ANDRITZ OY 17-09-2019 i

Recovery & Power Division

PRESSURE VESSEL CALCULATIONS

PROJECT:
BRACELL SP CELULOSE LTDA
Recovery Boiler 13000 tds/d

STRENGTH CALCULATIONS ACCORDING TO:

ASME BPVC Section I Edition 2017

Document No. : C02835462026_1110112_0101164c

Customer Document No. : 3321.M.MCL.0027 / Rev.03

Drawing No. : C02835462026_1110112_0101020c

Name: MAIN INLET HEADER

STRENGTH CALCULATION

REFERENCE DOCUMENTS:
-

PRESSURE VESSEL CALCULATIONS MADE BY

Company: ANDRITZ, CHENNAI

Author: Balaji.K
Email: kaliyaperumal.balaji@andritz.com

REVISION TABLE

rev. page date description

a 1,9,11,17 15-11-2019 Tube outside diameter revised / Balaji.K
b - 03-12-2019 Drawing revision 'b' not affecting calculation / Balaji.K
c - 22-07-2021 Drawing revision 'c' not affecting calculation / Balaji.K

Location:
ANDRITZ OY ii
Recovery & Power Division

PRESSURE VESSEL CALCULATIONS

TABLE OF CONTENTS Page

1.Tubes, Pipes & Nozzles

Tube P57.15 x 5.08, R=90, SA210 Gr.A1 1

Pipe P559 x 33.34, SA105 3
Nozzle P168.3 x 21.95, SA106 Gr.B 4
Nozzle P559 x 42, SA105 6
Nozzle P168.3 x 14.27, SA106 Gr.B 7
Nozzle P114.3 x 12.5, SA106 Gr.B 8

2. Header

Header P610 x 59.54, SA106 Gr.C 9

Header P610 x 59.54, SA106 Gr.C 11

3.Single opening

Opening P610 SA106 Gr.C / P559 SA105 13

Opening P168.3 SA106 Gr.B / P114.3 SA106 Gr.B 15

4.Adjacent openings

Main Body P610 SA106 Gr.C

& Openings P559 SA105 & P57.15 SA210 Gr.A1 17

5. Heads

Hemish. Head PL R305 x 34, SA516 Gr.70

& Nozzle P114.3 x 12.5, SA106 Gr.B 20

Flat head PL Ø168.3 x 30, SA516 Gr.70 22

Flat head PL Ø114.3 x 25, SA516 Gr.70 23
ANDRITZ OY PROJECT: BRACELL SP CELULOSE LTDA
Recovery & Power Division Page No. 1 of 23
Name: MAIN INLET HEADER
Draw. No: C02835462026_1110112_0101020c Tube: 57.15 x 5.08,SA210 Gr.A1
Part No: 15 - 34 (Supply tubes)

ASME BPVC Section I Edition 2017

WALL THICKNESS OF TUBE, INTERNAL PRESSURE, PG-27.2.1

Maximum allowable working pressure Po = 12.70 MPa

Hydrostatic Head Ph = 0.53 MPa
Design Pressure P = 13.23 MPa
o
Maximum allowable working temperature To = 329.60 C
o
Temperature allowance dT = 0.00 C
o
Design Temperature T= 329.60 C

Tube
Material SA210 Gr.A1
Allowable stress at design temperature S = 117.82 N/mm2
Outside diameter D = 57.15 mm
Wall thickness SN1 = 5.08 mm
Under tolerance c1 = 0.00 mm 0.00%
Corrosion allowance c2 = 0.5 mm
Factor for expanded tube ends e= 0 mm
Weld strength reduction factor w= 1

Bend radius R= 90 mm
Bends equal strength No

Formulas & Results:

Minimum Required wall thickness without allowances

𝑃𝐷
𝑡= + 0.005 𝐷 + 𝑒 t= 3.32 mm PG-27.2.1
2𝑆𝑤 + 𝑃
Chosen wall thickness without allowances Sn = SN1 - c1 - c2 Sn = 4.58 mm OK

Excess wall thickness Sn - t = 1.26 mm

Maximum Pressure for chosen wall thickness

2𝑆𝑛 − 0.01𝐷 − 2𝑒
𝑃𝑚𝑎𝑥 = 𝑆𝑤 Pmax = 19.14 MPa PG-27.2.1
𝐷 − (𝑆𝑛 − 0.005𝐷 − 𝑒)

Hydrostatic Test :
PG-99
Hydrostatic Test pressure Pht = 19.05 MPa
Minimum yield strength at Test temperature Y= 255.00 N/mm2

Stress in tube at Test Pressure

𝑃ℎ𝑡 𝐷
𝑆ℎ𝑦𝑑 = −1 Shyd = 117.24 N/mm2
2𝑤 (𝑆𝑛 − 0.005𝐷 − 𝑒)
Maximum allowable stress at Test pressure Smax = 0.9 x Y Smax = 229.50 N/mm2 OK

Tube Bending as per TRD301 - Annex 2

D / 2t = 8.60 R/t= 27.08 R / D = 1.57

2 2 2 2 2 2
𝑟 1 𝐷 𝑅 1 𝐷 𝑅 𝐷 𝐷 𝑅
= + + + − −1
𝑡 2 2𝑡 𝑡 4 2𝑡 𝑡 2𝑡 2𝑡 𝑡

Ratio r/ t = 27.25 TRD301 A2 4.1 (8)

ANDRITZ OY PROJECT: BRACELL SP CELULOSE LTDA
Recovery & Power Division Page No. 2 of 23
Name: MAIN INLET HEADER
Draw. No: C02835462026_1110112_0101020c Tube: 57.15 x 5.08,SA210 Gr.A1
Part No: 15 - 34 (Supply tubes)

Extrados

𝑟 2 𝐷 2
𝐷 𝑟 𝐷 𝑟 −
𝐵𝑜 = − − − −1 𝑡 2𝑡
2𝑡 𝑡 2𝑡 𝑡 𝑟 2 𝐷 𝐷 Bo = 0.875 TRD301 A2 4.1.2
− −1
𝑡 2𝑡 2𝑡

to = t x Bo to = 2.91 mm

Intrados

𝑟 2 𝐷 2
𝐷 𝑟 𝐷 𝑟 −
𝐵𝑖 = + − + −1 𝑡 2𝑡
2𝑡 𝑡 2𝑡 𝑡 𝑟 2 𝐷 𝐷 Bi = 1.222 TRD301 A2 4.1.1
− −1
𝑡 2𝑡 2𝑡

ti = t x Bi ti = 4.06 mm

Maximum out-of-roundness for single operation bend min.(12, 20D/R) eo = 12.0 %

Minimum wall on the outer bend to + c 2 = 3.41 mm
Minimum wall on the inner bend ti + c 2 = 4.56 mm
ANDRITZ OY PROJECT: BRACELL SP CELULOSE LTDA
Recovery & Power Division Page No. 3 of 23
Name: MAIN INLET HEADER
Draw. No: C02835462026_1110112_0101020c Pipe: 559 x 33.34,SA105
Part No: 35 (Downcomer nozzle - machined end)

ASME BPVC Section I Edition 2017

WALL THICKNESS OF PIPE, INTERNAL PRESSURE, PG-27.2.2

Maximum allowable working pressure Po = 12.70 MPa

Hydrostatic Head Ph = 0.53 MPa
Design Pressure P = 13.23 MPa
o
Maximum allowable working temperature To = 329.60 C
o
Temperature allowance dT = 0.00 C
o
Design Temperature T= 329.60 C

Pipe
Material (Ferritic=0/Austenitic=1/Nickel=2) SA105 0
Allowable stress at design temperature S= 124.45 N/mm2
Outside diameter D= 559 mm
Nominal / Min.wall thickness SN1 = 33.34 mm
Under tolerance c1 = 0.00 mm 0.00%
Corrosion allowance c2 = 0.5 mm
Minimum allowance for structural stability C= 0 mm
Efficiency E= 1
Temperature coefficient y= 0.4

Formulas & Results:

Minimum Required wall thickness without allowances

𝑃𝐷
𝑡= +𝐶 t= 28.50 mm PG-27.2.2 (D)
2𝑆𝐸 + 2𝑦𝑃
Chosen wall thickness without allowances Sn = SN1 - c1 - c2 Sn = 32.84 mm OK

Excess wall thickness Sn - t = 4.34 mm

Maximum Pressure for chosen wall thickness

2𝑆𝐸(𝑆𝑛 − 𝐶)
𝑃𝑚𝑎𝑥 = Pmax = 15.34 MPa PG-27.2.2 (D)
𝐷 − 2𝑦(𝑆𝑛 − 𝐶)

