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Colloids and Surfaces A: Physicochem. Eng.

Aspects 506 (2016) 607–621

Contents lists available at ScienceDirect

Colloids and Surfaces A: Physicochemical and


Engineering Aspects
journal homepage: www.elsevier.com/locate/colsurfa

Emulsion stability of surfactant and solid stabilized water-in-oil


emulsions after hydrate formation and dissociation
Ashwin Kumar Yegya Raman, Deepika Venkataramani, Swanand Bhagwat, Tyler Martin,
Peter E. Clark, Clint P. Aichele ∗
School of Chemical Engineering, Oklahoma State University, Stillwater, OK 74078, United States

h i g h l i g h t s g r a p h i c a l a b s t r a c t

• The effect of hydrate forma-


tion/dissociation on W/O emulsions
stabilized using solid particles
of varying hydrophobicity was
investigated.
• W/O emulsions stabilized with
moderately hydrophobic particles
resisted destabilization due to
hydrate formation/dissociation.
• W/O emulsions stabilized using sur-
factant or highly hydrophobic parti-
cles exhibited destabilization due to
hydrate formation/dissociation.
• Residual droplet size of surfac-
tant stabilized emulsions increased
after hydrate formation/dissociation
unlike solid stabilized emulsions.
• Presence of solid particles at the
liquid-liquid interface did not mod-
ify the IFT value significantly unlike
surfactants.

a r t i c l e i n f o a b s t r a c t

Article history: Hydrates are ice-like crystalline compounds that can cause plugging of crude oil pipelines. Stable water-
Received 26 February 2016 in-oil emulsions aid in preventing hydrate particle agglomeration and hydrate plug formation in crude oil
Received in revised form 20 June 2016 pipelines. The type of stabilizers present in water-in-crude oil emulsions also influences hydrate forma-
Accepted 23 June 2016
tion. Therefore, the effect of hydrate formation and dissociation on the stability of water-in-oil emulsions
Available online 1 July 2016
stabilized using either surfactants or solid particles was investigated. In addition, the difference in the
effect of hydrate formation and dissociation on water-in-oil emulsions stabilized using solid particles of
Keywords:
varying hydrophobicity was investigated. Furthermore, the effect of hydrate formation and dissociation
Clathrate hydrates
Flow assurance
on droplet size of the water-in-oil emulsions was quantified. The results showed that, the water-in-
Emulsion stability oil emulsions stabilized using moderately hydrophobic solid particles resisted emulsion destabilization,
Interfacial phenomenon after hydrate formation and dissociation, unlike water-in-oil emulsions that were stabilized using either
Water-in-oil emulsions surfactants or highly hydrophobic solid particles. Also, after hydrate dissociation, for surfactant stabilized
emulsions, the droplet size of water in the residual emulsion increased by more than 85% as compared to

∗ Corresponding author.
E-mail address: clint.aichele@okstate.edu (C.P. Aichele).

http://dx.doi.org/10.1016/j.colsurfa.2016.06.042
0927-7757/© 2016 Elsevier B.V. All rights reserved.
608 A.K. Yegya Raman et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 506 (2016) 607–621

the droplet size before hydrate formation. On the contrary, for solid stabilized emulsions, no significant
change in the droplet size of the residual emulsion was observed after hydrate dissociation as compared to
the water-in-oil emulsion before hydrate formation. A conceptual mechanism was proposed to explain the
observed difference in the stability of solid stabilized water-in-oil emulsions when subjected to hydrate
formation and dissociation. Additionally, dynamic interfacial tension measurements were carried out to
explain the difference in the initial droplet size of solid stabilized and surfactant stabilized water-in-oil
emulsions.
© 2016 Elsevier B.V. All rights reserved.

