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Ma-702-28-En-00 - Setup Manual
Ma-702-28-En-00 - Setup Manual
I M P I A N T I
VEGA
ELECTRONIC COUNTER
SETUP MANUAL
SINGLE METER
FIRMWARE “M5E103 01XXX – M5R103 01XXX – M13E13 01XXX - M13R13 01XXX –
M5.0 1X23.XXE – M13.0 1X23.XE”
CODE : MA/0702/28/EN/00
REVISION : 04/2018
- Simple construction and minimized number of components, for an easier updating and maintenance. The basic electronics consists of three pc-boards
counted in a plug-in rack designed on purpose, which can be removed in few seconds. Later updating and upgrading can be performed just by replacing or
adding pc-boards.
- Easy to use, since all the operations are guided and fully described. In particular, its functions are extremely simple and clearly separate from the
technician’s ones.
- Self-diagnosis of all functions, both of the unit and of the externally linked devices, with detailed read-out.
- Strong and reliable, suitable for use in heavy conditions in industrial environments. The enclosure is high protection rating (IP66) against liquids and solids
penetration.
- Safety and inviolability. Parameters having metric influence can be modified only when removing a “mass and measure switch” protected by seals.
Passwords with different levels allow only the authorized people to enter diagnostic functions and working parameters.
- Broad communication capability. VEGA works as an intelligent terminal for the supervision and automation systems, which it can be linked to via serial
communication lines.
- Temperature compensation:
temperature detection: via thermal resistor Pt100 or analog input or ModBus protocol;
reference temperature: programmable (typically 15°C or 60°F for petroleum products);
method of calculation:- by API Standard D1250-04 settable according to the measured product as per linear function ( coefficient);
product temperature range: –50°C ÷ +150°C [-58÷+302°F];
density detection: via parameter or analog input or ModBus protocol;
display and pre-setting of observed quantity, standard (compensated) quantity, mass.
- Data storage:
programmed parameters are stored into a permanent memory, as well as more than one hundred sets of date of the previous deliveries, with events and
alarms;
the internal battery allows to VEGA to work in standalone mode even in case of power lack.
- Injection of additive:
it is possible to perform the injection up to 6 different additives.
it is possible to interface by serial line at our FlexiMix ISOIL or by signal at other different logic units of additivation.
for the additive A, B VEGA commands directly the injection valve and pump of additive.
If images shown on display are not clear it’s possible set level of display contrast push together bottoms:
- “9” and “” to increase contrast;
- “9” and “” to decrease contrast.
Each time a new VEGA firmware release is installed, a message appears stating that the firmware has been upgraded and asking the you whether or not he wishes to
continue, as all the saved data will be lost.
To continue, select using the “” or “” keys and then press “ENTER” to confirm.
Select and the values saved before the counter was last switched off Select and the default settings will be used.
will be set.
LEVEL 2
A right configuration of VEGA parameters, by authorized and trained staff, is needed for a right operation of instruments.
VEGA II VEGA T
The keys for VEGAII have the following functions: The keys for VEGAT have the following functions:
- "” and “” : to move within a menu or to select the elements shown on - "”,” e “”,”” : to move within a menu or to select the elements
the screen; shown on the screen;
- “ENTER” : to access and change the value of the parameter and to - “ENTER” : to access and change the value of the parameter and
confirm the new entered/selected to confirm the new entered/selected value;
value; - “000” e “0-9” : to enter numerical values;
- “0-9” : to enter numerical values; - “SET” : to exit from panel with “virtual keyboard”
- “SET” : to exit from panel with “virtual keyboard” (alphanumerical (alphanumerical values) without saving value entered;
values) without saving value entered; - “CLEAR” : to delete the values or quit the menu and go back to
- “CLEAR” : to delete the values or quit the menu and go back to the the previous one;
previous one; - “.” : to enter a decimal point;
- “RIGHT STOP” : to enter a decimal point; - “+/-” : to enter a negative sign.
- “LEFT STOP” : to enter a negative sign.
Use the two keys "” and “” to scroll the menu options. On finding the required option "Parameters setting", press "ENTER".
For entering the password use keys "0-9" on the keyboard followed by "ENTER" to confirm the password.
Otherwise:
Page n°14 of 252 COPYRIGHT: ISOIL IMPIANTI S.p.A.
SETUP MANUAL
Code MA/0702/28/EN/00 dated 04/2018 Reproduction of this document in any form is strictly prohibited by law
Press "ENTER" to go to the parameter group menu.
There are 3 passwords that can be personalized for accessing to parameters programming.
It may happen that in order to access the parameters, the Weight&Measure switch needs to be removed as well as entering the password.
To set this parameter, simply press: To set this parameter, simply use the keys:
- “SET” to exit; - “ENTER” to change the parameter;
- “ENTER” to change the parameter; - “0”-“9” for numerical values;
- “CLEAR” to delete the last character; - “RIGHT STOP” to enter a decimal point;
- “0-9” to introduce a number. If a letter is required keep pressing - “LEFT STOP” to change sign of parameter value;
the button until the letter appears. - “ENTER” to confirm.
- “ENTER” to confirm the value. To quit the panel, go to and then press “ENTER”.
To quit the panel, go to and then press “ENTER”.
Use: Use:
- “ENTER” to change the value of the parameter; - “ENTER” to change the value of the parameter;
- “0”-“9” to enter the new value; - “” or “” to go to the option required;
- “LEFT STOP” to change sign of parameter value; - “ENTER” to confirm the choice.
- “ENTER” to confirm the choice. To quit the panel, go to and then press “ENTER”.
To quit, go to and then press “ENTER”.
Use:
- “” or “” to go to the parameter required;
- “ENTER” to change the value of the parameter;
- “0”-“9” for numerical values;
- “RIGHT STOP” to enter a decimal point;
- “LEFT STOP” to change sign of parameter value;
- “” or “” to go to the option required for list value;
- “ENTER” to confirm the choice.
To quit the panel, go to and then press “ENTER”.
Backlight switch-off
This parameter allows to define how many time after the last operation the display backlight has to remain switched on.
Automation protocol
These parameters allow to choose which type protocol of automation management of VEGA has to be used.
If the temperature inside VEGA goes below the minimum temperature the “MINIMUM INTERNAL TEMPERATURE” alarm is generated.
If the temperature inside VEGA rises the maximum temperature the “MAXIMUM INTERNAL TEMPERATURE” alarm is generated.
Meter position
Alphanumerical code (max 15 characters) that indicates the position of meter in the plant.
If the flow rate stays below this value for longer than the time-out set (in seconds) in parameter 3.1.2.1.3, the "LOW FLOW RATE" alarm is generated. This control
only starts after the time delay set in parameter 3.1.2.1.4.
If the flow rate stays above this value for longer than the time-out set (in seconds) in parameter 3.1.2.2.3, the "HIGH FLOW RATE" alarm is generated.
VEGA can control if the product flows in the negative direction. The relative alarm is “NEGATIVE FLOW RATE”.
VEGA can control if the product flows under the value specified in parameter 3.1.2.5.3. The relative alarm is “FLOW RATE IN HIGH FLOW TOO LOW”.
Also define:
This parameter allows to define the meter sense This parameter allows to define if the Out of delivery is possible to apply a filter on
of rotation. quantity can be only increased or also the pulses generated by noises or vibrations,
decreased. in this way the wrong pulses aren’t counted.
This parameter allows to set the width of
filter; the value is expressed in percentage
where 100% correspond at the minimum flow
rate.