Hydrostatic Test :
PG-99
Hydrostatic Test pressure Pht = 19.05 MPa
Minimum yield strength at Test temperature Y= 250.00 N/mm2

Stress in pipe at Test Pressure

𝑃ℎ𝑡 (𝐷 − 2𝑦 𝑆𝑛 − 𝐶 )
𝑆ℎ𝑦𝑑 = Shyd = 154.51 N/mm2
2𝐸(𝑆𝑛 − 𝐶)
Maximum allowable stress at Test pressure Smax = 0.9 x Y Smax = 225.00 N/mm2 OK
ANDRITZ OY PROJECT: BRACELL SP CELULOSE LTDA
Recovery & Power Division Page No. 4 of 23
Name: MAIN INLET HEADER
Draw. No: C02835462026_1110112_0101020c Nozzle: 168.3 x 21.95,SA106 Gr.B
Part No: 37,38 (Mud nozzle)

ASME BPVC Section I Edition 2017

WALL THICKNESS OF NOZZLE, INTERNAL PRESSURE, PG-27.2.2 & PG-43

Maximum allowable working pressure Po = 12.70 MPa

Hydrostatic Head Ph = 0.53 MPa
Design Pressure P = 13.23 MPa
o
Maximum allowable working temperature To = 329.60 C
o
Temperature allowance dT = 0.00 C
o
Design Temperature T= 329.60 C

Nozzle
Material (Ferritic=0/Austenitic=1/Nickel=2) SA106 Gr.B 0
Allowable stress at design temperature S = 117.82 N/mm2
Outside diameter D = 168.3 mm
Nominal / Min.wall thickness SN1 = 21.95 mm
Under tolerance c1 = 2.74 mm 12.50%
Corrosion allowance c2 = 0.5 mm
Minimum allowance for structural stability C= 0 mm
Efficiency E= 1
Temperature coefficient y= 0.4

Formulas & Results:

Minimum Required wall thickness without allowances

𝑃𝐷
𝑡= +𝐶 t= 9.04 mm PG-27.2.2 (D)
2𝑆𝐸 + 2𝑦𝑃
Chosen wall thickness without allowances Sn = SN1 - c1 - c2 Sn = 18.71 mm OK

Excess wall thickness Sn - t = 9.66 mm

Maximum Pressure for chosen wall thickness

2𝑆𝐸(𝑆𝑛 − 𝐶) Pmax =
𝑃𝑚𝑎𝑥 = 28.75 MPa PG-27.2.2 (D)
𝐷 − 2𝑦(𝑆𝑛 − 𝐶)

Hydrostatic Test :
PG-99
Hydrostatic Test pressure Pht = 19.05 MPa
Minimum yield strength at Test temperature Y= 240.00 N/mm2

Stress in pipe at Test Pressure

𝑃ℎ𝑡 (𝐷 − 2𝑦 𝑆𝑛 − 𝐶 )
𝑆ℎ𝑦𝑑 = Shyd = 78.08 N/mm2
2𝐸(𝑆𝑛 − 𝐶)
Maximum allowable stress at Test pressure Smax = 0.9 x Y Smax = 216.00 N/mm2 OK

Nozzle Neck :

Minimum required thickness of seamless shell

to which the nozzle is attached (without allowances) tv = 28.27 mm PG-43 (a)

Standard wall thickness of the pipe as per ASME B36.10M tsw = 7.11 mm
Under tolerance c3 = 0.89 mm 12.50%
Minimum standard wall thickness of the pipe tswm = tsw - c3 tswm = 6.22 mm PG-43 (b)

Minimum required Nozzle neck thickness without allowances min.(tv, tswm) ts1 = 6.22 mm
Chosen nozzle wall thickness without allowances Sn = SN1 - c1 - c2 Sn = 18.71 mm OK
ANDRITZ OY
Recovery & Power Division
Name: MAIN INLET HEADER
Draw. No: C02835462026_1110112_0101020c
Part No: 37,38 (Mud nozzle)
PROJECT: BRACELL SP CELULOSE LTDA
Page No. 5 of 23
Tube: 168.3 x 21.95,SA106 Gr.B

Maximum diameter of single opening without compensation: PG-32

𝑃𝐷
𝐾= K=0.990 (max.) K= 0.555 mm
1.82𝑆𝑆𝑛

1
𝑑𝑚𝑎𝑥1 = 8.08 𝐷𝑆𝑛 (1 − 𝐾) 3 dmax1 = 90.40 mm

𝐷 − 2𝑆𝑛
𝑑𝑚𝑎𝑥2 = 𝑀𝑖𝑛. 60, dmax2 = 32.72 mm
4

Max. dia of single opening without compensation max.(dmax1, dmax2) dmax = 90.40 mm
ANDRITZ OY PROJECT: BRACELL SP CELULOSE LTDA
Recovery & Power Division Page No. 6 of 23
Name: MAIN INLET HEADER
Draw. No: C02835462026_1110112_0101020c Nozzle: 559 x 42,SA105
Part No: 35 (Downcomer nozzle)

ASME BPVC Section I Edition 2017

WALL THICKNESS OF NOZZLE, INTERNAL PRESSURE, PG-27.2.2 & PG-43

Maximum allowable working pressure Po = 12.70 MPa

Hydrostatic Head Ph = 0.53 MPa
Design Pressure P = 13.23 MPa
o
Maximum allowable working temperature To = 329.60 C
o
Temperature allowance dT = 0.00 C
o
Design Temperature T= 329.60 C

Nozzle
Material (Ferritic=0/Austenitic=1/Nickel=2) SA105 0
Allowable stress at design temperature S= 124.45 N/mm2
Outside diameter D= 559 mm
Nominal / Min.wall thickness SN1 = 42 mm
Under tolerance c1 = 0.00 mm 0.00%
Corrosion allowance c2 = 0.5 mm
Minimum allowance for structural stability C= 0 mm
Efficiency E= 1
Temperature coefficient y= 0.4

Formulas & Results:

Minimum Required wall thickness without allowances

𝑃𝐷
𝑡= +𝐶 t= 28.50 mm PG-27.2.2 (D)
2𝑆𝐸 + 2𝑦𝑃
Chosen wall thickness without allowances Sn = SN1 - c1 - c2 Sn = 41.50 mm OK

Excess wall thickness Sn - t = 13.00 mm

Maximum Pressure for chosen wall thickness

2𝑆𝐸(𝑆𝑛 − 𝐶) Pmax =
𝑃𝑚𝑎𝑥 = 19.65 MPa PG-27.2.2 (D)
𝐷 − 2𝑦(𝑆𝑛 − 𝐶)

Hydrostatic Test :
PG-99
Hydrostatic Test pressure Pht = 19.05 MPa
Minimum yield strength at Test temperature Y= 250.00 N/mm2

Stress in pipe at Test Pressure

𝑃ℎ𝑡 (𝐷 − 2𝑦 𝑆𝑛 − 𝐶 )
𝑆ℎ𝑦𝑑 = Shyd = 120.68 N/mm2
2𝐸(𝑆𝑛 − 𝐶)
Maximum allowable stress at Test pressure Smax = 0.9 x Y Smax = 225.00 N/mm2 OK

Nozzle Neck :

Minimum required thickness of seamless shell

to which the nozzle is attached (without allowances) tv = 28.27 mm PG-43 (a)

Standard wall thickness of the pipe as per ASME B36.10M tsw = 9.53 mm
Under tolerance c3 = 1.19 mm 12.50%
Minimum standard wall thickness of the pipe tswm = tsw - c3 tswm = 8.34 mm PG-43 (b)

Minimum required Nozzle neck thickness without allowances min.(tv, tswm) ts1 = 8.34 mm
Chosen nozzle wall thickness without allowances Sn = SN1 - c1 - c2 Sn = 41.50 mm OK
ANDRITZ OY PROJECT: BRACELL SP CELULOSE LTDA
Recovery & Power Division Page No. 7 of 23
Name: MAIN INLET HEADER
Draw. No: C02835462026_1110112_0101020c Nozzle: 168.3 x 14.27,SA106 Gr.B
Part No: 36 (Supply nozzle)

ASME BPVC Section I Edition 2017

WALL THICKNESS OF NOZZLE, INTERNAL PRESSURE, PG-27.2.2 & PG-43

Maximum allowable working pressure Po = 12.70 MPa

Hydrostatic Head Ph = 0.53 MPa
Design Pressure P = 13.23 MPa
o
Maximum allowable working temperature To = 329.60 C
o
Temperature allowance dT = 0.00 C
o
Design Temperature T= 329.60 C

