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P1D32C016 - 11-2014 - EN (1) (1) - Compressed
P1D32C016 - 11-2014 - EN (1) (1) - Compressed
219024 Figure 1
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CURSOR 13 TDCV ‒ Principles
GENERAL INFORMATION 7
ENGINE VIEWS
219027 Figure 2
1 Oil filler cap 7 Turbocharger exhaust gas outlet
2 Head cover 8 Heat exchanger
3 Compressor air intake pipe 9 Turbocharger oil return pipe
4 Engine crankshaft speed sensor 10 Turbocharger
5 Flywheel cover casing 11 Oil filter
6 Turbocharger oil delivery pipe 12 Cooling water inlet pipe
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CURSOR 13 TDCV ‒ Principles
8 GENERAL INFORMATION
ENGINE VIEWS
219028 Figure 3
1 Fuel filter 7 Engine cable
2 Compressor air delivery pipe 8 Starter motor
3 Alternator 9 Air compressor
4 Intake manifold 10 High-pressure fuel pump
5 Oil level control dipstick; 11 Temperature/air pressure sensor
6 EDC control unit
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CURSOR 13 TDCV ‒ Principles
GENERAL INFORMATION 9
ENGINE VIEWS
FRONT VIEW
219025 Figure 4
1 Engine cable 6 Auxiliary assembly drive belt
2 Thermostat assembly 7 Crankshaft pulley
3 Fan control coupling 8 Automatic belt tensioner
4 Water pump 9 Alternator
5 Oil filter 10 Intake manifold
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CURSOR 13 TDCV ‒ Principles
10 GENERAL INFORMATION
ENGINE VIEWS
REAR VIEW
219026 Figure 5
1 Gear casing cover 7 Crankshaft speed sensor
2 Blow-by 8 Engine cable
3 Engine flywheel 9 Turbocharger exhaust gas outlet
4 Oil sump 10 Intarder retarder cooling water return pipe
5 Oil drain plug 11 Intarder retarder cooling water delivery pipe
6 Oil filter 12 Lifting eyelet
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CURSOR 13 TDCV ‒ Principles
GENERAL INFORMATION 11
ENGINE VIEWS
TOP VIEW
219029 Figure 6
1 Camshaft position sensor 5 Compressor air delivery pipe
2 Head cover 6 Intake manifold
3 Turbocharger exhaust gas outlet 7 Control buttons
4 Turbocharger 8 High-pressure fuel pump
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CURSOR 13 TDCV ‒ Principles
GENERAL INFORMATION 13
POWER AND TORQUE CHARACTERISTICS F3HFE611B
182451 Figure 8
Torque — Power
Technical data
POWER max. 368 kW (500 HP) at 1900 rpm
Technical data
TORQUE max. 2300 Nm (234 kgm) to 900 – 1550 rpm
REFUELLING
Quantity
GROUPS PARTS TO BE REFILLED
litres Kg
Engine F3H
Capacity:
● engine sump at minimum level 20 18
● engine sump at maximum level 28 25.2
● first filling 30.5 - 31 25.2 - 26
● oil change with filter change 30.5 - 31 25.2 - 26
Cooling system
Engine F3H – –
* = Protective antifreeze (50% concentration - freezing point -35°C)
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CURSOR 13 TDCV ‒ Principles
14 GENERAL INFORMATION
REFUELLING
LUBRICANT NAME
Engine oil name
Mineral based ACEA E9, API CJ-4 SAE 10W40 Urania LD9 10W40
(1) FPT recommends the use of these types of oil in order to obtain advantages in terms of "fuel economy". FPT supplies the new assembly already with
these types of lubricants (also suitable for cold climates, with minimum temperatures of -30ºC).
WARNING
● It is strictly prohibited to top up the engine oil with lubricants other than those already present in the sump. Lubricant 10W40 can only be used when
a complete engine oil change is being carried out. If there is no label providing the engine oil characteristics, it is to be understood that 5W30 is used.
● FPT ensures optimal engine performance when original lubricants are used. If non-original products are used, lubricants with minimum ACEA per-
formance are acceptable for the Diesel engines given in the table. Using products with inferior characteristics to these ACEA specifications could cause
engine damage not covered by warranty.
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CURSOR 13 TDCV ‒ Operating diagrams
OPERATING DIAGRAMS 5
POWER SUPPLY
OPERATING DIAGRAMS
5420 POWER SUPPLY
The Common Rail fuel system has a special pump that continuously keeps fuel at high pressure, independently from the stroke and
the cylinder which is to receive the injection and accumulates fuel in a common duct for all injectors.
At the electro-injector inlet therefore, there is always fuel at the injection pressure calculated by the control unit.
When an injector solenoid valve is energised by the electronic control unit, the injection of fuel directly taken from the rail takes
place in the corresponding cylinder.
180251 Figure 1
A Fuel supply system B Tank return circuit
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CURSOR 13 TDCV ‒ Operating diagrams
6 OPERATING DIAGRAMS
CPN 5.2 high pressure pump
210171 Figure 2
A High pressure B Low pressure
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CURSOR 13 TDCV ‒ Operating diagrams
OPERATING DIAGRAMS 7
CPN 5.2 high pressure pump
Pump connections
180252 Figure 3
1 Fuel delivery to rail 4 Fuel delivery to filter
2 Fuel supply from filter 5 Plug
3 Fuel supply from tank 6 Fuel return to tank
Technical data
Pump characteristics
Transmission ratio 1:1
Number of cam plungers / lobes 2/3
Incoming fuel temperature (gear pump) - 40 ± 80°C (90° max 100h)
Maximum 280 Nm at maximum flow
Max torque at nominal speed
Average 80 Nm at maximum flow
Average power required 18 kW
Weight 15.3 kg
Maximum speed in overspeed (250 h) 2625 rpm
Nominal speed 2100 rpm
Overspeed (1h) 3150 rpm
Maximum pressure at gear pump output 13 bar abs
Maximum pressure at gear pump intake 0.35 ± 1 bar abs
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CURSOR 13 TDCV ‒ Operating diagrams
8 OPERATING DIAGRAMS
Rail (pressure accumulator)
180253 Figure 4
1 Plungers (2x) 3 Flow regulator
2 CP5 gear plungers
180254 Figure 5
1 Pressure sensor 4 Fuel return
2 Rail 5 Overpressure valve
3 Pipes to injectors 6 Intake from the high-pressure fuel pump
The rail volume is of reduced size to allow a quick pressurisation at start-up, at idle and in case of high flow-rates.
It anyway has enough volume as to minimise pulsations caused by injectors openings and closings and by the high-pressure pump
operation.
This function is further enabled by a calibrated hole being set downstream of the high-pressure pump.
Some calibrated holes have been made in the fittings of the high pressure pipes, with the function of damping the oscillations in
pressure generated by the opening of the injectors and the plungers of the high pressure pump.
A fuel pressure sensor (1) is screwed to the rail.
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CURSOR 13 TDCV ‒ Operating diagrams
10 OPERATING DIAGRAMS
Electro-injectors
775010 Electro-injectors
180255 Figure 6
1 Electric connection 6 Vaporiser nozzle
2 Coil 7 Fuel return hole
3 High-pressure fuel inlet fitting 8 IQA codes
4 Injector closing force 9 Production code
5 Nozzle
The electro-injectors are mounted on the cylinder head and operated by the engine control unit. They are supplied by a HP fuel
line and connected to a return line at atmospheric pressure required for operation of the pilot valve.
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CURSOR 13 TDCV ‒ Operating diagrams
OPERATING DIAGRAMS 11
Electro-injectors
operation
CRIN 3.3 injector section
181583 Figure 7
1 Coil 6 Nozzle
2 High-pressure fuel inlet fitting 7 Pressure chamber
3 filter 8 Fuel return
4 Pressure rod 9 Control volume
5 Needle 10 Pilot valve shutter
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CURSOR 13 TDCV ‒ Operating diagrams
12 OPERATING DIAGRAMS
Fuel filter
191090 Figure 8
1 Fuel filter 4 Fitting for bleeding
2 Fuel temperature sensor 5 Drain valve
3 Clogged filter sensor
Technical data
Maximum load 750 ℓ/h
Nominal pressure < 13 bar
operating temperature −40 ℃ to120 ℃
Pressure drop with new filter <0.5 bar
Pressure drop with filter at end of life >2 bar
Capacity ≈1.7 l
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CURSOR 13 TDCV ‒ Operating diagrams
OPERATING DIAGRAMS 13
LUBRICATION
5430 LUBRICATION
The engine is lubricated by a gear pump driven via gears by the crankshaft.
A heat exchanger governs the temperature of the lubricating oil.
It houses the oil filter, indicator sensors and safety valves.
Lubrication circuit
180256 Figure 9
A Engine brake solenoid valve detail D Oil dropping
B Oil to brake cylinders E Oil under pressure
C To engine brake cylinder 6
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CURSOR 13 TDCV ‒ Operating diagrams
14 OPERATING DIAGRAMS
Oil pump
060560a Figure 10
108846 Figure 11
Technical data
Initial opening pressure - Overpressure safety valve 10 ±1 bar
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CURSOR 13 TDCV ‒ Operating diagrams
OPERATING DIAGRAMS 15
Overpressure valve
073540 Figure 12
161256 Figure 13
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CURSOR 13 TDCV ‒ Operating diagrams
16 OPERATING DIAGRAMS
Oil pressure regulator valve
161269 Figure 14
A Start opening B Opening end
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CURSOR 13 TDCV ‒ Operating diagrams
OPERATING DIAGRAMS 17
Heat exchanger
180296 Figure 15
1 By-pass valve 3 Oil filter support seat
2 Heat exchanger
Technical data
By-pass valve opening pressure 2.5 ±0.3 bar
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CURSOR 13 TDCV ‒ Operating diagrams
18 OPERATING DIAGRAMS
Filter by-pass valve
073545 Figure 16
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CURSOR 13 TDCV ‒ Operating diagrams
OPERATING DIAGRAMS 19
Engine oil filter
180257 Figure 17
1 Oil filter support 4 Cartridge
2 Cap O-ring 5 Closing cap
3 Cartridge O-ring 6 Drainage plug
Technical data
Maximum operating pressure 13 bar
Operating temperature −30 ℃ to120 ℃
By-pass valve opening pressure 3.4 ±0.3 bar
Tightening torque
Oil filter retainer at the support base 60 ±5 N⋅m
Drain plug on the engine oil filter 6.5 ±1.5 N⋅m
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CURSOR 13 TDCV ‒ Operating diagrams
20 OPERATING DIAGRAMS
Valve integrated in piston cooling nozzle
Technical data
Valve opening pressure 1.7 ±0.2 bar
This permits filling the circuit and therefore lubricating the most
stressed parts even when working at lower pressures.
109080 Figure 18
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CURSOR 13 TDCV ‒ Operating diagrams
OPERATING DIAGRAMS 21
Oil vapour recirculation (Blow-by)
180258 Figure 19
A Oil vapour flow
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CURSOR 13 TDCV ‒ Operating diagrams
22 OPERATING DIAGRAMS
COOLING
5432 COOLING
Description
183671 Figure 20
A Water leaving the thermostat C Pump inlet water
B Water circulating in the engine
The engine cooling system is a closed circuit forced circulation system and can be connected to an additional heater (if any) and to
the Intarder heat exchanger.
It consists mainly of the following components:
● An expansion tank and plug (1) with two built-in valves: an outlet and an inlet, which regulate the pressure of the system.
● A coolant level sensor placed at the bottom of the expansion tank with two coupling points.
● An engine cooling unit to dissipate the heat taken by the coolant from the engine through the intercooler.
● A heat exchanger to cool the lubricating oil.
● A centrifugal water pump incorporated in the crankcase.
● An electric fan consisting of a two-speed electro-magnetic coupling. A hub turning idly on the coupling's shaft is fitted with a
metal plate moving along the axis, on which the fan is installed.