1. Introduction on the stability of water-in-crude oil emulsions. They concluded


that hydrate formation and dissociation led to destabilization of
Emulsions are in general colloidal dispersions of a liquid in emulsions. Hydrate formation is generally dependent on the crude
another immiscible liquid stabilized using surfactant and/or solid oil properties. Crude oil contains various natural surfactants such
particles. Emulsions have a wide variety of industrial applica- asphaltenes, resins and carboxylic acids. Furthermore, the type of
tions such as those in energy, cosmetics, pharmaceuticals, and surfactant and the concentration of surfactant in crude oil affects
agriculture. In the energy industry, emulsions are ubiquitously hydrate formation [11,12]. Raman et al. [13] studied the effect of
encountered in nearly every stage of production, transportation, stabilizers on hydrate formation and their rheological behavior in
and operation [1]. Naturally occurring surfactants such as clay, sil- hydrate forming water-in-oil emulsions. They concluded that the
ica, and inorganic particles present in crude oil systems have been solid particles promote hydrate formation to a greater extent as
shown to affect the hydrate formation and its characteristics result- compared surfactants. Thus, the type of stabilizer affects hydrate
ing into the flow assurance issues [2–4]. Gas hydrates (also known formation.
as clathrates/clathrate hydrates) are non-stoichiometric, ice-like For effective hydrate management strategies in water-in-oil
crystalline structures formed from host water molecules and low emulsions, the amount of water present in the emulsion plays
molecular weight guest gas molecules such as methane, ethane, a crucial role [14]. Finely dispersed water-in-oil emulsions help
and propane at low temperatures and at high pressures prevalent in in mitigating the hydrate blockages [6]. Thus, droplet size of
subsea conditions [5]. Hydrate formation is one of the most impor- water-in-oil emulsion plays an important role in hydrate manage-
tant flow assurance problems since hydrate formation occurs more ment strategies. In addition, droplet size affects the rheological
rapidly as compared to formation of wax and asphaltenes. Further- properties of water-in-oil emulsions. Furthermore, the stability
more, huge amount of money is spent in managing and mitigating of emulsion influences the flow friction factor [15–18]. Unstable
pipeline blockages due to hydrate formation [5]. Hydrate formation emulsions leads to a drag-reduction behavior unlike surfactant-
may occur during operations such as start-up, restart, shut in, and stabilized emulsions. Thus, investigating the effect of hydrate
in places in the pipeline where there is a change in flow geometry, formation and dissociation on emulsion stability and on the droplet
across valves, risers, and offshore/subsea systems [6]. size of water-in-oil emulsions would provide a better insight on the
Hydrates are classified as either structure I, II, or H depending flow behavior of water-in-oil emulsions before hydrate formation
on the cage size and guest gas molecule [7]. Structure I hydrates and after hydrate dissociation.
are composed of twelve pentagonal (512 ) and two hexagonal (62 ) Hydrate formation is an interfacial phenomenon that takes place
cavities occupied by guest molecules such as methane, ethane, and when hydrocarbons dissolved in the oil phase come in contact with
carbon-dioxide [7]. Structure II hydrates are the most common the water phase [6]. Thus, interfacial characterization of oil-water
type in the oil and gas industry, and are composed of 512 64 interface in the presence of various stabilizers becomes critical.
cavities and occupied by guest molecules such as propane and The objective of this paper was to investigate and compare the
iso-butane. Structure H hydrates are composed of high molecular effect of hydrate formation and dissociation on water-in-oil emul-
gas compounds and are the least common type [7]. This paper sions stabilized using either surfactants or solid particles. Different
focuses on the investigation of structure II hydrates. Although, types of stabilizers were used to investigate the effect of hydropho-
hydrates are generally formed at high pressure and low tempera- bicity of solid particles on the stability of water-in-oil emulsions
ture conditions, cyclopentane hydrates and tetrahydrofuran (THF) upon hydrate formation and dissociation. In addition, our objec-
hydrates are formed at atmospheric conditions. Tetrahydrofuran tive was to quantify the effect of hydrate formation and dissociation
is miscible with water and hence does not provide mass transfer on droplet size of the water-in-oil emulsions stabilized using either
limitations that is generally observed with natural gas hydrates. surfactants or solid particles. Furthermore, interfacial tension mea-
Hence, tetrahydrofuran was not used as the hydrate forming surements were carried out to elucidate the effect of stabilizers on
guest molecule. Cyclopentane is a useful guest molecule to inves- the interfacial properties of water-in-oil emulsions.
tigate structure II hydrates since cyclopentane forms structure
II hydrates, which is similar to natural gas hydrates. In addition 2. Materials and methods
cyclopentane hydrates can be formed at atmospheric pressures
and at a temperature of around 7 ◦ C [8]. Thus, cyclopentane was 2.1. Materials used
used as the hydrate forming guest molecule.
Hydrate management is economically feasible and favorable Water-in-oil emulsions were investigated in order to gain
when compared to complete avoidance due to excessive capital and insight on the effect of hydrate formation and dissociation on emul-
operating costs involved in completely preventing hydrate forma- sion stability. Deionized water with a resistivity of 18.2 m cm-1
tion [9]. Formation of water-in-oil emulsions (water dispersed in was used to form the internal phase. The continuous oil phase con-
continuous oil phase) is one of the most predominant multiphase sisted of light mineral oil (+99% purity, sigma Aldrich), and either
flow situation encountered in petroleum industry. The key objec- cyclopentane (+95% purity, Alfa Aesar) or iso-octane (+99.48%,
tive of this manuscript is to investigate the influence of hydrate Honeywell). Cyclopentane was used as the hydrate-forming com-
formation and dissociation on water-in-oil emulsions. Lachance ponent. Sorbitan monooleate (Span 80), an oil soluble, non-ionic
et al. [10] studied the effect of hydrate formation and dissociation surfactant was used to stabilize the water-in-oil emulsions. The HLB
A.K. Yegya Raman et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 506 (2016) 607–621 609