Nozzle
Material (Ferritic=0/Austenitic=1/Nickel=2) SA106 Gr.B 0
Allowable stress at design temperature S = 117.82 N/mm2
Outside diameter D = 168.3 mm
Nominal / Min.wall thickness SN1 = 14.27 mm
Under tolerance c1 = 1.78 mm 12.50%
Corrosion allowance c2 = 0.5 mm
Minimum allowance for structural stability C= 0 mm
Efficiency E= 1
Temperature coefficient y= 0.4

Formulas & Results:

Minimum Required wall thickness without allowances

𝑃𝐷
𝑡= +𝐶 t= 9.04 mm PG-27.2.2 (D)
2𝑆𝐸 + 2𝑦𝑃
Chosen wall thickness without allowances Sn = SN1 - c1 - c2 Sn = 11.99 mm OK

Excess wall thickness Sn - t = 2.94 mm

Maximum Pressure for chosen wall thickness

2𝑆𝐸(𝑆𝑛 − 𝐶) Pmax =
𝑃𝑚𝑎𝑥 = 17.80 MPa PG-27.2.2 (D)
𝐷 − 2𝑦(𝑆𝑛 − 𝐶)

Hydrostatic Test :
PG-99
Hydrostatic Test pressure Pht = 19.05 MPa
Minimum yield strength at Test temperature Y= 240.00 N/mm2

Stress in pipe at Test Pressure

𝑃ℎ𝑡 (𝐷 − 2𝑦 𝑆𝑛 − 𝐶 )
𝑆ℎ𝑦𝑑 = Shyd = 126.12 N/mm2
2𝐸(𝑆𝑛 − 𝐶)
Maximum allowable stress at Test pressure Smax = 0.9 x Y Smax = 216.00 N/mm2 OK

Nozzle Neck :

Minimum required thickness of seamless shell

to which the nozzle is attached (without allowances) tv = 28.27 mm PG-43 (a)

Standard wall thickness of the pipe as per ASME B36.10M tsw = 7.11 mm
Under tolerance c3 = 0.89 mm 12.50%
Minimum standard wall thickness of the pipe tswm = tsw - c3 tswm = 6.22 mm PG-43 (b)

Minimum required Nozzle neck thickness without allowances min.(tv, tswm) ts1 = 6.22 mm
Chosen nozzle wall thickness without allowances Sn = SN1 - c1 - c2 Sn = 11.99 mm OK
ANDRITZ OY PROJECT: BRACELL SP CELULOSE LTDA
Recovery & Power Division Page No. 8 of 23
Name: MAIN INLET HEADER
Draw. No: C02835462026_1110112_0101020c Nozzle: 114.3 x 12.5,SA106 Gr.B
Part No: 40 (Drain nozzle)

ASME BPVC Section I Edition 2017

WALL THICKNESS OF NOZZLE, INTERNAL PRESSURE, PG-27.2.2 & PG-43

Maximum allowable working pressure Po = 12.70 MPa

Hydrostatic Head Ph = 0.53 MPa
Design Pressure P = 13.23 MPa
o
Maximum allowable working temperature To = 329.60 C
o
Temperature allowance dT = 0.00 C
o
Design Temperature T= 329.60 C

Nozzle
Material (Ferritic=0/Austenitic=1/Nickel=2) SA106 Gr.B 0
Allowable stress at design temperature S = 117.82 N/mm2
Outside diameter D = 114.3 mm
Nominal / Min.wall thickness SN1 = 12.5 mm
Under tolerance c1 = 1.56 mm 12.50%
Corrosion allowance c2 = 0.5 mm
Minimum allowance for structural stability C= 0 mm
Efficiency E= 1
Temperature coefficient y= 0.4

Formulas & Results:

Minimum Required wall thickness without allowances

𝑃𝐷
𝑡= +𝐶 t= 6.14 mm PG-27.2.2 (D)
2𝑆𝐸 + 2𝑦𝑃
Chosen wall thickness without allowances Sn = SN1 - c1 - c2 Sn = 10.44 mm OK

Excess wall thickness Sn - t = 4.30 mm

Maximum Pressure for chosen wall thickness

2𝑆𝐸(𝑆𝑛 − 𝐶) Pmax =
𝑃𝑚𝑎𝑥 = 23.21 MPa PG-27.2.2 (D)
𝐷 − 2𝑦(𝑆𝑛 − 𝐶)

Hydrostatic Test :
PG-99
Hydrostatic Test pressure Pht = 19.05 MPa
Minimum yield strength at Test temperature Y= 240.00 N/mm2

Stress in pipe at Test Pressure

𝑃ℎ𝑡 (𝐷 − 2𝑦 𝑆𝑛 − 𝐶 )
𝑆ℎ𝑦𝑑 = Shyd = 96.69 N/mm2
2𝐸(𝑆𝑛 − 𝐶)
Maximum allowable stress at Test pressure Smax = 0.9 x Y Smax = 216.00 N/mm2 OK

Nozzle Neck :

Minimum required thickness of seamless shell

to which the nozzle is attached (without allowances) tv = 9.04 mm PG-43 (a)

Standard wall thickness of the pipe as per ASME B36.10M tsw = 6.02 mm
Under tolerance c3 = 0.75 mm 12.50%
Minimum standard wall thickness of the pipe tswm = tsw - c3 tswm = 5.27 mm PG-43 (b)

Minimum required Nozzle neck thickness without allowances min.(tv, tswm) ts1 = 5.27 mm
Chosen nozzle wall thickness without allowances Sn = SN1 - c1 - c2 Sn = 10.44 mm OK
ANDRITZ OY PROJECT: BRACELL SP CELULOSE LTDA
Recovery & Power Division Page No. 9 of 23
Name: MAIN INLET HEADER
Draw. No: C02835462026_1110112_0101020c Header: 610 x 59.54,SA106 Gr.C
Part No: 1K (Header)

ASME BPVC Section I Edition 2017

HEADERS, SHELL THICKNESS FOR INTERNAL PRESSURE, PG-27.2.2 & PG-52

Maximum allowable working pressure Po = 12.70 MPa

Hydrostatic Head Ph = 0.53 MPa
Design Pressure P = 13.23 MPa
o
Maximum allowable working temperature To = 329.60 C
o
Temperature allowance dT = 0.00 C
o
Design Temperature T= 329.60 C

Shell
Material (Ferritic=0/Austenitic=1/Nickel=2) SA106 Gr.C 0
Allowable stress at design temperature S = 137.45 N/mm2
Outside diameter D= 610 mm
Nominal / Min.wall thickness SN1 = 59.54 mm
Under tolerance c1 = 7.44 mm 12.50%
Corrosion allowance c2 = 0.5 mm
Ligament efficiency E = min(El, Ec, Ed) E= 0.692
Temperature Coefficient y= 0.4
Minimum allowance for structural stability C= 0 mm

Formulas & Results:

Minimum Required wall thickness of shell ( E = 1 )

𝑃𝐷
𝑡𝑣 = +𝐶 tv = 28.27 mm PG-27.2.2 (D)
2𝑆𝐸 + 2𝑦𝑃
Minimum Required wall thickness of shell E = min( E l , Ec , Ed )
𝑃𝐷
𝑡= +𝐶 t= 40.17 mm PG-27.2.2 (D)
2𝑆𝐸 + 2𝑦𝑃
Chosen wall thickness without allowances Sn = SN1 - c1 - c2 Sn = 51.60 mm OK

Maximum diameter of hole for ligaments PG-32

𝑃𝐷
𝐾= K=0.990 (max.) K= 0.625 mm
1.82𝑆𝑆𝑛

1
𝑑𝑚𝑎𝑥1 = 8.08 𝐷𝑆𝑛 (1 − 𝐾) 3 dmax1 = 183.93 mm

Longitudinal ligament efficiency PG-52

Diameter of hole - 1 d1 = 47.99 mm
Diameter of hole - 2 d2 = 47.99 mm
Mean Diameter of holes 𝑑 = 𝑑1 + 𝑑2 /2 d= 47.99 mm
Longitudinal pitch p= 156 mm
𝑝−𝑑
𝐸𝑙 = El =
𝑝 0.692