● A 3-way thermostat regulating the circulation of the coolant
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CURSOR 13 TDCV ‒ Operating diagrams
OPERATING DIAGRAMS 23
Electromagnetic coupling
operation
The water pump driven by a poly-V belt by the crankshaft sends coolant into the crankcase and with a greater head into the cylin-
der head.
When the coolant temperature reaches and exceeds the working temperature, it causes the thermostat to open and the fluid is
channelled from here to the radiator and cooled by the fan.
The pressure inside the system depending on the temperature variation is controlled by the discharge and charge valves incorpor-
ated in the expansion reservoir filling plug (1).
The discharge valve has a double function:
● keep the system under light pressure in order to raise the coolant boiling point;
● discharge into the atmosphere the pressure surplus produced in case of high coolant temperatures.
The function of the inlet valve is to permit the transfer of coolant from the expansion tank to the radiator when a low pressure is
generated inside the system due to coolant volume reduction as a result of lowering of temperature.
Technical data
Thickness of the gap between the anchor as- 0.5 mm to1.2 mm
sembly and the pulley
● coolant temperature;
● the climate control system fluid pressure (if any);
● the slowing down action of Intarder turned on (if any).
Neutral condition:
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CURSOR 13 TDCV ‒ Operating diagrams
24 OPERATING DIAGRAMS
Water pump
When second speed actuation is required, the system will drive the
fan for 5 seconds at low speed and then engages the second speed.
This will increase belt and fan component wear over time.
When the fan first speed is actuated longer than one minute, the
system activates the second speed until control parameters fall under
the operation levels.
77469 Figure 21
60631 Figure 22
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CURSOR 13 TDCV ‒ Operating diagrams
OPERATING DIAGRAMS 25
Thermostat
543250 Thermostat
Water circulating in the engine
60747 Figure 23
60748 Figure 24
Check that the thermostat works properly, replace it if there is any doubt.
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CURSOR 13 TDCV ‒ Operating diagrams
26 OPERATING DIAGRAMS
Thermostat
72675 Figure 25
A Water circulating in the engine and the Intarder. B To water pump.
72676 Figure 26
A Water circulating in the engine and the Intarder. C To radiator.
B From radiator to water pump.
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CURSOR 13 TDCV ‒ Operating diagrams
28 OPERATING DIAGRAMS
GT 4502 V turbocharger
180290 Figure 28
185512 Figure 29
1 Turbine volute 4 Compressor volute
2 Turbine rotor 5 Electric actuator
3 Central body 6 Blade direction variation device
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CURSOR 13 TDCV ‒ Operating diagrams
OPERATING DIAGRAMS 29
GT 4502 V turbocharger
62870
62870 Figure 30
The variable geometry turbocharger (E-VGT) consists of a centrifugal compressor and a turbine equipped with a mobile blade
device that can change the direction and section of passage of the exhaust gases going to the turbine.
Thanks to this solution it is possible to keep the speed of the gas and turbine high even when the engine is running at low speed.
In this condition, the mobile blades (2) are in the maximum closed position and the reduced passage sections between the blades
increase the speed with which the exhaust gases run into the turbine rotor. As a result, this increases the speed of the turbine (1),
thus building turbocharging pressure.
62872
62872 Figure 31
As the engine speed increases, the flow of the exhaust gas increases.
By means of the actuator (3), the ECU manoeuvres the opening of the mobile blades (2) by moving them in order to reach the
maximum open position.
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CURSOR 13 TDCV ‒ Operating diagrams
30 OPERATING DIAGRAMS
GT 4502 V turbocharger
62872
62872 Figure 31
The larger aperture in the blade through-sections thus produces a decrease in the speed of exhaust gas flow through the turbine
(1) with speeds equal to or lower than those of the low rpm condition.
The engine control unit regulating the orientation of the mobile blades is able to regulate the turbocharging pressure in any condi-
tion.
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CURSOR 13 TDCV ‒ Operating diagrams
OPERATING DIAGRAMS 31
GT 4502 V turbocharger
Turbine actuator
185513 Figure 32
The E-VGT turbines have an electric actuator. This solution has a series of advantages:
● The mechanic connection between the geometry variation device and the actuator allows for a mechanically defined position
unlike what happens with the pneumatic VGT actuators where the position of the geometry variation device depends on the
balance of pressure that is created.
● To have feedback on the position of a pneumatic actuator, it is necessary to mount a position sensor on the actuator, while on
the E-VGT actuators it is not necessary because the sensor is already integrated internally.
Each time the engine starts, the actuator performs a stroke to reach mechanical stop (A). Here the position control system is
reset and all the following positions that the actuator assumes will be referred to this point.
● In case of failure of the actuator, there is a spring that keeps the mobile blades in a fixed intermediate position and allows the
engine to operate with limited performance.
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CURSOR 13 TDCV ‒ Operating diagrams
32 OPERATING DIAGRAMS
Exhaust flap (engine brake throttle valve)
180291 Figure 33
1 Throttle valve (flap) 3 Coolant inlet/outlet couplings
2 Electric actuator
A throttle valve (1) operated by an electric actuator (2) is introduced into the exhaust pipe downstream of the turbine.
The main function is that of an engine brake: when the throttle valve closes, it blocks the exhaust gas outlet; this causes an increase
in pressure upstream of the engine break, which exerts a resistance on the up stroke of the pistons. This resistance extends
throughout the entire kinematic chain, applying a braking effect on the driving wheels.
The main novelty of this type of engine brake, compared to the previous ones, is the electric actuator that makes it possible to
choke the exhaust gas outlet to increase its output temperature.
This possibility is used to:
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CURSOR 13 TDCV ‒ Electric/electronic system
ELECTRIC/ELECTRONIC SYSTEM 5
ARRANGEMENT OF ENGINE ELECTRICAL COMPONENTS
ELECTRIC/ELECTRONIC SYSTEM
5401 ARRANGEMENT OF ENGINE ELECTRICAL COMPONENTS
Arrangement of electrical components on engine 1/3
219042 Figure 1
Component
Ref. Description
code
1 Turbocharger speed sensor 48043
2 Electromechanical actuator for VGT EVGT
3 Electromechanical actuator for engine brake on exhaust ExFLp
4 Transmitter for engine oil pressure gauge 42030
5 Engine rpm sensor 48035
6 Transmitter for engine oil temperature signalling thermometer 47032
7 Engine coolant temperature sensor (EDC) 85153
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CURSOR 13 TDCV ‒ Electric/electronic system
6 ELECTRIC/ELECTRONIC SYSTEM
ARRANGEMENT OF ENGINE ELECTRICAL COMPONENTS
219043 Figure 2
Component
Ref. Description
code
1 Exhaust brake control solenoid valve 70050
2 Fuel temperature sensor 47042
3 Pressure adjustment sensor 85157
4 Electronic injection solenoid valve 78247
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CURSOR 13 TDCV ‒ Electric/electronic system
ELECTRIC/ELECTRONIC SYSTEM 7
ARRANGEMENT OF ENGINE ELECTRICAL COMPONENTS
219044 Figure 3
Component
Ref. Description
code
1 Contactor for thermostarter activation consent 25222
2 Turbo blower air pressure and temperature sensor for EDC 85156
3 Pressure sensor on crankcase CPS
4 Pressure regulator solenoid valve 78013
5 Engine speed sensor on timing system 48042
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CURSOR 13 TDCV ‒ Electric/electronic system
8 ELECTRIC/ELECTRONIC SYSTEM
EDC17CV41 control unit
178240 Figure 4
1 Chassis side connector (connector 1) 2 Engine side connector (connector 2)
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CURSOR 13 TDCV ‒ Electric/electronic system
12 ELECTRIC/ELECTRONIC SYSTEM
EDC (ECM) SYSTEM
178240 Figure 5
1 Chassis side connector (connector 1) 2 Engine side connector (connector 2)
In order to be able to detect the Euro 6 emissions, the Stralis engine is equipped with:
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CURSOR 13 TDCV ‒ Electric/electronic system
18 ELECTRIC/ELECTRONIC SYSTEM
EDC (ECM) SYSTEM
775010 Electro-injectors
178241 Figure 6
1 Electrical connections 2 Electromagnet assembly
Characteristics
Technical data
Maximum working pressure 1,800 bar
Minimum working pressure 250 bar
Tightening torque
Electrical connection M4 nut 1.5 ±0.25 N⋅m
operation
This is an N.O. solenoid valve.
They are connected to the EDC ECU on connector 2.
The resistance of the coil of each individual injector is 0.56 - 0.57 Ohm.
The electro-injector essentially consists of two parts:
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CURSOR 13 TDCV ‒ Electric/electronic system
ELECTRIC/ELECTRONIC SYSTEM 21
EDC (ECM) SYSTEM
178247 Figure 9
1 Fuel metering valve
Situated at the inlet of the high pressure pump, on the low pressure system, this device adjusts the quantity of fuel reaching the high
pressure pump in accordance with the commands received from the control unit.
It mainly consists of the following parts:
● tapered shutter
● valve control pin
● Pre-load spring
● Coil
In the absence of a control signal, the pressure regulator is normally open, and thus the high pressure pump is in maximum delivery
mode.
The control unit regulates a PWM control signal which reduces, to a greater or lesser extent, the section carrying fuel to the high
pressure pump.
The amount of fuel feeding the high pressure pump is metered by a proportional valve on the low pressure system that is managed
by the EDC.
Pin - out
Pin Function Cable colour
1 Power supply from pin 58 of EDC control unit Pink
2 Ground to pin 83 of the EDC control unit Green
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CURSOR 13 TDCV ‒ Electric/electronic system
34 ELECTRIC/ELECTRONIC SYSTEM
EDC (ECM) SYSTEM
technical specifications
Supplier: BOSCH
Technical data
Sensor power supply 5V
Pin - out
Pin Function Cable colour
1 Ground to pin 6 of the EDC control unit Yellow
2 Oil temperature signal to pin 13 of the EDC control unit Green
3 Sensor power supply (+5V) to pin 31 of the EDC control unit Red
4 Oil pressure signal to pin 35 of the EDC control unit Purple
178245 Figure 17
It is a pressure sensor fit on the engine head.
technical specifications
Supplier: KAVLICO
Technical data
Storage temperature −40 to125
Pin - out
Pin Function Cable colour
1 Power supply from pin 32 of the EDC control unit Blue
2 Ground to pin 42 of the EDC control unit Purple
3 Pressure signal to pin 61 of the EDC control unit Yellow
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CURSOR 13 TDCV ‒ Electric/electronic system
ELECTRIC/ELECTRONIC SYSTEM 35
EDC (ECM) SYSTEM
5424 Turbocharging
Components
178242 Figure 18
1 EVGT actuator
This solution enables keeping gas and turbine rates high even when the engine is operating at low speed. By making the gases pass
through small cross-sections, they flow faster, so that the turbine turns faster as well.
Exhaust gas section with engine under load.
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CURSOR 13 TDCV ‒ Scheduled maintenance
6 SCHEDULED MAINTENANCE FOR CURSOR 13 ENGINE
STANDARD SERVICES
STANDARD SERVICES
.543070. Engine oil change
Tightening torques
Oil drain plug 95 ±10 N⋅m
Main action
1. Take out the oil level dipstick (1).
2. Unscrew the plug (2) from the oil sump and drain the engine
oil off into a specific container.
3. Screw the plug (2) back on under the sump and tighten it to
the specified torque.
Tightening torque
Oil drain plug 95 ±10 N⋅m
219050 Figure 1
4. Fill in with the prescribed oil quantity and quality from the filler
(1).
219052 Figure 2
Main action
Caution!
Filter replacement Precautions
▶ The oil filter contains approximately 2.5 l of engine oil inside.
▶ Position a suitable container to collect the oil.
▶ Avoid skin contact with the engine oil: in case of contact, wash thoroughly with water.
▶ The engine oil is highly pollutant: it must be disposed of according to applicable laws.
