 106.458
= 567.8 N

= 1.000 * 1397.215 ( 72.700 + 38.600 )
= 15549.7 N

= P * Rxs * Rnc
= 1.000 * 1397.215 * 36.350
= 5078.4 N

= ( fS + fY + fN )/P
= ( 15549.7 + 5078.4 + 567.8 )/1.000
= 0.2 m2

= 922.936/( 2 * 0.212/0.009 - 1397.215/69.000 )
= 33.5 barg

= 922.936 [69.000/1397.215 ]
= 45.6 barg

= min( 33.490 , 45.578 )
= 33.490 barg

= ( fN + fS + fY ) / AT
= ( 567.825 + 15549.684 + 5078.445 )/0.009
= 23.904 bar
1311-E-206 A/B/C/D

= P * Rxs / teff
= 1.000 * 1397.215/69.000
= 20.2 bar

= max( 2 * 23.904 - 20.249 , 20.249 )
= 27.6 bar



1311-E-206 A/B/C/D
INPUT VALUES, Nozzle Description: LG2- DN80 From : 80



Material SA-182 F11







1311-E-206 A/B/C/D
| |
| |
/ |
/ |
| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|
Hub Nozzle (Set-in)
Reinforcement CALCULATION, Description: LG2- DN80


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*72.700 *(exp( 66.753/(1283.967 *1.000 ))-1) + 3.000 + 0.000
= 1.9398 + 3.000 + 0.000 = 4.9398 mm Equation 4.3.1

= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 1283.967 * 1.000 * Ln( ( 2*8.100 + 72.700 )/72.700 ) - 0.000
= 258.297 - 0.000 = 258.2968 barg


= min[Sn/S, 1]
= min[1284.0/1384.4 , 1]
= 0.927

= 41.600 - 3.000
= 38.600 mm

1311-E-206 A/B/C/D
= 11.100 - 3.000
= 8.100 mm

= Di/t
= 2726.000/69.000

= 2720.000/2 + 3.000
= 1363.000 mm

= min( sqrt( 1363.000 * 69.000 ), 2 * 36.350 )
= 72.700 mm

= min[1.5*69.000 , 0.000 ] + sqrt( 36.350 * 38.600 )
= 37.458 mm

= Lpr1
= 504.570
= 504.570 mm

= 8( t + te )
= 8( 69.000 + 0.000 )
= 552.000 mm

= min[ 37.458 , 504.570 , 552.000 ) + 0.000
= 106.458 mm

= t + (( A5 * frp ) / LR )
= 69.000+((0.000*1.00)/72.700)
= 69.000 mm

= min( 12, (2*36.35 + 38.600 )/( sqrt((2726.00 + 69.000 ) * 69.000 )) )
= 0.253

= t * LR * max( (Lamda/5)^(0.85), 1 )
= 69.000 * 72.700 * max( (0.253/5)^(0.85), 1 )
= 0.005 m2

1311-E-206 A/B/C/D
= tn * LH
= 38.600 * 106.458
= 0.004 m2

= 0.5 * Leg41^(2)
= 0.5 * 9.000^(2)
= 0.000 m2

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 0.005+0.927(0.004+0.000)+0.000+0.000+0.000
= 0.009 m2
Angle [Theta1]:
= cos^(-1)[Dx/Reff]
= cos^(-1)[1147.000/1363.000 ]
= 0.571
Angle [Theta2]:
= cos^(-1)[(1147.000 + 36.350 )/1363.000 ]
= 0.519
Warning : The major/minor diameter axis ratio for this nozzle

exceeds the limit of 1.5 given in Division 2. Please
refer to the Code for more details. [AD-501(a)(1)] or [4.5.2.1].

= tn / ln[1 + tn/Rn ]
= 38.600/ln[ 1 + 38.600/36.350 ]
= 53.342 mm

= 69.000/ln[ 1 + 69.000/1363.000 ]
= 1397.215 mm

= 1.5 * S * E
= 1.5 * 1384.437 * 1.000
= 2076.7 bar

= P * Rxn * LH
= 66.753 * 53.342 * 106.458
= 37904.2 N

= 66.753 * 1397.215 ( 72.700 + 38.600 )
= 1037992.1 N

= P * Rxs * Rnc
1311-E-206 A/B/C/D
= 66.753 * 1397.215 * 36.350

= 339002.8 N

= ( fS + fY + fN )/P
= ( 1037992 + 339002.8 + 37904.2 )/66.753
= 0.2 m2

= 2076.655/( 2 * 0.212/0.009 - 1397.215/69.000 )
= 75.4 barg

= S[t/Rxs]
= 1384.437 [69.000/1397.215 ]
= 68.4 barg

= min( 75.354 , 68.369 )
= 68.369 barg

= ( fN + fS + fY ) / AT
= ( 37904.156 + 1037992 + 339002.812 )/0.009
= 1595.670 bar

= P * Rxs / teff
= 66.753 * 1397.215/69.000
= 1351.7 bar

= max( 2 * 1595.670 - 1351.720 , 1351.720 )
= 1839.6 bar


= ( 36.350 + 38.600 )/36.350

= pi/2 * sqrt((( 36.350 + 38.600 )^(2) + ( 36.350 + 38.600 )^(2) )/2 )
= 117.731 mm

1311-E-206 A/B/C/D
= 6.364, 0.000, 0.000, mm


= min(339003*2.06,1.5*1284.0(0.004+0.000),pi/4*66.8*36.35^2*2.06^2)
= 29448.875 N

= 29448.875/(117.731 (0.49*6.364 + 0.6*68.000 + 0.49*0.000 ) )
Angle [Theta1]:
= cos^(-1)[Dx/Reff]
= cos^(-1)[1147.000/1363.000 ]
= 0.571
Angle [Theta2]:
= cos^(-1)[(1147.000 + 36.350 )/1363.000 ]
= 0.519
Warning : The major/minor diameter axis ratio for this nozzle

exceeds the limit of 1.5 given in Division 2. Please
refer to the Code for more details. [AD-501(a)(1)] or [4.5.2.1].