Circumferential ligament efficiency

Diameter of hole - 1 d1 = 47.99 mm
Diameter of hole - 2 d2 = 47.99 mm
Mean Diameter of holes 𝑑 = 𝑑1 + 𝑑2 /2 d= 47.99 mm
Circumferential pitch θ= 40 deg.
Header mean diameter 𝐷𝑚 = 𝐷 − 𝑆𝑛 Dm = 558.40 mm
circumferential distance between holes p= 194.92 mm
𝑝 −𝑑
𝐸𝑐 = 2 ×
𝑝 Ec = 1.508
 𝑝
ANDRITZ OY PROJECT: BRACELL SP CELULOSE LTDA
Recovery & Power Division Page No. 10 of 23
Name: MAIN INLET HEADER
Draw. No: C02835462026_1110112_0101020c Header: 610 x 59.54,SA106 Gr.C
Part No: 1K (Header)

Diagonal ligament efficiency

Diameter of hole - 1 d1 = 47.99 mm

Diameter of hole - 2 d2 = 47.99 mm
Mean Diameter of holes 𝑑 = 𝑑1 + 𝑑2 /2 d= 47.99 mm
Longitudinal pitch p1 = 78 mm
Circumferential pitch θ= 18 deg.
Header mean diameter 𝐷𝑚 = 𝐷 − 𝑆𝑛 Dm = 558.40 mm
Circumferential distance between holes p2 = 87.71 mm
Distance between holes 𝑝′ = 𝑝1 2 + 𝑝2 2 p' = 117.38 mm
𝑝 = 2𝑝1 p= 156 mm
𝑝 −𝑑
𝐸𝑙𝑜𝑛𝑔 = 100 × Elong = 69.24
𝑝
2
𝑝′
𝐽= J= 0.566
𝑝
𝐽+0.25 −(1−0.01𝐸𝑙𝑜𝑛𝑔 ) 0.75+𝐽 Ed = 0.704
𝐸𝑑 =
0.00375+0.005𝐽

Maximum diameter of single opening without compensation: PG-32

dmax1 = 183.93 mm

𝐷 − 2𝑆𝑛
𝑑𝑚𝑎𝑥2 = 𝑀𝑖𝑛. 60, dmax2 = 60.00 mm
4
Max. dia of single opening without compensation max.(dmax1, dmax2) dmax = 183.93 mm

Hydrostatic Test :
PG-99
Hydrostatic Test pressure Pht = 19.05 MPa
Minimum yield strength at Test temperature Y= 275.00 N/mm2

Stress in header at Test Pressure

𝑃ℎ𝑡 (𝐷 − 2𝑦 𝑆𝑛 − 𝐶 )
𝑆ℎ𝑦𝑑 = Shyd = 151.63 N/mm2
2𝐸(𝑆𝑛 − 𝐶)
Maximum allowable stress at Test pressure Smax = 0.9 x Y Smax = 247.50 N/mm2 OK
ANDRITZ OY PROJECT: BRACELL SP CELULOSE LTDA
Recovery & Power Division Page No. 11 of 23
Name: MAIN INLET HEADER
Draw. No: C02835462026_1110112_0101020c Header: 610 x 59.54,SA106 Gr.C
Part No: 1K (Header)

ASME BPVC Section I Edition 2017

HEADERS, SHELL THICKNESS FOR INTERNAL PRESSURE, PG-27.2.2 & PG-52

Maximum allowable working pressure Po = 12.70 MPa

Hydrostatic Head Ph = 0.53 MPa
Design Pressure P = 13.23 MPa
o
Maximum allowable working temperature To = 329.60 C
o
Temperature allowance dT = 0.00 C
o
Design Temperature T= 329.60 C

Shell
Material (Ferritic=0/Austenitic=1/Nickel=2) SA106 Gr.C 0
Allowable stress at design temperature S = 137.45 N/mm2
Outside diameter D= 610 mm
Nominal / Min.wall thickness SN1 = 59.54 mm
Under tolerance c1 = 7.44 mm 12.50%
Corrosion allowance c2 = 0.5 mm
Ligament efficiency E = min(El, Ec, Ed) E= 0.669
Temperature Coefficient y= 0.4
Minimum allowance for structural stability C= 0 mm

Formulas & Results:

Minimum Required wall thickness of shell ( E = 1 )

𝑃𝐷
𝑡𝑣 = +𝐶 tv = 28.27 mm PG-27.2.2 (D)
2𝑆𝐸 + 2𝑦𝑃
Minimum Required wall thickness of shell E = min( E l , Ec , Ed )
𝑃𝐷
𝑡= +𝐶 t= 41.48 mm PG-27.2.2 (D)
2𝑆𝐸 + 2𝑦𝑃
Chosen wall thickness without allowances Sn = SN1 - c1 - c2 Sn = 51.60 mm OK

Maximum diameter of hole for ligaments PG-32

𝑃𝐷
𝐾= K=0.990 (max.) K= 0.625 mm
1.82𝑆𝑆𝑛

1
𝑑𝑚𝑎𝑥1 = 8.08 𝐷𝑆𝑛 (1 − 𝐾) 3 dmax1 = 183.93 mm

Longitudinal ligament efficiency PG-52

Diameter of hole - 1 d1 = 144.33 mm
Diameter of hole - 2 d2 = 144.33 mm
Mean Diameter of holes 𝑑 = 𝑑1 + 𝑑2 /2 d= 144.33 mm
Longitudinal pitch p= 600 mm
𝑝−𝑑
𝐸𝑙 = El =
𝑝 0.759

Circumferential ligament efficiency

Diameter of hole - 1 d1 = 144.33 mm
Diameter of hole - 2 d2 = 47.99 mm
Mean Diameter of holes 𝑑 = 𝑑1 + 𝑑2 /2 d= 96.16 mm
Circumferential pitch θ= 50 deg.
Header mean diameter 𝐷𝑚 = 𝐷 − 𝑆𝑛 Dm = 558.40 mm
circumferential distance between holes p= 243.65 mm
𝑝 −𝑑
𝐸𝑐 = 2 ×
𝑝 Ec = 1.211
 𝑝
ANDRITZ OY PROJECT: BRACELL SP CELULOSE LTDA
Recovery & Power Division Page No. 12 of 23
Name: MAIN INLET HEADER
Draw. No: C02835462026_1110112_0101020c Header: 610 x 59.54,SA106 Gr.C
Part No: 1K (Header)

Diagonal ligament efficiency

Diameter of hole - 1 d1 = 144.33 mm

Diameter of hole - 2 d2 = 47.99 mm
Mean Diameter of holes 𝑑 = 𝑑1 + 𝑑2 /2 d= 96.16 mm
Longitudinal pitch p1 = 219 mm
Circumferential pitch θ= 28 deg.
Header mean diameter 𝐷𝑚 = 𝐷 − 𝑆𝑛 Dm = 558.40 mm
Circumferential distance between holes p2 = 136.44 mm
Distance between holes 𝑝′ = 𝑝1 2 + 𝑝2 2 p' = 258.03 mm
𝑝 = 2𝑝1 p= 438 mm
𝑝 −𝑑
𝐸𝑙𝑜𝑛𝑔 = 100 × Elong = 78.05
𝑝
2
𝑝′
𝐽= J= 0.347
𝑝
𝐽+0.25 −(1−0.01𝐸𝑙𝑜𝑛𝑔 ) 0.75+𝐽 Ed = 0.669
𝐸𝑑 =
0.00375+0.005𝐽

Maximum diameter of single opening without compensation: PG-32

dmax1 = 183.93 mm

𝐷 − 2𝑆𝑛
𝑑𝑚𝑎𝑥2 = 𝑀𝑖𝑛. 60, dmax2 = 60.00 mm
4
Max. dia of single opening without compensation max.(dmax1, dmax2) dmax = 183.93 mm

Hydrostatic Test :
PG-99
Hydrostatic Test pressure Pht = 19.05 MPa
Minimum yield strength at Test temperature Y= 275.00 N/mm2

Stress in header at Test Pressure

𝑃ℎ𝑡 (𝐷 − 2𝑦 𝑆𝑛 − 𝐶 )
𝑆ℎ𝑦𝑑 = Shyd = 156.88 N/mm2
2𝐸(𝑆𝑛 − 𝐶)
Maximum allowable stress at Test pressure Smax = 0.9 x Y Smax = 247.50 N/mm2 OK
ANDRITZ OY PROJECT: BRACELL SP CELULOSE LTDA
Recovery & Power Division Page No. 13 of 23
Name: MAIN INLET HEADER
Drw. No: C02835462026_1110112_0101020c Shell : 610 x 59.54,SA106 Gr.C
Part No: 1K & 35 Nozzle : 559 x 42,SA105