If the counting is done by pulses emitter it is necessary to specify if it’s used one or two channel type of acquisition.
VEGA can check if the pulses emitter is connected and if the pulses on the two channels are generated conforming to the ISO6551 level B.
If the pulse emitter is not connected, VEGA generates the “PULSES EMITTER NOT CONNECTED” alarm.
When the quantity delivered is less than the “minimum measured quantity” the maximum difference between pulses on Channel A and on Channel B is calculated
in percentage respect to the parameter value of the “Minimum measured quantity”.
If the counting is done by a CanBus encoder it is necessary to set the following parameters:
If the CanBus communication between VEGA and CanBus Encoder doesn’t work correctly, the alarm 1.01 will be generated (if alarm is enabled), the following
diagnostic alarms can also be generated:
1.81 general malfunction of CanBus encoder
1.82 wrong acquisition of pulses
1.83 software reset occured
1.84 hardware reset occured
In this mode the counting is done by acquiring the amount delivered by reading a specific register of an external device connected via legally relevant serial line to
VEGA using the Modbus protocol.
This parameter allows to specify the This parameter allows to specify the
ModBus address of device where VEGA ModBus function code used to read the
will read the data of counting. registers.
This parameter allows to specify the number of This parameter allows to define the type of
This parameter allows to define the value of
ModBus register of gross volume totalizer. representation of totalizer value acquired by
totalizer above which it will be reset.
ModBus.
This parameter allows to define the number of This parameter allows to define the type of
This parameter allows to define the value of
ModBus register of mass totalizer. representation of totalizer value acquired by
totalizer above which it will be reset.
ModBus.
If the ModBus communication between VEGA and the device that supply the counting doesn’t work correctly, alarm 0.32 is generated on VEGA, for the
management of this alarm it is possible to define:
This parameter allows to enable or disable the This parameter allows to define which This parameter allows to define the maximum
management of alarm. emergency function is linked at the alarm. time that VEGA will wait for a reply by
counting device before giving the alarm.
With the parameter 0.9.1 VEGA is informed what the counting5.1.1pulses When the pulses represent a volume VEGA can display the following
represent. The counting pulses are generated by the pulse emitter. unit of measurement.
When the pulses represent a mass VEGA can display the following unit Flow rate can be expressed as a unit of measurement per minute or hour.
of measurement.
Define which is the unit of reference for flowrate. 5.1.3 Define which is the unit of reference for price calculation.
If the user makes a mistake in setting the parameters, VEGA displays a series of messages with details.
To align in kilograms or pounds the mass calculated starting from the gross standard volume, a multiply factor must be introduced.
This factor is equal to the ratio between “custom unit of measurement” and “cubic meters”.
Meter Calibration
Each meter is a unique device because even if it's built in full compliance with the construction specifications, these foresee certain tolerances. As a result, you
can't get a precise measurement by simply entering the K-Factor.
The VEGA lets you calibrate the meter in two ways:
1) METER FACTOR
By using a single METER FACTOR applied to the full operating range (established using the values saved in the MINIMUM FLOW RATE and
MAXIMUM FLOW RATE parameters).
2) CORRECTION CURVE
By using a series of METER FACTORS for various flow rates and an interpolation algorithm that calculates a specific METER-FACTOR for each measured flow
rate.
Errore % Example:
Error % 5.1.4
Possible situation before entering the METER-FACTOR, showing that the error
may exceed the accepted tolerance for the applicable mass and measures
standards in the country of use.
Qmin = measuring system min flow rate (to be introduced in the relevant
+0,2 parameter)
Qmax = measuring system max flow rate (to be introduced in the relevant
parameter)
Qtest = flow rate at which the delivery is made to find the METER-FACTOR
0
Qtest
Qmax Portata
Qmin Flow Rate
-0,2
The METER FACTOR must be entered in the relevant parameter. Let's imagine we need to enter the METER FACTOR of Product 1.
Let's now imagine we want to enter the METER FACTOR: the volume measured by the electronic counter after making a delivery is 1000 litres, while the volume
measured using the sample measure is 1002 litres; the correction factor we need to enter will be 1.002 (=1002/1000). When we access the relevant parameter,
we find:
The METER FACTOR used for the test Enter calculated correction factor. When we enter the correction factor (1.001),
5.1.7
(0.4.1=1.00200) appears in the first line of the the new METER FACTOR will be 1.002*1.001
window. =1.00300.
5.1.8
Errore % This is the result of entering the METER-FACTOR, clearly showing that the error
Error % has been cleared at the Qtest flow rate.
When you enter a single METER-FACTOR, the error variation applies to the entire
+0,2
flow rate range.
Qmin
0
Qtest Qmax
Portata
Flow Rate
-0,2
To quit the panel and confirm the data entered, go to and To quit the panel without confirming the data entered, go to
then press “ENTER”. and then press “ENTER”.
After entering the METER FACTORS, you need to activate the curve
correction by going to the relevant field. To quit the panel, go to and then press “ENTER”.
Than there is a parameter that establish the maximum difference between errors of adjacent point of Correction Curve; so you have to set a realistic Correction
Curve.
To quit the panel and activate procedure, go to and then Having activated the meter calibration procedure, the relevant window
press “ENTER”. appears. From this point on and until the procedure is deactivated,
To quit the panel and disable procedure, go to and then each delivery can be saved in a special table.
press “ENTER”.
5.1.20
If you try to save the test for another product, the VEGA automatically If you try to save more than 16 tests, the VEGA automatically blocks the save
blocks the save function. function:
If you try to save the test without first delivering any product, the If you try to save a test carried out at below the min flow rate, the
VEGA automatically blocks the save function: VEGA automatically blocks the save function:
If none of the above situations arise, a page appears showing the data for the VEGA delivery and the you may then enter the following data for the TANK
PROVER:
- Vol. (volume measured using the Tank Prover);
- T(med) (average temperature detected by the Tank Prover thermometers).
When you enter the data, the VEGA calculates and updates the correct volume of the sample measure and the error values in ‰ for the test.
Example with temperature compensation enabled. 5.1.21 Example with temperature compensation disabled. 5.1.22
Tank Prover
- Vol. (volume measured using the Tank Prover);
- T(aver) (average temperature detected by the Tank Prover thermometers);
- Vol. cor. (volume measured using the Tank Prover, corrected to take into account any deviation);
- TAB.54B (table used to find compensation factor);
- VCF (factor used to calculate compensated volume);
- Vol.Tb. (volume measured using the Tank Prover, compensated for base temperature).
VEGA counter
- Vol. (volume measured by the counter);
- F(aver) (average flow rate at which the test is carried out, calculated by the counter);
- T(aver) (average temperature detected by the PT100 probes connected to the electronic counter);
- Density or Alpha or Strenght (density or alpha value or Strenght used to calculate the compensated volume);
- Vol. Tb. (volume measured by the counter, compensated for base temperature and pressure);
- Vol. Tb. m. (volume resulting from the calculation at END of BATCH of the volume delivered by the VCF obtained from the T(aver) datum).
If you try to save a test with first entering a figure in the Volume
5.1.23
field The following message appears when you enter the data correctly:
5.1.24
for the VEGA SAMPLE MEASURE, the VEGA automatically blocks the
save function:
If you try to set the factors without having activated the calibration
5.1.25 If you try to set the factors without having saved the tests, the5.1.26
VEGA
procedure for that meter, the VEGA will display the following error will display the following error message.
message.