= tn / ln[1 + tn/Rn ]
= 38.600/ln[ 1 + 38.600/36.350 ]
= 53.342 mm

= 69.000/ln[ 1 + 69.000/1363.000 ]
= 1397.215 mm

= Shell Fha Value
= 922.936
= 922.9 bar

= P * Rxn * LH
= 1.000 * 53.342 * 106.458
= 567.8 N

= 1.000 * 1397.215 ( 72.700 + 38.600 )
= 15549.7 N
1311-E-206 A/B/C/D

= P * Rxs * Rnc
= 1.000 * 1397.215 * 36.350
= 5078.4 N

= ( fS + fY + fN )/P
= ( 15549.7 + 5078.4 + 567.8 )/1.000
= 0.2 m2

= 922.936/( 2 * 0.212/0.009 - 1397.215/69.000 )
= 33.5 barg

= 922.936 [69.000/1397.215 ]
= 45.6 barg

= min( 33.490 , 45.578 )
= 33.490 barg

= ( fN + fS + fY ) / AT
= ( 567.825 + 15549.684 + 5078.445 )/0.009
= 23.904 bar

= P * Rxs / teff
= 1.000 * 1397.215/69.000
= 20.2 bar

= max( 2 * 23.904 - 20.249 , 20.249 )
= 27.6 bar



1311-E-206 A/B/C/D
Nozzle Schedule : Step: 28 11:31am Sep 14,2021
Nozzle Schedule:
Nominal Flange Noz. Wall Re-Pad Cut

Description Size Sch/Type O/Dia Thk ODia Thick Length
mm Cls mm mm mm mm mm
------------------------------------------------------------------------------
SU- DN40 48 900 WNF 48.300 7.140 - - 312
BD1- DN40 48 900 WNF 48.300 7.140 - - 312
BD2- DN40 48 900 WNF 48.300 7.140 - - 378
PSV1- DN80 88 900 WNF 88.900 11.100 - - 300
PSV2- DN80 88 900 WNF 88.900 11.100 - - 319
LG1- DN80 88 900 WNF 88.900 11.100 - - 300
LG2- DN80 88 900 WNF 88.900 11.100 - - 764
N1- DN150 168 900 WNF 168.300 10.970 - - 400
N2- DN200 219 900 WNF 219.100 12.700 - - 445
N3- DN250 273 600 WNF 273.100 12.700 - - 567
N4- DN250 273 600 WNF 273.100 12.700 - - 567
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle Material Weld Weld Weld Weld Weld
mm mm mm mm mm
------------------------------------------------------------------------------
SU- DN4 SA-182 F11 68.000 9.000 - - -
BD1- DN SA-182 F11 68.000 9.000 - - -
BD2- DN SA-182 F11 68.000 9.000 - - -
PSV1- D SA-182 F11 68.000 9.000 - - -
PSV2- D SA-182 F11 68.000 9.000 - - -
LG1- DN SA-182 F11 68.000 9.000 - - -
LG2- DN SA-182 F11 68.000 9.000 - - -
N1- DN1 SA-182 F11 48.000 9.000 - - -
N2- DN2 SA-182 F11 68.000 9.000 - - -
N3- DN2 SA-182 F304 45.000 9.000 - - -
N4- DN2 SA-182 F304 45.000 9.000 - - -
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance Layout Projection Installed In

Nozzle From Datum Angle Outside Inside Component
mm deg. mm mm
1311-E-206 A/B/C/D
Nozzle Schedule : Step: 28 11:31am Sep 14,2021
----------------------------------------------------------------------------
SU- DN40 6185.999 180.00 239.55 0.00 LARGE SHELL
BD1- DN40 6777.999 180.00 239.55 0.00 LARGE SHELL
BD2- DN40 6530.999 74.78 286.49 0.00 LARGE SHELL
PSV1- DN80 8035.999 0.00 226.85 0.00 LARGE SHELL
PSV2- DN80 8835.999 0.00 245.85 0.00 LARGE SHELL
LG1- DN80 9880.999 0.00 226.85 0.00 LARGE SHELL
LG2- DN80 9880.999 216.78 504.57 0.00 LARGE SHELL
N1- DN150 3081.000 180.00 320.20 0.00 SMALL SHELL
N2- DN200 6785.999 0.00 362.37 0.00 LARGE SHELL
N3- DN250 1017.000 -27.55 381.69 0.00 CHAN SHELL
N4- DN250 1017.000 207.55 381.69 0.00 CHAN SHELL

1311-E-206 A/B/C/D
Nozzle Summary : Step: 29 11:31am Sep 14,2021
Nozzle Calculation Summary:
Description MAWP Ext MAPNC Table 4.5.2 Weld

---------------------------------------------------------------------------
N3- DN250 54.28 OK ... OK OK Passed
SU- DN40 68.19 OK ... OK OK Passed
BD1- DN40 68.19 OK ... OK OK Passed
BD2- DN40 68.36 OK ... OK OK Passed
PSV1- DN80 68.37 OK ... OK OK Passed
PSV2- DN80 68.37 OK ... OK OK Passed
LG1- DN80 68.37 OK ... OK OK Passed
LG2- DN80 68.22 OK ... OK OK Passed
---------------------------------------------------------------------------
Min. - Nozzles 54.12 N4- DN250
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node Nozzle Description X Coordinate, Layout Angle, Inside Radius

30 N3- DN250 1017.000 -27.548 124.600
30 N4- DN250 1017.000 207.548 124.600
60 N1- DN150 3081.000 180.000 76.180
80 N2- DN200 6786.000 0.000 99.850
80 SU- DN40 6186.000 180.000 20.010
80 BD1- DN40 6778.000 180.000 20.010
80 BD2- DN40 6531.000 74.777 20.010
80 PSV1- DN80 8036.000 0.000 36.350
80 PSV2- DN80 8836.000 0.000 36.350
80 LG1- DN80 9881.000 0.000 36.350
80 LG2- DN80 9881.000 216.776 36.350
The nozzle spacing is computed by the following:

= Sqrt( ll^(2) + lc^(2) ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !

1311-E-206 A/B/C/D
ASME TS Calc : Operating Case: 1 11:31a Sep 14,2021
Input Echo, Tubesheet Number 1, Description: STA. TUBESHEET
Shell Data:
Main Shell Description: SMALL SHELL
Shell Design Pressure Ps 66.60 barg
Shell Operating Pressure Psox 66.60 barg
Shell Thickness ts 72.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm
Inside Diameter of Shell Ds 1850.000 mm
Shell Temperature for Internal Pressure Ts 455.00 C
Note: Using 3*S for Discontinuity Allowable (UG-23(e)) in Creep range.
Shell Material UNS Number K11789

Shell Allowable Stress at Temperature Ss 1384.44 bar
Shell Allowable Stress at Ambient 2068.50 bar
Channel Description: CHAN SHELL

Channel Type: Cylinder
Channel Design Pressure Pt 51.30 barg
Channel Operating Pressure Ptox 51.30 barg
Channel Thickness tc 48.0000 mm
Channel Corrosion Allowance cac 0.7500 mm
Inside Diameter of Channel Dc 1850.000 mm
Channel Design Temperature TEMPC 370.00 C
Channel Material SA-240 304
Channel Material UNS Number S30400

Channel Allowable Stress at Temperature Sc 1090.54 bar
Channel Allowable Stress at Ambient 1379.00 bar
Tube Data:
Number of Tube Holes Nt 1648
Tube Wall Thickness et 2.6420 mm
Tube Outside Diameter D 25.4000 mm
Total Straight Tube Length Lt 7315.00 mm
Straight Tube Length (bet. inner tubsht faces) L 6655.00 mm
Design Temperature of the Tubes 455.00 C
Tube Material SA-213 TP304
Tube Material UNS Number S30400
Is this a Welded Tube No
Tube Material Specification used Smls. tube
Tube Allowable Stress at Temperature 1026.97 bar
Tube Allowable Stress At Ambient 1379.00 bar
Tube Yield Stress At design Temperature Syt 1137.29 bar
Tube Pitch (Center to Center Spacing) P 31.7500 mm
Tube Layout Pattern Square
Fillet Weld Leg af 2.0000 mm

Groove Weld Leg ag 2.0000 mm
Tube-Tubesheet Joint Weld Type Full Strength
1311-E-206 A/B/C/D
Method for Tube-Tubesheet Jt. Allow. UW-20

Tube-Tubesheet Joint Classification k
Radius to Outermost Tube Hole Center ro 750.200 mm

Largest Center-to-Center Tube Distance Ul 45.5600 mm
Length of Expanded Portion of Tube ltx 317.0000 mm
Tube-side pass partition groove depth hg 5.0000 mm
Tubesheet Data:
Tubesheet TYPE: Stationary, Gasketed both Sides, Conf. d

Exchanger TYPE: With an Immersed Floating Head, Conf. a
Tubesheet Design Metal Temperature T 455.00 C

Tubesheet Material SA-965 F304
Tubesheet Material UNS Number S30400
Tubesheet Allowable Stress at Temperature S 1026.97 bar
Tubesheet Allowable Stress at Ambient Tt 1379.00 bar
Thickness of Tubesheet h 330.0000 mm
Tubesheet Corr. Allowance (Shell side) Cats 0.7500 mm
Tubesheet Corr. Allowance (Channel side) Catc 0.7500 mm
Tubesheet Outside Diameter A 2744.000 mm
Additional Data for Stepped Tubesheets:

Is the Tubesheet Stepped? YES
Is the Tubesheet Flat on Tubeside? NO
Step 1 Diameter on the Tubeside dt1 1916.00 mm
Step 1 Depth on the Tubeside ht1 6.00 mm
Is the Tubesheet Flat on Shellside? NO
Step 1 Diameter on the Shellside ds1 1916.00 mm
Step 1 Depth on the Shellside hs1 6.00 mm
Calculated Tubesheet Diameter as per UHX-10(b) 2744.00 mm
Note: Tubesheet diameter is now: 2744.000 mm per UHX-10(b).
Dimension G for the Channel Side Gc 1897.181 mm

Area of the Untubed Lanes AL 0.194 m2
Additional Data for Fixed/Floating Tubesheet Exchangers:

Unsupported Tube Span under consideration l 1150.000 mm
Tube End condition corresponding to Span (l) k 1.00
Ignore Radial Thermal Exp. effects (UHX-13.8/14.6) YES

Note: The Metal temperatures at the Rim are set to ambient (21 C)
Tubesheet Metal Temp. at Rim T' 21.11 C

Shell Metal Temp. at Tubesheet T'S 21.11 C
Channel Metal Temp. at Tubesheet T'C 21.11 C
Perform Differential Pressure Design N
Run Multiple Load Cases YES
Shell Side Vacuum Pressure Pexts 1.0000 barg
Channel Side Vacuum Pressure Pextc 0.5000 barg
1311-E-206 A/B/C/D
Junction Stress Reduction option Perform Plastic Calculation
Additional Data for Gasketed Tubesheets:

Tubesheet Gasket on which Side Both
Small end Hub thk. g0 60.0000 mm
Large end Hub thk. g1 100.0000 mm
Gasket Factor, m 2.00
Flange Facing Sketch Code Sketch 1b
Column for Gasket Seating Code Column II
Full face Gasket Flange Option Program Selects
Bolting Information:
Nominal Bolt Diameter dB 64.0000 mm
Type of Thread Series TEMA Metric Thread
Number of Bolts n 52
Weld between Flange and Shell/Channel 0.0000 mm
Alternate Flange Operating Bolt Load, Wm1 20294474.00 N

Alternate Flange Seating Bolt Load, Wm2 2126018.00 N
Alternate Flange Design Bolt Load, W 21876890.00 N
Tubesheet Integral with None

Tubesheet Extended as Flange Yes
Thickness of Extended Portion of Tubesheet Tf 308.0000 mm
Is Bolt Load Transferred to the Tubesheet Yes
Note: One or more of the Exchanger components were detected to be in

the Creep range. Disabling the Elastic-Plastic Calc. and using 3S for SPS.
ASME TubeSheet Results per Part UHX, 2013
Elasticity/Expansion Material Properties:
Shell - TE-1 Carbon & Low Alloy Steels, Group 1

Shell - TM-1 Material Group C
-----------------------------------------------------------------
Th. Exp. Coeff. Metal Temp. along Len 227.5 C 0.0000129282 / C
Elastic Mod. at Design Temperature 455.0 C 0.17370E+06 N/mm2
Th. Exp. Coeff. Metal Temp. at Tubsht 21.1 C 0.0000115190 / C
Elastic Mod. at Metal Temp. along Len 227.5 C 0.19134E+06 N/mm2
Elastic Mod. at Ambient Temperature 21.1 C 0.20409E+06 N/mm2
Channel - TE-1 Austenitic Group 3 Steels

1311-E-206 A/B/C/D
Channel - TM-1 Material Group G

-----------------------------------------------------------------
Tubes - TE-1 Austenitic Group 3 Steels

Tubes - TM-1 Material Group G
-----------------------------------------------------------------
Elastic Mod. at Tubsht. Design Temp. 455.0 C 0.16406E+06 N/mm2
TubeSheet - TE-1 Austenitic Group 3 Steels

