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Astra H, 2007, Z18XE, 5sp Man.

Recommended Torque Values

Nm
Axle shaft to wheel hub 150 - 45° + 250
Starter to transmission 40
Starter to cylinder block 25
Drive disc to crankshaft 60 (1)
Exhaust manifold to cylinder head 12
Battery support to body 15
Torsional vibration damper to crankshaft 95 + 45° + 15° (1)
Throttle valve module to intake manifold 8
Intake pipe pressure sensor in intake manifold 8
Intake manifold to cylinder head 20
Accelerator pedal to bulkhead 12
Alternator to alternator shackle 20
Transmission to cylinder block 60
Alternator support to cylinder block 35
Left engine damping block support to transmission 35
Right engine damping block support to cylinder block 65 + 45° + 15° (1)
Rear engine damping block bracket to transmission 80
Engine damping block bracket to engine damping block support (left) 55
Engine damping block bracket to engine damping block support (right) 55
Oil dipstick guide tube to cylinder head 8
Toothed belt cover (rear) to cylinder head and oil pump 6
Heat shield to exhaust manifold 8
Crankshaft pulse pick-up to cylinder block 8
Bulkhead cover plate insulation to body 9
Wiring trough to cylinder block 35
Refrigerant line to refrigerant line 20
Refrigerant line to condenser 20
V-belt tensioner to alternator support 35
Knock sensor to cylinder head 20
Fuel line to fuel rail 30
Fuel rail to intake manifold 8
Coolant line to intake manifold and cylinder head cover 8
Coolant pump to cylinder block 8
Coolant pipe to cylinder block/ transmission 60
Crankshaft bearing cap to cylinder block 50 + 45° + 15° (1)
Mixture regulation oxygen sensor to exhaust manifold 40
Catalytic converter control lambda sensor on exhaust front end 40
Fan housing to radiator 5
Rear engine damping block to bracket 55
Rear engine damping block to front axle body 55
Left engine damping block to body (side member) 20
Right engine damping block to body (side member) 35
Front engine damping block to transmission 80
Front engine damping block to front axle body 55
Engine control unit to intake manifold 8
Engine transport shackle to exhaust manifold 12
Engine transport shackle to cylinder head 25
Camshaft bearing caps to cylinder head 8
Camshaft pulley to camshaft 50 + 60° + 15° (1)
Camshaft sensor to cylinder head 8
Upper alternator fastening bolt to alternator shackle 20
Oil drain bolt to oil pan 14
Oil pressure switch to oil pump 30
Oil filter on cylinder block 11
Oil lines (automatic transmission) to radiator 25
Oil pump to cylinder block 10
Oil pump cover to oil pump 6
Oil intake pipe to oil pump 8 (2)
Oil intake pipe to cylinder block 8
Oil baffle plate on oil pan 8
Oil pan to transmission housing 40
Oil pan to cylinder block and oil pump 10 (2)
Con-rod bearing cap to con-rod 25 + 30° (1)
Wheel to wheel hub 110
Swing arm to spring strut 65
Hose clamps for air intake hose 3.5
Flywheel to crankshaft 35 + 30° + 15° (1)
Coolant temperature sensor to thermostat housing 20
Engine oil level sensor to oil pan 8 (2)
Tie rod to steering knuckle 30 + 90° + 15°
Intake manifold support to intake manifold 20
Intake manifold support to cylinder block 35
Thermostat housing to cylinder head 20
Lower alternator fastening bolt to alternator support 35
Lower radiator bracket to front axle body 15
Condenser to radiator 5
Overpressure valve closure bolt to oil pump 50
Front axle body to body (all bolts) 90 + 45° + 15° (1)
Front exhaust pipe to exhaust manifold 20
Front toothed belt cover (upper) to rear toothed belt cover 4
Front toothed belt cover (lower) to rear toothed belt cover 4
Toothed belt tensioning device to oil pump 20
Toothed belt guide roller (exhaust side) to engine damping block
25
support
Toothed belt guide roller (intake side) to cylinder head 25
Spark plugs to cylinder head 25
Ignition module to cylinder head cover 8
Auxiliary fan housing to radiator/ condenser 5
Intermediate spindle to steering intermediate spindle 22 (3)
25 + 90° + 90° + 90° + 45°
Cylinder head to cylinder block (1)

Cylinder head cover to cylinder head 8

1) Use new bolts.


2) Recut threads before re-use and insert bolts with screw locking compound (red). The installation
time including torque checking is max. 10 min.
3) Insert new bolts with bolt locking compound (red).

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