If you try to go to the next menu by pressing key "SET" before 5.1.27
he has Vice versa, if you try to reduce the number of tests in the table5.1.28
to less
reduced the number of tests to less than 10, the VEGA will display the than 1, the VEGA will display the following error message.
following error message.
Each time you select a test, the VEGA shows the error recorded5.1.34
during To check the influence of a new METER FACTOR on the flow rates5.1.35of
the test in the “Impute new error” field. Confirmation of this datum the other tests, the relevant error values are updated each time you
does not lead to any correction. confirm a new value.
If you press “SET” VEGA active Correction Curve and saves flow
5.1.50
rates 5.1.51 5.1.52
and METER FACTORS in the Correction Curve.
- enter MENU mode by pressing the two keys "" and "" at the - select option " Activate calibration";
same time;
- select option "Meter calibration";
Products number
It’s possible to define how many products can be delivered.
Product names
Names of the products can be changed by relative parameters. The protection level of the name it’s defined by a specific parameter. If protection parameter is set
to level 2, it will be possible changing the name of product without removing the hardware key.
This parameter allows to define how the This parameter allows to define how many
value of temperature will be acquired. decimals must be used to represent
6.1.1
temperature.
This parameter allow to set the value of This parameter allow to set the value of
temperature corresponding to 4 mA. temperature corresponding to 20 mA.
Here below the panel that allows to set the parameters involved on ModBus temperature acquisition.
It's possible to set a maximum working temperature for each product. The correction tables also indicate the temperature limits as well as the
If this threshold is passed, the “MAXIMUM PRODUCT TEMPERATURE” type of product and the density range. If the product exceeds these
alarm is generated. limits, the VEGA generates the “PRODUCT TEMPERATURE OUT OF
COMPENSATION TABLE RANGE” alarm.
This is the configuration if you use base This is the configuration if you use base
density. density and alpha .
Current, minimum, maximum density value
can be set
This is the configuration if you use observed This is the configuration if you use observed This is the configuration if you use base
density and alpha. density. alcoholic strength.
If the density is not acquired by parameter, the panel density/alpha/strength can be used to set minimum and maximum value of acceptable range.
Choice of data represented in input may be between two types of input: density at base temperature (base density), density at observed temperature (observed
density).
This parameter allows to set the value of This parameter allows to set the value of
density corresponding to 4 mA. density corresponding to 20 mA.
Here below the panel that allows to set the parameters involved on ModBus density acquisition.
In this configuration it’s necessary that the Legally relevant ModBus protocol is enabled on one serial line, if the communication between VEGA and the external
device fails, VEGA will generate alarm 0.32 (if the alarm is enabled).
This parameter allows to enable or disable This parameter allows you to set a time delay
the alarm. before the alarm is displayed.
This parameter allows to select if the This parameter allows to define the time
alarm is checked always or only when that must be elapsed from switch on of
product is flowing. VEGA before starting to check the alarm.
This parameter allows to set the minimum This parameter allows to set the maximum
value of pressure acceptable. value of pressure acceptable.
If the pressure is not acquired by parameter you can set the minimum and maximum value of acceptable range.
This parameter allow to set the value of This parameter allow to set the value of
pressure corresponding to 4 mA. pressure corresponding to 20 mA.
Here below the panel that allows to set the parameters involved on ModBus pressure acquisition.
In this configuration it’s necessary that the Legally relevant ModBus protocol is enabled on one serial line, if the communication between VEGA and the external
device fails, VEGA will generate alarm 0.32 (if the alarm is enabled).
This parameter allows to enable or disable This parameter allows you to set a time delay
the alarm. before the alarm is displayed.
This parameter allows to select if the This parameter allows to define the time
alarm is checked always or only when that must be elapsed from switch on of
product is flowing. VEGA before starting to check the alarm.
Totals of product 1.
Totals of product 2.
Totals of product 3.
This parameter allows to select the table for This parameter allows to define if the This parameter allows to define if the density
compensation of gross volume compensation is only in temperature (CTL) or acquired is at base temperature or at the
also in pressure (CTPL). observed temperature.
When the ALPHA Tbx°C “Volume thermal conversion” is used, also the base temperature needs to be set in order to allow for compensation using the ALPHA
coefficient.
Display - area 1
If you press button “0” when product isn’t delivered it’s possible to show totalizers, an other pressing of button “0” return to normal display.
When additivation is active, if you press button “0” and product isn’t delivered, it’s possible to show additives information. If button “0” is pressed again, VEGA shows
totalizers (see above). At the next pressing of button “0” return to normal display.
Additive A
Additive B
Display - AREA 1
When additivation of additive is active, during the delivery VEGA shows in the bottom left area additives information. If you press the button “0” it’s possible show
the information about totalizers, at the next pressing of button “0” return at normal display.
Display - AREA 1
0.10.1 - To determine the quantity to be shown in the AREA 1 of the 0.10.2 - To determine the quantity to be shown in AREA 2 8.1.1
of the
display. This area can show: display. This area can show:
- Gross volume, - Gross volume,
- Gross standard volume, - Gross standard volume,
- Mass - Mass,
- Price - Price,
- Flow rate,
- Average flow rate,
- Preset,
- Preset in decrease.
If the user makes a mistake in setting of parameters, the VEGA displays a series of messages with details.
Page n°82 of 252 COPYRIGHT: ISOIL IMPIANTI S.p.A.
SETUP MANUAL
Code MA/0702/28/EN/00 dated 04/2018 Reproduction of this document in any form is strictly prohibited by law
Decimals separator character
A parameter of VEGA allows to select if character that separates integer to decimal part of value is dot or comma.
As can be seen, a code appears in addition to the message with a description of the alarm. The first digit in this code is 0.XX for a System alarm, 1.XX for a Meter
alarm.
In Local mode to reset an alarm you must push button “CLEAR” of VEGA keyboard, in Remote mode it’s possible set by a parameter if alarm will be reset by a
message of the PROTOCOL COMMUNICATION or by you on VEGA keyboard.
to close the block valve; to switch off the product pump; 9.1.2
In addition to the three types of emergency, the user can also select “Info”: the counter just displays the message and may excite an output.
The VEGA constantly checks the state of the memory cells storing the the parameters area.
program. If just one cell varies, the counter goes into alarm mode. The9.1.14
9.1.15
same applies for…
9.1.13
Ram
This is the permanent memory that stores the data of measurements and the personalized parameter values.
The parameter values are stored in the RAM and are constantly9.1.16
9.1.17
checked. Any alteration generates a parameters alarm.
Block valves
If it’s delivered one product after the pump and before the meter is installed a block valve that denies reflux of product. VEGA manages opening or closure of
valve by an output that has to be set by parameter.
To know if block valve is opened or closed it’s possible connect to VEGA inputs signal.
The “BLOCK VALVE NOT OPEN” alarm is generated when the microswitch
return signal doesn’t switch within the time (in seconds) set in parameter
3.1.3.3.3. after giving the open valve command.
The “BLOCK VALVE NOT CLOSED” alarm is generated when the microswitch
return signal doesn’t switch within the time (in seconds) set in parameter
3.1.3.4.3. after giving the close valve command.
Can be established Block Valve has to be closed every time that preset quantity is reached or only when transaction is closed.
After command of pump VEGA waits some seconds before opening the valve because line has to be pressured.
It’s possible set if delivery has to restart from Initial Low Flow phase or from the last phase if flow of product is stopped by an alarm, or a consent absence or a
STOP by button.