ASME BPVC Section I Edition 2017

COMPENSATION OF SINGLE OPENING IN SHELLS & HEADERS, PG-32...37

Maximum allowable working pressure Po = 12.70 MPa

Hydrostatic Head Ph = 0.53 MPa
Design Pressure P = 13.23 MPa
o
Maximum allowable working temperature To = 329.60 C
o
Temperature allowance dT = 0.00 C
o
Design Temperature T= 329.60 C

Shell
Material (Ferritic=0/Austenitic=1/Nickel=2) SA106 Gr.C 0
Allowable stress at design temperature Ss = 137.45 N/mm2
Outside diameter Ds = 610 mm
Nominal / Min.wall thickness SN1s = 59.54 mm
Under tolerance c1s = 7.44 mm 12.50%
Corrosion allowance c2s = 0.5 mm
Efficiency Es = 1
Temperature coefficient ys = 0.4
Inside diameter of shell ds = Ds - 2 (SN1s - c1s - c2s) ds = 506.81 mm
Inside radius of shell Rs = ds/2 Rs = 253.40 mm

Nozzle
Material (Ferritic=0/Austenitic=1/Nickel=2) SA105 0
2
Allowable stress at design temperature Sn = 124.45 N/mm
Outside diameter Dn = 559 mm
Nominal / Min.wall thickness SN1n = 42 mm
Under tolerance c1n = 0.00 mm 0.00%
Corrosion allowance c2n = 0.5 mm
Efficiency En = 1
Temperature coefficient yn = 0.4
Inside diameter of nozzle dn = Dn - 2 (SN1n - c1n - c2n) dn = 476.00 mm
Inside radius of nozzle Rn = dn/2 Rn = 238.00 mm
Length of the nozzle available outside the shell X= 110.00 mm

Weld
Leg length of the weld (along the shell) lws = 9 mm
Leg length of the weld (along the nozzle) lwn = 9 mm
Minimum required throat thickness of nozzle weld tcmin = 6.35 mm
Available throat thickness of nozzle weld tc = 6.36 mm OK

Formulas & Results:

𝑆𝑛
𝑓𝑟1 = 𝑚𝑖𝑛 ,1 fr1 = 0.91 PG-33.3
𝑆𝑠
fr2 = fr1 fr2 = 0.91
F= 1
Half width of reinforcement in shell
max. of (dn, ( Rn+Sns+Snn )) W= 476.00 mm
ANDRITZ OY PROJECT: BRACELL SP CELULOSE LTDA
Recovery & Power Division Page No. 14 of 23
Name: MAIN INLET HEADER
Drw. No: C02835462026_1110112_0101020c Shell : 610 x 59.54,SA106 Gr.C
Part No: 1K & 35 Nozzle : 559 x 42,SA105

Minimum required shell thickness without allowances

𝑃 𝑅𝑠
𝑡𝑠 = ts = 25.89 mm PG-27.2.2 ( R)
𝑆𝑠 𝐸𝑠 − (1 − 𝑦𝑠 )𝑃

Chosen thickness w/o allowances Sns = SN1s - c1s - c2s Sns = 51.60 mm OK

Minimum required nozzle thickness without allowances

𝑃 𝑅𝑛
𝑡𝑛 = tn = 27.03 mm PG-27.2.2 ( R)
𝑆𝑛 𝐸𝑛 − (1 − 𝑦𝑛 )𝑃

Chosen thickness w/o allowance Snn =SN1n - c1n - c2n Snn = 41.50 mm OK

Required area Fig. PG-33.1

2
𝐴 = 𝑑𝑛 𝑡𝑠 F A = 12321.62 mm

Area available
In shell
2
𝐴11 = 𝑊 𝑆𝑛𝑠 − 𝐹𝑡𝑠 A11 = 12238.79 mm
2
𝐴12 = 2(𝑆𝑛𝑠 + 𝑆𝑛𝑛 ) 𝑆𝑛𝑠 − 𝐹𝑡𝑠 A12 = 4787.40 mm
2
𝐴1 = 𝑚𝑎𝑥 𝐴11 , 𝐴12 A1 = 12238.79 mm

in Nozzle
2
𝐴21 = 2 𝑆𝑛𝑛 − 𝑡𝑛 2.5 𝑆𝑛𝑠 𝑓𝑟1 A21 = 3381.17 mm
2
𝐴22 = 2 𝑆𝑛𝑛 − 𝑡𝑛 2.5 𝑆𝑛𝑛 𝑓𝑟1 A22 = 2719.48 mm
2
𝐴23, 𝑎𝑣𝑙 = 2 𝑆𝑛𝑛 − 𝑡𝑛 𝑋 𝑓𝑟1 A23,avl = 2883.31 mm
2
𝐴2 = 𝑚𝑖𝑛 𝐴21 , 𝐴22 , 𝐴23, 𝑎𝑣𝑙 A2 = 2719.48 mm

in weld
𝐴3 = 𝑤𝑒𝑙𝑑𝑖𝑛𝑔 𝑙𝑒𝑔 𝑙𝑒𝑛𝑔𝑡ℎ 2 𝑓𝑟2 A3 = 73.34 mm2

𝐴𝑡𝑜𝑡 = 𝐴1 + 𝐴2 + 𝐴3 Atot = 15031.61 mm2

Area available > Area Required HENCE SATISFACTORY

Compensation check for large opening REQUIRED PG-32.3.3

2
Required area for large opening 𝐴𝐿 = 𝐴 AL = 8214.41 mm2
3
Width of reinforcing in shell
1 XL = 714.00 mm
𝑋𝐿 = 𝑑𝑛 + 2 𝑑
4 𝑛
Area available
In shell
𝐴1𝐿 = (𝑋𝐿 −𝑑𝑛 ) 𝑆𝑛𝑠 − 𝐹𝑡𝑠 A1L = 6119.40 mm2

Total available area for large opening

𝐴𝑡𝑜𝑡 = 𝐴1𝐿 + 𝐴2 + 𝐴3 Atot,L = 8912.22 mm2 OK
ANDRITZ OY PROJECT: BRACELL SP CELULOSE LTDA
Recovery & Power Division Page No. 15 of 23
Name: MAIN INLET HEADER
Drw. No: C02835462026_1110112_0101020c Shell : 168.3 x 21.95,SA106 Gr.B
Part No: 38 & 40 Nozzle : 114.3 x 12.5,SA106 Gr.B

ASME BPVC Section I Edition 2017

COMPENSATION OF SINGLE OPENING IN SHELLS & HEADERS, PG-32...37

Maximum allowable working pressure Po = 12.70 MPa

Hydrostatic Head Ph = 0.53 MPa
Design Pressure P = 13.23 MPa
o
Maximum allowable working temperature To = 329.60 C
o
Temperature allowance dT = 0.00 C
o
Design Temperature T= 329.60 C

Shell
Material (Ferritic=0/Austenitic=1/Nickel=2) SA106 Gr.B 0
Allowable stress at design temperature Ss = 117.82 N/mm2
Outside diameter Ds = 168.3 mm
Nominal / Min.wall thickness SN1s = 21.95 mm
Under tolerance c1s = 2.74 mm 12.50%
Corrosion allowance c2s = 0.5 mm
Efficiency Es = 1
Temperature coefficient ys = 0.4
Inside diameter of shell ds = Ds - 2 (SN1s - c1s - c2s) ds = 130.89 mm
Inside radius of shell Rs = ds/2 Rs = 65.44 mm

Nozzle
Material (Ferritic=0/Austenitic=1/Nickel=2) SA106 Gr.B 0
Allowable stress at design temperature Sn = 117.82 N/mm2
Outside diameter Dn = 114.3 mm
Nominal / Min.wall thickness SN1n = 12.5 mm
Under tolerance c1n = 1.56 mm 12.50%
Corrosion allowance c2n = 0.5 mm
Efficiency En = 1
Temperature coefficient yn = 0.4
Inside diameter of nozzle dn = Dn - 2 (SN1n - c1n - c2n) dn = 93.43 mm
Inside radius of nozzle Rn = dn/2 Rn = 46.71 mm
Length of the nozzle available outside the shell X= 35.00 mm

Weld
Leg length of the weld (along the shell) lws = 9 mm
Leg length of the weld (along the nozzle) lwn = 9 mm
Minimum required throat thickness of nozzle weld tcmin = 6.35 mm
Available throat thickness of nozzle weld tc = 6.36 mm OK

Formulas & Results:

𝑆𝑛
𝑓𝑟1 = 𝑚𝑖𝑛 ,1 fr1 = 1.00 PG-33.3
𝑆𝑠
fr2 = fr1 fr2 = 1.00
F= 1
Half width of reinforcement in shell
max. of (dn, ( Rn+Sns+Snn )) W= 93.43 mm
ANDRITZ OY PROJECT: BRACELL SP CELULOSE LTDA
Recovery & Power Division Page No. 16 of 23
Name: MAIN INLET HEADER
Drw. No: C02835462026_1110112_0101020c Shell : 168.3 x 21.95,SA106 Gr.B
Part No: 38 & 40 Nozzle : 114.3 x 12.5,SA106 Gr.B

Minimum required shell thickness without allowances

𝑃 𝑅𝑠
𝑡𝑠 = ts = 7.88 mm PG-27.2.2 ( R)
𝑆𝑠 𝐸𝑠 − (1 − 𝑦𝑠 )𝑃

Chosen thickness w/o allowances Sns = SN1s - c1s - c2s Sns = 18.71 mm OK

Minimum required nozzle thickness without allowances

𝑃 𝑅𝑛
𝑡𝑛 = tn = 5.62 mm PG-27.2.2 ( R)
𝑆𝑛 𝐸𝑛 − (1 − 𝑦𝑛 )𝑃

Chosen thickness w/o allowance Snn =SN1n - c1n - c2n Snn = 10.44 mm OK

Required area Fig. PG-33.1

2
𝐴 = 𝑑𝑛 𝑡𝑠 F A= 736.15 mm

Area available
In shell
2
𝐴11 = 𝑊 𝑆𝑛𝑠 − 𝐹𝑡𝑠 A11 = 1011.48 mm
𝐴12 = 2(𝑆𝑛𝑠 + 𝑆𝑛𝑛 ) 𝑆𝑛𝑠 − 𝐹𝑡𝑠 A12 = 631.06 mm2
2
𝐴1 = 𝑚𝑎𝑥 𝐴11 , 𝐴12 A1 = 1011.48 mm

in Nozzle
𝐴21 = 2 𝑆𝑛𝑛 − 𝑡𝑛 2.5 𝑆𝑛𝑠 𝑓𝑟1 A21 = 450.19 mm2
2
𝐴22 = 2 𝑆𝑛𝑛 − 𝑡𝑛 2.5 𝑆𝑛𝑛 𝑓𝑟1 A22 = 251.19 mm
2
𝐴23, 𝑎𝑣𝑙 = 2 𝑆𝑛𝑛 − 𝑡𝑛 𝑋 𝑓𝑟1 A23,avl = 336.93 mm

𝐴2 = 𝑚𝑖𝑛 𝐴21 , 𝐴22 , 𝐴23, 𝑎𝑣𝑙 A2 = 251.19 mm2

in weld
𝐴3 = 𝑤𝑒𝑙𝑑𝑖𝑛𝑔 𝑙𝑒𝑔 𝑙𝑒𝑛𝑔𝑡ℎ 2 𝑓𝑟2 A3 = 81.00 mm2

𝐴𝑡𝑜𝑡 = 𝐴1 + 𝐴2 + 𝐴3 Atot = 1343.67 mm2

Area available > Area Required HENCE SATISFACTORY

Compensation check for large opening REQUIRED PG-32.3.3

2 2
Required area for large opening 𝐴𝐿 = 𝐴 AL = 490.76 mm
3
Width of reinforcing in shell
1 XL = 140.14 mm
𝑋𝐿 = 𝑑𝑛 + 2 𝑑
4 𝑛
Area available
In shell
2
𝐴1𝐿 = (𝑋𝐿 −𝑑𝑛 ) 𝑆𝑛𝑠 − 𝐹𝑡𝑠 A1L = 505.74 mm

Total available area for large opening

𝐴𝑡𝑜𝑡 = 𝐴1𝐿 + 𝐴2 + 𝐴3 Atot,L = 837.93 mm2 OK
ANDRITZ OY PROJECT: BRACELL SP CELULOSE LTDA
Recovery & Power Division Page No. 17 of 23
Name: MAIN INLET HEADER
Drw. No: C02835462026_1110112_0101020c Shell : 610 x 59.54,SA106 Gr.C
Part No: 1K,35,Supply tube stub Nozzle 1: 559 x 42,SA105
Nozzle 2: 57.15 x 5.08,SA210 Gr.A1
ASME BPVC Section I Edition 2017
COMPENSATION OF ADJACENT OPENINGS IN SHELLS AND HEADERS. PG-32...38.

Maximum allowable working pressure Po = 12.70 MPa

Hydrostatic Head Ph = 0.53 MPa
Design Pressure P = 13.23 MPa
o
Maximum allowable working temperature To = 329.60 C
o
Temperature allowance dT = 0.00 C
o
Design Temperature T= 329.60 C

Shell
Material (Ferritic=0/Austenitic=1/Nickel=2) SA106 Gr.C 0
Allowable stress at design temperature Ss = 137.45 N/mm2
Outside diameter Ds = 610 mm
Nominal / Min.wall thickness SN1s = 59.54 mm
Under tolerance c1s = 7.44 mm 12.50%
Corrosion allowance c2s = 0.5 mm
Efficiency Es = 1
Temperature coefficient ys = 0.4
Inside diameter of shell ds = Ds - 2 (SN1s - c1s - c2s) ds = 506.81 mm
Inside radius of shell Rs = ds/2 Rs = 253.40 mm

Nozzle - 1
Material (Ferritic=0/Austenitic=1/Nickel=2) SA105 0
Allowable stress at design temperature Sn1 = 124.45 N/mm2
Outside diameter Dn1 = 559 mm
Nominal / Min.wall thickness SN1na = 42 mm
Under tolerance c1na = 0.00 mm 0.00%
Corrosion allowance c2na = 0.5 mm
Efficiency En1 = 1
Temperature coefficient yn1 = 0.4
Inside diameter of nozzle d1=Dn1 -2(SN1na - c1na - c2na) d1 = 476.00 mm
Inside radius of nozzle Rn1 = d1/2 Rn1 = 238.00 mm
Length of the nozzle available in Nozzle 1 outside the shell X1 = 110 mm

Weld (Nozzle-1)
Leg length of the weld (along the shell) lws1 = 9 mm
Leg length of the weld (along the nozzle) lwn1 = 9 mm
Minimum required throat thickness of nozzle weld tc1min = 6.35 mm
Available throat thickness of nozzle weld tc1 = 6.36 mm OK

Nozzle - 2
Material (Ferritic=0/Austenitic=1/Nickel=2) SA210 Gr.A1 0
Allowable stress at design temperature Sn2 = 117.82 N/mm2
Outside diameter Dn2 = 57.15 mm
Nominal / Min.wall thickness SN1nb = 5.08 mm
Under tolerance c1nb = 0.00 mm 0.00%
Corrosion allowance c2nb = 0.5 mm
Efficiency En2 = 1
Temperature coefficient yn2 = 0.4
Inside diameter of nozzle d2=Dn2 -2(SN1nb - c1nb - c2nb) d2 = 47.99 mm
Inside radius of nozzle Rn2 = d2/2 Rn2 = 23.995 mm
Length of the nozzle available in Nozzle 2 outside the shell X2 = 35 mm
ANDRITZ OY PROJECT: BRACELL SP CELULOSE LTDA
Recovery & Power Division Page No. 18 of 23
Name: MAIN INLET HEADER
Drw. No: C02835462026_1110112_0101020c Shell : 610 x 59.54,SA106 Gr.C
Part No: 1K,35,Supply tube stub Nozzle 1: 559 x 42,SA105
Nozzle 2: 57.15 x 5.08,SA210 Gr.A1

Weld (Nozzle-2)
Leg length of the weld (along the shell) lws2 = 6 mm
Leg length of the weld (along the nozzle) lwn2 = 6 mm
Minimum required throat thickness of nozzle weld tc2min = 3.56 mm
Available throat thickness of nozzle weld tc2 = 4.24 mm OK

Orientation factor F= 0.56 Fig. PG-33.3

Longitudinal Pitch between the nozzle openings Plong = 167.00 mm

Circumferential angle between the nozzle openings θ= 90 deg
Circumferential Pitch between the nozzle openings Pcirc = 438.57 mm
Centroid distance of nozzles e= 𝑃𝑙𝑜𝑛𝑔2 + 𝑃𝑐𝑖𝑟𝑐 2 e= 469.29 mm

Formulas & Results:

𝑆𝑛1
𝑓𝑟1𝑎 = 𝑚𝑖𝑛 ,1 fr1a = 0.91 PG-33.3
𝑆𝑠

𝑆𝑛2
𝑓𝑟1𝑏 = 𝑚𝑖𝑛 ,1 fr1b = 0.86
𝑆𝑠

fr2a = fr1a fr2a = 0.91

fr2b = fr1b fr2b = 0.86

Minimum required shell thickness without allowances

𝑃 𝑅𝑠
𝑡𝑟 = tr = 25.89 mm PG-27.2.2 ( R)
𝑆𝑠 𝐸𝑠 − (1 − 𝑦𝑠 )𝑃
Chosen thickness w/o allowances ts = SN1s - c1s - c2s ts = 51.60 mm OK

Minimum required nozzle-1 thickness without allowances

𝑃 𝑅𝑛1
𝑡𝑛1𝑟 = tn1r = 27.03 mm PG-27.2.2 ( R)
𝑆𝑛1 𝐸𝑛1 − (1 − 𝑦𝑛1 )𝑃
Chosen thickness w/o allowance tn1 =SN1na - c1na - c2na tn1 = 41.50 mm OK

Minimum required nozzle-2 thickness without allowances

𝑃 𝑅𝑛2
𝑡𝑛2𝑟 = tn2r = 2.89 mm PG-27.2.2 ( R)
𝑆𝑛2 𝐸𝑛2 − (1 − 𝑦𝑛2 )𝑃
Chosen thickness w/o allowance tn2 =SN1nb - c1nb - c2nb tn2 = 4.58 mm OK

Compensation area, Nozzle - 1

Required area,
𝐴𝑟1 = 𝑑1 𝑡𝑟 F Ar1 = 6900.11 mm2 Fig.PG-33.1

Area available
In Shell

2𝑒 − 𝑑1 − 𝑑2 e1 = 376.62 mm
𝑒1 = 𝑑1
𝑑1 + 𝑑2
𝐴1 = 𝑒1 𝑡𝑠 − 𝐹𝑡𝑟 A1 = 13973.00 mm2
 𝐴1 1 𝑡𝑠 𝐹𝑡𝑟
ANDRITZ OY PROJECT: BRACELL SP CELULOSE LTDA
Recovery & Power Division Page No. 19 of 23
Name: MAIN INLET HEADER
Drw. No: C02835462026_1110112_0101020c Shell : 610 x 59.54,SA106 Gr.C
Part No: 1K,35,Supply tube stub Nozzle 1: 559 x 42,SA105
Nozzle 2: 57.15 x 5.08,SA210 Gr.A1

in Nozzle
2
𝐴21 = 2 𝑡𝑛1 − 𝑡𝑛1𝑟 2.5 𝑡𝑠 𝑓𝑟1𝑎 A21 = 3381.17 mm
2
𝐴22 = 2 𝑡𝑛1 − 𝑡𝑛1𝑟 2.5 𝑡𝑛1 𝑓𝑟1𝑎 A22 = 2719.48 mm

𝐴23 = 2 𝑡𝑛1 − 𝑡𝑛1𝑟 𝑋1 𝑓𝑟1𝑎 A23 = 2883.31 mm2

2
𝐴2 = 𝑚𝑖𝑛 𝐴21 , 𝐴22 , 𝐴23 A2 = 2719.48 mm

in weld
2 2
𝐴31 = 𝑤𝑒𝑙𝑑𝑖𝑛𝑔 𝑙𝑒𝑔 𝑙𝑒𝑛𝑔𝑡ℎ 𝑛𝑜𝑧𝑧𝑙𝑒 1 𝑓𝑟2𝑎 A31 = 73.34 mm

𝐴𝑡𝑜𝑡1 = 𝐴1 + 𝐴2 + 𝐴31 Atot1 = 16765.82 mm2

Area available > Area Required HENCE SATISFACTORY

Compensation area, Nozzle - 2

Required area,
𝐴𝑟2 = 𝑑2 𝑡𝑟 F Ar2 = 695.66 mm2 Fig.PG-33.1

Area available
In Shell
2𝑒 − 𝑑1 − 𝑑2
𝑒2 = 𝑑2 e2 = 37.97 mm
𝑑1 + 𝑑2

𝐴11 = 𝑒2 𝑡𝑠 − 𝐹𝑡𝑟 A11 = 1408.75 mm2

in Nozzle
2
𝐴121 = 2 𝑡𝑛2 − 𝑡𝑛2𝑟 2.5 𝑡𝑠 𝑓𝑟1𝑏 A121 = 373.94 mm

𝐴122 = 2 𝑡𝑛2 − 𝑡𝑛2𝑟 2.5 𝑡𝑛2 𝑓𝑟1𝑏 A122 = 33.19 mm2

𝐴123 = 2 𝑡𝑛2 − 𝑡𝑛2𝑟 𝑋2 𝑓𝑟1𝑏 A123 = 101.46 mm2

𝐴12 = 𝑚𝑖𝑛 𝐴121 , 𝐴122 , 𝐴123 A12 = 33.19 mm2

in weld
2
𝐴32 = 𝑤𝑒𝑙𝑑𝑖𝑛𝑔 𝑙𝑒𝑔 𝑙𝑒𝑛𝑔𝑡ℎ 𝑛𝑜𝑧𝑧𝑙𝑒 2 𝑓𝑟2𝑏 A32 = 30.86 mm2

2
𝐴𝑡𝑜𝑡2 = 𝐴11 + 𝐴12 + 𝐴32 Atot2 = 1472.80 mm

Area available > Area Required HENCE SATISFACTORY

Compensation check for Multiple Openings PG-38.4

Required area of the shell between centre of openings

𝐴𝑅 = 0.7𝐹 𝑡𝑟 e AR = 4761.96 mm2

Area available in the shell

𝐷𝑛1 𝐷𝑛2
𝐴𝑆 = 𝑡𝑠 𝑒 − − AS = 8318.18 mm2
2 2
Area available > Area Required HENCE SATISFACTORY
ANDRITZ OY PROJECT: BRACELL SP CELULOSE LTDA
Recovery & Power Division Page No. 20 of 23
Name: MAIN INLET HEADER
Drw. No: C02835462026_1110112_0101020c Head : Ro305 x 34,SA516 Gr.70
Part No: 41 Dish head & 42 Inspection nozzle Nozzle : 114.3 x 12.5,SA106 Gr.B

ASME BPVC Section I Edition 2017

COMPENSATION OF SINGLE OPENING IN HEMISPHERICAL HEAD, PG-32...37

Maximum allowable working pressure Po = 12.70 MPa

Hydrostatic Head Ph = 0.53 MPa
Design Pressure P = 13.23 MPa
o
Maximum allowable working temperature To = 329.60 C
o
Temperature allowance dT = 0.00 C
o
Design Temperature T = 329.60 C

Head
Material (Ferritic=0/Austenitic=1/Nickel=2) SA516 Gr.70 0
Allowable stress at design temperature Sh = 131.26 N/mm2
Outside radius Ro = 305 mm
Nominal / Min.wall thickness SN1h = 34 mm
Under tolerance c1h = 0.0 mm
Corrosion allowance c2h = 0.5 mm
Weld joint strength reduction factor w= 1
Radius L = Ro - (SN1h - c1h - c2h) L = 271.50 mm

Nozzle
Material (Ferritic=0/Austenitic=1/Nickel=2) SA106 Gr.B 0
Allowable stress at design temperature Sn = 117.82 N/mm2
Outside diameter Dn = 114.3 mm
Nominal / Min.wall thickness SN1n = 12.5 mm
Under tolerance c1n = 1.56 mm 12.50%
Corrosion allowance c2n = 0.5 mm
Efficiency En = 1
Temperature coefficient yn = 0.4
Inside diameter of nozzle dn = Dn - 2 (SN1n - c1n - c2n) dn = 93.43 mm
Inside radius of nozzle Rn = dn/2 Rn = 46.71 mm
Length of the nozzle available outside the shell X= 40.00 mm

Weld
Leg length of the weld (along the head) lws = 9 mm
Leg length of the weld (along the nozzle) lwn = 9 mm
Minimum required throat thickness of nozzle weld tcmin = 6.35 mm
Available throat thickness of nozzle weld tc = 6.36 mm OK

Formulas & Results:

𝑆𝑛
𝑓𝑟1 = 𝑚𝑖𝑛 ,1 fr1 = 0.90 PG-33.3
𝑆ℎ
fr2 = fr1 fr2 = 0.90
F= 1
Half width of reinforcement in shell
max. of (dn, ( Rn+Snh+Snn )) W= 93.43 mm
ANDRITZ OY PROJECT: BRACELL SP CELULOSE LTDA
Recovery & Power Division Page No. 21 of 23
Name: MAIN INLET HEADER
Drw. No: C02835462026_1110112_0101020c Shell : Ro305 x 34,SA516 Gr.70
Part No: 41 Dish head & 42 Inspection nozzle Nozzle : 114.3 x 12.5,SA106 Gr.B

