U3PO2019 - Inspection Sheet - Mech - Elect

PT. KOMIPO PEMBANGKITAN JAWA BALI Doc.
Ref KPJB-0953-05
PLTU TANJUNG JATI B UNIT #3&4 Form No. KPJB-0953-05-ZZ-FM-01
Design Div. Engineering
OVERHAUL INSPECTION RECORD
Rev. No. 0
Unit / Year Unit 3 / 2019 Checked By Reviewed By

Area
Date
Contractor
Contractor Name
SUMMARY OF INSPECTION RESULT AND RECOMMENDATION
No. System Equipment Inspection Result Recommendation
Witnessed By Approved By
KPJB
PT. KOMIPO PEMBANGKITAN JAWA BALI Doc.Ref KPJB-0953-05
Rev. No. 0
Unit / Year Unit 3 / 2019 Checked By Reviewed By

Description
Date
Contractor
Contractor Name
MAINTENANCE ITEMS REPORT
No. Maintenance Item Result Remarks
1 Done Check And Repaired
Cancel Spare Part Not Available
Witnessed By Approved By
KPJB
Rev. No. 0
Equipment
INSPECTION SHEET Asset No/Tag No
Work Order No.
Description
Inspection method Visual □ /Measurement □ /NDT □/Other □
Date
Contractor
1. Documentation Report
2. Comment & Recommendation
Checked By Reviewed By
contractor name
Rev. No. 0
Unit / Year Unit 3 / 2019

Equipment
Description
Tag No.
CALIBRATION CHECK SHEET
1. WORK PREPARATION
NO ITEMS DATE STATUS PERSONEL Remarks
1-1 REQUEST PTW
1-2 MAKE CONFIRMATION TO OPERATOR
1-3 PREPARE PERSONAL PROTECTING EQUIMENT
1-4 PREPARE TOOLS, MATERIALS AND MANUAL
1-5 MAKE THE SYSTEM ISOLATED/SECURITY CHECK
1-6 SIGNAL SIMULATIONS (IF NEEDED)
2. CHECK BEFORE CALIBRATION DISASSEMBLE
2-1 MEGGER OF SIGNAL / POWER CABLE
2-2 OPEN / CLOSE TEST BEFORE CALIBRATION
3. CALIBRATION
3-1 AIR LINE LEAK TEST
3-2 SELENOID I/P CLEANING
3-3 OPEN/ CLOSE TEST
3-4 LIMIT SWITCH ADJUSTMENT
4. CHECK AFTER CALIBRATION
4-1 CHECK OF SIGNAL / TERMINAL
4-2 LOOP TEST
4-3 CALIBRATION SHEET CONFIRMATION
5. REMARKS: *LOOP Test Result : Include Trend or Alarm List
contractor name
Rev. No. 0
Equipment Name
PUMP/FAN-MOTOR Asset No/Tag No.
ALIGNMENT REPORT
Work Order No.
Unit / Year
Description
Date
1. Alignment Report
L1 = ……………. mm
POMPA / FAN MOTOR L2 = ……………. mm
ø coupling = ……………….. mm
TD TB
L1
L2
Formula :
TD = AXIAL (Top - Bottom) X ( L1 : ø coupling) + Radial (Bottom - target): 2
TB = AXIAL (Top - Bottom) X ( L2 : ø coupling) + Radial (Bottom - target): 2
Before After
Position Position
Axial Radial Axial Radial
0° 0°
180° 180°
Average Average

Witnessed By Reviewed By
contractor name
Rev. No. 0
Equipment Name
CALIBRATION SHEET Asset No/Tag No
Category TRANSMITTER
Unit / Year
Description
Date
1. Specification
Location
Manufacture
Model
Type Alarm
Serial Trip
Detail Spec Used For
Use Limit
Calib. Range
2. Transmitter
Input Calibration Result
Before After
Pressure
% Up Down Up Down
( mBar )
mA Pressure Error (%) mA Pressure Error (%) mA Pressure Error (%) mA Pressure Error (%)
0 0
312.5 25
625 50
937.5 75
100 100
Accuracy Gauge & Transmitter : Correction Value Head (H) : Gravity (ρ):
3. Calibration Tools
Tools Digital Multimeter Digital Insulation Tester Temp. Calibrator
Pressure Calibrator
Hart Communicator
4. Comment