[19] value of Span 80 is 4.3 ± 1.0 (as stated by the vendor). Span 80,
though, a smaller molecule as compared to asphaltenes, can resem-
ble the surface activity of asphaltenes [10]. Hence, for investigation
of surfactant stabilized water-in-oil emulsions, Span 80 was used
as the surfactant. For preparation of solid stabilized water-in-oil
emulsions, two types of solid particles with different hydropho-
bicity were chosen. Solid stabilized water-in-oil emulsions were
either stabilized using Aerosil R974 (moderately hydrophobic
solid nanoparticle, provided by Evonik Inc.) or Aerosil R104 (solid
nanoparticle with higher hydrophobicity, provided by Evonik Inc.).
Water-in-oil emulsions were investigated at two different water
cuts viz. at 20 vol.% and 40 vol.% water cut. The concentration of
the emulsifiers (Span 80, Aerosil R974 and Aerosil R104) were kept
constant at 0.1 vol.% (based on total volume) for all water fractions.
The critical micelle concentration (CMC) of Span 80 is 0.03(%v/v)
[20,21]. Thus, under the current study, for the water-in-oil emul-
sion stabilized using surfactant, the surfactant concentration was
well above the critical micelle concentration. The oil phase of
the hydrate forming water-in-oil emulsions constituted equal vol- Fig. 1. Visual or macroscopic appearance of 40 vol.% Water-in-oil emulsion stabi-
umes of light mineral oil and cyclopentane (50:50 by volume). lized using 0.1 vol.% Aerosil R974. (a) Emulsion at the 0th hour (b) Emulsion after
The quantity of cyclopentane was higher than the stoichiometric 4 h.
requirement for formation of cyclopentane hydrates, which is one
mole of cyclopentane to 17 mol of water. For control samples, the Fig. 2 shows the schematic of the microscope used for measuring
cyclopentane in the oil phase was replaced by iso-octane. the droplet size of the emulsion. The droplet sizes were measured at
In this manuscript, water-in-oil emulsions, in general, refers to the 0th hour and after 4 h. In order to avoid sampling discrepancies,
hydrate forming water-in-oil emulsions (emulsions with cyclopen- multiple images of the same emulsion sample were taken both at
tane in oil phase rather than iso-octane). Water-in-oil emulsions the 0th hour and after 4 h. Fig. 3 shows the photomicrographs of the
containing iso-octane will be explicitly stated whenever required. 40 vol.% water-in-oil emulsion that was stabilized using 0.1 vol.%
Aerosil R974. Image J software was used to analyze the images that
2.2. Preparation of emulsions were captured by the microscope (for the details of the process
that was used to measure droplet size of water-in-oil emulsions,
The emulsions were prepared using an IKA T25 digital Ultra- see supporting information).
Turrax homogenizer operating at 20,000 rpm for 20 min. The rotor A similar procedure was carried out to characterize all the
and stator diameter of the dispenser were 17 mm and 25 mm water-in-oil emulsions that were used for the investigation.
respectively. Initially, the oil phase that consisted of equal volumes Figs. 4 and 5 show the comparison of the mean droplet size for
of light mineral oil and cyclopentane were mixed together followed water-in-oil emulsions with 20 vol.% and 40 vol.% water fraction
by the addition of either solid particles or surfactant. The mixture respectively at the 0th hour and after 4 h. It was observed that the
was then sheared using the homogenizer for 1 min at 20,000 rpm droplet size did not change significantly after 4 h. From the above
to ensure complete mixing of the oil phase and the stabilizer. Once macroscopic and microscopic characterizations, it can be concluded
the oil phase and the stabilizers were mixed, water (internal phase) that the emulsions were stable during the entire experimental time.
was added in a drop wise manner to ensure homogeneous distri-
bution of the internal phase [22]. Since the mixing was done at 2.4. Experimental protocol
high shear rate, the emulsion samples were sealed using a parafilm
to prevent the evaporation of volatile components. All emulsions The experimental procedure that was used in this work is out-
were prepared using the same protocol. During the preparation of lined below
the control sample, the cyclopentane (hydrate forming component)
was replaced by iso-octane. 1. Water-in-oil emulsions were prepared using an IKA T25 digi-
tal Ultra-Turrax homogenizer. The emulsions were sheared for
2.3. Emulsion characterization 20 min at 20000 rpm. Once the emulsions were prepared, macro-
scopic and microscopic characterization of the emulsions were
Emulsion stability is essential for investigation of hydrate for- carried out. A small portion of the sample was placed inside a
mation and dissociation on the stability of water-in-oil emulsions. glass vial for visual observation of the emulsion over the exper-
If the emulsions are inherently unstable, then probing the effect imental time. Also, a small sample of the emulsion was placed
of hydrates on emulsion stability becomes impossible. In order to in the sample area of the microscope as shown in Fig. 2. At the
ensure that the emulsions, which were used for investigation, were 0th hour, multiple images of the sample were taken to avoid
stable over the experimental time, microscopic and macroscopic sampling discrepancies.
investigations were carried out. 2. The entire water-in-oil emulsion sample, which was prepared
For macroscopic investigation, bottle tests were carried out to using the homogenizer, was placed in the chiller (HAAKE N8-
ensure that there was no bulk phase separation during the exper- C41 chiller). The chiller temperature was maintained between
imental time. Fig. 1 shows the visual appearance of the 40 vol.% 2 ◦ C to 3 ◦ C. Ethylene Glycol was used as the coolant.
water-in-emulsion stabilized using 0.1 vol.% Aerosil R974. It can be 3. Once the sample temperature reaches 2 ◦ C to 3 ◦ C, then ice crys-
visually seen that the emulsion was stable over a period of 4 h. tals were added to the sample to aid nucleation [23].
In order to ensure that there was no significant structural 4. After the addition of ice crystals, the sample was sheared using
change, microscopic characterization of the emulsions were car- an IKA T25 digital Ultra-Turrax homogenizer at a shear rate of
ried out. For microscopic investigation, an Olympus BX53 polarized 2800 rpm for 3 h. The sample was sealed to avoid evaporation of
optical microscope equipped with a high-speed camera was used. volatile components.
610 A.K. Yegya Raman et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 506 (2016) 607–621

Fig. 2. Schematic of the microscope stage and the visualization setup used for experiments.