Minimum required head thickness without allowances

𝑃𝐿
𝑡ℎ = th = 13.82 mm PG-29.11
2𝑆ℎ 𝑤 − 0.2𝑃

Chosen thickness w/o allowance Snh = SN1h - c1h - c2h Snh = 33.50 mm OK

Minimum required nozzle thickness without allowances

𝑃 𝑅𝑛
𝑡𝑛 = tn = 5.62 mm PG-27.2.2 ( R)
𝑆𝑛 𝐸𝑛 − (1 − 𝑦𝑛 )𝑃

Chosen thickness w/o allowance Snn =SN1n - c1n - c2n Snn = 10.44 mm OK

Required area Fig.PG-33.1

2
𝐴 = 𝑑𝑛 𝑡ℎ F A = 1291.31 mm

Area available
In head
2
𝐴11 = 𝑑𝑛 𝑆𝑛ℎ − 𝐹𝑡ℎ A11 = 1838.43 mm
2
𝐴12 = 2(𝑆𝑛ℎ + 𝑆𝑛𝑛 ) 𝑆𝑛ℎ − 𝐹𝑡ℎ A12 = 1729.22 mm
2
𝐴1 = 𝑚𝑎𝑥 𝐴11 , 𝐴12 A1 = 1838.43 mm

in Nozzle
2
𝐴21 = 2 𝑆𝑛𝑛 − 𝑡𝑛 2.5 𝑆𝑛ℎ 𝑓𝑟1 A21 = 723.665 mm
2
𝐴22 = 2 𝑆𝑛𝑛 − 𝑡𝑛 2.5 𝑆𝑛𝑛 𝑓𝑟1 A22 = 225.47 mm
2
𝐴23, 𝑎𝑣𝑙 = 2 𝑆𝑛𝑛 − 𝑡𝑛 𝑋 𝑓𝑟1 A23,avl = 345.63 mm
2
𝐴2 = 𝑚𝑖𝑛 𝐴21 , 𝐴22 , 𝐴23, 𝑎𝑣𝑙 A2 = 225.47 mm

in weld
𝐴3 = 𝑤𝑒𝑙𝑑𝑖𝑛𝑔 𝑙𝑒𝑔 𝑙𝑒𝑛𝑔𝑡ℎ 2
𝑓𝑟2 A3 = 72.71 mm2

𝐴𝑡𝑜𝑡 = 𝐴1 + 𝐴2 + 𝐴3 Atot = 2136.61 mm2

Area available > Area Required HENCE SATISFACTORY

ANDRITZ OY PROJECT: BRACELL SP CELULOSE LTDA
Recovery & Power Division Page No. 22 of 23
Name: MAIN INLET HEADER
Drw. No: C02835462026_1110112_0101020c Shell : 168.3 x 21.95,SA106 Gr.B
Part No: 39,38 Flat head: 168.3 x 30,SA516 Gr.70

ASME BPVC Section I Edition 2017

UNSTAYED FLAT HEAD, INTERNAL PRESSURE PG-31

Maximum allowable working pressure Po = 12.70 MPa

Hydrostatic Head Ph = 0.53 MPa
Design Pressure P = 13.23 MPa
o
Maximum allowable working temperature To = 329.60 C
Temperature allowance dT = 0.00 oC
o
Design Temperature T = 329.60 C

Shell
Material (Ferritic=0/Austenitic=1/Nickel=2) SA106 Gr.B 0
Allowable stress at design temperature Ss = 117.82 N/mm2
Outside diameter D = 168.3 mm
Nominal / Min.wall thickness SN1s = 21.95 mm
Under tolerance c1s = 2.74 mm 12.50%
Corrosion allowance c2 = 0.5 mm
Minimum allowance for structural stability Cs = 0 mm
Efficiency E= 1
Temperature coefficient y= 0.4
Inside diameter of shell d = D - 2 (SN1s - c1s - c2) d = 130.89 mm
Inside radius of shell R = d/2 R = 65.44 mm

Head
Material (Ferritic=0/Austenitic=1/Nickel=2) SA516 Gr.70 0
2
Allowable stress at design temperature S = 131.26 N/mm
Nominal thickness of flat head SN1 = 30 mm
Under tolerance c1 = 0.3 mm

Formulas & Results:

Minimum Required shell thickness

𝑡𝑠 ts = 7.88 mm PG-27.2.2 ( R)

Chosen thickness w/o allowances Sns = SN1s - c1s - c2 Sns = 18.71 mm OK

Flat head type - Fig. PG-31 (i-2)

1.25ts = 9.85 mm
Factor C= 0.33

Minimum required thickness of flat head without allowances PG-31.3.2

𝐶𝑃
𝑡=𝑑 t = 23.87 mm
𝑆

Chosen Flat thickness without allowances Sn = SN1 - c1 - c2 Sn = 29.20 mm OK

Maximum diameter of opening without compensation domax = 32.72 mm PG-32.1.4(b)

Hydrostatic Test : PG-99

Hydrostatic Test pressure Pht = 19.05 MPa
2
Minimum yield strength at Test temperature Y = 260.00 N/mm

Stress in header at Test Pressure

𝐶𝑃ℎ𝑡 𝑑2
𝑆ℎ𝑦𝑑 = Shyd = 126.31 N/mm2
𝑆𝑛 2

Maximum stress at Test pressure Smax = 0.9 x Y Smax = 234.00 N/mm2 OK

ANDRITZ OY PROJECT: BRACELL SP CELULOSE LTDA
Recovery & Power Division Page No. 23 of 23
Name: MAIN INLET HEADER
Drw. No: C02835462026_1110112_0101020c Shell : 114.3 x 12.5,SA106 Gr.B
Part No: 43,42 Flat head: 114.3 x 25,SA516 Gr.70

ASME BPVC Section I Edition 2017

UNSTAYED FLAT HEAD, INTERNAL PRESSURE PG-31

Maximum allowable working pressure Po = 12.70 MPa

Hydrostatic Head Ph = 0.53 MPa
Design Pressure P = 13.23 MPa
o
Maximum allowable working temperature To = 329.60 C
Temperature allowance dT = 0.00 oC
o
Design Temperature T = 329.60 C

Shell
Material (Ferritic=0/Austenitic=1/Nickel=2) SA106 Gr.B 0
Allowable stress at design temperature Ss = 117.82 N/mm2
Outside diameter D = 114.3 mm
Nominal / Min.wall thickness SN1s = 12.5 mm
Under tolerance c1s = 1.56 mm 12.50%
Corrosion allowance c2 = 0.5 mm
Minimum allowance for structural stability Cs = 0 mm
Efficiency E= 1
Temperature coefficient y= 0.4
Inside diameter of shell d = D - 2 (SN1s - c1s - c2) d = 93.43 mm
Inside radius of shell R = d/2 R = 46.71 mm

Head
Material (Ferritic=0/Austenitic=1/Nickel=2) SA516 Gr.70 0
2
Allowable stress at design temperature S = 131.26 N/mm
Nominal thickness of flat head SN1 = 25 mm
Under tolerance c1 = 0.3 mm

Formulas & Results:

Minimum Required shell thickness

𝑡𝑠 ts = 5.62 mm PG-27.2.2 ( R)

Chosen thickness w/o allowances Sns = SN1s - c1s - c2 Sns = 10.44 mm OK

Flat head type - Fig. PG-31 (i-2)

1.25ts = 7.03 mm
Factor C= 0.33

Minimum required thickness of flat head without allowances PG-31.3.2

𝐶𝑃
𝑡=𝑑 t = 17.04 mm
𝑆

Chosen Flat thickness without allowances Sn = SN1 - c1 - c2 Sn = 24.20 mm OK

Maximum diameter of opening without compensation domax = 23.36 mm PG-32.1.4(b)

Hydrostatic Test : PG-99

Hydrostatic Test pressure Pht = 19.05 MPa
2
Minimum yield strength at Test temperature Y = 260.00 N/mm

Stress in header at Test Pressure

𝐶𝑃ℎ𝑡 𝑑2
𝑆ℎ𝑦𝑑 = Shyd = 93.69 N/mm2
𝑆𝑛 2

Maximum stress at Test pressure Smax = 0.9 x Y Smax = 234.00 N/mm2 OK