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CURSOR 13 TDCV ‒ Scheduled maintenance
SCHEDULED MAINTENANCE FOR CURSOR 13 ENGINE 7
STANDARD SERVICES
1. Unscrew the drain plug (2) and drain the engine oil contained in
the filter.
2. Unscrew the body (1) completely and replace the cartridge.
3. Insert the cartridge into the body and fit the centring flanges on
the top cap with the relative seats.
4. Oil and fit new seals.
5. Screw the filter (1) until the seals come in contact with the
resting bases.
6. Tighten the filter to the specified torque.
Tightening torque
Engine oil filter 60 ±5 N⋅m
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CURSOR 13 TDCV ‒ Scheduled maintenance
8 SCHEDULED MAINTENANCE FOR CURSOR 13 ENGINE
STANDARD SERVICES
Main action
1. Position a collection container under the vehicle.
2. Unscrew the lower filter plug (1).
3. Loosen the breather (2) and drain the diesel contained in the
filter.
4. Unscrew the fuel filter container (3) using a suitable wrench
and remove the cartridge (4).
5. Before refitting the new cartridge (4), moisten the gasket with
diesel or engine oil.
6. Manually screw on the filter, being careful not to pinch the
gasket, until it comes into contact with the support and then
tighten it to the required tightening torque.
Tightening torque
Fuel filter 32.5 ±2.5 N⋅m
Drain valve 1.5 ±0.5 N⋅m
Fitting for bleeding 18 ±2 N⋅m
193329 Figure 4
Main action
▶ Visually check that the belt is not worn or deteriorated; if so,
replace it as described in the relative chapter Replacing water
pump and alternator drive belt ( ➠ Page 10).
191908 Figure 5
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CURSOR 13 TDCV ‒ Scheduled maintenance
SCHEDULED MAINTENANCE FOR CURSOR 13 ENGINE 9
STANDARD SERVICES
Tightening torques
Blow-by filter fixing screws 1. Pre-tightening Tightening sequence: 1 - 2 - 3
LOCTITE 243 5 N⋅m
2. Tightening Tightening sequence: 4 - 5 - 6
15 N⋅m
Blow-by cover fixing screws 7 ±1 N⋅m
Preliminary actions
Introduction
Caution!
Engine compartment wash-out Precautions for electrical components
▶ If washing the engine compartment, protect the electric/electrical components and their connections appropriately.
Main action
1. To replace the blow-by filter, remove the pipe (1), unscrew the
peripheral screws on the cover (2).
2. Unscrew the screws (4) and remove the filter.
3. Carefully clean the seating of the filter and the cover.
4. Fit the new filter (3).
5. Apply specific threadlock on the screws (4) and tighten them to
the specific torque.
Tightening torque
Blow-by filter fixing 1. Pre-tightening
screws (4) Tightening sequence: 1 - 2 - 3
Fixing
5 N⋅m
LOCTITE 243
2. Tightening
Tightening sequence: 4 - 5 - 6
15 N⋅m
Tool / Material
LOCTITE 243
6. Position the cover (2) and tighten the screws to the required
torque.
Tightening torque
Blow-by cover fixing screws 7 ±1 N⋅m
191323 Figure 6
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CURSOR 13 TDCV ‒ Scheduled maintenance
10 SCHEDULED MAINTENANCE FOR CURSOR 13 ENGINE
EXTRA PLAN OPERATIONS
191063 Figure 7
Work material
Tool for engine T.D.C. positioning 99360612
Box wrench
Note The adjustment of clearance between the rocker arms and bridges controlling the intake and exhaust valves must be done
very carefully.
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CURSOR 13 TDCV ‒ Scheduled maintenance
SCHEDULED MAINTENANCE FOR CURSOR 13 ENGINE 11
EXTRA PLAN OPERATIONS
Main action
187916 Figure 8
A Hole on flywheel with reference mark, corresponding D Flywheel hole with two notches corresponding to
to the TDC of pistons 1-6 position 54° before TDC of pistons 1-6 (camshaft
B Hole on flywheel with reference mark, corresponding timing reference);
to the TDC of pistons 2-5 E Flywheel hole with three notches corresponding to
C Hole on flywheel with reference mark, corresponding position 30° before TDC of pistons 1-6 (reference to
to the TDC of pistons 3-4 HP fuel pump and timing system phonic wheel timing).
1. In order to perform adjustments correctly, during each rotation phase check the positioning accuracy using the specific pin,
inserting it into the hole marked with a notch on the flywheel corresponding to piston position.
Tool / Material Product code
Tool for engine T.D.C. positioning 99360612
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CURSOR 13 TDCV ‒ Scheduled maintenance
12 SCHEDULED MAINTENANCE FOR CURSOR 13 ENGINE
EXTRA PLAN OPERATIONS
9. To carry out the adjustments stated above, the sequence shown in the table is mandatory.
FIRING ORDER 1-4-2-6-3-5
Start and rotation in the engine Adjust valve clearance for cylinder
Balancing cylinder valves no.
direction no.
1 and 6 at T.D.C. 6 1
120
3 4
Angle degree [°]
120
5 2
Angle degree [°]
120
1 6
Angle degree [°]
120
4 3
Angle degree [°]
120
2 5
Angle degree [°]
Note Check during each rotation phase, the accuracy of the position by using the specific pin and inserting it into the hole
marked with a notch on the flywheel corresponding to piston position.
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ Scheduled maintenance
SCHEDULED MAINTENANCE FOR CURSOR 13 ENGINE 13
TIMED OPERATIONS
Main action
1. Cut the belt (2) and remove it from its seat.
2. Use the appropriate wrench (1) to remove the adjustable belt
tensioner (3) by acting on the retaining screw.
3. Fit a new belt tensioner and tighten the retaining screw to the
specified torque.
Tightening torque
Screw fixing the automatic belt 50 ±5 N⋅m
tensioner
191601 Figure 10
TIMED OPERATIONS
.506010. Checking the antifreeze concentration in the engine coolant
Work material
Hydrometer (densimeter) for checking density of anti- 99395858
freeze liquid
Main action
Caution!
High engine temperature Precautions when checking coolants
▶ Given the high temperatures which are reached inside the engine, do not carry out operations immediately after the
engine has stopped but wait until the temperature has fallen.
▶ Protect eyes and skin from any unexpected high pressure jets of coolant.
2. Depending on the temperature of the fluid, check the percentage of antifreeze in the fluid on the reading scale of the instru-
ment.
Note The percentage should be higher than 40% and must not exceed 50%.
3. If necessary, restore the percentage of antifreeze.
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 5
ENGINE DISASSEMBLING
Work material
Rotary telescopic stand(range 2000 daN, torque 375 99322230
daNm)
Extraction tool for injectors 99342157
Tool for retaining the flywheel 99360351
Crankshaft lifting tool 99360500
Tool for rocker arm shaft assembly and fitting 99360553
Brackets for fastening engine to 99322230 rotary stand 99361036
Tool for removing the high pressure pump gear 99366198
Socket threaded wrench
Metal ropes
Main action
1. Before mounting the engine on the specified rotating stand, remove the following parts that may interfere with mounting the
brackets.
Tool / Material Product code
Brackets for fastening engine to 99322230 rotary stand 99361036
2. Disconnect the engine cable from the electrical components and remove it from the engine.
219030 Figure 1
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
6 GENERAL MECHANICAL OVERHAUL
ENGINE DISASSEMBLING
60486 Figure 2
219037 Figure 3
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 7
ENGINE DISASSEMBLING
191076 Figure 4
9. Fasten the engine to the specified rotating stand by means of dedicated brackets (1).
Tool / Material Product code
Rotary telescopic stand(range 2000 daN, torque 375 daNm) 99322230
Brackets for fastening engine to 99322230 rotary stand 99361036
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
8 GENERAL MECHANICAL OVERHAUL
ENGINE DISASSEMBLING
71702 Figure 5
11. Remove the damper flywheel (2) turning the screws (1).
181788 Figure 6
181789 Figure 7
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 9
ENGINE DISASSEMBLING
181790 Figure 8
181791 Figure 9
181792 Figure 10
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
10 GENERAL MECHANICAL OVERHAUL
ENGINE DISASSEMBLING
219038 Figure 11
60490 Figure 12
219032 Figure 13
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 11
ENGINE DISASSEMBLING
19. Disconnect the coolant pipe (3) from the engine brake device
actuator (2) and remove the exhaust gas outlet pipe (1) to-
gether with the engine brake device.
219033 Figure 14
20. Free the water pipes (3) from the fixing brackets (→) and re-
move them.
21. Loosen the screws securing the exhaust manifold (1) and re-
move it together with the turbocharger (2).
219039 Figure 15
191080 Figure 16
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
12 GENERAL MECHANICAL OVERHAUL
ENGINE DISASSEMBLING
191081 Figure 17
191082 Figure 18
181800 Figure 19
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 13
ENGINE DISASSEMBLING
219034 Figure 20
181802 Figure 21
181803 Figure 22
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
14 GENERAL MECHANICAL OVERHAUL
ENGINE DISASSEMBLING
181804 Figure 23
181805 Figure 24
181816 Figure 25
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 15
ENGINE DISASSEMBLING
191083 Figure 26
185514 Figure 27
191084 Figure 28
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
16 GENERAL MECHANICAL OVERHAUL
ENGINE DISASSEMBLING
41. Unscrew the retaining screws (1) and remove the flange (2)
supporting the high pressure pump.
160624 Figure 29
42. Unscrew the screws (2) and remove the gear (1) together
with the phonic wheel.
182129 Figure 30
43. Unscrew the screws (2) and remove the thrust plate (1) and
the sheet gasket.
182130 Figure 31
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 17
ENGINE DISASSEMBLING
44. Unscrew the screws (2) and remove the idle gear (1).
182131 Figure 32
181810 Figure 33
181811 Figure 34
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
18 GENERAL MECHANICAL OVERHAUL
ENGINE DISASSEMBLING
181813 Figure 35
191085 Figure 36
50. Unscrew the retaining screw (1) and remove the link rod (2).
191086 Figure 37
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 19
ENGINE DISASSEMBLING
51. Unscrew the retaining screws (1) and remove the oil pump (2).
191087 Figure 38
173803 Figure 39
54. Use the specified tool (1) on the rocker arm shaft (2) and
remove the shaft (2) from the cylinder head. Remove the guide
braces (3) from the cylinder head.
Tool / Material Product
code
Tool for rocker arm shaft assembly and fitting 99360553
114025 Figure 40
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
20 GENERAL MECHANICAL OVERHAUL
ENGINE DISASSEMBLING
183458 Figure 41
55. Unscrew the fittings and remove the high pressure fuel supply pipes (8).
56. Unscrew the fittings from the rail and the injectors and detach the high pressure fuel pipes (1, 2, 3, 4, 5 ) and (6) the fuel
return pipe (7) from the head.
Note The high pressure fuel pipes must be replaced at each disassembly.
57. Disconnect the electrical connection from the pressure sensor (11).
58. Unscrew the retaining screws (9) and remove the rail (10).
159429 Figure 42
59. Disconnect the electrical connections (1) from the electro-injectors.
60. Disconnect the oil pipe (2) from the engine brake cylinders and the solenoid valve by unscrewing the fittings (3) and (4).
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 21
ENGINE DISASSEMBLING
61. Remove the screws (1) from the injector securing (2) brackets.
169827 Figure 43
62. Position the specified tool (1) extract the injectors (2) from the
head.
Tool / Material Product
code
Extraction tool for injectors 99342157
169826 Figure 44
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
22 GENERAL MECHANICAL OVERHAUL
ENGINE DISASSEMBLING
63. Unscrew the screws (3) and remove the engine brake cylinders
(2).
64. Unscrew the screws (1) and remove the engine brake solenoid
valve (4).
183459 Figure 45
60514 Figure 46
60515 Figure 47
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 23
ENGINE DISASSEMBLING
60516 Figure 48
60517 Figure 49
47574 Figure 50
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
24 GENERAL MECHANICAL OVERHAUL
ENGINE DISASSEMBLING
73. Unscrew the screws (2) fixing the connecting rod cap (3) and
remove it.