Fig. 3. Photomicrographs of the 40 vol.% water-in-oil emulsion stabilized using 0.1 vol.% Aerosil R974 (a) 0th hour (b) after 4 h.

6. Once the hydrates were dissociated at room temperature, a sam-


ple of the residual emulsion was observed under the microscope
to detect the effect of hydrate formation and dissociation on the
droplet size of the water-in-oil emulsion. Multiple images of the
residual water-in-oil emulsion were taken using the microscope.
7. The photomicrographs, which were taken at the 0th hour and
after hydrate dissociation, were analyzed using Image J to quan-
tify the droplet size distribution.
8. In addition, images of the bulk sample that was not subjected to
hydrate formation were taken to determine the emulsion stabil-
ity over time.

3. Results and discussion

The objective of this study was to observe the effect of hydrate


Fig. 4. Comparison of the mean droplet size at the 0th hour and after 4 h for 20 vol.% formation and dissociation on water-in-oil emulsions stabilized
water-in-oil emulsions. using either a surfactant or solid particle. In addition, the effect
of hydrate formation and dissociation on water-in-oil emulsions
5. After 3 h, the water-in-oil emulsion, which experienced hydrate
stabilized using solid particles of different wettability was also
formation, was taken out of the chiller. The sample was allowed
investigated. Our method of investigation was divided into two
to reach room temperature.
A.K. Yegya Raman et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 506 (2016) 607–621 611

parts (1) Effect of hydrate formation and dissociation on macro-


scopic stability of the water-in-oil emulsions (2) Effect of hydrate
formation and dissociation on droplet size (microscopic charac-
terization) of the water-in-oil emulsions. This work is critical for
developing effective flow assurance strategies because the droplet
size of the emulsion plays a crucial role in determining pressure
drop along the pipeline and in predicting the rate of conversion of
water drops to hydrate particles.

3.1. Effect of stabilizer on droplet size of water-in-oil emulsions

Droplet size plays an important role in determining the stability


and rheological properties of the emulsions. Figs. 4 and 5 illustrate
the effect of stabilizer on droplet size of the water-in-oil emulsion
at two different water fractions. It can be seen that the presence
of surfactant reduces the droplet size of the water-in-oil emulsions
as compared to the solid stabilized water-in-oil emulsions. In addi-
tion, Figs. 4 and 5 show that the water-in-oil emulsions stabilized
Fig. 6. Dynamic interfacial tension at the oil-water interface in the presence of
using highly hydrophobic solid particles (Aerosil R104) had a larger Aerosil R104. Oil here consists of an equal volume mixture of light mineral oil and
droplet size as compared to the water-in-oil emulsions stabilized cyclopentane along with Aerosil R104. Inset—an oil droplet dispersed in the water
using solid particles that were moderately hydrophobic (Aerosil phase.
R974) which in accordance with observations of Binks et al. [24].
Dynamic interfacial tension measurements were carried out or oil molecules at the interface, which causes the net force to
to gain insight on this phenomenon. A high pressure, interfacial approach zero, thereby, leading to a reduced interfacial tension.
tensiometer (IFT) model # IFT-10-OS purchased from Core Lab Solid particles are not amphiphilic. They adsorb at the water/oil
Instruments (Tulsa, OK) was used for conducting dynamic inter- interface depending on the particle wettability and prevent coales-
facial tension measurements. The pendant drop method was used cence by steric repulsion. In the presence of solid particles, there is
for measuring the dynamic interfacial tension [25]. The interfacial an inequality in the cohesive force of water or oil molecules at the
tension value at the oil-water interface was observed over a period interface. Therefore, the net force at the interface does not approach
of 500 s as shown in Fig. 6. zero but rather remains the same as a clean interface. Thus, the
Table 1 shows the dynamic interfacial tension values at the oil- presence of solid particles does not reduce the interfacial tension.
water interface in the presence of either a surfactant or a solid
particle. It can be seen the presence of surfactant tends to reduce 3.2. Effect of hydrate formation and dissociation on emulsion
the dynamic interfacial tension at the oil-water interface unlike stability
solid particles, which do not reduce the interfacial tension at the
oil-water interface. These observations were in accordance with 3.2.1. Microscopic characterization of water-in-oil emulsions
Drelich et al. [26] Figs. 8–13 show the photomicrographs of the water-in-oil emul-
Fig. 7 shows the schematic of the hypothesized mechanism sions that were taken before hydrate formation and after hydrate
describing the effect of solid particles and surfactant on the inter- dissociation along with the droplet size distributions. In addition,
facial tension at the oil-water interface. For a clean water-oil these pictures show the corresponding visual observation of the
interface (in the absence of surfactant or solid particles), tension bulk water-in-oil emulsion at each stage. The photomicrographs of
is caused at the water-oil interface because of the inequality in the the water-in-oil emulsions that were taken after hydrate dissocia-
cohesive force of water/oil molecules at the interface. In the pres- tion correspond to the residual emulsion.
ence of surfactant, the adhesive force between the water and oil From the photomicrographs, it can be seen that the droplet size
molecules balances the inequality in the cohesive force of water of the water-in-oil emulsion stabilized using a surfactant increased
after hydrate dissociation. Thus, hydrate formation and dissociation
caused an increase in the droplet size of the surfactant stabilized
water-in-oil emulsions. On the contrary, hydrate formation and
dissociation did not significantly affect the droplet size of the water-
in-oil emulsions stabilized using solid particles. The difference in
the mean droplet size of the water-in-oil emulsions, before hydrate
formation and after hydrate dissociation, is shown in Table 2.
Table 2 shows that the droplet size of the surfactant stabilized
emulsion increased by approximately more than 85% after hydrate
dissociation unlike solid stabilized emulsion, which did not exhibit