When preset quantity is reached or delivery is stopped it can be set pump switching off delay that allows to switch off pump signal after time set.
STANDARD: lets one control the flow of the product by using two solenoid valves, one called LOW FLOW (LF) and another HIGH FLOW (HF);
this type of valve also has auxiliary valves for manual adjustment of the LOW FLOW and HIGH FLOW rates. When the LF solenoid valve is excited, the
valve opens partially; if the HF solenoid valve is also excited, the valve opens completely to get the full flow rate.
4-20mA: lets one control the flow of the product by using a 4-20mA output.
With a current named LOW FLOW, that can be set by parameter, the valve opens partially; with a current named HIGH FLOW, that can be set by
parameter, the valve opens completely to get the full flow rate.
N.C.
N.O.
PORTATA
ALTO FLUSSO
BASSO FLUSSO
VOLUME
FASE 0 FASE 1 FASE 2 FASE 3 FASE 4 FASE 5 FASE 6
START PRESET
POMPA
VALVOLA RADICE
ELETTROVALVOLA B.F.
Impulso di rabbocco
Ritardo pressurizzazione linea Pausa rabbocco
Quantity that has to be delivered in Initial Low Flow can be defined by two parameters. One allows to calculate the quantity in percentage respect to the preset.
The other parameter defines the absolute quantity that has to be delivered. VEGA uses the biggest quantity of the two parameters.
It’s possible to enable the Final Adjustment that allows to reach exactly the preset quantity.
You must set the width of pulses that VEGA sends to the valve during Final Adjustment and
If preset valve type is Two Stage Valve 4-20mA you must set milliampere value that allows to open valve in Low Flow and
VEGA manages Two Stage valve by an output signal for Low Flow and an output signal for High Flow.
N.O. N.C.
- OPENING RATE
Maximum duration of the pulses used to open and close the valve.
- CLOSING RATE
Once the preset quantity has been reached, the block valve is closed if the BLOCK VALVE CLOSING parameter is set as “Batch end”; otherwise it’s closed at the
end of loading.
The valve is closed completely if the preset quantity is reached or the STOP button is used: the pump stops after a certain delay, set in the SWITCHING-OFF PUMP
DELAY parameter.
Value of flow rate that has to be reached at the start of delivery. Quantity of Initial Low Flow may be set by a fixed value or calculated in
percentage on preset quantity. VEGA uses the biggest between these two
values.
Quantity of Final Low Flow may be set by a fixed value or calculated Value of flow rate at the end of delivery.
in percentage on preset quantity. VEGA uses the biggest between
these two values.
Quantity, before preset quantity, where VEGA has to close the valve. Duration in milliseconds of a pulse that allows to change flow rate.
This parameter has the function of establishing the initial pulse that By TOLERANCE we mean the acceptable fluctuation in flow rate compared to
unlocks the valve. After that VEGA starts adjusting the valve in steps; the nominal value. A lower percentage requests, the more interventions of
this makes it possible to compensate for any initial inertia. VEGA must keep intervening to adjust the flow-rate. A value of 5-10% is
This value is normally set as just a few ms and is identified by trial normally acceptable.
and error during the valve calibration stage. It’s influenced by the
hydraulic adjustment made using the manual auxiliary valves on the
solenoid valve circuit.
We recommend starting with the default value and then increasing
this if the valve doesn’t open.
Could be useful also to open the valve and generate an initial flow
rate near the Initial Low Flow rate.
Flow rate value to reach = high flow-rate x parameter value Flow rate value to reach = Instantaneous flow-rate x parameter value
Multistep Valves are connected to VEGA by output signals that have to be set by parameter.
For each valve there are an output for solenoid valves N.O. and an output for solenoid valves N.C.
PHASE 0 : if the VEGA is being used with several products, it waits for the product to be selected and the preset set. Once the product has been
selected, a command is sent to open the PRODUCT SELECTION valve, then the VEGA waits for the PRESET and the START command.
PHASE 1 : on receiving the START command, the VEGA commands the PRODUCT PUMP and sends a command to the BLOCK VALVE to open this. Before going
on to the next phase, the VEGA waits for the period (in seconds) set in the LINE IN PRESSURE DELAY parameter so that the line can be pressurized.
PHASE 2 : the VEGA opens the valve according to unlock valve mA parameter. This value is maintained until the time in ms defined in unlock valve parameter is
passed.
PHASE 3 : VEGA changes the mA output to reach the Initial Low Flow rate defined by parameter.
PHASE 4 : VEGA looks at the instantaneous flow rate and if the value is out of range defined by LF TOLERANCE parameter modify the mA output to return into
the correct range. The flow rate is maintained until the QUANTITY IN ILF is reached.
PHASE 5 : VEGA changes the mA output to reach the High Flow rate defined by parameter.
PHASE 6 : VEGA looks at the instantaneous flow rate and if the value is out of range defined by HF TOLERANCE parameter modify the mA output to return into
the correct range. The flow rate is maintained until the preset quantity is reached, less the units of measurement set in the QUANTITY IN FLF
parameter.
PHASE 7 : VEGA changes the mA output to obtains the Final Low Flow rate defined by parameter.
PHASE 8 : VEGA looks at the instantaneous flow rate and if the value is out of range defined by LF TOLERANCE parameter modify the mA output to return into
the correct range. The flow rate is maintained until the preset quantity is reached, less the units of measurement set in the QUANTITY OF FINAL
CLOSING parameter.
PHASE 9 : The mA output is reset to 0 and the delivery ends.
There are specific parameters for each of the two 4-20 mA valves; since the latter have the same meaning, only the parameters for the 4-20 mA (BOTTOM) valve
are shown below.
At the Start of delivery VEGA commands valve to reach Initial Low Flow Rate.
Quantity of Final Low Flow may be set by a fixed value or calculated in percentage on preset quantity. VEGA uses the biggest between these two values.
There is a parameter to set current value that has to be emitted and a parameter to set how many milliseconds are necessary to unlock the valve.
Milliseconds are identified by trial and error during the valve calibration stage. They are influenced by the hydraulic adjustment made using the manual auxiliary
valves on valve circuit.
We recommend starting with the default value and then increasing this if the valve doesn’t open.
Could be useful also to open the valve and generate an initial flow rate near the Initial Low Flow rate.
To optimize the valve management it’s possible to define the minimum and maximum variation in mA that VEGA can apply to change the flow rate. In this mode
delivery flow rate may result regular.
VEGA sends a pulse to modify the flow rate, after this delay it verifies how is change flow rate and it calculates the new flow rate and the new pulse.
It’s possible to set how many mA allow to open valve at the maximum flow rate of meter. This parameter is used by management of 4-20mA valve to avoid that
flow rate goes over the delivery range.
VEGA is linked to the 4-20mA valve of Bottom Loading by output 1 4-20mA and to the 4-20mA valve of Top Loading by output 2 4-20mA. Parameters of outputs
are automatically set when “Analog 4-20mA” preset valve is chosen.
PORTATA
VOLUME
FASE 0 FASE 1 FASE 2 FASE 3
START
PRESET
POMPA
Ritardo spegnimento pompa
VALVOLA RADICE
VALVOLA APRI/CHIUDI
PHASE 0 : if the VEGA is being used with several products, it waits for the product to be loaded to be selected and the preset set. Once the product has been
selected, a command is sent to open the PRODUCT SELECTION valve, then the VEGA waits for the START command.