Note Keep the connecting rod half-bearings in their respect-
ive housings and/or note down their assembly position
since, if reusing them, they will need to be fitted in the
position found upon removal.
60518 Figure 51
61696 Figure 52
Note Note down the assembly position of the top and bot-
tom main half-bearings since, if reusing them, they will
need to be fitted in the position found upon removal.
60519 Figure 53
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 25
COMPREHENSIVE CRANKCASE CHECKS
47570 Figure 54
47571 Figure 55
Consumables
LOCTITE 270
Work material
Cylinder liner protrusion gauge (to be used with 99360334
99370415-99395603 and special plates)
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
26 GENERAL MECHANICAL OVERHAUL
COMPREHENSIVE CRANKCASE CHECKS
Tightening torques
Protrusion checking tool screw 225 N⋅m
Screws fixing connecting rod cap 1. Step 1 70 N⋅m
2. Step 2 60°
Technical data
Cylinder liner protrusion compared to the cylinder head supporting surface 0.045 mm to0.075 mm
Heating temperature for gear fitting 180 ℃
Main action
.540410. Crankcase checks
1. After disassembling the engine, thoroughly clean the cylinder-
crankcase assembly.
2. Carefully inspect the crankcase for cracks.
3. Check the condition of casting hole plugs. If the caps are rusted,
or if there is any doubt about the efficiency of the seal, replace
them.
4. When assembling plugs, apply the recommended sealant on
them.
Tool / Material
LOCTITE 270
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 27
COMPREHENSIVE CRANKCASE CHECKS
60596 Figure 57
1 1st measurement 3 3rd measurement
2 2nd measurement
60595 Figure 58
A, Selection classes Y Selection class marking
B area
60597 Figure 59
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
28 GENERAL MECHANICAL OVERHAUL
COMPREHENSIVE CRANKCASE CHECKS
60598 Figure 60
9. Cylinder liners can be removed and fitted several times into different housings, if needed.
155934 Figure 61
10. During checks, make sure that the main data for the cylinder liners is the same as in the figure.
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 29
COMPREHENSIVE CRANKCASE CHECKS
12. Fasten the screw nut (1) and take off the cylinder liner (3)
from the crankcase.
47577 Figure 62
16798 Figure 63
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
30 GENERAL MECHANICAL OVERHAUL
COMPREHENSIVE CRANKCASE CHECKS
15. Check the protrusion of the cylinder liners using the specific
tool (2) with spacers and tighten the screw (1) to the torque
specified below.
Tightening torque
Protrusion checking tool screw 225 N⋅m
60520A Figure 64
16. Using the dial gauge provided with dial gauge stand (3), meas- 0,045 ÷ 0,075
ure the cylinder liner protrusion compared to the cylinder head
supporting surface, which must be the value indicated in the fig-
ure. Otherwise, replace the adjusting ring (1), supplied as spare
part in different thicknesses.
Technical data
Cylinder liner protrusion compared to the 0.045 mm to0.075 mm
cylinder head supporting surface
60520B Figure 65
60521 Figure 66
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 31
COMPREHENSIVE CRANKCASE CHECKS
181690 Figure 67
18. Check the condition of the crankshaft main journals; there must no be signs of scoring, ovalisation or excessive wear. The
values shown refer to rated pin diameter.
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
32 GENERAL MECHANICAL OVERHAUL
COMPREHENSIVE CRANKCASE CHECKS
47535 Figure 68
GROUND
181691 Figure 69
X Main journals fillet detail
20. During the grinding operation, pay attention to the values of the main journal couplings shown in the details X.
Note All journals and crankpins must also be ground to the same undersizing class, in order to avoid any alteration to shaft
balance.
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 33
COMPREHENSIVE CRANKCASE CHECKS
36061 Figure 70
21. Write down the measurements of the main journals and crankpins of the crankshaft in the table.
47536 Figure 71
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
34 GENERAL MECHANICAL OVERHAUL
COMPREHENSIVE CRANKCASE CHECKS
36061 Figure 72
23. Write down the measurements of the crankpins of the crankshaft in the table.
181692 Figure 73
Y Crankpin fillet detail
24. During the grinding operation, pay attention to the values of the crankpins shown in Y.
Note All journals and crankpins must also be ground to the same undersizing class, in order to avoid any alteration to shaft
balance.
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 35
COMPREHENSIVE CRANKCASE CHECKS
.540816. Defining the diameter class of the seats for half-bearings on the crankcase
190208 Figure 74
25. To identify the diameter class of the seats for the main half-bearings, look at the front part of the crankcase in the position as
indicated in the figure.
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
36 GENERAL MECHANICAL OVERHAUL
COMPREHENSIVE CRANKCASE CHECKS
190208 Figure 74
DEFINING THE DIAMETER CLASS OF THE SEATS FOR HALF-BEARINGS ON THE CRANKCASE
CLASS RATED DIAMETER OF MAIN BEARINGS
1 106.300 – 106.309
2 106.310 – 106.319
3 106.320 – 106.330
26. Read the 2 sets of numbers on the front part of the crankcase.
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 37
COMPREHENSIVE CRANKCASE CHECKS
Note The first set of digits (four) is the coupling number of the upper and lower crankcase.
The following seven digits, taken individually, are the diameter class of each of the seats they are referred to.
Each of these digits may be 1, 2 or 3.
190220 Figure 75
27. Identify the most suitable half-bearings for each of the shaft pins (the half-bearings, if necessary, can have different classes
from one journal to another).
Thickness of the main bearing shells
Main half-bearings
Note Depending on the thickness, the half-bearings are selected in classes of tolerance marked by a coloured sign
(red/black - green/black).
The table contains the characteristics of the main bearings available as spare parts in standard measurement (STD).
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
38 GENERAL MECHANICAL OVERHAUL
COMPREHENSIVE CRANKCASE CHECKS
155939 Figure 76
1 Standard numbers
2 Letter indicating the weight class
A = 5537 - 5570 g
B = 5571 - 5604 g
C = 5605 - 5637 g
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 39
COMPREHENSIVE CRANKCASE CHECKS
190211 Figure 77
29. The diameter class of each connecting rod bearing must be selected before identifying the diameter of each crankpin.
Definition of the diameter class of the crankpins (nominal diameter)
CLASS CRANKPIN NOMINAL DIAMETER
1 95.970 - 95.979
2 95.980 – 95.989
3 95.990 – 96.000
30. In order to identify the diameter class of the crankpins, identify the three sets of figures marked on the front of the crankshaft.
Note The first number, of five digits, is the part number of the shaft.
Below this number, on the left, a set of six digits refers to the crankpins and is preceded by a single digit showing the
status of the pins (1 = STD, 2 = - 0.127), the other six digits, taken individually, give the diameter class of each crank-
pin they refer to.
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
40 GENERAL MECHANICAL OVERHAUL
COMPREHENSIVE CRANKCASE CHECKS
190219 Figure 78
31. Identify the most suitable half-bearings for each of the shaft pins (the half-bearings, if necessary, can have different classes
from one journal to another).
Big end half-bearing thickness
Connecting rod
half-bearings
Note Depending on the thickness, the half-bearings are selected in classes of tolerance marked by a coloured sign
(red/black - green/black).
The table contains the characteristics of the connecting rod bearings available as spare parts in standard measurement
(STD).
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 41
COMPREHENSIVE CRANKCASE CHECKS
STD CLASS 1 2 3
34. When fitting the gear (1) on the crankshaft (2), heat it for no
longer than 2 hours in an oven at the temperature indicated
below.
Technical data
Heating temperature for gear fitting 180 ℃
108836 Figure 79
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
42 GENERAL MECHANICAL OVERHAUL
COMPREHENSIVE CRANKCASE CHECKS
47588 Figure 80
39. Mount the connecting rod caps (1) together with half-bearings;
Tighten the connecting rod caps fixing screws (2) to the pre-
scribed torque. Using the specific tool (3), further tighten the
screws with a specific angle.
Tightening torque
Screws fixing connecting rod 1. Step 1
cap 70 N⋅m
2. Step 2
60°
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
44 GENERAL MECHANICAL OVERHAUL
OVERHAULING THE CONNECTING ROD-PISTON ASSEMBLY
Main action
155940 Figure 82
1 Connecting rod body 6 Slotted oil scraper ring with spiral spring
2 Half-bearings 7 Claw seal ring
3 Connecting rod cap 8 Trapezoidal seal ring
4 Cap retaining screws 9 Piston pin
5 Circlip 10 Piston
1. Make sure the pistons do not show any sign of seizing, scoring, cracking or excessive wear; otherwise, replace as necessary.
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 45
OVERHAULING THE CONNECTING ROD-PISTON ASSEMBLY
155941 Figure 83
155942 Figure 84
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
46 GENERAL MECHANICAL OVERHAUL
OVERHAULING THE CONNECTING ROD-PISTON ASSEMBLY
4. Remove the piston pin (1). If removal is difficult use the appro-
priate drift.
155943 Figure 85
155944 Figure 86
155945 Figure 87
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 47
OVERHAULING THE CONNECTING ROD-PISTON ASSEMBLY
181694 Figure 88
* The distance is measured at the Ø of 130 mm X 0.8 ± 0.1 mm
8. Lubricate the pin (1) and the relevant housings on the internal
piston hubs with engine oil; Pin must be inserted in the piston
with a light finger pressure and it should not come out by grav-
ity.
155946 Figure 89
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
48 GENERAL MECHANICAL OVERHAUL
OVERHAULING THE CONNECTING ROD-PISTON ASSEMBLY
16552A Figure 90
10. Check the clearance between the sealing rings (2) and the re-
lated housings on the piston (1) using a feeler gauge (3).
Tool / Material
Feeler gauge
181693 Figure 91
11. The sealing ring (2) of the 1st seat is trapezoidal. Clearance "
X" between the sealing ring and its seat is measured by placing
the piston (1) with its ring in the cylinder liner (3), so that the
sealing ring comes half way out of the cylinder liner.
3513 Figure 92
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 49
OVERHAULING THE CONNECTING ROD-PISTON ASSEMBLY
12. Using a feeler gauge (2), check the end gap of the sealing rings
(1) entered in the cylinder liner (3).
Tool / Material
Feeler gauge
13. If the distance between ends is lower or higher than the value
required, replace split rings.
36134 Figure 93
14. Data concerning the class section of connecting rod housing and
weight are stamped on the connecting rod.
155939 Figure 94
1 Standard numbers
2 Letter indicating the weight class
A = 5537 -5570 g.
B = 5571 -5604 g.
C = 5605 -5637 g.
4 Engine type
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
50 GENERAL MECHANICAL OVERHAUL
OVERHAULING THE CONNECTING ROD-PISTON ASSEMBLY
181695 Figure 95
* Dimension to be obtained after driving the bushing
15. During checks make sure that the main data of the bushing, connecting rod, pin and half bearings is that shown in the diagram.
61696 Figure 96
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 51
OVERHAULING THE CONNECTING ROD-PISTON ASSEMBLY
61694 Figure 97
61695 Figure 98
27. When refitting take care to make the oil holes on the bush
coincide with those on the connecting rod small end.
28. Ream the bush to obtain the diameter specified below.
073535 Figure 99
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
52 GENERAL MECHANICAL OVERHAUL
OVERHAULING THE CONNECTING ROD-PISTON ASSEMBLY
Technical data
Bush diameter 59.060 mm to59.076 mm
Tool / Material
Reamer
073535 Figure 99
2
4 5
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 53
CYLINDER HEAD OVERHAUL
30. Fit the pin (2) and fasten it on the piston (1) with the piston
rings (3).
32. Position the rings so that «TOP»" (4) is facing upwards, direct
the ring openings so they are staggered 180° apart.