Table 1
Summary of dynamic interfacial tension at the oil-water interface in the absence and
presence of stabilizer. Oil here represents an equal volume mixture of light mineral
oil and cyclopentane.

System Dynamic Interfacial


Tension (mN/m)

Oil–water 48.36 ± 0.06


Oil + 0.1 vol.% Span 80–water 3.04 ± 0.02
Fig. 5. Comparison of the mean droplet size at the 0th hour and after 4 h for 40 vol.%
Oil + 0.1 vol.% Aerosil R104–water 50.5 ± 0.05
water-in-oil emulsions. Inset: Sample photomicrograph taken during image J pro-
Oil + 0.1 vol.% Aerosil R974–water 50.16 ± 0.05
cessing.
612 A.K. Yegya Raman et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 506 (2016) 607–621

Clean interface : σo = Fo/L Surfactant laden interface: Fnet < Fo Solid particles laden interface: Fnet ~ Fo
σsurfactant < σo σsolid ~ σo

σo - Interfacial tension of clean interface (without surfactant/solid particles)


Fo - Force acting at the clean interface Surfactant - Oil droplet - Oil phase -
Fnet - Net force at the interface
Solid particles - Water droplet - Water phase -
σsurfactant - Interfacial tension in the presence of surfactant
σsolids - Interfacial tension in the presence of solid particles

Fig. 7. A sketch of the hypothesized mechanism describing the effect of solid particles and surfactant on the interfacial tension at the oil-water interface.

Fig. 8. Water-in-oil emulsion stabilized using surfactant (Span 80) at 20 vol.% water fraction (a) Before hydrate formation (b) photomicrograph of the emulsion at the 0th
hour (c) macroscopic visualization of emulsion after conversion to hydrate particles (d) macroscopic visualization of emulsion after hydrate dissociation (e) photomicrograph
of the residual emulsion after hydrate dissociation (f) droplet size distribution in the emulsion before hydrate formation and after hydrate dissociation.
A.K. Yegya Raman et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 506 (2016) 607–621 613

Fig. 9. Water-in-oil emulsion stabilized using moderately hydrophobic solid particles (Aerosil R974) at 20 vol.% water fraction (a) Before hydrate formation (b) photomicro-
graph of the emulsion at the 0th hour (c) macroscopic visualization of emulsion after conversion to hydrate particles (d) macroscopic visualization of emulsion after hydrate
dissociation (no free water layer is observed) (e) photomicrograph of the emulsion after hydrate dissociation (f) droplet size distribution in the emulsion before hydrate
formation and after hydrate dissociation.

a significant change in the droplet size of the residual emulsion cut. Hydrate formation and dissociation causes destabilization
after hydrate dissociation. of water-in-oil emulsions stabilized using a surfactant or highly
hydrophobic solid particles. Hydrate formation and dissociation did
3.2.2. Macroscopic characterization of water-in-oil emulsions not cause destabilization of water-in-oil emulsions stabilized using
Fig. 14 shows the effect of hydrate formation and dissociation on solid particles that are moderately hydrophobic. Thus, moderately
the stability of water-in-oil emulsions with 40 vol.% water cut. It can hydrophobic solid particles resist destabilization to a greater extent
be clearly seen that hydrate formation and dissociation destabilized as compared to highly hydrophobic solid particles.
water-in-oil emulsions which is in accordance with the observation Fig. 16 provides the schematic of the hypothesized mechanism
of Lachance et al. [10]. explaining the phenomenon for the observed difference in sta-
Fig. 15 shows the effect of hydrate formation and dissocia- bility of water-in-oil emulsions, stabilized using solid particles,
tion on the stability of water-in-oil emulsions with 20 vol.% water upon hydrate dissociation. We hypothesize that, during hydrate
614 A.K. Yegya Raman et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 506 (2016) 607–621