PHASE 1 : on receiving the START command, the VEGA commands the PRODUCT PUMP and sends a command to the BLOCK VALVE to open this. Before
going on to the next phase, the VEGA waits for the period (in seconds) set in the LINE IN PRESSURE DELAY parameter so that the line can be
pressurized.
PHASE 2 : the VEGA excites the solenoid valve until the quantity set in the QUANTITY OF FINAL CLOSING parameter is reached;
PHASE 3 : once the set quantity has been reached less the units of measurement set in the QUANTITY OF FINAL CLOSING parameter, the VEGA closes the
valve completely by sending the close command to the solenoid valve.
Once the preset quantity has been reached, the block valve is closed if the BLOCK VALVE CLOSING parameter is set as “END of BATCH”; otherwise it’s closed at
the end of loading.
The valve is closed completely if the preset quantity is reached or the STOP button is used: the pump stops after a certain delay, set in the SWITCHING-OFF PUMP
DELAY parameter.
There are specific parameters for each of the two OPEN CLOSE valves; since parameters have the same meaning, only the parameters for the OPEN/CLOSE
(BOTTOM) are shown below.
At the Start of delivery VEGA commands valve to reach Initial Low Flow Rate.
Open/close valve
If reduction occurs during Initial Low Flow Rate, High Flow Rate, and Final Low Flow Rate phases VEGAII closes preset valve.
Multistep valve
Analog 4-20mA valve
If reduction occurs during Initial Low Flow Rate, High Flow Rate, and Final Low Flow Rate phases VEGAII compute new set of flow rate applying “Flow rate
percentage reduction” to flow rate measured, if this value is less than Initial Low Flow Rate VEGAII closes preset valve else VEGAII manages preset valve to
reduce flow rate. If after “Stabilization delay” of preset valve pressure is again under pressure flow rate reduction value VEGAII repeats previous steps else flow
rate is maintained until pressure goes over the value to restore flow rate.
Flow reduction during high flow rate phase. Flow reduction during low flow rate phase.
It’s possible to set two reduction percentages one link to “Flow reduction input 1” signal and one link to “Flow reduction input 2” signal.
The “NO PRODUCT” alarm is generated if the product doesn’t start flowing within the time (in seconds) set in parameter 3.1.3.5.3 after giving a START command.
The “NO PRODUCT” alarm is generated if the product doesn’t start The “PRESET VALVE NOT CLOSED” alarm is generated if the product continues
to flow within the time (in seconds) set in parameter 3.1.3.5.3 after flowing for a period (in seconds) longer than the one set in parameter
giving a START command. 3.1.3.6.3 after giving a STOP command.
If the product starts flowing without any START command being When a “PRODUCT LEAK” happens it possible to set an output.
used, the “PRODUCT LEAK” alarm is generated once the quantity is
reached.
General Vapour Recovery. Bottom Loading Vapour Recovery. Top Loading Vapour Recovery.
If valve doesn’t go in right position after a closing or opening command alarms can be generated.
The “VAPOUR RECOVERY VALVE NOT OPEN” alarm is generated The “VAPOUR RECOVERY VALVE NOT CLOSED” alarm is generated when the
when the micro return signal doesn’t switch within the time (in micro return signal doesn’t switch within the time (in seconds) set in
seconds) set in parameter 3.1.3.1.3. after giving the open valve parameter 3.1.3.2.3. after giving the close valve command.
command.
The VEGA controls up to 32 digital inputs (normally relay contacts or micro-switches) of two types:
- “INTERLOCKS”, i.e. loading interlocks for functional or safety reasons (e.g.: arm lowered, grounding…);
- “SIGNALS” with more complex or specific functions.
To se inputs from 1 to 16 for VEGAII, or 1 to 10 for VEGA T, you have to go in this panel.
11.1.2
Contact 11.1.3
This parameter lets one establish whether the interlock is given to carry out the load
If the input is a “Interlock”, the following page appears. when the contact connected to the input is open or closed.
11.1.4
to close the product selection valve; to switch off the product pump;
Signal
Each “SIGNAL” can be programmed to establish:
- whether it’s linked to a specific meter or both meters;
- a clear name chosen from a list of preset names. A specific logic function applies to each name.
Loading 11.1.9
The “Loading” parameter establishes whether the interlock intervenes
during “Top Loading”, “Bottom Loading” or both (“Top & Bottom”).
- START and STOP using the remote pushbutton panel (fitted on loading arms).
This remote pushbutton panel means that the START buttons on the VEGA are disabled, while the STOP continues to be enabled.
The options possible are:
- “Remote start” and “Remote stop” when a pushbutton panel is installed;
- “ATB preset remote start” and “ATB preset remote stop” when a pushbutton panel is installed for ATB loading;
- “ATK preset remote start” and “ATK preset remote stop” when a pushbutton panel is installed for ATK loading.
The Start signal is intercepted when the contact is closed; the Stop when the contact is open.
- Local/Remote mode.
A “Local/remote selector” lets one switch from REMOTE mode (controlled by the TAS) to LOCAL mode at will.
For this function to be possible, the Local/Remote Mode must be programmed as “Local/Remote Selector”.
When the contact is closed, the counter switches to LOCAL mode; when open, the counter goes to REMOTE mode.
- Top/Bottom loading
If the loading bay allows for “Top Loading” and “Bottom Loading”, a “Top/bottom loading selector” can be installed to change the loading type.
For this function to be possible, the TOP/BOTTOM loading type parameters must be programmed as “Top & Bottom”.
When the contact is closed, the counter switches to TOP loading; when open, the counter goes to BOTTOM loading.
- Overfilling bypass
The “Overfilling by-pass” signal is a contact that disables the interlock management called “Anti-overflow” when closed.
- Start/Stop ON-OFF
By this signal it’s possible to give a command of START and STOP. When contact is closed delivery starts, when contact is opened delivery stops.
- Flow reduction
When these signals are intercepted flow rate of High Flow phase is reduced to value calculated by “Flow rate reduction” parameters.
If an analog input or output is programmed but the analog board (for VEGAII) or PT100 board or 4-20mA board (for VEGA T) is not present, VEGA shows an alarm
for the impossibility to acquire or represent data.
For every analog input and output it’s possible to apply a correction of value acquired or issued.
This parameter allows to define the This parameter allows to define the
correction in mA applied to the value correction applied in mA to the value
acquired on analog input 1. acquired on analog input 2.
If analog inputs 1 and 2 are not used for acquire density, temperature or pressure you can use the inputs to acquire a generic 4-20mA signal.
This parameter allows to define the value This parameter allows to define the value
of data at 4mA. of data at 20mA.
VEGA II VEGAII
VEGA T
Power supply board Digital I/O board
Output n° Terminal Type Output n° Terminal Type Output n° Terminal Type
01 E5-2 Transistor 17 D3-2 Transistor 01 X2-1/X2-3 Relay
02 E5-3 Transistor 18 D3-3 Transistor 02 X2-2/X2-3 Relay
03 E5-4 Transistor 19 D3-4 Transistor 03 X2-4/X2-6 Relay
04 E5-5 Transistor 20 D3-5 Transistor 04 X2-5/X2-6 Relay
05 E5-6 Transistor 21 D3-6 Transistor 05 X2-7/X2-9 Relay
06 E5-7 Transistor 22 D3-7 Transistor 06 X2-8/X2-9 Relay
07 E5-8 Transistor 23 D3-8 Transistor 07 X2-10/X2-11 Relay
08 E5-9 Transistor 24 D3-9 Transistor 08 X3-2 Transistor
09 E6-1/E6-3 Relay 25 D4-1/D4-3 Relay 09 X3-3 Transistor
10 E6-2/E6-3 Relay 26 D4-2/D4-3 Relay 10 X3-4 Transistor
11 E6-4/E6-6 Relay 27 D4-4/D4-6 Relay 10 X3-5 Transistor
12 E6-5/E6-6 Relay 28 D4-5/D4-6 Relay
13 E6-7/E6-9 Relay 29 D4-7/D4-9 Relay
14 E6-8/E6-9 Relay 30 D4-8/D4-9 Relay
15 E6-10/E6-12 Relay 31 D4-10/D4-12 Relay
16 E6-11/E6-12 Relay 32 D4-11/D4-12 Relay
Each output can be associated with one of the following functions or types. The same type cannot be used for more than one output:
- Not used
Select this option and there is no association for the output and so it is never used.