TubeSheet - TM-1 Material Group G
-----------------------------------------------------------------
Th. Exp. Coeff. Metal Temp. at Rim 21.1 C 0.0000152988 / C
Elastic Mod. at Metal Temp. at Rim 21.1 C 0.19513E+06 N/mm2
Note:
The Elasticity and Alpha values are taken from Tables in ASME II D.
Please insure these properties are consistent with the
type of Material for the tubes, shell, channel etc.
Tube Required Thickness under Internal Pressure (Tubeside pressure) :
Thickness Due to Internal Pressure:

= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (52.30*(25.4000/2-0.000)/(1026.97*1.00+0.4*52.30)
= 0.6339 + 0.0000 = 0.6339 mm
Tube Required Thickness under External Pressure (Shellside pressure) :
External Pressure Chart HA-1 at 455.00 C

Elastic Modulus for Material 156816.27 N/mm2
Results for Max. Allowable External Pressure (Emawp):

TCA ODCA SLEN D/T L/D Factor A B
2.6420 25.40 6655.00 9.61 50.0000 0.0119012 514.73
EMAWP = (2.167/(D/T)-0.0833)*B = 73.1442 barg
Results for Reqd Thickness for Ext. Pressure (Tca):

2.5064 25.40 6655.00 10.13 50.0000 0.0107111 510.05
EMAWP = (4*B)/(3*(D/T)) = ( 4 *510.0478 )/( 3 *10.1340 ) = 67.1074 barg
Summary of Tube Required Thickness Results:

Total Required Thickness including Corrosion all. 2.5064 mm
Allowable Internal Pressure at Corroded thickness 233.03 barg
Required Internal Design Pressure 52.30 barg
Allowable External Pressure at Corroded thickness 73.14 barg
1311-E-206 A/B/C/D
Required External Design Pressure 67.10 barg

Required Thickness due to Shell Side pressure 2.5064 mm
Stationary Tubesheet results per ASME UHX-14 2013
Results for 8 Load Cases:
--Reqd. Thk. + CA -------- Tubesheet Stresses Case Pass/

Case# Tbsht Extnsn Bend Allwd Shear Allwd Type Fail
----------------------------------------------------------------------------
D1uc 216.161 237.971 881 1540 302 822 Fvs+Pt-Th Ok
D2uc 268.883 ... 1130 1540 388 822 Ps+Fvt-Th Ok
D3uc 109.668 ... 258 1540 88 822 Ps+Pt-Th Ok
O4uc 3.810 ... ... 3081 ... 822 +Th Ok
D1c 216.209 237.971 883 1540 304 822 Fvs+Pt-Th-Ca Ok
D2c 269.232 ... 1133 1540 390 822 Ps+Fvt-Th-Ca Ok
D3c 110.454 ... 258 1540 89 822 Ps+Pt-Th-Ca Ok
O4c 5.310 ... ... 3081 ... 822 +Th-Ca Ok
----------------------------------------------------------------------------
Max: 269.2323 237.971 mm 0.736 0.474 (Str. Ratio)
Load Case Definitions:

Fvs,Fvt - User-defined Shell-side and Tube-side vacuum pressures or 0.0.
Ps, Pt - Shell-side and Tube-side Design Pressures.
(+-)Th - With or Without Thermal Expansion.
Ca - With or Without Corrosion Allowance.
Tube, Shell and Channel Stress Summary:

--------- Tube Stresses Tube Loads Shell Stress Channel Stress Pass
Case# Ten Allwd Cmp Allwd Ld Allwd Stress Allwd Stress Allwd Fail
------------------------------------------------------------------------------
D1uc 198 1026 -34 -329 3738 19397 ... ... ... ... Ok
D2uc 319 1026 -319 -329 6029 19397 ... ... ... ... Ok
D3uc 124 1026 -124 -329 2346 19397 ... ... ... ... Ok
O4uc ... 2053 ... -527 ... 38794 ... ... ... ... Ok
D1c 199 1026 -35 -329 3763 19397 ... ... ... ... Ok
D2c 321 1026 -321 -329 6062 19397 ... ... ... ... Ok
D3c 125 1026 -125 -329 2353 19397 ... ... ... ... Ok
O4c ... 2053 ... -527 ... 38794 ... ... ... ... Ok
------------------------------------------------------------------------------
Max RATIO 0.313 0.974 0.313 ... ...
Summary of Thickness Comparisons for 8 Load Cases:

----------------------------------------------------------------------------
Thickness (mm) Required Actual P/F
----------------------------------------------------------------------------
Tubesheet Thickness : 269.232 330.000 Ok
Tubesheet Thickness Flanged Extension : 237.971 308.000 Ok
Tube Thickness : 2.506 2.642 Ok
Tube-Tubesheet Fillet Weld Leg : 1.620 2.000 Ok
Tube-Tubesheet Groove Weld Leg : 1.620 2.000 Ok
----------------------------------------------------------------------------
Note: This is a full strength Tube to Tubesheet Joint.

1311-E-206 A/B/C/D
Tubesheet MAWP used to Compute Hydrotest Pressure:
Stress / Force | Tubeside (0 shellside) | Shellside (0 tubeside) |

Condition | MAWP |Stress Rat.| MAWP |Stress Rat.|
------------------------------------------------------------------------------
Tubesheet Bending Stress | 91.216 | 1.000 | 91.216 | 1.000 |
Tubesheet Shear Stress | 141.505 | 1.000 | 141.505 | 1.000 |
Tube Tensile Stress | 270.928 | 1.000 | 214.373 | 1.000 |
Tube Compressive Stress | 478.221 | 1.000 | 68.767 | 1.000 |
Tube-Tubesheet Joint load | 270.928 | 1.000 | 214.374 | 1.000 |
Tube Pressure Stress | 233.032 | 1.000 | 73.143 | 1.000 |
Tubesheet Extension Stress | 70.639 | 0.000 | ---- | ---- |
------------------------------------------------------------------------------
Minimum MAWP | 70.639 | | 68.767 | |
Tubesheet MAPnc used to Compute Hydrotest Pressure:

Condition | MAPnc |Stress Rat.| MAPnc |Stress Rat.|
------------------------------------------------------------------------------
Tubesheet Shear Stress | 190.879 | 1.000 | 190.879 | 1.000 |
Tube Tensile Stress | 366.311 | 1.000 | 289.430 | 1.000 |
Tube Compressive Stress | 723.327 | 1.000 | 100.268 | 1.000 |
Tube-Tubesheet Joint load | 366.311 | 1.000 | 289.430 | 1.000 |
------------------------------------------------------------------------------
Minimum MAPnc | 70.639 | | 100.268 | |