Work material
Punch for valve guide removal 99360143
Tool to remove and refit engine valves (to be used with 99360259
special plates)
Tool for removing and refitting engine valves (to be used 99360261
with special plates)
Tool for engine valves removal and refitting (use with 99360263
99360259)
Tool for valve guide refitting (use with 99360143) 99360296
Adjuster for gasket assembly on valve guide 99360329
Dial gauge base to adjust lay shaft bearings (use with 99370415
99395603)
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
54 GENERAL MECHANICAL OVERHAUL
CYLINDER HEAD OVERHAUL
Technical data
Intake valves recessing −0.54 mm to−0.86 mm
Exhaust valves recessing −1.65 mm to−1.95 mm
Valve guide standout 30.08 mm to31.2 mm
Cylinder head heating temperature 80 ℃ to100 ℃
Main action
1. Before removing cylinder head, check hydraulic tightness using specific tool; in case of leaks not caused by cup plugs or
threaded plugs, replace cylinder head.
Note When replacing the cylinder head, it is supplied as a spare part with a threaded plug, which must be removed during
assembly.
Note In case of plugs dismounting/replacement, on mounting, apply sealant Loctite 270 or 243 on plugs.
2. Fit the specific tool (2) and fix it with the bracket (4); screw
using the provided device (1) until you can disassemble the
cotters (3); take out the tool (2) and extract the upper plate
(5), spring (6) and bottom plate (7).
Tool / Material Product
code
Tool for engine valves removal and refitting (use with 99360263
99360259)
Tool for removing and refitting engine valves (to be used 99360261
with special plates)
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 55
CYLINDER HEAD OVERHAUL
7. Check that the valves show no signs of seizure or cracking and also check with a micrometer that the valve stem diameter
comes within the required values: replace the valves if it does not.
8. Regrind the valve seats, if required, using a grinding machine and removing as less material as possible.
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
56 GENERAL MECHANICAL OVERHAUL
CYLINDER HEAD OVERHAUL
Tool / Material
Micrometer
Grinder
9. Use a bore gauge to check that the diameter inside the valve guide corresponds to the value indicated, after fitting.
Tool / Material
Bore gauge
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 57
CYLINDER HEAD OVERHAUL
10. When replacing/checking the valve seats, refer to the main data provided in the figure.
11. Check the valve seats (2). If there are light scorings or burnings,
regrind them with a suitable tool (1) according to angles shown
in the previous figure.
12. Having to replace them, with the same tool and taking care not
to affect the cylinder head, remove as much material from the
valve seats as possible until it is possible to extract them from
the cylinder head with a punch.
13. Heat the cylinder head to 80 –100 ºC and, using a drift, fit in the
new valve seats (2), chilled beforehand in liquid nitrogen. Using
tool (1), regrind the valve seats according to the angles shown
in the previous figure.
Technical data
Cylinder head heating temperature 80 ℃ to100 ℃
Tool / Material
41032 Figure 108
Drift
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
58 GENERAL MECHANICAL OVERHAUL
CYLINDER HEAD OVERHAUL
14. After reaming the valve seats, use the specific tool and the dial
gauge to make sure that the valve position, with respect to the
cylinder head surface, is equal to the values specified below:
Technical data
Intake valves recessing −0.54 mm to−0.86 mm
Exhaust valves recessing −1.65 mm to−1.95 mm
16. After installing the valve guides, regrind their bores with a 163815 Figure 109
smoother.
* Measurement to be
Tool / Material Product made after driving in
code the valve guides
Sleeker for valve guide 99390330
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 59
CYLINDER HEAD OVERHAUL
19. Compare the load and elastic deformation data with those of
the new springs indicated in the figure.
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
60 GENERAL MECHANICAL OVERHAUL
CYLINDER HEAD OVERHAUL
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 61
COMPLETE TIMING SYSTEM OVERHAUL
Work material
Drift to take down and fit back camshaft bushes 99360499
Technical data
Intake valve control cam lift 9.231 mm
Exhaust valve control cam lift 9.5607 mm
Rated assembling clearance between gear bushings and pins 0.045 mm to0.085 mm
Main action
.541254. Replacement gear bush idle gear
1. Replace the bushings (2) when worn.
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CURSOR 13 TDCV ‒ General mechanical overhaul
62 GENERAL MECHANICAL OVERHAUL
COMPLETE TIMING SYSTEM OVERHAUL
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GENERAL MECHANICAL OVERHAUL 63
COMPLETE TIMING SYSTEM OVERHAUL
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CURSOR 13 TDCV ‒ General mechanical overhaul
64 GENERAL MECHANICAL OVERHAUL
COMPLETE TIMING SYSTEM OVERHAUL
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CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 65
COMPLETE TIMING SYSTEM OVERHAUL
CRITICAL
IMPORTANT
SECONDARY
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CURSOR 13 TDCV ‒ General mechanical overhaul
66 GENERAL MECHANICAL OVERHAUL
COMPLETE TIMING SYSTEM OVERHAUL
11. The surface of the bushings must show no sign of seizing or scoring; replace them if they do.
12. Measure the bushes inner diameters with a bore meter and replace them, if the value measured exceeds the tolerance value.
13. To remove and refit the bushes, use the specific drift.
Tool / Material Product code
Drift to take down and fit back camshaft bushes 99360499
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CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 67
COMPLETE TIMING SYSTEM OVERHAUL
Note Removal does not require the drift extension for bush-
ings 5, 6 and 7 and it is not necessary to use the guide
bushing. For bushings 1, 2, 3 and 4 it is necessary how-
ever to use the extension and the guide bushings.
17. Position the bushing to insert on the drift (A) making the grub screw on it coincide with the seat (B) on the bushing.
18. Position the guide bushing (E) and secure the guide bushing (G) on the seat of the 7th bushing with the plate (H).
19. While driving in the bushing, make the reference mark (F) match the mark (M). In this way, when it is driven home, the lub-
rication hole on the bushing will coincide with the oil pipe in its seat.
Note The bushing is driven home when the 1st reference mark (D) is flush with the guide bushing (G).
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CURSOR 13 TDCV ‒ General mechanical overhaul
68 GENERAL MECHANICAL OVERHAUL
COMPLETE TIMING SYSTEM OVERHAUL
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GENERAL MECHANICAL OVERHAUL 69
COMPLETE TIMING SYSTEM OVERHAUL
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CURSOR 13 TDCV ‒ General mechanical overhaul
70 GENERAL MECHANICAL OVERHAUL
ENGINE ASSEMBLY
Consumables
Engine oil
LOCTITE 243
LOCTITE 5970
Work material
Rotary telescopic stand(range 2000 daN, torque 375 99322230
daNm)
Key to fit crankshaft front gasket 99346250
Key to fit crankshaft rear gasket 99346260
Tool for rotating the flywheel 99360321
Spacer (to be used with 99360321) 99360325
Tool for retaining the flywheel 99360351
Crankshaft lifting tool 99360500
Tool for rocker arm shaft assembly and fitting 99360553
Clamp for fitting piston into cylinder liner (90 - 175 mm) 99360603
Tool for engine T.D.C. positioning 99360612
Tool for timing of phonic wheel on timing gear 99360613
Brackets for fastening engine to 99322230 rotary stand 99361036
Tool to check timing (use with 99395606) 99370400
Set of gauges for angle tightening with square connection 99395216
- 1/2" and 3/4"
Gauge for defining the distance between the centres of 99395225
camshaft and timing gear
Gauge to determine centre distance between camshaft 99395226
and high pressure pump
Dial gauge (0-30 mm) 99395606
Centring ring of crankshaft front gasket cover 99396035
Torque wrench
Box wrench
Hooks
Hoist
Tightening torques
Lower crankcase inner tightening screws 1. Pre-tightening 160 N⋅m
2. Angle tightening 60°
3. Angle tightening 60°
Outer screws fixing lower crankcase 1. 30 N⋅m
2. 60°
Screws fixing connecting rod cap 1. Pre-tightening 70 N⋅m
2. Angle tightening 60°
Cylinder head fixing screws (pre-tightening) 1. Pre-tightening 75 N⋅m
2. Pre-tightening 150 N⋅m
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CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 71
ENGINE ASSEMBLY
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CURSOR 13 TDCV ‒ General mechanical overhaul
72 GENERAL MECHANICAL OVERHAUL
ENGINE ASSEMBLY
Screws fixing the water inlet pipe to the pump 34.5 ±3.5 N⋅m
Technical data
Cam timing dial gauge value 5.95 ±0.05 mm
Main action
1. Fasten the crankcase to the stand using the specific brackets.
Tool / Material Product code
Brackets for fastening engine to 99322230 rotary stand 99361036
Rotary telescopic stand(range 2000 daN, torque 375 daNm) 99322230
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CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 73
ENGINE ASSEMBLY
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CURSOR 13 TDCV ‒ General mechanical overhaul
74 GENERAL MECHANICAL OVERHAUL
ENGINE ASSEMBLY
10. Fit the lower crankcase (1) by means of a suitable hoist and
hooks.
Tool / Material
Hoist
Hooks
11. Using a torque wrench (3) tighten the internal screws (1) to
the required torque, then using a specific tool (4) tighten them
in two phases to the specific angles, following what is indicated
in the chapter Diagram of tightening sequence for main engine
parts ( ➠ Page 15).
Tightening torque
Lower crankcase inner tight- 1. Pre-tightening
ening screws 160 N⋅m
2. Angle tightening
60°
3. Angle tightening
60°
Note Always use new screws each time you assemble the
bedplate.
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CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 75
ENGINE ASSEMBLY
12. Using a torque wrench (2), tighten the outer hex-socket screws
(1) to the prescribed torque, then using the specific tool (3)
tighten to an angle.
Tightening torque
Outer screws fixing lower 1. 30 N⋅m
crankcase 2. 60°
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CURSOR 13 TDCV ‒ General mechanical overhaul
76 GENERAL MECHANICAL OVERHAUL
ENGINE ASSEMBLY
16. Using the clamp (1), install the connecting rod-piston assemblies
(2) in the cylinder linings, according to the diagram in the previ-
ous figure.
17. Check that the number of each connecting rod corresponds to
the cap coupling number.
Caution!
Connecting rods Precautions for cylinder liners
▶ During assembly, pay utmost attention to prevent the
connecting rod from hitting against the cylinder liner
walls.
18. Check that the ideogram stamped on the piston crown faces 60616 Figure 145
the engine flywheel; or the recess in the piston skirt matches the
position of oil nozzles.
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CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 77
ENGINE ASSEMBLY
19. Connect the connecting rods to the relevant pins of the crank-
shaft, mount the connecting rod caps (1) together with half-
bearings; tighten the connecting rod caps fixing screws (2)
to the prescribed torque. Using the goniometer (3) further
tighten the screws to the angle specified.
Tightening torque
Screws fixing connecting rod 1. Pre-tightening
cap 70 N⋅m
2. Angle tightening
60°
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CURSOR 13 TDCV ‒ General mechanical overhaul
78 GENERAL MECHANICAL OVERHAUL
ENGINE ASSEMBLY
21. Fit precisely the gasket (1), fit the specific keying device (2),
drive in the gasket (1) by screwing the nut (3).
Tool / Material Product
code
Key to fit crankshaft front gasket 99346250
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CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 79
ENGINE ASSEMBLY
Tool / Material
Torque wrench
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CURSOR 13 TDCV ‒ General mechanical overhaul
80 GENERAL MECHANICAL OVERHAUL
ENGINE ASSEMBLY
29. Install the connecting rod (1) and tighten the screw (2) to the
prescribed torque.
30. Install the double gear (2) and tighten the screws (1) to the
prescribed torque.
Note Lubricate the screws (1) with engine oil before as-
sembly.
Note Fit the flywheel housing within 10' after sealant applica-
tion.
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CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 81
ENGINE ASSEMBLY
32. Use a torque wrench to tighten the screws to the specific tight-
ening torque in the sequence shown in the figure.
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CURSOR 13 TDCV ‒ General mechanical overhaul
82 GENERAL MECHANICAL OVERHAUL
ENGINE ASSEMBLY
Tool / Material
Torque wrench
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CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 83
ENGINE ASSEMBLY
39. Fit the specific gauge (1) to position the high pressure pump
support flange (2) properly and tighten the screws to the pre-
scribed torque.