Contractor name
PLTU TANJUNG JATI B UNIT #3&4 Form No.KPJB-0953-05-ZZ-FM-01
Design DiEngineering
Rev. No. 0
Equipment Name
Category SWITCH
Unit / Year
Description
Date
1. Specification
Location
Manufacture
Type Serial
Model Range
Used For
Used Contact
2. Switch
Inspection Item Unit Set Point (H - ρ Correction) Before Error (%) After Error (%)
Set Point
SET Bar -
RESET Bar -
DIFFERENTIAL Bar -
Insulation (MΩ) Contact (Ω)

Accuracy Switch : Correction Value Head (H) : Gravity (ρ) :
Tools Digital Multimeter Digital Insulation Tester Temp. Calibrator
Serial No.
End of Available Period
4. Comment
Contractor Name
Rev. No. 0
Equipment Name
Category CONTROL ACTUATOR (VALVE / DAMPER)
Unit / Year
Description
Date
1. Specification
Location
Manufacture
Type
Model
2. Control Actuator / Positioner

Calibration Result
Input
Before After
mA % Up Down Error Up Down Error Up Down Error Up Down Error
4.0 0.0
8.0 25.0
12.0 50.0
16.0 75.0
20.0 100.0
Open to Close Close to Open
Stroke Time
Accuracy Valve : Fail Action
Tools Serial No. End of Available Period
Digital Multimeter
Digital Calibrator
4. Comment
Checked By Reviewed BY
Contractor name
Rev. No. 0
Equipment Name
Unit / Year
Description
Date
1. Specification
Location
Manufacture
Type
Model

Calibration Result
Input
Before After
mA % Up Down Error Up Down Error Up Down Error Up Down Error
4.0 0.0
8.0 25.0
12.0 50.0
16.0 75.0
20.0 100.0
Stroke Time
Digital Multimeter
Digital Calibrator
4. Comment
Checked By Reviewed BY
Contractor name
Rev. No. 0
Equipment Name
Unit / Year
Description
Date
1. Specification
Location
Manufacture
Type
Model

Calibration Result
Input Before After
up down up down
mA % bar scale Error bar scale Error bar scale Error bar scale Error
4.0 0.0
7.2 20.0
10.4 40.0
13.6 60.0
16.8 80.0
20.0 100.0
Stroke Time
Digital Multimeter
Digital Calibrator
4. Comment
Contractor name
Rev. No. 0
Equipment Name
MOTOR INSULATION RESISTANCE
Asset No/Tag No.
MEASUREMENT
Work Order No.
Unit / Year
Description
Date
1. Spesification
Manufacturer
Type
Serial number
Capacity
Voltage
Current
Speed
2. Winding Resistance Measurement

No. Measurement Point Resistance (Ω) Reference Standart Result Remarks
3. Insulation Resistance Measurement

No. Measurement Point Resistance (Ω) Reference Standart Result Remarks
4. Comment
Contractor Name
Rev. No. 0
Equipment Name
MOTOR INSULATION RESISTANCE
Asset No/Tag No.
MEASUREMENT
Work Order No.
Unit / Year
Description
Date
1. Spesification
Manufacturer
Type
Serial number
Capacity
Voltage
Rangkaian
Current Generator
Speed
Ground
2. Polarization Index (PI)

No Minute Insulation Resistance (MΩ)
1
2
3
4
5
6
7
8
9
10
3. Winding Insulation Resistance

No Point Resistance (MΩ)
1 U-V
2 V-W
3 U-W
4. Comment
contractor name
Rev. No. 0
Unit / Year Checked By

Description
Date
MOTOR RUN TEST
No. Motor Name Voltage Starting Current Current Temperature

1
Contractor Name

U3PO2019 - Inspection Sheet - Mech - Elect

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PT. KOMIPO PEMBANGKITAN JAWA BALI Doc.

Unit / Year Unit 3 / 2019 Checked By Reviewed By

Unit / Year Unit 3 / 2019 Checked By Reviewed By

2. Comment & Recommendation

Unit / Year Unit 3 / 2019

CALIBRATION CHECK SHEET

2. Comment & Recommendation

2. Comment & Recommendation

Insulation (MΩ) Contact (Ω)

End of Available Period

2. Control Actuator / Positioner

Accuracy Valve : Fail Action

2. Control Actuator / Positioner

Accuracy Valve : Fail Action

2. Control Actuator / Positioner

Accuracy Valve : Fail Action

2. Winding Resistance Measurement

3. Insulation Resistance Measurement

2. Polarization Index (PI)

3. Winding Insulation Resistance

Unit / Year Checked By

MOTOR RUN TEST

No. Motor Name Voltage Starting Current Current Temperature

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