1311-E-206 A/B/C/D
ASME Fl-TS Calc : Operating Case: 1 11:31a Sep 14,2021
Input Echo, Tubesheet Number 1, Description: FLO. TUBESHEET
Shell Data:
Main Shell Description: SMALL SHELL
Shell Design Pressure Ps 66.60 barg
Shell Operating Pressure Psox 66.60 barg
Shell Thickness ts 72.0000 mm
Shell Internal Corrosion Allowance cas 3.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm
Inside Diameter of Shell Ds 1850.000 mm
Shell Temperature for Internal Pressure Ts 455.00 C
Shell Material UNS Number K11789

Shell Allowable Stress at Temperature Ss 1384.44 bar
Shell Allowable Stress at Ambient 2068.50 bar
Channel Description: CHAN SHELL

Channel Type: Cylinder
Channel Design Pressure Pt 51.30 barg
Channel Operating Pressure Ptox 51.30 barg
Channel Thickness tc 48.0000 mm
Channel Corrosion Allowance cac 0.7500 mm
Inside Diameter of Channel Dc 1850.000 mm
Channel Design Temperature TEMPC 370.00 C
Channel Material SA-240 304
Channel Material UNS Number S30400

Channel Allowable Stress at Temperature Sc 1090.54 bar
Channel Allowable Stress at Ambient 1379.00 bar
Tube Data:
Number of Tube Holes Nt 1648
Tube Wall Thickness et 2.6420 mm
Tube Outside Diameter D 25.4000 mm
Total Straight Tube Length Lt 7315.00 mm
Straight Tube Length (bet. inner tubsht faces) L 6655.00 mm
Design Temperature of the Tubes 455.00 C
Tube Material SA-213 TP304
Tube Material UNS Number S30400
Is this a Welded Tube No
Tube Material Specification used Smls. tube
Tube Allowable Stress at Temperature 1026.97 bar
Tube Allowable Stress At Ambient 1379.00 bar
Tube Yield Stress At design Temperature Syt 1137.29 bar
Tube Pitch (Center to Center Spacing) P 31.7500 mm
Tube Layout Pattern Square
Fillet Weld Leg af 2.0000 mm

Groove Weld Leg ag 2.0000 mm
Tube-Tubesheet Joint Weld Type Full Strength
1311-E-206 A/B/C/D
Method for Tube-Tubesheet Jt. Allow. UW-20

Tube-Tubesheet Joint Classification k
Radius to Outermost Tube Hole Center ro 750.200 mm

Largest Center-to-Center Tube Distance Ul 45.5600 mm
Length of Expanded Portion of Tube ltx 317.0000 mm
Tube-side pass partition groove depth hg 5.0000 mm
Tubesheet Data:
Tubesheet TYPE: Floating, Tubesheet Gasketed, Conf. B

Exchanger TYPE: With an Immersed Floating Head, Conf. a
Tubesheet Design Metal Temperature T 455.00 C

Tubesheet Material SA-965 F304
Tubesheet Material UNS Number S30400
Tubesheet Allowable Stress at Temperature S 1026.97 bar
Tubesheet Allowable Stress at Ambient Tt 1379.00 bar
Thickness of Tubesheet h 330.0000 mm
Tubesheet Corr. Allowance (Shell side) Cats 0.7500 mm
Tubesheet Corr. Allowance (Channel side) Catc 0.7500 mm
Tubesheet Outside Diameter A 1840.000 mm
Additional Data for Stepped Tubesheets:

Is the Tubesheet Stepped? YES
Is the Tubesheet Flat on Tubeside? NO
Is the Tubesheet Flat on Shellside? NO
Calculated Tubesheet Diameter as per UHX-10(b) 2744.00 mm
Note: Tubesheet diameter is now: 2744.000 mm per UHX-10(b).
Area of the Untubed Lanes AL 0.194 m2
Additional Data for Fixed/Floating Tubesheet Exchangers:

Unsupported Tube Span under consideration l 1150.000 mm
Tube End condition corresponding to Span (l) k 1.00
Ignore Radial Thermal Exp. effects (UHX-13.8/14.6) YES

Note: The Metal temperatures at the Rim are set to ambient (21 C)
Tubesheet Metal Temp. at Rim T' 21.11 C

Shell Metal Temp. at Tubesheet T'S 21.11 C
Channel Metal Temp. at Tubesheet T'C 21.11 C
Perform Differential Pressure Design N
Run Multiple Load Cases YES
Shell Side Vacuum Pressure Pexts 1.0000 barg
Channel Side Vacuum Pressure Pextc 0.5000 barg
Junction Stress Reduction option Perform Plastic Calculation
1311-E-206 A/B/C/D
Additional Data for Gasketed Tubesheets:

Tubesheet Gasket on which Side Channel
Full face Gasket Flange Option Program Selects
Width of Partition Gasket wp 10.0000 mm
Partition Gasket Factor, mPart 2.0000
Partition Gasket Facing Sketch Code Sketch 1b
Partition Gasket Column for Gasket Seating Code Column II
Bolting Information:
Type of Thread Series TEMA Metric Thread
Number of Bolts n 32
Weld between Flange and Shell/Channel 0.0000 mm
Tubesheet Extended as Flange Yes

Thickness of Extended Portion of Tubesheet Tf 319.0000 mm
Is Bolt Load Transferred to the Tubesheet Yes
Note: One or more of the Exchanger components were detected to be in

the Creep range. Disabling the Elastic-Plastic Calc. and using 3S for SPS.
ASME TubeSheet Results per Part UHX, 2013
Elasticity/Expansion Material Properties:
Shell - TE-1 Carbon & Low Alloy Steels, Group 1

Shell - TM-1 Material Group G
-----------------------------------------------------------------
Channel - TE-1 Austenitic Group 3 Steels

Channel - TM-1 Material Group G
-----------------------------------------------------------------
1311-E-206 A/B/C/D

Tubes - TE-1 Austenitic Group 3 Steels

Tubes - TM-1 Material Group G
-----------------------------------------------------------------
Elastic Mod. at Tubsht. Design Temp. 455.0 C 0.16406E+06 N/mm2
TubeSheet - TE-1 Austenitic Group 3 Steels

TubeSheet - TM-1 Material Group G
-----------------------------------------------------------------
Th. Exp. Coeff. Metal Temp. at Rim 21.1 C 0.0000152988 / C
Elastic Mod. at Metal Temp. at Rim 21.1 C 0.19513E+06 N/mm2
Note:
The Elasticity and Alpha values are taken from Tables in ASME II D.
Please insure these properties are consistent with the
type of Material for the tubes, shell, channel etc.
Tube Required Thickness under Internal Pressure (Tubeside pressure) :
Thickness Due to Internal Pressure:

= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (52.30*(25.4000/2-0.000)/(1026.97*1.00+0.4*52.30)
= 0.6339 + 0.0000 = 0.6339 mm
Tube Required Thickness under External Pressure (Shellside pressure) :

Results for Max. Allowable External Pressure (Emawp):

2.6420 25.40 6655.00 9.61 50.0000 0.0119012 514.73
EMAWP = (2.167/(D/T)-0.0833)*B = 73.1442 barg

2.5064 25.40 6655.00 10.13 50.0000 0.0107111 510.05
EMAWP = (4*B)/(3*(D/T)) = ( 4 *510.0478 )/( 3 *10.1340 ) = 67.1074 barg
Summary of Tube Required Thickness Results:

Total Required Thickness including Corrosion all. 2.5064 mm
Allowable Internal Pressure at Corroded thickness 233.03 barg
Required Internal Design Pressure 52.30 barg
Allowable External Pressure at Corroded thickness 73.14 barg
Required External Design Pressure 67.10 barg
Required Thickness due to Shell Side pressure 2.5064 mm
1311-E-206 A/B/C/D
Floating Tubesheet results per ASME UHX-14 2013
Results for 8 Load Cases:
--Reqd. Thk. + CA -------- Tubesheet Stresses Case Pass/

Case# Tbsht Extnsn Bend Allwd Shear Allwd Type Fail
----------------------------------------------------------------------------
D1uc 168.722 197.683 703 1540 ... ... Fvs+Pt-Th Ok
D2uc 193.103 ... 780 1540 ... ... Ps+Fvt-Th Ok
D3uc 111.879 ... 175 1540 ... ... Ps+Pt-Th Ok
O4uc 74.587 ... 114 3081 ... ... +Th Ok
D1c 168.843 197.683 705 1540 ... ... Fvs+Pt-Th-Ca Ok
D2c 192.105 ... 782 1540 ... ... Ps+Fvt-Th-Ca Ok
D3c 112.614 ... 176 1540 ... ... Ps+Pt-Th-Ca Ok
O4c 76.088 ... 115 3081 ... ... +Th-Ca Ok
----------------------------------------------------------------------------
Max: 193.1035 197.683 mm 0.508 ... (Str. Ratio)
Load Case Definitions:

Fvs,Fvt - User-defined Shell-side and Tube-side vacuum pressures or 0.0.
Ps, Pt - Shell-side and Tube-side Design Pressures.
(+-)Th - With or Without Thermal Expansion.
Ca - With or Without Corrosion Allowance.
Summary of Thickness Comparisons for 8 Load Cases:

----------------------------------------------------------------------------
Thickness (mm) Required Actual P/F
----------------------------------------------------------------------------
Tubesheet Thickness : 193.103 330.000 Ok
Tubesheet Thickness Flanged Extension : 197.683 319.000 Ok
Tube Thickness : 2.506 2.642 Ok
Tube-Tubesheet Fillet Weld Leg : 0.000 2.000 Ok
Tube-Tubesheet Groove Weld Leg : 0.000 2.000 Ok
----------------------------------------------------------------------------
Tubesheet MAWP used to Compute Hydrotest Pressure:

Condition | MAWP |Stress Rat.| MAWP |Stress Rat.|
------------------------------------------------------------------------------
------------------------------------------------------------------------------
Minimum MAWP | 67.958 | | 73.143 | |
Tubesheet MAPnc used to Compute Hydrotest Pressure:

Condition | MAPnc |Stress Rat.| MAPnc |Stress Rat.|
------------------------------------------------------------------------------
1311-E-206 A/B/C/D

------------------------------------------------------------------------------
Minimum MAPnc | 71.352 | | 144.994 | |

1311-E-206 A/B/C/D
Flohead Analysis : Flo. Head Case: 1 11:31a Sep 14,2021
Input Echo, Floating Head Item 1, Description: Flo. Head
Floating Head Type Appendix 1-6 type (d)

Tube Side ( Internal ) Design Pressure Pts 52.30 barg
Shell Side ( External ) Design Pressure Pss 67.10 barg
Design Temperature for Spherical Head Temp 455.00 C
Head Material SA-965 F304

Head Material UNS Number S30400
Head Allowable Stress at Temperature Sho 1026.97 bar
Head Allowable Stress at Ambient Sha 1379.00 bar
Crown Radius for Spherical Head L 1230.000 mm

Head Thickness Th 183.000 mm
Tube Side ( Internal ) Corrosion Allowance Cats 0.7500 mm
Shell Side ( External ) Corrosion Allowance Cass 0.7500 mm

Flange Material UNS Number S30400
Flange Allowable Stress at Temperature Sfo 1026.97 bar
Flange Allowable Stress at Ambient Sfa 1379.00 bar
Flange Outside Diameter Fod 1840.000 mm

Flange Inside Diameter Fid 1538.000 mm
Flange Thickness Tf 375.0000 mm

Bolt Material UNS Number K14072

Type of Threads TEMA Metric Thread
Number of Bolts 32
Full face Gasket Flange Option Not a Full Face
Flange Face Outside Diameter Ffod 1593.000 mm

Flange Face Inside Diameter Ffid 1538.000 mm

Gasket Thickness 4.0000 mm
Flange Face Nubbin Width 0.0000 mm
Length of Partition Gasket 4410.000 mm
Width of Partition Gasket 10.0000 mm
Partition Gasket Factor, mPart 2.0000
Partition Gasket Facing Sketch Code Sketch 1b
Partition Gasket Column for Gasket Seating Code Column II
1311-E-206 A/B/C/D
Dist. from Head Centerline to Flange Centroid hr 10.0000 mm
The Flange is not Slotted.
This unit does not have a Backing Ring.
Use Full Bolt Load in Flange Design No
Internal Pressure results for Spherical heads

ASME Code, Section VIII, Division 1, 2013, App. 1-6
Thickness Due to Internal Pressure[thr]:

= 5PL / 6Sho
= ( 5 * 52.30 * 1230.7500 ) / ( 6 * 1026 )
= 52.2315 mm
Maximum Allowable Working Pressure at Given Thickness[Pa]:

= 6Sho* (Th-Cass-Cats) / 5L
= ( 6 * 1026 * 181.5000 ) / ( 5 * 1230.7500 )
= 181.74 barg
Maximum Allowable Pressure, New and Cold[Pnc]:

= 6Sha / 5L
= ( 6 * 1379 * 183.0000 ) / ( 5 * 1230.0000 )
= 246.20 barg
Actual Stress at given Pressure and Thickness[Sact]:

= 5PL / 6(Th-Cass-Cats)
= ( 5 * 52.30 * 1230.7500 ) / ( 6 * 181.5000 )
= 296. bar
Spherical head Percent Elongation (75*tnom/Rf)*(1-Rf/Ro): 10.386 %
External Pressure results, Spherical head


Results for Maximum Allowable External Pressure:

Corroded Thickness of Shell TCA 181.5000 mm
Outside Crown Radius of Shell OD/2 1412.2500 mm
Crown Radius / Thickness Ratio (0D/2)/T 7.7810
Geometry Factor, A f(D/T,LD) A 0.0160648
Materials Factor, B, f(A, Chart) B 527.0823 bar
Maximum Allowable Working Pressure 67.74 barg
EMAWP = B/( (0D/T)/ 2 ) = 527.0823 /(15.5620 /2.0) = 67.7397

Corroded Thickness of Head TCA 179.9230 mm
Outside Diameter of Shell ODCA 2824.500 mm
Diameter / Thickness Ratio (D/T) 15.6984
Geometry Factor, A f(DT,LD) A 0.0159252
Materials Factor, B, f(A, Chart) B 526.7434 bar
Maximum Allowable Working Pressure 67.11 barg
1311-E-206 A/B/C/D
EMAWP = B/((D/T)/2) = 526.7434 /(15.6984 / 2 ) = 67.1080
Intermediate Calculations for Flanged portion:
ASME Code, Section VIII, Div. 1, 2013 App. 2
Gasket Contact Width, N = (Goc-Gic) / 2 20.000 mm

Basic Gasket Width, b0 = N / 2.0 10.000 mm
Effective Gasket Width, b = SQRT(b0) * 2.5 7.966 mm
Gasket Reaction Diameter, G = Go-2.0*b 1574.068 mm
= 2a + 6t/(m + 0.5)
= 2 * 72.000 + 6 * 375.000 /(2.00 + 0.5)
= 1044.000 mm

= C * sin( pi / n )
= 1700.000 * sin( 3.142 / 32 )
= 166.629 mm
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 166.629 /( 2 * 72.000 + 375.000 )), 1 )
= 1.0000

Total Area of Bolts 0.103 m2
-----------------------------------------------------------------------------
-----------------------------------------------------------------------------
-----------------------------------------------------------------------------
Results for the Internal Pressure case:
Basic Flange and Bolt loads:

Hydrostatic End Load due to Pressure H 10176580.0 N
Contact Load on Gasket Surfaces Hp 1285245.1 N
Hydrostatic End Load at Flange ID Hd 9734508.0 N
Pressure Force on Flange Face Ht 442072.2 N
Radial Component of Head Membrane Force Hr 13572067.0 N
Operating Bolt Load: Wm1 11461825.0 N
Gasket Seating Bolt Load Wm2 1720213.4 N
Required Bolt Area Am 0.079 m2
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calculation]:

= Ab * Sb/(y * PI * (Go+Gi) )
= 0.103 * 1516.90 /(280.00 * 3.14 * (1590.00 + 1550.00 ) )
1311-E-206 A/B/C/D
Flange Design Bolt Load (Seating) W 13835876.0 N

Gasket Seating Force (Operating) Hg 1285245.1 N
Distance to Gasket Load Reaction hg 62.9658 mm
Distance to Face Pressure Reaction ht 71.6079 mm
Distance to End Pressure Reaction hd 80.2500 mm

Gasket Load, Mg 1285245. 62.9658 1.0000 80929. N-m
Floating Hd. Load, Mh 13572067. 10.0000 1.0000 -135726. N-m
Gasket Seating, Ma 13835876. 62.9658 1.0000 871219. N-m
Total Moment for Operation ( Internal Pressure ) 758084.188 N-m

Total Moment for Gasket Seating ( Int. Pressure ) 871219.312 N-m
Results for the External Pressure case:
Basic Flange and Bolt loads:

Hydrostatic End Load due to Pressure H 13056379.0 N
Hydrostatic End Load at Flange ID Hd 12489208.0 N
Pressure Force on Flange Face Ht 567171.1 N
Radial Component of Head Membrane Force Hr 17412730.0 N
Gasket Seating Bolt Load Wm2 1720213.4 N
Required Bolt Area Am 0.011 m2
Flange Design Bolt Load (Seating) W 8678818.0 N

Distance to Gasket Load Reaction hg 62.9658 mm
Distance to Face Pressure Reaction ht 71.6079 mm
Distance to End Pressure Reaction hd 80.2500 mm
Summary of Moments for External Pressure:

Floating Hd. Load, Mh 17412730. 10.0000 1.0000 -174134. N-m
Gasket Seating, Ma 8678818. 62.9658 1.0000 546489. N-m
Total Moment for Operation ( External Pressure ) 46642.137 N-m

Total Moment for Gasket Seating ( Ext. Pressure ) 546489.000 N-m
Required thickness for Main Flange, internal operating conditions: [T]

= F + SQRT( F * F + J ) per 1-6(g)
= 62.952+SQRT(62.952*62.952+54173.820)
= 304.0681 mm
Required thickness for Main Flange, internal bolt-up conditions: [T]

= F + SQRT( F * F + J ) per 1-6(g)
= 0.000+SQRT(0.000*0.000+46365.270)
= 215.3260 mm
1311-E-206 A/B/C/D
Required thickness for Main Flange, external operating conditions: [T]

= F + SQRT( F * F + J ) per 1-6(g)
= 80.767+SQRT(80.767*80.767+3333.116)
= 180.0462 mm
Required thickness for Main Flange, external bolt-up conditions: [T]

= F + SQRT( F * F + J ) per 1-6(g)
= 0.000+SQRT(0.000*0.000+29083.502)
= 170.5388 mm
Summary of Required Thicknesses:

Head Flange
Tubeside (Internal) Pressure 52.2315 304.0681 mm
Shellside (External) Pressure 179.9230 180.0462 mm
Tubeside Gasket Seating Load 215.3260 mm
Shellside Gasket Seating Load 170.5388 mm
Maximum + Corrosion Allowance 181.4230 305.5682 mm
Actual Thickness as Given 183.0000 375.0000 mm
Floating Head MAWP and MAPnc (barg):
Stress | Tubeside | Shellside |