Tightening torque
High-pressure pump flange support 24.5 ±2.5 N⋅m
screw
40. Position the crankshaft with the pistons 1 - 6 at the T.D.C. This
situation occurs when:
41. The hole with one reference mark (5) of the engine flywheel
(4) can be seen through the inspection window.
42. The specific tool (1), through the seat (2) of the engine speed
sensor, enters the hole (3) in the flywheel (4).
Tool / Material Product
code
Tool for engine T.D.C. positioning 99360612
43. If this condition does not occur, turn the engine flywheel (4)
appropriately.
44. Remove the specific tool (1).
Tool / Material Product
code
Tool for engine T.D.C. positioning 99360612
45. Fit the camshaft (4), positioning it with the reference marks (→)
as shown in the figure.
46. Lubricate the seal (3) and fit it on the thrust plate (2).
47. Fit the thrust plate (2) with the sheet metal gasket (1) and
tighten the screws (5) to the required torque and according
to the sequence shown in relative chapter DIAGRAM OF
TIGHTENING SEQUENCE FOR MAIN ENGINE PARTS
( ➠ Page 15).
Tightening torque
Shoulder plate locking screws 1. Tightening sequence: 1 - 2 - 3 - 4 -
5
20 ±2 N⋅m
2. Tightening sequence: 6 - 7 - 8 - 9 -
10
20 ±2 N⋅m
182146 Figure 164
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CURSOR 13 TDCV ‒ General mechanical overhaul
84 GENERAL MECHANICAL OVERHAUL
ENGINE ASSEMBLY
48. Position the gauge (1). Check and adjust the position of the link
rod (3) for the idle gear; tighten the screw (2) to the specified
torque.
Tool / Material Product
code
Gauge for defining the distance between the centres of 99395225
camshaft and timing gear
49. Fit the idle gear (1) back on and lock the screws (2) to the
required torque.
Tightening torque
Idle gear pin screws 1. Pre-tightening
30 N⋅m
2. Angle tightening
90°
Note Lubricate the screws (2) with engine oil before as-
sembly.
50. Position the gear (2), without fully tightening the screws (5),
on the camshaft, positioning it so that the 4 eyelet holes are
centred with regard to the camshaft fastening holes.
Note Lubricate the screws (5) with engine oil before as-
sembly.
51. With a magnetic dial gauge (1) check clearance between gears
(2, 3), which must be between 0.074 – 0.195 mm, otherwise
adjust the clearance as indicated hereafter:
52. Loosen the screws (4) fixing the idle gear (3).
53. Loosen the connecting rod fixing screw (2), move the connect-
ing rod (3) in order to obtain the required clearance.
54. Lock the rod fixing screw (2) and the idle gear fixing screws (4)
to the required torque. 182149 Figure 167
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CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 85
ENGINE ASSEMBLY
56. Fit the retaining brackets on the injectors (5) and position them
in the relevant seats in the cylinder head.
57. Before tightening the screws (4) to torque, fit the high pressure
fuel pipes referring to the indications provided in chapterRail
installation ( ➠ Page 86) (Operation 774510).
58. After having fitted the fuel pipes, lock the screws (4) securing
the injector brackets to the specified torque.
Tightening torque
Injector bracket fixing screws (4) 30 N⋅m to35 N⋅m
Tool / Material
Torque wrench
59. Fit the engine brake cylinders (1) and (2), using a torque
wrench, fix them to specified torque. 183455 Figure 169
Tightening torque
Exhaust brake cylinder fixing screws 16 N⋅m to22 N⋅m
Tool / Material
Torque wrench
60. Mount the guide braces (3) on the valve stem, all with the
largest hole in the same direction.
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CURSOR 13 TDCV ‒ General mechanical overhaul
86 GENERAL MECHANICAL OVERHAUL
ENGINE ASSEMBLY
61. Connect the oil supply pipe (3) to the engine brake actuators
(2) and engine brake solenoid (1).
63. Connect the high pressure fuel pipes and tighten the fittings by hand in the sequence (1, 2, 3, 6, 5, 4) to the rail and the
injectors.
Note Before tightening the couplings to torque make sure that the pipes (1) are not touching each other.
64. Complete injector assembly operations by tightening the fastening screws to the specified torque.
Tightening torque
Electro-injector bracket retaining screws 33 N⋅m to37 N⋅m
65. Complete assembly of HP fuel pipes (1, 2, 3, 6, 5, 4) by first tightening the injector side couplings and then those on the rail
side.
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CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 87
ENGINE ASSEMBLY
Tightening torque
High-pressure fuel pipe couplings 42 N⋅m
66. Connect the HP fuel supply pipes (8) and tighten them to the prescribed torque.
Tightening torque
High-pressure fuel pipe fittings 60 ±2.5 N⋅m
67. Fix the fuel supply pipe support brackets, tightening the screws to the required torque.
Tightening torque
Screws fixing the high pressure fuel supply pipe support brackets to the 23.5 ±2.5 N⋅m
head
68. Connect the fuel return pipe (7) from the rail and tighten to the prescribed torque.
Tightening torque
Fuel return coupling from the rail 50 N⋅m
69. Apply the specific tool (1) to the rocker arm shaft (2) and
mount the shaft on the cylinder head.
Tool / Material Product
code
Tool for rocker arm shaft assembly and fitting 99360553
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CURSOR 13 TDCV ‒ General mechanical overhaul
88 GENERAL MECHANICAL OVERHAUL
ENGINE ASSEMBLY
72. Attach the electrical connections (1) to the injectors and block
the cables using cable clamps.
Tightening torque
Cable clamps 1.5 ±0.25 N⋅m
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CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 89
ENGINE ASSEMBLY
75. Check that the specific tool (1) is inserted in the hole (3)
present in the engine flywheel (4) through the seat (2) of the
engine speed sensor; in this condition, the flywheel is in the
reference position (piston no. 1 to 54th before T.D.C.).
Tool / Material Product
code
Tool for engine T.D.C. positioning 99360612
76. If this condition does not occur, turn and adjust the engine fly-
wheel (4) appropriately.
77. Remove the specific tool (1).
Tool / Material Product
code
Tool for engine T.D.C. positioning 99360612
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CURSOR 13 TDCV ‒ General mechanical overhaul
90 GENERAL MECHANICAL OVERHAUL
ENGINE ASSEMBLY
78. Carefully clean the surface of the head on which the rocker arm
cover rests.
79. Using the specific magnetic base support (2) as shown in the
figure, position the specific dialogue (1) with the flat based rod
(3) positioned on the rocker arm roller (4) which controls the
exhaust valves of cylinder no. 3 and preload to at least 7 mm.
Tool / Material Product
code
Tool to check timing (use with 99395606) 99370400
Dial gauge (0-30 mm) 99395606
Caution!
Dial gauge pointer Pointer correct positioning
▶ Position the flat based dial gauge rod (see detailed part) so that its axis passes through the centre of the roller on
which it is resting.
Caution!
Tolerances measure Checking and overhauling values
▶ During the CHECK phase, not during the engine overhaul phase, the allowed tolerance of the measurement is
between -0.05 - +0.12 mm.
▶ During OVERHAUL, the allowed tolerance is ± 0.05 mm.
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CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 91
ENGINE ASSEMBLY
Note The measurement must be taken holding the rocker roller in contact with the profile of the exhaust cam of the cam-
shaft.
82. Turn the engine flywheel in the engine operating direction until
the dial gauge indicates the required camshaft lift value.
Technical data
Cam timing dial gauge value 5.95 ±0.05 mm
83. Check that the required cam lift values are displayed under the
following conditions:
Tool / Material Product
code
Tool for engine T.D.C. positioning 99360612
◁ The hole with two notches (5) is visible through the small
inspection window.
◁ The specific tool (1), through the seat (2) of the engine
speed sensor, enters the hole (3) in the flywheel (4).
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CURSOR 13 TDCV ‒ General mechanical overhaul
92 GENERAL MECHANICAL OVERHAUL
ENGINE ASSEMBLY
84. Perform the following if the conditions stated have not been
obtained:
85. Turn the engine flywheel until the dial gauge indicates the re-
quired cam lift.
86. Loosen the screws (2) that fasten the gear (1) to the camshaft
and use the slots on the gear (1).
87. Act on the flywheel to obtain the conditions indicated and while
keeping the cam lift value unchanged.
88. Lock the screws (2) and repeat timing check as described
above.
Note While performing this operation recover the clearance
between the camshaft gears.
182129 Figure 182
89. Tighten the screws (2) to the specified torque.
Tightening torque
Camshaft gear fixing 1. Pre-tightening
screws (2) 60 N⋅m
Lubricant
2. Angle tightening
Engine oil
60°
90. When adjustment via the slots is not sufficient for recovering
the offset, proceed as follows:
91. Lock the screws (2) and turn the engine flywheel a 1/2 turn in
the opposite direction of the operating direction.
92. Turn the engine flywheel in the engine operating direction until
the dial gauge indicates the required camshaft lift value.
Technical data
Cam timing dial gauge value 5.95 ±0.05 mm
93. Remove the screws (2) and remove the gear (1) from the
camshaft.
94. Turn the flywheel (4) again until the following conditions occur:
Tool / Material Product
code
Tool for engine T.D.C. positioning 99360612
◁ The hole with two notches (5) is visible through the small
inspection window.
◁ The specific tool (1), through the seat (2) of the engine
speed sensor, enters the hole (3) in the flywheel (4).
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CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 93
ENGINE ASSEMBLY
95. Mount the gear (2) with the 4 slots (1) centred with the fixing
holes of the camshaft. Lock the relevant screws to the required
torque.
Tightening torque
Camshaft gear fixing screws 1. Pre-tightening
Lubricant 60 N⋅m
Engine oil
2. Angle tightening
60°
100. Insert the specific tool (2), via the seat of the phase sensor,
onto the tooth (↑) obtained on the phonic wheel.
Tool / Material Product
code
Tool for timing of phonic wheel on timing gear 99360613
101. Should tool (2) fitting be difficult, loosen the screws (3) and
direct the phonic wheel (1) properly to position the tool (2) on
the tooth. Then tighten the screws (3).
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CURSOR 13 TDCV ‒ General mechanical overhaul
94 GENERAL MECHANICAL OVERHAUL
ENGINE ASSEMBLY
Tightening torque
Screws fixing pulser ring to timing 24.5 ±2.5 N⋅m
gear (3)
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CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 95
ENGINE ASSEMBLY
104. Mount the HP pump and make sure that the seat of the key (1)
on the pump shaft is facing the pump intakes (2).
105. Tighten the locking screws (1) of the HP pump (2), connect
the fuel pipes (3) tightening the fittings to the prescribed
torque.
Note Make sure that the pipe is not damaged after mounting
and that there are no fuel leaks while engine is running.
The HP pipes that are disassembled cannot be used
again and must be replaced.
106. Install the gear (1) and tighten the nuts (2) to the prescribed
torque.
107. Remove the specific tool.
Tool / Material Product
code
Tool for engine T.D.C. positioning 99360612
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CURSOR 13 TDCV ‒ General mechanical overhaul
96 GENERAL MECHANICAL OVERHAUL
ENGINE ASSEMBLY
108. In order to perform adjustments correctly, during each rotation phase check the positioning accuracy using the specific pin,
inserting it into the hole marked with a notch on the flywheel corresponding to piston position.
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CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 97
ENGINE ASSEMBLY
109. Take the cylinder whose clearance has to be adjusted into the
combustion phase; the valves of this cylinder are closed while
they balance the symmetric cylinder valves.
Note The correspondence of the symmetrical cylinders is 1 -
6, 2 - 5 and 3 - 4.
110. In order to properly operate, follow these instructions and data
specified on the table.
111. Using a box wrench, remove the adjustment screw fastening
nut (1).