Fig. 10. Water-in-oil emulsion stabilized using highly hydrophobic solid particles (Aerosil R104) at 20 vol.% water fraction (a) Before hydrate formation (b) photomicrograph
of the emulsion at the 0th hour (c) macroscopic visualization of emulsion after conversion to hydrate particles (d) macroscopic visualization of emulsion after hydrate
dissociation (e) photomicrograph of the residual emulsion after hydrate dissociation (f) droplet size distribution in the emulsion before hydrate formation and after hydrate
dissociation.

dissociation, for water-in-oil emulsions stabilized using moder- moderately hydrophobic particle from the water-oil interface is
ately hydrophobic solid particles, the steric repulsion between much higher as compared to a highly hydrophobic solid particle
the particles at the interface overcomes the capillary attraction [24]. Thus, moderately hydrophobic solid particles remain at the
between the water droplets, thereby, inhibiting coalescence. water-oil interface even after hydrate dissociation. For water-in-oil
In addition, it is known that the energy required to desorb a emulsions stabilized using highly hydrophobic solid particles, the
A.K. Yegya Raman et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 506 (2016) 607–621 615

Fig. 11. Water-in-oil emulsion stabilized using surfactant (Span 80) at 40 vol.% water fraction (a) Before hydrate formation (b) macroscopic visualization of emulsion after
conversion to hydrate particles (c) macroscopic visualization of emulsion after hydrate dissociation (d) photomicrograph of the emulsion at the 0th hour (e) photomicrograph
of the residual emulsion after hydrate dissociation (f) droplet size distribution in the emulsion before hydrate formation and after hydrate dissociation.

steric repulsion between the particles at the interface is less than moderately hydrophobic particle unlike water-in-oil emulsions at
the capillary attraction between the water droplets, which in turn 20 vol.% water fraction. This observation can be attributed to the
leads to destabilization. Furthermore, the energy required to des- fact that, at 40 vol.% water cut, the droplet size of the water-in-oil
orb highly hydrophobic solid particle from the water-oil interface emulsion stabilized using moderately hydrophobic particle is twice
is less as compared to the energy required to desorb a moderately as large as compared to that of the water-in-oil emulsion stabilized
hydrophobic solid particle. After hydrate dissociation, highly using moderately hydrophobic solid particle with 20 vol.% water
hydrophobic solid particles are desorbed from the water-oil inter- cut. Consequently, the number of particles covering the interface at
face that in turn leads to destabilization. At 40 vol.% water fraction, 40 vol.% water cut is less as compared to the water-in-oil emulsion
a free water layer is seen for water-in-oil emulsions stabilized using with 20 vol.% water cut (since the particle concentration is kept
616 A.K. Yegya Raman et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 506 (2016) 607–621

Fig. 12. Water-in-oil emulsion stabilized using moderately hydrophobic solid particles (Aerosil R974) at 40 vol.% water fraction (a) Before hydrate formation (b) macroscopic
visualization of emulsion after conversion to hydrate particles (c) macroscopic visualization of emulsion after hydrate dissociation (d) photomicrograph of the emulsion at
the 0th hour (e) photomicrograph of the residual emulsion after hydrate dissociation (f) droplet size distribution in the emulsion before hydrate formation and after hydrate
dissociation.

Table 2 capillary force between the particles [27]. Hence, for water-in-oil
Effect of hydrate formation and dissociation on mean droplet size of water-in-oil
emulsions stabilized using moderately hydrophobic solid particles,
emulsions.
at 40 vol.% water fraction, the capillary attraction between the
Stabilizers Mean droplet size (␮m) water molecules overcomes the steric repulsion between the
Before Hydrate formation After Hydrate Dissociation particles at the interface, thereby, leading to destabilization.
(From residual emulsion) In order to test the hypothesis, for water-in-oil emulsion stabi-
Water-in-oil emulsion with 40 vol.% water cut lized using moderately hydrophobic particles (Aerosil R974) with
Span 80 10.1 ± 3.2 18.8 ± 14.8 40 vol.% water fraction, the concentration of the solid particles were
R974 21.6 ± 6.4 16.6 ± 7.6 increased from 0.1 vol.% to 0.2 vol.%. Fig. 17 shows the photomicro-
R104 35.1 ± 12.9 29.1 ± 10.4 graphs of the water-in-oil emulsion that was taken before hydrate
Water-in-oil emulsion with 20 vol.% water cut formation and after hydrate dissociation along with the pictures
Span 80 4.3 ± 2.1 8.8 ± 3.5 showing the corresponding visual observation of the bulk water-in-
R974 11.1 ± 2.8 11.2 ± 3.3
oil emulsion at each stage. It was observed that hydrate formation
R104 17.9 ± 4.5 15.1 ± 4.5
and dissociation did not cause destabilization of the water-in-oil
emulsion, which is similar to the observations for water-in-oil
constant across all the water fractions under investigation). Fur- emulsion stabilized using 0.1 vol.% of moderately hydrophobic
thermore, increase of water fraction would lead to an increase in solid particle with 20 vol.% water fraction. The mean droplet size
A.K. Yegya Raman et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 506 (2016) 607–621 617

Fig. 13. Water-in-oil emulsion stabilized using highly hydrophobic solid particles (Aerosil R104) at 40 vol.% water fraction (a) Before hydrate formation (b) photomicrograph
of the emulsion at the 0th hour (c) and (d) macroscopic visualization of emulsion after conversion to hydrate particles (e) macroscopic visualization of emulsion after hydrate
dissociation (f) photomicrograph of the residual emulsion after hydrate dissociation (g) droplet size distribution in the emulsion before hydrate formation and after hydrate
dissociation.