- LF – NC – OC BOTTOM LOADING
It commands the Low Flow solenoid valve of the 2-stage bottom loading valve of Meter;
It commands the Normally Closed solenoid valve of the digital multistep bottom loading valve of Meter;
It commands the solenoid valve of the Open/Close bottom loading valve of Meter;
- HF – NO – BOTTOM LOADING
It commands the High Flow solenoid valve of the 2-stage bottom loading valve of Meter;
It commands the Normally Opened solenoid valve of the digital multistep bottom loading valve of Meter;
- LF – NC – OC TOP LOADING
It commands the Low Flow solenoid valve of the 2-stage top loading valve of Meter;
It commands the Normally Closed solenoid valve of the digital multistep top loading valve of Meter;
It commands the solenoid valve of the Open/Close top loading valve of Meter;
- HF – NO TOP LOADING
It commands the High Flow solenoid valve of the 2-stage top loading valve of Meter;
It commands the Normally Opened solenoid valve of the digital multistep top loading valve of Meter;
If, for instance, one wants to get 1 pulse every 10 units of measurement (mass) counted on Meter:
- select option “Mass Meter 1” to set the unit of measurement of pulses,
- enter the value of the ratio between counted units of measurement and number of pulses emitted in the “Ratio Units/Pulses” field.
N° UNITS MEASURED 10
K-OUTPUT = ---------------------------------------------- = ----------- = 10
N° PULSES EMITTED 1
This parameter allows to select the This parameter allows to select the This parameter allows to select bit
transmission and reception speed (baud character parity type. length of character.
rate).
This parameter allows to select a legally This parameter allows to select a not
relevant protocol. legally relevant protocol.
In the panel are present both legally relevant and not legally relevant protocols selection but you can choose only one kind of protocol per line.
.
In the “Protocol used” select " PRINTER ST500 A/B " if VEGA is " If VEGA is connected with SPD device, that allow to have one printer for more
connected directly with a serial printer. VEGA, the protocol must be set as “SPD (shared printing device)”.
If the connection between VEGA and SPD is interrupted alarm of “SPD PRINTING DEVICE TIME-OUT” can be generated. Alarm happens if VEGA doesn’t receive
message from SPD before that delay in seconds set in parameter 3.2.2.1.3 is spent.
14.1.1
Legal Relevant Serial Printer allows to print data of more VEGA by only one printer. To do this on every VEGA must be set a different serial address for Legal Serial
Printer.
The “LEGALLY RELEVANT PRINTER TIMEOUT” alarm indicates that there are communication problems between the VEGA and system printer. This alarm is
activated if the VEGA doesn’t receive a valid message before the delay in seconds in parameter 3.2.2.6.1 has spent. This alarm is checked only during a print
phase.
The MRD device allows you to connect more VEGA with one MRD (Memory device). For each VEGA it is necessary to set a different serial address.
If the connection between VEGA and a device on the serial line is interrupted, alarm of “Timeout legally relevant ModBus protocol” will be generated. Alarm occurs
if VEGA doesn’t receive any reply from device on line when the delay in seconds set in parameter 3.2.2.5.3 is elapsed.
The data with metrological relevancy (gross volume, gross standard volume, temperature, density, pressure) are printed with a final asterisk if no errors are
occurred during the delivery; in case of some errors occurred, connected to the pulses counting or to the temperature, density, pressure acquisition, VEGA will not
print the asterisk and a indications of possible problem will be printed.
For Blank ticket data configuration see the chapter “Enabling the data to be printed”.
14.1.4
Change the “Datum number” to change the type of data. 14.1.5 Go to “Print” and enable/disable the print-out of the relevant datum. 14.1.6
The name of the data type appears in the last line of the description
(e.g. “PRINTING TEST”).
14.1.7
If the printer is not connected, or switched off, the parameters for the serial
14.1.8
line, such as the BAUD RATE, PARITY, DATUM LENGTH will not agree with the
printer values: the VEGA indicates this problem with the message below.
If the problem persists after having checked the connections, made sure the
The first window that appears is the “WAIT FOR PRINT-OUT”. During printer is switched on and reviewed the parameter settings, the printer can be
this stage, the VEGA processes the data to be printed and checks the disabled by setting the PROTOCOL parameter for the serial line as LINE
status of the printer. DISABLED.
The following message indicates that the printer is OFF LINE. Press the If there is no paper on the printer, the following message appears on the
relevant key on the printer to solve this problem. display.
When printing starts VEGA shows the following message. 14.1.9 When printing is finished the following message appears on the display. 14.1.10
14.1.11
The first message is “PLEASE WAIT”. During this stage, the VEGA If the MRD is not connected, or switched off, or the parameters for
processes the data to be sent and checks the status of the printer. the serial line, such as the BAUD RATE, PARITY, DATUM LENGTH will
not match with the printer values: the VEGA indicates this problem
with the message shown in the picture above.
If you press the CLEAR key VEGA stores the print data, waiting for it
to resume the communication with MRD. VEGA can store up to 250
prints.
If you exceed the maximum storage limit (250), VEGA shows the
following alarm.
PRINTER ST500 A/B and ST500-M with printer Tally T2240 PRINTER ST501 (see SPD) with printer Tally T2240
If you want to reprint a transaction select the menu voice highlighted below.
If you want to reprint a batch select the menu voice highlighted below.
If you want to reprint a legally relevant print select the menu voice highlighted below.
With a "TOP & BOTTOM” loading bay to the selection from TOP and BOTTOM can be done:
- in Local Mode by a Bottom/Top selector
- in Remote Mode by a serial message.
An output can be set when Bottom Loading is chosen and another output can be set when Top Loading is chosen.
In “REMOTE” mode, the Supervision System (TAS) uses a special serial message to:
- send a preset quantity for the product;
- oblige the you to preset the value using the VEGA keyboard or the ATK selector;
- allow you to choose which type of preset management to use, by moving the ATK/ATB selector.
As a general rule, the ATK presetting is used for top loading, while presetting ATB is used for bottom loading.
This parameter allows to establish during top loading or bottom This parameter allows to establish the minimum and maximum
loading whether the presetting should be ATB or ATK, or whether it quantities that can be preset during ATB presetting
should be established by the position of the ATB & ATK selector.
For ATK preset type it’s possible to set the three presetting values associated to the three positions of the ATK selector.
The VEGA makes it possible to determine the amounts to be loaded in advance using a three-position selector switch (A, B and C). Any malfunctions or anomalies
in the use of the ATK selector switch are indicated by specific alarms.
If the 3-position selector contacts short-circuit, the VEGA generates the “PRESET SELECTOR FAULT” alarm.