Tool / Material
Box wrench
112. Insert the thickness gauge blade (3) corresponding to the op-
erating clearance shown in the "Characteristics and data" 114287 Figure 190
table.
113. Screw or unscrew the adjustment screw of the rocker arm (2)
with the appropriate wrench.
114. Check that the feeler gauge blade (3) can slide with slight fric-
tion.
115. Lock the nut (1) by stopping the adjustment screw.
116. To carry out the adjustments stated above, the sequence shown in the table is mandatory.
FIRING ORDER 1-4-2-6-3-5
Start and rotation in the engine Adjust valve clearance for cylinder
Balancing cylinder valves no.
direction no.
1 and 6 at T.D.C. 6 1
120
3 4
Angle degree [°]
120
5 2
Angle degree [°]
120
1 6
Angle degree [°]
120
4 3
Angle degree [°]
120
2 5
Angle degree [°]
Note Check during each rotation phase, the accuracy of the position by using the specific pin and inserting it into the hole
marked with a notch on the flywheel corresponding to piston position.
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CURSOR 13 TDCV ‒ General mechanical overhaul
98 GENERAL MECHANICAL OVERHAUL
ENGINE ASSEMBLY
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GENERAL MECHANICAL OVERHAUL 99
ENGINE ASSEMBLY
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CURSOR 13 TDCV ‒ General mechanical overhaul
100 GENERAL MECHANICAL OVERHAUL
ENGINE ASSEMBLY
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GENERAL MECHANICAL OVERHAUL 101
ENGINE ASSEMBLY
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102 GENERAL MECHANICAL OVERHAUL
ENGINE ASSEMBLY
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GENERAL MECHANICAL OVERHAUL 103
ENGINE ASSEMBLY
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CURSOR 13 TDCV ‒ General mechanical overhaul
104 GENERAL MECHANICAL OVERHAUL
ENGINE ASSEMBLY
148. Connect the exhaust gas pipe (1) together with the engine
brake device.
149. Connect the coolant pipes (3) to the engine brake device actu-
ator(2).
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GENERAL MECHANICAL OVERHAUL 105
ENGINE ASSEMBLY
150. Connect the oil delivery pipe (1) and the sump oil return pipe
(2) to the turbocharger. Tighten the couplings to the recom-
mended torque.
Tightening torque
Oil drain and inlet pipe couplings 22 N⋅m to27 N⋅m
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CURSOR 13 TDCV ‒ General mechanical overhaul
106 GENERAL MECHANICAL OVERHAUL
ENGINE ASSEMBLY
Tightening torque
Thermostat case fixing screws 1. Tightening sequence: 1 - 2 - 3 - 4 - 5 - 6 - 7
27 N⋅m to33 N⋅m
2. Tightening sequence: 8 - 9 - 10 - 11 - 12 - 13 - 14
27 N⋅m to33 N⋅m
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ General mechanical overhaul
GENERAL MECHANICAL OVERHAUL 107
ENGINE ASSEMBLY
157. Fit the electromagnetic coupling (2) and tighten the screws (1)
to the specified torque.
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CURSOR 13 TDCV ‒ General mechanical overhaul
108 GENERAL MECHANICAL OVERHAUL
ENGINE ASSEMBLY
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GENERAL MECHANICAL OVERHAUL 109
ENGINE ASSEMBLY
165. Secure the sleeve (3) to the thermostat assembly (4) and
tighten the relevant clip.
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CURSOR 13 TDCV ‒ technical specifications
TECHNICAL SPECIFICATIONS 3
Contents
Contents
GENERAL CHARACTERISTICS . . . . . . . . . . . . . . . 5
TIGHTENING TORQUES . . . . . . . . . . . . . . . . . . 12
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CURSOR 13 TDCV ‒ technical specifications
TECHNICAL SPECIFICATIONS 5
GENERAL CHARACTERISTICS
TECHNICAL SPECIFICATIONS
GENERAL CHARACTERISTICS
F3H
type
F3HFE611B F3HFE611A
Diesel 4-stroke
Cycle
Power supply Turbocharged with aftercooler
Injection
Direct
Bore mm 135
Stroke mm 150
kW 368 412
(HP) (500) (560)
Max. power
Nm 2300 2500
(kgm) (234) (255)
maximum torque
DISTRIBUTION
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CURSOR 13 TDCV ‒ technical specifications
6 TECHNICAL SPECIFICATIONS
GENERAL CHARACTERISTICS
F3H
type
F3HFE611B F3HFE611A
mm −
X
mm −
Of operation
mm 0.40 ± 0.05
X
mm 0.60 ± 0.05
The high pressure fuel supply system is managed
by the BOSCH EDC 17. It consists of the CPN
POWER SUPPLY 5.2 high-pressure pump, electro-injectors, hydraulic
accumulator (rail), EDC 17 ECU and pressure and
temperature sensors.
Injection
–
Bosch
TURBOCHARGING
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ technical specifications
TECHNICAL SPECIFICATIONS 7
DATA - INSTALLATION CLEARANCES
F3H
type
F3HFE611B F3HFE611A
F3H
type
mm
upper –
Ø1
lower –
Cylinder liners:
outer diameter:
upper 153.461 - 153.486
Ø2
lower 151.890 - 151.915
length L 252.2
Cylinder liners - crankcase seat
upper –
lower –
Outer diameter Ø2 −
Cylinder liners:
Piston diameter Ø1 −
Piston protrusion X –
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ technical specifications
8 TECHNICAL SPECIFICATIONS
DATA - INSTALLATION CLEARANCES
F3H
type
mm
X1 2.480 - 2.510
Piston ring slots X2 2.580 - 2.610
X3 4.050 - 4.080
* measured on Ø of 121 mm
** measured on Ø of 120 + 0.15 mm
Piston rings:
trapezoidal sealing S1* 2.296 – 2.340
bevelled S2 2.470 - 2.500
milled scraper ring with slots and internal spring S3 3.970 - 3.990
* measured at 2 mm from Ø at the outside
1 0.140 - 0.214
Piston rings - slots 2 0.065 - 0.140
3 0.060 - 0.110
Piston rings −
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ technical specifications
TECHNICAL SPECIFICATIONS 9
DATA - INSTALLATION CLEARANCES
F3H
type
mm
Measuring point X –
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ technical specifications
10 TECHNICAL SPECIFICATIONS
DATA - INSTALLATION CLEARANCES
F3H
type
mm
Alignment 1-2 –
Centring 1-2 –
Ø2 10.015 - 10.030
Valve guides
Ø3 16.012 - 16.025
Valve guides –
Valves:
Ø4 9.960 - 9.975
α 60° 30' ± 7' 30''
Ø4 9.960 - 9.975
α 60° +30' ± 7' 30''
Ø1 49.185 - 49.220
Ø1 46.985 - 47.020
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ technical specifications
TECHNICAL SPECIFICATIONS 11
DATA - INSTALLATION CLEARANCES
F3H
type
mm
Ø2 49.260 - 49.275
Ø2 47.060 - 47.075
X 0.54- 0.86
Recessing
X 1.65- 1.95
9.5607
mm
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ technical specifications
12 TECHNICAL SPECIFICATIONS
TIGHTENING TORQUES
F3H
type
mm
42.045 – 42.061
59.000 – 59.019
–
59.070 – 59.110
–
56.045 – 56.064
–
0.051 – 0.110
Rocker arms and engine brake control lever pin 0.045 – 0.083
TIGHTENING TORQUES
TORQUE
DETAIL
Nm ° kgm
Screws securing the crankcase to the lower crankcase ★
Inner screws First step: pre-tightening 160 16
Inner screws Second step: Angle tightening M18x2 60°
Inner screws Third step: Angle tightening 60°
Outer screws Fourth step: pre-tightening 30 3
M12x1.75
Outer screws Fifth step: Angle tightening 60°
Union for piston cooling nozzle 50 ± 5 5 ± 0.5
pre-tightening 11.5 ± 3.5 1.15 ± 0.35
Screws securing heat exchanger to crankcase ★ M8x1.25
tightening 24.5 ± 2.5 2.4 ± 0.25
Screws fixing suction strainer to bedplate 24.5 ± 2.5 2.4 ± 0.25
First step 45 ± 4.5 4.5 ± 0.45
Screws securing spacer and oil sump ★ M10x1.5
Second step 45 ± 4.5 4.5 ± 0.45
Oil sump drain plug 95 ± 10 9.5 ± 1
Oil level dipstick retainer 39 ± 6 3.9 ± 0.6
Pre-tightening 20 2
Screws securing flywheel case to crankcase ★ M12x1.75
Tightening 63 ± 7 6.3 ± 0.7
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ technical specifications
TECHNICAL SPECIFICATIONS 13
TIGHTENING TORQUES
TORQUE
DETAIL
Nm ° kgm
Screws securing flywheel case to head ★ M10x1.5 44 ± 4 4.4 ± 0.4
First step: pre-tightening 75 7.5
Second step: pre-tightening 150 15
M18x2 screw fixing cylinder head: ♦ (*)
Third step: Angle tightening 90 °
Fourth step: Angle tightening 90 °
First step: pre-tightening 25 2.5
Second step: pre-tightening 60 6
M16x1.5 Screw securing rocker arm shaft ★
Third step: pre-tightening 80 8
Fourth step: Angle tightening 60
Screws fastening oil pressure regulating valve 23.5 ±2.5 2.3 ± 0.2
Rocker arm cover M6x1 fastening screws 8.5 ± 1.5 0.8 ± 0.1
Lock nut for rocker arm adjustment screw M10x1.25 39 ± 5 3.9 ± 0.5
M8x1.25 screws for injector brackets 35 3.5
M8x1.25 Screws securing camshaft shoulder plate First step 20 ± 2 2 ± 0.2
to head ★ Second step 20 ± 2 2 ± 0.2
Screws securing bracket on cylinder head to lift engine M12x1.75 100 ± 10 10 ± 1
First step: pre-tightening 60 6
M14X2 screws fastening the camshaft gear (*)
Second step: Angle tightening 60°
Screw fixing pulser ring to timing gear M8x1.25 24.5 ± 2.5 2.5 ± 0.2
M10x1.5 screws securing exhaust manifold (**) pre-tightening 40 ± 5 4 ± 0.5
★ tightening 60 ± 5 6 ± 0,5
Screws fastening collars on exhaust manifold M6x1 12 ± 0.5 1.2
Screws fastening collars on exhaust pipe 8±2 0.8 ± 0.2
Screws fixing the exhaust brake hydraulic actuator cylinder 19 ± 3 1.9 ± 0.3
First step: pre-tightening 70 7
M14x2 screws fixing the connecting rod cap
Second step: Angle tightening 60°
First step: pre-tightening 120 12
M18x1.5 screws fixing the engine flywheel (*)
Second step: Angle tightening 90 °
M14x2 screws fixing the damper flywheel to the First step: pre-tightening 70 7
drive pulley (*) Second step: Angle tightening 50 °
M14x2 screws fixing the drive pulley to the First step: pre-tightening 70 7
crankshaft (*) Second step: Angle tightening 50 °
M12x1.75 screw fixing the intermediate gear pins First step: pre-tightening 30 3
(*) Second step: Angle tightening 90 °
Screw fixing rod to adjust transmission gear M8x1.25 24.5 ± 2.5 2.4 ± 0.2
M8x1.25 screws fixing the oil pump 24.5 ± 2.5 2.4 ± 0.2