Condition | MAWP | MAPnc | MAWP | MAPnc |
------------------------------------------------------------------------------
Flange Stress | 72.78 | 98.21 | 150.41 | 200.22 |
Floating head Stress | 181.73 | 246.19 | 67.73 | 135.41 |
Bolt Stress | 67.95 | 71.34 | ---- | ---- |
------------------------------------------------------------------------------
Minimum MAWP & MAPnc | 67.95 | 71.34 | 67.73 | 135.41 |

1311-E-206 A/B/C/D
Vessel Design Summary : Step: 30 11:31am Sep 14,2021
Diameter Spec : 1850.000 x 2720.000 mm ID

Vessel Design Length, Tangent to Tangent 10247.00 mm
Specified Datum Line Distance 0.00 mm

Shell Side Design Temperature 455 C

Channel Side Design Temperature 370 C
Shell Side Design Pressure 66.600 barg

Channel Side Design Pressure 51.300 barg
Shell Side Hydrostatic Test Pressure 113.287 barg

Channel Side Hydrostatic Test Pressure 83.876 barg
Wind Design Code ASCE-2010

Earthquake Design Code ASCE 7-2010
Element Pressures and MAWP: barg
Element Desc | Design Pres. | External | M.A.W.P | Corrosion

| + Stat. head | Pressure | | Allowance
---------------------------------------------------------------------
CHAN COVER 51.300 0.500 No Calc 0.7500
F.CHAN FLG 51.474 0.500 53.065 0.7500
CHAN SHELL 51.474 0.500 54.113 0.7500
R.CHAN FLG 51.474 0.500 No Calc 0.7500
SHELL FLG 66.780 1.000 No Calc 3.0000
SMALL SHELL 66.780 1.000 99.110 3.0000
CONE 66.780 1.000 67.656 3.0000
LARGE SHELL 66.780 1.000 68.189 3.0000
HEAD 66.780 1.000 76.687 3.0000
Liquid Level: 1850.00 mm Dens.: 989.652 kg/m3 Sp. Gr.: 0.990
Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type mm mm mm Int. Ext. Long Circ
-----------------------------------------------------------------------
Body Flg 272.0 272.0 283.0 271.4 187.0 1.00 1.00
Body Flg 567.0 295.0 180.0 170.3 104.6 1.00 1.00
Cylinder 1417.0 850.0 48.0 45.5 4.0 1.00 1.00
Body Flg 1947.0 530.0 255.0 247.2 169.0 1.00 1.00
Body Flg 2747.0 470.0 325.0 317.3 161.5 1.00 1.00
Cylinder 3417.0 670.0 72.0 48.9 7.0 1.00 1.00
Conical 4927.0 1510.0 82.0 80.7 10.3 1.00 1.00
Cylinder 10197.0 5270.0 72.0 70.4 14.8 1.00 1.00
Ellipse 10247.0 50.0 82.0 62.8 9.8 1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum

1311-E-206 A/B/C/D
Vessel Design Summary : Step: 30 11:31am Sep 14,2021
Saddle Parameters:
Saddle Width 380.000 mm
Saddle Bearing Angle 120.000 deg.
Centerline Dimension 1835.000 mm
Wear Pad Width 480.000 mm
Wear Pad Thickness 72.000 mm
Wear Pad Bearing Angle 132.000 deg.
Distance from Saddle to Tangent 404.000 mm
Baseplate Length 1970.000 mm

Baseplate Thickness 42.000 mm
Baseplate Width 380.000 mm
Number of Ribs (including outside ribs) 3
Rib Thickness 36.000 mm
Web Thickness 36.000 mm
Height of Center Web 433.000 mm
Summary of Maximum Saddle Loads, Operating Case :

Maximum Vertical Saddle Load 2125365.75 N
Maximum Transverse Saddle Shear Load 56201.49 N
Maximum Longitudinal Saddle Shear Load 909047.94 N
Summary of Maximum Saddle Loads, Hydrotest Case :

Maximum Vertical Saddle Load 1719528.75 N
Maximum Transverse Saddle Shear Load 1280.28 N
Maximum Longitudinal Saddle Shear Load 1233.76 N
Weights:
Fabricated - Bare W/O Removable Internals 133729.3 kgm
Shop Test - Fabricated + Water ( Full ) 179669.2 kgm
Shipping - Fab. + Rem. Intls.+ Shipping App. 134451.3 kgm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 134451.3 kgm
Empty - Fab. + Intls. + Details + Wghts. 134451.3 kgm
Operating - Empty + Operating Liquid (No CA) 177570.6 kgm
Field Test - Empty Weight + Water (Full) 178731.9 kgm

PV Elite - 1311-E-206-AD R0D Div 2 - Change Gasket OD (1900 To 1896)

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PETRONAS RAPID PROJECT (P0001-RFCC, LTU, PRU UNITS)

PETRONAS RAPID PROJECT (P0001-RFCC, LTU, PRU UNITS)

In Accordance with ASME Section VIII Division 2

ASME Code Version : 2013

Analysis Performed by : SPLM Licensed User

Job File : D:\PVELITE\PVELITE(JOB)\0_RAPID P1\___E-206 REPA

Date of Analysis : Sep 14,2021 11:31am

PV Elite 2015 SP2, May 2015

Note: PV Elite performs all calculations internally in Imperial Units

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015

PV Elite Vessel Analysis Program: Input Data

PETRONAS RAPID PROJECT (P0001-RFCC, LTU, PRU UNITS)

Exchanger Design Pressures and Temperatures

Shell Side Design Pressure 66.600 barg

Type of Hydrotest Hydrostatic

Load Case 1 NP+EW+WI+FW+BW

Wind Design Code ASCE-7 2010

Importance Factor 1.0

Seismic Design Code ASCE 7-2010

Design Nozzle for Des. Press. + St. Head Y

Using Metric Material Databases, ASME II D No

Complete Listing of Vessel Elements and Details:

Element From Node 10

Design Temperature External Pressure 150 C

Element From Node 10

Element From Node 20

Element From Node 20

Element From Node 20

Detail Type Insulation

Element From Node 30

Element From Node 30

Element From Node 30

Element From Node 30

Nozzle Diameter 273.10001 mm

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Element From Node 50

Element From Node 60

Element From Node 60

Element From Node 60

Element From Node 60

Dist. from "FROM" Node / Offset dist 334.00 mm

Element From Node 60

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Element From Node 70

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Element From Node 80

Element From Node 80