Fig. 14. Effect of hydrate formation and dissociation on stability of water-in-oil Fig. 15. Effect of hydrate formation and dissociation on stability of water-in-oil
emulsions with 40 vol.% water cut. emulsions with 20 vol.% water cut.
618 A.K. Yegya Raman et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 506 (2016) 607–621

Water-in-oil emulsion stabilized using moderately hydrophobic solid particles (Aerosil R974)- with sufficient coverage of particles at the
interface

- Moderately hydrophobic solid particle

- Highly hydrophobic solid particle

- Water phase

- Oil phase

Start of hydrate * Steric repulsion force between the two droplets is After hydrate dissociation - No free
dissociation greater than the capillary attraction between the solid water layer at the bottom - Hydrate particle
particles * Energy of desorption of particles from W/O
interface is very high

Water-in-oil emulsion stabilized using highly hydrophobic solid particles (Aerosil R104)

Start of hydrate * Capillary force between the two droplets is greater After hydrate dissociation - Coalescence
dissociation than the steric repulsion between the solid particles * of few droplets leads to appearance of
Energy of desorption of particles from W/O interface is free water layer at the bottom
relatively low

Fig. 16. The schematic of the hypothesized mechanism explaining the phenomenon for the observed difference in stability of water-in-oil emulsions, stabilized using solid
particles, upon hydrate dissociation.

before hydrate formation and after hydrate dissociation for 40 vol.% microscopic level, the droplet size was measured at the 0th hour
water cut emulsion stabilized using 0.2 vol.% Aerosil R974 was and after application of shear. Fig. 19 shows the comparison of the
27.5 ± 10.8 ␮m and 21 ± 8.9 ␮m respectively. mean droplet size for the control system with 40 vol.% water cut at
Thus, water-in-oil emulsions stabilized using moderately the 0th hour and after application of shear. It can seen that, shear
hydrophobic particles resist destabilization due to hydrate for- induced destabilization was not observed for the systems under
mation and hydrate dissociation unlike water-in-oil emulsions investigation. Thus, it was ensured that the difference in the droplet
stabilized using highly hydrophobic solid particles. Fig. 18 shows size for hydrate forming water-in-oil emulsions was due to hydrate
the effect of hydrate formation and dissociation on stability of formation and dissociation.
water-in-oil emulsions stabilized using moderately hydrophobic
solid particles. 3.3. Predicting the influence of droplet size on flow behavior
In addition, for water-in-oil emulsions, stabilized using surfac-
tants, the capillary attraction between the hydrate particles upon Based on the above-mentioned discussions, Fig. 20 depicts a rep-
dissociation is greater than the repulsive force between the sur- resentative sketch that shows the effect of hydrate formation and
factants adsorbed at the interface. Hence, coalescence of droplets dissociation on the stability of water-in-oil emulsions. In general,
takes place, which in turn leads to destabilization of the water- unstable emulsions tend to show a drag reduction behavior [16,18].
in-oil emulsion which is in accordance with the observations of Thus, hydrate formation and dissociation favors the drag reduction
Lachance et al. [10]. behavior for water-in-oil emulsions. Further, experiments under
flowing conditions are necessary in order to predict the quantitative
difference in the magnitude of the drag reduction behavior between
3.2.3. Control experiments to determine the effect of shear on
the solid stabilized and surfactant stabilized water-in-oil emul-
destabilization
sions after hydrate dissociation. Although, no experiments were
Control experiments were performed to ensure that the amount
performed to characterize the difference in rheological behavior
of shear applied to water-in-oil emulsions during the period of
between the solid stabilized and surfactant stabilized water-in-oil
experiment did not contribute to evolution or reduction in droplet
emulsions after hydrate dissociation, qualitative predictions could
size, thereby, avoiding the effect of shear induced destabilization
be made depending on the droplet size of the residual water-in-oil
[28]. In the control experiments, the cyclopentane was replaced
emulsions.
by iso-octane in order to study the effect of shear on water-in-oil
Hinze [29] developed an equation that relates the maximum
emulsions without hydrate formation. In addition, it would help
droplet size (dmax ) and the friction factor along the pipe. The
in de-convoluting the effect of shear and hydrate formation on
equation is given as
droplet size.
The experimental protocol was similar to that of the hydrate
  3/5
c
dmax ε2/5 = C (1)
forming water-in-oil emulsions. The experimental temperature, 
time and shear were similar to that for hydrate formation and dis-  2/5
sociation experiments. For control samples, after the experimental Where ␧ is the mean energy dissipation rate given by ε = fU 2D
c
,
time, no free water layer in the emulsion was visually observed. In f is the friction factor, Uc is the continuous phase velocity, D is the
order to determine the effect of shear on the control system at a diameter of the pipe, ␳c is the continuous phase density, ␴ is the
A.K. Yegya Raman et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 506 (2016) 607–621 619