The “PRESET SELECTOR MOVED DURING DELIVERY” alarm occurs when you try to change the preset amount by moving the selector from one position to another
during delivery.
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If you change the position of the ATK selector after stopping delivery (batch in progress), taking it to a value lower than the amount actually delivered, the VEGA
generates the “PRESET NON ACCEPTABLE FOR CURRENT PRESET” alarm.
When a quantity is preset and a start is given it’s possible to set an output that will stay energized until predetermination is closed.
Remote Start for both ATK and ATB preset. Remote Start for ATB preset. Remote Start for ATK preset.
Remote Stop for both ATK and ATB preset. Remote Stop for ATB preset. Remote Stop for ATK preset.
It’s possible to generate alarms if Remote Start or Remote Stop pushbutton doesn’t work well.
If a REMOTE START button is connected to one of the input signals and this button jams, the counter generates the “REMOTE START LOCKED” alarm.
If a REMOTE STOP button is connected to one of the input signals and this button jams, the counter generates the “REMOTE STOP LOCKED” alarm.
The selection can be different during BOTTOM LOADING and TOP LOADING.
If more than one product is enabled for each meter, the VEGA lets the user select the product to be loaded thanks to a three-position selector switch. If no
product is selected, the VEGA generates the “NO PRODUCT SELECTED” alarm.
If several products have all been selected, the counter generates the “SEVERAL PRODUCTS SELECTED” alarm.
The additivation is used to inject dyes, odorizes, denaturants , anti freeze, anti-corrosion, anti-static and/or anti-detonating substances. To perform this function, the
VEGA can manage up to 6 additives: A, B, C, D, E, F. In local mode it’s possible to use up to 4 internal recipes while in remote mode it’s possible to set the PPMs for
every additive or select an internal recipe.
For every single additive it’s possible to choose the type of logic additivation:
Additive Type of additivation logic
A Measured(*), Piston(*), FlexiMix
B Measured(*), Piston(*), FlexiMix
C FlexiMix
D FlexiMix
E FlexiMix
F FlexiMix
(*)This type of additivation is available only for firmware version “M5X00X 01AXX” or “M13X0X 01AXX”.
Management
In Local mode it’s possible to set, by parameter, when product is additized:
- never;
- always;
- only if required.
In Remote mode it is the PC (Protocol Communication) that defines how additivation is managed.
Additives quantities
For each additive recipe it’s possible to define which additive will be injected and ratio quantity in parts per million respect to the main product.
Type of “ppm”
It is possible to specify the unit of measurement that generates “ppm” (parts per million); “ppm” is the ratio between the quantity of additive and the quantity of
main product expressed in a certain unit of measurement, type of “PPM” defines the unit of measurement that generates “PPM”.
Alarm/Timeout
It’s possible to define if an additivation alarm will be shown only during an additivation delivery or always.
Then you must define how many pulses are necessary to make a unit of additive.
and the minimum quantity of main product that must be delivered between two injections.
It’s possible to define a delay that has to be spent between a closing of the injection valve and the next opening.
By “Injection quantity” parameter it is possible to define the quantity of additive that should be delivered for every injection.
For metered injection this value is only indicative because VEGA recalculates the ideal volume of additive.
At the end of delivery we can introduce a delay before switching off the pump of additive.
For every additive there are two totalizers, one for volume and one for weight.
Then you can define the maximum number of movements that piston can do in a minute; this parameter is related to time that piston needs to inject quantity and
come back to start position.
VEGA generates alarm if injection frequency calculated for delivering ideal additive quantity is biggest than parameter value.
This parameter set the minimum time between two movements of piston. This time must ensure that the piston come back in rest position after every movement.
This parameter enables the possibility to de-excite, before the defined time, the output used to command piston when the feedback signal is recognized.
It’s possible to start injection after start of delivery; you can define the quantity of main product that corresponds to first injection of additive.
If parameter value is 0, VEGA does the first injection when the value of main products delivered is equal or more than half of injection interval quantity.
At the end of delivery we can introduce a delay before switching off the pump of additive.
For every additive there are two totalizers, one for volume and one for weight.
FLEXIMIX VEGA II
IC-M CPU BOARD
CN9-1 B1-1
CN9-2 B1-2
CN9-3 B1-3
12 5
CN6-1 B3-1
CN6-2 B3-2
CN6-4 B3-3
CN6-3 B3-6
CN6-5
CN6-6
IC-M VEGA II
1 ISOIL IMPIANTI 12
2 BOTTOM VIEW
11
3 10 5 3/4" 3/4" 6
4 9 3 3/4" 3/4" 4
5 6 7 8 1 1" 1" 2
FLEXIMIX VEGA T
IC-M
CN9- X6-
1 1
CN9- X6-
2 2
CN9- X6-
3 5
1 3
CN6- 2 X3-
1 1
CN6- X3-
2 2
X8-
CN6-
3 2
CN6-
6
IC-M
1 ISOIL IMPIANTI 12 VEGA T
2 11
3 10
4 9
5 6 7 8
Then it’s necessary to define the serial address of the FlexiMix unit connected, if there are more FlexiMix connected to VEGA each one must have a different
address.
The pulses output 1 must be set as “FlexiMix” so that it will receive the main product pulses only when additivation is required.
Regarding the management of alarms relative at additivation process see Chapter 6 “Alarms”.
The configuration of VEGA is complete! Now you must configure the FlexiMix (use its Setup manual).
When VEGA uses a FlexiMix as Additive Injection System, the following alarms will always be managed:
Alarm on FlexiMix
FlexiMix not ready
Interlock absence on FlexiMix
Wrong configuration VEGA/FlexiMix
FlexiMix in timeout
ALARM ON FlexiMix
FlexiMix can handle multiple alarms and the intervention of one of these causes the generation of an alarm on the VEGA.
Given the large number of alarms on FlexiMix not all of them may be identified on VEGA with their own error code, so it’s simply generated a generic "FlexiMix”
in alarm" notification. A unique alarm code is generated only for the following alarms on FlexiMix:
No additive flow (only if the corresponding alarm is enabled on VEGA)
Undertreatment (only if the corresponding alarm is enabled on VEGA)
Overtreatment (only if the corresponding alarm is enabled on VEGA)
Additive leak (only if the corresponding alarm is enabled on VEGA)
Additive out of tolerance (only if the corresponding alarm is enabled on VEGA)
FlexiMix IN TIMEOUT
This alarm occurs if VEGA doesn’t reply for three consecutive times on the serial communication line.
Then you need to define by parameters inputs and outputs used to realize signal interface.
Parameter 7.3.3.1.1 allows to set the type of volume or weight will be Allow to set ratio between pulses and units of measurement.
emitted on output.
Please note that if you select one of the following:
- Gross Volume;
- Gross standard Volume;
- Weight;
pulses will be emitted always, even if delivery is not additized.
If you select one of following:
- Additive Injection System 1;
- Additive Injection System 2;
- Additive Injection System 1-2.
pulses will be emitted only when delivery is additized and they represent
the same units of measurement of preset.
Now you can enter real measured quantity and when you push button additive K-factor parameter is upgraded.
Use:
- "” or “” to pass from one button to the next;
- “ENTER” on button to add additive to the batch;
- “ENTER” on button to not add additive to the batch.
- “CLEAR” to exit from the panel;
If the batch is always considered to be with additive or clean (by defining the parameter) the previous screen is not displayed.