M8x1.25 screw fixing crankshaft gasket front cover 24.5 ± 2.5 2.4 ± 0.2
Diesel filter breather 18 ± 2 (1.8 ± 0.2)
M8x1.25 screw fastening fuel filter support 24.5 ± 2.5 2.4 ± 0.2
Fuel filter cap 32.5 ± 2.5 3.2 ± 0.2
Fuel filter drain 1.5 ± 0.5 0.2 ± 0.1
Screw fastening oil filter support M8x1.25 23.5 ±2.5 2.4 ± 0.2
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ technical specifications
14 TECHNICAL SPECIFICATIONS
TIGHTENING TORQUES
TORQUE
DETAIL
Nm ° kgm
Oil filter cap 60 ± 5 6 ± 0,5
Oil filter drain plug 6.5 ± 1.5 0.7 ± 0.1
Screw fastening control unit mount 19 ± 3 1.9 ± 0.3
Screws and nuts securing turbocharger M12x1.75 75 7.5
Electrical actuator to turbocharger retainer nut 31.8 ± 1.75 3.2 ± 0.2
Screws fastening actuator bracket mount to turbocharger 22.6 ± 1.7 2.3 ± 0.2
Screws fastening oil return pipe to turbocharger M8x1 24.5 ± 2.5 2.4 ± 0.2
Screws securing thermostat assembly ★ M8x1.25 30 ± 3 3 ± 0.3
Screws securing water pump M8x1.25 24.5 ± 2.5 2.45 ± 0.25
Screws fixing water inlet pipe to crankcase M8x1.25 34.5 ± 3.5 3.4 ± 0.3
Screws fastening fan to electromagnetic coupling M8x1.25 34.5 ± 3.5 3.4 ± 0.4
M12x1.75 screws fixing the electromagnetic coupling to the crankcase 100 ± 5 10 ±0.5
Screw fixing the automatic belt tensioner M10x1.5 50 ± 5 5 ± 0.5
Screws securing steady tensioner M12x1.75 105 ± 5 10.5 ± 0.5
Starter motor fastening screws M12x1.75 74 ± 8 7.4 ± 0.8
Screws securing the air heater and the intake manifold to the cylinder head ★ M10x1.5 50 ± 5 5 ± 0.5
Screws fixing air compressor M12x1.75 74 ± 8 7.4 ± 0.8
Nut fixing air compressor drive gear 170 ± 10 17 ± 1
M12x1.5 screws fastening HP pump to the support plate 37.5 ± 2.5 3.7 ± 0.2
M8x1.25 screws fastening HP pump mounting plate to the timing system casing 24.5 ± 2.5 2.4 ± 0.2
M24x1.5 nut for fixing the high pressure pump gear 250 ± 15 25 ± 1.5
M16x1.5 fuel filler on head 55 ± 5 5.5 ± 0.5
M12x1.75 screws securing the oil pump to the bracket 32.5 ± 2.5 3.3 ± 0.2
M16x1.5 couplings fixing the high pressure fuel pipe to the HP pump 42 4.2
M18x1.5 couplings securing the LP fuel pipe to the HP pump 37 ± 3 3.7 ± 0.3
screws marked with numbers 10 ± 1 1 ± 0.1
M6x1 screws securing Blow-by to timing case ★
screws marked with letters 7±1 0.7 ± 0.1
TI supplier 42 ± 2.5 4,2 ± 0,25
M16x1.5 couplings securing the fuel pipe to rail
Chesini supplier 60 ± 2.5 6 ± 0,25
TI supplier 42 ± 2.5 4,2 ± 0,25
M16x1.5 couplings securing the fuel pipe to injectors
Chesini supplier 60 ± 2.5 6 ± 0,25
TI supplier 42 ± 2.5 4,2 ± 0,25
M16x1.5 couplings securing the HP pipes to the head
Chesini supplier 60 ± 2.5 6 ± 0,25
M14x1.5 coupling securing the fuel return pipe to rail 50 5
M8x1.25 screws securing the rail to the head 24.5 ± 2.5 2.5 ± 0.3
M20x1.5 rail pressure relief valve 110 ± 5 11 ± 0,5
M8x1.25 nut fixing the heater electrical connections 16 ± 1 1.6 ± 0.1
pre-tightening 5 0.5
Screws securing Blow-by filter★
tightening 15 1.5
M10x1.5x35
44 ± 4 4.4 ± 0.4
(lower retainer)
Screws fastening alternator support
M10x1.5x60
44 ± 4 4.4 ± 0.4
(lower retainer)
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ technical specifications
TECHNICAL SPECIFICATIONS 15
LAYOUT OF TIGHTENING SEQUENCE FOR MAIN ENGINE PARTS
TORQUE
DETAIL
Nm ° kgm
M8x1.25x30 (up-
Screws fastening alternator support 24.5 ± 2.5 2.45 ± 0.25
per retainer)
M10x1.5 44 ± 4 4.4 ± 0.4
Alternator fixing screws
M8x1.25 24.5 ± 2.5 2.45 ± 0.25
Alternator pulley securing 75 7.5
Power steering retainer collar 6 ± 2.5 0.6 ± 0.25
Screws fixing power steering pump to the compressor M10x1.5 46.5 ± 4.5 4.6 ± 0.4
Screws fixing air-conditioner compressor to mount M8x1.25 24.5 ± 2.5 2.4 ± 0.25
Screws fixing the air-conditioner compressor mount M8x1.25 24.5 ± 2.5 2.4 ± 0.25
Fixing screw for guard 24.5 ± 2.5 2.5 ± 0.25
Flywheel rev sensor support fastening 23.5 ±2.5 2.3 ± 0.2
M18x1.5 Rail pressure sensor retainer 70 ± 5 7 ± 0.5
Filter clogging sensor fastening 55 ± 5 5.5 ± 0.5
Water/fuel temperature sensor fastener 35 3.5
Thermometric switch/transmitter fastener 25 2.5
Air temperature transmitter fastener 35 3.5
Pulse transmitter fastener 8±2 0.8 ± 0.2
Pressure sensor retainer on the rocker cover 27.25 ± 2.75 2.7 ± 0.28
Exhaust brake solenoid valve fastener M24x1.5 32 ± 3 3.2 ± 0.3
PWM solenoid valve fastener 8±2 0.8 ± 0.2
Nuts for injector electrical connection 1.5 ± 0.25 0.15
Head wiring connector fixing screw 8±2 0.8 ± 0.2
* Lubricate with engine oil before assembly
** Lubricate with graphitised oil before assembly
☆ Apply LOCTITE 243 before assembly
★ See tightening sequence
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ technical specifications
16 TECHNICAL SPECIFICATIONS
LAYOUT OF TIGHTENING SEQUENCE FOR MAIN ENGINE PARTS
60593 Figure 1
First step
Tightening torque
Lower crankcase inner screws Pre-tightening
160 N⋅m
Second step
Technical data
Lower crankcase internal screws (angle closing) 60°
Third step
Technical data
Lower crankcase internal screws (angle closing) 60°
Outer screws
60592 Figure 2
Fourth step
Tightening torque
Lower crankcase external screws Pre-tightening
30 N⋅m
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ technical specifications
TECHNICAL SPECIFICATIONS 17
LAYOUT OF TIGHTENING SEQUENCE FOR MAIN ENGINE PARTS
60594 Figure 3
Fifth step
Technical data
Lower crankcase external screws (angle closing) 60°
61270 Figure 4
Tightening torque
Cylinder head fixing screws 1. 75 N⋅m
2. 150 N⋅m
3. 90°
4. 90°
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ technical specifications
18 TECHNICAL SPECIFICATIONS
LAYOUT OF TIGHTENING SEQUENCE FOR MAIN ENGINE PARTS
180272 Figure 5
Tightening torque
Exhaust manifold fixing screws 1. Tightening sequence: 1-2-3-4
20 N⋅m
2. Tightening sequence: 5-6-7-8
45 N⋅m
213469 Figure 6
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ technical specifications
TECHNICAL SPECIFICATIONS 19
LAYOUT OF TIGHTENING SEQUENCE FOR MAIN ENGINE PARTS
218129 Figure 7
Tightening torque
Intake manifold fixing screws 1. Tightening sequence: 1-2-3-4-5-6
45 N⋅m to55 N⋅m
2. Tightening sequence: 1-5-3-4-6-2
45 N⋅m to55 N⋅m
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ technical specifications
20 TECHNICAL SPECIFICATIONS
LAYOUT OF TIGHTENING SEQUENCE FOR MAIN ENGINE PARTS
180269 Figure 8
Tightening torque
Flywheel housing fastening screws 1. Tightening sequence: 1 – 19
63 ±7 N⋅m
2. Tightening sequence: 20 – 21
44 ±4 N⋅m
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ technical specifications
TECHNICAL SPECIFICATIONS 21
LAYOUT OF TIGHTENING SEQUENCE FOR MAIN ENGINE PARTS
Diagram of tightening sequence for screws fastening thrust plate to cylinder head
151833 Figure 9
Tightening torque
Thrust plate fastening screws 1. Tightening sequence: 1-2-3-4-5
18 N⋅m to22 N⋅m
2. Tightening sequence: 6-7-8-9-10
18 N⋅m to22 N⋅m
Layout of tightening sequence for screws fastening blow-by case to gear casing
155920 Figure 10
Tightening torque
Screws fixing blow-by box 1. Tightening sequence: from 1 to 21
9 N⋅m to11 N⋅m
2. Tightening sequence: from A to F
6 N⋅m to8 N⋅m
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ technical specifications
22 TECHNICAL SPECIFICATIONS
LAYOUT OF TIGHTENING SEQUENCE FOR MAIN ENGINE PARTS
180274 Figure 11
Tightening torque
Heat exchanger fastening screws 1. 8 N⋅m to15 N⋅m
2. 22 N⋅m to27 N⋅m
218128 Figure 12
Tightening torque
Thermostat fixing screws 1. Tightening sequence: 1-2-3-4-5-6-7
27 N⋅m to33 N⋅m
2. Tightening sequence: 8-9-10-11-12-13-14
27 N⋅m to33 N⋅m
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ technical specifications
TECHNICAL SPECIFICATIONS 23
LAYOUT OF TIGHTENING SEQUENCE FOR MAIN ENGINE PARTS
Tightening torque
Tightening
Rocker arm cover fastening screws
(Tighten the screws to contact in the
8.5 ±1.5 N⋅m
following order: 1 - 10 - 20 - 21 - 9
and then according to the diagram)
180275 Figure 13
180276 Figure 14
Alternator support
tightening torque
Detail
Nm kgm
1 Screws fixing the alternator mount to the crankcase 24.5 ± 2.5 2.45 ± 0.25
2 Alternator fixing pin 44 ± 4 4.4 ± 0.4
3 Alternator fixing screw 24.5 ± 2.5 2.45 ± 0.25
4 Screws fixing the alternator mount to the head 24.5 ± 2.5 2.45 ± 0.25
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ technical specifications
24 TECHNICAL SPECIFICATIONS
LAYOUT OF TIGHTENING SEQUENCE FOR MAIN ENGINE PARTS
155922 Figure 15
Tightening torque
Oil sump fastening screws 1. Tightening sequence: from 1 to 16
40.5 N⋅m to49.5 N⋅m
2. Tightening sequence: from 1 to 4
40.5 N⋅m to49.5 N⋅m
160656 Figure 16
Tightening torque
Blow-by filter fixing screws 1. 5 N⋅m
2. 15 N⋅m
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ technical specifications
TECHNICAL SPECIFICATIONS 25
LAYOUT OF TIGHTENING SEQUENCE FOR MAIN ENGINE PARTS
Diagram of the tightening order for pulser ring fixing screws and nuts
162194 Figure 17
Tightening torque
Pulser ring locking screw 1. 10 N⋅m
2. 25 N⋅m to32 N⋅m
Scheme of the tightening order of rocker arms shafts fastening screws and nuts
180277 Figure 18
Tightening torque
Rocker arm shaft fixing screws 1. 25 N⋅m
2. 60 N⋅m
3. 80 N⋅m
4. 60°
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ technical specifications
26 TECHNICAL SPECIFICATIONS
LAYOUT OF TIGHTENING SEQUENCE FOR MAIN ENGINE PARTS
Diagram of tightening sequence for engine ECU fastening screws and nuts
180271 Figure 19
– printed P1D32C016E1114
CURSOR 13 TDCV ‒ technical specifications
TECHNICAL SPECIFICATIONS 27
LAYOUT OF TIGHTENING SEQUENCE FOR MAIN ENGINE PARTS
– printed P1D32C016E1114