Fig. 17. Water-in-oil emulsion stabilized using moderately hydrophobic solid particles 0.2 vol.% Aerosil R974 at 40 vol.% water fraction (a) Before hydrate formation (b)
photomicrograph of the emulsion at the 0th hour (c) macroscopic visualization of emulsion after conversion to hydrate particles (d) macroscopic visualization of emulsion
after hydrate dissociation (no free water layer is observed) (e) photomicrograph of the emulsion after hydrate dissociation (f) droplet size distribution in the emulsion before
hydrate formation and after hydrate dissociation.

interfacial tension and C is a constant. Assuming that the diameter Where, A is a constant and it is a function of diameter of the pipeline,
of the pipeline (through which the emulsion flows), velocity of the velocity of the continuous phase and the density of the continuous
continuous phase and the density of the continuous phase are kept phase. Thus, the friction factor along the pipe before hydrate forma-
constant, then Eq. (1) can be rewritten as tion and after hydrate dissociation could be calculated by substi-
tuting the maximum diameter of the water droplet before hydrate
formation, maximum diameter of the water droplet in the resid-
dmax A
= 0.4 (2) ual emulsion after hydrate dissociation, and the interfacial tension.
 0.6 f
620 A.K. Yegya Raman et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 506 (2016) 607–621

Fig. 19. The comparison of the mean droplet size for control water-in-oil emulsions
with 40 vol.% water cut at the 0th hour and after application of shear.

emulsion) droplets, in the residual emulsion, after hydrate dissocia-


tion tends to increase the interfacial stresses on the droplets, which
Fig. 18. The effect of hydrate formation and dissociation on stability of water-in-oil
emulsions stabilized using moderately hydrophobic solid particles.
in turn would lead to an increase in friction factor along the pipe,
thereby, increasing the effective emulsion viscosity. In addition, for
Due to the separation of free water after hydrate dissociation, which water-in-oil emulsions stabilized using moderately hydrophobic
leads to drag reduction behavior, the calculation of friction factor solid particles, hydrate dissociation did not destabilize the emul-
for the residual water-in-oil emulsions after hydrate dissociation sion when the surface coverage of particles on the droplets is higher.
would be further less than the predicted value of friction factor. Thus, water-in-oil emulsion stabilized using moderately hydropho-
From Eq. (2), it can be seen that, for surfactant stabilized bic solid particles, would either show a decreased drag reduction
water-in-oil emulsions, the formation of larger droplets, in the behavior (for emulsion with 40 vol.% water fraction stabilized using
residual emulsion, after hydrate dissociation tends to decrease the 0.1 vol.% Aerosil R974) or no drag reduction behavior (for emul-
interfacial stress on the droplets, which in turn would reduce sion with 20 vol.% water fraction stabilized using 0.1 vol.% Aerosil
the friction factor along the pipe, thereby, reducing the effec- R974 and for emulsion with 40 vol.% water fraction stabilized using
tive emulsion viscosity. For solid stabilized water-in-oil emulsions, 0.2 vol.% Aerosil R974), since stable emulsions do not show a drag
the formation of smaller (or same droplet size as the original reduction behavior. Thus, the pressure drop would be lower for

Surfactant stabilized water-in-oil emulsion

After Hydrate Residual Emulsion


Dissociation (larger droplet size)

Free Water
Phase

Water-in-oil emulsion Unstable Water-in-oil emulsion.

Water-in-oil emulsion stabilized using highly hydrophobic solid particles (Aerosil R104)

Residual Emulsion
After Hydrate (smaller/similar droplet
Dissociation size as the original
emulsion)

Free Water
Phase
Water-in-oil emulsion - Water phase
Unstable Water-in-oil emulsion.
- Oil phase
Water-in-oil emulsion stabilized using moderately hydrophobic solid particles (Aerosil R974)
- Water droplet

After Hydrate No Free Water Phase


Dissociation (smaller/similar
droplet size as the
original emulsion)

Water-in-oil emulsion Stable Water-in-oil emulsion

Fig. 20. A representative sketch illustrating the effect of hydrate formation and dissociation on stability of water-in-oil emulsions.
A.K. Yegya Raman et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 506 (2016) 607–621 621

flow of surfactant stabilized water-in-oil emulsions after hydrate We thank Dr. Victor Lifton of Evonik for donating the solid particles
dissociation as compared to solid stabilized water-in-oil emulsions. and providing consultation.
The pressure drop would be higher for water-in-oil emulsions with
20 vol.% water cut stabilized using 0.1 vol.% moderately hydropho- Appendix A. Supplementary data
bic solid particles and for water-in-oil emulsions with 40 vol.%
water cut stabilized using 0.2 vol.% moderately hydrophobic solid Supplementary data associated with this article can be found, in
particles, even after hydrate dissociation. the online version, at http://dx.doi.org/10.1016/j.colsurfa.2016.06.
042.
4. Conclusions
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