The next step will be to choose the additive recipe to be used; VEGA presents the following screen:
16.1.1 Use:
16.1.2 - "” or “” to pass from one line to the next;
16.1.3 - “ENTER” to confirm the highlighted additive recipe;
16.1.4 - “CLEAR” to exit from the panel;
If the batch does not contain additive or just one recipe exists (the recipe number can be set as a parameter) the previous screen is not presented.
When the “START” button is pressed, delivery starts; VEGA sets the FlexiMix with the previously selected recipe.
For each predetermined quantity of main product delivered, the FlexiMix injects a precise quantity of additive; this continues until the preset value is reached.
The quantity of additive injected is shown on the FlexiMix display and if the printer is enabled, it will also shown on the form printed out at the end of each batch.
Product selection
The user can select which product will be delivered using the VEGA II keyboard or a remote selector.
Whit Keyboard selection product choice is done scrolling list and confirming highlighted name.
Use:
- “” to highlight the next product in the list;
17.1.1
- “” to highlight the previous product in the list;
- “ENTER” to confirm the choice.
Selector selection product choice is done commutating selector on one of the tree position.
Use: 17.1.3
- “” to increase of 1000;
- “” to decrease of 1000; 17.1.2 17.1.4
- “0-9” to introduce quantity;
- “ENTER” to confirm quantity.
Additivation activation
If product must be additized, you must confirm additivation and select recipe to inject.
Use:
- “” to highlight the next additive in the list;
17.1.6
- “” to highlight the previous additive in the list;
- “ENTER” to confirm the choice.
During delivery lower half part of display changes colour. Pushing button “” it’s possible to change datum shown on area 3.
Use:
- “” to scroll data of area 3; 17.1.7
- “” to confirm datum shown.
To enable Transaction closing in Local Mode you must set next parameters.
by right positioning of inputs. Inputs used to close transaction. Logic position of inputs used to close transaction.
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After delivery data can be automatically reset or may be required to you if reset or not.
Communication protocol
In Remote mode VEGA has to be connected to a Personal Computer by a serial line. Data and commands are sent using “Proprietary” protocol or “ModBus”
protocol.
You must choose which protocol will be used.
Then you set Serial Line used to communicate with Terminal Automation System.
You must remember to set Legal Proprietary Protocol Address when a Legal Personal Computer is linked on Legal Relevant Serial Line.
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If Personal Computer communicates by ModBus Protocol next parameter has to be set.
You must remember to set Legal Proprietary Protocol Address when a Legal Personal Computer is linked on Legal Relevant Serial Line.
This parameter allows to enable/disable This parameter allows to define a This parameter allows to define the
the request of Pin Code/Badge, the Pin maximum time (in seconds) without a maximum digits for Pin Code (Not used
Code can be managed only in remote changing of phase after that the with badge management)
mode or always. transaction is automatically closed and a
new Pin Code (or Badge) is required.
If Pin Code is managed with badge reader RF-ID, at the start of transaction VEGA requires to insert a badge in the Badge Reader RF-ID. In local mode the value
of badge will be compared with a list of valid badges stored on VEGA (using the internal tool). in remote mode the Terminal Automation System will manage the
badge value.
VEGA can indicate alarm of Timeout Proprietary Protocol if it is connected to a Personal Computer and Proprietary Protocol is chosen.
Alarm happens if VEGA doesn’t receive messages from PC before that delay in seconds set in parameter 3.2.2.2.3 is spent.
It’s possible to do the same thing for Legally Relevant ModBus Protocol.
VEGA can indicate alarm of Timeout Modbus Protocol if it is connected to a Personal Computer and Modbus Protocol is chosen.
Alarm happens if VEGA doesn’t receive messages from PC before that delay in seconds set in parameter 3.2.2.3.3 is spent.
So after each data reset progressive Batches number and Legally Relevant Measurements number are increased.
Management
LFD-6 can be used to display different information of VEGA in particular:
- Gross volume
- Gross standard volume
- Mass
- Price
- Flow rate
- Preset in decreasing
You can choose the number of decimal for show the information of VEGA. The information delivery can be reset for each batch, or add more batch without resetting the
data except at the end of the load.
19.1.1
Define the number of decimals you can show on LFD-6: 19.1.3 Define the data shown on LFD-6: 19.1.4
- 3 decimals, - Single batch,
- 2 decimals, - Sum of batches.
- 1 decimal,
- 0 decimals.
The device LFD-6 must be connected by serial line at VEGA so it’s necessary enable the correct communication protocol by parameters.
If LFD-6 is connected to VEGA and there is no communication between VEGA and LFD-6, will be generated an alarm of “Timeout with LFD-6”.
If you want to use the Badge Reader RF-ID it’s necessary to enable the communication protocol “RFID badge reader” on one serial line at the speed of 9600 baud.
In local mode the badge is considered valid if the read value corresponds to one stored internally of VEGA (the values can be stored by internal tool); if the value
of badge is not recognized, VEGA waits for a new badge,
In local mode VEGA can be set to close automatically the transaction if a valid badge is removed from the badge reader RF-ID.
In remote mode the value of badge is managed like the Pin Code value and the Terminal Automation System will manage the transaction.
0.9.6 - The management of the price allows you to insert the preset21.1.1
in:
- Gross Volume
- Gross standard Volume
- Mass
- Price (€).
Through parameter, for each product you can set the price.
. 21.1.7
With this tool you can set the prices of three products (if enabled) at the 21.1.8
same21.1.9
time.
Delivered in Eur
Gross volume
Preset
Temperature
Delivered in Eur
When the exceeding air level is reduced, the signal of “Gas extractor level (STOP)” is de-energized, and the delivery of VEGA will force to go in low flow. As soon as
the exceeding air is extracted, the signal of “Gas extractor level (LF)” is de-energized, the delivery of VEGA will go to normal operation.
As soon as the exceeding air is extracted, the signal of “Gas extractor level (STOP)” is de-energized, and the delivery of VEGA goes to normal operation.
Parameters
- Download/Upload
You can download or upload the parameters between Personal Computer and VEGA.
In order to do this, you must install the Vega Parameter software on your PC.
With the push button “↑” it is possible to move to the next button of panel, with the push button “↓” it is possible move to the previous button of panel, the
button of panel selected will be shown in reverse mode (white on black background), with the push button “ENTER” it is possible to select the function
associated at the panel button, to exit from panel select the button panel “OK” and push ”ENTER”.
- Firmware upgrade
You can update the firmware of VEGA through a personal computer connected to one of the three serial ports of VEGA.
The software to be installed on personal computer for the firmware update is "Vega Flasher”, for this operation is necessary remove the hardware key.
- Badge management
This tool allows to store and remove the badges considered valid for loading in local mode.
To insert new badge VEGA shows the panel below, it’s enough to insert the badge and it will be read and stored.
VEGA is waiting for a new badge VEGA indicates that the badge was stored
- Reset ram
You can reset all ram managed by VEGA, it can be used also for generate a first start of VEGA.
Corrections
- Correction of temperature by PT100
You can correct the value of temperature acquired by PT100: the “MEASURED TEMPERATURE” field shows the value of the temperature read by the PT100
probes; simply enter the values indicated on the sample thermometer in the “ACTUAL TEMPERATURE” field.
- Internal voltages
Using this tool you can check the Main supply voltage, battery voltage and internal temperature of VEGA.
- Output test
Using this tool you can test outputs of VEGA.
The password to access the tool of output test is the one set in parameter "5.1".
- Errors
This tool is designed to diagnose what happened, if there is a firmware error (Vector Error)